Tuono 660
Tuono 660
Tuono 660
for having chosen one of its products. We have compiled this booklet to provide a comprehensive overview of your vehicle's quality features. Please
read it carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features,
details and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon find yourself in
harmony with your new vehicle, and ride it fully satisfied for a long time. This booklet forms an integral part of the vehicle; should the vehicle be sold, it
must be transferred to the new owner.
TUONO 660
2
Personal safety
Failure to completely observe these instructions will result in serious risk of personal
injury.
Sections marked with this symbol indicate the correct use of the vehicle to prevent dam-
aging the environment.
Vehicle intactness
The symbols illustrated above are very important. They are used to highlight parts of the
booklet that should be read with particular care. The different symbols are used to make
each topic in the manual simple and quick to locate. Before starting the engine, read this
booklet carefully, particularly the "SAFE RIDING" section. Your safety as well as other's
does not only depend on the quickness of your reflexes and agility, but also on how well
you know your vehicle, the state of maintenance of the vehicle itself and your knowledge
of the rules for SAFE RIDING. For your safety, get to know your vehicle well so as to
safely ride and master it given any riding condition. IMPORTANT This booklet is an
integral part of the vehicle, and must be handed over to the new owner in the event of
sale.
3
4
INDEX
5
Cooling fluid level...................................................................... 144
Coolant check........................................................................ 146
Coolant top-up....................................................................... 146
Checking the brake oil level...................................................... 147
Braking system fluid top up................................................... 148
Battery removal..................................................................... 152
Use of a new battery............................................................. 153
Charging the battery.............................................................. 155
Long periods of inactivity.......................................................... 157
Fuses........................................................................................ 158
Lamps....................................................................................... 163
Front light group........................................................................ 164
Headlight adjustment............................................................. 165
Rear optical unit........................................................................ 166
Rear turn indicators................................................................... 167
Number plate light..................................................................... 167
Rear-view mirrors...................................................................... 167
Front and rear disc brake.......................................................... 168
Periods of inactivity................................................................... 170
Cleaning the vehicle.................................................................. 171
Transport................................................................................... 174
Transmission chain................................................................... 175
Chain backlash check........................................................... 176
Chain backlash adjustment................................................... 177
Checking wear of chain, front and rear sprockets................. 177
Chain lubrication and cleaning.............................................. 178
TECHNICAL DATA...................................................................... 181
PROGRAMMED MAINTENANCE............................................... 191
Scheduled maintenance table................................................... 192
Recommended products........................................................... 194
6
TUONO 660
Chap. 01
General rules
7
Foreword
NOTE
HALVE THE SERVICE INTERVALS INDICATED IF THE VEHICLE IS USED IN
PARTICULARLY RAINY OR DUSTY CONDITIONS, ON POOR ROADS OR FOR
HIGH PERFORMANCE RIDING.
NOTE
IF THE VEHICLE IS INVOLVED IN A FALL, WHETHER WHILE MOVING OR STA-
TIONARY, ALWAYS TAKE IT TO AN OFFICIAL APRILIA DEALER, WHICH WILL
CHECK IT THOROUGHLY TO MAKE SURE THAT IT IS UNDAMAGED AND IN
PERFECT WORKING ORDER.
Motorcycle care
Aprilia recommends using quality products for cleaning the vehicle. The use of un-
suitable products can damage vehicle components. For cleaning do not use solvents
such as "nitro thinner", "cold cleaning agents", fuels or the like, or cleaning products
that contain alcohol.
To prevent stains, do not wash the motorcycle immediately after exposure to sunlight,
and do not wash it in the sun.
If the vehicle is used during the winter months, be sure to frequently wash the motor-
cycle. To remove anti-icing salt sprayed on roads in the winter, wash the motorcycle
with cold water immediately after use.
8
CAUTION
1 General rules
AFTER CLEANING YOUR MOTORCYCLE, THE EFFICIENCY OF THE BRAKING
SYSTEM MAY BE TEMPORARILY AFFECTED DUE TO THE PRESENCE OF WA-
TER ON THE FRICTION SURFACES. CONSIDER AN INCREASE IN BRAKING
SPACE, OPERATE THE BRAKES REPEATEDLY TO RESTORE NORMAL CON-
DITIONS. CARRY OUT THE PRE-RIDE CHECKS BEFORE USE.
USE OF HOT WATER INTENSIFIES THE EFFECT OF THE SALT. USE ONLY
PLENTY OF COLD WATER TO WASH AND REMOVE ANTI-ICING SALT
9
IF THE PLASTIC COMPONENTS ARE CLEANED USING AGGRESSIVE AGENTS,
THE SURFACE MAY BE DAMAGED. DO NOT USE CLEANING PRODUCTS CON-
TAINING ALCOHOL, SOLVENTS OR THAT ARE ABRASIVE FOR THE CLEANING
OF PLASTIC PARTS. ROTARY BRUSHES OR SPONGES WITH HARD SURFA-
CES CAN MAKE SCRATCHES
RADIATOR
RUBBER PARTS
10
Clean the rubber parts using water and mild shampoo (brand-name, suitable for car
1 General rules
bodies)
THE USE OF SILICONE SPRAY TO CLEAN THE RUBBER SEALS MAY CAUSE
DAMAGE. DO NOT USE OTHER PRODUCTS CONTAINING SILICON FOR
CLEANING THE MOTORCYCLE
Carbon monoxide
If you need to keep the engine running while working on the vehicle, please ensure
that you do so in an open or very well ventilated area. Never run the engine in an
enclosed area. If you do work in an enclosed area, make sure to use a fume extraction
system.
CAUTION
11
Fuel
CAUTION
Hot components
The engine and the exhaust system components get very hot and remain in this con-
dition for a certain time interval after the engine has been switched off. Before handling
these components, make sure that you are wearing insulating gloves or wait until the
1 General rules
12
Coolant
1 General rules
Coolant contains ethylene glycol, which may be flammable in certain conditions. Eth-
ylene glycol burns with an invisible flame which may still cause burns.
CAUTION
TAKE PARTICULAR CARE NOT TO SPILL COOLANT ONTO HOT PARTS OR THE
ENGINE AND EXHAUST SYSTEM; THE FLUID MAY CATCH FIRE AND BURN
WITH INVISIBLE FLAMES. WHEN CARRYING OUT MAINTENANCE OPERA-
TIONS, IT IS ADVISABLE TO WEAR LATEX GLOVES. WHILE POISONOUS,
COOLANT HAS A SWEET TASTE WHICH MAKES IT EXTREMELY APPEALING
TO ANIMALS. NEVER LEAVE COOLANT IN OPEN CONTAINERS WHERE IT MAY
BE REACHED AND DRUNK BY AN ANIMAL.
KEEP OUT OF THE REACH OF CHILDREN.
NEVER REMOVE THE RADIATOR CAP WHILE THE ENGINE IS STILL HOT.
COOLANT IS UNDER PRESSURE AND MAY CAUSE BURNS.
CAUTION
13
HAND THE OIL OVER TO OR HAVE IT COLLECTED BY THE NEAREST USED
OIL RECYCLING COMPANY OR THE SUPPLIER.
DO NOT DISPOSE OF OIL IN THE ENVIRONMENT
KEEP OUT OF THE REACH OF CHILDREN.
Brake fluid
CAUTION
1 General rules
14
1 General rules
TINY AMOUNTS OF BATTERY ACID MAY CAUSE BLINDNESS. IN THE EVENT
OF CONTACT WITH THE EYES, RINSE WITH PLENTY OF WATER FOR FIFTEEN
MINUTES AND CONSULT AN EYE SPECIALIST IMMEDIATELY. THE BATTERY
RELEASES EXPLOSIVE GASES; KEEP IT AWAY FROM FLAMES, SPARKS, CIG-
ARETTES OR ANY OTHER HEAT SOURCES. ENSURE ADEQUATE VENTILA-
TION WHEN SERVICING OR RECHARGING THE BATTERY.
KEEP OUT OF THE REACH OF CHILDREN.
BATTERY LIQUID IS CORROSIVE. DO NOT POUR OR SPILL ON PLASTIC COM-
PONENTS IN PARTICULAR. ENSURE THAT THE ELECTROLYTIC ACID IS COM-
PATIBLE WITH THE BATTERY BEING ACTIVATED.
Stand
BEFORE SETTING OFF, MAKE SURE THE STAND HAS BEEN COMPLETELY
RETRACTED TO ITS POSITION.
DO NOT REST THE RIDER OR PASSENGER WEIGHT ON THE SIDE STAND.
15
CAUSE IRREPARABLE DAMAGE TO PARTS OF THE VEHICLE IF INCORRECT-
LY INSTALLED.
1 General rules
16
TUONO 660
Chap. 02
Vehicle
17
Arrangement of the main components (02_01, 02_02)
02_01
2 Vehicle
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2 Vehicle
02_02
Key:
1. Left side fairing
2. Left headlamp (low beam)
3. Left hand turn indicate integrated in light unit.
4. Top fairing
5. Instrument cluster
6. Clutch lever
7. Left rear-view mirror
8. Left hand switch
9. Ignition switch
10. Fuel tank cap
11. Fuel tank
12. Main fuse
13. IMU ECU (inertia sensor platform) (where applicable)
19
14. Rider saddle
15. Passenger saddle / solo saddle pod fairing (where applicable)
16. Taillight
17. Licence plate light
18. Rear left turn indicator
19. Passenger saddle / solo saddle pod fairing (where applicable) lock
20. Left hand passenger footrest
21. Left rider footrest
22. Gearbox lever
23. Side stand
24. Quick Shift (where applicable)
25. Engine oil filter
26. Horn
27. Coolant radiator
28. Front brake calliper
29. Left hand front brake disc
30. Rear tone wheel
31. Rear ABS sensor
32. Rear brake calliper
33. Right hand passenger footrest
34. Rear right turn indicator
35. Secondary fuses
36. Battery
37. Rear brake oil tank
38. Throttle control
39. Right hand switch
40. Right rear-view mirror
41. Front brake fluid tank
42. Front brake lever
43. Front right turn indicator
44. Right headlamp (low beam)
45. Daytime running lights
46. Centre headlamp (high beam)
47. Coolant expansion tank
48. Right hand front brake disc
2 Vehicle
20
52. Engine oil level dipstick/cap
2 Vehicle
53. Rear brake lever
54. Right hand rider footrest
55. Rear brake disc
Dashboard (02_03)
02_03
Key:
1. Horn button;
21
2. Turn indicator control;
3. Up button (MODE UP);
4. Set button (MODE SET);
5. Right button (MODE RIGHT);
6. Down button (MODE DOWN);
7. Low beam / high beam / flash high beam switch;
8. Cruise control selector / PIT Control selector (where applicable);
9. Riding mode button;
10. Engine start / stop switch;
11. Daytime running lights (DRL) / night lights switch;
12. Instruments and indicators;
13. Ignition switch / steering lock;
14. Clutch lever;
15. Front brake lever;
16. Throttle grip.
02_04
2 Vehicle
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2 Vehicle
The dashboard has an immobilizer system which prevents start-up in case the system
does not identify a key which has been stored before.
The vehicle is delivered to the customer with two pre-programmed keys. The dash-
board accepts a maximum of four keys at the same time: contact an Authorised
Aprilia Dealer to enable these keys or to disable a key that has been lost. Upon vehicle
delivery, approximately ten seconds after the key is set to ON, the instrument cluster
requests a personal five-digit code to be entered.
See the chapter "Advanced functions" for instructions on modifying the personal code
02_05 When the code is requested, a value (from 0 to 9) is shown for the first figure of the
code. Use the MODE navigation buttons to modify the value. Press MODE SET briefly
to confirm the value entered for the first figure of the code, and repeat the procedure
to enter the remaining four figures of the code.
It is important to remember the personal code because:
• the vehicle can be started if the immobilizer system is faulty
• the dashboard need not be replaced should the ignition switch be
changed
• new keys can be programmed
NOTE
IF THE PERSONA CODE IS NOT MEMORISED AND THE VEHICLE IS USED, THE
MESSAGE DISAPPEARS AFTER 10 SECONDS BUT REAPPEARS WITH EACH
KEY ON.
NOTE
THE FACTORY SET CODE IS COMPOSED OF FIVE ZEROES.
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Light unit (02_06)
Key:
1. DRL on indicator lamp, green.
2. High beam indicator lamp, blue.
3. Cruise control indicator lamp, green.
4. ABS Warning Light, orange.
5. MI warning light, orange.
6. Turn indicator warning light, green.
7. Engine overspeed warning/shift indicator lamps, orange/red; ATC indicator
02_06 lamps, orange only; PIT function indicator lamps (where applicable), orange/
red.
8. Immobilizer indicator lamp, red.
9. Low fuel warning light, orange.
10. a-PRC warning light, orange.
11. General warning light, red.
12. Neutral indicator lamp, green.
13. Side stand warning light, orange.
NOTE
THE DASHBOARD INSTRUMENT PANEL IS EQUIPPED WITH A TWILIGHT SEN-
SOR WHICH IS USED TO SWITCH AUTOMATICALLY BETWEEN DAY MODE
AND NIGHT MODE, CHANGING THE BACKGROUND COLOUR ACCORDINGLY,
IN RELATION TO AMBIENT LIGHT CONDITIONS.
IF THE "HEADLAMP MODE" FUNCTION (SEE PARAGRAPH "ADVANCED FUNC-
TIONS") IS SET TO "AUTO" (AUTOMATIC), THE TWILIGHT SENSOR IS ALSO
USED TO SWITCH THE LOW BEAM HEADLIGHTS ON AND OFF AUTOMATI-
2 Vehicle
CALLY.
24
•
2 Vehicle
Turning the ignition switch to 'KEY ON', the following illuminate on the dash-
board for about two seconds:
- A dynamic graphic presentation.
- All indicator lights.
02_07
(where available)
On vehicles equipped with the APRILIA MIA electronic control unit, a navigation dis-
play mode may also be accessed by pressing and holding MODE RIGHT while in
ROAD mode only .
Pressing and holding the button changes the digital display mode from ROAD to NAVI,
and then to MENU.
Pressing and holding the MODE RIGHT button again cycles through the modes avail-
able
02_08
25
02_09
6) Cruise speed (speedometer dial icon with same symbol as respective indicator lamp
is displayed when function is active);
26
7) Fuel gauge;
2 Vehicle
8) Gear selected (displayed only with engine running and vehicle moving);
9) Information (if applicable) identifying map installed in ECU;
10) Ice hazard icon (displayed at temperatures from -15 °C (5 °F) to +3 °C (37.4 °F));
11) Ambient temperature (viewable in °F or °C);
12) Clock (time viewable in 24 or 12 hour format, without AM / PM indication);
13) Automatic lights mode active;
14) Downshift (where applicable) / reverse shift status (where implemented);
15) GPS/Navigator (where active) (where applicable);
16) Rider/passenger intercom (where applicable);
17) Audio transmission with smartphone for calling, sending vocal commands and
playing music (where applicable);
18) Battery level indicator relative to connected smartphone (where applicable);
19) Data link with smartphone (where applicable);
20) Service icon;
21) Low battery voltage warning icon; Low tyre pressure alarm (where applicable);
22) Trip computer log (TRIP A / TRIP B), phone, music, media player;
27
02_10
RACE MODE
1) Speed (speedometer) (displayed in km/h or in mph);
2) Engine speed (rpm x 1000);
3) Lap timer with LAP counter;
4) Icon indicating that ABS system is effective on front wheel only. Applicable for
"Challenge" riding mode only;
5) Measurement of the water temperature;
2 Vehicle
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8) Gear selected (displayed only with engine running and vehicle moving);
2 Vehicle
9) PIT speed (chequered flag icon is displayed when function is active);
10) Information (if applicable) identifying map installed in ECU;
11) Ice hazard icon (displayed at temperatures from -15 °C (5 °F) to +3 °C (37.4 °F));
12) Ambient temperature (viewable in °F or °C);
13) Clock (time viewable in 24 or 12 hour format, without AM / PM indication);
14) Downshift (where applicable) / reverse shift status (where implemented);
15) Best lap;
16) Low battery voltage warning icon; Low tyre pressure alarm (where applicable);
17) Information relative to selected a-PRC levels.
LAP TIMER
From RACE mode only, pressing and holding MODE RIGHT accesses a screen dis-
playing the lap times recorded by the lap timer function.
Pressing and holding the button changes the digital display mode from RACE to LAP
TIMER, and then back to RACE.
Pressing and holding the MODE RIGHT button again cycles through the modes avail-
able.
While the vehicle is moving, the lap timer function is activated by pressing the high
02_11
beam flash button or the MODE SET button briefly.
Timekeeping starts when the button is pressed. If the button is pressed again within
5 seconds after starting timekeeping, the lap timer is reset. After this period of time,
when next pressed memorisation is carried out, with a consequent increase in the LAP
number and the successive measurement starts.
29
Longer pressure on the high beam flasher switch, or when the speed returns to zero,
the measurement is annulled, and the last measurement is shown on the display.
Timekeeping starts again following the steps described above.
After 50 counts the acquisition of new counts will overwrite the first acquisition. A new
measurement session without them being overwritten can only start when the previous
measurements are deleted using the MENU on the advanced functions on the instru-
ment panel.
When the vehicle is stationary with the lap timer paused, the number of LAPS com-
pleted may be viewed by pressing MODE RIGHT briefly.
Press MODE UP or MODE DOWN briefly to scroll up or down through recorded LAP
times.
Press and hold MODE UP or MODE DOWN to skip directly to the first LAP or the last
LAP time recorded.
Press and hold MODE RIGHT to return to the RACE screen.
NOTE
PRESS AND HOLD MODE RIGHT TO CANCEL THE INDIVIDUAL LAP TIME HIGH-
LIGHTED.
MAINTENANCE ICON
When a maintenance interval threshold is exceeded, an icon with a spanner is shown.
This indicator may be reset once the scheduled service has been completed by an
authorised Aprilia Dealer or service centre.
02_12
2 Vehicle
30
2 Vehicle
ICE HAZARD WARNING
At external temperatures between -15 °C (5 °F) and 3° C (37.4 °F), the ice hazard
symbol appears on the display.
02_13
02_14
OVERTEMPERATURE WARNING
At engine coolant temperatures of 115 °C (239 °F) and higher, the temperature warn-
ing icon is displayed steadily and the general warning lamp flashes.
CAUTION
STOP THE VEHICLE AND WAIT FOR THE ENGINE TO COOL.
02_15
31
FUEL LEVEL
The fuel level in the tank is represented on the display by a number of bars.
When the fuel level drops below the third bar, the symbol on the digital display changes
colour to orange and the reserve fuel warning lamp illuminates.
NOTE
IF THE RESERVE FUEL WARNING LAMP FLASHES AT KEY-ON, THIS INDI-
CATES THAT THE FUEL LEVEL SENSOR IS DISCONNECTED.
02_16 IN THE EVENT OF A FUEL LEVEL SENSOR FAILURE OCCURRING WHILE THE
VEHICLE IS IN USE, THE LEVEL INDICATOR BARS WILL NO LONGER BE
SHOWN ON THE DIGITAL DISPLAY. IN THIS CASE, TAKE THE VEHICLE TO AN
Official Aprilia Dealership.
NOTE
THE INDICATED FUEL LEVEL MAY VARY AND NOT BE DISPLAYED ACCU-
RATELY IF THE MOTORCYCLE IS INCLINED (E.G. WHEN THE MOTORCYCLE
IS PLACED ON THE SIDE STAND, OR IF VEHICLE IS RIDDEN ON LONG
STRETCHES OF UPHILL OR DOWNHILL ROAD).
IMMOBILIZER
With the key in the "KEY OFF" position, the immobilizer indicator light flashes to indi-
cate the activation of the system. To reduce battery consumption the light stops
flashing after about 48 hours.
02_17
2 Vehicle
32
2 Vehicle
RIDING MODE SETTING SCREEN
From ROAD and RACE modes, a specific screen for setting the parameters of the
riding mode may be accessed by pressing and holding the "RIDING MODE" button
on the right hand handlebar control set.
See the paragraph "a-PRC system" for instructions on modifying parameters.
Press RIDING MODE or MODE SET briefly to exit the setting mode screen.
02_18
If there is an immobilizer failure at ignition, the dashboard requests you to enter a user
code. If the code is entered correctly, the dashboard signals the failure by displaying
the word SERVICE and the red general warning light turns on.
URGENT SERVICE ALARM
A serious failure is signalled by a fast flashing (two flashes per second) of the general
warning light and by the words URGENT SERVICE on the digital display. Take your
vehicle as soon as possible to an Authorised Aprilia Dealer. In these cases, the control
unit activates a safety procedure that limits the vehicle performance so that the rider
is able to reach an Authorised Aprilia Dealer at low speed. Depending on the type of
02_20 failure, performance can be limited in three ways: a) by reducing the maximum torque
33
produced; b) by keeping the engine at idle speed but slightly accelerated (during this
operation, the throttle control is disabled); c) the engine rpm is steady at around 3000
rpm; Under these conditions the throttle control provides limited management of the
torque.
Oil failure
If a fault is detected with the oil pressure, the digital display shows "ALARM OIL
PRESSURE".
CAUTION
THE SIGNAL IS ACCOMPANIED BY THE RED GENERAL WARNING LIGHT
FLASHING.
02_21
STOP THE VEHICLE AND IMMEDIATELY CONTACT AN Approved Aprilia Dealer.
If a fault is detected with the oil pressure sensor, the digital display shows "ALARM
OIL SENSOR"
CAUTION
THE SIGNAL IS ACCOMPANIED BY THE RED GENERAL WARNING LIGHT
TURNING ON.
CAUTION
AS SOON AS POSSIBLE GO TO AN Authorised Aprilia Dealer.
02_22
34
The engine overheating alarm is activated when the temperature reaches 115 °C (239
2 Vehicle
°F). This is indicated by the lighting up of the red general alarm indicator light and by
the flashing temperature symbol and the temperature itself on the digital display.
02_24
35
Immobilizer alarms
For immobilizer alarms, refer the specific paragraph "Immobilizer system operation".
The error code may vary.
If there is an alarm, the user code must be entered to start the vehicle.
CAUTION
THE SIGNAL IS ACCOMPANIED BY THE RED GENERAL WARNING LIGHT
TURNING ON.
02_25 CAUTION
DRIVE CAREFULLY AND IMMEDIATELY CONTACT AN Official Aprilia Dealer
02_26
2 Vehicle
36
2 Vehicle
Headlamp disconnected alarm
If no connection is detected between the instrument panel and the headlamp, the fault
is indicated on the dashboard instrument panel by the message "ALARM CAN HLU"
and by the red general alarm warning lamp, which illuminates steadily.
NOTE
THE FRONT TURN INDICATORS ALSO FLASH WHILE THE ERROR "ALARM
CAN HLU" IS ACTIVE ON THE DIGITAL DISPLAY.
02_27
02_28
02_29
37
Mapping selection (02_30, 02_31, 02_32)
The engine control unit has 5 different selectable fly-by-wire throttle management
"riding modes", with 3 for ROAD mode and 2 for RACE mode.
The currently selected riding mode is displayed in the upper centre part of the digital
display.
ROAD/NAVI mode:
• COMMUTE
• DYNAMIC
02_30 • INDIVIDUAL
COMMUTE riding mode is intended for non-performance oriented day-to-day use.
Power and torque delivery is progressive and less aggressive.
DYNAMIC riding mode offers more aggressive throttle response, for more perform-
ance-oriented usage than in COMMUTE riding mode.
INDIVIDUAL riding mode is completely customisable and is specific for ROAD mode.
RACE mode:
• CHALLENGE
• TIME ATTACK
CHALLENGE riding mode is intended for performance-oriented usage, with less in-
vasive traction control and engine brake effect settings.
TIME ATTACK riding mode is completely customisable and is specific for RACE
mode.
2 Vehicle
38
2 Vehicle
To cycle through the different riding modes, press the specific button on the right hand
handlebar control set briefly.
CAUTION
DIFFERENT RIDING MODES MAY ALSO BE SELECTED ON THE FLY WHILE THE
VEHICLE IS MOVING, PROVIDED THAT THE THROTTLE GRIP IS RELEASED.
RIDING MODES MAY ALSO BE PRESELECTED WHILE THE THROTTLE IS
OPEN. IN THIS CASE, THE NEW MODE IS ONLY EFFECTIVELY IMPLEMENTED
WHEN THE THROTTLE IS CLOSED AGAIN. THE ICON FLASHES WHEN A NEW
02_31 MODE IS PRESELECTED AND PENDING IMPLEMENTATION.
CAUTION
IF THE THROTTLE IS OPENED WHILE THE NEW RIDING MODE IS SHOWN IN
FLASHING MODE ON THE DISPLAY (I.E. MODE IS PRESELECTED ONLY AND
PENDING IMPLEMENTATION BY THE ECU), THE PRESELECTED NEW RIDING
MODE WILL NOT BE EFFECTIVELY IMPLEMENTED UNTIL THE THROTTLE
GRIP IS RELEASED.
IF A NEW RIDING MODE IS SELECTED WHILE THE THROTTLE IS OPEN, THE
NEW RIDING MODE REQUESTED WILL BE SHOWN IN FLASHING MODE UNTIL
THE THROTTLE GRIP IS RELEASED.
CAUTION
IF THE REQUESTED RIDING MODE CONTINUES TO BE DISPLAYED IN FLASH-
ING MODE, THIS MEANS THAT NOT ALL THE CONDITIONS NECESSARY FOR
IMPLEMENTATION OF A NEW MODE ARE MET, E.G.: THROTTLE OPEN,
CLUTCH LEVER IN USE ETC.
39
From ROAD and RACE modes only, a specific screen for setting the parameters of
the riding mode may be accessed by pressing and holding the relative button on the
right hand handlebar control set.
The only riding modes with user-modifiable parameters are: INDIVIDUAL, for ROAD/
NAVI modes, and TIME ATTACK, for RACE mode.
The mode buttons may be used to select parameters and modify their values. After
setting the parameters as desired, press MODE SET briefly to exit the screen.
Press and hold MODE SET to restore the factory settings.
02_32 NOTE
THE NAME OF THE SELECTED FUNCTION AND A BRIEF DESCRIPTION OF
WHAT IT DOES ARE SHOWN AT THE BOTTOM OF THE DIGITAL DISPLAY.
CAUTION
IN THE EVENT OF A WHEELIE, THE SYSTEM WILL REACT ACCORDING TO THE
ATC LEVEL SET
DISABLING THE ATC SYSTEM ALSO AUTOMATICALLY DISABLES THE AWC
SYSTEM.
(if applicable)
AFTER DISABLING THE ATC SYSTEM, IT IS NOT POSSIBLE TO MODIFY THE
PARAMETERS OF AND REACTIVATING THE AWC SYSTEM SEPARATELY.
(if applicable)
THE AWC SYSTEM IS AUTOMATICALLY REACTIVATED WHEN THE ATC SYS-
TEM IS REACTIVATED.
2 Vehicle
40
Control buttons (02_33, 02_34, 02_35, 02_36, 02_37, 02_38,
2 Vehicle
02_39, 02_40, 02_41, 02_42, 02_43, 02_44, 02_45, 02_46, 02_47,
02_48, 02_49, 02_50, 02_51, 02_52, 02_53)
The control buttons on the left hand handlebar control set may be used to navigate
within the different screens and menus of the system, view trip A / B information and,
if the vehicle is equipped with the AMP unit (Aprilia Multimedia Platform), also access
phone information and music and media content.
The navigation buttons are as follows:
A number of different symbols (such as the examples (1) and (2) shown in the figure)
may be displayed in the popup space.
• Where shown as a solid shape (1), the symbol indicates that it is necessary
to press and hold the relative control for the function described.
• Where shown as an outline only (2), the symbol indicates that it is necessary
to press the relative control briefly and release for the function described.
02_34
41
When in ROAD mode (*) only, pressing "MODE RIGHT" briefly repeatedly cycles
through the following screens:
• A) Trip log A.
• B) Trip log B.
• C) Phone information. (if applicable)
• D) Music information. (if applicable)
• E) Media information. (if applicable)
• F) Tyre pressure information. (if applicable)
When in NAVI mode (**) only, pressing "MODE RIGHT" briefly repeatedly cycles
02_35 through the following screens:
• A) Trip log A.
• B) Trip log B.
• C) Phone information. (if applicable)
• D) Music information. (if applicable)
• E) Media information. (if applicable)
• F) Tyre pressure information. (if applicable)
• H) Navigation destination. (if applicable)
02_36
42
• INSTANTANEOUS FUEL CONSUMPTION.
2 Vehicle
From any of the following view modes: TRIP ODOMETER, TRIP TIME, MAXIMUM
SPEED, AVERAGE SPEED or AVERAGE FUEL CONSUMPTION, press and hold
MODE SET to reset all the values logged in the currently active TRIP LOG.
02_39
43
E) Media information (displayed in ROAD / NAVI modes only) (where applicable)
The vehicle is equipped with the "APRILIA MIA" accessory, which communicates with
the smartphone via Bluetooth. Using the special "APRILIA " application installed on
the smartphone, it is possible to exchange data with the vehicle and manage multi-
media contents. Once a connection is established correctly between the control unit
and the smartphone, the following functions can be directly managed by the digital
display of the vehicle:
• manage phone calls;
• manage audio playback;
02_40 • GPS navigation.
02_41
Enable bluetooth search mode on your smartphone, select the device "BT ROUT-
ER", enter the password "0000", if requested, and press "pair". The message
"PAIRING ENABLED", confirming that pairing with the smartphone is enabled, ap-
pears on the digital display
2 Vehicle
02_42
44
2 Vehicle
The device "BT ROUTER" will be included in the list of paired devices on the smart-
phone. Wait for the digital display to automatically connect the smartphone. Do NOT
force the connection from the telephone. The smartphone icon on the display in-
dicates active communication. When requested, allow phone book and notifica-
tions sharing. These enabling operations are necessary to display the caller's
name on the display.
NOTE
UPON THE FIRST PAIRING BETWEEN THE DISPLAY AND SMARTPHONE,
MORE TIME MAY BE REQUIRED FOR THE SYNCHRONIZATION OF THE PHONE
02_43 BOOK.
THE CONNECTION BETWEEN THE SMARTPHONE AND VEHICLE WILL BE SIG-
NALLED BY THE LIGHTING OF THE SMARTPHONE ICON ON THE DISPLAY.
CAUTION
TO PAIR WITH HANDSET 1 AND 2, REPEAT THE PROCEDURE DESCRIBED
ABOVE, ENABLING BLUETOOTH DISCOVERABLE MODE FROM THE RESPEC-
TIVE DEVICES.
02_44
45
to answer or reject calls, activate voice commands and control the music on the
smartphone.
Activate the "pairing" mode of the bluetooth headset to be paired (refer to the in-
structions of the device itself). Press the Bluetooth icon on the main screen of the
"APRILIA" application and perform a new search for devices until the headset is dis-
played. Select the bluetooth headset, check the "Handsfree/driver headset" option
and press "Pair". Successful pairing is indicated by the helmet icon displayed on the
digital display. If the pairing is not successful, perform a new search.
Repeat the operation to connect a second device also. If this pairing procedure is
successful, the 2nd helmet icon will be highlighted in black on the digital display.
02_45
No multimedia function can be managed from the handlebar of the vehicle if there is
no bluetooth headset, or if the headset is directly connected to the smartphone. The
pairing of the bluetooth headset to the vehicle is only possible via the "APRILIA"
application and this must be connected to the vehicle in order to correctly use
the multimedia functions of the system. For this reason, the headsets that au-
tomatically connects to the smartphone are not compatible (Ex: Apple Airpods).
02_46
If the smartphone icon on the display is not illuminated after approximately 1 minute,
proceed as follows;
46
• open "APRILIA" and select "Connect";
2 Vehicle
• select your vehicle from the list of suggestions and follow the instructions on
the device;
• once the Application is connected, select the Bluetooth icon that appears on
the main screen;
• open the Bluetooth devices menu;
• select "Configure" and delete all paired devices, leaving the current device
as the last one;
• make sure that the application icon on the display is off;
• turn the ignition key to "OFF" and then to "ON", then wait until the animation
on the screen ends;
• the display must show the pop up "No connected device";
• repeat the pairing procedure from the start.
NOTE
PLEASE NOTE THAT TO CONNECT THE APP TO THE VEHICLE AGAIN, THE
FOLLOWING WILL BE NECESSARY:
• ON iOS, DELETE THE PREVIOUSLY INSTALLED APP AND REINSTALL
IT.
• ON ANDROID, SIMPLY DELETE THE APPLICATION DATA FROM THE
APP MANAGEMENT MENU (THIS WILL RETURN THE APPLICATION TO
THE INITIAL CONDITION AND THE LOGIN AND FIRST CONNECTION TO
THE VEHICLE MUST BE PERFORMED AGAIN).
• IN CASE OF CONNECTION TO A NEW VEHICLE, IT IS NECESSARY TO
REMOVE THE PREVIOUS BT-ROUTER FROM THE ASSOCIATED DEVI-
CES.
NOTE
IT IS RECOMMENDED TO PAIR A MAXIMUM OF 2 SMARTPHONES AND 2 HEAD-
SETS TO THE SAME VEHICLE, TO OPTIMIZE THE OPERATION OF THE SYS-
TEM.
WHEN PAIRING A SECOND SMARTPHONE, NOTE THAT THE SECOND DEVICE
WILL REQUIRE A LONGER TIME (MORE THAN 30 SECONDS) CONNECT TO THE
"BT ROUTER". ONCE THE SMARTPHONE IS CONNECTED TO THE "BT ROUT-
ER", THE OPERATING SYSTEM WILL REQUEST ACCESS TO THE PHONE
47
BOOK AND TO THE NOTIFICATIONS; ACCEPT TO DISPLAY THE NAMES OF
THE CALLERS ON THE DISPLAY.
To activate the "INTERCOM" function, press MODE SET from the "Media information"
screen.
A pop-up with the message "INTERCOM ON" will be shown on the digital display.
2 Vehicle
02_47
48
2 Vehicle
The audio volume may now be controlled by pressing and holding MODE UP or MODE
DOWN.
02_48
Pressing MODE SET briefly again deactivates the connection. The state "INTERCOM
OFF" is now shown on the digital display.
02_49
To activate the "VOICE" function, which allows the user to access and use functions
of their smartphone with voice commands from the handset (e.g. via Siri or Google
Assistant), select the function with the MODE UP or MODE DOWN buttons and then
press MODE SET briefly.
49
F) Tyre pressure information (viewable in ROAD and NAVI modes only) (where
applicable)
Select this screen to view information relative to tyre pressure and temperature.
02_51
50
2 Vehicle
CALL MANAGEMENT
To use phone features, view caller notifications and identifiers, it is necessary to:
• pair the smartphone with the "APRILIA MIA" system via bluetooth as descri-
bed above;
• install the "APRILIA" app on your smartphone and access your account from
the app or from the dashboard instrument panel;
• pair a bluetooth headset with the "APRILIA MIA" system from the "APRI-
LIA" app or from the dashboard instrument panel;
• allow sharing of the phonebook and notifications when the smartphone is
02_52 paired with the "APRILIA MIA" system.
NOTE
WHEN A SMARTPHONE CONNECTS WITH THE "APRILIA MIA" (
BT ROUTER
), SYSTEM, AUDIO IS AUTOMATICALLY ROUTED TO THE APRILIA MIA SYS-
TEM. IF A HEADSET IS NOT CONNECTED TO THE "APRILIA MIA" SYSTEM YOU
CAN NOT MANAGE THE AUDIO OF CALLS OR LISTEN TO MUSIC, THEREFORE
YOU NEED TO MANUALLY DIRECT THE AUDIO OF YOUR SMARTPHONE TO-
WARDS THE DESIRED DEVICE (e.g. SPEAKERS / MICROPHONE OF THE
SMARTPHONE).
The following information is shown in the relative area on the digital display:
• call in progress;
• call ended;
• voice control active;
• incoming call;
• outgoing call;
• call log.
Press and hold MODE SET to enable voice commands.
Press MODE DOWN or MODE UP briefly to scroll through the log of all calls (missed
calls, calls made, outgoing calls made with no reply).
51
Select the required log entry and then press and hold MODE SET to call the relative
contact.
52
2 Vehicle
FUNCTIONS OF MODE SELECTOR FOR MANAGING
SECOND CALL
Accept incoming call and put PRESS MODE SET BRIEFLY
current call on hold
Reject incoming call and continue PRESS AND HOLD MODE SET
current call
53
• playback paused;
• playback interrupted.
Use the MODE buttons to manage audio playback as shown in the table:
54
Advanced functions (02_54, 02_55, 02_56, 02_57, 02_58, 02_59,
2 Vehicle
02_60, 02_61, 02_62, 02_63, 02_64, 02_65, 02_66, 02_67, 02_68,
02_69, 02_70, 02_71, 02_72, 02_73, 02_74, 02_75, 02_76, 02_77,
02_78, 02_79, 02_80, 02_81, 02_82, 02_83, 02_84, 02_85, 02_86,
02_87, 02_88, 02_89, 02_90, 02_91, 02_92, 02_93, 02_94)
The configuration menu may be accessed, with the vehicle stationary, by pressing
and holding MODE RIGHT directly from the main screen.
02_54
The menu structure, which varies depending on the selected riding mode, is illustrated
in the following flow diagram.
55
2 Vehicle
56
02_55
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02_56
57
The menu is composed of the following entries:
1) Vehicle
2) Lap timer (in RACE mode only)
3) Display
4) Dashboard (Dashboard)
5) Service (Service)
02_57
02_58
1) Vehicle
The "Vehicle" menu contains the following options:
1.1) Mode (Mode)
1.2) Shift light (Shift light)
1.3) AQS down (where applicable)
1.4) Headlamp mode
2 Vehicle
58
1.7) PIT status (in RACE mode only) (where applicable)
2 Vehicle
1.8) Pit speed (pit limiter speed) (in RACE mode only) (where applicable)
The functions available in the "Vehicle" menu are described in the following para-
graphs.
Press MODE SET briefly to go back to the main MENU.
02_60
59
1.3) AQS down (where applicable)
This function may be used to enable or disable the automatic matching system allow-
ing downshifts without using the clutch.
Press MODE RIGHT briefly to highlight the function in red, and then press MODE UP
or MODE DOWN briefly to modify the status (enabled/disabled).
Press MODE RIGHT again to confirm the selection. Once confirmed, the newly se-
lected setting is highlighted in green.
Press MODE SET briefly to go back to the main MENU.
02_63
AQS ICON KEY:
• Black icon (day mode)/White icon (nigh mode) = AQS enabled
• Grey icon = AQS disabled by user
• Orange icon = AQS disabled by system
• Red icon = AQS system malfunction
02_64
60
Press MODE RIGHT again to confirm the selection. Once confirmed, the newly se-
2 Vehicle
lected setting is highlighted in green.
Press MODE SET briefly to go back to the main MENU.
NOTE
THE RELATIVE ICON IS SHOWN ON THE DIGITAL DISPLAY WHEN "AUTO"
MODE IS ACTIVE.
02_66
To calibrate the a-PRC system (Aprilia Performance Ride Control), ride the vehicle on
straight section of level road in second gear at a speed of 30 +/- 2 km/h (18.64 +/- 1.24
mph) for about 10 seconds.
The message "Calibration running Hold speed" appears on the digital display.
02_67
61
If calibration is completed successfully, the message "Calibration done Key OFF Wait
60 seconds" is displayed.
NOTE
WHEN THE TEXT "Calibration done Key OFF wait 60 seconds" APPEARS ON
THE DISPLAY, STOP THE VEHICLE AND TURN THE IGNITION TO KEY-OFF FOR
AT LEAST 60 SECONDS TO COMPLETE CALIBRATION.
THIS ALLOWS THE CALIBRATION TO BE STORED IN THE MEMORY.
NOTE
02_68
THE CALIBRATION PROCEDURE IS USED TO OPTIMISE a-PRC FUNCTIONAL-
ITY IN THE EVENT OF CHANGING TYRE TYPE OR FINAL DRIVE RATIO (PINION-
SPROCKET COMBINATION).
IF THE VEHICLE IS FITTED WITH TYRES OTHER THAN THOSE INDICATED IN
THIS USE AND MAINTENANCE MANUAL, THE LEVEL SETTINGS OF THE SYS-
TEM MAY NEED TO BE MODIFIED IN ORDER TO OBTAIN THE SAME BEHAV-
IOUR AS BEFORE.
NOTE
TURN THE IGNITION SWITCH OFF TO ABORT THE CALIBRATION PROCE-
DURE.
DURING CALIBRATION, ATC IS AUTOMATICALLY DEACTIVATED (IF PREVI-
OUSLY ACTIVATED).
2 Vehicle
62
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1.6) Emergency brake (brake light) (in ROAD/NAVI mode only)
When enabled, this function automatically activates the hazard warning lights in the
event of hard and/or sudden braking. Activation of the hazard warning lights is not
dependent on whether the ABS system is triggered.
Press MODE RIGHT briefly to highlight the function in red, and then press MODE UP
or MODE DOWN briefly to enable or disable the function.
Press MODE RIGHT again to confirm the selection. Once confirmed, the newly se-
lected setting is highlighted in green.
02_69
Press MODE SET briefly to go back to the main MENU.
63
1.8) Pit speed (pit limiter speed) (in RACE mode only) (where applicable)
This function may be used to modify the speed limit when the "PIT limiter" function is
active.
Press MODE RIGHT briefly to highlight the function in red, and then press MODE UP
or MODE DOWN briefly to increase or decrease the speed setting.
Press MODE RIGHT again to confirm the selection. Once confirmed, the newly se-
lected setting is highlighted in green.
Press MODE SET briefly to go back to the main MENU.
02_71
02_72
64
2 Vehicle
This function allows you to display the memorised laps and the relative specific infor-
mation, including:
- Number of the lap.
- Lap time.
- Maximum speed.
- Maximum lean angle.
Use the MODE UP and MODE DOWN buttons to scroll through all the laps times
02_73 recorded.
The ">" before the lap number identifies the best memorised time.
Press and hold MODE RIGHT to reset the individual highlighted lap time.
Press MODE SET briefly to go back to the "Lap times" menu.
65
2.2.2) Yes (in RACE mode only)
Pressing MODE RIGHT briefly confirms that you want to clear the recorded lap infor-
mation,
and returns to the "RESET" (Clear times) menu screen.
02_75
3) Display
The "Display" menu contains the following options:
3.1) Backlight (Backlight)
3.2) Mode
The functions available in the "Display" menu are described in the following para-
graphs.
Press MODE SET briefly to go back to the main MENU.
02_76
66
2 Vehicle
3.2) Mode
This function allows you to change the display mode of the digital display:
• AUTO (Automatic)
• DAY (Day)
• NIGHT (Night)
Press MODE RIGHT briefly to highlight the function in red, and then press MODE UP
or MODE DOWN briefly to modify the selected operating mode.
Press MODE SET briefly to go back to the "Display" menu.
02_78
4) Dashboard (Dashboard)
The "Dashboard" menu contains the following options:
4.1) Clock (Clock)
4.2) Units (Units)
4.3) Languages (Languages)
The functions available in the "Dashboard" menu are described in the following para-
graphs.
02_79
02_80
67
4.1.1) Set time (Set time)
This menu allows you to set the clock and is divided in turn into the following entries:
4.1.1.1) Hours (Hours)
4.1.1.2) Minutes (Minutes)
The functions available in the "Set time" menu are described in the following para-
graphs.
Press MODE SET briefly to go back to the "Clock" menu.
02_81
02_82
02_83
68
2 Vehicle
4.2) Units (Units)
This menu allows you to change the settings for displaying the units and is divided as
follows:
4.2.1) Speed (Speed)
4.2.2) Fuel consumption (Fuel consumption)
4.2.3) Temperature (Temperature)
4.2.4) Pressure (where applicable)
02_84
Press MODE SET briefly to go back to the "Dashboard" menu.
69
4.2.2) Fuel consumption (Fuel consumption)
This function may be used to change the unit of measurement used for fuel consump-
tion.
Press MODE RIGHT briefly to highlight the menu option "Fuel consumption" in red
and use the MODE UP or MODE DOWN buttons to change the unit of measurement.
Press the MODE RIGHT selector again to confirm the new value and exit edit mode.
Press MODE SET briefly to go back to the "Dashboard" menu.
02_86
02_87
02_88
70
2 Vehicle
4.3) Languages (Languages)
This function may be used to change the dashboard instrument panel display lan-
guage.
Press MODE RIGHT briefly to highlight the menu option "Languages" in red and use
the MODE UP or MODE DOWN buttons to change the language setting.
Press the MODE RIGHT selector again to confirm the new language setting and exit
edit mode.
Press MODE SET briefly to go back to the "Dashboard" menu.
02_89
5) Service (Service)
The "Service" menu contains the following options:
5.1) Change user code (Change user code)
5.2) Code recovery (Code recovery)
5.3) Application
5.4) Boot loader
02_90 The functions available in the "Service" menu are described in the following para-
graphs.
Press MODE SET briefly to go back to the main MENU.
71
5.1) Change user code (Change user code)
This function may be used to modify the existing code (you must be in possession of
the code itself in order to do this). The user code enables engine start even in the
event of an immobiliser system fault. On a new vehicle, the user code is set by default
as five zeros (00000) and the message "INSERT YOUR PERSONAL CODE" appears
on the display for ten seconds when the ignition is switched on.
This function allows you to change the code itself and remove this message.
A value (from 0 to 9) is shown for the first figure of the code (furthest to left) on the
02_91 display. Press MODE UP or MODE DOWN to modify the value. Press MODE SET
briefly to confirm the selection. Repeat the operation for all the digits. Once the code
is confirmed, the new code is shown steadily on the display to let the user verify that
the code has been entered correctly. Turn the ignition off and then on again to unlock
the dashboard. The last code set may be modified again in future. Access the setting
mode again, enter the last user code used (OLD CODE), then enter a new user code
(NEW CODE) as described previously.
72
2 Vehicle
GPS NAVIGATION (where applicable)
The "APRILIA MIA" system, paired with the "APRILIA" application, allows GPS indi-
cations to be shown on the digital display. By means of pictograms, distance and travel
time data, the desired destination can be reached.
Consult the navigation guide by accessing the "APRILIA" application with your ac-
count. The navigation icon appears on the digital display after setting the destination
address.
02_93
Press and hold down MODE UP to access the GPS navigation directions and infor-
mation screen.
NOTE
BY SETTING THE DESTINATION ADDRESS THROUGH THE "APRILIA" APPLI-
CATION, THE DIGITAL DISPLAY AUTOMATICALLY DISPLAYS THE DIREC-
TIONS SCREEN.
NOTE
"SHORT PRESS": PRESS THE BUTTON AND RELEASE WITHIN 0.5 SECONDS;
"PRESS AND HOLD": PRESS THE BUTTON AND HOLD FOR AT LEAST 2 SEC-
ONDS.
73
02_94
74
H = fuel gauge;
2 Vehicle
I = speed (speedometer) (viewable in km/h or mph);
J = gear selected (displayed only with engine running and vehicle moving);
K = symbol of manoeuvre after next manoeuvre, and relative distance;
L = information (if applicable) identifying map installed in ECU;
M = ice hazard icon (displayed at temperatures from -15 °C (5 °F) to +3 °C (37.4 °F));
N = ambient temperature (viewable in °C or °F);
O = clock (time viewable in 24 or 12 hour format, without AM / PM indication);
P = automatic lights mode enabled;
Q = downshift function state;
R = GPS/Navigator (if active);
S = rider/passenger intercom;
T = audio link with smartphone used to make calls, use voice commands and play
music;
U = smartphone battery level;
V = data link with smartphone;
W = service icon;
X = low battery voltage warning icon; low tyre pressure alarm;
Y = Trip computer log (TRIP A / TRIP B), phone, music, media player.
75
The vehicle is supplied with two keys (one is the spare key).
The lights can only be switched off with the ignition switch turned to OFF.
NOTE
THE KEY IS USED IN THE IGNITION/STEERING LOCK SWITCH, THE KEYHOLE
FOR THE FUEL TANK CAP, AND FOR THE SADDLE COMPARTMENT.
NOTE
THE LIGHTS COME ON AUTOMATICALLY AFTER THE ENGINE STARTS.
NOTE
KEEP THE SPARE KEY IN DIFFERENT PLACE, NOT WITH THE VEHICLE.
LOCK (1): The steering is locked. It is not possible to start the engine or switch on the
lights. The key can be extracted
OFF (2): The engine and lights cannot be set to work. The key can be extracted.
ON (3): The engine can be started. The key cannot be extracted.
02_95
2 Vehicle
76
Locking the steering wheel (02_96)
2 Vehicle
To lock the steering:
• Turn the handlebar fully to the left.
• Turn the ignition switch to "OFF".
• Push the key in and turn it anticlockwise (to the left), and steer the handlebar
slowly until the key engages in the "LOCK" position.
• Extract the key.
CAUTION
02_96
TO PREVENT THE LOSS OF CONTROL OF THE VEHICLE, NEVER SET THE KEY
ON ITS "LOCK" POSITION WHILE RUNNING.
02_97
77
Switch direction indicators (02_98, 02_99)
Move the switch to the left to indicate a left turn; move the switch to the right to indicate
a right turn. Pressing the switch deactivates the turn indicator.
CAUTION
IF THE TURN SIGNAL INDICATOR LAMP FLASHES RAPIDLY, THIS MEANS
THAN ONE OR BOTH OF THE TURN SIGNAL LED MODULES HAVE FAILED.
02_98
In DRL ON mode, the DRL light on the relative side (left or right) is dimmed automat-
ically when a turn signal is activated (see figure).
02_99
The turn indicators have a self-cancelling function that implements the following logic.
With the vehicle at standstill (speed = zero), the turn indicators continue flashing in-
definitely.
With the vehicle in motion, the turn signals self-cancel when one the two following
conditions is met:
• After a time (t) = 40 sec.
• After riding 500 m (0.31 mi)
2 Vehicle
If the vehicle speed reaches zero during this period, the time and distance counts are
reset and start again from zero when the vehicle starts moving once again.
78
Switching on the opposite side turn indicators without pressing the switch in the in-
2 Vehicle
termediate reset position causes both the time and distance counters to reset and
recommence from zero.
02_101
79
Daytime/night lights switch (02_102, 02_103)
This button selects the operating mode of the daytime running lights (DRL) or low
beam headlights.
• Press the button briefly to cycle through the modes available.
NOTE
IF THE "HEADLAMP MODE" FUNCTION (SEE PARAGRAPH "ADVANCED FUNC-
TIONS") IS SET TO "AUTO" (AUTOMATIC), THE TWILIGHT SENSOR IS ALSO
USED TO SWITCH THE LOW BEAM HEADLIGHTS ON AUTOMATICALLY IN LOW
02_102 LIGHT CONDITIONS.
IF THE "HEADLAMP MODE" FUNCTION IS SET TO "EMERGENCY", THE DAY-
TIME RUNNING LIGHTS (DRL) ARE DISABLED AND THE LOW BEAM HEAD-
LIGHTS ONLY REMAIN PERMANENTLY LIT.
NOTE
WHEN THE LOW BEAM HEADLIGHTS ARE ON (A), THE BRIGHTNESS OF THE
DRL LIGHTS (B) IS DIMMED.
02_103
2 Vehicle
80
Start-up button (02_104)
2 Vehicle
Press the button on the right hand handlebar control set to turn the engine over with
the starter motor.
The following conditions are necessary to permit engine start:
• If the vehicle is in neutral with the side stand extended: apply the front or rear
brake and simultaneously press the starter button on the right hand handlebar
control set.
• If any gear is engaged: pull the clutch lever, apply the front or rear brake and
simultaneously press the starter button on the right hand handlebar control
02_104 set.
CAUTION
DO NOT OPERATE THE ENGINE STOP SWITCH WHILE RIDING THE VEHICLE.
02_105
81
Button Cruise Control (02_106, 02_107, 02_108, 02_109)
CAUTION
CRUISE CONTROL IS ONLY AVAILABLE IN ROAD AND NAVI MODES
CAUTION
ALWAYS SWITCH OFF THE SYSTEM (SWITCHING FROM ON TO OFF) BEFORE
CHANGING THE RIDING MODE.
Cruise control is an electronic system that keeps the vehicle at a constant speed se-
lected by the rider.
Push and hold (more than 1 second) the cruise control selector to the left switch the
system on (OFF -> ON). The relative indicator on the dashboard instrument panel
flashes to confirm that the system is on.
Going from OFF to ON is also possible with the engine off, as long as the engine stop
switch is on RUN.
NOTE
02_106
IF THERE IS AN ANTI-THEFT SYSTEM, IT SHOULD BE UNLOCKED TO ALLOW
THE SYSTEM TO BE ACTIVATED.
2 Vehicle
82
2 Vehicle
The system can be used in certain ranges of speeds for the gears from the third to the
sixth, even during deceleration and with the throttle grip released.
The maximum and minimum settable speed values depend on the gear currently se-
lected
Once at the required speed, the cruise control system may be activated by the rider
(switched to SET state) by pushing the cruise control selector briefly (for less than 1
second) to the left, provided that the following conditions are met:
• The engaged gear cannot be less than the third and even in neutral;
02_107 • The brakes should not be operated;
• The clutch must not be operated;
• The speed conforms to the limit established for each gear
The indicator lamp on the instrument cluster lights continuously to indicate that the
system is active.
The rider may now release the throttle grip, as the system will automatically maintain
the set speed.
It is possible to increase or decrease the cruising speed by a short press (less than 1
second) of the cruise control switch up or down (increase / decrease the speed of 2
km/h (1.24 mph)) or via a long press (from 1 to 20 seconds) up or down (increase /
decrease in the constant speed). The throttle may be used to increase speed tempo-
02_108 rarily by up to 30 km / h (18.64 mph) for the third, fourth and fifth gear and 40 km / h
(24.85 mph) for the sixth gear with respect to the selected speed without turning off
the system (e.g. passing). If the increase in speed exceeds 30 km/h (18.64 mph) for
the third, fourth and fifth gear and 40 km/h (24.85 mph) for the sixth gear, it will cause
a system deactivation (change from SET to ON, flashing light). Released the throttle
grip, the motorcycle will return to the selected cruising speed.
83
The system is deactivated (change from SET to ON status) if any of the following
conditions:
• By operating the clutch;
• Operating the front/rear brake;
• Inserting a lower gear than 3rd or shift into neutral;
• By briefly moving the selector to the left;
• If the engine rpm limiter is activated;
• If the tracking control is activated;
• If climbs or particularly steep descents appear;
• Turning the throttle grip in the direction of contrary rotation
02_109
The system can be activated any time observing as usual the previously described
conditions and keeping the selector pressed upward (for more than 1 second) if you
want to reconfirm the last cruise speed used or by briefly moving the selector to the
left to set a new cruising speed.
The system turns off completely (change from SET to the OFF state), then the stored
speed is lost and the instrument cluster light goes off, if any of the following conditions
are present:
• Keeping the cruise control selector moved to the left (for more than 1 second);
• Run-off interrupter activated;
• Engine stop (Key-OFF);
• Failure, malfunction of a component involved in controlling the speed (tone
wheels sensors, control units, etc.)
CAUTION
WHEN ENTERING THE ADJUSTMENT MODE OF THE CRUISE CONTROL, THE
QUICK SHIFT SYSTEM IS DISABLED.
2 Vehicle
84
2 Vehicle
This button activates the PIT LANE function (in RACE mode only), which limits the
speed of the vehicle in a predetermined geographical area, such as the pit lane on a
race track.
Once the function has been activated from the relative menu (see chapter "AD-
VANCED FUNCTIONS"), pushing the PIT selector briefly to the left activates the
function, and the chequered flag symbol appears on the digital display to confirm that
the function is active.
To deactivate the PIT LANE function, press the PIT button again briefly to the left or
change gear.
02_110
The PIT speed limiter function may be set within a speed range from 30-80 km/h (19-50
mph)
CAUTION
THE PIT LANE FUNCTION CAN ONLY BE ACTIVATED WITH THE VEHICLE IN
FIRST GEAR.
CAUTION
WHEN THE FUNCTION IS OPERATIONAL, THE RED AND ORANGE ENGINE
OVERSPEED/SHIFT INDICATOR LAMPS FLASH.
02_111
85
ABS: Anti-Lock Braking System;
ATC: Aprilia Traction Control;
AWC: Aprilia Wheelie Control;
AQS: Aprilia Quick Shift (where applicable);
PIT: Pit Control (where applicable).
AEM
Aprilia Engine Map is a system controlling power delivery maps:
• Level 1, suitable for performance use causes high fuel consumption.
• Level 2 is recommended for on-road use in good grip conditions.
• Level 3 is recommended for road use in poor grip / wet conditions. The vehicle
is easier to manage.
AEB
Aprilia Engine Brake is a system which manages the engine brake, with three select-
able levels:
• Level 1, suitable for performance use. This is the minimum level of engine
brake, the least aggressive.
• Level 2, suitable for on-road use in good grip conditions.
• Level 3, suitable for road use in poor grip / wet conditions. This is the maxi-
mum level of engine brake.
ABS
The ABS with CORNERING (where applicable) is a device to avoid the wheels locking
2 Vehicle
in case of emergency braking also when cornering, thus increasing vehicle stability
when braking when compared with a traditional braking system.
86
The CORNERING mode (where applicable) takes into account the motorcycle's lean
2 Vehicle
angle, so as to maximise efficiency without endangering the rider.
The ABS system improves vehicle control provided that the physical limits of vehicle
grip on the road are not exceeded. The rider is fully responsible for riding at a suitable
speed based on weather and road conditions, always leaving an appropriate safety
margin.
Under no circumstances can the ABS system compensate for the rider's misjudge-
ment or improper use of brakes.
The ABS system may be set to three different levels from 1 (minimum slip control) to
3 (maximum slip control), from the specific setting screen (see paragraph in the "SE-
LECTING MAPS").
Level 1 is suitable for performance use by expert riders only. At this level the lifting
control of the rear wheel is not active and neither is the cornering system (on vehicles
equipped with an inertia sensor platform). ABS is effective on the front wheel only.
Level 2 is suitable for performance use in good grip conditions. Rear wheel lift control
is active, but at a more performance-biased setting, allowing a certain degree of rear
wheel lift in specific braking conditions
Level "3" is suitable for day-to-day usage in all conditions - e.g. on urban or extra-
urban roads, in wet or dry surface conditions. It does not allow, in most cases, for the
lifting of the rear wheel.
CAUTION
BEFORE RIDING OFF, CHECK THE ABS LEVEL OF INTERVENTION SELECTED.
SHUTTING DOWN THE VEHICLE RETURNS THE ABS SYSTEM'S FUNCTION-
ALITY TO THE LAST ABS LEVEL UTILISED.
NOTE
WHEN THE ABS STARTS WORKING, A PULSING IS FELT ON THE BRAKE LEV-
ER.
87
THE ANTI-WHEEL LOCK SYSTEM DOES NOT PREVENT FALLS ON A BEND
WHEN LEVEL "1" IS USED.
AN EMERGENCY BRAKING WITH THE VEHICLE INCLINED, HANDLEBAR
TURNED, ON UNEVEN OR SLIPPERY ROADS, OR WITH POOR GRIP, CREATES
A LACK OF STABILITY DIFFICULT TO HANDLE. RIDE CAREFULLY AND SEN-
SIBLY AND ALWAYS BRAKE GRADUALLY.
DO NOT SPEED RECKLESSLY. THE VEHICLE GRIP ON THE ROAD IS SUBJECT
TO LAWS OF PHYSICS WHICH NOT EVEN THE ABS SYSTEM CAN ELIMINATE.
When the vehicle is started, after the initial instrument panel check cycle, the ABS
warning lamp flashes until the vehicle reaches a speed of 3.1 mph (5 km/h), after which
it goes out.
If with the ABS activated (level 3, 2, 1) the ABS warning light turns on permanently,
or continues to flash even when exceeding 5km/h (3.1 mph), a failure has been de-
tected and the ABS has been deactivated.
In this case carry out the following operations:
- stop the vehicle;
- Key OFF-ON;
- ride the vehicle to a speed above 5 km/h (3.1 mph): the ABS warning light must be
turned off;
- the ABS system is working.
If the ABS disabled indication remains:
2 Vehicle
88
NOTE
2 Vehicle
SHOULD THIS OCCUR, CONTACT AN Aprilia Approved Dealer.
NOTE
THE SAFETY PROVIDED BY THE ABS DOES NOT, IN ANY CASE, JUSTIFY RIS-
KY MANOEUVRES. EVEN THOUGH THE ABS SYSTEM ENSURES GREATER
VEHICLE CONTROL IN THE EVENT OF EMERGENCY BRAKING, ALWAYS OB-
SERVE THE CORRECT MINIMUM SAFETY DISTANCE FROM THE VEHICLE IN
FRONT OF YOU.
THE ABS SYSTEM ACTS ON BOTH THE FRONT AND REAR WHEELS BY OB-
TAINING INFORMATION FROM THE ROTATION/ LOCKING TONE WHEELS.
ALWAYS CHECK THAT THE TONE WHEEL IS CLEAN, AND REGULARLY
CHECK THAT THE DISTANCE FROM THE SENSOR IS CONSTANT ON ALL 360
DEGREES. SHOULD THE WHEELS BE REMOVED AND REFITTED, IT IS VERY
IMPORTANT TO CHECK THAT THE DISTANCE BETWEEN TONE WHEEL AND
89
SENSOR IS THE ONE SPECIFIED. FOR CHECKING AND ADJUSTMENT, CON-
TACT AN Authorised Aprilia Workshop.
IF THE GAP FOR ONE OR BOTH SENSORS IS NOT WITHIN THE TOLERANCE
INDICATED BELOW, TAKE THE MOTORCYCLE TO AN Approved Aprilia Dealer
Characteristic
Distance between tone wheel and front sensor
0.5 - 2.00 mm (0.020 - 0.079 in)
Distance between tone wheel and rear sensor
0.5 - 2.00 mm (0.020 - 0.079 in)
2 Vehicle
90
2 Vehicle
ATC is a system that monitors and, if necessary, limits rear wheelspin under acceler-
ation to increase vehicle stability.
While ATC improves vehicle control, it does not allow the physical handling limits of
the vehicle to be exceeded. The rider is fully responsible for riding at a suitable speed
based on weather and road conditions, always leaving an appropriate safety margin.
Under no circumstances can ATC compensate for any rider error or improper use of
the throttle.
The ATC system also responds optimally and limits wheelspin during cornering.
This is made possible by the inertia sensor platform, which provides the ECU with
precise information concerning the inclination of the motorcycle.
ATC SYSTEM DEACTIVATED MANUALLY
At key-on and after the initial instrument panel check cycle, if the system is deactiva-
ted, the a-PRC indicator light remains lit constantly until the rider activates the system
again.
ATC SYSTEM ACTIVE
At key-on and after the initial instrument panel check cycle, if the system was active
at the last key-off, the a-PRC indicator light flashes until the vehicle exceeds 5 Km/h
(3.1 mph), after which it extinguishes.
91
If the a-PRC indicator light remains constantly lit, this means that a fault has been
detected and the ATC system has been automatically deactivated.
In this case carry out the following operations:
- stop the vehicle;
- Key OFF-ON;
- reactivate the system manually
- ride the vehicle to a speed above 5 km/h (3.1 mph): the a-PRC indicator light should
extinguish;
- ATC system working correctly.
If the 'ATC system deactivated' indication persists:
NOTE
SHOULD THIS OCCUR, CONTACT AN Aprilia Approved Dealer.
THE ATC SYSTEM ACTS ON THE REAR WHEEL ON THE BASIS OF INFORMA-
TION RECEIVED FROM TONE WHEELS INSTALLED ON BOTH WHEELS. AL-
WAYS CHECK THAT THE TONE WHEELS ARE CLEAN, AND REGULARLY
CHECK THAT THE GAP BETWEEN THE TONE WHEEL AND THE SENSOR IS
CONSTANT AROUND THE ENTIRE CIRCUMFERENCE OF THE TONE WHEEL
ITSELF. SHOULD THE WHEELS BE REMOVED AND REFITTED, IT IS VERY IM-
PORTANT TO CHECK THAT THE DISTANCE BETWEEN TONE WHEEL AND
SENSOR IS THE ONE SPECIFIED. FOR CHECKING AND ADJUSTMENT, CON-
TACT AN Authorised Aprilia Workshop.
NOTE
2 Vehicle
92
2 Vehicle
TEM CAN BE DEACTIVATED AUTOMATICALLY WHEN THE a-PRC INDICATOR
LIGHT STAYS ON.
TO REACTIVATE, TURN THE IGNITION SWITCH OFF AND THEN ON AGAIN AND
SELECT THE REQUIRED SETTING.
NOTE
a-PRC SYSTEM SENSORS, WITH HIGH PRECISION OF READING THE TONE
WHEELS, CAN GENERATE, WITH MOTORCYCLE AT STANDSTILL AND ENGINE
RUNNING, A km/h (mi) SPEED INDICATION IN THE DIGITAL DISPLAY.
SUCH PERFORMANCE IS NORMAL AND DOES NOT CAUSE MALFUNCTIONING
OF THE a-PRC SYSTEM.
Characteristic
Distance between tone wheel and front sensor
0.5 - 2.00 mm (0.020 - 0.079 in)
Distance between tone wheel and rear sensor
0.5 - 2.00 mm (0.020 - 0.079 in)
The system is active by default. However, if the system has been deactivated, in order
to reactivate it, the user must access the specific screen using the selector button on
the right hand handlebar control set
Using the MODE navigation buttons, select level 1 if the level was set to 0.
When the ATC system is activated with the vehicle at a standstill, the a-PRC indicator
light flashes until the vehicle reaches a speed of 5 Km/h (3.1 mph).
Press the MODE UP e MODE DOWN buttons briefly to increase or decrease the ATC
level setting from "0" (minimum system intervention) to "8" (maximum system inter-
vention).
93
CAUTION
TO GAIN FAMILIARITY WITH THE ATC SYSTEM, PREFERABLY USE LEVEL "8"
TO START WITH, THEN TRY THE OTHER LEVELS TO IDENTIFY WHICH ARE
THE BEST SUITED TO YOUR RIDING STYLE AND FOR DIFFERENT ROAD AND
WEATHER CONDITIONS.
LEVEL "1" IS RECOMMENDED FOR EXPERT RIDERS IN IDEAL ROAD SURFACE
CONDITIONS.
ALL OTHER LEVELS ARE INTERMEDIATE SETTINGS BETWEEN LEVEL "1"
AND LEVEL "8".
(if applicable)
94
2 Vehicle
AWC can only be activated if the ATC system is active. In other terms, the wheelie
control function cannot be activated unless the traction control system has already
been activated. Disabling ATC also automatically disables AWC.
While AWC improves vehicle control, it does not allow the physical handling limits of
the vehicle to be exceeded. The rider is fully responsible for riding at a suitable speed
based on weather and road conditions, always leaving an appropriate safety margin.
Under no circumstances can AWC compensate for any rider error or improper use of
the throttle.
The AWC system is always ACTIVE except for configurable riding modes, where it
can only be DEACTIVATED if the vehicle is equipped with an inertia sensor platform.
CAUTION
WITH AWC DEACTIVATED AND ATC ACTIVATED:
- WHEELIEING IS LIMITED TO A MAXIMUM DURATION OF 10 SECONDS. AFTER
THIS PERIOD, THE SYSTEM BRINGS THE FRONT WHEEL BACK TO THE
GROUND;
- WHEELIEING IS NOT PERMITTED IF THE MOTORCYCLE IS BANKED BY +/-
25° RELATIVE TO THE VERTICAL. IF THIS ANGLE IS EXCEEDED, THE SYSTEM
RETURNS THE FRONT WHEEL TO THE GROUND.
95
Aprilia Quick Shift (where applicable)
It is a system that allows go up and down the gears without having to use the clutch
'and without changing the position of the throttle grip.
It uses the gear shift sensor signal on the gear lever to shift gears more quickly with
a lower decrease in rpm than a traditional gear shift as regards upshifting.
The system is only active above an engine speed: of approximately 3,000 rpm.
CAUTION
02_112 THE CLUTCH MUST BE USED FOR UPSHIFTS AT ENGINE SPEEDS BELOW
3,000 RPM.
CAUTION
THE SYSTEM IS ACTIVE WHEN SHIFTING UP ONLY WITH THE THROTTLE
OPEN.
It can operate when downshifting as long as all the required conditions are met, in-
cluding an rpm less than the maximum threshold, which varies according to the gear.
If the downshifting system is not available temporarily for some reason (e.g. RPM too
high, first gear engaged), the instrument panel icon will be orange.
02_113 To deactivate the PIT LANE function, press the PIT button again briefly to the left or
change gear.
96
The PIT speed limiter function may be set within a speed range from 30-80 km/h (19-50
2 Vehicle
mph)
CAUTION
THE PIT LANE FUNCTION CAN ONLY BE ACTIVATED WITH THE VEHICLE IN
FIRST GEAR.
CAUTION
WHEN THE FUNCTION IS OPERATIONAL, THE RED AND ORANGE ENGINE
OVERSPEED/SHIFT INDICATOR LAMPS FLASH.
02_114
Dynamic 5 ON 2 2 2 Intended for more aggressive usage than in "commute" riding mode
97
NOTE
THE TABLE IS ONLY INTENDED AS A GUIDELINE FOR SETTING THE LEVELS
OF EACH CONTROL SYSTEM. EACH RIDER MAY PERSONALISE THE LEVELS
TO THEIR OWN PREFERENCE IN ACCORDANCE WITH ABILITY, RIDING STYLE
AND ROAD CONDITIONS.
THE ONLY USER-MODIFIABLE RIDING MODES ARE INDIVIDUAL AND TIME
ATTACK.
FOR MORE INFORMATION ON LEVEL SETTINGS, SEE THE RELATIVE PARA-
GRAPHS FOR EACH INDIVIDUAL FUNCTION.
The a-PRC system indicator lights are composed of orange indicators lights on the
top of the instrument panel and the a-PRC orange indicator light on the right side.
a-PRC SYSTEM INDICATOR LIGHTS KEY
- Indicator light off: with system activated with vehicle in motion or system activated
after exceeding 5 Km/h (3.1 mph) after key-on;
- Indicator light continuously lit: system deactivated deliberately by rider, or deac-
tivated as a result of a malfunction;
- Indicator light flashing slowly: with system active after key-on before exceeding
5 Km/h (3.1 mph) or in the case of certain malfunctions causing ATC level to be locked
("+" and "-" buttons disabled);
- Indicator light flashing quickly: when one of the a-PRC functions (ATC, AWC and
ALC) is actively invoking traction control.
2 Vehicle
98
Immobilizer system operation (02_115, 02_116, 02_117)
2 Vehicle
For enhanced theft protection, the vehicle is equipped with an electronic immobilizer
system that is activated automatically when the ignition key is removed.
Keep the second key in a safe place since it is not possible to make a copy if it gets
lost.
This would imply replacing numerous parts of the vehicle (besides the locks).
Each key in the grip has an electronic device - transponder - which modulates the
radio frequency signal emitted by a special aerial inside the switch when the vehicle
02_115 is started.
The modulated signal is the "password" by which the appropriate central unit recog-
nises the key and only after this occurs, it allows the engine start-up.
CAUTION
THE IMMOBILIZER SYSTEM CAN MEMORISE UP TO FOUR KEYS.
DATA STORAGE OPERATION CAN ONLY BE PERFORMED AT AN Authorised
Aprilia DEALER.
DATA STORAGE PROCEDURE CANCELS THE EXISTING CODES. THEREFORE,
IF A CUSTOMER WANTS TO PROGRAM SOME NEW KEYS, S/HE SHOULD GO
TO THE DEALER TAKING ALL THE KEYS S/HE WANTS TO ENABLE.
In the event the instrument panel detects a fault with the immobilizer system when the
key is connected, you will need to enter the user code to start the motorcycle. At the
same time the indicator light appears on the instrument panel, the general red warning
light will come on.
02_116
99
Once the code has been correctly entered, the error will be displayed on the screen.
It is then possible to start the motorcycle so you can go immediately to an Authorised
Aprilia Dealership.
CAUTION
PRESSING OR MOVING ANY CONTROL ON THE LEFT SWITCH CLUSTER, IT IS
POSSIBLE TO REMOVE THE ERROR NOTIFICATION SCREEN, BUT THE
SCREEN WILL BE VISIBLE AGAIN AFTER ABOUT 10 SECONDS.
02_117
02_118
2 Vehicle
100
2 Vehicle
RIDER SADDLE REMOVAL
• Lift the rear of the saddle and detach the front of saddle the from the motor-
cycle.
02_119
Refitting
• Perform the above described steps in reverse order.
• After refitting and fixing the saddle, place the hexagonal wrench in the cor-
responding seat of the tail fairing / passenger seat.
• Pay special attention when positioning the tail fairing / passenger seat; place
the rear flaps under the tail fairing and press down in the front part as to snap
the lock into place.
CAUTION
BEFORE LOWERING AND LOCKING THE SADDLE, MAKE SURE THAT THE IG-
NITION KEY HAS NOT BEEN LEFT INSIDE THE GLOVE BOX.
CAUTION
BEFORE RIDING, MAKE SURE THAT THE SADDLE IS PROPERLY FIXED. IF THE
PASSENGER SEAT IS FITTED ON THE VEHICLE, MAKE SURE IT IS PROPERLY
FIXED BEFORE ALLOWING THE PASSENGER TO SIT ON IT.
THE TAIL FAIRING CAN BE USED INSTEAD OF THE PASSENGER SEAT; HOW-
EVER, WITH THE TAIL FAIRING IN PLACE, PASSENGERS SHOULD NOT BE
TRANSPORTED. PASSENGER TRANSPORT ON THE TAIL FAIRING IS ILLEGAL,
AND IT IS EXTREMELY LIKELY THAT THE PASSENGER WILL FALL FROM THE
VEHICLE.
101
Glove (02_120)
The document compartment is situated under the rider saddle; to reach it:
• Remove the passenger and rider saddles.
02_120
102
2 Vehicle
CHASSIS NUMBER
The chassis number is stamped on the RH side of the headstock.
Chassis No. ....................
02_121
ENGINE NUMBER
The engine number is stamped on the engine crankcase, at the rear near the shock
absorber.
Engine No. ....................
02_122
103
2 Vehicle
104
TUONO 660
Chap. 03
Use
105
Checks (03_01)
CAUTION
This vehicle has been programmed to indicate in real time any operation failure stored
in the electronic control unit memory.
Every time the ignition switch is turned to "ON", the alarm LED warning lights turn on
for about three seconds on the dashboard.
03_01
PRE-RIDE CHECKS
Front and rear disc brake Check for proper operation. Check
brake lever empty travel and brake
fluid level. Check for leaks. Check
3 Use
106
brake pads for wear. If necessary
3 Use
top-up with brake fluid.
107
upon spring tension. Lubricate
couplings and joints if necessary.
Check that the side stand safety
switch functions correctly.
Lights, warning lights, horn, rear Check function of horn and lights.
stop light switch and electrical Replace bulbs or repair any faults
devices noted.
108
Refuelling (03_02, 03_03)
3 Use
To refuel:
• Lift the cover (1).
• Insert the key (2) into the fuel tank cap lock (3).
• Turn the key clockwise, pull and open the fuel filler cap.
CAUTION
03_02
ALWAYS USE PETROL WITH A MAXIMUM OF 10% BIOETHANOL CONTENT
(E10).
DO NOT USE PETROL WITH AN ETHANOL CONTENT HIGHER THAN 10%; THIS
USE COULD DAMAGE THE FUEL SYSTEM COMPONENTS AND/OR COMPRO-
MISE ENGINE PERFORMANCE.
Characteristic
Fuel tank capacity (including reserve)
15 l (3.30 UK gal; 3.96 US gal)
Fuel tank reserve capacity
3.5 l (0.77 UK gal; 0.92 US gal)
109
The EN16942 European standard requires the identification of the compatibility of the
vehicles with the fuel type by means of a graphic symbol for consumer information.
The symbols listed below facilitate the recognition of the correct fuel type to be used
on your vehicle. Before refuelling, check the symbols located near the filler neck and
compare them with the symbol shown on the filling pump.
E5: unleaded gasoline with 5% maximum Ethanol percent.
E10: unleaded gasoline with 10% maximum Ethanol percent.
The label on each pump dispenser shows only one value; if for example it shows
03_03 E5 it means that the petrol supplied is unleaded, with 5% ethanol.
However, the label on the vehicle may show several values. If, for example, it
shows both E5 and E10 values, it means that the vehicle is compatible with gasoline
containing maximum 10% Ethanol and thus the Customer may refuel either from a E5
dispenser or from a E10 dispenser (but not from an E85 dispenser).
• Refill.
CAUTION
110
3 Use
After refuelling:
• The cap can only be closed if the key (2) is inserted.
• Once the key (2) is inserted, press the cap to close it again.
• Remove the key (2).
• Close the cover (1).
111
TO COUNT THE NUMBER OF CLICKS OF THE ADJUSTER (1) ALWAYS START
FROM THE MOST RIGID SETTING (COMPLETE CLOCKWISE ROTATION).
TO PREVENT DAMAGE TO THE ADJUSTER SCREWS (1), NEVER FORCE THEM
BEYOND THE END OF TRAVEL IN EITHER DIRECTION.
03_05
03_06
3 Use
112
•
3 Use
Remove the left hand side fairing panel (6).
03_07
• Using the specific spanner, unscrew the locking ring nut (3).
• Use the adjuster ring nut (2) to adjust the pre-load of the spring (A).
• Once the adjustment is done, screw the ring nut (3).
• Use the screw (1) to adjust the shock absorber rebound hydraulic braking.
03_09
113
Rear shock absorbers setting (03_10)
03_10
Shock absorber length (B) 306 +/- 2 mm (12.04 +/- 0.078 in)
Rebound adjustment, adjuster (1) open (**) 5 clicks from fully closed
(*)
3 Use
114
3 Use
SETTING FOR SPORTS USE
Spring length (A) with standard adjustment 145.5
mm (5.72 in) screw (*) 2 turns
Shock absorber length (B) 306 +/- 2 mm (12.04 +/- 0.078 in)
Rebound adjustment, adjuster (1) open (**) 2 clicks from fully closed
(*)
(*) = clockwise
(**) = anticlockwise
• Operating the front brake lever, press the handlebar repeatedly to send the
fork fully down. The shock absorber should compress and extend smoothly
with no signs of oil leakage on the stanchions.
• Check the tightening of all the elements and the correct operation of the front
and rear suspension joints.
CAUTION
PLEASE CONTACT AN Authorised Aprilia Dealer TO HAVE THE FRONT FORK
03_11 OIL CHANGED AND ITS OIL SEALS REPLACED.
115
The front suspension consists of a hydraulic fork connected to the headstock by
means of two plates.
To carry out the suspension set-up of the vehicle, it is necessary to intervene on the
right fork stanchion, which includes the following:
• an upper adjuster screw (1) for setting hydraulic rebound damping;
• an upper nut (2) for adjusting spring preload.
03_12
TO AVOID DAMAGE, DO NOT FORCE THE ADJUSTERS BEYOND THE MAXI-
MUM SETTING POSITION IN EITHER DIRECTION. WHEN SPRING PRE-LOAD IS
INCREASED, REBOUND DAMPING MUST ALSO BE INCREASED TO PREVENT
EXCESSIVE SUSPENSION KICKBACK WHEN RIDING.
The standard front fork setting is adjusted to suit most high and low speed riding con-
ditions, whether the vehicle is partially or fully loaded.
However, the setting can be modified for specific needs according to vehicle use.
CAUTION
FOR THE CORRECT SETTING PARAMETERS, READ THE PARAGRAPH "SET-
TING THE FRONT FORK" CAREFULLY.
TAKE YOUR VEHICLE TO AN Authorised Aprilia Dealer, IF NECESSARY.
3 Use
116
Front fork setting (03_13, 03_14)
3 Use
TO COUNT THE NUMBER OF CLICKS AND/OR REVOLUTIONS OF ADJUST-
MENT SETTINGS ALWAYS START FROM THE MOST RIGID SETTING (WHOLE
CLOCKWISE ROTATION OF THE SETTING).
03_13
03_14
117
SETTING FOR SPORTS USE
Rebound damping adjustment, Unscrew (**) 10 clicks from fully
screw (1) closed (*)
(*) - Clockwise
(**) - Anticlockwise
(***) - this type of adjustment may only be made by an Authorised Aprilia Dealer.
03_15
3 Use
118
Clutch lever adjustment (03_16)
3 Use
Adjust the clutch lever if the engine stalls or if the vehicle creeps forward when the
lever is pulled, or if the clutch slips, causing a lag in acceleration relative to increases
in engine speed.
To adjust the dead zone, after setting the vehicle on the centre stand:
• Turn the set screw (3) toward the direction of motion to increase the lever
play (1) and check operation of the guide using the knob (2) as in riding po-
sition.
• Ensure that the play is between 1 and 3 mm (0.039 and 0.12 in).
03_16
CAUTION
TAKE THE VEHICLE TO AN Official aprilia Dealer IF THE CLUTCH CANNOT BE
ADJUSTED CORRECTLY OR IF THE CLUTCH DOES NOT FUNCTION COR-
RECTLY.
Running in
Running in is essential to ensure the durability of the vehicle. During the first 1000 Km
(621 mi), observe the following rules to ensure the reliability and performance of the
vehicle throughout its lifetime:
• Avoid full throttle starts and hard acceleration;
• Avoid hard or prolonged braking;
• Do not ride for prolonged periods at sustained high speed; preferably ride the
motorcycle on varied routes with frequent, gentle acceleration and deceler-
ation;
• Ride prudently to gradually gain familiarity with the motorcycle, testing pro-
gressively higher throttle apertures only as you gain confidence
CAUTION
THE FULL PERFORMANCE OF THE VEHICLE IS ONLY AVAILABLE AFTER THE
SERVICE AT THE END OF THE RUNNING IN PERIOD.
119
Follow these guidelines:
• Do not fully open the throttle grip abruptly at low engine speeds, either during
or after the running in period.
• During the first 100 Km (62.14 miles) use the brakes gently, avoiding sudden
or prolonged braking. That is to permit the adequate adjustment of the pad
friction material to the brake discs.
• It is advisable to not exceed 7500 rpm for the first 1000 km (621.37 mi) and
then not to exceed 9500 rpm up until 2000 km (1242.74 mi).
CAUTION
AFTER THE SPECIFIED MILEAGE, TAKE YOUR VEHICLE TO AN Authorised
Aprilia Dealer FOR THE CHECKS INDICATED IN THE "SCHEDULED MAINTE-
NANCE TABLE" IN THE SCHEDULED MAINTENANCE SECTION, TO AVOID
INJURING YOURSELF, OTHERS AND /OR DAMAGING THE VEHICLE.
This vehicle is extremely powerful and must be used carefully and driven with
caution and respect for its power and potential.
Do not place objects inside the top fairing (between the handlebar and the in-
strument cluster), as this may impede the movements of the handlebar and
obstruct visibility of the instruments.
120
3 Use
FAILURE TO OBSERVE THIS WARNING COULD LEAD TO UNCONSCIOUSNESS
AND EVEN DEATH DUE TO SUFFOCATION.
CAUTION
WITH THE SIDE STAND LOWERED, THE ENGINE MAY ONLY BE STARTED WITH
THE GEARBOX IN NEUTRAL. IF YOU ATTEMPT TO ENGAGE THE GEAR, THE
ENGINE WILL STOP.
WITH THE SIDE STAND RETRACTED, THE ENGINE MAY BE STARTED WITH
THE GEARBOX IN NEUTRAL OR WITH THE GEAR ENGAGED AND THE CLUTCH
LEVER OPERATED.
03_17
121
• Set the switch for stopping the engine (3) on "RUN" Turn the ignition key (4)
to "ON".
At this stage:
• The starting screen will be displayed on the digital display for about 2 seconds
and then the screen with the standard parameters will appear.
• All the indicator lights on the dashboard will come on for about 2 seconds.
• Press the starter button once only.
• With the engine operating normally, the number of rpm at which the engine
is operating will be displayed instantaneously.
03_18
IF THE LOW FUEL WARNING LIGHT ON THE DASHBOARD TURNS ON, REFUEL
THE VEHICLE AT ONCE.
03_19
3 Use
122
3 Use
DO NOT SET OFF SUDDENLY WHEN THE ENGINE IS COLD. RIDE AT LOW
SPEED FOR SEVERAL KILOMETRES. THIS WILL ALLOW THE ENGINE TO
WARM UP AND REDUCE POLLUTING EMISSIONS AND FUEL CONSUMPTION.
To start:
• Turn on the engine.
• Adjust the inclination of the rear-view mirrors to ensure proper visibility.
CAUTION
123
VIEW AND ONLY EXPERIENCE HELPS YOU JUDGE THE DISTANCE SEPARAT-
ING YOU AND THE VEHICLE BEHIND.
• With the throttle (1) closed (Pos. A) and the engine at idle speed, pull the
clutch lever (2).
• Push the gearbox lever (3) downward to select the first gear.
• Slowly release the clutch lever while simultaneously accelerating by gently
twisting the throttle grip (1) (Pos.B).
The vehicle starts moving forward.
CAUTION
DO NOT RELEASE THE CLUTCH TOO QUICKLY OR SUDDENLY, AS THIS
COULD CAUSE THE ENGINE TO STALL OR THE VEHICLE TO REAR UP ON THE
03_21
BACK WHEEL. DO NOT ACCELERATE SUDDENLY WHEN RELEASING THE
CLUTCH FOR THE SAME REASON.
03_22
• Ride at moderate speed for the first kilometres/miles to allow the engine to
warm up.
NOTE
THE VEHICLE HAS AN RPM LIMITER THAT IS PART OF THE "RIDE-BY-WIRE"
INJECTION SYSTEM.
3 Use
124
•
3 Use
Increase speed by turning the throttle grip (1) gradually (Pos. B), without
exceeding the recommended maximum engine speed.
• Release the throttle (1) (Pos. A), pull the clutch lever (2), lift the gear lever
(3), release the clutch (2) and accelerate.
• Repeat the last two operations and engage a higher gear.
NOTE
(IF APPLICABLE)
THE QUICK SHIFT FUNCTION LETS THE RIDER PERFORM UPSHIFTS WITHOUT
USING THE CLUTCH.
125
SATIONS ON THE LEVER ARE CORRELATED WITH THE CORRECT OPERA-
TION OF THE SYSTEM.
03_23
IF THE MULTI-FUNCTION DIGITAL DISPLAY SHOWS THE COOLANT TEMPER-
ATURE IS HIGHER THAN 115°C (239°F) STOP THE VEHICLE AND LET THE
ENGINE RUN AT 3000 rpm FOR ABOUT TWO MINUTES, ALLOWING THE COOL-
ANT TO CIRCULATE REGULARLY IN THE SYSTEM; THEN TURN THE ENGINE
STOP SWITCH TO ''OFF" AND CHECK THE COOLANT LEVEL.
IF, AFTER CONTROLLING THE COOLANT LEVEL, THE TEMPERATURE INDI-
CATOR KEEPS FLASHING, CONTACT AN Authorised Aprilia Dealer.
3 Use
126
3 Use
DO NOT TURN THE IGNITION KEY TO "KEY OFF", AS THIS WILL STOP THE
COOLING FANS REGARDLESS OF THE COOLANT TEMPERATURE, CAUSING
THUS THE COOLANT TEMPERATURE RISE FURTHER.
IN MANY CASES THE ENGINE MAY CONTINUE TO PERFORM, BUT WITH RE-
DUCED PERFORMANCE; CONTACT AN Authorised Aprilia Dealer IMMEDIATE-
LY.
IN ORDER TO AVOID CLUTCH OVERHEATING, SHUT THE ENGINE OFF AS
SOON AS POSSIBLE ONCE THE VEHICLE HAS STOPPED AND AT THE SAME
TIME THE GEAR IS ENGAGED AND THE CLUTCH LEVER OPERATED.
USING JUST THE FRONT OR THE REAR BRAKE ONLY SIGNIFICANTLY RE-
DUCES THE BRAKING FORCE OF THE VEHICLE.
WHEN STOPPING UPHILL, DECELERATE COMPLETELY AND ONLY USE THE
BRAKES TO MAINTAIN THE VEHICLE IN THE STOPPED POSITION.
USING THE ENGINE TO KEEP THE MOTORCYCLE STOPPED COULD CAUSE
THE CLUTCH TO OVERHEAT. BRAKING CONTINUOUSLY WHEN DRIVING
DOWNHILL COULD CAUSE THE BRAKE PADS TO OVERHEAT, WHICH RE-
DUCES BRAKING AND LIMITS BRAKING POWER.
IT IS RECOMMENDED TO USE THE ENGINE COMPRESSION, DOWNSHIFTING
AND USING BOTH BRAKES INTERMITTENTLY.
WHEN DRIVING DOWNHILL, NEVER RIDE WITH THE ENGINE TURNED OFF.
WHEN RIDING ON WET OR POOR GRIP SURFACES (SNOW, ICE, MUD, ETC.)
MAINTAIN A MODERATE SPEED, AVOIDING SUDDEN BRAKING OR MANOEU-
VRES THAT COULD CAUSE A LOSS OF TRACTION AND POSSIBLY A CRASH
OR ACCIDENT.
127
Stopping the engine (03_24)
• Release the throttle grip (1), brake gradually and simultaneously downshift
to slow down.
Once the speed is reduced, before stopping the vehicle:
• Operate the clutch lever (2) so that engine does not shut off.
When the vehicle is at standstill:
• Put the gear lever in neutral until the digital display shows the green icon with
the "N" (neutral) lit.
03_24 • Release the clutch lever.
• While at a temporary halt, keep at least one of the vehicle brakes held.
CAUTION
Parking
It is very important to select an adequate parking spot, in compliance with road signals
and the guidelines described below.
CAUTION
PARK ON SAFE AND LEVEL GROUND TO PREVENT THE VEHICLE FROM FALL-
ING.
DO NOT LEAN THE VEHICLE AGAINST A WALL OR LAY IT ON THE GROUND.
ENSURE THAT THE VEHICLE AND, IN PARTICULAR, PARTS OF THE VEHICLE
WHICH MAY BECOME HOT (ENGINE, OIL RADIATOR AND LINES, EXHAUST
SYSTEM, BRAKE DISCS) ARE NOT A HAZARD TO PERSONS OR CHILDREN.
3 Use
128
3 Use
DO NOT LEAVE YOUR VEHICLE UNATTENDED WITH THE ENGINE ON OR THE
KEY IN THE IGNITION SWITCH.
CAUTION
IF THE VEHICLE FALLS OR IS ON A STEEP INCLINE FUEL CAN LEAK.
FUEL USED TO DRIVE INTERNAL COMBUSTION ENGINES IS HIGHLY FLAM-
MABLE AND CAN BECOME EXPLOSIVE UNDER CERTAIN CONDITIONS.
Catalytic silencer
The vehicle is equipped with an exhaust system with a three-way catalytic converter
(using three catalyst metals: platinum, palladium and rhodium).
This device oxidises the CO (carbon monoxide) producing carbon dioxide, and the
UHC (unburned hydrocarbons) producing water vapour and reduces NOx (nitrogen
oxide) producing oxygen and nitrogen present in the exhaust fumes.
129
DO NOT USE LEADED PETROL AS IT CAUSES IRREPARABLE DAMAGE TO
THE CATALYTIC CONVERTER.
Vehicle owners are warned that the law may prohibit the following:
• the removal of any device or element belonging to a new vehicle or any other
action by anyone leading to render it non-operating, if not for maintenance,
repair or replacement reasons, in order to control noise emission before the
sale or delivery of the vehicle to the ultimate buyer or while it is used;
• using the vehicle after that device or element has been removed or rendered
non-operating.
Check the muffler/exhaust silencer and the silencer pipes, make sure there are no
signs of rust or holes and that the exhaust system works properly.
If exhaust noise increases, take your vehicle at once to an Approved Aprilia Dealer.
Stand (03_25)
If it is necessary to extend the side stand for any reason (e.g. after moving the vehicle),
proceed as follows:
• Select an appropriate parking spot.
• Grip the left grip (1) and keep your right hand on the upper rear part of the
vehicle (2).
• Lower the side stand with your right foot, fully extending it (3).
• Lean the motorcycle until the stand touches the ground.
• Turn the handlebar completely to the left.
03_25
130
WARNING
3 Use
THE RELATIVE WARNING LAMP ON THE DASHBOARD INSTRUMENT PANEL
ILLUMINATES WHEN THE SIDE STAND IS EXTENDED.
THE WARNING LAMP FLASHES IF A MALFUNCTION OF THE SIDE STAND SEN-
SOR IS DETECTED.
ENGINE START AND USAGE OF THE VEHICLE ARE STILL PERMITTED, AS EN-
GAGING FIRST GEAR DOES NOT TRIGGER THE AUTOMATIC SAFETY ENGINE
SHUT-OFF FUNCTION.
NEVER leave the ignition key in the lock and always use the steering lock. Park the
vehicle in a safe place such as a garage or a place with guards. Whenever possible,
use an additional anti-theft device. Make sure all vehicle documents are in order and
the road tax paid. Write down your personal details and telephone number on this
page to help identifying the owner in case of vehicle retrieval after a theft.
LAST NAME: ..................................
NAME: .........................................
ADDRESS: .................................
TELEPHONE NO.: ..........................
131
WARNING
IN MANY CASES, STOLEN VEHICLES CAN BE IDENTIFIED BY DATA IN THE
USE / MAINTENANCE BOOKLET.
Safe driving
Some simple tips are provided below that will enable you to use your motorcycle on
a daily basis in greater safety and peace of mind. Your mechanical knowledge and
ability are the foundation for safe driving. We recommend trying out the motorcycle in
traffic-free zones to familiarise with it.
1. Before riding off, remember to put the helmet on and fasten it correctly.
2. Slow down and drive carefully over bumpy roads.
3. After driving over a long stretch of wet road without using the brakes, braking will
not be as efficient the first time/s you use them again. When driving under conditions
like this, you should brake periodically.
4. Although the vehicle is equipped with an ABS system, pay attention when braking
on wet surfaces, on dirt or on a slippery road surface.
5. Do not start off by getting on the vehicle while it is standing on its stand.
6. When riding on roads covered with sand, mud, snow mixed with salt, etc. We rec-
ommend cleaning the brake discs frequently with a non-corrosive detergent in order
to prevent corrosive particles from building up in the holes, which may cause early
brake pad wear.
CAUTION
ALWAYS RIDE WITHIN YOUR LIMITS. RIDING UNDER THE INFLUENCE OF AL-
COHOL OR OTHER DRUGS AND CERTAIN MEDICINES IS EXTREMELY DAN-
GEROUS.
CAUTION
ANY ELABORATION THAT MODIFIES THE VEHICLE'S PERFORMANCES, SUCH
3 Use
132
3 Use
DEN BY LAW, AND RENDERS THE MOTORCYCLE NO LONGER CONFORMING
TO THE APPROVED TYPE AND DANGEROUS FOR RIDING.
CAUTION
DO NOT ADJUST THE MIRRORS WHILE DRIVING. THIS COULD CAUSE YOU TO
LOOSE CONTROL OF THE MOTORCYCLE.
03_27
133
The stand is designed to support the weight of the vehicle and a small additional
weight, which does not include the rider and passenger.
Mounting into driving position, with the side stand in place, is permitted only to prevent
the possibility of the vehicle falling or overturn, and does not indicate the possibility
for the rider and passenger's weight to be placed on the side stand.
During mounting and dismounting the vehicle's weight can cause a loss of balance,
with consequent loss of equilibrium and the possibility of falling or overturning.
CAUTION
03_28
THE RIDER SHOULD ALWAYS BE THE FIRST TO MOUNT AND THE LAST TO
DISMOUNT FROM THE VEHICLE, AND SHOULD CONTROL THE STABILITY AND
EQUILIBRIUM OF THE VEHICLE WHILE THE PASSENGER IS MOUNTING AND
DISMOUNTING
03_29
03_30
3 Use
134
3 Use
In any case, the passenger should mount and dismount the vehicle using caution to
avoid causing the vehicle or the rider to lose balance.
CAUTION
THE RIDER TO INSTRUCT THE PASSENGER ABOUT THE PROPER WAY TO
MOUNT AND DISMOUNT FROM THE VEHICLE.
THE VEHICLE INCLUDES PASSENGER FOOTRESTS WHICH SHOULD BE USED
DURING MOUNTING AND DISMOUNTING. THE PASSENGER SHOULD ALWAYS
USE THE LEFT FOOTREST FOR MOUNTING AND DISMOUNTING FROM THE
VEHICLE.
DO NOT DISMOUNT OR EVEN ATTEMPT TO DISMOUNT BY JUMPING OR
STRETCHING OUT YOUR LEG IN ORDER TO TOUCH THE GROUND. IN BOTH
CASES THE STABILITY AND EQUILIBRIUM OF THE VEHICLE COULD BE COM-
PROMISED.
CAUTION
BAGGAGE OR OBJECTS ATTACHED TO THE REAR PART OF THE VEHICLE
CAN CREATE AN OBSTACLE DURING MOUNTING AND DISMOUNTING FROM
THE VEHICLE.
IN ALL CASES, THINK AHEAD AND MOVE YOUR RIGHT LEG CAREFULLY, AS
IT WILL HAVE TO AVOID AND CLEAR THE REAR PART OF THE VEHICLE (IN-
CLUDING BAGGAGE AND THE TAIL FAIRING) WITHOUT CAUSING LOSS OF
BALANCE.
MOUNTING
• Grip the handlebar properly and mount the vehicle without placing your
weight upon the side stand.
CAUTION
IN THE CASE THAT YOU ARE NOT ABLE TO REST BOTH FEET ON THE
GROUND, PUT THE RIGHT FOOT ON THE GROUND, (IN THE CASE OF A LOSS
135
OF BALANCE THE LEFT SIDE IS "PROTECTED" BY THE SIDE STAND) AND
KEEP YOUR LEFT FOOT READY TO BE POSITIONED.
• Place both feet on the ground and straighten the vehicle into the driving po-
sition, always maintaining its equilibrium.
CAUTION
THE RIDER SHOULD NOT OPEN OR TRY TO OPEN THE PASSENGER FOOTR-
ESTS FROM THE RIDER'S SEAT, AS IT COULD COMPROMISE THE STABILITY
AND EQUILIBRIUM OF THE VEHICLE.
• Use the heel of your left foot to completely open the side stand.
CAUTION
IN THE CASE THAT YOU ARE NOT ABLE TO REST BOTH FEET ON THE
3 Use
GROUND, PUT THE RIGHT FOOT ON THE GROUND, (IN THE CASE OF A LOSS
136
3 Use
OF BALANCE THE LEFT SIDE IS "PROTECTED" BY THE SIDE STAND) AND
KEEP YOUR LEFT FOOT READY TO BE POSITIONED.
• Place both feet on the ground and keep the vehicle balanced in the driving
position.
• Instruct the passenger on how to get down from the vehicle.
137
3 Use
138
TUONO 660
Chap. 04
Maintenance
139
Foreword
WARNING
THE ELECTRONIC CONTROL SYSTEM OF THIS VEHICLE IDENTIFIES FAULTS
IN REAL TIME AND STORES THEM IN ITS MEMORY FOR SUBSEQUENT READ-
ING WITH THE DIAGNOSTIC SYSTEM USED BY Authorised Aprilia Dealers.
140
•
4 Maintenance
Shut off the engine and wait a few seconds;
• Keep the vehicle upright with both wheels on the ground;
• Make sure that the vehicle is on a level surface;
• Unscrew the oil filler cap with dipstick (1);
04_01
• Wipe the dipstick (1) clean and put the dipstick and filler cap back into place
without tightening;
• Remove the cap and dipstick again and check the engine oil level;
• The level is correct if it reaches the ''MAX'' level approximately. Otherwise
top off the engine oil.
CAUTION
THE OIL LEVEL MUST NEVER DROP BELOW THE MINIMUM MARKING OR EX-
CEED THE MAXIMUM MARKING; AN OIL LEVEL NOT WITHIN THE MINIMUM
AND MAXIMUM MARKINGS MAY CAUSE SEVERE ENGINE DAMAGE
04_02
04_03
141
• Pour in the necessary quantity of engine oil to reach the correct level.
CAUTION
DO NOT ADD ADDITIVES OR ANY OTHER SUBSTANCES TO THE OIL. WHEN
USING A FUNNEL OR ANY OTHER ELEMENT, MAKE SURE IT IS PERFECTLY
CLEAN.
CAUTION
THE ENGINE OIL MAY ONLY BE CHECKED AND CHANGED BY AN Authorised
Aprilia Dealer
CAUTION
THE ENGINE OIL FILTER MAY ONLY BE CHECKED AND CHANGED BY AN Au-
thorised Aprilia Dealer
Tyres
This vehicle is fitted with tubeless tyres (without inner tubes).
CAUTION
4 Maintenance
142
4 Maintenance
NESS IS NOT CUSHIONED AND IS SENT TO THE HANDLEBAR, THUS REDUC-
ING GRIP AND ROAD HOLDING SPECIALLY WHEN CORNERING.
ON THE OTHER HAND, AN UNDER-INFLATED TYRE CAUSES THE CONTACT
PATCH TO INCLUDE A LARGER PORTION OF THE TYRE SIDE WALLS. IF SO,
THE TYRE MIGHT SLIP ON OR GET DETACHED FROM THE WHEEL RIM, RE-
SULTING IN LOSS OF CONTROL OVER THE VEHICLE.
EVENTUALLY THE VEHICLE MIGHT SKID IN A BEND.
CHECK THE SURFACE CONDITION AND WEAR BECAUSE POOR TYRE CON-
DITION COULD COMPROMISE GRIP AND HANDLING OF THE VEHICLE.
SOME TYRE TYPES APPROVED FOR THIS VEHICLE FEATURE WEAR INDICA-
TORS.
THERE ARE SEVERAL TYPES OF WEAR INDICATORS. CONSULT YOUR DEAL-
ER ON METHODS TO CHECK FOR WEAR.
CARRY OUT A VISUAL INSPECTION FOR TYRE WEAR AND TEAR, REPLACE
TYRES WHEN WORN.
WHEN TYRES ARE OLD, THE MATERIAL MAY HARDEN AND NOT PROVIDE
ADEQUATE ROAD HOLDING, EVEN IF TYRES ARE STILL WITHIN THE WEAR
LIMIT. REPLACE TYRES IF THIS OCCURS. REPLACE THE TYRE IF IT IS WORN
OR IF THERE IS A PUNCTURE LARGER THAN 5 mm (0.197 in) IN THE TREAD
AREA.
WHEEL MUST BE BALANCED AFTER A TYRE IS MENDED.
USE ONLY TYRE SIZES INDICATED BY THE MANUFACTURER. DO NOT FIT
TYRES WITH INNER TUBES ON RIMS FOR TUBELESS TYRES OR VICE VERSA.
CHECK THAT THE INFLATION VALVES HAVE THEIR CAPS FITTED TO AVOID
UNEXPECTED FLAT TYRES.
REPLACEMENT, REPAIR, MAINTENANCE AND BALANCING OPERATIONS
ARE HIGHLY IMPORTANT AND SO THEY SHOULD BE CARRIED OUT USING
THE SPECIFIC TOOLS AND WITH THE ADEQUATE KNOWLEDGE. HAVE YOUR
TYRES AND WHEELS SERVICED AT AN AUTHORISED DEALER OR A SPECI-
ALISED TYRE WORKSHOP.
143
NEW TYRES MAY BE COATED WITH AN OILY FILM: RIDE WITH CAUTION DUR-
ING THE FIRST KILOMETRES. DO NOT APPLY UNSUITABLE LIQUIDS ON
TYRES.
CAUTION
THE SPARK PLUGS MAY ONLY BE CHECKED, CLEANED AND CHANGED BY
AN Authorised Aprilia Dealer
CAUTION
THE AIR FILTER MAY ONLY BE CHECKED AND CHANGED BY AN Authorised
Aprilia Dealer
4 Maintenance
144
CAUTION
4 Maintenance
COOLANT IS TOXIC IF INGESTED; CONTACT WITH YOUR EYES OR SKIN MAY
CAUSE IRRITATION. IF THE FLUID GETS IN CONTACT WITH THE EYES OR
SKIN, RINSE REPEATEDLY WITH PLENTY OF WATER AND SEEK MEDICAL
ADVICE. IF SWALLOWED, INDUCE VOMITING, RINSE MOUTH AND THROAT
WITH PLENTY OF WATER AND SEEK MEDICAL ADVICE IMMEDIATELY.
If the external temperature drops below 0°C (32°F), check the cooling circuit frequently
and, if necessary, increase the concentration of antifreeze (up to a maximum of 60%).
Use distilled water in the coolant mixture to avoid damaging the engine.
CAUTION
NEVER UNDO THE RADIATOR CAP WHEN THE ENGINE IS WARM, AS THE
COOLANT IS PRESSURISED AND VERY HOT. CONTACT WITH SKIN OR
CLOTHES MAY CAUSE SEVERE BURNS AND/OR INJURIES.
145
Coolant check (04_04)
• Top up with coolant up until the level reaches the upper marking on the front
of the coolant tank.
• Do not fill beyond this level. Overfilling may cause coolant to escape when
the engine is running.
• Refit the filler cap.
146
• Check the level as described previously.
4 Maintenance
CAUTION
IN CASE OF EXCESS COOLANT CONSUMPTION OR IF THE EXPANSION TANK
IS FOUND TO BE EMPTY, CHECK FOR LEAKS IN THE CIRCUIT.
NOTE
TAKE THE VEHICLE TO AN official aprilia dealer FOR THE NECESSARY RE-
PAIRS.
147
Braking system fluid top up (04_06, 04_07, 04_08, 04_09, 04_10,
04_11)
TO AVOID SPILLING FLUID WHILE TOPPING UP, KEEP THE LEVEL OF THE
FLUID IN THE RESERVOIR PARALLEL WITH THE EDGE OF THE RESERVOIR
ITSELF (IN HORIZONTAL POSITION). DO NOT ADD ADDITIVES OR OTHER
SUBSTANCES TO THE FLUID. FUNNELS OR ANY OTHER IMPLEMENTS USED
MUST BE PERFECTLY CLEAN.
Recommended products
DOT 4 brake fluid
148
Synthetic brake fluid.
4 Maintenance
SAE J 1703; FMVSS 116; ISO 4925; CUNA NC 956 DOT4
04_06
ONLY FILL TO THE "MAX" LEVEL AFTER FITTING NEW BRAKE PADS. DO NOT
FILL TO THE "MAX" LEVEL WITH WORN PADS, AS THIS WILL CAUSE FLUID
TO ESCAPE WHEN REPLACING BRAKE PADS.
CHECK BRAKING EFFICIENCY.
IF THE DEAD ZONE OF THE BRAKE PEDAL OR BRAKE LEVER IS TOO LONG,
OR IN CASE OF FLUID LOSS, IT MAY BE NECESSARY TO BLEED THE AIR
TRAPPED IN THE SYSTEM.
HAVE THIS PROCEDURE PERFORMED BY AN Authorised Aprilia Dealer.
149
Rear braking system
In order to top up the rear braking system, the rear side fairing panel must be removed
as follows:
• Remove the upper fastener screw (5).
04_07
04_08
• Pull the side fairing panel outwards to free the upper fastener point (7), and
then pull towards the rear of the vehicle to detach the two fastener lugs (8)
and remove the side fairing panel (9).
4 Maintenance
04_09
150
•
4 Maintenance
Unscrew the fastener screw (10) of the rear brake reservoir while restraining
the nut to prevent it from turning.
• Free the rear brake fluid reservoir (11)
04_10
• Unscrew the cap (12) and remove together with the gasket (13).
• Top up the reservoir (11) with recommended brake fluid to above the mini-
mum level marking "MIN".
CAUTION
ONLY FILL TO THE "MAX" LEVEL AFTER FITTING NEW BRAKE PADS. DO NOT
FILL TO THE "MAX" LEVEL WITH WORN PADS, AS THIS WILL CAUSE FLUID
04_11 TO ESCAPE WHEN REPLACING BRAKE PADS.
CHECK BRAKING EFFICIENCY.
IF THE DEAD ZONE OF THE BRAKE PEDAL OR BRAKE LEVER IS TOO LONG,
OR IN CASE OF FLUID LOSS, IT MAY BE NECESSARY TO BLEED THE AIR
TRAPPED IN THE SYSTEM.
HAVE THIS PROCEDURE PERFORMED BY AN Authorised Aprilia Dealer.
151
Battery removal (04_12, 04_13)
04_12
• Unscrew and remove the screw (3) from the negative terminal (-).
• Move the negative lead (4) aside.
• Unscrew and remove the screw (5) of the positive terminal (+).
• Move the positive lead (6) aside.
TAKE UTMOST CAR AND DO NOT MAKE CONTACT BETWEEN THE BATTERY
TERMINALS AND ANY METALLIC OBJECT IN ORDER TO PREVENT THE RISK
OF SHORT CIRCUIT.
04_13
• Grip the battery (7) firmly and remove it from its seat, lifting it.
• Put the battery away on a level surface, in a cool and dry place.
• Refit the rider saddle.
4 Maintenance
152
Use of a new battery (04_14, 04_15, 04_16, 04_17)
4 Maintenance
CHECK THAT THE CABLE TERMINALS AND BATTERY LEADS ARE:
- IN GOOD CONDITION (NOT CORRODED OR COVERED BY DEPOSITS);
- COVERED BY NEUTRAL GREASE OR PETROLEUM JELLY.
CAUTION
UPON REFITTING, CONNECT THE LEAD TO THE POSITIVE TERMINAL (+) FIRST
AND AFTERWARDS THE LEAD TO THE NEGATIVE TERMINAL (-).
• If the rider and passenger saddles have been refitted onto the vehicle, re-
move them again.
• Install the battery (7) in its seat.
• Position the positive cable (6) correctly, and fasten it to the positive terminal
(+), tightening the screw (5).
The positive cable (6) must be on top of the battery (7), as shown.
• Position the negative cable (4) correctly, and fasten it to the negative terminal
(-), tightening the screw (3).
The negative cable (4) must be on top of the battery (7), as shown.
04_14
153
• Fit the storage compartment (2).
• Tighten the two screws (1).
• Position and secure the rider saddle as described in the "saddle opening"
section.
04_15
WARNING
THIS MOTORCYCLE IS EQUIPPED WITH A BATTERY THAT REQUIRES NO
MAINTENANCE OTHER THAN PERIODICALLY CHECKING STATE OF CHARGE.
NOTE
TO INSTALL A NEW LITHIUM BATTERY IT IS NECESSARY TO INSTALL THE
SPACER (8) ON THE SECONDARY FUSE SUPPORT.
TO INSTALL THE SPACER (8) INSERT AND FASTEN THE THREE FIXING
SCREWS (9).
04_16
4 Maintenance
154
4 Maintenance
WARNING
IF USING A LITHIUM BATTERY, TO CHECK THE CHARGE STATUS, PRESS THE
"TEST" BUTTON ON THE BATTERY.
04_17
CHARGE LEVEL
Ready for use 5-6
Fault 0
155
CAUTION
(if applicable)
The lithium battery may also be charged with a conventional charger for 12V lead
batteries (without automatic desulfation function or pulse charging function), with the
settings and parameters described as follows:
4 Maintenance
156
- Time: 2 hours
4 Maintenance
Quick charge
- Electric current: 8 A
- Time: 0,5 hours
WARNING
THE CHARGE VOLTAGE MUST NEVER EXCEED 15V.
NOTE
AFTER CHARGING, WAIT ONE OR TWO HOURS BEFORE CHECKING THE
VOLTAGE. IF THE VOLTAGE IS BELOW 12.4V, ADDITIONAL CHARGING IS
NECESSARY.
If the vehicle is inactive longer than fifteen days, the battery needs to be recharged.
• Remove the battery.
In winter or when the vehicle is out of use for prolonged periods, check charge level
frequently (about once a month) to prevent deterioration.
157
• Recharge it fully with an ordinary charge.
If the battery is still on the vehicle, disconnect the cables from the terminals.
158
4 Maintenance
To check:
• To avoid an accidental short-circuit, place the power switch to "OFF".
04_18
04_19
• Take out one fuse at a time and check whether the filament (2) is broken.
• Before replacing the fuse, find and solve, if possible, the reason that caused
the problem.
• If the fuse is damaged, replace it with one of the same current rating.
NOTE
IF THE SPARE FUSE IS USED, REPLACE WITH ONE OF THE SAME TYPE IN THE
CORRESPONDING FITTING.
04_20
159
AUXILIARY FUSES DISTRIBUTION
A) 7.5A fuse Rear running light, horn, license
plate light, blacklight (if applicable)
160
secondary air system valve power
4 Maintenance
feed.
L) spare fuses
Auxiliary fuses are placed in the central part of the motorcycle, under
the rider saddle.
04_21
161
• Remove the lower fastener screw (5).
04_22
04_23
• Unscrew the two screws (7) and then remove the protective cover (8) of the
main fuse box.
4 Maintenance
04_24
162
•
4 Maintenance
Disconnect the connector (9) to access the main fuse (M).
• Remove the fuse and check whether the filament (2) is broken.
• Before replacing the fuse, find and solve, if possible, the reason that caused
the problem.
• If the fuse is damaged, replace it with one of the same current rating.
NOTE
IF THE SPARE FUSE IS USED, REPLACE WITH ONE OF THE SAME TYPE IN THE
CORRESPONDING FITTING.
04_25 CAUTION
REMOVING THE 30A FUSE WILL RESET THE: DIGITAL CLOCK, TRIP INFOR-
MATION AND CHRONOMETER TIMES.
N) spare fuse
The main fuse is located behind the left hand side fairing of the
motorcycle, under the rider saddle.
Lamps
NOTE
WHEN THE REAR WHEEL EXCEEDS THE SPEED OF 1 km/h (0.62 mph) (EVEN
WITH THE ENGINE OFF, AND THE KEY SET TO ON), THE HEADLIGHTS WILL
163
TURN ON AND WILL REMAIN ON FOR 30 SECONDS (FROM THE TIME IN WHICH
THE REAR WHEEL STOPS MOVING).
04_26
(if applicable)
The bending lights are only activated if the low beam headlights are on and once the
vehicle reaches a lean angle of at least 25°.
• When leaning into a left hand bend, the left hand LED bending assist light
illuminates (A).
• When leaning into a right hand bend, the right hand LED bending assist light
illuminates (A).
CAUTION
4 Maintenance
164
Headlight adjustment (04_28, 04_29, 04_30, 04_31)
4 Maintenance
NOTE
IN COMPLIANCE WITH LOCAL LEGISLATION, SPECIFIC PROCEDURES MUST
BE FOLLOWED WHEN ALIGNING THE LIGHTS.
04_28
To quickly check if the headlamp is aimed correctly, place the vehicle on a level surface
10 m (32.8 ft) from a vertical wall. Turn on the low beam light, sit on the vehicle and
check that the light beam projected to the wall is a little below the horizontal straight
line of the headlight (about 9/10 of the total height).
165
04_30
166
Rear turn indicators
4 Maintenance
NOTE
FOR REMOVING, CHECKING AND REPLACING THE REAR INDICATORS,
PLEASE SEE AN Authorised Aprilia Dealership
04_32
167
Repeat the procedure to remove the other rear-view mirror, if necessary.
UPON REFITTING AND BEFORE TIGHTENING THE LOCKING NUT, MAKE SURE
THAT THE REAR VIEW MIRROR SUPPORT STEM IS ALIGNED WITH THE HAN-
DLEBAR.
CAUTION
THE VEHICLE MAY NOT BE RIDDEN ON PUBLIC ROADS WITH THE REAR VIEW
MIRRORS REMOVED.
04_33
CAUTION
4 Maintenance
168
4 Maintenance
To perform a quick pad wear check:
• Rest the vehicle on its stand.
• Carry out a visual inspection of brake disc and pads as follows:
- from the top rear side to check the front brake callipers (1);
- from the bottom rear side to check the rear brake calliper (2).
CAUTION
EXCESSIVE WEAR OF THE FRICTION MATERIAL MAKES THE PAD METAL
04_34 SUPPORT GET INTO CONTACT WITH THE DISC, WHICH RESULTS IN A MET-
ALLIC NOISE AND SPARKS IN THE CALLIPER; THEREFORE, BRAKING EFFI-
CIENCY AND DISC SAFETY AND INTEGRITY ARE AT RISK.
Once the friction material of even one front or rear pad has worn to a thickness of
approximately 1.5 mm (0.06 in) (or even if even one of the wear indicators is no longer
visible), contact an Official Aprilia Dealer to replace all the brake pads.
169
Periods of inactivity (04_36)
A number of precautionary measures must be taken to prevent the possibile conse-
quences of prolonged lack of usage of the vehicle. Besides, it is necessary to carry
out general repairs and checks before garaging the motorcycle as one can forget to
do so afterwards.
Proceed as follows:
• Remove the battery.
• Wash and dry the motorcycle.
• Polish the painted surfaces.
04_36 • Inflate the tyres.
• Set the vehicle in a room with no heating or humidity, with minimum temper-
ature variations and not exposed to sun rays.
• Wrap and tie a plastic bag around the exhaust pipe opening to keep moisture
out.
NOTE
USE A SUITABLE SUPPORT TO LIFT THE VEHICLE WITH BOTH TYRES OFF
THE GROUND.
• Place the vehicle on the specific front stand (optional) and rear stand (op-
tional).
• Cover the vehicle (do not use plastic or waterproof materials).
AFTER STORAGE
NOTE
REMOVE THE PLASTIC BAG FROM THE END OF THE SILENCER.
4 Maintenance
170
• Carry out the pre-ride checks.
4 Maintenance
CAUTION
CAUTION
BEFORE WASHING THE VEHICLE, COVER THE ENGINE AIR INTAKES AND THE
EXHAUST PIPES.
171
CAUTION
To remove dirt and mud accumulated on painted surfaces, wet the soiled areas thor-
oughly with a low-pressure water jet, then remove dirt and mud with a soft car body
sponge soaked abundantly in a solution of car body shampoo in water (2 - 4% sham-
poo dissolved in water). Then rinse with plenty of water, and dry with a chamois
leather. To clean the engine outer parts, use degreasing detergent, brushes and old
cloths. Wash anodised or painted aluminium parts with neutral soap and water. Using
aggressive detergents may damage the surface treatment of these components.
4 Maintenance
04_37
TO CLEAN THE LIGHT ASSEMBLIES, USE A SPONGE SOAKED IN WATER AND
MILD DETERGENT, GENTLY RUBBING THE SURFACE AND RINSING FRE-
QUENTLY WITH PLENTY OF WATER.
DO NOT CLEAN THE FRONT LIGHT ASSEMBLY WITH DETERGENTS CONTAIN-
ING TENSIOACTIVE AGENTS AND/OR ALCOHOL.
172
4 Maintenance
REMEMBER TO CLEAN THE VEHICLE CAREFULLY BEFORE APPLYING SILI-
CON WAX POLISH. DO NOT POLISH MATT-PAINTED SURFACES WITH POL-
ISHING PASTE. THE VEHICLE SHOULD NEVER BE WASHED IN DIRECT
SUNLIGHT, ESPECIALLY DURING SUMMER, OR WITH THE BODYWORK STILL
HOT AS THE CAR SHAMPOO CAN DAMAGE THE PAINTWORK IF IT DRIES BE-
FORE BEING RINSED OFF.
CAUTION
NEVER USE CLOTHS SOAKED IN PETROL, DIESEL OIL OR KEROSENE FOR
CLEANING THE PAINTED OR PLASTIC SURFACES SO AS NOT TO DAMAGE
04_38 THE LUSTRE FINISH OR ALTER THE MECHANICAL PROPERTIES.
CAUTION
173
Lubricate the following components after washing the vehicle:
• drive chain;
• lever controls;
• pedal controls;
• clutch cable;
• ignition switch.
Transport (04_40)
NOTE
• Fold the rear view mirrors inwards to reduce the risk of damage.
4 Maintenance
174
Transmission chain
4 Maintenance
AN EXCESSIVELY LOOSE DRIVE CHAIN MAY DETACH FROM THE FRONT PIN-
ION OR SPROCKET, CAUSING AN ACCIDENT OR SIGNIFICANT DAMAGES TO
PERSONS AND TO THE VEHICLE. CHECK REGULARLY THE CLEARANCE OF
THE DRIVE CHAIN AND ADJUST THE CHAIN IF NECESSARY. TO CHANGE THE
DRIVE CHAIN, CONTACT AN Authorised Aprilia Dealer, WHICH WILL BE
PLEASED TO PROVIDE YOU WITH QUICK AND THOROUGH SERVICE.
CAUTION
CAUTION
DO NOT MODIFY THE FINAL DRIVE GEAR RATIO OR THE NUMBER OF LINKS
IN THE CHAIN.
Characteristic
Final drive ratio
175
17 / 43
Type
Regina 110 links
With sealed master link
Model
520 - 135 - ZRA
176
•
4 Maintenance
Move the vehicle forwards to check the vertical deflection of the chain in other
positions; the chain deflection must be constant throughout the entire rotation
of the wheel.
if the clearance is uniform, but greater or less than 30 mm (1.18 in), carry out the
adjustment.
CAUTION
IF THE CLEARANCE IS GREATER IN SOME POSITIONS IT MEANS THAT SOME
ELEMENTS OF THE CHAIN ARE CRUSHED OR HAVE SEIZED UP. IN THIS CASE
THE CHAIN SHOULD BE REPLACED.
04_42
LUBRICATE THE CHAIN REGULARLY TO PREVENT THE RISK OF SEIZURE.
177
CAUTION
IF THE CHAIN ROLLERS ARE DAMAGED, THE PINS ARE LOOSE AND/OR THE
SEAL RINGS ARE DAMAGED OR MISSING, THE ENTIRE CHAIN UNIT (PINION,
SPROCKET AND CHAIN) NEEDS TO BE REPLACED.
CAUTION
CHECK THE STATE OF WEAR OF THE CHAIN SLIDER
CAUTION
LUBRICATE THE CHAIN AT FREQUENT INTERVALS, ESPECIALLY IF ANY DRY
OR CORRODED PARTS ARE NOTED. CRUSHED OR SEIZED LINKS MUST BE
LUBRICATED AND RESTORED TO PROPER WORKING ORDER. IF THIS IS NOT
POSSIBLE, HAVE THE CHAIN REPLACED BY AN Authorised Aprilia Dealer.
THE DRIVE CHAIN IS FITTED WITH RUBBER O-RINGS BETWEEN ITS SIDE
PLATES IN ORDER TO RETAIN THE LUBRICATING GREASE. PROCEED WITH
178
4 Maintenance
THE UTMOST CAUTION WHEN ADJUSTING, LUBRICATING, WASHING OT RE-
PLACING THE CHAIN.
COMMERCIALLY AVAILABLE CHAIN LUBRICANTS MAY CONTAIN SUBSTAN-
CES THAT DAMAGE THE RUBBER O-RINGS FITTED ON THE CHAIN.
DO NOT USE THE VEHICLE IMMEDIATELY AFTER LUBRICATING THE CHAIN
SINCE THE LUBRICANT WOULD BE SPRAYED OUT AND CONTAMINATE THE
SURROUNDING AREA.
179
4 Maintenance
180
TUONO 660
Chap. 05
Technical data
181
DIMENSIONS AND MASS
Max. length 1995 mm (78.54 in)
ENGINE
Type 2 cylinder in line (transverse), 4
stroke, 4 valves per cylinder,
double overhead camshafts
182
Clutch Multi plate wet clutch with
5 Technical data
mechanical control lever on left
side of the handlebar. Anti-
juddering and slipper clutch
systems
Starting Electric
Cooling Liquid
183
CAPACITY
Fuel tank capacity (including 15 l (3.30 UK gal; 3.96 US gal)
reserve)
Seats 2
DRIVE RATIOS
Primary drive ratio 39 / 80 (with gears)
184
Drive ratio, 5th gear 21 / 25 (secondary)
5 Technical data
Drive ratio, 6th gear 22 / 23 (secondary)
DRIVE CHAIN
Type Regina 110 links
With sealed master link
185
POWER SUPPLY
Fuel Unleaded gasoline E10 (95
R.O.N.)
FRAME
Type Composite structure aluminium
frame with cast elements.
to bare chassis)
186
5 Technical data
SUSPENSIONS
Front fork Adjustable upside-down hydraulic
fork with 41 mm (1.61 in)
stanchions
BRAKES
Front 320 mm (12.60 in) discs, four-
piston callipers - with 32 mm (1.26
in) pistons and 2 pads - radial
master cylinder and steel braided
brake hose.
187
WHEELS
Front wheel 3.50 x 17", alloy
TYRES
Front tire 120/70 ZR17 (58W)
ELECTRICAL SYSTEM
Spark plugs NGK IR MR9DI-7
188
Electrode gap 0.7 - 0.8 mm (0.027 - 0.031 in)
5 Technical data
Battery YUASA YT12A-BS, 12V 10 Ah
Alternative solution:
BS BATTERY BSLi-04 LITHIUM,
12V 48Wh 280A
Alternator 360 W
189
INDICATOR LAMPS
Neutral LED
ABS LED
MI LED
Immobilizer LED
a-PRC LED
DRL LED
190
TUONO 660
Chap. 06
Programmed
maintenance
191
Scheduled maintenance table (06_01)
Adequate maintenance is fundamental to ensure long-lasting, optimum operation and
performance of your vehicle.
For this reason a series of checks and maintenance services has been prepared,
available for purchase separately, listed together in the chart on the following page. It
is a good idea to report small performance anomalies right away to an Authorised
Service Centre, without waiting for the next scheduled service, so they can be re-
paired immediately.
It is necessary to have your vehicle serviced to the prescribed intervals of time, even
06_01
if you have not reached the predicted mileage. Services must be performed punctually
at the correct intervals to maintain the validity of the warranty. For any additional in-
formation concerning Warranty procedures and 'Scheduled Maintenance', please
consult the 'Warranty Conditions'.
NOTE
HALVE THE SERVICE INTERVALS INDICATED IF THE VEHICLE IS USED IN
PARTICULARLY RAINY OR DUSTY CONDITIONS, ON POOR ROADS OR FOR
HIGH PERFORMANCE RIDING.
(1) Check and clean and adjust or replace, if necessary, before every journey.
(2) Check and clean, adjust or replace if necessary every 1,000 km (621.37 mi).
(3) Replace at whichever of the following occurs first: 40,000 km (24,854.85 mi) or 4
years.
192
6 Programmed maintenance
SCHEDULED MAINTENANCE TABLE
EVERY EVERY
10 20 30 40
Km x 1,000 (mi x 1,000) 1 (0.6) 12 24
(6.2) (12.4) (18.6) (24.9)
MONTHS MONTHS
Rear shock absorber (bearings - linkage mechanisms) I I I I
Motorcycle set up I I I I I
Spark plug R R
Clutch cable L L L L L L L
Diagnosis by tool I I I I I I I
Air filter I R I R
Raked I I I I
Valve clearance A A
Cooling system I I I I
Brake systems I I I I I I I
193
EVERY EVERY
10 20 30 40
Km x 1,000 (mi x 1,000) 1 (0.6) 12 24
(6.2) (12.4) (18.6) (24.9)
MONTHS MONTHS
Brake Fluid I I I I I I R
Coolant I I I I I I R
Engine oil R R R R R R R
Headlight aiming I I I I
Nut/bolt tightness I I I I I
06_02
194
6 Programmed maintenance
TABLE OF RECOMMENDED PRODUCTS
Product Description Specifications
Engine oil 10W -50 Synthetic-based lubricant for high performance SAE 10W 50; API SL; JASO MA2
four-stroke engines.
Lithium-based grease Lithium-calcium soap based grease colour - black, contains EP (Extreme Pressure)
additives, excellent water-repellent properties
Anti-freeze liquid, ready to use, colour red Ethylene glycol antifreeze liquid with organic ASTM D 3306 - ASTM D 4656 - ASTM D 4985
inhibition additives. Red, ready to use. - CUNA NC 956-16
DOT 4 brake fluid Synthetic brake fluid. SAE J 1703; FMVSS 116; ISO 4925; CUNA NC
956 DOT4
195
6 Programmed maintenance
196
TABLE OF CONTENTS
S
D I Saddle: 100
Disc brake: 168 Identification: 102 Scheduled maintenance:
Display: 24 Immobilizer: 99 192
197
THE VALUE OF SERVICE
Due to continuous updates and technical training programmes specific to aprilia products, only Aprilia Official Network mechanics know this vehicle fully and have the specific tools necessary to carry
out maintenance and repair operations correctly.
The reliability of the vehicle also depends on its mechanical conditions. Checking the vehicle before riding it, performing maintenance correctly and using only original Aprilia spare parts are essential
factors for the reliability of your vehicle!
For information on the nearest Official Dealer and/or Service Centre consult our website:
www.aprilia.com
Only by requesting original aprilia spare parts can you be of purchasing products that were developed and tested during the design and development of the vehicle itself. All Aprilia original spare parts
undergo quality control procedures to guarantee reliability and durability.
The descriptions and images in this publication are given for illustrative purposes only.
While the basic features as described and illustrated in this manual remain unchanged, Piaggio & C. S.p.A. reserves the right, at any time and without being required to update this publication beforehand,
to make any changes to components, parts or accessory supplies which it deems necessary to improve the product, or which are required for manufacturing or commercial reasons.
Not all versions/models shown in this publication are available in all countries. The availability of individual versions/models should be confirmed with the official Aprilia sales network.
© Copyright 2021 - Piaggio & C. S.p.A. All rights reserved. Reproduction of this publication in whole or in part is prohibited.
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