Hydraulic Crawler Crane

Model : CKS900

Max. Lifting Capacity: 100 t★ x 3.6 m / 90 t x 3.9 m*

Max. Crane Boom Length: 61.0 m
Max. Fixed Jib Combination: 51.8 m + 18.3 m
★
The value are theorical result.
* Auxiliary sheave is necessary.
SPECIFICATIONS

Power Plant Load Hoisting System

Model: HINO J08E-VM Front and rear drums for load hoist powered by a hydraulic
Type: 4 cycle, water-cooled, vertical in-line 6, direct injection, variable plunger motors, driven through planetary reducers.
turbo-charger, intercooler Negative Brake: A spring-set, hydraulically released multiple-
Exhaust level is equivalent with NRMM (Europe) Stage ⅢA disc brake is mounted on the hoist motor and operated through
and/or US EPA Tier3. a counter-balance valve. (Positive free fall brake is optional)
Displacement: 7,684 liters Drum Lock: External ratchet for locking drum
Rated power: 213 kW/2,100 min-1 Drums:
Max. Torque: 1,017 N·m/1,600 min-1 Front Drums:
Cooling System: Water-cooled 614 mm P.C.D x 617 mm wide drum, grooved for 26 mm
Starter: 24V-5kW wire rope. Rope capacity is 240 m working length and 360 m
Radiator: Corrugated type core, thermostatically controlled storage length.
Air cleaner: Dry type with replaceable paper element Rear Drum: 614 mm P.C.D x 617 mm, grooved for 26 mm
Throttle: Twist grip type hand throttle, electrically actuated wire rope. Rope capacity is 165 m working length and 360 m
Fuel filter: Replaceable paper element storage length.
Batteries: Two 12V x 136 Ah/5HR capacity batteries, series Diameter of wire rope
connected Main winch: 26 mm x 240 m
Fuel tank capacity: 400 liters Aux. winch: 26 mm x 165 m
Third winch: 22 mm x 145 m
Hydraulic System Line Speed*:
Hoisting/lowering: 120 to 3 m/min
Main pumps: 3 variable displacement piston pumps Line Pull:
Control: Full-flow hydraulic control system for infinitely variable Max. Line Pull*: 208 kN {21.2 ft}
pressure to all winches, propel and swing. Controls respond (Referential performance)
instantly to the touch, delivering smooth function operation. Rated Line Pull: 112 kN {11.4 ft}
Cooling: Oil-to-air heat exchanger (plate-fin type) *Single line on first drum layer
Filtration: Full-flow and bypass type with replaceable element
Max. relief valve pressure: Swing System
Load hoist, boom hoist and propel system: 31.9 MPa
Swing system: 27.5 MPa Swing unit is powered by hydraulic motor driving spur gears
Control system: 5.4 MPa through planetary reducer, the swing system provides 360°
Hydraulic Tank Capacity: 440 liters rotation.
Swing parking brakes: A spring-set, hydraulically released
Boom Hoisting System multiple-disc brake is mounted on swing motor.
Swing circle: Single-row ball bearing with an integral internally
Powered by a hydraulic motor through a planetary reducer. cut swing gear.
Brake: A spring-set, hydraulically released multiple-disc brake Swing lock: Manually, four position lock for transportation
is mounted on the boom hoist motor and operated through a Swing Speed: 4.0 min-1
counter-balance valve.
Drum Lock: External ratchet for locking drum Upper Structure
Drum: Single drum, grooved for 16mm dia. wire rope
Line Speed: Single line on first drum layer Torsion-free precision machined upper frame. All components
Hoisting/Lowering: 70 to 2 m/min are located clearly and service friendly. Engine will with low
Boom hoisting/lowering: 16 mm x 150 m noise level.
Boom guy line: 30 mm Counterweight: 31.9 ton
Boom backstops: Required for all boom length

3
 Cab & Control Weight

Totally enclosed, full vision cab with safety glass, fully Including upper and lower machine, 31.9 ton counterweight and
adjustable, high backed seat with a headrest and armrests, 14.4 ton carbody weight, basic boom (or basic boom + basic jib),
and intermittent wiper and window washer (skylight and front hook, and other accessories.
window). Weight: 90.1 ton
Cab fittings: Ground pressure: 101 kPa
Air conditioner, convenient compartment (for tool), cup holder,
cigarette lighter, sun visor, roof blind, tinted glass, floor mat, Attachment
footrest, and shoe tray
Boom & Jib:
Lower Structure Welded lattice construction using tubular, high-tensile steel
chords with pin connection between sections.
Steel-welded carbody with axles. Crawler assemblies can be
hydraulically extended for wide-track operation or retracted for
transportation. Crawler belt tension is maintained by hydraulic Boom and Jib length
jack force on the track-adjusting bearing block. Min. Length Max. Length
Carbodyweight: 14.4 ton (Min. combination) (Max. combination)
Crawler drive: Independent hydraulic propel drive is built into Crane Boom 12.2 m 61.0 m
each crawler side frame. Each drive consists of a hydraulic Fixed Jib 24.4 m + 9.1 m 51.8 m + 18.3 m
motor propelling a driving tumbler through a planetary gear
box. Hydraulic motor and gear box are built into the crawler side
frame within the shoe width.
Crawler brakes: Spring-set, hydraulically released parking
brakes are built into each propel drive.
Steering mechanism: A hydraulic propel system provides
both skid steering (driving one track only) and counter-rotating
steering (driving each track in opposite directions).
Track rollers: Sealed track rollers for maintenance-free
operation.
Shoe (flat): 800 mm wide each crawler
Max. gradeability: 40%

Main Specifications (Model: CKS900)

Crane Boom Hydraulic System
Max. Lifting Capacity 100 t ★ x 3.6 m / 90 t x 3.9 m *3 Main Pumps 3 variable displacement
Max. Length 61.0 m Max. Pressure 31.9 MPa {325 kgf/cm2}
Fixed Jib Hydraulic Tank Capacity 440 liters
Max. Lifting Capacity 10.9 t x 18.0 m Self-Removal Device
Max . Combination 51.8 m + 18.3 m Counterweight/self-removal device
Main & Aux. Winch (Option)
Max. Line Speed (1st layer) 120 m/min Weight
Rated Line Pull (Single line) 112 kN {11.4 tf} Operating Weight 90.0 t *1
Wire Rope Diameter 26 mm Ground Pressure 101.5 kPa
Wire Rope Length 240 m (Main), 165 m (Aux) Counterweight 31,900 kg
Brake Type (free fall) Wet-type multiple disc brake (Optional) Transport Weight 41,360 kg *2
Working Speed Units are SI units. { } indicates conventional units.
Swing Speed 4.0 min-1{rpm} Line speeds in table are for light loads. Line speed varies with load.
Travel Speed 1.7/1.1 km/h *1 Including upper and lower machine, 31.9 ton counterweight, 14.4 ton carbody
Power Plant weight, basic boom, hook, and other accessories.
*2 Base machine with boom base, gantry, crawlers, and wire ropes (front/boom
Model HINO J08E-VM
hoist)
Engine Output 213 kW/2100min-1 *3 Auxiliary sheave is must.
Fuel Tank 400 liters ★
The value are theorical result.

4
GENERAL DIMENSIONS

(Unit: mm)
3,500

800
0
,50
R4

0
,20
12
OM
BO
5,140 I C
BAS
3,160 1,100

2,990
1,495
940
6,190

1,850
3,310

390
1,770
1,110

5,440 3,500
6,280 (CRAWLER RETRACTED)

5,130
(CRAWLER EXTENDED)

This catalog may contain photographs of machines with specifications, attachments and optional equipment.

Limit of Hook Lifting

Hook L
L L’
90 t hook 4.1 m
70 t hook 4.1 m
50 t hook 4.0 m Hook L’
35 t hook 3.9 m Ball hook 3.5 m

5
 B T B 20 20 40A T

※ B 10 20 20 40A T

BOOM AND JIB ARRANGEMENTS

B T ※ B 10
B 10

B 10
20 40

40
20 40A
40A

40A
T
T

T
※ B 10 T

B T

※ B 10 T ※ B 10 20 20 40A T

Crane ※Boom Arrangements

B T

B 10 10 T ※ BB 10
10 10 40
20 20 40A 40A T T

Boom BB T 20
Boom ※ B 10
B 10 10
10 20 40 20 40A
40A T
T
※ B 10 T T
Boom arrangement Boom arrangement
length m (ft) ※
B 10 10 T B
B 10 2010 40 40A T
※
B T
B 10 T length m (ft) 40 40A T

B 20 T B 20 40 40A T
12.2 (40) B T
※
※ B 10
B 10 T10 T
※ B 10 10 20 20 40A T

※ B 10 20 T
42.7 (140) B 10 10 40 40A T
15.2 (50) ※
※ B 10
B 1020T10 T
B 20 40 40A T
※ B 10 20 20T
B T
※ B 10 T
※ B 10 20 40 40A T
※ B 10 10 T
18.3 (60)
※
※ B 10 10
B 1020 10 T
20 T 45.7 (150) ※
※
B 10
B 10
20
20 20
40
40
40A
40A
T
T
※ B 10
B
B
20
20 40AT
T T
B 10 40 40 40A T
※ B 10
B 10 1010 T 20 T
※
21.3 (70) ※ B 1020 20 20T
B T BB 1010 10
20 20 20 4040 40A
40A TT

B 20 40AT T
B
48.8 (160) ※ B 10 201020 4020
B 1010
BB 20 40 40
4040 40A 40A
40A
40A T TT
T

※ BB 1020 20 20T T B 40 40 40A T

※ B 10 10 20 T B 20 20 40 40A T
※ B 10 20 20 40 40A T
※ B 10 20 T
※ BB10 10 40 20 40 40A 40A T
24.4 (80) ※ B 10 1040A 20 T
B 10 40
20
40
40
40A T
T

※ BB1010 1010
20 20 20
40 4040 40 40A 40A
40A TT T
※ B
B 1020 40A
20 20
T T
51.8 (170)
※
※ BB 10 10 20
10 20 20
T T ※ B 10 10
BB 102020
20
4020 40
20
4040
40
40
40A
40A 40A
40A TT
T
T
B 20 20 T
B 10 40A T B 10 10 40 40 40A T
※ B 10 1040A 20 T B 40 40 40A T
※ B 10 20 20 T
B 20 40 40 40A T
27.4 (90) B 20 40A 20 T
※ B 10 10 20 20 40 40A T
※ BB 10 10
10 40A T
20 T
B 20 20 T
B 40A T
54.9 (180) B 10 10 40 40 40A T
※ B 10 20 20 T ※ B 10 10 20 20 40 40A T
B 20 40 40 40A T
B 20 20 T ※ B 10 20 40 40 40A T
※
※ B 20 40A
B 10 10 20 20 20 40A
20T T T B 10 10 40 40 40A T

B 20 40 40 40A T
30.5 (100) B 10 10 40A 40A T T
※
57.9 (190) ※ B 10 20 40 40 40A T
※ B 10
B
B
10 10 20
20
20 20 20T
40A
T
T

※
※ B
B 10 10 20
10 20 40A 40A
20 40AT T T
61.0 (200) ※ B 10 10 20 40 40 40A T
※ B 10 10 20 40A T

33.5 (110) ※
B
B
B 10 20 20 40A 40A 40A
10 10 40 20
T
20 40A
T
T T ※ B 10 20 40 40 40A T
※ B
B 10 20 20 T T
※ 20 40
Symbol B 10 10
Boom Length Remarks40 40A T
※ B 10
B
B 10 20
10 20 40A 20T 40A
20
40A
T T B B
B
B ※ B 10 20 40 40 40A T

※ B 10
B 1020 10
10 20 40A 40A T
B
B 5.8 m Boom Base
T T
T
T
36.6 (120) ※ B 10 2010 40
B 20 20 T
T
TT 6.4 m Boom Top
※ B
B 10 10 20 40A
40A
T
40A
T
T 10
10 ※ B 10 10 20 40 40 40A T

※ 10 2010
B 10
B 20 40A 20
20 T
40A
10
10
10
10 3.0 m Insert Boom
T
B 40 40A T 20
B 10 20 10 40A T
20
20
20
20
20
※ 6.110m 20
B 10 Insert Boom
40 40 40A T

※ B 10 2010
B 20
20 20 40A
T T 40
40
40
40 12.2 m Insert Boom
B 20 40A T 40
40
※ B 10
B 10 10
20 20
40A T
40A T
40A 12.2 m Insert Boom with lug
39.6 (130) 40A
40A
40A
40A
40A
B 10 40 40A T
B 20 40A T mark shows the boom insert with lug attached and the guy line installing position
when the fixed jib is used.
※ B 10 20 20 40A T
※ mark shows the standard boom arrangement which make the boom arrangement
B 10 40 40A T of less than the each boom length possible.
※ B 10 20 20 40A T
◦ mark shows the installing of the cable roller for the insert boom.
B 10 40 40A T
※ B 10 10 20 20 40A T

B 10 10 40 40A T

B 20 40 40A T

※ B 10 10 20 20 40A T

B 10 10 40 40A T
※ B 10 10 20 20 40A T
B 20 40 40A T
B 10 10 40 40A T

B 20 40 40A T

Fixed ※Jib ArrangementsB 10 20 40 40A T

※ B 10 20 40 40A T
※ B 10 10 20 40 40A T

※ B 10 20
B 20 20 40 40 40A 40A T T

Crane boom Jib 40A

B 40 40 T
Jib arrangement
※
Fixed Jib
B 10 10
length
20 40
length
40A
m (ft)
T B T
4.6 B T 4.6
B 20 20 40 40A T 4.6 B T 4.6
B T
※ B 10 10 20 40 9.1 (30)
40A T 4.6
4.6
4.6
4.6
B 40 40 40A T
B 20 20 40 40A T B 10 T
B 10 T
B 40 40 12.2
40A (40)T
B 10 T
B 10 T
Symbol Jib Length Remarks
24.4 m ～ 51.8 m
Boom
B 20 T B 4.6 m Jib Base
15.2 (50) B 20 T
B
B
20
20
T
T T 4.6 m Jib Top
10 3.0 m Insert Jib
18.3 (60) B 20 10 T
B 20 10 T 20 6.1 m Insert Jib
B 20 10 T
B 20 10 T

6
WORKING RANGES

Crane Boom

82˚ 75˚ 70˚ 65˚ 60˚ 55˚

65
61.0 m Boom
50˚
57.9 m Boom 60

54.9 m Boom

55
51.8 m Boom
45˚
48.8 m Boom
50
45.7 m Boom

42.7 m Boom 45
40˚

39.6 m Boom

40
36.6 m Boom

Height above ground (m)

35˚
33.5 m Boom
35
30.5 m Boom
30˚
27.4 m Boom 30

24.4 m Boom
25
21.3 m Boom

18.3 m Boom
20

15.2 m Boom

12.2 m Boom
1.77 m

10 15 20 25 30 35 40 45 50

Radius from center of rotation (m)

Center of
rotation
1.1 m

7
SUPPLEMENTAL DATA
· Ratings according to EN13000. (Fixed jib lifting)
· The total load that can be lifted is the value for weight of jib
· Operating radius is the horizontal distance from centerline of
hook block, slings, and all other load handling accessories
rotation to a vertical line through the center of gravity of the
deducted from fixed jib ratings shown.
load.
· The availability of fixed jib mounting
· Deduct weight of hook block (s), slings and all other load - On crane boom : Range 24.4 m to 51.8 m.
handling accessories from main boom ratings shown.
· Ratings shown are based on freely suspended loads and make <Reference Information>
no allowance for such factors as wind effect on lifted load, Main hoist loads
No. of Parts of Line 1 2 3 4 5
ground conditions, out-of-level, operating speeds or any other
Maximum Loads (kN) 112 224 335 447 559
condition that could be detrimental to the safe operation of this Maximum Loads (t) 11.4 22.8 34.2 45.6 57.0
equipment.
No. of Parts of Line 6 7 8
The operator, therefore, has the responsibility to judge the
Maximum Loads (kN) 671 779 883
existing conditions and reduce lifted loads and operating Maximum Loads (t) 68.4 79.4 90.0
speeds accordingly.
Auxiliary hoist loads
· Ratings are for operation on a firm and level surface, up to 1 %
No. of Parts of Line 1
gradient. Maximum Loads (kN) 108
Maximum Loads (t) 11.0
· At radii and boom lengths where no ratings are shown on
chart, operation is not intended nor approved. Weight of hook block
Hook Block 90 t 70 t 50 t 35 t Ball Hook
· Boom inserts and guy lines must be arranged as shown in the Weight (t) 1.3 0.9 0.85 0.7 0.3
"operator's manual".
Operation of this equipment in excess of rated loads
· Boom hoist reeving is 12 part line. or disregard of instruction voids the warranty.

· Gantry must be in raised position for all conditions. Assembling the counterweight
31.9 ton counterweight
· Boom backstops are required for all boom lengths. 014.4 ton carbody weight
(standard type)
· The boom should be erected over the front of the crawlers, not
No.4 No.5
laterally. No.3
· Ratings inside of boxes No.2
are limited by strength of
No.1
materials.
Counterweights
· The minimum rated load is 1.4 (ton).

· Crawler frames must be fully extended for all crane operations. Carbody weights

Assembling the counterweight

(Crane boom lifting) (Equipped with self removal device)
· The total load that can be lifted is the value for weight of main 31.3 ton counterweight
014.4 ton carbody weight
hook block, slings, and all other load handling accessories (optional type)
deducted from crane boom ratings shown. No.4 No.5
No.2 No.3
No.1
Counterweights

Carbody weights

·The lifting capacity does not change due to the type of

counterweights (standard or optional).

10
LIFTING CAPACITIES
Counterweight: 31.9 t
Crane Boom Lifting Capacities Carbody Weight: 14.4 t
Unit: metric ton
Boom Boom
length length
Working (m) 12.2 15.2 18.3 21.3 24.4 27.4 30.5 33.5 36.6 39.6 (m) Working
radius (m) radius (m)

3.6 100.0★ 3.6

3.9 90.0 89.9 89.7 3.9
4.0 89.0 88.9 88.7 4.3m/68.4 4.0
4.5 79.6 79.5 79.4 68.4 4.7m/68.4 4.5
5.0 72.1 71.9 71.8 68.4 67.6 5.1m/57.0 5.0
5.5 65.8 65.7 65.5 63.6 60.6 57.0 5.6m/54.0 5.5
6.0 60.5 60.3 59.9 57.5 54.9 52.7 50.5 45.6 6.4m/41.9 6.8m/34.2 6.0
7.0 48.6 48.5 48.4 48.1 46.2 44.5 42.9 41.5 40.0 34.2 7.0
8.0 39.9 39.8 39.7 39.9 39.8 38.5 37.2 36.1 35.0 33.9 8.0
9.0 33.8 33.7 33.6 33.8 33.6 33.6 32.8 31.9 31.0 30.1 9.0
10.0 29.3 29.2 29.1 29.2 29.1 29.0 28.9 28.5 27.7 27.0 10.0
12.0 11.8m/22.9 22.9 22.8 22.9 22.8 22.7 22.6 22.6 22.5 22.3 12.0
14.0 18.8 18.6 18.8 18.6 18.5 18.4 18.4 18.3 18.3 14.0
16.0 14.4m/18.1 15.7 15.8 15.7 15.6 15.5 15.4 15.3 15.3 16.0
18.0 17.0m/14.5 13.7 13.5 13.4 13.3 13.2 13.1 13.1 18.0
20.0 19.6m/12.2 11.8 11.7 11.6 11.5 11.4 11.4 20.0
22.0 10.5 10.4 10.2 10.2 10.0 10.0 22.0
24.0 22.3m/10.3 9.3 9.1 9.1 8.9 8.9 24.0
26.0 24.9m/8.8 8.2 8.2 8.0 8.0 26.0
28.0 27.6m/7.6 7.4 7.2 7.2 28.0
30.0 6.8 6.6 6.5 30.0
32.0 30.2m/6.7 6.0 6.0 32.0
34.0 32.9m/5.8 5.5 34.0
36.0 35.5m/5.1 36.0
Reeves 8 8 8 6 6 5 5 4 4 4 Reeves

Boom Boom
length length
Working (m) 42.7 45.7 48.8 51.8 54.9 57.9 61.0 (m) Working
radius (m) radius (m)

7.0 7.3m/31.9 7.7m/28.0 7.0

8.0 31.4 27.8 8.1m/22.1 8.5m/19.2 8.0
9.0 29.2 26.2 20.8 18.6 16.2 9.4m/13.9 9.8m/11.8 9.0
10.0 26.2 24.5 19.5 17.4 15.2 13.4 11.7 10.0
12.0 21.7 21.2 17.3 15.4 13.3 11.7 10.2 12.0
14.0 18.1 18.0 15.5 13.8 11.9 10.4 9.0 14.0
16.0 15.2 15.1 14.1 12.4 10.7 9.3 8.0 16.0
18.0 12.9 12.9 12.8 11.4 9.7 8.4 7.2 18.0
20.0 11.2 11.2 11.1 10.4 8.9 7.6 6.5 20.0
22.0 9.9 9.8 9.8 9.6 8.1 7.0 5.9 22.0
24.0 8.7 8.7 8.6 8.5 7.5 6.4 5.4 24.0
26.0 7.8 7.7 7.7 7.6 6.9 5.9 4.9 26.0
28.0 7.0 7.0 6.9 6.8 6.4 5.4 4.5 28.0
30.0 6.4 6.3 6.3 6.1 6.0 5.0 4.1 30.0
32.0 5.8 5.7 5.7 5.6 5.4 4.6 3.8 32.0
34.0 5.3 5.2 5.1 5.0 4.9 4.3 3.4 34.0
36.0 4.8 4.8 4.7 4.6 4.4 4.0 3.2 36.0
38.0 4.4 4.4 4.2 4.1 4.0 3.6 2.9 38.0
40.0 38.1m/4.4 4.0 3.9 3.8 3.6 3.3 2.6 40.0
44.0 40.8m/3.9 43.4m/3.3 3.1 3.0 2.8 2.1 44.0
48.0 46.1m/2.8 2.5 2.2 1.7 48.0
52.0 48.7m/2.4 51.4m/1.8 52.0
Reeves 4 4 2 2 2 2 2 Reeves

Note:
Ratings according to EN13000.
Ratings shown in are determined by the strength of the boom or other structural components.
Lifting capacities may vary depending on hook used or with/without auxiliary sheave.
Please refer rated chart in operator’s cabin.
★
The value are theorical result.

11