DEN-JET MARINE PTE LTD.

101 Second Lok Yang Road

Singapore 628172
Singapore
Tel. +65 6268 12 38
Fax +65 6268 22 70
E-mail denjetmarine@denjet.com

www.denjet.com

3rd edition
Revised December 2017

2
Index:
General information
Impressum 2
Index 3
Technical data 4
CE Certificate of conformity 5
ATEX Certificate of conformity 6
Safety instructions 7
Safety Gear PPE 8
Medical emergency information 9
ATEX Pump Installation and Instructions 10 - 14
Set-up & Use
Preparing for operation 15
Check & Inspection 16
Maintenance & Service
Lubrication 16
Cleaning 16
Storage 16
Overhauling and adjusting safety/ un-loader valve 17
Adjusting Procedure 18
Trouble shooting & Repair 19 - 20
Spare Parts/ Lists
Main Spare Part Assembly/ List 21 - 22
Water tank Spare Part Assembly/ List 23 - 24
Pump Spare Part Assembly/ List 25 - 27
Valve Repair kit 28
Unloader Repair kit 29
Electrical System Spare Part Assembly/ List 30 - 31
Electrical System Wiring diagram 32
Rotating Nozzle
Operation Procedure 33
Replacement Procedere 34
Rotating Nozzle Repair-kit 34
Dry Shut Gun Spare Part Assembly/ List 35 - 36
Malfunction, Feedback and Spare Parts 37
Product Range DEN-JET 38

3
Technical Data:
Thank you for choosing our waterblaster.
Waterblasting with DEN-JET is 10 times faster than mechanical de-rusting. For practical use see our
Bosun´s Manual what is part of this delivery. For your safety and correct operation, please carefully read
the information and instructions in this manual before use.

NOTE: All of the information stated in this manual is based on data available at the time of printing.

DEN-JET reserves the right to modify or change its products and / or specification data at any time
without prior notice.

DEN-JET has no responsibility or liability regarding misuse of the product or use of the product
with third party products.

DEN-JET warranty’s is limited to repair or replacement of faulty items at the time of

manufacture.

DEN-JET has the copyright for this material and all kinds of reproduction are prohibited without
DEN-JET’s permission.

Technical details: MasterMariner

CEX20-500
50 Hz Version:
W.P. Bar / Psi 500 / 7250
Flow Lpm / Gpm 16 / 4.2
60 Hz Version:
W.P. Bar/ Psi 500 / 7250
Flow Lpm / Gpm 16 / 4.2
Electrical Specification:
Motor Hp / Kw 20 / 14.7
Voltage 50 / 60 Hz 400 / 440
Amperage 21 / 19
Dimensions:
L x W x H mm 1060 x 500 x 1000
Net weight Kg 275

4
Certificate of E.U conformity:
DEN-JET Nordic A/S
Terndrupvej 7, Astrup
DK-9510 Arden
Denmark

According to E.U. Machine Directive 2006/42/EC. Appendix IIA

We hereby declare that the electrical driven high-pressure water blaster machine:

CEX20-500 60 Hz & 50 Hz

Has been designed, manufactured and tested to fully comply with the health and safety requirements of the
E.U. machine regulations.

ANY modification or change of the machine without our prior consent will render this declaration null and
void.

Appropriate E.U. regulations: E.U. Machine Directive (2006/42/EC) Current issue.

E.U. Low Voltage Directive (2006/95/EC)
E.U. EMC Directive (2004/108/EC).

Coordinated standards
Used particularly: EN 809 pr EN 1889
EN 292 part 1 & 2 EN 60204-1
EN 574 EN 294
EN 50081-2
EN 6100-6-2

Date: December 2017 Benny S. Jensen

Managing Director.

5
ATEX Certificate of conformity
DEN-JET Nordic A/S
Terndrupvej 7, Astrup
DK-9510 Arden
Denmark

According to E.U. Directive 94/9/EC.

We hereby declare that the electrical driven high-pressure water blaster machines:

CEX20-500 60 Hz, CEX20-500 50 Hz

Has been designed, manufactured and tested to comply with the health and safety requirements
of the E.U. Directive 94/9/EC.

ANY modification or change of the machine without our prior consent will render this declaration null
and void.

Appropriate E.U. regulations: E.U. ATEX Directive (94/9/EC) Current issue.

Classification: Category: II 2 G

Atex Compliant code: EEx d e IIB T4

Certificates attached:

Coordinated standards
Used particularly:

EN 1127-1: 2011 Explosive atmospheres - Explosion prevention and protection -

Part 1: Basic concepts and methodology

EN 13463-1: 2009 Non-electrical equipment for use in potentially explosive atmospheres -

Part 1: Basic method and requirements

Date: December 2017 Benny S. Jensen

Managing Director.

6
Safety Instructions:
 To safeguard the operator who uses the machine and its accessories and as accident
prevention and protection of bystanders and property, the following safety
precautions must be observed. Always treat the water blaster in the same way as
any other power driven high speed cutting tool!

 Never let children or people who have not been properly instructed operate the
machine.

 Use the electric plug in a proper socket with ground to earth wiring. The entire
electrical instal- lation must be with earth wiring! All electrical installations must
be made only by an electrician. A GFCI (Residual current device) is recommended.

 Always keep the high-pressure waterblaster and the belonging accessories in good
working condition. Check that the machine and its accessories are free from defects,
and in good working condition, with special attention to the insulation on the
electric cable. In case of defect: Do NOT OPERATE THE MACHINE! Get the
machine serviced!

 Eye protection must be worn at all times when operating the machine to protect
against repelling or ricocheting materials hitting the eyes and causing damage.

 Ear protection must be worn at all times when operating the machine to protect
against hearloss during operation.

 Proper footwear and protective clothing must be worn at all times when using the
equipment to avoid and prevent damage to the operator.

 NEVER direct the waterblaster at yourself. Do not attempt to clean your clothes or
footwear with the machine. Do not clean the machine with high water-pressure!

 Precautions must be made to keep bystanders away from the working range.

 NEVER spray-jet on humans or live animals, the high pressure jet can cause severe
injury.

 NEVER spray at electrical equipment, or at the machine itself.

 Make sure the machine is turned off and disconnected from the main power supply
before service or repair.

7
Safety Gear (PPE):
Safety helmet c/w net visor and ear muff. Safety Part Number:
glasses are recommended to wear as well. 81600601
Helmet: EN397. Net Visor: EN 1731:2006.
Ear muff: EN 352-3.2002

Waterproof glove with protection for up to 500 bar Part Number:

pressure. The glove has a rough, sand patterned 81600669
surface and the material itself provides lots of
friction, all for the best grip on the tools. Supplied
with separate inner glove in nylon for good
comfort.
Water jetting boot for up to 800 bar (11600 psi) Available in size 42-46.
will protect the foot and the lower part of leg
against water jet penetration.

Safety Apron - the full area of the Apron has Part Number:
built-in protection up to 500 bar (7250 psi). Ideal 81600665
to wear in warm environments. The position of
the Apron can be changed with the adjustable
neckband. The Apron comes in one size.
Weight 0.7 kg / 1.5 lbs.
Safety jacket and trousers with built-in pro- Available in size
tection up to 500 bar (7250 psi) in most areas. Medium, Large and X-
Thoughtful details such as openable ventilation large.
in the armpit, comfortable cuffs, adjustable
hood, elastic waist line and various pockets.
Jacket 1.6 kg - Trousers 1.3 kg

Waterproof overall protect the operator only Size L

from spray, cold and flying debris. Part Number:
It does NOT deflect from direct jet impact. 81600632
190g PU/ polyester
EN343 waterproof Size XL
Part Number:
81600609
Body hose protection. The gun is held near vital Part Number:
parts of the body the hose protection prevents 81600686
injuries due to hose failure. Protects up to 500
bar (7250 psi). The adjustable strap holds the
hose protection securely in place.
Length 750 mm – weight 0.2 kg.

8
Medical emergency information:
Immediate medical attention should be given to personnel who sustain equipment related injuries
while operating the system. In such cases, it is vital that medical personnel be apprised of all
facts relevant to such injuries. Therefore, all operating personnel should be provided with
waterproof emergency medical alert tags or cards, describing the nature of their work and the
possibility of injury inherent in the use of water jetting equipment. The below example of a
standard card can be printed out or photo copied, bend, laminated and used as medical alert tag.

9
ATEX Pump Installation
and Safety Instructions
High Pressure Pump Model: CEX20-500
1. Equipment category and ATEX marking
2. Explosion protection
3. Couplings and guards
4. Earth Connection of equipment
5. Connecting power and utilities
6. Setting up the Equipment
7. Operating the Equipment
8. Maintenance

Do not open the EX-box!

10
Do not repair the EX-box!
• Doing so, you will lose the manufactures warranty and break the rules highlighted in the
IEC 60079 19 standard: “Responsible Person” and “Operatives”.

• Repair of the EX-box and EX-equipment such as motors, pumps, fans, compressors,
gearboxes and other mechanical equipment, only can be done by ATEX-certified persons and
sub-contractors and the manufacturer!

• To apply the directive 1999/92/EC, the operator shall ensure that the working equipment used in
places where explosive atmosphere may occur are properly maintained to reduce explosion
risks.

• The maintenance of this machine shall be realized in a permanent concern to comply with
the protection level for ATEX work equipment.

• This level shall never be neither modified or deteriorated!

1. Equipment category and ATEX marking.

ATEX pumps from DEN-JET NORDIC A/S are marked according to the EC directive 94/9/EC:

II 2 G D T4

EX II 2 G D T4
Ex marking Equipment Group Equipment Gas Dust Temperature class:
Category: 135º C
Zone 1 or 21

2. Explosion protection
• ATEX pump safety instructions and operation.
These instructions are specific for the ATEX safety. The ATEX safety instructions have to be
followed under any circumstances to obtain the ATEX safety. Furthermore the complete
equipment, which the pump is being part of, has to be designed according to EC directive
94/9/EC for explosive protection. The ATEX marking is only for the pump itself.

• The operator of the complete equipment is obligated to take further safety instructions when
neccesary for the complete equipment. Furthermore the operator has to follow EC Directive
1999/92/EC for requirements for work in explosive atmospheres.

• The DEN-JET ATEX Pump only must be used for filtered freshwater. Any other medium has
to be approved by DEN-JET Nordic A/S.

• For moving, transportation and repair of the pump use suitable lifting aides!

• DEN-JET Nordic A/S reserves the rights to modify products, installation and safety
instructions at any time without prior notice.

11
3. Couplings and guards
• All couplings of mechanical drives etc. must be proper guarded to ensure no hazardous situation.
Guards must ensure no contact between external parts or devices and rotating/moving parts of the
pump. The material of the guard has to be selected so that there cannot be sparks from contact
between rotating/moving parts and the guard itself. Couplings have to be selected, sized and
operated in accordance with DENJET and the coupling manufacturer.

• The operator has to ensure correct aligning between the pump and the power supply. Incorrect
aligning can cause friction heat in the coupling between the two parts.

4. Earth Connection of equipment

• To prevent static electricity from moving parts, the pump has to be properly connected to earth
grounding. Grounding could be made by either electrical wire or to ensure proper bolting to
either motor or base frame assuming that they are also grounded to earth. Make sure that there
is earth connection from the electrical wire.

5. Connecting power and utilities

• Before the pump can be used in ATEX Zones, the complete equipment have to be proper
certified according to the ATEX directive and other relevant international and local directives.

• Electrical installations have to be done by trained and certified electricians.

• The operator of the equipment has to ensure that the pump is filled with media (freshwater)
with no possibility of dry running. This could be done either by electrical pressure surveillance
or by instructing the operator to make the surveillance. The pump must always have open in-
and outlet with no possibility of closing/blocking.

• The motor has installed a thermistor for protection.

6. Setting up the Equipment

• The complete equipment must be complete and in good condition before entering an ATEX
Zone.

• To ensure no dry running the pump has to be filled with media and vented to ensure removal
of all air pockets before startup.

• Pump crank house has to be filled to the correct level with oil according to the specifications
in chapter 9.

7. Operating the Equipment

• The operating of the equipment has to be according to the ATEX safety instructions. The
operator of the waterblaster has to make sure to comply with the operation manual and
procedures to ensure correct use of the pump. DEN-JET NORDIC A/S ans DEN-JET
MARINE PTE LTD. will not be held responsible for use of equipment not conforming to
these instructions.

12
• The waterblaster must only be operated by trained and skilled personnel!

• During operation the pump must be filled with media at all times. Suction- and discharge
connections have to be open by all times. Closing one or the other will cause increasing
temperatures in the pump.

• The operator of the complete equipment has to ensure correct application procedure to
maintain the correct oil level in the pump during the whole period of operation.

• During operations there must be no leaking from the pump or surrounding systems.

• The operator has to ensure that temperature limits for the pump never exceed the specified
temperatures stated below during operation and any other situations. The operator has to make
sure and to monitor the temperatures on the equipment or else the equipment has to be fitted
with a suitable safety devise for monitoring temperature of the pump and be able to shut down
the complete equipment.

Temperature limits are:

The temperature of the pump must never exceed 90º C
The temperature of the liquid pumped must never exceed 40º C
The ambient temperature must never exceed 45º C

• In case of higher ambient or liquid temperatures, an external cooling system must be installed.

8. Maintenance
• The operator of the complete equipment is responsible for making a standing procedure for
maintenance of the pump. The maintenance of this procedure make sure that the pump always
is intact and in good order and working conditions.

• Maintenance shall always be carried out by trained and skilled personnel!

• The maintenance plan/instructions must describe scheduled intervals for checking bearings,
sealings, leakage, changing oil, earth connections and cables. Furthermore all couplings and
guards should be checked for being complete and tightened.

• All maintenance work shall be done outside ATEX Zone.

The Pump must only enter the ATEX Zone in complete and fully functional conditions!

13
Scheduled Maintenance Programm

ITEM NOTES FREQUENCY

DAILY WEEKLY HOURS
50 500 1500 3000
Intake filter 2 I C
Pipes I
Joints I
Bolts, nuts and other fixing I
Oil leaks I
Water leaks I
Oil level I
Oil change first time R
Oil change 1 R
Oil seals 4,5 I R
Water seals 3,4 L R

I Check, Clean, adjust, replace if necessary

C Clean
R Change
L Lubricate
1 Change the oil at least once a year
2 Clean according to clogging which depends on the specific working conditions
3 Lubricate the seals on those models featuring a greaser
4 Change according to wear which depends on working conditions

Before startup: Check the rotating direction of the pump

Oil change: Use an industrial multi purpose Oil
Examples: SAE 10-40
Quantity: CEX20 - 1,04 Liter
Oil: Fill up to the middle of the sight glass!

14
Set-up & Use
Preparing for Operation
1. Place the machine in a safe location and secure the unit with the lashing belts!
2. Freshwater Connection.
Prepare the water supply for the blaster, by attaching a 3/4” hose to the supplied low pressure inlet coupling on the side
of the water tank. Connect the other end to the fresh water supply from the vessel. Open for the water supply and fill up
the water tank before starting the machine. Always use the inlet connection on the tank for supplying water.
3. High Pressure Hose Connection
Mount the 1/2” high pressure hose to the blaster by attaching the swivel of the hose to the outlet fitting of the pump
head. Please use 2 x 27 mm spanners/ wrenches to tighten the connection. Additional high pressure hoses supplied
with the machine should be mounted now by using the supplied 1/2” nipples male-male to connect the hoses
together. Please use 2 x 27 mm spanners/ wrenches to tighten the connection.
4. Trigger Gun Connection
Mount the trigger gun with lance to the high pressure hose. Use 2 x 27 mm spanners/ wrenches to tighten the
connection. Mount the nozzle correct at the end of the lance.
5. Electrical Power Connection
Connect the power cable to an earthed 3 phase 32 Amp
power socket.
The CEX20 machine is equipped with an extra earth
clamp. This clamp must be connected to a conductive
part of metal nearby (bare steel surface; deck/superstructure)
where the machine is positioned. The earth wire in the supply
cable must also be connected to correct grounded terminal.
Now the Machine is ready for operation!
6. Operation:
A. Ensure that the freshwater supply is open.
B. Turn the main power switch to ON. Press the green START button – the machine starts!
Allow the machine a few seconds for the automatic star – delta switch to turn over.
C. Get a firm stand, grip with both hands on the trigger gun handle and lance handle. Put the lance downwards,
press the trigger and start blasting. Always be aware of other people in your working area
– Safety must have first priority!

Note: Do NOT let the machine run idle for more than 10 minutes, as it may cause damage
to the pump. (Water tank heats up).

7. Turn off the Machine:

A. Press the red STOP button – the machine stops!
B. Squeeze the trigger gun to release the pressure inside the high pressure hose!
C. Turn off the freshwater supply.
8. Storage during Winter time.
Store the machine in a frost free location.
Drain the water, flush the water tank and pump with non-corrosive antifrezze liquid.
The machine is equipped with the following safety devices:
A. STOP button. The STOP button stops the machine
when pushed in. (The optional emergency STOP do the same, twist to release)
B. Main switch disconnects the main supply. UN-PLUG THE MACHINE WHEN REPAIRING!!!
C. Over load relay. The overload relay protects the motor against overloading (pos. 32
Electrical spare-parts assembly)
D. Safety valve. The safety valve built onto the top of the pump is protecting against overpressure
(pos. 1 - 500 bar Pump assembly.)

15
Set-up & Use
Check & Inspection

Check Task
Daily • Check the strainer in the water-tank.
Inspection Clean if necessary.
• Check the oil level on the crankcase of the pump.
Fill up if necessary.
• Check for air-bubbles in the suction hose between tank and pump.
If there are bubbles then tighten the hose-clips.
• Check high pressure connections for leakage.
NEVER tighten connections under pressure.
• Check high pressure hoses for wear and cracks.
Replace if necessary.
• Check the power cord for wear and cracks.
Replace if necessary.
• Check the air intake grill of the electric motor.
Clean for dust if necessary.
Notice: To prevent damage to hoses and electrical cord, avoid letting the
high-pressure hoses rub against sharp edges for example manholes or
getting squeezed in door openings etc. Replace if necessary.
Inlet water temperature must be below 60°C (140°F)

Maintenance & Service:

Maintenance Task
Lubrication • Oil renewal on the pump crankcase is to be completed the first time after
no more than 50 hours of use!
• Oil renewal is hereafter to be completed in every 400 hours of use.
Or at least once a year.
• Oil: multigrade SAE 10W40; (SAE30 part number 83600870)
Quantity 1,04 Liter (0,27 U.S. Gallon)
Fill up until the oil level is visible in the sight glass.
Renewal of oil Switch off the machine. Loosen the oil drain screw on the lower back of the pump
crank-case. Let the oil drain out into a waste oil-tray. Remount the oil drain screw and
pour in new oil through the oil inlet on top of the pump until visible in the oil sight glass.
Notice: Always dispose the used oil in a proper manner.
Cleaning A part of keeping the machine and its accessories in good working condition is to keeping it
clean. But NEVER clean the machine itself with high-pressure. Do not use solvents.
Storage Keep the machine frost free, flush the pump with non-corrosive antifrezze liquid.

16
Set-up & Use
Overhauling and adjusting safety/ un-loader valve,
see our Service Video (USB-Stick, part of deliverey)
Turn off the machine, unplug the power supply cable and squeeze the trigger gun
to release any pressure in hose before carry out the service job!

Possible reasons for low pump pressure:

• The high pressure nozzle is worn or too big in orifice size (page 35).
• Leakage from hose connections or trigger gun.
• Filter in water tank is partly blocked.
• Pump sucks air through inlet hoses, packing seal worn – water leaking below the pump.
• The un-loader valve or safety valve is not correctly adjusted or worn.
• The un-loader and safety valve must be reset correctly after repair or inspection.

Overhauling Procedure:
• Detach the dump back hose.
• Loosen the 6 screws (pos. 14) from un-loader housing (pos. 1).
• Loosen the lock-nut (pos. 2) on top of the spring guide (pos. 10).
• Unscrew the complete piston housing (pos. 7) plug un-loader and plug gauge (pos. 20 & 21).
• The valve-seat (pos. 16) can be pushed out from the un-loader housing side with a rod.
• Unscrew the outlet fitting (pos. 27).
• Clean all the parts and overhaul by refitting the parts supplied in the repair kit(s).
• Ensure the parts are put in place as shown below.
• Pay attention to the orientation of the back-up ring F & G, O-ring D & E and valve seat A
(the short seat edge B should be facing the ball C).
• Assemble the un-loader/ safety valve again.

17
Set-up & Use:
Adjusting Procedure:

• Re-adjust the un-loader and safety valve by running the machine with a correctly sized nozzle.
• Squeeze the trigger and slowly tighten the un-loader and safety valve nut (pos. 2) on top of the
spring guide (pos. 10) simultaneously*, until desired working pressure is reached and there
is no more leakage (dump back) through the un-loader valve dump back hose (look inside the
water tank) and safety valve weep hole at un-loader housing.
• Activate the trigger a few times and check again.
The safety valve must be set slightly higher than the un-loader valve.
• Check for leakage under the un-loader housing.
Make sure that the black springs still have movement allowance after setting the correct
pressure.
• The correct working pressure is regulated by the size of the nozzle, and the nozzle should
never be too small.
Remark*
1. Squeeze the trigger when adjusting the un-loader spring.
2. Release the trigger when adjusting the safety valve spring.

18
Troubleshooting & Repair:
Problem & Repair

Problem Possible cause and rectification

When the main switch is turned on Fault somewhere in the power supply.
And the green start button is pushed in, Is the Power light on?
the Waterblaster will not start.
Make sure the main supply cable is connected
correctly. Inspect cord for cracks and wears.
The motor is humming but the pump does Too low voltage, one phase is missing. High-
not run. pressure pump is blocked.
Check the mains voltage.
Check all wires are connected tightly.
Check the main connection voltage with a meter.
With the machine turned off, hand turn the
motor, at the fan, if it remains blocked, check
the pump.
The pressure drops and the Waterblaster The strain filter in the water tank is blocked
works irregularly. or dirty or the water supply from the tap is
insufficient. Air in the Suction hose.
Clean the strain water filter.
The machine should always suck from the water
tank.
Open fresh water tap fully.
Tighten the hose clamps on the suction hose.
The Waterblaster is running at high pressure The check valve in the pump out-let fitting is
when trigger is released. stuck or leaking.
Clean the check-valve in the pump out-let
fitting.
Replace the O-ring and spring
The Waterblaster does not reach the right Leakage from: Safety valve, hose connections,
working pressure when the trigger handle is trigger-gun. The pump sucks air. The high-
pressure nozzle is worn or too big in size. The un-
activated. loader valve or safety valve is not correctly
adjusted, or is worn. Plunger packings are worn.
Turn off the waterblaster. Inspect for leakage.
Replace the nozzle. Set the un-loader, repair if
necessary. Change packings.
The Waterblaster works with approximtely There are dirt in the valves.
2/3 of the maximum pressure, and the high- Turn off the waterblaster. Dismantle the pump
pressure hose is vibrating. head and the valves, remove the dirt and check
to ensure the valve discs are moving freely and
fits tight and smooth to their seats.

19
Troubleshooting & Repair:
Problem & Repair

Problem Possible cause and rectification

Excessive water leakage from under Packing is worn
the pump
Replace packings.
(Always replace O-ring as-well)
Noisiness The pump sucks air. One or more valve
springs are broken or stuck. Dirt in the valves.
No or too little oil in the crankcase
or motor bearings worn out.
Inspect the low-pressure water supply. Tighten
hose clips. Replace springs. Clean the valves.
Replace the bearings.
Water in the oil The Oil-seal is worn out. High moisture in the
air (condensing inside the crankcase)
The high pressure seals are completely worn
out.
Check or replace the oil-seals.
Renewal of the crankcase oil more often.
Replace the high pressure seals.

Coupling Mounting

20
Spare Part List
Main Spare Part Assembly

21
Spare Part List
Main Spare Part Assembly
Pos. Item No. Qty. Description
85000273 CEX20-500 SLIM 440V 60Hz
85000276 CEX20-500 SLIM 400V 50Hz
1 N/A 1 EL- SYSTEM FOR CE20-500 EEX SLIM (See page 24)
2 80100697 32 LOCK NUT
3 80100732 2 WASHER
4 80100774 16 U-BOLT SHORT
5 80100847 10 LOCK NUT
6 81001129 1 COUPLING HALF
7 81001131 1 TAPER BUSH MOTOR AXLE
8 81001135 1 RUBBER ELEMENT FOR COUPLING
9 81001132 1 TAPER BUSH PUMP AXLE
10 81001129 1 COUPLING HALF
11 80100845 8 SCREW
12 80100851 16 WASHER
13 81000240 1 BELL HOUSING
14 81000723 1 BASE PLATE
15 80100620 1 SCREW
16 81000622 1 CABLE CLAMP
17 80100624 1 BRACKET FOR CABLE CLAMP
18 80100597 8 CABLE CLAMP COMPLETE
19 81001741 1 FRAME LEFT SLIM
20 81001850 2 WHEEL
21 81001125 2 WASHER FOR WHEEL
22 80100053 1 LOCK NUT
23 81001851 2 WHEEL CEX20 COMPACT SLIM COMPLETE (20+21)
24 80100669 2 CIRCLIP OUTSIDE
25 81001952 1 REAR PROTECTION BAR SLIM
26 81000683 1 CABLE HOLDER SLIM
27 81000723 1 MECHEANICAL BRAKE
28 81000720 1 AXLE FOR WHEELS
29 80100710 4 LOCK NUT
30 80100310 8 WASHER
31 80100848 4 SCREW
32 81000707 1 SCREW
33 80100846 2 SCREW
34 N/A 1 WATER TANK ASSEMBLY (See page 18)
35 81001820 2 SAFETY BRACKET
36 81001078 3 SCREW
37 80101077 5 WASHER
38 80100712 3 LOCK NUT
39 81001870 1 BUSHING FOR LIFTING EYE
40 81001819 1 LIFTING EYE
41 81001748 1 LIFTING PLATE SLIM
42 81001742 1 FRAME RIGHT SLIM
43 80100757 1 INSPECTION GLASS FOR COUPLING
44 81000235 1 CASTOR WHEEL
45 81200639 1 PUMP C20-500 BAR 60Hz COMPLETE
45 81200243 1 PUMP C20-500 BAR 50Hz COMPLETE

22
Water Tank:
Holding capacity 35l, buffer between water input and output. Preventing of water hammer damages (pump
and pipes). Inside return pipe from un-loader valve. The water returns back to water tank and heats up
when the trigger gun is closed. The inlet temperature must be below 60°C (140°F)!
In wintertime flush tank and pump with non-corrosive antifrezze liquid!

Spare Part Assembly

23
Water Tank:
Spare Part List
Pos. Item No. Qty. Description
1 80100052 2 SCREW
2 80100593 4 WASHER
3 80100053 2 LOCK NUT
4 81001811 1 LID
5 81000902 1 FILTER STRAINER
6 80500436 1 HOSE NIPPLE
7 80500437 1 ELBOW
8 81001737 1 WATER TANK PLASTIC
9 80200402 1 O-RING
10 80500761 1 HOSE NIPPLE
11 80100527 2 HOSE CLIPS
12 83400525 0,55M HOSE SUCTION
13 81000602 1 FLOAT VALVE COMPLETE (14+15+16)
14 81000606 1 BALL FLOAT VALVE
15 80500974 1 BONDED SEAL
16 80100802 1 CONTRA NUT
17 80500604 1 QUICK COUPLING FEMALE (18+19)
n/a 80200612 1 O-RING
18 80500603 1 QUICK COUPLING HOSE NIPPLE
19 80500423 1 QUICK COUPLING COMPLETE
20 81402256 1 HOSE DUMP BACK
21 80500919 1 NIPPLE
22 80500974 1 BONDED SEAL
23 80500673 1 TEE

24
Pump:
Spare Part Assembly

25
Pump Spare Part List:
Pos. Item No. Qty. Description
1 81300293 1 HOUSING UNLOADER
Part of unloader & safety valve rep. kit 81300619
2 80200597 2 O-RING
Part of piston & spring assy. 81300861 (pos.92)
Part of unloader & safety valve rep. kit 81300619
3 81300595 2 VALVE SEAT
Part of piston & spring assy. 81300861 (pos.92)
Part of unloader & safety valve rep. kit 81300619
4 81300559 2 BALL
Part of piston & spring assy. 81300861 (pos.92)
5 80300555 2 SPRING
6 81300597 1 PLUG GAUGE
7 N/A
8 81300821 1 GAUGE
9 81300596 1 PLUG SPRING
10 80500973 4 BONDED SEAL
Part of unloader & safety valve rep. kit 81300619
11 80200606 3 O-RING
Part of piston & spring assy. 81300861 (pos.92)
Part of unloader & safety valve rep. kit 81300619
12 80200605 5 BACK UP RING
Part of piston & spring assy. 81300861 (pos.92)
13 81300598 1 CONNECTOR
14 80200611 6 BACK UP RING Part of valve kit 81200822 (pos. 38)
15 80200608 9 O-RING Part of valve kit 81200822 (pos. 38)
16 80200291 1 O-RING Part of unloader & safety valve rep. kit 81300619
17 81300290 1 CHECK VALVE
18 80300556 1 SPRING
19 81300289 1 OUTLET FITTING
20 80500375 1 NIPPLE
Part of unloader & safety valve rep. kit 81300619
21 80200598 2 O-RING
Part of piston & spring assy. 81300861 (pos.92)
Part of unloader & safety valve rep. kit 81300619
22 80200604 2 BACK UP RING
Part of piston & spring assy. 81300861 (pos.92)
Part of unloader & safety valve rep. kit 81300619
23 80200599 3 O-RING
Part of piston & spring assy. 81300861 (pos.92)
24 80300549 2 SPRING BLACK Part of piston & spring assy. 81300861 (pos.92)
25 81300550 2 SPRING GUIDE Part of piston & spring assy. 81300861 (pos.92)
26 80100259 2 LOCK NUT Part of piston & spring assy. 81300861 (pos.92)
27 81300292 2 PISTON HOUSING Part of piston & spring assy. 81300861 (pos.92)
28 81300548 2 PISTON Part of piston & spring assy. 81300861 (pos.92)
29 81300551 2 PIN Part of piston & spring assy. 81300861 (pos.92)
30 80500792 1 NIPPLE
31 80100598 6 SCREW Torque: 50Nm / 37 lbf•ft
32 80100599 6 SPRING WASHER
33 81200618 2 VALVE PLUG
34 81200712 3 DISCHARGE VALVE Part of valve kit 81200822 (pos. 38)
35 80200840 3 BACK UP RING Part of valve kit 81200822 (pos. 38)
36 81200609 3 SPACER
37 81200711 3 SUCTION VALVE Part of valve kit 81200822 (pos. 38)
38 81200822 1 VALVE KIT
39 80200612 3 O-RING
40 81200613 1 INLET BLOCK
41 80500436 1 HOSE NIPPLE
42 80200609 1 WASHER
43 80100601 1 SCREW
44 80100602 8 SCREW Torque: 50Nm / 37 lbf•ft

26
Pump Spare Part List:
Pos. Item No. Qty. Description
45 80100599 8 SPRING WASHER
46 81200614 1 WASHER
47 81200615 1 PLUG Torque: 140Nm / 103 lbf•ft
48 80200598 3 O-RING
49 81200608 1 PUMP HEAD
50 80500972 2 BONDED SEAL
51 80500598 2 PLUG Torque: 80Nm / 60 lbf•ft
52 81200607 3 HIGH PRESSURE SEAL KIT Part of seal rep. kit 81200619 (pos. 54)
53 81200605 3 LOW PRESSURE SEAL KIT Part of seal rep. kit 81200619 (pos. 54)
54 81200619 1 SEAL KIT COMPLETE
55 81200606 3 BACK UP RING Part of backup ring rep. kit 81200634 (pos. 58)
56 81200604 3 BRASS RING Part of backup ring rep. kit 81200634 (pos. 58)
57 80200607 3 O-RING Part of backup ring rep. kit 81200634 (pos. 58)
58 81200634 1 BACK UP RING KIT
59 81200603 3 OIL SEAL *) Before June 2017
59 81201753 3 OIL SEAL **) After May 2017
60 81200602 3 GUIDE BUSHING *) Before June 2017
60 N7A NO LONGER IN USE **) After May 2017
Torque: 15Nm / 11 lbf•ft
61 81200630 3 PLUNGER NUT
Part of plunger rep. kit 81200704 (pos. 67)
62 80100398 3 COPPER SEAL Part of plunger rep. kit 81200704 (pos. 67)
63 81200616 3 PLUNGER SLEEVE
64 80200610 3 O-RING Part of plunger rep. kit 81200704 (pos. 67)
65 81200601 3 RING Part of plunger rep. kit 81200704 (pos. 67)
66 81200600 3 PLUNGER.DISC Part of plunger rep. kit 81200704 (pos. 67)
67 81200704 1 PLUNGER REP KIT W/O PLUNGER SLEEVE
68 81200638 3 CROSS HEAD *) Part of Con. Rod kit 81200599 (pos.71)
68 81201754 3 CROSS HEAD **) Part of Con. rod kit 81201755 (pos. 71)
69 81200637 3 WRIST PIN Part of Con. rod kit 81200599 & 81201755 (pos. 71)
CONNECTING Torque: 30Nm / 22 lbf•ft
70 81200636 3
ROD Part of Con. rod kit 81200599 & 81201755 (pos. 71)
71 81200599 3 CONNECTING ROD ASSEMBLY *) Before June 2017
71 81201755 3 CONNECTING ROD ASSEMBLY **) After May 2017
72 80100879 6 WASHER
73 81200631 1 CRANK CASE *) Before June 2017
73 81201752 1 CRANK CASE **) After May 2017
74 81200629 1 KEY
75 81200628 1 CRANKSHAFT 60 Hz.
75 81200627 1 CRANKSHAFT 50 Hz
76 80400506 2 BEARING
77 80200407 2 O-RING
78 81200632 1 SHIM
79 81200620 1 FLANGE CLOSED
80 80100170 8 WASHER
81 80100603 4 SCREW Torque: 25Nm / 19 lbf•ft
82 81200635 1 OIL SEAL
83 80100824 4 SCREW Torque: 25Nm / 19 lbf•ft
84 81200633 1 FLANGE OPEN
85 81200621 1 OIL BREATHER
86 81200622 1 BACK COVER GASKET
87 81200623 3 CRANK CASE BACK COVER *) Before June 2017
87 81201751 1 CRANK CASE BACK COVER **) After May 2017
88 80100604 5 SCREW Torque: 11Nm / 8 lbf•ft
89 81200624 1 GASKET
90 80500598 1 PLUG Torque: 11Nm / 8 lbf•ft
91 81200365 1 OIL LEVEL GLASS
92 81300861 2 PISTON AND SPRING ASSEMBLY

27
Valve:
Spare Part Valve Repair Kit

Item No./Kit Description Pos. Item No. Qty. Description

Pos. 38 34 81200712 3 DISCHARGE VALVE

81200822
VALVE KIT 15 80200608 9 O-RING

14 80200611 6 BACK-UP RING

37 81200711 3 SUCTION VALVE

35 80200840 3 BACK UP RING

Item No./Kit Description Pos. Item No. Qty. Description

Pos. 71 70 81200636 1 CONNECTING ROD

81200599 /
CONNECTING ROD KIT
69 81200637 1 WRIST PIN

68 81200638 1 CROSS HEAD

3 set of Connecting Rod Kit are required to overhaul one pump

Item No./Kit Description Pos. Item No. Qty. Description

Pos. 67 61 81200630 3 PLUNGER NUT

81200704 /
PLUNGER REP. KIT 62 80100398 3 COPPER SEAL

64 80200610 3 O-RING

65 81200601 3 RING

66 81200600 3 PLUNGER DISC

Item No./Kit Description Pos. Item No. Qty. Description

Pos. 54 53 81200605 3 LOW PRESSURE SEAL KIT

81200619 / SEAL REP. KIT
52 81200607 3 HIGH PRESSURE SEAL KIT

Item No./Kit Description Pos. Item No. Qty. Description

Pos. 58 55 81200606 3 BACK UP RING

81200634 /
BACK UP RING REP. KIT
56 81200604 3 BRASS RING

57 80200607 3 O-RING

28
Unloader:
Spare Part Unloader Repair Kit
Item No./Kit Description Pos. Item No. Qt Description
2 80200597 1 O-RING
Pos. 92 3 81300595 1 VALVE SEAT
81300861 4 81300559 1 BALL
PISTON AND SPRING 11 80200606 1 O-RING
ASSEMBLY 12 80200605 2 BACK UP RING
21 80200598 1 O-RING
22 80200604 1 BACK UP RING
23 80200599 1 O-RING
24 80300549 1 SPRING BLACK
25 81300550 1 SPRING GUIDE
26 80100259 1 LOCK NUT ZN
27 81300292 1 PISTON HOUSING UNLOADER
28 81300548 1 PISTON FOR UNLOADER 500 BAR
29 81300551 1 PIN

Item No./Kit Description Pos. Item No. Qt Description

2 80200597 1 O-RING
81300619 3 81300595 1 VALVE SEAT
REP. KIT 4 81300559 1 BALL
UNLOADER & SAFETY 11 80200606 1 O-RING
VALVE 12 80200605 2 BACK UP RING
16 80200291 1 O-RING
21 80200598 1 O-RING
22 80200604 1 BACK UP RING
23 80200599 2 O-RING

2 set of Repair Kit are required to overhaul both unloader and safety valve!

29
Electrical Sytem:
Electrical System Spare Part Assembly

30
Electrical Sytem:
Electrical System Spare Part List
Pos. Item No. Qty. Description
1 81100602 1 KEY FOR MOTOR
2 81100930 1 MOTOR
3 81101163 2 REDUCER
4 81100885 2 CABLE GLAND
5 N/A N/A N/A
6 83500666 1,5m MOTOR CABLE
7 83500616 1,5m CABLE 3x1.5 BLACK
8 83500666 1,5m MOTOR CABLE
9 80100597 1 CABLE CLAMP
11 83500666 15m MOTOR CABLE
12 81001447 1 BRACKET SET SLIM
13 N/A 1 EL-BOX ASSEMBLY FOR
CEX20
14 81100575 1 OMEGA RAIL Part of star delta starter 81100926
15 80100596 4 LOCK NUT
16 81100578 1 CONTACTOR 15KW (incl. coil) Part of star delta starter 81100926
17 81100572 1 CONNECTION SET Part of star delta starter 81100926
18 81100894 1 SWITCH PTC
19 81102008 1 MAIN CIRCUIT BREAKER Part of star delta starter 81100926
20 81100573 3 FUSE 0.2 A Part of star delta starter 81100926
21 81100574 1 FUSE 3.15 A Part of star delta starter 81100926
22 80100595 4 SCREW
23 81100500 1 TRANSFORMER Part of star delta starter 81100926
24 81100577 1 OVER LOAD RELAY Part of star delta starter 81100926
25 81100580 1 TIMER Part of star delta starter 81100926
26 81100576 2 CONTACTOR 15KW (incl. coil) Part of star delta starter 81100926
27 81100579 N/A COIL FOR CONTACTOR (spare part)
28 81100982 1 EL-BOX EEx
29 81100888 2 PLUG
30 81100974 1 REDUCER
N/A 81100601 1 WIRE HARNESS Part of star delta starter 81100926
N/A 81000396 1 MOUNTING PLATE Part of star delta starter 81100926
N/A 81100599 1 PUSH BUTTON RED Part of star delta starter 81100926
N/A 81100598 1 PUSH BUTTON GREEN Part of star delta starter 81100926
N/A 81100595 1 PILOT LIGHT WHITE Part of star delta starter 81100926
N/A 81100596 1 PILOT LIGHT GREEN Part of star delta starter 81100926
N/A 81100594 1 PILOT LIGHT AMBER Part of star delta starter 81100926
N/A 80100638 4 SCREW Part of star delta starter 81100926
N/A 80100513 4 LOCK NUT Part of star delta starter 81100926
N/A 81100583 1 STAR-DELTA STARTER

31
Electrical System:
Wiring Connection Diagramm

32
Rotating Nozzle
Operation Procedure
Start! Hold the gun downwards. The water pressure will force the nozzle seat into correct
position. Doing so will increase the life expectancy of the nozzle.

33
Replacement Procedere
Know your nozzle type: Flat, Straight, Rotating (see Bosun´s Manual)
• A spray nozzle is a precision device that facilitates dispersion of liquid into a spray.
• Your success in any spraying is the type of nozzle in your operation.
• Use the correct nozzle at the proper distance, to avoid nozzle damage.
• Even though spray nozzles are a physically small components they are vitally important. Improper
application of spray nozzles can be costly if the performance is reduced and re-spraying required.
• If you think there is a nozzle that may better meet with your needs, or you suspect that your nozzle is
worn, do not hesitate to replace it.
• Nozzle wear is indicated by an increase in nozzle capacity, pressure loss and by a change in the spray
pattern, in which the distribution (uniformity of spray pattern) deteriorates and increases drop size.

Rotating Nozzle
Rotating nozzles consist of Tungsten Carbide and Ceramic. They use centrifugal force to produce a strong
impact and a spray pattern. The nozzle rotates powerful with 4000 - 6000 rpm a zero degree spray pattern
in a circular motion to break down medium rust, damaged coatings and dirt.

• The life expectancy 50 - 70 hrs (300 - 500 m2), very much depends on the cleanliness of water and the
correct handling (see page 35). To avoid damage keep a minimum distance of 2 cm from the object.
• Pressure loss and reduced performance can be an indication that the nozzle seat is worn,
and if so, to be replaced by Repair-kit.

34
Spare Parts Dry Shut Gun 8KPSI
Dry Shut Gun Spare Parts Assembly

35
Spare Parts Dry Shut Gun 8KPSI
Spare Parts List
Pos. Item No. Qty. Description
81400895 GUN DRY SHUT WO (NOZZLE, HOSE, NIPPLE, SHOULDER
REST)
1 81400860 1 TRIGGER HANDLE
2 80500973 2 BONDED SEAL
3 81400644 1 LANCE LONG 560BAR 1000mm
5 80500375 1 NIPPLE
6 81400962 HOSE (H.P) 20m 500 BAR W 1/2“ BSPP SWIVEL
7 81400075 1 SIDE HANDLE
8 80500654 1 NIPPLE
9 80500971 2 BONDED SEAL
11 80100594 7 SCREW (Not available separately)
12 81400903 1 HOUSING SET (Not available separately)
13 81400902 1 OUTLET FITTING (Not available separately)
14 81400901 1 VALVE HOUSING (Not available separately)
15 81400906 1 TRIGGER (Not available separately)
16 81400905 1 STRIKER (Not available separately)
17 81400904 1 PIN (Not available separately)
18 81400907 1 SAFETY LATCH (Not available separately)
19 81400864 1 ACTUATOR ROD (Not available separately)
20 81400863 1 PLUG (Not available separately)
21 80200694 2 SEAL ASSY. Part of rep. kit 81400861
22 81400900 1 BACK PIPE (Not available separately)
23 81400899 1 INLET FITTING (Not available separately)
24 80200074 1 BACK UP RING Part of rep. kit 81400861
25 80200070 1 O-RING Part of rep. kit 81400861
26 81400898 1 PISTON-SEAT Part of rep. kit 81400861
27 80300613 1 SPRING Part of rep. kit 81400861
28 81400897 1 SPACER (Not available separately)
29 81400231 1 SHOULDER REST (optional)
30 80200691 1 O-RING Part of rep. kit 81400861
31 80200693 1 BACK UP RING Part of rep. kit 81400861
32 81400896 1 PLUG (Not available separately)
33 81400862 1 SPRING HOLDER (Not available separately)
* 81400861 REP. KIT FOR GUN 560BAR (Pos. 21, 24, 25, 26, 27, 30, 31)

NOZZLE LIST
Pos. Item No. Qty. Description
4 81500618 1 ROTATING NOZZLE 035 (housing complete with nozzle) derusting
10 81500620 REP. KIT ROT. NOZZLE 035 derusting
4 81500629 1 NOZZLE STRAIGHT JET 035 cutting
4 81500630 1 NOZZLE FAN JET 035/15º washing and cleaning

36
Feedback and Spare Parts:
For service and repair refer to our Spare Part Manual
and Service Video (USB-Stick) which is delivered with
this machine. Application: See our Bosun´s Manual.

Spare Parts Order

When sending your enquiry to either your office or to DEN-JET MARINE please refer to:

• Part numbers to be found in our Manual “USER GUIDE and SPARE PART BOOK”.

• Always use the part numbers and the description.

• If any doubt which parts are required refer to the page number-User Guide and indicate
the required parts.

• Malfunction/ defects, reporting:

Please give us a short report and some photos.
The running hours (electrical hour meter).
The serial number of the machine, to be found at on the chassis (Makers Plate)!
(NOT the plate on the electrical motor.)

Contact Maker:

DEN-JET MARINE PTE LTD.

101 Second Lok Yang Road
Singapore 628172
Singapore
Tel. +65 6268 12 38
Fax +65 6268 22 70
E-Mail denjetmarine@denjet.com

www.denjet.com

© 2017 DEN-JET MARINE PTE LTD., www.denjet.com, Anita Hadenfeldt Marine Consulting, www.marine-consulting.com,
DESIGNpartner Bartel, www.designpartner-bartel.de. All Rights Reserved.
No part of this Manual may be reproduced. All texts, photos, and graphic arts are protected by copyright. They may be
changed not without previous written approval neither completely nor in extracts copied, be multiplicated or be published.

37
Wherever your ships go,
we follow ... DEN-JET MARINE.
We offer you the best choice of waterblast equipment. Anytime, anywhere.
We are the Pioneers of waterblasting maintenance on board.
Each DEN-JET is unique.
20 years of expertise of waterblast technologies.
All our machines have the same start line - a passion for quality and performance.
Tailor made for all type of vessels.
Small and Ultra large Container ships (ULCS), bulk carriers, tankers and off-shore industry.
Our machines are cost-efficient, removing rust and corrosion in shortest time.
We manufacture quality products with real value. Made in Denmark.
Cleaning and w ashing On board
of m aintenance:
decks,tanks, de-rusting,
cargo holds,stores, cleaning of
engine-room s etc. cargo holds,decks,
ballasttanks, bilges
etc.

DEN-JET CE40-800 bar

DEN-JET CEX20-500 bar On board

m aintenance:
Tankers
LNG carriers
DEN-JET CEX40-800 bar
Offshore
installations
OilRigs etc.
DEN-JET CEX40-1000 bar De-rusting and
cleaning:
decks
DEN-JET Ex proof(ATEX) Series DEN-JET CEX40-1800 bar ballasttanks etc.

W orking radius up
to 400 m .
Forretrofi tand
new buildings.

DEN-JET … there is no substitute

38
39