Configuration Document

Production Planning - Master Data Nigerian German Chemicals Plc.

Contents
1. BOM – Bill of Material ........................................................................................................................................ 2
1.1 Define BOM Usage...................................................................................................................................... 2
1.2 Define Default Values for item status ......................................................................................................... 2
1.3 Define Allowed Material type for BOM Header .......................................................................................... 3
1.4 Define BOM Status ..................................................................................................................................... 3
1.5 Define Item Category .................................................................................................................................. 4
1.6 Define Allowed Material Types for BOM Items .......................................................................................... 4
1.7 Define Explosion Types ............................................................................................................................... 5
1.8 Define Order of Priority for BOM Usages ................................................................................................... 5
1.9 Define Applications..................................................................................................................................... 6
1.10 Define Alternative Determination for Multiple BOMs ................................................................................ 6
1.11 Alternative Determination in Related Application Area ............................................................................. 6
1.12 Define User-Specific Setting ....................................................................................................................... 7
2. Resource ............................................................................................................................................................. 8
2.1 Define Resource Category (Work Center Category) ................................................................................... 8
2.2 Define Field Selection ................................................................................................................................. 8
2.3 Define Task List Usage ................................................................................................................................ 9
2.4 Define Parameters ...................................................................................................................................... 9
2.5 Define Standard Value Key ....................................................................................................................... 11
2.6 Define Formulas for Resources (Work Centers)........................................................................................ 12
2.7 Define Person Responsible ....................................................................................................................... 14
2.8 Define Control Keys .................................................................................................................................. 15
2.9 Define Capacity Category ......................................................................................................................... 15
2.10 Define Capacity Planner ........................................................................................................................... 15
2.11 Define Shift Sequence............................................................................................................................... 16
2.12 Define Factory calendar ............................................................................................................................ 16
2.13 Define Screen Sequence for Resources (Work Centers) ........................................................................... 17
3. Master Recipe .................................................................................................................................................. 18
3.1 Define Profiles with Default Values .......................................................................................................... 18
3.2 Assign Material Types ............................................................................................................................... 19

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

1. BOM – Bill of Material

1.1 Define BOM Usage

IMG > Production > Basic data > Bill of material > General data>BOM Usage>Define BOM Usage
T-Code: OS20

Use as Standard. No need to Change

1.2 Define Default Values for item status

IMG>Production>Basic data>Bill of material>General data>BOM usage>Define default values for the item
status
T-Code: OS21

Settings maintained here will appear in BOM item level default setting. As shown below

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

1.3 Define Allowed Material type for BOM Header

IMG>Production>Basic Data>Bill of Material>General Data>Define Material Types Allowed for BOM Header
T-Code: OS24

Keep standard OR
You can restrict BOM creation for Raw Material (Material type – ROH)

1.4 Define BOM Status

IMG>Production>Basic data>Bill of material>General data>Define BOM status
T-Code: OS23

Keep standard

1. Active
2. In-active
3. Active with history reqmt

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

1.5 Define Item Category

IMG>Production>Basic data>Bill of material>Item Data>Define Item Categories
T-Code: OS13

Keep standard

1.6 Define Allowed Material Types for BOM Items

IMG>Production>Basic data>Bill of material>Item Data>Define Allowed Material Types for BOM Items
T-Code: OS14

Keep standard

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

1.7 Define Explosion Types

IMG>Production>Basic data>Bill of material>Item Data> Define Explosion Types
T-Code: OS14

Keep standard

Settings maintained here will appear in BOM item level default setting. As shown below

1.8 Define Order of Priority for BOM Usages

IMG>Production>Basic data>Bill of material> Alternative Determination> Define Order of Priority for BOM
Usages
T-Code: OS31

Keep standard
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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

1.9 Define Applications

IMG>Production>Basic data>Bill of material> Alternative Determination> Define Applications
T-Code: OS30

Keep standard
Select PI01 and click on

1.10 Define Alternative Determination for Multiple BOMs

IMG>Production>Basic data>Bill of material> Alternative Determination> Define Alternative Determination
for Multiple BOMs
T-Code: OS32

Example:

1.11 Alternative Determination in Related Application Area

Similar to the above alternate defining in production area, for other areas like Inventory, MRP, Costing, Sales
and Distribution and Plant Maintenance can be maintained. Only the menu path is given here and the rest of
the settings are similar to above 1.9 Define Application

IMG> Production> Basic Data> Bill of Material> Alternative Determination> Alternative Determination in
Related Application Areas

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

1.12 Define User-Specific Setting

IMG> Production> Basic Data> Bill of Material> Define User-Specific Settings
T-Code: OS29

This configuration setting enables to configure the parameters specific to the user.
Following parameters
1. Item category
2. Item increment
3. BOM Reporting specification are can be set for a specific user

Example:

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

2. Resource

2.1 Define Resource Category (Work Centre Category)

IMG> Production Planning for Process Industries> Master Data> Resource> General Data> Define Resource
Category (Work Centre Category)
T-Code: OP40

Keep standard

2.2 Define Field Selection

IMG> Production Planning for Process Industries> Master Data> Resource> General Data> Define Field
Selection
T-Code: OPFA

This configuration setting enables to make the field in work centre master data as
Mandatory
• Optional
• Highlight
• Hide
Field selection will be used to make certain field as mandatory entry or to hide certain fields during creation
of work center master data.

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

2.3 Define Task List Usage

IMG> Production Planning for Process Industries> Master Data> Resource> General Data> Define Task List
Usage
T-Code: OP45

Keep standard

2.4 Define Parameters

IMG> Production Planning for Process Industries> Master Data> Resource> General Data> Standard Value>
Define Parameters
T-Code: OP7B
T-Code: OP17 [Define Formula Parameters for Resources (Work Centers)]

1. NGC_00 : Cleaning

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

2. NGC_01 : Processing Time

3. NGC_02 : Labour Time

4. NGC_03 : Depreciation

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

5. NGC_04 : Fuel

2.5 Define Standard Value Key

IMG> Production Planning for Process Industries> Master Data> Resource> General Data> Standard Value>
Define Standard Value Key
T-Code: OP19

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

2.6 Define Formulas for Resources (Work Centres)

IMG> Production Planning for Process Industries> Master Data> Resource> Capacity Requirements Planning>
Formulas for Resources (Work Centres)> Define Formulas for Resources (Work Centres)
T-Code: OP21

1. NGC_00 – Cleaning

2. NGC_01 - Processing Time

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

3. NGC_02 - Labour Time

4. NGC_03 : Depreciation

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

5. NGC_04 – Fuel

2.7 Define Person Responsible

IMG> Production Planning for Process Industries> Master Data> Resource> General Data> Determine Person
Responsible

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

2.8 Define Control Keys

IMG> Production Planning for Process Industries> Master Data> Resource> Master Recipe Data> Define
Control Keys
T-Code: OP00

Keep standard PI01 & PI03

2.9 Define Capacity Category

IMG> Production Planning for Process Industries> Master Data> Resource> Capacity Requirements Planning>
Define Capacity Categories

Keep standard

2.10 Define Capacity Planner

IMG> Production Planning for Process Industries> Master Data> Resource> Capacity Requirements
Planning> Determine Capacity Planner

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

2.11 Define Shift Sequence

IMG> Production Planning for Process Industries> Master Data> Resource> Capacity Requirements Planning>
Available Capacity> Define Shift Sequence
T-Code: OP4A

Select 01 and double click on

Click on

Select 1ST and double click on

Click on

2.12 Define Factory calendar

IMG> SAP NetWeaver> General settings> Maintain Calendar
T-Code: SCAL

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

2.13 Define Screen Sequence for Resources (Work Centers)

IMG> Production Planning for Process Industries> Master Data> Resource> Screen Selection for Resources
(Work Centers)> Set up Screen Sequence for Resources (Work Centers)
T-Code: OP13

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

3. Master Recipe

3.1 Define Profiles with Default Values

IMG> Production Planning for Process Industries> Master Data> Master Recipe> Settings for the Task List
Type> Define Profiles with Default Values
T-Code: OPN0/ OPN1

Use Standard Profile i.e. PI01

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Configuration Document
Production Planning - Master Data Nigerian German Chemicals Plc.

3.2 Assign Material Types

IMG> Production Planning for Process Industries> Master Data> Master Recipe> Settings for the Task List
Type> Assign Material Types

Keep Standard

NGC_PP_MasterData: IB1K900472
OLD: - PP-MRP: NGDK900012

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