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    Sheet Metal Die Calculation

    Uploaded by

    Mahmoud Shaban

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Sheet Metal Die Calculation

    Uploaded by

    Mahmoud Shaban
    21 views5 pages

    Copyright

    © © All Rights Reserved

    Available Formats

    XLSX, PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    21 views5 pages

    Sheet Metal Die Calculation

    Uploaded by

    Mahmoud Shaban

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    You are on page 1of 5

    Input

    product area a 573.29


    pitch P 32
    Thickness T 2
    tensile strength St 370
    perimeter L 127.12
    clearnce parameter k 0.01
    die open width a 25
    die open length b 30
    die parameter c 0.96
    sheet width 1000
    sheet length 2000
    sheet area 2000000
    strip length L2 2000
    strip area A 68000
    n 2
    m 2
    stripping constant Cs 0.07
    parallel distance L 100
    modulus of elasticity E 210
    moment of inertia I 548720

    No. per sheet 2146


    product x 25
    product y 30
    No. x 74
    No. y 29
    die shoe x 120
    die shoe y 150
    No. springs 4
    Minimum buckling moment of inertia 23028
    factor of safety 1.5
    bevel cut factor k 0.5
    correction factor of bending moment n 1.7
    width of bending b 50
    center to center distance (dies) l 14
    die raduis Rk 6
    punch raduis Rt 6
    overlapping between punch and strip 6
    bending angle phi 90
    Projected area [ for bottoming ] 50
    Bending pressure rou 80
    center to center distance for V dies Lk 12
    Rk 3
    Rt 3
    V internal edge length b 8

    curling raduis Ri 10
    Bending clearance c 1.9
    Minimum bending raduis Ri min 6
    Maximum bending raduis Ri max 945.9459459459
    Minumum bend raduis coef c 3
    yield strength 222
    springback factor Ks 0.9
    final bend raduis Rf 5
    initial bend raudis Ri 4.4

    table 1

    table 2

    table 3

    table 4

    table 5
    table 6
    Results

    Utilization per strip


    Number of parts per strip
    Utilization per sheet
    table 2

    table 3

    clearence
    shear strength
    shear force
    stripper force
    press force
    die thickness
    die width
    For rectangular die Die bending stress
    Gpa For circular die Die bending stress
    it depends on support direction final die thickness

    If D 10 Die shoe thickness


    for Die Shoe deflection

    Punch Max length


    Spring force
    Pressure back up plate
    stripper thickness

    1.6:1.8
    Moment of bending
    L bending Force
    3t:4t
    3t U bending
    2t:3t U bending with ejectors
    bending with bottomming force
    air bending force for V die
    table 5
    6t:12t for bottoming Curling Force
    V bending
    V bending
    table 1

    table 6
    Results

    U 0.623874
    N 74
    0.61514

    c 0.160935
    Ss 259
    Fs 65848.16 32924.08 if bevel
    Fstr 4609.371
    Fpress 105686.3 10.773322813 Tons
    H 24.18369
    e 31.34695
    126.0375 <490 Mpa
    21949.39
    25

    38 table 4
    d 0.019108

    Lmax 1204.012
    1152.343
    114.8601 <245 Mpa
    15.33333

    M 31450
    F 4254.728

    F 8509.456
    F 11062.29
    F bottom 4000
    F -2935.754

    2859.091

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