T-600 Series Operation Manual

for T-620, T-620H, T-620H-CPF and Systems C & H

Contents
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Features and Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Generating Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Jofra Reference Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Crystal Reference Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fitting Kits and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Contact Us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Returning product to AMETEK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
 Overview  1

Overview

„„   INTRODUCTION
The T-600 Series hydraulic hand pump you have chosen, is an extremely effective pressure pump, and we are confident that it will live up to your expectations.
Over the course of many years, we have acquired extensive knowledge of industrial precision pressure calibration. This expertise is reflected in our products,
all of which are designed for daily use in an industrial environment. If you have any ideas or suggestions for ways we might improve our products, we would
be very interested in hearing from you.

The T-600 Series hydraulic hand pumps, designed by Mansfield & Green, are specially designed for high pressure applications. The pumps are compatible with
petroleum-based oils or hydraulic fluids.

The T-620 pump generates up to 200 bar (3000 psi). The T-620H and T-620H-CPF pumps generate up to 350 bar (5000 psi). The CPF version includes
Crystal Pressure Fittings (CPF), which allow users to produce leak-free seals without tools or thread tape. CPF fittings also include a self-venting weep hole to
help assure a safe disconnection from a pressurized system.
U.S. Patent No. 8,794,677

The T-600 Series hydraulic hand pump may be ordered as part of a Pump System, complete with a JOFRA or Crystal Pressure Indicator. T-600 Series Pump
Systems include the most commonly used pressure fittings, seals, etc. All packaged in a carrying case with custom insert.

XXT-600 Series Pumps

Pressure Range Pump System

T-620 200 bar / 3000 psi CXX
T-620H 350 bar / 5000 psi CHX
T-620H-CPF 350 bar / 5000 psi CHX and HOX

T-600 Series Pump Operation Manual

 Overview  2

„„   FEATURES AND PARTS LISTS

The T-600 series hand pumps feature a 0.5 pint/20 cl built-in oil reservoir, vent valve and fine adjust knob. The pump has two pressure ports – one for the
device under test and one for the reference indicator.

Parts Included with Pump (T-620 and T-620H) Fill Plug

XXReference Pressure Port (1/4" NPT Female, swivel)

No additional fittings are included for the Reference Pressure Port.

XXDevice Under Test Pressure Port

Part Number Description

T-649 0.61 meter hose with 1/4" NPT Female connector
Check Valve
T-786 1/4" NPT Male x 1/4" BSP Female adapter
Reference
Pressure
Port
Parts Included with Pump (T-620H-CPF)
Pressure Vent Valve
XXReference Pressure Port (1/4" NPT Female, swivel)

No additional fittings are included for the Reference Pressure Port.

XXDevice Under Test Pressure Port

Part Number Description

Device Under Test Pressure Port
MPF-1/4FPT 1/4" NPT Female to CPF Female
MPM-PLUG CPF Plug
MPH-1 1.0 meter CPF Hose
Fine Adjustment Knob

Moveable Handle

T-620H-CPF

T-600 Series Pump Operation Manual

 Overview  3

Parts Included with Pump Systems for JOFRA Reference Indicators Carrying Case Options
Pump Systems C are delivered with an Aluminum Carrying Case with a pump filled with hydraulic fluid. Al-
System C
ternately, you may order a Pump System C with a Waterproof Carrying Case. Waterproof Carrying Cases are only
CXX CHX
available with drained pumps. So when ordering, add -E-W to designate a drained pump in a waterproof case. See
Part Number Description (T-620) (T-620H)
Ordering a Pump System below.
T-786 1/4" NPT Male to 1/4" BSP Female Fitting  
127400 * 1/8" BSP Male to 1/4" NPT Male Fitting  
127401 * 1/8" BSP Male to 1/4" BSP Female Fitting  
127402 * 1/8" Bonded Seals  
60R120 1/4" Bonded Seals  
T-649 0.61 meter hose, 1/4" NPT Female connection  
104203 * Test Leads; Red & Black, including clips  
60I104 Pack Tape (1 roll)  
124004 Shoulder Strap  
124299 Aluminum Carrying Case  
2888 ** Waterproof Carrying Case  
* Included with HPC.
** Pump Systems C may be ordered with a Waterproof Carrying Case. By entering -W in the pump system
ordering code, the Shoulder Strap and Aluminum Carrying Case will be replaced by the Waterproof Carrying
Case. See Ordering a Pump System below.

Ordering a Pump System

Any T-600 Series Pump System may be ordered with or without a reference indicator. The table below provides an explanation of the Pump System ordering
scheme when ordering a system without an indicator. For details on ordering the Pump Systems with an indicator, see the indicator datasheet.

Reference Indicator Reference Indicator Included Pump System Liquid Carrying Case XXSAMPLE PART NUMBERS

HPC-NONE-CXX. . . . . . . . . . . . . . . System C pump system (for HPC500) with an

HPC500 Series. . . HPC500 No. . . . -NONE System C (T-620). . . . . . -CXX Full. . . . . . . (omit) Aluminum. . . . (omit)
aluminum carrying case.
System C (T-620H) . . . . -CHX Drained. . . -E Waterproof. . . -W HPC-NONE-CHX-E-W . . . . . . . . System C pump system (for HPC500) with a water
proof carrying case and the pump drained of fluid.

HPC500-035G-CXX . . . . . . . . . . . System C with a HPC500 calibrator -0.82 to 35 bar in

an aluminum case.

T-600 Series Pump Operation Manual

 Overview  4

Parts Included with Pump Systems for Crystal Reference Indicators Carrying Case Options
Pump Systems C are delivered with an Aluminum Carrying Case with a pump filled with
System C System H
hydraulic fluid. Alternately, you may order a Pump System C with a Waterproof Carrying
CXX CHX HOX
Case. Waterproof Carrying Cases are only available with drained pumps. So when ordering,
Part Number Description (T-620) (T-620H) (T-620H and T-975)
add -E-W to designate a drained pump in a waterproof case.
5238 3/8" BSP Male to CPF Male Fitting  See Ordering a Pump System below.
5252 5/16-24 SAE Male to CPF Female Fitting 
The Waterproof Carrying Case is the only option for Pump System H.
MPF-1/4FPT CPF Female to 1/4" NPT Female Fitting    (2)
MPF-1/4BSPF CPF Female to 1/4" BSP Female Fitting    (2)
MPF-1/8MPT * CPF Female to 1/8" NPT Male Fitting   
MPM-PLUG CPF Male Plug Fitting   
MPF-CAP CPF Female Cap Fitting   
MPH-1 1 meter CPF Male Hose    (2)
60R120 1/4" Bonded Seals  (5)  (5)  (5)
50-REP700 O-ring and Lock Clip  (5)
1351 ** Test Leads; Red & Black, including clips   
5249 Protective Vinyl Cap  (4 )  (4)  (4)
60I104 Pack Tape (1 roll)   
124004 Shoulder Strap  
124299 Aluminum Carrying Case (for nVision and 30 Series)  
125255 Aluminum Carrying Case (for XP2i and m1)  
2888 *** Waterproof Carrying Case   
* When a Pump System C is ordered for a 30 Series Calibrator, two (2) additional MPF-1/8MPT fittings are included.
** The 1351 Test Leads are included only with Pump Systems for the 30 Series Calibrator.
*** Pump Systems C may be ordered with a Waterproof Carrying Case. By entering -W in the pump system ordering code, the Shoulder Strap and Aluminum Carrying Case will be replaced by the Waterproof Carrying Case. See Ordering a Pump System below.

Ordering a Pump System

Any T-600 Series Pump System may be ordered with or without a reference indicator. The table below provides an explanation of the Pump System ordering
scheme when ordering a system without an indicator. For details on ordering the Pump Systems with an indicator, see the indicator datasheet.

XXSAMPLE PART NUMBERS

Reference Indicator Reference Indicator Included Pump System Liquid Carrying Case
IS30-NONE-HOX-E-W. . . System H pump system (for 30 Series) with a water-
nVision. . . . NV No. . . . -NONE System C (T-620). . . . . . . . . . . . . . . -CXX Full. . . . . . . (omit) Aluminum. . . . (omit)
proof case and the pump drained of fluid.
30 Series. . . IS30 System C (T-620H) . . . . . . . . . . . . . -CHX Drained. . . -E Waterproof. . . -W NV-NONE-CXX. . . . . . . . . . . . System C pump system (for nVision) with an alum-
inum carrying case and the pump filled with fluid.
XP2i. . . . . . . XP2i System H (T-620H and T-975). . . -HOX
15PSIXP2i-CXX-W. . . . . . . System C pump system with an XP2i gauge and a
m1. . . . . . . . . M1
waterproof carrying case.
T-600 Series Pump Operation Manual
 Safety Instructions  5

Safety Instructions

„„   SAFETY INSTRUCTIONS
Please follow the instructions and procedures described in this manual. They are designed to help you get the most out of your pressure system and to avoid
any personal injuries and/or damage to the system.

Please notice the pump comes in 2 different pressure ranges. Therefore it is very important to check the version of the pump to avoid over-pressurizing the
indicator.

Note: The product liability only applies if the pressure system is subject to a manufacturing defect. This liability becomes void if the user fails to follow the
maintenance instructions set out in this manual or uses unauthorized spare parts.

When using this pump:

• Avoid knocking, bumping, or dropping the pump. This can cause permanent damage.

• The pump must not be used for any purposes other than those described in this manual, or for any application other than precision pressure calibration tasks.

• The pump should only be used by TRAINED PERSONNEL.

• None of our calibration systems are cleaned or prepared for OXYGEN MEDIUMS. DO NOT USE our systems for this purpose.

• Do not disconnect any parts from the system when pressurized.

!!WARNING: Do not connect any external pressure source to this system. This system is designed to test pressure measuring devices connected to the
manifold only. Pressure from an external source can result in explosion of the liquid reservoir and possible personal injuries.

T-600 Series Pump Operation Manual

 Generating Pressure  6

Generating Pressure
Follow these steps in order to operate the pump correctly. See the diagram on page 2 for reference..

Connecting to the Pump

1 Remove the fill plug and fill the reservoir approximately 2/3 full of test fluid.

!!CAUTION: Do not use solvents , alcohol, or synthetic fluids that will adversely affect the operation of the pump.
Please refer to the Recommended Test Fluids section on page 10 for more information.

2 Connect and tighten the fill plug.

3 Turn the pressure vent valve and fine adjust knob counter-clockwise until fully open.

4 Prime the system by pumping the movable handle until air bubbles in the reservoir stop.

5 Turn the pressure vent valve clockwise until fully closed. (Close by hand only.)

6 Connect the reference indicator to the reference pressure port per the connection diagrams on pages 8 and 9.

7 Operate the handle until the test fluid is visible at the end of the pressure hose. Pre-filling the hose will help speed the operating of the pump.

8 Connect the device-under-test to the test pressure port.

Note: If CPF Fittings are used in your pressure system remaining air can be purged by applying 10 psi or less and loosening the CPF fitting closest to the pres-
sure device. When fluid and air escape from the CPF weep hole, that portion of the system is purged. Repeat this process for each pressure device in the
pressure system which is connected to a CPF fitting.

T-600 Series Pump Operation Manual

 Generating Pressure  7

Applying Pressure Disconnecting from the Pump

!!CAUTION: Ensure all fittings and devices are connected correctly and without leaks. 1 Release pressure by turning the vent valve counter-clockwise.

1 Ensure the device-under-test and reference indicator are powered on and are indicating pressure readings. 2 Remove the device under test.

2 Turn the pressure vent valve and fine adjust knob counter-clockwise until fully open.

3 Zero the reference indicator.

4 Turn the pressure vent valve clockwise until fully closed. (Close by hand only.)

5 Operate the handle to apply pressure until the target pressure is nearly reached.

6 Turn the fine adjust knob to reach the target pressure, as indicated on the reference indicator.
Allow time for adiabatic effect to stabilize. Turn the fine adjust knob as needed to achieve stable pressure.

Note: When you operate with high pressure the system is extremely sensitive with regard to temperature and movements.

T-600 Series Pump Operation Manual

 Connection Diagrams  8

Connection Diagrams

„„   JOFRA REFERENCE INDICATORS

CALIBRATION INSTRUMENTS

JOFRA™ HPC500

Handheld Pressure Calibrator 1 2 3 SETUP

4 5 6
F1 F2 F3
CALIBRATION INSTRUMENTS 7 8 9 SELECT
JOFRA IPI MKII
zero
0

CLEAR BACK

DPC-501
Industrial Pressure Indicator MKII

MAX
ZERO CONFIG ENTER
MIN

JOFRA™

126029
127400 127400 1/4" MNPT/1/2" FBSP (to DPCJ Sensor)
1/4" MNPT/1/8" MBSP 1/4" MNPT/1/8" MBSP

1/4" FNPT *

1/8" FNPT *
1/4" FNPT *

T-649 * T-786 *
1/8" MNPT/1/4" FNPT 1/4" MNPT/1/4" FBSP

* These parts are included with the pump.

All other parts are supplied as part of a pump system, or may be ordered separately. Denotes areas where thread-sealing tape is required.
All BSP connections require bonded seals.

T-600 Series Pump Operation Manual

 Connection Diagrams  9

„„   CRYSTAL REFERENCE INDICATORS

NPT MALE
MPF-1/8QTM 1/8" Quick Test NPT Male
nVision Reference Recorder
30 Series Pressure Calibrator MPF-1/8MPT 1/8" NPT Male
MPF-1/4QTM 1/4" Quick Test NPT Male
MPF-1/4MPT 1/4" NPT Male
XP2i Digital Test Gauge
Additional NPT sizes available in non-CPF MP adapters
Intrinsically Safe
300 PSI
NPT FEMALE
MPF-1/8QTF 1/8" Quick Test NPT Female
Intrinsically Safe

Hi
3000 PSI MPF-1/4QTF 1/4" Quick Test NPT Female
MPF-1/4FPT *
zero
peak
Lo
units 1/4" NPT Female
clear clr

setup next
enter MPF-1/2QTF 1/2" Quick Test NPT Female
Additional NPT sizes available in non-CPF MP adapters
Thread tape
required here. BSP
MPF-1/8MPT MPF-1/8BSPF G 1/8" Female
MPF-1/4BSPF G 1/4" Female
MPF-3/8BSPF G 3/8" Female
MPF-1/2BSPF G 1/2" Female

MPM-1/4MPT TRANSMITTER
MPF-5/16TRM for Foxboro, Rosemount, & Yokogawa
MPF-1/4TRM for Honeywell

TUBE
MPF-1/4TBM 1/4" Tube Male
MPH-1 *
MPF-3/8TBM 3/8" Tube Male
MPF-1/2TBM 1/2" Tube Male

MPF-1/8MPT * CPF
1/4" FNPT * MPF-MPF Female to Female
MPF-MPFTU T-Union (Female)
MPF-MPFBULK Bulkhead (Female to Female)
MPF-1/4FPT * MPF-CAP Cap

ADDITIONAL
MPF-M20QTF M20 x 1.5 Quick Test Female
MPM-PLUG * MPF-M20X1.5F M20 x 1.5 Female
MPF-QCN Quick-Connect Nut
MPF-AN4M AN4 Male
* These parts are included with the T-620H-CPF pump.
Additional parts are supplied as part of a pump system, Denotes areas where thread-sealing tape is required.
or may be ordered separately.

T-600 Series Pump Operation Manual

 Specifications  10

Specifications
Pressure Ranges
T-620 ������������������������������������������������������� 0 to 200 bar / 0 to 3000 psi
T-620H ��������������������������������������������������� 0 to 350 bar / 0 to 5000 psi
T-620H-CPF ������������������������������������������� 0 to 350 bar / 0 to 5000 psi

Capacity
Reservoir ����������������������������������������������� 0.5 pint/20 cl

Materials
T-620 and T-620H ������������������������������� Aluminum, brass, stainless steel, Teflon, Lexan, Buna N, and Nylon.
T-620H-CPF ������������������������������������������� Aluminum, brass, stainless steel, Teflon, Lexan, Buna N, Viton, and Polyamide.

Recommended Test Fluids

The following fluids are recommended for use with this pump:

• Petroleum based oils

• Hydraulic fluids

T-600 Series Pump Operation Manual

 Specifications  11

Pressure Connections
XXReference Port

T-620, T-620H ����������������������������1/4" NPT Female.

T-620H-CPF ��������������������������������1/4" NPT Female.

XXDevice Under Test Port

T-620, T-620H ����������������������������0.61 m / 24" hose with 1/4" NPT Female connector
(adapter for 1/4" BSP Female)
T-620H-CPF ��������������������������������1.0 m / 40" inch MPH-1 CPF hose with 1/4" NPT Female connector

Dimensions
Pump ������������������������������������������280 (L) x 150 (W) x 115 (D) mm.
Weight ����������������������������������������3 lbs / 1.4 kg

T-600 Series Pump Operation Manual

 Support  12

Support

„„   TROUBLESHOOTING
Unstable Pressure

XXProblem: Pressure cannot be generated correctly, or set pressure does not remain stable.

XXSolutions:

• Check that all adapters and pressure fittings have been tightened sufficiently to eliminate leaks.

• Confirm test fluid does not contain air (air in the fluid can increase adiabatic effects). Replace test fluid if necessary.

• Replace hose (hose expansion can cause unstable pressure).

Pressure does not Increase

XXProblem: The system fails to indicate a pressure increase after considerable pumping action of the handle.

XXSolutions:

• Close the pressure vent valve.

• Remove the fill plug, and push the middle of the Check Valve In. If the vent valve cannot be reached because it’s not aligned with the fill plug,
loosen the reservoir lid and rotate until aligned.

• Check that all adapters and pressure fittings have been tightened sufficiently.

• Pump requires service (please contact your local sales office for advice).

„„   MAINTENANCE
Users should/must carry out the following cleaning procedures as and when required:

Exterior cleaning ������������������������������� Clean using a soft, damp cloth.

Visual Inspection ������������������������������� Make sure that the bottom of the reservoir and the fluid does not contain contaminants or solids.

T-600 Series Pump Operation Manual

 Support  13

„„   FITTING KITS AND SPARE PARTS

Service Kits
XXT-620, T-620H Series XXT-620H-CPF

P/N: T-656. . . . . . . . . T-620, T-620H P/N: T-656. . . . . . . . . T-620H-CPF

Hoses
XXT-620 and T-620H XXT-620H-CPF

P/N: T-649. . . . . . . . . Hose. 0.61 m, 1/4" NPT Female connection. P/N: MPH-1. . . . . . . . Hose. 1.0 m, CPF MP Male connection.
P/N: MPH-1.5. . . . . . Hose. 1.5 m, CPF MP Male connection.
P/N: MPH-3. . . . . . . . Hose. 3.0 m, CPF MP Male connection.
P/N: MPH-5. . . . . . . . Hose. 5.0 m, CPF MP Male connection.
P/N: MPH-10. . . . . . Hose. 10.0 m, CPF MP Male connection.

Adapters
XXT-620 and T-620H XXT-620H-CPF

P/N: T-786. . . . . . . . . Adapter. 1/4"BSP Female for hose connection. Refer to the connection diagram on page 9 for a complete list of adapters.
P/N: 101549. . . . . . . Bonded Seal. For 1/2" BSP.
P/N: 60R120. . . . . . . Bonded Seal. For 1/4" BSP.
P/N: 127402. . . . . . . Bonded Seal. For 1/8" BSP.

Test Fluid
XXT-620, T-620H, and T-620H-CPF

P/N: MGAAA/QT. . . Hydraulic Oil. Quart.

P/N: MGAAA/GL. . . Hydraulic Oil. Gallon.

T-600 Series Pump Operation Manual

 Support  14

„„   CONTACT US
United Kingdom Germany USA India China
Tel +44 (0)1243 833 302 Tel +49 (0)2159 9136 510 Florida - Mansfield & Green Tel +91 22 2836 4750 Shanghai
jofra@ametek.co.uk info.mct-de@ametek.de Tel +1 (800) 527 9999 jofra@ametek.com Tel +86 21 5868 5111
cal.info@ametek.com Beijing
France Denmark Singapore
Tel +33 (0)1 30 68 89 40 Tel +45 4816 8000 California - Crystal Engineering Tel +65 6484 2388 Tel +86 10 8526 2111
general.lloyd-instruments@ametek.fr jofra@ametek.com Tel +1 (800) 444 1850 jofra@ametek.com Guangzhou
crystal@ametek.com Tel +86 20 8363 4768
jofra.sales@ametek.com.cn

„„   RETURNING PRODUCT TO AMETEK

Please contact your sales representative to complete a Return Material Authorization (RMA) form and/or receive an RMA number.
Return/shipping instructions will be provided with the RMA number.

„„   WARRANTY
This instrument is warranted against defects in workmanship, material and design for one (1) year from date of delivery to the extent that AMETEK will, at its sole
option, repair or replace the instrument or any part thereof which is defective, provided, however, that this warranty shall not apply to instruments subjected
to tampering or, abuse, or exposed to highly corrosive conditions.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED AND AMETEK HEREBY DISCLAIMS ALL OTHER WARRANTIES, INCLUDING,
WITHOUT LIMITATION, ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. AMETEK SHALL NOT BE LIABLE FOR ANY INCIDENTAL
OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, ANY ANTICIPATED OR LOST PROFITS.

This warranty is voidable if the purchaser fails to follow any and all instructions, warnings or cautions in the instrument’s Instruction Manual.

If a manufacturing defect is found, AMETEK will replace or repair the instrument or replace any defective part thereof without charge; however, AMETEK’s
obligation hereunder does not include the cost of transportation, which must be borne by the customer. AMETEK assumes no responsibility for damage in
transit, and any claims for such damage should be presented to the carrier by the purchaser.

T-600 Series Pump Operation Manual

 © 2014 AMETEK Incorporated
8600 Somerset Drive, Largo, Florida 33773

Form № 84-10 rev 12