Digital Output Module DO435

1.1 DO435

1.1.1 Order Data

Model number Short description Image

7DO435.7 2003 digital output module, 8 FET outputs 24 VDC, 2 A,
outputs can be optionally used as inputs. Order terminal
blocks separately!
7TB710.9 Terminal block, 10-pin, screw clamps
7TB710.91 Terminal block, 10-pin, cage clamps
Terminal blocks are not included in the delivery.

Table 1: DO435 order data

1.1.2 Technical Data

Product ID DO435
General information
C-UL-US Listed Yes
B&R ID code $EB
Module type B&R 2003 I/O module, single-width
Number
CP430, EX270 4
CP470, CP770, CP474, CP476, CP774, 8
EX470, EX770 EX477, EX777
Voltage monitoring (LED: U OK) Yes
Supply voltage >18 V
Power input Max. 0.5 W
Outputs
Number of outputs Max. 8
Type FET

Table 2: DO435 technical data

Data sheet V 1.1 1

 Digital Output Module DO435

Product ID DO435
Switching voltage/supply
Minimum 18 VDC
Nominal 24 VDC
Maximum 30 VDC
Continuous current per
Output Max. 2 A
Module Max. 8 A
Simultaneousness
at 1 A 100 %
at 2 A 50 % (note derating curve)
Residual voltage Max. 1 V at 2 A
Protection
Short circuit protection Yes
Overload protection Yes
Short circuit current at 24 V Approx. 20 A until switched off
Braking voltage when switching off inductive loads Approx. 46 V
Switching delay Approx. 200 µs
Log. 0 - Log. 1 Typ. 50 µs / max. 250 µs
Log. 1 - Log. 0 Typ. 170 µs / max. 250 µs
Maximum switching frequency
Resistive load 100 Hz
Inductive load see section 1.1.8 "Switching Inductive Loads" on Page 7
Electrical isolation Output - PLC

Table 2: DO435 technical data (cont.)

With this module, each channel can be used either as an input or output. All outputs must first
be declared as such. Each time the module is turned on, all channels are configured as inputs.

Controller / Access Declaration

Automatic Manual
CPU for the PLC 2003 z
Remote slaves z
CAN slaves z
Access using CAN identifiers z

Table 3: DO435 input / output configuration

2 Data sheet V 1.1

 Digital Output Module DO435

1.1.3 Technical Data for the Inputs

Name DO435
Number of inputs Max. 8
Wiring Sink
Input voltage
Minimum 18 VDC
Nominal 24 VDC
Maximum 30 VDC
Switching threshold
Low <5 V
High >15 V
Input delay Max. 1 ms (at 18 - 30 V)
Input current at nominal voltage Approx. 6 mA
Electrical isolation Input - PLC

Table 4: DO435 technical data for the inputs

1.1.4 Status LEDs

The green / orange status LEDs 1 - 8 show the logical state of the corresponding input / output.
The LED U-OK (orange) indicates that the supply voltage is present. The LED is lit starting with
a supply voltage of approx. 18 VDC.

1.1.5 Input / Output Circuit Diagram

current
monitoring
diagnostic
status
+24 VDC U-OK

output
status

I/O 1-8

GND
input
status

Figure 1: DO435 input / output circuit diagram

Data sheet V 1.1 3

 Digital Output Module DO435

1.1.6 Legend Sheets

A legend sheet can be slid into the front of the module from above. The module circuit is shown
on the back. The outputs / inputs can be labelled on the front.

DO435 sensor load

+ +
24 V = 24 V =
- -

Figure 2: DO435 legend sheet

1.1.7 Connections

Output Circuit

load

free 1 2 3 4 ... 8

inputs / outputs

+24 VDC

next module

GND

Figure 3: DO435 output wiring

4 Data sheet V 1.1

 Digital Output Module DO435

Safe Output Wiring: E-stop, Stop Category 0

In order to be able to use the DO435 module in category 4 controllers, according to EN 954-1
the appropriate upstream safety switch must be used.

Information:
The upstream safety switch must be category 4 according to EN 954-1. It must meet
the technical requirements for the intended use. These include, for example,
switching power, environmental conditions, etc.

The wiring should match the following connection example:

load

* The safety switch device must be connected

as seen in its operation instructions.

free 1 2 3 4 ... 8

outputs / inputs
emergency stop

safety switch
device* +24 VDC
category 4
EN 954-1
+24 VDC
GND

Figure 4: DO435 safe output wiring: E-stop, stop category 0

Description:

Operating the E-stop switch safely turns off the power supply to the module.

Information:
Only the described wiring will ensure that the E-stop saftey function securely shuts
off the outputs according to category 4, EN 954-1.

If the status of the secure outputs is checked with a control element, it is important
that a 24 VDC current is not fed into the module if the control element malfunctions.

Data sheet V 1.1 5

 Digital Output Module DO435

Input Circuit

sensor relative
potential

free 1 2 3 4 ... 8

outputs / inputs

+24 VDC

next module

GND

Figure 5: DO435 input circuit

6 Data sheet V 1.1

 Digital Output Module DO435

1.1.8 Switching Inductive Loads

Transistors are suitable for switching inductive loads off quickly and safely. Inverse diodes are
not necessary on inductive loads. It should be noted that the maximum switching frequency at a
given inductance is limited by a set braking voltage of 46 V. The maximum switching frequency
decreases as the inductance increases.

The maximum switching frequency in relation to a given inductance can be seen from the
following diagram.

1000 H 100 H 10 H
1000
coil resistence [W]

1H

100 mH
100

10 mH

1A

2A
10
0.01 0.1 1 10 100
max. operating cycles / second

Figure 6: switching inductive loads

n ... Observe derating curve

o ... Invalid range (thermal cut off)

Data sheet V 1.1 7

 Digital Output Module DO435

Derating Curve

output current [A]

1,5

0,5

0
0 10 20 30 40 50 60
environmental temperature [°C]

Figure 7: derating curve

1.1.9 Variable Declaration

The variable declaration is valid for the following controllers:

• CPU for the PLC 2003

• Remote I/O bus controllers
• CAN bus controller
B&R Automation Studio™ Support: See B&R Automation Studio™ Help starting with V 1.40

Information:
After the module is turned on, all channels are configured as inputs. Output
channels must first be declared as such. Please refer to the overview in the technical
data the examples in Chapter 4 "Module Addressing" .

Variable Declaration with PLC 2003 CPU and Remote Slaves

Function Variable declaration

Scope Data type Length Module type Channel
Single digital input (channel x) tc_global BOOL 1 Digit. In 1 ... 8
Single digital output (channel x) tc_global BOOL 1 Digit. Out 1 ... 8
Module status tc_global USINT 1 Status In 0

Table 5: DO435 variable declaration using the CPU and remote slaves

8 Data sheet V 1.1

 Digital Output Module DO435

Variable Declaration with CAN Slaves

Function Variable declaration

Scope Data type Length Module type Channel
Single digital input (channel x) tc_global BOOL 1 Digit. In 1 ... 8
Single digital output (channel x) tc_global BOOL 1 Digit. Out 1 ... 8

Table 6: DO435 variable declaration with CAN slaves

Module Status

The module status for CAN slaves can only be read using command codes. The command
codes are explained in Chapter 5 "CAN Bus Controller Functions", section "Command Codes
and Parameters" . An example is provided in Chapter 4 "Module Addressing" .

1.1.10 Access Using CAN Identifiers

Access via CAN identifiers is used if the slave is being controlled by a device from another
manufacturer. Access via CAN identifiers is described in an example in Chapter 4 "Module
Addressing" . The transfer modes are explained in Chapter 5, "CAN Bus Controller Functions" .

Digital Inputs

A maximum of eight digital I/O modules can be run in the packed mode.

CAN ID 1) Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8

286 Module 1 Module 2 Module 3 Module 4 Module 5 Module 6 Module 7 Module 8

Table 7: DO435 access via CAN identifiers, digital inputs, packed

1) CAN ID = 286 + (nn - 1) x 4

nn ... Node number of the CAN slave = 1

A maximum of four digital I/O modules can be run in unpacked mode.

Module CAN ID 1) bytes

1 286 Inputs 1 -8
2 287 Inputs 1 - 8
3 288 Inputs 1 - 8
4 289 Inputs 1 - 8

Table 8: DO435 access via CAN identifiers, digital inputs, unpacked

1) CAN ID = 286 + (nn - 1) x 4 + (ma - 1)

nn ... Node number of the CAN slave = 1
ma ... Module address of digital IO modules = 1 - 4

Data sheet V 1.1 9

 Digital Output Module DO435

Digital Outputs

Information:
All channels are declared as inputs as their default. The redefining of an output
signal is explained in Chapter 5, "CAN Bus Controller Functions" . An example is
provided in Chapter 4 "Module Addressing" .

A maximum of eight digital I/O modules can be run in the packed mode.

CAN ID 1) Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8

414 Module 1 Module 2 Module 3 Module 4 Module 5 Module 6 Module 7 Module 8

Table 9: DO435 access via CAN identifiers, digital outputs, packed

1) CAN ID = 414 + (nn - 1) x 4

nn ... Node number of the CAN slave = 1

A maximum of four digital I/O modules can be run in unpacked mode.

Module CAN ID 1) bytes

1 414 Outputs 1 -8
2 415 Outputs 1 -8
3 416 Outputs 1 -8
4 417 Outputs 1 -8

Table 10: DO435 access via CAN identifiers, digital outputs, unpacked

1) CAN ID = 414 + (nn - 1) x 4 + (ma - 1)

nn ... Node number of the CAN slave = 1
ma ... Module address of digital IO modules = 1 - 4

For more information on ID allocation, see Chapter 5, "CAN Bus Controller Functions"

1.1.11 Module Status

The evaluation of the module status is described in an example in Chapter 4 "Module

Addressing" .

Bit Description
0-4 Module code = $0B
5 x ... Not defined, masked out
6 Digital module = 0
7 0 ... No module voltage or module voltage too low
1 ... Module voltage OK

10 Data sheet V 1.1