THE BARRACUDA

MODEL 4010L TUNABLE DIODE

LASER ABSORPTION SPECTROMETER

Operator Manual
MODEL 4010L OPERATOR MANUAL

Special Message from Advanced Micro Instruments® (AMI):

Thank you for purchasing this BARRACUDA MODEL 4010LX for your trace moisture
measurement needs. It has a state-of-the-art design and is the industry's most advanced TDL
Moisture Analyzer. You will find that this Analyzer will set a new bar for high performance,
reliability and intuitive design.

Note: Read this manual carefully prior to installation. Please take extra precautions against
any potential leaks when installing and operating your BARRACUDA MODEL 4010LX.

If you have any questions, contact AMI at 714.848.5533 or www.amio2.com.

TABLE OF CONTENTS
MODEL 4010LX Overview ___________________________________________________ 2
Method of Measurement _______________________________________________________ 3
Key Innovations_______________________________________________________________5
Safety, Warnings & Cautions ___________________________________________________ 6

Analyzer Installation___________________________________________________________9
Part I: Mounting the Analyzer____________________________________________ 9
Part II: Electrical Connections for the Analyzer ________________________________10
Part III: Gas Connections_________________________________________________16
Initiation of Sample Flow __________________________________________19
Calibration ________________________________________________________________ 20
Analyzer Operation _________________________________________________________ 20
Changing Display to Metric Units________________________________________________22

COMMAND CENTER Interface Software Set-up____________________________________ 24

Remove the Explosion-proof Cover_________________________________________24
Establish a Communication Link________________________________________ 24
Analyzer Output Setup _______________________________________________ 26
Alarm Setup ________________________________________________________ 29
Controls Both Alarms Setup ______________________________________________31
Datalog Column Setup _______________________________________________32
Download Data _______________________________________________________33
Troubleshooting, Maintenance & Repairs___________________________________________ 36
Cleaning the Mirrors _________________________________________________________ 40
Smart Realignment ___________________________________________________________53
Modbus RS485 Communication Protocol __________________________________________58
Specifications _______________________________________________________________61
AMI® Warranty & Support___________________________________________________63
Limited Warranty/Disclaimer _____________________________________________ 63
Limitation of Liability___________________________________________________ 63
Limitation of Remedies ______________________________________________63
Approvals__________________________________________________________________65 1
 ANALYZER OVERVIEW
Mounting Plate

Mounting Hole
(x 4)

LCD
Explosion-proof
Enclosure Up and Down
Arrow Buttons

Exhaust Port

Sample Gas Inlet Port

Bypass Gas/Liquid Drain

Sample Gas
Metering Valve
½" NPT Machined
Holes for Electrical Bypass Flow
Metering Valve
Connnections (x 2) (front view)
(not shown in image) Flow Meter

Protective Earth
Ground Lug

Exhaust Port

Sample Gas Inlet Port

Bypass Gas/Liquid Drain

Case Earth (left side view) (right side view)

Ground Lug
(Note: No Customer Connections)

2
METHOD OF MEASUREMENT:
WAVELENGTH-MODULATED TUNABLE DIODE LASER
SPECTROSCOPY (WMTDL)
THE BARRACUA MODEL 4010LX utilizes a state-of-the-art, next generation technology
called Wavelength-modulated Tunable Diode Laser Spectroscopy (WMTDL) for fast, accurate
and highly reliable moisture measurements. This proven technology is based on the
Beer-Lambert Law.

The Beer-Lambert Law states that the amount of light absorbed by the natural gas sample is
proportional to the amount of water vapor in the path of the laser. Hence, by measuring the
amount of absorbed light and the total pressure, the concentration of moisture in a particular
sample can be accurately determined.

HOW WMTDL WORKS

The measurement in a MODEL 4010LX is made by tuning the laser wavelength rapidly 2
times per second, back and forth, across the narrow absorption line for a single vibrational/
rotational mode of a water molecule. The number of water vapor molecules in the path of the
laser is determined by the ratio of the detected signal when the laser wavelength is on the
absorption line to the signal when it is off the absorption line. Any variances in the laser
intensity, laser detector gain, obstructions in the optical path or other changes are the same
on and off the absorption line and will cancel out when the ratio is taken – thus, keeping the
measurement stable (in calibration) if variances occur.

Over longer periods of time, the laser wavelength can drift. A standard feature of the MODEL
4010LX Moisture Analyzer is that it tracks the original location of the background methane
absorption. Using AMI’s COMMAND CENTER Software, the customers can easily check for
any drift in the laser wavelength and, if necessary, correct it with a simple click of a button.
(Learn more about this in the Command Center Software overview
3
AMI FACTORY CONFIGURATION AND CALIBRATION
Every MODEL 4010LX Moisture Analyzer is rigorously tested and calibrated at the factory
over the entire measurement, temperature, and pressure ranges, using NIST traceable gases
and sophisticated mass flow controllers within a temperature chamber. The performance of the
Analyzer during the 30+ hours of testing and calibration is validated, using NIST traceable
master analyzers, which are further validated using chilled mirrors. The master calibration
variables, which are specific to each analyzer, are permanently loaded into the Analyzer’s
firmware. During the validation, performance testing of all results across all temperatures must
meet a 1% or better accuracy specification prior to passing.

FIELD PERFORMANCE VALIDATION

This factory calibration performed by AMI and the inherent stability of the ratio metric WMTDL
measurement result in an Analyzer that will hold its calibration for many years. A customer
may want to periodically verify the accuracy of the MODEL 4010LX using their own NIST
traceable calibration gas, but it is important to follow AMI's specific steps so that errors are not
introduced. You can read AMI’s recommendations for field validation of a MODEL 4010LX
in appendix A.

4
KEY INNOVATIONS
Advanced Micro Instruments has developed and patented key technologies that enable our devices to
deliver the highest levels of PERFORMANCE, RELIABILITY and EASE-OF-USE. These technologies
are included in THE BARRACUDA MODEL 4010LX and cannot be replicated by any other company.

ELIMINATOR CELL BLOCK

Our patented Cell Block Technology provides the next generation of innovation
for a complete, very compact sample system that virtually eliminates all
potential leak paths while optimizing flow efficiencies. The volume and distance
the sample gas travels prior to entering the laser chamber has been
dramatically reduced.
All sample handling components, including the Herriott Cell, have been
machined from a series of solid compact blocks with precision-drilled
intersecting passages in place of long lengths of tubing and compression fittings.
Additionally, metering valves, pressure sensor and flowmeter are all directly
integrated into the machined blocks.
Finally, the ELIMINATOR CELL BLOCK features a unique liquid rejection/
particulate membrane that is sealed between cell blocks. As a result, all
liquids and particulate are effectively exhausted through the bypass without
ever reaching the optical components.

MEASUREMENT ALGORITHM AND SMART CALIBRATION

THE BARRACUDA MODEL 4010LX is programmed with a proprietary
measurement algorithm to carry out trace moisture measurements. Not only will
THE BARRACUDA complete multiple scans every second for the signature
H2O peak and CH4 (methane) peak, its algorithm contains a compensation
function to account for pressure and temperature. This ensures maximum
stability and accuracy regardless of the methane levels.
A Smart Calibration feature is also enabled on THE BARRACUDA. Over
time, laser-based Moisture Analyzers eventually see a gradual movement of
their signature peaks on the x-axis of the measurement waveform. THE
BARRACUDA MODEL 4010LX can easily realign the laser to the critical H2O
peak and CH4 peak through the touch of a button.

COMMAND CENTER INTERFACE SOFTWARE

This powerful software platform comes standard with every MODEL 4010LX
command purchase and provides users with access to a full suite of advanced features, including:
center
ELECTRONICS PLATFORM – Settings & logic adjustments for 2-fully independent Alarm Relay Contacts
– Security settings to prevent unauthorized adjustments to the Analyzer via the
front panel
– Changing the analog outputs from 4 –20 mA to 1–5 VDC or vice versa
– Datalogger that records measurement readings, temperature of the Cell Block,
gas pressure, brown-outs and power voltage over a period of 15 days @1-min
intervals (data can be displayed on a graph or in tabular format)
– Error Status Display that alerts users to any error(s) detected by the Analyzer
– Communication with the Analyzer via USB Virtual COMport and Modbus
bi-directional RS485 Communication
5
SYMBOL TABLE
WARNING - RISK OF DANGER OR HARM
TO THE USER or RISK OF DAMAGE TO THE RISK OF SHOCK (DC)
PRODUCT. Consult the operator manual.

Relay RISK OF SHOCK (AC)

Earth Ground Protective Ground

DC (Direct Current) AC (Alternating Current)

Frame Chasis Terminal

SAFETY, WARNINGS & CAUTIONS

A WARNING identifies conditions or procedures that can be dangerous to the user.

A CAUTION identifies conditions or procedures that can cause damage to the Product.

WARNING
Make sure no hazardous gas is present in the area before and during installation.
Violation of the National Electrical Code requirements (especially Article 500 that deals with
hazardous areas) may cause a fire or explosion with the potential for serious injury or loss of life.

WARNING
Drilling any holes in the enclosure will violate the safety approval and may create risk of harm.

WARNING
Due to non-conductive surfaces, there exists a POTENTIAL ELECTROSTATIC CHARGING HAZARD.

EN RAISON DE SURFACES NON CONDUCTRICES, IL EXISTE UN RISQUE POTENTIEL DE

CHARGE ELECTROSTATIQUE

6
 WARNING
You must follow the National Electrical Code (NEC) in your installation. Consult the NEC Handbook
for the correct guidelines and standards.

Class I, Div 1 areas must use rigid conduit with seal-offs.

Class I, Div. 2 areas can use flexible conduit with seal-offs.

The Analyzer has approval for Class I, Division 1, Groups B,C,D. To comply with these
requirements, you need to assure the following:

•The Protective Earth Ground Lug on the front lower left of the Analyzer mounting bracket
must be connected to the High Quality Protective Earth Ground using a16-gauge wire.
Please refer to the image on page 2 of the front view of the Analyzer for the location of the
Protective Earth Ground Lug

WARNING
The following power requirements must be met by the installer of the DC/AC power connections to the
Analyzer:

•You must include an electrical disconnect means and a current limiting device, such as a
switch and fuse. The disconnect device must be marked as a 'disconnect device' and
readily accessible to shut off power to the Analyzer. This will allow the Analyzer to be
quickly shut-off in case of an emergency. The disconnect and current limiting device must
be housed in an enclosure rated for the area classification. Conduit seals may be required
on the enclosure, depending on the area classification.

DC-powered version
Use a 1.0-Amp fuse disconnect.

AC-powered version
Use a 0.50-Amp fuse disconnect.

The voltage rating for the AC Analyzer is 100 to 240VAC at 50/60Hz ± 10%.

AC voltages outside this may cause the Analyzer to malfunction.

7
 WARNING
Enclosure materials contain a light metal content of over 10% Aluminum and pose a potential impact
spark ignition hazard. The end user shall carry out a risk assessment prior to installation in an EPL Ga
environment and shall only install the equipment where the risk of impact has been considered to be
negligible.

Les matériaux de boîtier contiennent une teneur en métaux légers de plus de 10% d'aluminium et con-
stituent un risque potentiel d'inflammation. L'utilisateur final doit procéder à une évaluation des risques
avant de l'installer dans un environnement EPL Ga et ne doit installer le matériel que dans les cas où le
risque d'impact a été considéré comme négligeable.

WARNING
A SEAL SHALL BE INSTALLED WITHIN 50 mm OF THE ENCLOSURE.

UN SCELLEMENT DOIT ETRE INSTALLE A MOINS DE 50 mm DU BOITIER.

WARNING
SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY.

LE REMPLACEMENT DE COMPOSANTS PEUT COMPROMETTRE LA SECURITE INTRINSEQUE.

CAUTION
The voltage rating of the DC Analyzer is 10–28V.

•DC input has to be an approved Class 2 or limited energy circuit for DC power

•Voltages outside this range may cause the Analyzer to malfunction.

The voltage rating of the AC Analyzer is 100 to 240VAC at 50/60Hz ± 10%.

•Any AC voltages outside this range may cause the Analyzer to malfunction

Any use of this equipment in a manner not specified in this manual or approved AMI documentation
may impair the protection provided by the equipment.

Toute utilisation de cet équipement d'une manière non spécifiée dans ce manuel ou dans la documen-
tation AMI approuvée peut altérer la protection fournie par l'équipement.

8
ANALYZER INSTALLATION
Part I: Mounting the Analyzer

note: Analyzer weighs 17.0 lbs (7.7 kg)

Key Points
• The Analyzer can be mounted either indoors or outdoors, where the ambient temperature
remains between 20°F (-6.7°C) and 149°F (65°C)

• When using a solar panel to power the Analyzer, we recommend mounting the solar panel just
above the Analyzer, using the same mast, to serve as a sunshield

WARNING:
For both DC and AC models, do not use above 3,200 m (10,500 ft).

WARNING:
The Analyzer weighs 17.0 lbs (7.7 kg) and can pose a risk to the user if dropped.

STEPS
1. Determine a convenient location to place the Analyzer. The location should ideally
be eye-level.

2. Mount the Analyzer to a wall or bulkhead using the 4 mounting holes or to a 2-inch (5 cm)
pipe using¼" x 2" U-brackets with ¼ nuts.

Note: Equipment shall only be installed and operated in the upright orientation with the mounting
plate vertical.
9
Part II: Electrical Connections for the Analyzer
Key Points:
• Verify your rated power supply matches the operating voltage of your Analyzer before
you begin

• THE MODEL 4010LX is available with either AC or DC Power (you must request your
desired power at the time of your purchase)

Note: Refer to page 60 for the power requirements of your Analyzer.

Note: Both alarm relays are rated for 5A @115VAC or 24VDC.

• Your Analyzer has both 1–5 VDC and 4–20mA isolated analog signals. The ouput can
be changed from 1–5 VDC to 4–20mA or vice versa in the field using the COMMAND
CENTER shown on page 26. It has been setup at the factory per your analog output
requirements at the time of purchase.

STEPS

1. Remove the two red plastic protective caps from the ½" NPT conduit holes on the explosion-proof
side of the Analyzer. These plastic caps protect the threads of the unit during shipping.

• We provide 2 (two) separate ½" NPT conduit holes to accommodate all electrical connections.
The first conduit opening should be used for power and alarm relay connections. The second is for
analog output and RS485 connections

Note: AC Power and the opening and closing of alarm relays produce both electrical noise and
large inductive spikes that can have an undesirable effect on the measurement readings. This is why
we provide two conduit openings and strongly recommend separating the sensitive analog signal
wiring from the power and relay wiring.

10
 Right Conduit Union
Left Conduit Union

Electrical Seal-offs

2. Install the conduit unions between the explosion-proof housing of the Analyzer and the electrical seal-off.
DO NOT fill the electrical seal-offs yet.

• In order to meet electrical codes for Class 1, Div 1 and Class 1, Div 2, Groups B,C,D, you must use
electrical seal-offs in your installation

• We recommend that you install conduit unions between the explosion-proof housing of the Analyzer and
the seal-offs. This will prove very useful in the event that you have to remove the Analyzer for servicing,
without cutting wires

WARNING:
If you are using DC Power and intend on using
the analog output only feature (which is the
same as using 'NO RELAYS'), you can safely
run both DC Power and Analog Output Signal
in a single conduit. However, you must install
an approved ½" NPT plug for hazardous
locations in the unused ½" NPT port.
FAILURE TO DO SO WILL VIOLATE ALL
SAFETY REQUIREMENTS AND POTENTIALLY
RESULT IN AN EXPLOSION!

11
Terminal Cover Terminal Cover

DC Version with Terminal Cover AC Version with Terminal Cover

and white information panel and black information panel
3. Remove the explosion-proof cover by rotating it counterclockwise.

Note: A white sheet metal panel inside the explosion-proof housing indicates the
Analyzer has been built for use with DC power, while a black sheet metal panel indicates
AC power.

4. Then remove the Terminal Cover to access the electrical connections.

5. Verify the operating voltage of your Analyzer and the correct power requirements before
you continue.

6. Make sure the power source has been turned-off before you begin installing wiring.

• The green terminal block connectors are combination connectors, which allows you to unplug
the connector during the wiring process. Combination connectors can accommodate
12–24 AWG wire sizes for your electrical connections

IMPORTANT: When attaching wiring to the green terminal connectors, use either solid wire or
stranded wire with wire ferrule(s) attached. Verify no loose strands are visible after
installation of wire ferrule(s).

12
1st CONDUIT (POWER & ALARMS):

For DC Power: For AC Power:

Shield Earth Ground AC Power Ground

Terminal Connection Terminal Connection (A)

7. Connect the DC power wires to the appropriate 7. Connect the AC power wires to the appropriate
terminals on the left. terminals on the left. The wire designations are
clearly marked on the black metal cover.
• The + positive and - negative are clearly
marked on the sheet metal cover • H is for the Hot Wire

• If you decide to use a 2-wire cable with shield for • N is for the Neutral Wire
the power supply connection, AMI provides
quality Shield Earth Ground Terminal Connection • Position (A), as shown above, is for the AC Power
next to the + positive and - negative terminals Ground

Protective Earth
Ground Lug
(must connect to a quality ground)

WARNING:
Analyzer must be connected to a Quality Protective Earth Ground for safety and the highest level of RFI
protection. This is accomplished by connecting an 16-gauge wire from the Analyzer's Protective Earth
Grounding Lug to an 8 foot ground rod or equivalent quality ground. (The Protective Grounding Lug is
located just below the explosion-proof housing as seen in the image above)

WARNING:
When using a AC power, never rely on the AC Power Ground as a source for Analyzer safety or ground
protection. Always connect the Protective Earth Ground Lug, shown above, to a high quality ground,
such as an 8 foot ground rod or equivalent.

13
 A

RECOMMENDED: WHEN USING DC POWER, USE A SHIELDED-TWISTED PAIR CABLE AND CONNECT THE
CABLE SHIELD TO THE SHIELD EARTH GROUND TERMINAL SHOWN IN POSITION 'A' OF
THE ILLUSTRATION ABOVE. DO NOT CONNECT THE OTHER END OF THE SHIELD WIRE AS IT
WILL CAUSE UNDESIRABLE GROUND LOOPS!

(DC Power Version is shown for alarm wiring. The AC version will
be identical for alarms, analog output and RS-485 connections.)

8. Connect the wires for the two fully adjustable alarm contact relays to their proper terminals.

Note: Both alarm relays are rated for 5A @115VAC or 24VDC.

IMPORTANT: IF YOU DESIRE TO USE THE ALARM CONTACT RELAYS, THE ALARM WIRES MUST BE PULLED
THROUGH THE SAME CONDUIT AS THE SUPPLY POWER.

IMPORTANT: The relay contacts act like a simple switch breaking only a single leg of the circuit. In
keeping with good electrical practices while wiring the alarm contacts, We suggest
SWITCH/BREAK THE HOT LEG only, NOT THE GROUND LEG OF YOUR CIRCUIT.
14
2nd CONDUIT (ANALOG OUTPUTS & RS485 COMMUNICATION):
(DC Power Version is shown. Instructions are the same for the
AC Power Version)

Analog Output should be connected using a twisted

2-conductor wire with shield

NOTE: Always use a twisted 2-conductor cable with shield. Never connect both ends of the shield
to both devices (Analyzer and other device) as it will cause ground loops. Connect the analog
output shield to the shield earth ground shown above.

(DC Power Version is shown. Instructions are the same for the
AC Power Version)

9. Last, connect the wires for RS485 communication to their proper terminals.

10. Verify all electrical connections and then turn on the source of power. The Analyzer will power-up and
the LCD will blink for a few seconds during power-up. You may see some LEDs blinking within the
explosion-proof housing and NEMA 4X box as this is normal during operation.
11. Once you have tested all electrical functions, pour approved potting compound into the electrical
seal-offs.

15
Part III: Gas Connections
Key Points:

• All gas connections will require using the supplied ferrule set, ¼" stainless steel
compression fittings and customer-supplied ¼" stainless steel tubing

• Sample Gas Inlet Pressure to the Analyzer should be regulated down to the range of 1.0
to 20.0 psig (0.07–1.4 bar), depending on line pressure

• THE BARRACUDA MODEL 4010LX comes internally equipped with a complete Sample
System, including a Liquid Separator that effectively removes liquids and particulates

• However, it is highly recommended that you install a regulated Insertion Gas Probe with
Filter Feature into the pipeline at the Sample Point. An Insertion Probe dramatically
reduces pipeline liquids, condensation and particulates from reaching both the Sample
Gas Line and Moisture Analyzer

• We recommend the Genie® 755 Direct Drive Probe™(offered by A+

Corporation) or equivalent product

16
 STEPS

THE BARRACUDA MODEL 4010LX has 3 gas connections on its right side.

Exhaust Port
Sample Gas Inlet Port

Bypass Gas/Liquid Drain

Sample Gas Connection

1. Take a deburred length of ¼" stainless steel tubing and slip it through the supplied compression
nut and ferrule set. Confirm that the ferrule properly orientated at one end, and connect it to the
SAMPLE GAS INLET PORT.

Make sure the ¼" stainless steel tubing slips all the way into the compression fitting until it
bottoms out. Tighten the compression nut with 1 & ¼ turns.

2. Connect the other end to the pipeline gas tap or pressure reducing regulator.

17
Exhaust Gas Connection
3. Take another deburred length of ¼" stainless steel tubing and slip it through the supplied
compression nut and ferrule set. Confirm that the ferrule set is properly oriented and then
connect to the EXHAUST PORT.

Make sure the ¼ stainless steel tubing slips all the way into the compression fitting until it
bottoms out. Tighten the compression nut with 1 & ¼ turns.

4. Run the other open end of the ¼" stainless steel tubing to a safe vented area outside of the
meter building.

CAUTION
The EXHAUST LINE must run slightly downhill the entire way to a safe area to allow any
condensate to drain outside and not back into the Analyzer. If you must run the EXHAUST
LINE vertically through the ceiling, install a 'knock-out' pot to capture the liquid condensate
just prior to going vertical. This will prevent condensate from running back into the Analyzer.

Bypass Gas Connection

5. Take the final deburred length of ¼" stainless steel tubing and slip it through the supplied
compression nut and ferrule set. Confirm that the ferrule set is properly oriented and then
connect to the BYPASS/DRAIN PORT.

Make sure the ¼ stainless steel tubing slips all the way into the compression fitting until it
bottoms out. Tighten the compression nut with 1 & ¼ turns.

6. Run the other open end of the ¼" stainless steel tubing to a safe vented area outside of the
meter building.

CAUTION
Run the Bypass Line to the outside of the Meter Building in a downhill direction all the way to
a safe location. This will prevent water traps from forming and later freezing in cold weather,
creating a back pressure. A 24" H2O column will create 1 lb of back pressure and cause
readings to fluctuate. A 48" H2O column will create 2 lbs of back pressure and cause
readings to fluctuate even more.
18
INITIATION OF SAMPLE FLOW TO
THE ANALYZER
WARNING:
DO NOT OVERTIGHTEN
THE METERING VALVES or
you will damage them. They
are not ON/OFF VALVES!

Sample Flow Metering Valve

Flow Meter
(indicates flow rate in SCFH)

Bypass Flow Metering Valve

Sample Gas Flow Rate

This can be adjusted using the SAMPLE FLOW METERING VALVE Knob. To increase the Flow Rate,
turn the Knob counterclockwise. To decrease, clockwise.

Bypass Gas Flow Rate

This can be adjusted using the BYPASS FLOW METERING VALVE Knob. To increase the Flow Rate,
turn the Knob counterclockwise. To decrease, turn clockwise.

STEPS
Note: SCFH = standard cubic feet per hour
1. Turn the SAMPLE FLOW METERING VALVE to the full clockwise position to the Off Position.
Do not overtighten it! Turn until finger tight only.
2. Turn the BYPASS FLOW METERING VALVE to the full clockwise position to the Off Position.
Do not overtighten it! Turn until finger tight only.

3. Apply a gas pressure of approximately 20 psig (1.4 bar) and leak test check all fittings back to
the Sample Tap while looking for tiny bubbles (We recommend using SNOOP®). DO NOT
USE the spray bottle as this technique produces bubbles and does not achieve the best results.
4. Once the installation has passed the Leak Test, slowly turn the SAMPLE FLOW METERING
VALVE Knob counterclockwise until the Flow Meter reads approximately 1.0 SCFH (0.5 Lpm).
5. Now open the BYPASS METERING VALVE by turning the Knob counterclockwise ½ a turn or
temporarily using an external flowmeter, adjust the bypass flow for 1.0 SCFH. Then, remove
the flowmeter and reattach the bypass tubing.

Note: AMI has chosen this technique since all bypass flow meters have a tendency to plug quickly
due to the volume of liquids and particulates going through the bypass path.

END OF INSTALLATION

19
CALIBRATION
Unlike most gas sensing technologies, The MODEL 4010LX moisture analyzer does not require periodic
calibrations. By design, there is no required method for field-calibrating a 4010LX. Wavelength-modulat-
ed tunable diode laser (WMTDL) spectroscopy-based instruments, like the 4010LX, are extremely stable
and reliable.

ANALYZER OPERATION
Front Panel Interface
Alarm
Two LCD Screen
Alarm
One
PPM H2O Up and Down Adjust
Display Button Buttons
LBS H2O MMSCF
Display Button Sample Flow
Metering Valve

Alarm Hold off

Flow Meter
Bypass Flow
Metering Valve

How to change the measurement units of the moisture

readings displayed on the LCD screen?

PPM H2O LBS H2O MMSCF

Display Button Display button

Moisture readings on THE BARRACUDA MODEL 4010LX are shown in units of pounds per million
standard cubic feet (lbs/mmscf) by default. To display in parts per million (ppm) by volume. press the
PPM H2O DISPLAY BUTTON. To display the moisture readings in lbs/mmscf, simply press the LBS H2O
MMSCF DISPLAY BUTTON.

20
 How to set the Alarms on THE BARRACUDA MODEL 4010LX?
Alarm Two

Alarm One

Up and Down
Adjust Buttons

THE BARRACUDA MODEL 4010LX comes standard with two fully, adjustable independent alarms
(ALARM ONE and ALARM TWO) that can be adjusted over THE BARRACUDA's entire moisture
measurement range.

To set ALARM ONE, press the ALARM ONE Button and quickly release. The LCD alarm flag will blink,
and within 3 seconds, press either the UP or DOWN buttons to set your alarm setpoint. Once pressed,
just hold the button until you reach your desired alarm setpoint. The longer you hold, the faster the alarm
setpoint adjusts. If no buttons are pressed within 3 seconds, the Analyzer will revert to measurement
mode.

If you make a mistake at any time, simply let go of the button for 3-4 seconds, and the LCD will return to
measurement mode. Then try again.
To set ALARM TWO, repeat the same steps as used in ALARM ONE.
Note: If you want to adjust any other alarm settings, you must do so through the COMMAND CENTER.

How to set the Alarm Hold Off ?

Up and Down
Adjust Buttons

Alarm Hold off

Press the ALARM HOLD OFF button, and the Alarm Hold Number will appear. And within 3-4 seconds,
push either the UP or DOWN Button to adjust the duration of your ALARM HOLD OFF. The ALARM
HOLD OFF can be engaged from 0 to 120 minutes.

After the time for setting the ALARM HOLD OFF expires, both Alarms and the Analog Output will revert
to measurement mode.
ADDITIONAL NOTES:
If you need more time for the setup, simply push the ALARM HOLD OFF Button again, and it will
automatically reset to the adjusted Hold Off Time.

If you complete the calibration task quicker than expected and want the Alarms and Analog Output to
become functional immediately, you can simply run the Hold Off Time to zero by pushing the Hold Off
Button until the LCD blinks and then pushing the DOWN ARROW until the LCD shows zero.

21
Changing Display to Metric Units
To change the units, the COMMAND CENTER Software needs to be installed on a laptop computer
(see the COMMAND CENTER Software Set-up Section in this manual), and that computer needs to
be connected to the Analyzer prior to proceeding.

This section will require a password. Contact AMI before proceeding with the instructions below.

Note: MODEL 2010BX

Screenshots shown

• Click on the ‘VARIABLES’ Tab at the bottom left-hand window.

• Click the ‘USER INPUT' Cell at the upper left-hand area of the window.

• Once the small SUBMIT PASSWORD window opens, enter the password that you received and
press SUBMIT.

22
• Uncheck ENABLE POLLING.

• Click CLEAR OUTPUT.

• Type ‘CENTIGRADE’ into the User Input area (shown above in the red box)
and press RETURN. This will change BOTH Temperature to Celsius and
Pressure to kPA.

Note: To return to Imperial Units, enter ‘FAHRENHEIT’ and press RETURN.

23
To access the more sophisticated features available on MODEL 4010LX requires installing the current
version of the COMMAND CENTER Software.

COMMAND CENTER SOFTWARE SET-UP

Step 1: Remove the explosion-proof cover to access the USB Port (Type B) of the
Analyzer

USB Port (Type B)

(DC Power Version is shown. Instructions are the same for the
AC Power Version)

Step 2: Establish a Communication Link between your Laptop and the Analyzer

a) Power up your Laptop and open the current version of the COMMAND CENTER User
Interface Software.

USB Type A Connector USB Type B Connector

b) Using a USB cable with a Type A Connector on one end and a Type B Connector on the
other, insert the Type A Connector into the USB port of your laptop and the Type B
Connector into the USB port of the Analyzer on the Explosion-proof side.

24
Above: COMMAND CENTER Software window shown with settings for MODEL 4010LX

c) Once the link is established, the software will automatically recognize the Analyzer and
populate the Analyzer Info Column with information specific to your Analyzer.

View of the Left Status Column of the User Interface

d)
The Analyzer Info Column will display the following information about
your Analyzer:
• Analyzer Model Number
• Moisture Reading in either lbs or ppm, depending on your
selection
• Cell Block Temperature
• Input Power, either AC or DC
• Analog Output Setting (4–20mA or 1–5 VDC)
• Output Range Selection
• Security Selection
• Analyzer Serial Number

25
Step 3: Selection of Options in Analyzer Setup Area & Syncing with EFM

a) Set your desired SECURITY SETTINGS.

You have 2 options available to select from:

–NONE allows anyone to make changes to the Analyzer's

settings using the front panel

–FULL prevents anyone from changing the Analyzer's

settings using the front panel. However, you can still use
the front panel to check the Analyzer's status values by
pushing any of the buttons
(i.e., pressing the ALARM ONE Button displays the setpoint
for ALARM ONE, pressing the ALARM TWO Button displays
the setpoint for ALARM TWO, and so on)
While in the full security setting, once any front panel button
is pushed, the LCD will flash FSEC as an indication of the
security setting and then display status.

Note: To make setting adjustment in the COMMAND

CENTER, the 'NONE' Security Setting must be
selected.

b) View ANALOG OUTPUT Setting.

This is set and calibrated at the factory per your order
requirements prior to shipping. If you wish to change the
analog output from 4–20mA or 1–5 VDC or vice versa,
refer to the instructions shown on page 33.

26
c) Sync your EFM (electronic flow meter) or similar device to
your Analyzer.

The following steps are critical because they will ensure that
both devices display the same measurement readings and,
thereby, prevent unnecessary confusion in the future.

1. By now, you have already wired your EFM or similar

device to the Analyzer using the Analyzer's analog output
terminals.

2. Click on the small square box next to ZERO and the

reading, and this will drive the analog output to exactly
4.00mA or 1.00VDC, depending on your selected output!
Confirm that the reading on your EFM or similar device
reads 0.00. If it does not, use the UP and DOWN
ARROWS to the right of 'Zero' to adjust until the EFM or
similar device now reads 0.00.

3. Once this is done, click on the square next to FULL SCALE,

and this will drive the analog output to exactly 20.00mA
or 5.00VDC, depending on your selected output.

Confirm that the reading on your EFM or similar device

reads full scale. If it does not, use the UP and DOWN
ARROWS to right of 'Full Scale' to adjust until the reading of
the EFM or similar device reads FULL SCALE.

4. Repeat Step 2 (ZERO) and Step 3 (FULL SCALE) once more

to confirm that both your EFM or similar device and the
Analyzer are displaying the same readings.

5. Last, click on MID RANGE. This will check the linearity.

There are no values to adjust as this is just a midpoint
validation.

27
 CHANGING ANALOG OUTPUTS (OPTIONAL)
d) Changing your ANALOG OUTPUT from 4–20mA to
1–5 VDC or vice versa. (Skip this step if you DO NOT want
to change your ANALOG OUTPUT.)

Click on the drop down menu of ANALOG OUTPUT and

select the output option that you wish to change to.

IMPORTANT
Whenever you change the ANALOG OUTPUT from 4–20mA to1–5 VDC or vice versa, you will need to
complete the following steps to verify your ANALOG OUTPUT. Remove any analog output wires from the
Analyzer connection point!

1. Attach a multimeter to the Green Analog Out Terminal Connector of your Analyzer. Make sure
your multimeter is set appropriately, either current for 4–20mA or voltage for 1–5 VDC .

2. Click on the square box next to ZERO to confirm that your multimeter is displaying either 4.00mA or
1.000VDC (the number of digits displayed on the screen will depend on the multimeter that you
use). If the reading of the multimeter does not match the reading of the Analyzer, use the UP and
DOWN ARROWS to the right of ZERO to adjust the values until the reading of the multimeter is
either 4.00mA or 1.000VDC.

3. Once this is completed, click on the square box next to FULL SCALE to confirm that your multimeter
is displaying either 20.00mA or 5.00VDC. If the reading of the multimeter does not match the
reading of the Analyzer, use the UP and DOWN ARROWS to the right of FULL SCALE to adjust the
values until the reading of the multimeter is now either 20.00mA or 5.00VDC .

4.. Repeat Step 2 (ZERO) and Step 3 (FULL SCALE) again until you can confirm that your multimeter is
displaying 4.00mA or 1.000VDC for ZERO and 20.00mA or 5VDC for FULL SCALE.

5. Last, click on MID RANGE. This will check the linearity. There are no values to adjust as this is just
a midpoint validation.

6. Once you have completed this section, disconnect the multimeter.

28
Step 4: Alarm Logic & Setup

The Analyzer features 2 independent Moisture Concentration Alarms –

one for ALARM 1 and one for ALARM 2. The settings for these alarms,
including setpoints, relay contacts, close/open logic and alarm delays,
are adjusted through the COMMAND CENTER.

It is important that you plan out how you want your ALARM LOGIC to
work for each ALARM before you start adjusting the settings discussed in
this section.

a) Set the ALARM SETPOINTS.

Enter your desired value for each setpoint and then press the
ENTER key on your laptop. Keep in mind that your values
cannot exceed the limit of the selected analog Output Range
that you previously selected.

Both Alarms have a 1% hysteresis band that correlates with the

measurement range.

b) Set the ALARM DELAYS.

There are 2 ALARM DELAYS. Each ALARM DELAY setting is
located beneath the corresponding ALARM that it controls.

Enter your desired time duration for each ALARM DELAY and
press the ENTER key on your laptop. You can also adjust using
the UP and DOWN ARROWS. The range is from 0 to 300
minutes.

*This feature is especially helpful at custody transfer points when

customers are allowed to exceed contractual limits for a
predetermined amount of time.

29
c) Click on the drop-down menu and set the ALARM to trigger
ABOVE SETPOINT or BELOW SETPOINT. This causes
the alarm flag located on the LCD to illuminate in accordance
with your desired setting and the alarm relay contact to open
or close as configured in the next step.

d) Click on the drop-down menu and set the alarm relay contact of
each individual ALARM to OPEN or CLOSE when its respective
ALARM is triggered.

Each alarm will be triggered above or below setpoint as you

have selected in Step c).

The schematic symbol under the drop down menu represents the
alarm logic that has been selected. If you select OPEN, the
schematic will show an 'open' alarm relay contact. If you select
CLOSED, the schematic will show a 'closed' alarm relay contact.

e) View the ALARM STATUS.

Both independent ALARMS have their own ALARM STATUS.

If an ALARM is not triggered, the ALARM STATUS will display

'OFF' in green.

If an ALARM is triggered, its ALARM STATUS will display

'ON' in red.

*For an ALARM to be triggered, it will take into account the

complete logic of how the ALARM was set up. This includes
SETPOINT, DELAY, OPEN/CLOSE CONTACT ON ALARM, and
ALARM ABOVE OR BELOW SETPOINT.

30
Step 5: Setup of the Controls for Both Alarms

IMPORTANT:
For this section, the adjustments discussed below will affect both ALARMS and CANNOT be set
independently for each ALARM.

a) Set the ALARM BYPASS. Use the UP and DOWN

ARROWS to set the duration of your ALARM BYPASS
(HOLDOFF).
*This is a helpful feature during a routine calibration
so that you do not set off alarm devices.

*This feature disables both ALARMS and ANALOG

OUTPUTS for those of you using the analog output
for control..

b) Click on the drop-down menu and set the ALARM

relay contacts to LATCHING or NONLATCHING.

-If set to NONLATCHING, the relay contacts will

energize when the measurement readings exceeds
the ALARM SETPOINTS and then de-energize
when the measurement readings drop below the
ALARM SETPOINTS.

- If this is set to LATCHING, the relay contacts will

energize when the measurement readings exceeds
the ALARM SETPOINTS but also remain engaged
when the reading drops below the ALARM
SETPOINTS. A person will have to press the
ALARM HOLDOFF Button for 1 second on the front
panel of the Analyzer to disengage the relay contacts.

LOW POWER FAILSAFE/NON-FAILSAFE

c) Click on the drop-down menu and set the ALARMS to
FAILSAFE or NON FAILSAFE.

- If set to FAILSAFE, the ALARMS will trigger if

the power supplied to the Analyzer drops below
8.5V. However, the ALARMS will not clear until the
power moves back up and exceeds 12V.

- If set to NONFAILSAFE, the ALARMS will not

trigger if the power supplied to the Analyzer drops
below 8.5V.

31
 CAUTION: DO NOT adjust this setting unless you are
using a pulse-latch slam valve! Otherwise, you will
override the relay logic for your Alarms.

d) This feature is provided for powering a Pulse Latched Slam

Valve. The valve manufacturer should indicate the time, in
seconds, for the valve to Open or Close. Enter the time in
seconds using the UP and DOWN ARROWS.

This sets the duration of time that the Analyzer sends power
to the relay contacts to open or close the valve when an
ALARM is triggered. The ALARM 1Contact will open the
slam valve, while the ALARM 2 Contact will close the valve.

This features is helpful because it eliminates the need to

continually draw power while the valve is closed.

Step 6: Datalog Interval & Setup

a) SET ANALYZER TIME
Click the Analyzer Time and manually set the time. Or click
Computer Time and then the SET ANALYZER TIME Button.
The time should automatically adjust and closely match the
time shown on your laptop.

b) DATA COLLECTION INTERVAL (minutes)

Then set your desired collection interval for the
DATALOGGER by adjusting the time (in minutes). The
DATALOGGER allows you to store a time-stamped
recording of the measurement reading, inlet gas pressure,
temperature of the CELL BLOCK, power supply voltage and
minimum voltage supplied to the Analyzer.

Note: The default setting has the DATALOGGER collects data

for 5 days in 1-minute intervals. If you increase the
duration of the interval, the data collection period
also increases proportionally. Therefore, if you increase
the interval to 2 minutes, the data collection period
adjusts to 10 days. Every 3 minutes will increase the
collection period to 15 days and so forth.

c) CLEAR DATA LOG

Press the CLEAR DATALOG Button to clear any recorded
data performed at the factory.

You can also view Saved Data Files, Power History, Brown-out
History, and the Manual by pressing their respective buttons in
this column.

END OF COMMAND CENTER SETUP

32
DOWNLOAD DATA

To begin, click the DOWNLOAD DATA Button located on the COMMAND CENTER Software.

A DATALOG HANDLER window will appear, giving you the options of seeing your downloaded data as either a
graph or spreadsheet.

33
 To see the graph, click the GRAPH Button.

(Sample Graph of Downloaded Data)

You can save your graph to a file by clicking the SAVE DATA Button.

34
 To see your downloaded data as a spreadsheet instead, click the
SPREADSHEET Button. on the DATALOG HANDLER Window.

(Sample Spreadsheet of Downloaded Data)

You can save your spreadsheet to a file by clicking the SAVE DATA Button.

END OF DATA DOWNLOAD

35
MAINTENANCE, TROUBLE SHOOTING &
REPAIRS

Viewing the Moisture Readings

To view the waveform of your measurement readings, click the LASER ANALYSIS Button located on the bottom of
the Operational Status Column of the COMMAND CENTER.

A separate Laser Graph Window will appear and display the waveform of the current moisture
measurement.

36
Sample Waveform Displayed in the Laser Graph Window

Laser Power
Waveform

Moisture
CH4 Peak
Peak

Absorption
Waveform

The graph above shows a typical waveform that a user should see when THE BARRACUDA is
measuring the concentration of H₂O in a sample.

• The size of the Moisture Peak will vary, depending on the concentration of H₂O vapor in the
sample. The greater the concentration of H₂O vapor in the gas sample, the larger the height
and size of the peak.

• The vertical dashed yellow line and solid yellow line represent the acceptable range for your
signature water peak

• The CH₄ (methane) peak is a signature portion of the Laser Frequency Absorption Waveform
and should always appear in every moisture reading. Its amplitude will be consistent from
reading to reading unless there are changes in pressure. If the CH₄ peak is missing, it is an
indication that something is likely wrong with your Analyzer

• The vertical dashed red line and solid red line represent the acceptable range for your
signature methane peak

• The Laser Power Waveform shows that the laser is working and functional

• The Absorption Waveform shows the absorption that is occurring while the moisture
measurement is being performed.

37
The following section identifies potential system issues and provides possible resolutions. The waveforms
on the graph of each moisture measurement can indicate whether an issue needs to be addressed. If
you are unable to resolve an issue after following the suggestion shown in this section, contact AMI for
further support.

Graph with No Discernable Peaks or Waveforms

Potential Issue:
A graph with no visible waveforms and having no signature H2O and CH4 peaks is indicative of either
Laser Failure, Detector Failure or Detector Misalignment.

Resolution:
Stop using THE BARRACUDA MODEL 4010LX for trace moisture measurements and contact AMI for
support.

Waveform with Signature Moisture Peak but No Signature CH4

(Methane) Peak

Moisture
Peak is present

Absorption
Waveform is normal

Potential Issue:
Whenever a waveform appears with the signature moisture peak but is missing the signature CH4 peak, it
may indicate an issue with the Laser Power or the Gas Sample entering the Analyzer.
38
Resolution:
First, check to verify that the laser power is present. The blue waveform represents the laser power of THE
BARRACUDA MODEL 4010LX. If its pattern appears, as shown above, it means that the laser is func-
tioning properly.

Then check your Sample Inlet from the pipeline to THE BARRACUDA, making sure that all connections are
secured and have no leaks. Also, purge the Sample Line for a few minutes before resuming taking moisture
measurements.

Graph with Shifted Waveforms Out of Tuning Range

CH4 Peak has slightly moved

from the frequency range that
THE BARRACUDA targets
Moisture Peak has also
moved from the frequency
range that the Analyzer targets

Potential Issue:
Over time, laser-based Moisture Analyzers eventually see a gradual movement of their signature peaks on
the x-axis of the measurement waveform. This shift can potentially affect the moisture measurement.

Resolution:
Use SMART REALIGNMENT™ on the COMMAND CENTER to realign the critical H2O and CH4 peaks.

39
Cleaning the Mirrors
Note:
AMI has taken many precautions for keeping the critical laser path clean during use in harsh gas
pipeline conditions. Our compact patented cellblock/sample system incorporates unique features;
including a membrane that blocks liquids and particulates found in the gas stream and bypassing them
prior to reaching the critical Herriott Measurement Cell.

It is important to remember that the analyzers bypass valve must be partially open, allowing approx.
1SCFH of gas to be bypassed, for liquids and particulates to properly drain.
Failure to do so will force the liquids through the membrane and contaminate the mirrors.

We highly recommend purchasing AMI’s complete optical cleaning Kit prior to disassembly and
cleaning the optical mirrors.
AMI’S Cleaning kit includes: a miniature rachet, 7/64 hex socket, 1/16” hex key wrench, 99%
Isopropyl alcohol with squeeze bottle, optical lens wipes, ¾” suave, 16oz. can of compressed nitrogen
and (2) new replacement o rings.

If liquid and debris from the pipeline do enter the analyzer, there are different actions that should be
taken depending on the severity of contamination.

Situations Requiring Cleaning

Situation #1 – Heavy flooding contamination of analyzers due to water slug or other
upset condition.

Heavy contaminate loading in the analyzer can happen if the analyzer is not isolated during pigging
operations or other significant upset conditions. One sign of this is visible liquids or debris in the flow
meter of the analyzer. When this happens the small passages of the entire cell block have also been
saturated with liquids and they have been carried into the Herriot laser cell. As simple mirror cleaning
will not resolve this issue. If the unit is put back into service in this condition after a mirror cleaning it is
very likely more trapped contaminates will be forced onto the mirrors. If the analyzer has been heavily
flooded it should be returned to the factory for cleaning.

Situation #2 – Condensate and light oil build up on mirrors.

It is possible for a thin film or layer of oily residue accumulate on mirrors as the result of ambient heating
and cooling of the gas as wells as long term use. This condition would present itself as slight signal loss
over time. It is appropriate to utilize the mirror cleaning procedure to try to resolve this condition.

40
Safety, Warnings and Cautions
This procedure describes the method for field servicing and cleaning of the MODEL 4010LX's Herriot cell
mirrors.

WARNING
All power must be turned off and disconnected from the Analyzer before performing the mirror
cleaning procedure.

WARNING
The Herriot cell mirrors are a key component of our precision optics. Any damage to the surface of the
mirrors can result in degradation of analyzer performance.

WARNING
Be careful not to damage the (2) alignment dowel pins of Herriot cell when removing either endcaps.
Proper alignment of the laser during reassembly is dependent on these precision dowel pins.

WARNING
Fiber Optic Cables are extremely fragile and can be damaged by excessive flexing, bending or
impact to the cables. Care must be taken when using tools around the fiber optic cables and when
setting mirror end cap down.

WARNING
Fiber optic cable has a minimum bend radius of 1 inch (25mm). A smaller bend than 1 inch (25mm) in
will result in permanent loss of signal.

STEPS
1. Turn off mains power supply to the analyzer.

WARNING
All power must be turned off and disconnected from the Analyzer. The 'Lock out and tag out' method is
preferred.

WARNING
Do not service while energized.

2. Remove the cap of explosion proof housing by unscrewing counter-clockwise.

WARNING
Do not open the enclosure while in an explosive atmosphere.

41
 Philips Screws (2x)

Connector Cover

3. Remove the two Philips screws and connector cover to access the electrical connections.

Mains Power Supply

4. Disconnect mains power supply from analyzer by removing the green Phoenix connector from
the terminal strip.

Far Mirror Disassembly and Inspection — Detector End

Far Side End Cap

The Far Mirror – Detector End (right hand side of block) is the most likely to have a light layer of residue
coating the mirror. By removing the far mirror, it can be inspected, and the operator will have the ability to
visually inspect the Herriott cell bore and the near mirror – laser end (located on the left hand side of the
cell block).

42
 Screw

Screw

5. Open the enclosure door. Remove both flow control knobs by loosening the 2 set screws with 1/16” Hex
wrench until the knobs slip off the valve stem.

Philips Screws (4x)

6. Remove the (4) Philips screws holding the front panel. Lift the front panel carefully off of the analyzer
while monitoring the internal cabling.

Cable

Cable
Cable

7. When accessible, disconnect the 3 cables from the front panel and set front panel aside.

43
 Name Plate

8. Remove the nameplate by removing the 4 x panhead screws with a 5/64” hex wrench.

Detector Cable

9. Disconnect the detector cable from the detector PCB. Tuck away the cable so it is out of the way.

Socket Head Cap Screw

Bracket

WARNING
Be careful not to damage dowel pins of Herriot cell when
removing end caps. Proper alignment of the laser during re-
assembly is dependent on the dowel pins.

10. Remove the (4) socket head cap screws of the Herriot cell near end cap with a 7/64 hex wrench.
Utilizing the pull bracket, pull the end cap directly away from the Herriot cell block. Set the endcap
down with the mirror facing up, protecting the mirror with supplied lens wipe. Discard the endcap
O- ring and prepare to clean the mirrors.

44
Mirrors and Herriot Cell Inspection

11. Inspect far mirror – detector end (left side) for visible signs of contamination. Small levels
contamination can be removed using the cleaning steps outlined in the mirror cleaning procedure
below.

12. If contamination is visible behind the far side mirror (figure 11) the analyzer has been heavily flooded
and will require cleaning at the factory

13. Look inside the Herriott cell for signs of moisture.

If there is a small level of contamination on the near end (laser end) mirror, proceed to step 14 to
remove the mirror from the Herriott cell block.

If there is significant contamination on the Herriott cell walls (image above), the analyzer will need to
be sent back to the AMI factory for service.

Re-assemble the analyzer prior to return to AMI.

45
Near Mirror Disassembly and Inspection — Laser End
Near Side End Cap

Head Cap Screw

14. Remove the white fiber optic loop hanger by unscrewing the 6-32 nut and carefully removing the
hanger from the left side of the case.

46
 Cap Screw

Fiber Optic Strain

Relief Tube

15. Remove the (4) socket head cap screws holding the far end cap in place with a miniature rachet and
7/64 hex wrench. Start by loosening all 4 cap screws ¼ turn before completely removing any of the
screws.

16. Utilizing laser fiber optic strain relief tube, very carefully pull the far end cap directly away from
the Herriott cell block, making sure to clear both alignment dowel pins before lifting from the
enclosure. The dowel pins stick out roughly .375” from the Herriott cell block.

47
 Optical Wipe

Fiber Optic Laser Hoop

17. Set end cap on top of the case, with an optical wipe underneath it and do not damage this yellow
fiber optic laser hoop during the cleaning process.

CAUTION
The Herriot cell mirrors are precision optics. Any damage to the surface of the mirrors can result in
degradation of analyzer performance.

CAUTION
Be careful not to damage dowel pins of Herriot cell when removing endcaps. Proper alignment of the
laser of the laser during reassembly is dependent on the dowel pins.

CAUTION
Fiber Optic Cables are extremely fragile and can be damaged by excessive flexing, bending or
impacting the cables. Pay attention where tools are and when setting mirror end cap down.

48
Mirror Cleaning Process

WARNING
The Herriot cell mirrors are precision optics. Any damage to the surface of the mirrors can result in
degradation of analyzer performance. Please use the following steps for cleaning the mirror surfaces.

18. Remove and discard o-rings from removed endcaps.

19. Using the AMI supplied optical wipes and 99% pure isopropyl alcohol, apply a few drops onto the
wipe and then lightly rub one of the mirrors surfaces. Use light pressure only and small circular
motion.

20. Repeat this process with a new wipe and additional alcohol drops until all contamination is removed.
Carefully blow dry with the can of dry nitrogen.

21. Make sure the mirrors surface is free of any streaks. If not repeat steps 18 and 19.

22. After both mirrors are clean, pre-lubricated o-rings and carefully into endcaps.

23. Wet the suave with alcohol and carefully run it through the full length of the Herriott Cell block until
clean. Then blow dry with the can of Nitrogen.

Analyzer Re-assembly

WARNING
When re-installing the Ends Caps, be careful not to hit the mirrors on the dowel pins. This can cause
scratches on the mirror and any damage to the surface of the mirrors can result in degradation of
analyzer performance.

24. Begin the reassemble by carefully reinstalling the near side mirror – laser end cap. Holding the strain
relief, make sure the dowel pins are aligned and slip the near end cap into place.

25. Make sure the fiber optic loop is still intact with its appoximately. 1” (25mm) radius and secure with
the 6-32 nut (figure 17).

26. Place the 4 socket head screws in place and begin tightening in a star pattern. When assembling
near mirror endcap.

49
27. Reinstall the far end mirror assembly (right detector end) by carefully aligning the dowel pins with the
end cap and slip into place.

28. Slip screws into place and tighten in a star pattern.

29. Reattach white detector connector.

30. Replace the side cover and screws.

31. Reattach front panel by carefully reconnecting the 3 cables and then front panel screws.

32. Place both flowmeter knobs back in place and tighten with 1/16” hex key.

33. Reconnect power plug, protective cover and explosion proof lid.

34. Reapply power to the Analyzer.

50
Error Status Display: Error Reference Guide
The following section shows the existing error(s) that can be detected by the Analyzer and displayed on
the Error Status Display. Each error has an assigned number and message.

Note:
Once troubleshooting is completed and the error
is resolved, the message will automatically be
removed from the Error Status Display by the
Analyzer.

51
Sealing/Ingress Protection Maintenance
Whenever the Adalet Explosion-proof cap is opened, visually inspect the O-ring for any signs of
damage or excessive wear.

Action:
• If the O-ring needs to be replaced, contact AMI

IMPORTANT MESSAGE ABOUT REPAIRS

Where repair is possible:

WARNING
SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY.

LE REMPLACEMENT DE COMPOSANTS PEUT COMPROMETTRE LA SECURITE INTRINSEQUE.

IMPORTANT MESSAGE ABOUT CLEANING REQUIREMENTS

The Analyzer is designed to function properly without cleaning requirements.

For any other issue not covered in this section, contact AMI at 714.848.5533 or visit
us at www.amio2.com for support.

END OF MAINTENANCE, TROUBLESHOOTING & REPAIRS

52
SMART REALIGNMENT
Using SMART REALIGNMENT to Realign the Signature Peaks

If your signature peaks have shifted, the ERROR STATUS DISPLAY will automatically display the error
messages, alerting you to the need to realign your peaks.

STEP 1: To begin, click on the LASER ANALYSIS Button at the bottom on the Operational Status Column.
A new window will appear and display the current measurement waveform.

53
STEP 2: Type in the correct password that you received from an AMI phone call in the password entry
area. The display window will slightly change.

STEP 3: Click on the TIP of the misaligned methane signature peak.

Note: This peak is in the left area of the waveform and separated from the signature weak peak
by 3 non-designated peaks. It is critical that you click on the tip and no where else on the
waveform during this step.

54
STEP 4: Click on ADJUST PEAKS on the upper right-hand corner of the screen. The display will slightly
change again.

While the realignment process is taking place, you will see the screen displaying ADJUSTING
WAVEFORM and an adjacent 'working bar' in the upper right-hand corner, highlighted by the red box.

When the process is nearing completion, the screen will adjust once more and display DOWNLOADING
WAVEFORM.
55
Once everything is done, a new waveform will appear, displaying the fully adjusted signature methane
peak and water peak. The Red Error Message will also disappear and be replaced with ERROR:
NONE.

You have now successfully completed SMART REALIGNMENT. At this point, you can close the
COMMAND CENTER Window.

END OF SMART REALIGNMENT

56
STEP 2: Type in the correct password that you received from AMI in the password entry area. The
display window will slightly change.

STEP 3: Click on the TIP of the misaligned methane signature peak.

Note: This peak is in the left area of the waveform and separated from the signature weak peak
by 3 non-designated peaks. It is critical that you click on the tip and no where else on the
waveform during this step.

57
MODBUS RTU Protocol over RS485 Communications

The Modbus address is entered in variable N1 for the Analyzer.

Directions for Writing to this Variable

• Open the COMMAND CENTER and initiate communication with the Analyzer

• When the COMMAND CENTER communicates with the Analyzer, go to the VARIABLES
Page of the COMMAND CENTER

• Go to the User Input of the Variable Page. Click on the USER INPUT and
enter 'AMI' for the password when prompted. Then, return to the USER INPUT

• In the USER INPUT, enter the following to change the address of the Modbus:

A0WN1<Address>, where <Address> is 1-255

Note: By default, it is set to 17.

Using the Modbus RTU command, you can read the Analyzer's Modbus register(s):
(Note: There are a total of eight bytes to send)

• Byte 0 = Address (Modbus Bus Slave addressed to be entered into variable N1)

• Byte 1 = 3

• Byte 2 = 0

• Byte 3 = Register (Register equals the Starting Register for the Modbus read)

• Byte 4 = 0

• Byte 5 = Count (Count equals the Number of Registers to be read)

• Byte 6 = CRC Bytes

• Byte 7 = CRC Bytes

58
Table I: Holding Registers for BARRACUDA MODEL 4010LX
Register Number of Variable Description Type Comment
Register Name
Used
0 16 A0RA0 Reading String String
141 2 A0RZ2 PPM Value Two 16-bit Unsigned v7.0 Firmware
Integers or Above
143 1 A0RZ3 LBS x 100 Value 16-bit Unsigned Integer v7.0 Firmware
or Above
16 1 A0RA1 2F Baseline 16-bit Unsigned Integer
17 1 A0RA2 2F H Peak Value 16-bit Unsigned Integer
18 1 A0RA3 2F H Peak Index 16-bit Unsigned Integer
19 1 A0RA4 2F C Peak Value 16-bit Unsigned Integer
20 1 A0RA5 2F C Peak Index 16-bit Unsigned Integer
21 1 A0RA7 Output in Pounds Flag 16-bit Unsigned Integer
22 1 A0RB0 Output Range 16-bit Unsigned Integer
23 1 A0RB1 Frequency Code (1) 16-bit Unsigned Integer
24 1 A0RB2 Phase Code (2) 16-bit Unsigned Integer
25 1 A0RB3 Bandwidth Code (3) 16-bit Unsigned Integer
26 1 A0RB4 Scan Period (4) 16-bit Unsigned Integer
27 1 A0RB5 Laser Enable (5) 16-bit Unsigned Integer
28 1 A0RB6 Two F Offset (7) 16-bit Unsigned Integer
29 1 A0RB7 Amplitude (8) 16-bit Unsigned Integer
30 1 A0RB8 Null Width Storage (11) 16-bit Unsigned Integer
31 1 A0RB9 Ramp Coefficient 1 (12) 16-bit Unsigned Integer
32 1 A0RB10 Ramp Coefficient 2 (13) 16-bit Unsigned Integer
33 1 A0RB11 Ramp Coefficient 3 (14) 16-bit Unsigned Integer
34 1 A0RB12 Low Pass Gain (MSW) (22) 16-bit Unsigned Integer
35 1 A0RB13 Low Pass Gain (LSW) (23) 16-bit Unsigned Integer
36 1 A0RB14 TEC Set Point (Disabled) 16-bit Unsigned Integer
37 1 A0RB15 TEC Enable 16-bit Unsigned Integer
38 8 A0RC0 Software Version String
46 1 A0RC2 Loop Count 16-bit Unsigned Integer
47 1 A0RD0 Cal Factor 16-bit Unsigned Integer
48 1 A0RD1 Samples Per Scan 16-bit Unsigned Integer
49 1 A0RD8 ADC TEC Raw Value 4 16-bit Unsigned Integer
50 1 A0RE3 Analog Zero Offset 16-bit Unsigned Integer
51 1 A0RE4 Analog Full Scale 16-bit Unsigned Integer
52 1 A0RE6 E6 Config Variable 16-bit Unsigned Integer
53 1 A0RF0 Alarm 1 Setpoint 16-bit Unsigned Integer
54 1 A0RG0 Alarm 2 Setpoint 16-bit Unsigned Integer
55 1 A0RH0 Alarm Configuration 16-bit Unsigned Integer
56 1 A0RH1 Unused 16-bit Unsigned Integer
57 1 A0RI0 Error Register 0 16-bit Unsigned Integer
58 1 A0RI1 Error Register 1 16-bit Unsigned Integer
59 1 A0RI2 Error Register 2 16-bit Unsigned Integer
60 1 A0RI3 Error Register 3 16-bit Unsigned Integer
59
Table I: Holding Registers for BARRACUDA MODEL 4010LX (continued)
Register Number of Variable Description Type Comment
Register Name
Used
61 8 A0RJ0 Analyzer Type String
69 1 A0RJ1 Analyzer Configuration 16-bit Unsigned Integer
70 8 A0RL0 Analyzer Serial Number String
78 8 A0RL1 Analyzer Tracking Number String
86 8 A0RL2 Analyzer User ID String
94 8 A0RL3 Analyzer Laser S/N String
102 10 A0RM0 Latest Startup Info String
112 2 A0RN0 Write Com ID String
114 1 A0RN1 Modbus ID 16-bit Unsigned Integer
115 10 A0RO0 Low Power Event String
125 1 A0RP0 RTC Seconds 16-bit Unsigned Integer
126 1 A0RP1 RTC Minutes 16-bit Unsigned Integer
127 1 A0RP2 RTC Hours 16-bit Unsigned Integer
128 1 A0RP3 RTC DOW 16-bit Unsigned Integer
129 1 A0RP4 RTC DOM 16-bit Unsigned Integer
130 1 A0RP5 RTC Month 16-bit Unsigned Integer
131 1 A0RP6 RTC Year 16-bit Unsigned Integer
132 1 A0RP7 Log Interval 16-bit Unsigned Integer
133 1 A0RT0 Block Temperature +26 16-bit Unsigned Integer
134 1 A0RT2 Pressure x 10000 (bar) 16-bit Unsigned Integer
135 1 A0RT3 Power Voltage x 100 16-bit Unsigned Integer
136 1 A0RU0 Hours of Operations 16-bit Unsigned Integer
137 1 A0RW0 Alarm Pulse Time 16-bit Unsigned Integer
138 1 A0RX0 Delay on for Alarm 1 16-bit Unsigned Integer
139 1 A0RY0 Delay on for Alarm 2 16-bit Unsigned Integer
140 1 A0RZ0 Alarm Hold of Time 16-bit Unsigned Integer

60
SPECIFICATIONS
USAGE
Both indoor and outdoor use
Altitude for Use _______________________________________ <3,200 meters (10,500 ft) for DC and AC models

Relative Humidity___________________________________________________________ <95%, non-condensing

Ingress Protection__________________________________________________________________________IP65

PHYSICAL
Dimensions _________________________________________ 14.0”W x 9.5”H x 5.0”D (36 cm x 24 cm x 13 cm)
Weight _______________________________________________________________________ 17.0 lbs (7.7 kg)
Digital Display ____________________________________________________________________ 4–digit LCD
Mounting _______________________________________________________________ Wall mount or 2.0" pipe
Gas Connections ___________________________________________________ 1/4" 316 S.S. compression fittings
Wetted Parts ____________________________________316 S.S. fittings, electro-less nickel-plated cell block,
acrylic-flow meter & O-rings (Viton, kalrez, and Buna-N)
Materials__________________________________________Cases (painted aluminum, Door Seal (urethane foam),
Window (plastic), O-ring (neoprene)

TECHNOLOGY
Principle of Measurement __________________________________ Tunable Diode Laser Absorption Spectroscopy
(TDLAS) *specific to moisture only
Key Technologies ____________________________Patented Wavelength and ELIMINATOR CELL BLOCK,
MEASUREMENT ALGORITHM and SMART REALIGNMENT,
and COMMAND CENTER (which includes the following:
Datalogger, Error Status Display, Brown-out History, Power-up History,
USB Virtual Comport, and Modbus RS485 and Modbus TCP/IP)

PERFORMANCE
Measurement Range _________________________________________________________ 0.0 – 20.0 lbs of H2O
(0.0 – 420 ppm)
Low Minimum Detection Threshold __________________________________________ 0.25 lbs (5.25 ppm) of H₂O
Response Time ________________________________________ 90% < 2 sec, Incredibly fast upscale/downscale
Repeatability __________________________ ±1% of range or ±0.25 lbs (±5.25 ppm) of H₂O, whichever is greater
Accuracy___________________________________________________________ ±0.25 lbs (±5.25 ppm) of H₂O
Data Collection Capacity ______________________________ 5 days of data recording @1 datapoint per minute
Sample Cell Pressure Range _____________________________________________________ 700 –1100 mBarA
Inlet Gas Pressure ___________________________________________________ 1.0 –20.0 psig (0.07–1.4 bar)
Protection _______________________________________________________________________ RFI-protected

OPERATION
Ambient Operating Temperature Range _________________________________ 20°F to 149°F (–6.7°C to 65°C)
Recommended Sample Gas Flow Rate _________________________________ 1.0 to 2.0 SCFH* (0.5 to 1.0 Lpm)
Recommended Bypass Flow Rate ______________________________________________ 0.5 SCFH* (0.25 Lpm)
*SCFH = standard cubic feet/hour
Two Isolated Analog Output Signals ___________________________________________1–5 VDC and 4–20 mA
Syncing with an EFM or other external device _________________ Advanced Analog Output Calibration available

ALARMS
Number of Alarms ____________________________________ 2 Fully, Adjustable Moisture Concentration Alarms
Alarm Delays _________________________________________________ Programmable from 0 – 300 minutes
Alarm Hold-off / Bypass _________________________________________ Programmable from 0 – 120 minutes
61
AREA CLASSIFICATION
Area Classification ___________________________ US/Canada:
Class I, Division 1, Groups B-D, T4
Class I Zone 0/1, AEx ia op is/db IIB+H2 T4 Ga/Gb
Ex ia op is/db IIB+H2 T4 Ga/Gb
-20°C ≤ Tamb ≤ +65°C

IECEX/PESO:
Ex ia op is/db IIB+H2 T4 Ga/Gb
-20°C ≤ Tamb ≤ +65°C

ATEX:
II 1/2 G Ex ia op is/db IIB+H2 T4 Ga/Gb
-20°C ≤ Tamb ≤ +65°C

UKCA
Ex ia op is/db IIB+H2 T4 Ga/Gb
-20°C ≤ Tamb ≤ +65°C

Environmental Conditions_______________________OVII, PD2, Wet Location

POWER
Requirements ______________________________ 10 – 24 VDC, Um 24 VDC, 1.00 A max
100 – 240 VAC, 50/60Hz, Um 240 VAC, 500 mA max
Use only approved Class 2 or limited energy circuits

62
AMI® WARRANTY & SUPPORT
LIMITED WARRANTY/DISCLAIMER
The warranty period is TWO YEARS for the Analyzer. Any failure of material or workmanship will
be repaired free of charge for that specified period from the original purchase (shipping date) of
the instrument. AMI will also pay for 1-way ground shipment back to the customer.

The warranty period for the electrochemical oxygen sensor is 6 months.

The warranty period for the electrochemical H2S sensor is 6 months.

The warranty period for the zirconium oxide sensor is 2 years.

Any indication of abuse or tampering of the instrument will void the warranty.

Receiving the Analyzer

When you receive the instrument, check the package for evidence of damage and if any is found
contact the shipper. Although every effort has been made to assure that the Analyzer meets all
performance specifications, AMI takes no responsibility for any losses incurred by reason of the
failure of this analyzer or associated components. AMI's obligation is expressly limited to the
Analyzer itself.

EXCEPT FOR THE FOREGOING LIMITED WARRANTY, AMI MAKES NO WARRANTIES, EXPRESS,
IMPLIED OR STATUTORY, AS TO THE NON-INFRINGEMENT OF THIRD-PARTY RIGHTS,
MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PURPOSE. IF APPICABLE LAW REQUIRES
ANY WARRANTIES WITH RESPECT TO THE SYSTEM, ALL SUCH WARRANTIES ARE LIMITED IN
DURATION TO TWO (2) YEARS FROM THE DATE OF DELIVERY.

LIMITATION OF LIABILITY
IN NO EVENT WILL AMI BE LIABLE TO YOU FOR ANY SPECIAL DAMAGES, INCLUDING ANY
LOST PROFITS, LOST SAVINGS, OR OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES,
EVEN IF THE COMPANY HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES, OR
FOR ANY CLAIM BY ANY OTHER PARTY.

LIMITATION OF REMEDIES
AMI's entire liability and your exclusive remedy under the Limited Warranty (see above) shall be
the replacement of any Analyzer that is returned to the Company and does not meet the Company's
Limited Warranty.

63
THIS PAGE LEFT INTENTIONALLY BLANK

64
HIGH PERFORMANCE RELIABILITY INTUITIVE DESIGN

EU Declaration of Conformity
For the gas analyzers:

4010LX followed by -AC or -DC

In locations:

II 1/2 G Ex ia op is/db IIB+H2 T4 Ga/Gb -20°C ≤ Tamb ≤ +65°C

We, Advanced Micro Instruments (AMI) declare under sole responsibility that the above products, to which this declaration
relates, is in conformity with the requirements of the hollowing EU Directive(s):

• ATEX DIRECTIVE 2014/34/EU

Notified Body Name/number: Intertek Italia SpA / 2575

Issued the EU-Type examination certificate: ITS-I21ATEX28884X

The Technical Documentation (TD), relevant to the product described above and which support this DoC is available from
the contact address on this DoC.

The following harmonized standards and normative documents are those to which the product’s conformance is declared,
and by specific reference to the essential requirements of the reference Directive:

EN 60079-0:2018: Explosive Atmospheres - Part 0: Equipment - General Requirements

EN 60079-1:2014: Explosive Atmospheres - Part 1: Equipment Protection By Flameproof Enclosures "D"
EN 60079-11:2012: Explosive Atmospheres - Part 11: Equipment Protection By Intrinsic Safety "I''
EN 60079-28:2014: Explosive Atmospheres - Part 28: Protection of equipment and transmission systems using optical
radiation

Kevin Bates
CEO

Signed for and on Behalf of

Advanced Micro Instruments
225 Paularino Ave
Costa Mesa, CA 92626
Tel: 714-848-5533
Fax: 714-848-4545
www.amiO2.com

225 Paularino Avenue | Costa Mesa, CA 92626 USA | Tel: (+1) 714.848.5533 | www.amiO2.com | A520-005A
HIGH PERFORMANCE RELIABILITY INTUITIVE DESIGN

UK Declaration of Conformity
For the gas analyzers:

4010LX followed by -AC or -DC

In locations:

II 1/2 G Ex ia op is/db IIB+H2 T4 Ga/Gb -20°C ≤ Tamb ≤ +65°C

We, Advanced Micro Instruments (AMI) declare under sole responsibility that the above products, to which this declaration
relates, is in conformity with the requirements of the hollowing UK Directive(s):

• UK DIRECTIVE UKSI 2016:1107

Notified Body Name/number: Intertek Testing & Certification Limited, Cleeve Road, Leatherhead,
Surrey, KT22 7SA (NB number 0359)
Issued the EU-Type examination certificate: ITS21UKEX0154X

The Technical Documentation (TD), relevant to the product described above and which support this DoC is available from
the contact address on this DoC.

The following harmonized standards and normative documents are those to which the product’s conformance is declared,
and by specific reference to the essential requirements of the reference Directive:

EN 60079-0:2018: Explosive Atmospheres - Part 0: Equipment - General Requirements

EN 60079-1:2014: Explosive Atmospheres - Part 1: Equipment Protection By Flameproof Enclosures "D"
EN 60079-11:2012: Explosive Atmospheres - Part 11: Equipment Protection By Intrinsic Safety "I''
EN 60079-28:2014: Explosive Atmospheres - Part 28: Protection of equipment and transmission systems using optical
radiation

Kevin Bates
CEO

Signed for and on Behalf of

Advanced Micro Instruments
225 Paularino Ave
Costa Mesa, CA 92626
Tel: 714-848-5533
Fax: 714-848-4545
www.amiO2.com

225 Paularino Avenue | Costa Mesa, CA 92626 USA | Tel: (+1) 714.848.5533 | www.amiO2.com | A520-007A
 HIGH PERFORMANCE RELIABILITY INTUITIVE DESIGN

www.amio2.com ADDRESS:
Advanced Micro Instruments, Inc.®
Tel 714.848.5533 225 Paularino Avenue
Fax 714.848.4545 Costa Mesa, CA 92626
OM-300-039 Rev C
04/05/2023
© Advanced Micro Instruments, Inc.