Spares Availability

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INST_UPDATED

SL.NO INSTRUMENT DESCRIPTION MATERIAL CODE AVAIL QTY PR QTY ON SITE QTY
RMHS AREA
1 SINAMICS G120 PM 240-2, 1.5 KW VFD 30084275 2 0
2 CONTROL UNIT 240E-2-6SL3244-0BB12-1BA1 30084411 2 0
3 BOP-2 –6SL3255-0AA00-4CA1 30084416 2 0
4 LOAD CELL INDICATOR, MODEL-PAXS0000 30070881 4 0
5 ANLOG OUTPUT CARD , PART NO : PAXCDL10 30068016 6 0
6 LOAD CELL, CAPACITY 5T,TYPE-SESB 30072861 5 0
7 LOAD CELL MOUNTING MODEL – SSB 30073295 4 0
8 DISTRIBUTION CARD, MODEL-ADV-10-05 30060802 2 0
9 HT ALLEN BOLT M18 X 80MM HALF THREAD 30065216 29 0
10 HT ALLEN BOLT M20X 80MM HALF THREAD 30072741 32 0
12 ELECTRONIC ZERO SPEED SWITCH 30024139 2 0
13 ZSS SENSOR PROBE 30065770 6 0
17 PULL CORD SWITCH 30007604 9 0
14 HEAVY DUTY LIMIT SWITCH , TYPE-HS-202 30057866 6 0
FURNACE AREA
18 THERMOCOUPLE, K-TYPE, DUPLEX, 480MM 30043165 1 0
19 DIGITAL TEMPERATURE SCANNER 24 CHANNELS 30054885 0 2
20 TEMPERATURE SCANNER 85XX CPU CARD 30066986 1 0
21 TEMPERATURE SCANNER 85XX DISPLAY CARD 30066983 0 0
22 TEMP. SCANNER 85XX POWER SUPPLY CARD 30066984 0 0
23 TEMP. SCANNER 85XX MUX CARD -NON-ISO 30066985 0 0
24 PRESSURE TRANSDUCER 0-10 BAR 30007562 3 0
25 MS SOCKET- ½' NPT FULL 30067584 0 0
26 TUNDISH WATER TEMPERATURE RTD PT-100 SIMPLEX 30008201 3 0
27 TEMPERATURE SENSOR,MODEL-TFP-104 30057783 1 0
28 SOLENOID DIN CONNECTOR 30063568 0 0
29 PRESSURE TRANSDUCER 0-250 BAR 30067586 3 0
30 PNEUMATIC CYLINDER-FG-P1D-S125MS-0400 (Parker Old) 30068166 0 0
31 REPAIR KIT ,MODEL-FG-P1D-S125MS-0400 (Parker Old) 30059218 5 0
32 SEAL KIT D125 HIGH TEMP P1D-6RRF (Parker Old) 30071120 0 0
33 PNEUMATIC CYLINDER 125B/400S (HPC Make) 30074991 0 0
34 SEAL KIT SIZE-125 MM (HPC Make) 30008621 0 0
35 PNEU. CYLINDER P1D-I125MG-0400 (Parker Metal) 30077739 0 0
36 SEAL KIT VITON P1D-6RRNB-V (Parker Metal) 30077740 0 0
37 AIR FILTER REGULATOR & LUBRICATOR 1/2" 30068154 0 0
38 SOLENOID VALVE, MODEL-PHS530S-10 30057863 0 0
39 SOLENOID VALVE 5/2 WAY 3/8”,COIL 230VAC 30068839 4 0
40 STRAIGHT CONNECTOR,1/2”NPT(M) X 6MMOD 30059582 15 0
41 ELBOW CONNECTOR,1/2”NPT(M)X6MM OD 30059581 7 0
42 POSITION SENSOR, PT9420-0100-122-1110 30059222 2 0
43 ENCODER 512 PPR PART NO. 729912-01 30073796 2 0
44 PULSE COUNTER MODULE MODEL – PAX I 30047382 1 0
45 RTD FOR ELECTRODE COLUMN 45013345 1 0
46 LIMIT SWITCH,MODEL-JLSTPBA, 2NO+2NC 30066998 6 0
47 WINDING TEMP. INDICATOR MODEL 1005AH 30066859 0 0
48 OIL TEMPERATURE INDICATOR MODEL 1005AH 30066860 0 0
49 MEASURING TRANSDUCER, MODEL-MR1 MU 30063256 2 0
50 PROGRAMMABLE MULTI TRANSDUCER 30057345 2 0
51 THERMOCOUPLE, K-TYPE, DUPLEX, 1175MM 30043163 2 0
52 THERMOCOUPLE, K TYPE, LENGTH(IL)-1600MM 30058804 0 0
53 THERMOCOUPLE SIGNAL TRANSMITTER – TTH200 30068387 1 0
54 LIMIT SWITCH 1NO+1NC 1.5A, 415V, 50HZ 30005359 4 0
55 PNEUMATIC CYLINDER SIZE 8”X550MM STROKE 30070882 0 0
56 8” VITON SEAL KIT MODEL – SKV-80 30076810 1 0
57 SS BRAIDED PNEU. HOSE PIPE 1/2” * 2 MTR 30075750 6 0
58 S.S.BRAIDED PNUE.HOSE PIPE 1" X1.5 MTR 30069856 3 0
59 SEAL KIT FOR PNEUMATIC CYLINDER 8"X550MM 30070883 0 0
60 SEAL KIT OF CYLINDER 8” X 550 ( VITON) 30077664 0 0
61 S.S.BRAIDED PNUE.HOSE PIPE 1/2" X0.5 MTR 30029648 5 0
62 SOLENOID VALVE, MODEL-A3458M 30057864 3 0
GCP AREA

Page 1
INST_UPDATED

LOCATION UPDATED ON REMARKS

Batching System 27/02/2022


Drive

Batching System 27/02/2022


Load Indicator

Batching System 27/02/2022


Load Cells, Mountings and Card

Batching System 27/02/2022


Allen Bolts

Conveyors & RAV's 27/02/2022

Rotary Conveyor 27/02/2022

Shell Temperature 27/02/2022

Tundish Water Lines 27/02/2022

Bellow Water Lines 27/02/2022

Hydraulics 27/02/2022

Parker make
Old Parker seals

Chute Gate Cylinder & Seals 27/02/2022 HPC Make


HPC Make
Metal Seal
Metal Seal kit

Chute Gates 27/02/2022

Electrode Column 27/02/2022

FURNACE TRAFO 27/02/2022

MAIN BREAKER 27/02/2022


Stack Temperature
Stack Temperature 27/02/2022
Stack Temperature
Stack Damper Limits 27/02/2022 BCH Make
HPC Make
HPC Make Viton

Chimney Cap Cylinders & Seals 27/02/2022


HPC Make NBR
SV Hydro sym

Page 2
INST_UPDATED

111 PRESSURE TRANSMITTER -160 TO +160 MMWC 30050098 0 1


112 RTD PT-100-623MM LONG X 11MM O 30059232 0 0
113 R/MA SIGNAL CONVERTER 30061285 2 0
30049098 0
114 PNEUMATIC CYLINDER-C-D-AV-MF1-200/900 45015650 1 0
115 PNEUMATIC CYLINDER -C-D-AV-MF1-200/775 30049096 0 0
116 SEAL KIT ,MODEL-C-D-AV-MF1-200/775 30064385 7 0
117 MOUTH SEAL 40MM X 50MM X 10.4MM 30073402 4 0
118 O RING 33MM X 3.5MM 30073404 10 0
119 SOFT TAPE 10MM X 2MM 30073406 0 0
120 SOFT WEAR RING 9MM (W) X 1.6MM (THK) 30073405 2 0
121 INDUCTIVE PROXIMITY SWITCH, PNP PO 30005039 0 0
122 INDUCTIVE PROXIMITY SWITCH,MOD-SW4055-NOA4-B30 30073473 0 0
123 CONTROL VALVE(SOLENOID OPE.), 51400C-6-4G 30049102 0 0
124 SINGLE SOLENOID VALVE, MODEL-25G 30059221 3 0
125 INDUCTIVE PROXIMITY SWITCH PS-101-AC 30063246 5 0
126 POPPET VALVE,MODEL-51400-6-4G 30058873 1 0
127 SOLENOID COIL, MODEL: I -220V-50HZ-6W-16 30049100 1 0
128 ZSS SENSOR PROBE 30065770 6 0
129 ELECTRONIC ZERO SPEED SWITCH 30024139 2 0
130 LEVEL PROBE CONTROLLER SERIES 540 30058538 0 0
131 LEVEL PROBE,PART-ROD 30058543 4 0
56 LIMIT SWITCH MODEL-JO-2, 2NO+2NC 30061694 3 0
132 DIFF. PRESSURE SWITCH GN310 N5 D38.3.8 30015975 0 0
133 AUTO DRAIN VALVE, PART NO - 2202815901 30073343 0 0
134 TEMPERATURE ANALOG METER-2202260891 30073342 1 0
135 BLOW OFF VALVE P.NP- 1622369480 30069797 2 0
136 BLOW OFF VALVE COVER – 1622369401 30075141 1 0
137 BLOW OFF VALVE PISTON – 1622369402 30075142 1 0
138 BLOW OFF VALVE PISTON RING – 1513047700 30075143 1 0
139 BLOW OFF VALVE SEAL – 1622369403 30075144 1 0
140 BLOW OFF VALVE SEAL – 1622369404 30075145 1 0
141 BLOW OFF VALVE SEAL – 1622369407 30075146 1 0
142 BLOW OFF VALVE BOLT – 0226330018 30075147 1 0
143 BLOW OFF VALVE O-RING – 0663211269 30075148 1 0
CASTING AREA
145 PHOTOCELL, MODEL-DIC 19MH 30059480 6 -
146 IGNITOR, MODEL-DIC 19MH 30059481 6 -
147 ELECTRODE, MODEL-DIC 19MH 30059482 9 -
148 SOLENOID VALVE, MODEL-DIC 19MH 30059483 2 -
149 BURNER CONTROLLER, DUAL 30059359 2 -
150 SOLENOID COIL, ID-24MM,OD-45MM,L-50MM(LID UP/DOWN SOV) 30059730 2 -
151 THERMOCOUPLE 20” SS K TYPE 30060797 2 -
152 TEMPERATURE CONTROLLER, TC-518 30072095 2 -
153 TEMPERATURE CONTROLLER,TC-513 30060798 0 -
154 CONTROL TRANSFORMER, TM1-150VA, 230VA /18V 30059919 1 -
155 DIODE BRIDGE1, 26A, 24VDC 30059920 1 -
156 RESISTANCE CAPACITANCE FILTER CARD-RC01 30059958 1 -
157 PRESSURE RELIEF VALVE COIL 30059959 1 -
158 PRESSURE RELIEF VALVE REPAIR SEAL KIT 30059967 1 -
159 DIRECTIONAL CONTROL VALVE COIL 30059969 1 -
160 PROPORTIONAL DIRECTIONAL VALVE 30060035 1 -
161 REPAIR SEAL KIT FOR CYLINDER 30059968 1 -
162 DIRECTIONAL VALVE REPAIR SEAL KIT 30060038 1 -
163 DC POWER SUPPLY CARD 220VAC /10VDC 30059918 1 -
164 REPAIR SEAL KIT FOR CYLINDER 30059968 1 -
165 POTENTIOMETER MODEL-3590S-2-502L 30059229 2 -
166 SOLENOID VALVE MODEL- SC 8223A012 30059397 0 -
PLC/RIO'S & COMMON
167 CONTROL LOGIX 4MB CONTROLLER , 1756L72 30072536/45016208 1 NOS
168 CONTROL LOGIX AC POWER SUPPLY , 1756PA72 30072537/45016207 1 NOS
169 CONTROL LOGIX COMMUNICATION MODULE , 1756CN2R 30072538/45016206 1 NOS
170 CONTROL LOGIX ENET COMMUNICATION MODULE , 1756ENBT 30072539/45016205 1 NOS
171 CONTROL NET ADAPTER 30020162/45003057 1 NOS

Page 3
INST_UPDATED

Furnace Draft
FD & RABH Temperatures 01/01/19
Actuator Positions

RAPD / OPD

not in use

OPD/RAPD
RACD
GCP not in use
GCP
GCP
GCP
GCP
GCP
GCP
Actuator Limits 27/02/2022
GCP

COMPRES/DRIER 01/01/19

LADDLE PREHEATER
LADDLE PREHEATER
LADDLE PREHEATER
LADDLE PREHEATER
LADDLE PREHEATER 01/01/19
LADDLE PREHEATER
LADDLE PREHEATER
LADDLE PREHEATER 4 DIGIT NEW
LADDLE PREHEATER 3 DIGIT OLD
PCM
PCM
PCM
PCM
PCM
PCM
PCM 01/01/19
PCM
PCM
PCM
PCM
PCM
PCM

FAD AB PLC
FAD AB PLC
FAD AB PLC
FAD AB PLC
FAD AB PLC

Page 4
INST_UPDATED

172 RTD INPUT MODULE , MODEL : 1794 IR8/A 30059200/45016211 0 NOS


173 FLEX TERMINAL BASE , MODEL : 1794 TB3T 30068232/45016209 1 NOS
174 FLEX TERMINAL BASE , MODEL : 1794 TB 3G 30063247/45015985 2 NOS
175 FLEX I/O DIGITAL OUTPUT MODULE 30003393/45001633 2 NOS
176 FLEX TERMINAL BASE , MODEL : 1794 TB32 30068231/45016210 1 NOS
177 FLEX I/O DIGITAL INPUT MODULE 30003392/45001634 2NOS
178 SIGNAL ISOLATOR, I/P 4-20 MA, O/P 4-20MA 30008891 3 NOS
179 ANALOG INPUT MODULE , MODEL : 1794 IE12/A 30059198/45016212 0 NOS
180 ANALOG OUTPUT MODULE , MODEL : 1794 OE12 30058216 1 NOS
181 CONTROL NET MODULE 1756-CN2R/B-V20.013 30079982 TO BE PR
182 ETHERNET MODULE 1756-EN2TR/B-V4.004 30079983 TO BE PR
183 BNC TYPE CONTROL NET CONNECTOR 1786 BNC 30068233 8 NOS
184 DONGLE, CATALOG-9509USBDONG2 30059146 1 NOS
185 FIBER GLASS TAPE 4” INSULATION TAPE 30058469 0 NOS
186 SS 304 1/2” NPT(F) BALL VALVE 30049371 6 NOS
187 500 mA GLASS FUSES 30003950 0 NOS
188 1A GLASS FUSES 30003954 0 NOS
189
190
191
192
METAL YARD
169 RECHARGABLE BATTERY 6V,4.5AH 30043521 4
170 BATTERY CHARGER,I/P 220V AC, O/P 7V DC 30065287
171 WEIHING SCALE 100KG
172 WEIHING SCALE 3TON
WIRELESS ELECTRONIC WEIGHING SCALE 3TON 30068571 2
QC LAB

Page 5
INST_UPDATED

FAD AB PLC
FAD AB PLC
FAD AB PLC
FAD AB PLC
FAD AB PLC
FAD AB PLC
FAD AB PLC
PR DONE
PR DONE- 2NOS
FAD AB PLC
FAD AB PLC
FAD AB PLC
KEPT IN STORE ALMERAH
FURNACE

FAD AB PLC
FAD AB PLC

Page 6
GCP

SL.NO INSTRUMENT DESCRIPTION MATERIAL CODE AVAIL QTY PR QTY ON SITE QTY
GCP AREA
111 PRESSURE TRANSMITTER -160 TO +160 MMWC 30050098 0 1
112 RTD PT-100-623MM LONG X 11MM O 30059232 0 0
113 R/MA SIGNAL CONVERTER 30061285 2 0
30049098 0
114 PNEUMATIC CYLINDER-C-D-AV-MF1-200/900 45015650 1 0
115 PNEUMATIC CYLINDER -C-D-AV-MF1-200/775 30049096 0 0
116 SEAL KIT ,MODEL-C-D-AV-MF1-200/775 30064385 7 0
117 MOUTH SEAL 40MM X 50MM X 10.4MM 30073402 4 0
118 O RING 33MM X 3.5MM 30073404 10 0
119 SOFT TAPE 10MM X 2MM 30073406 0 0
120 SOFT WEAR RING 9MM (W) X 1.6MM (THK) 30073405 2 0
121 INDUCTIVE PROXIMITY SWITCH, PNP PO 30005039 0 0
122 INDUCTIVE PROXIMITY SWITCH,MOD-SW4055-NOA4-B30 30073473 0 0
123 CONTROL VALVE(SOLENOID OPE.), 51400C-6-4G 30049102 0 0
124 SINGLE SOLENOID VALVE, MODEL-25G 30059221 3 0
125 INDUCTIVE PROXIMITY SWITCH PS-101-AC 30063246 5 0
126 POPPET VALVE,MODEL-51400-6-4G 30058873 1 0
127 SOLENOID COIL, MODEL: I -220V-50HZ-6W-16 30049100 1 0
128 ZSS SENSOR PROBE 30065770 6 0
129 ELECTRONIC ZERO SPEED SWITCH 30024139 2 0
130 LEVEL PROBE CONTROLLER SERIES 540 30058538 0 0
131 LEVEL PROBE,PART-ROD 30058543 4 0
56 LIMIT SWITCH MODEL-JO-2, 2NO+2NC 30061694 3 0
132 DIFF. PRESSURE SWITCH GN310 N5 D38.3.8 30015975 0 0
133 AUTO DRAIN VALVE, PART NO - 2202815901 30073343 0 0
134 TEMPERATURE ANALOG METER-2202260891 30073342 1 0
135 BLOW OFF VALVE P.NP- 1622369480 30069797 2 0
136 BLOW OFF VALVE COVER – 1622369401 30075141 1 0
137 BLOW OFF VALVE PISTON – 1622369402 30075142 1 0
138 BLOW OFF VALVE PISTON RING – 1513047700 30075143 1 0
139 BLOW OFF VALVE SEAL – 1622369403 30075144 1 0
140 BLOW OFF VALVE SEAL – 1622369404 30075145 1 0
141 BLOW OFF VALVE SEAL – 1622369407 30075146 1 0
142 BLOW OFF VALVE BOLT – 0226330018 30075147 1 0
143 BLOW OFF VALVE O-RING – 0663211269 30075148 1 0

Page 1
GCP

LOCATION UPDATED ON REMARKS

Furnace Draft
FD & RABH Temperatures 01/01/19
Actuator Positions

RAPD / OPD

not in use

OPD/RAPD
RACD
GCP not in use
GCP
GCP
GCP
GCP
GCP
GCP
Actuator Limits 27/02/2022
GCP

COMPRES/DRIER 01/01/19

Page 2
RMHS

SL.NO INSTRUMENT DESCRIPTION MATERIAL CODE AVAIL QTY PR QTY ON SITE QTY
RMHS AREA
1 SINAMICS G120 PM 240-2, 1.5 KW VFD 30084275 2 0
2 CONTROL UNIT 240E-2-6SL3244-0BB12-1BA1 30084411 2 0
3 BOP-2 –6SL3255-0AA00-4CA1 30084416 2 0
4 LOAD CELL INDICATOR, MODEL-PAXS0000 30070881 4 0
5 ANLOG OUTPUT CARD , PART NO : PAXCDL10 30068016 6 0
6 LOAD CELL, CAPACITY 5T,TYPE-SESB 30072861 5 0
7 LOAD CELL MOUNTING MODEL – SSB 30073295 4 0
8 DISTRIBUTION CARD, MODEL-ADV-10-05 30060802 2 0
9 HT ALLEN BOLT M18 X 80MM HALF THREAD 30065216 29 0
10 HT ALLEN BOLT M20X 80MM HALF THREAD 30072741 32 0
12 ELECTRONIC ZERO SPEED SWITCH 30024139 2 0
13 ZSS SENSOR PROBE 30065770 6 0
17 PULL CORD SWITCH 30007604 9 0
14 HEAVY DUTY LIMIT SWITCH , TYPE-HS-202 30057866 6 0

Page 1
RMHS

LOCATION UPDATED ON REMARKS

Batching System 27/02/2022


Drive

Batching System 27/02/2022


Load Indicator

Batching System 27/02/2022


Load Cells, Mountings and Card

Batching System 27/02/2022


Allen Bolts

Conveyors & RAV's 27/02/2022

Rotary Conveyor 27/02/2022

Page 2

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