cfw10 Easydrive
cfw10 Easydrive
Convertidores de Frecuencia
Inversores de Freqüência
Series: CFW-10
Software: version 1.0X
0899.5034 E/2
Series: CFW-10
Software: version 1.0X
0899.5034 E/2
03/2005
ATTENTION!
It is very important to check if the
inverter software version is the
4
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CONTENTS
I Parameters .................................................................. 08
II Fault Messages ........................................................... 11
III Other Messages.......................................................... 11
CHAPTER 1
Safety Notices
CHAPTER 2
General Information
CHAPTER 3
Installation and Connection
CHAPTER 4
Start-up
CHAPTER 5
Keypad (HMI) Operation
CHAPTER 6
Detailed Parameter Description
CHAPTER 7
Diagnostics and Troubleshooting
CHAPTER 8
Options and Accessories
CHAPTER 9
Technical Specifications
CHAPTER 10
Warranty
I. Parameters
Factory
Parameter Function Adjustable Range Unit User Setting Page
Setting
0 to 4, 6 to 999 = Read
P000 Parameter Access 0 - 55
5 = Alteration
READ ONLY PARAMETERS (P002 to P099)
Fequency Proportional Value
P002 0 to 6553 - - 55
(P208xP005)
P003 Motor Current (output) 0 to 1.5xInom - A 55
P004 DC Link Voltage 0 to 524 - V 55
P005 Motor Frequency (output) 0.00 to 99.9, 100 to . 300 - Hz 55
P007 Motor Voltage (output) 0 to 524 - V 55
P008 Heatsink Temperature 25 to 110 - ºC 55
P014 Last Fault 00 to 41 - - 55
P023 Software Version x.yz - - 55
REGULATION PARAMETERS (P100 to P199)
Ramps
P100 Acceleration Time #1 0.1 to 999 5.0 s 56
P101 Deceleration Time #1 0.1 to 999 10.0 s 56
P102 Acceleration Time #2 0.1 to 999 5.0 s 56
P103 Deceleration Time #2 0.1 to 999 10.0 s 56
0 = Inactive
P104 S Ramp 1 = 50 0 % 56
2 = 100
Frequency Reference
0 = Inactive
P120 Digital Reference Backup 1 = Active 1 - 57
2 = Backup by P121
P121 Keypad Frequency Reference P133 to P134 3.00 Hz 57
P122 JOG Speed Reference P133 to P134 5.00 Hz 57
P124 Multispeed Reference 1 P133 to P134 3.00 Hz 58
P125 Multispeed Reference 2 P133 to P134 10.00 Hz 58
P126 Multispeed Reference 3 P133 to P134 20.00 Hz 58
P127 Multispeed Reference 4 P133 to P134 30.00 Hz 58
P128 Multispeed Reference 5 P133 to P134 40.00 Hz 58
P129 Multispeed Reference 6 P133 to P134 50.00 Hz 58
P130 Multispeed Reference 7 P133 to P134 60.00 Hz 58
P131 Multispeed Reference 8 P133 to P134 66.00 Hz 58
Speed Limits
P133 Minimum Frequency (Fmin) 0.00 to P134 3.0 Hz 59
P134 Maximum Frequency (Fmax) P133 to 300Hz 66.0 Hz 59
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CFW-10 - QUICK PARAMETER REFERENCE
Factory
Parameter Function Adjustable Range Unit User Setting Page
Setting
V/F Control
Manual Torque Boost
P136 0.0 to 100 20.0 % 59
(IxR Compensation )
Automatic Torque Boost %
P137 0.0 to 100 0.0 60
(automatic IxR Compensation)
P138 Slip Compensation 0.0 to 10.0 0.0 % 61
P142 (1) (2) Maximum Output Voltage 0.0 to 100 100 % 62
Field weakening Hz
P145 (1) (2) P133 to P134 60.0 62
frequency (Fnom)
DC Link Voltage Regulation
P151 Actuation level of the voltage Model 100: 360 to 460 430 V 63
regulation at the DC Link Model 200: 325 to 410 380
(intermediary circuit)
Overload Current
P156 (2) Motor Overload Current 0.3xInom to 1.3xInom 1.2xP295 A 64
Current Limitation
P169 (2) Maiximum Output Current 0.2x1nom to 2.0x1nom 1.5xP295 A 64
CONFIGURATION PARAMETERS (P200 to P398)
Generic Parameters
0 = Linear V/F Control
P202 (1) Control Mode 0 - 65
1 = Quadratic V/F Control
P204 (1) Load parameters with 0 to 4 = not used 0 - 66
Factory Setting 5 = Load Factory Default
6 to 999 = not used
P206 Auto-Reset Time 0 to 255 0 s 66
P208 Reference Scale Factor 0.0 to 100 1.0 - 66
P219 (1) Starting point of the switching 0.0 to 15.0 15.0 Hz 66
frequency reduction
Local/Remote Definition
P221 (1) Speed Reference 0 = HMI Keys / 0 - 67
Selection – Local Mode 1 = AI1
2 = E.P.
3 to 5 = Reserved
6 = Multispeed
P222 (1) Speed Reference 0 = HMI Keys / 1 - 67
Selection – Remote Mode 1 = AI1
2 = E.P.
3 to 5 = Reserved
6 = Multispeed
P229 (1) Command Selection 0 = HMI Keypad 0 - 67
Local Mode 1 = Terminals
P230 (1) Command Selection 0 = HMI Keypad 1 - 67
– Remote Mode 1 = Terminals
P231 (1) Forward/Reverse 0 = Forward 2 - 67
Selection 1 =Reverse
2 = Commands
Analog Inputs(s)
P234 Analog Input AI1 Gain 0.0 to 999 100 % 68
0 = (0 to 10) V/ (0 to 20)mA -
P235 (1) Analog Input AI1 Signal 0 69
1 = (4 to 20) mA
P236 Analog Input AI1 Offset -120 to 120 0 % 69
Analog Input (AI1) Filter
P248 0 to 200 200 ms 69
Time Constant
(1)
This parameter can be changed only with the inverter disabled (stopped motor).
(2)
This Parameter cannot be changed when the routine "load factory default" is excuted (P204=5). 9
Factory
Parameter Function Adjustable Range Unit User Setting Page
Setting
Digital Inputs
P263 (1) Digital Input DI1 0 = No Function 1 - 69
Function 1 = No Function or
P264 (1) Digital Input DI2 General Enable 5 - 69
Function 2 = General Enable
P265 (1) Digital Input DI3 3 = JOG 6 - 69
Function 4 = Start/Stop
P266 (1) Digital Input DI4 5 = Forward/Reverse 4 - 70
Function 6 = Local/Remote
7 = Multispeed
8 = Multispeed using
2nd ramp
9 = Forward
10 = Reverse
11 = Forward with 2nd ramp
12 = Reverse with 2nd ramp
13 =On
14 = Off
15 = Activates 2nd ramp
16 = Accelerates E.P.
17 = Decelerates E.P.
18 = Acclerates E.P. with
2nd ramp
19 = Decelerates E.P. with
2nd ramp
20 = Without external fault
21 = Error reset
Digital Outputs
(1)
P277 Relay Output RL1 function 0 = Fs>Fx 7 - 74
1 = Fe>Fx
2 = Fs=Fe
2 = Is=Ix
4 and 6 = not used
5 = Run
7 = Not Fault
Fx and Ix
P288 Fx Frequency 0.0 to P134 3.0 Hz 75
P290 Ix Current 0.0 to 1.5x1nom P295 A 75
Inverter Data
P295 Rated Inverter 1.6 A 75
Current (Inom) 2.6 Read only
4.0 Parameter
7.3
P297 (1) Switching Fraquency 2.5 to 15.0 5.0 kHz 75
DC Braking
P300 DC Braking Time 0.0 to 15.0 0.0 s 76
P301 DC Braking Start frequency 0.0 to 15.0 1.0 Hz 76
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CFW-10 - QUICK PARAMETER REFERENCE
11
SAFETY NOTICES
1.1 SAFETY NOTICES IN THE The following Safety Notices will be used in this manual:
MANUAL
DANGER!
If the recommended Safety Notices are not strictly observed,
it can lead to serious or fatal injuries of personnel and/or
material damage.
ATTENTION!
Failure to observe the recommended Safety Procedures can
lead to material damage.
NOTE!
The content of this manual supplies important information for
the correct understanding of operation and proper performance
of the equipment.
1.2 SAFETY NOTICE ON THE The following symbols may be attached to the product, serving
PRODUCT as Safety Notice:
High Voltages
NOTE!
In this manual, qualified personnel are defined as people that
are trained to:
1. Install, ground, power up and operate the CFW-10
according to this manual and the local required safety
procedures;
2. Use of safety equipment according to the local regulations;
3. Administer First Aid.
DANGER!
The inverter control circuit (CC10, DSP) and the HMI-CFW10-
P are not grounded. They are high voltage circuits.
DANGER!
Always disconnect the supply voltage before touching any
electrical component inside the inverter.
Many components are charged with high voltages, even after
the incoming AC power supply has been disconnected or
switched OFF. Wait at least 10 minutes for the total discharge
of the power capacitors.
Always connect the frame of the equipment to the ground (PE)
at the suitable connection point.
ATTENTION!
All electronic boards have components that are sensitive to
electrostatic discharges. Never touch any of the electrical
components or connectors without following proper grounding
procedures. If necessary to do so, touch the properly grounded
metallic frame or use a suitable ground strap.
NOTE!
Inverters can interfere with other electronic equipment. In order
to reduce this interference, adopt the measures recommended
in Section 3 “Installation”.
NOTE!
Read this entire manual carefully and completely before
installing or operating the CFW-10.
13
GENERAL INFORMATION
This chapter defines the contents and purposes of this manu-
al and describes the main characteristics of the CFW-10
frequency inverter. Identification, receiving inspections and
storage requirements are also provided.
2.1 ABOUT THIS MANUAL This Manual is divided into 10 Chapter, providing infornation
to the user on receiving, installation, start-up and operation:
2.2 SOFTWARE VERSION It is important to note the Software Version installed in the
CFW-10, since it defines the functions and the programming
parameters of the inverter.
This manual refers to the software version indicated on the
inside cover. For example, the Version 1.0X applies to versions
1.00 to 1.09, where “X” is a variable that will change due to
minor software revisions.
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CHAPTER 2 - GENERAL INFORMATION
2.3 ABOUT THE CFW-10 The CFW-10 frequency inverter is fitted with the V/F (scalar)
control method.
The V/F (scalar) mode is recommended for more simple
applications such as pump and fan drives. In these cases one
can reduce the motor and inverter losses by using the
"Quadratic V/F" option, that results in energy saving.
The V/F mode is also used when more than one motor should
be driven simultaneously by one inverter (multimotor
application).
Chapter 9 shows the different power lines and additional
technical information
The block diagram below gives a general overview of the
CFW-10.
NTC
Power L/L1
U
Supply N/L2 V
W
Motor
RFI Filter
Rsh PE
POWER
CONTROL
Digital
Inputs "CC10"
(DI1 to DI4) CONTROL BOARD
WITH DSP
Relay
Analog Output
Input (RL1)
(AI1)
Figure 2.1 - CFW-10 Block Diagram for models 1,6 - 2,6 - 4,0A / 200-240V
15
Breaking Resistor
(Optional)
Pre-Load +UD BR
Power L/L1
U
Supply N/L2 V
W
Motor
RFI Filter
Rsh PE
POWER
CONTROL
Digital
Inputs "CC10"
(DI1 to DI4) CONTROL
BOARD
WITH DSP Relay
Analog
Output
Input
(RL1)
(AI1)
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CHAPTER 2 - GENERAL INFORMATION
Power L/L1
N/L2 U
Suplly V
W
Motor
PE NTC
RFI Filter PE
Rsh
POWER
CONTROL
Digital "CC10"
Inputs CONTROL
(DI1 a DI4) BOARD
WITH DSP
Analog Relay
Input Output
(AI1) (RL1)
Figure 2.3 - CFW-10 Block Diagram for model 1,6A to 2,6 A/110-127 V
17
Breaking Resistor
(Optional)
+UD BR
Power L/L1
N/L2 U
Suplly V
W
Motor
Pre-Load
PE RFI Filter PE
Rsh
POWER
CONTROL
Digital
Inputs "CC10"
(DI1 a DI4) CONTROL
BOARD
Analog WITH DSP Relay
Input Output
(AI1) (RL1)
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CHAPTER 2 - GENERAL INFORMATION
Software
Version
Hardware
Revision
CFW-10 Model
Rated Output Data Rated Input Data
(Voltage, Frequency) (Voltage, Current, etc)
19
110 a 127V:
0016=1.6A
0026=2.6A
0040=4.0A
NOTE!
The Option field (S or O) defines if the CFW-10 is a
standard version or if it will be equipped with any optional
devices. If the standard version is required, the specification
code ends here.
The model number has always the letter Z at the end. For
example:
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CHAPTER 3
3.1 MECHANICAL This chapter describes the procedures for the electrical and
INSTALLATION mechanical installation of the CFW-10.
These guidelines and suggestions must be followed for proper
operation of the CFW-10.
Environmental Conditions:
Temperature : 0ºC to 50ºC (32ºF to 122ºF) - nominal
conditions.
Relative Air Humidity: 5% to 90% - non-condensing.
Maximum Altitude: 1000m (3,300 ft) - nominal conditions.
From 1000m to 4000m (3,3 ft to 13,200 ft): with 1% current
derating for each 100m (330 ft) above 1000m (3,300 ft).
Pollution Degree: 2 (according to EN50178 and UL508C)
NOTE!
When inverters are installed in panels or in closed metallic
boxes, adequate cooling is required to ensure that the
temperature arounds the inverter will not exceed the maximim
allowed temperature. See Dissipated Power in Section 9.1.
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CHAPTER 3 - INSTALLATION AND CONNECTION
CFW-10 Model A B C
1,6A / 200-240V
2,6A / 200-240V
4,0A / 200-240V
7,3A / 200-240V 30 mm 1,18 in 50 mm 2 in 50 mm 2 in
1,6A / 110-127V
2,6A / 110-127V
4,0A / 110-127V
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CHAPTER 3 - INSTALLATION AND CONNECTION
MEC 1
MEC 2
L
23
Air Flow
3.2 ELECTRICAL
INSTALLATION
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CHAPTER 3 - INSTALLATION AND CONNECTION
DANGER!
Be sure the AC input power has been disconnected before
making any terminal connection.
DANGER!
The information below will be a guide to achieve a proper
installation.Follow also all applicable local standards for
electrical installations.
ATENTION!
Provide at least 0.25m (10in) spacing between the equipment
and sensitive wirings, inverter and motor cables . For instance:
PLCs, temperature monitoring devices, thermocouples, etc.
L/L1 N/L2 U V W PE PE W V U
PE
Q1
L/L1
N/L2
Power Supply Shielding
25
PE
Q1
Braking
Resistor
L/L1
N/L2
Power Supply Shielding
DANGER!
The inverter must be grounded to a protective earth for safety
purposes (PE).
The earth or ground connection must comply with the local
regulations.For grounding, use cables with cross sections as
indicated in Table 3.3.
Make the ground connection to a grounding bar or to the ge-
neral grounding point (resistance 10 < ohms). Do not share
the ground wiring with other equipment that operate with high
currents (for instance: high voltage motors, welding machines,
etc). If several inverters are used together, refer to Figure 3.5.
GROUNDING BAR
INSIDE THE PANEL
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CHAPTER 3 - INSTALLATION AND CONNECTION
NOTE!
Do not use the neutral conductor for grounding purposes.
ATTENTION!
The AC input for the inverter supply must have a grounded
neutral conductor.
NOTE!
The AC input voltage must be compatible with the inverter
rated voltage.
The requirements for use of line reactors depends on
several application factors. Refer to Chapter 8.
Capacitors for power factor correction are not required at
the input (L/L1, N/L2, L3) and they must not be connected
at the output (U, V and W).
For the inverters with the rheostatic braking optional, the
braking resistor shall be installed externally. Refer to figure
8.4 for correct braking resistor installation. Size the braking
resistor according to the application and respecting the
maximum admissible current for the braking circuit. Use
twisted pair to connect the braking resistor to the inverter.
Run this cable separately from the signal and control cables.
If the braking resistor is installed inside the inverter panel,
the additional heat dissipated by the resistor shall be
considered when defining the panel ventilation.
When electromagnetic interference (EMI), generated by the
inverter, interfers in the performance of other equipment,
use shielded wires, or install the motor wires in metallic
conduits.Connect one end of the shielding to the inverter
grounding point and the other end to the motor frame.
Always ground the motor frame. Ground the motor in the
panel where the inverter is installed or ground it to the in-
verter. The inverter output wiring must be laid separately
from the input wiring as well as from the control and signal
cables.
The inverter is provided with electronic protection against
motor overload. This protection must be set according to
the specific motor. When the same inverter drives several
motors, use individual overload realays for each motor.
Maintain the electrical continuity of the motor cable shield.
If a disconnecting switch or a contactor is inserted in the
motor supply line, do not operate them with motor running
or when inverter is enabled.
27
Rated
Motor Grounding Power Maximum Circuit-Breaker
Inverter
Wiring Wiring Cables Cables
Current WEG
mm2 AWG mm2 AWG mm2 AWG mm2 AWG Current
[A] Model
1,6 (200-240V) 1,5 14 2,5 12 1,5 14 2,5 12 6 MPW25-6,3
1,6 (110-127V) 1,5 14 2,5 12 1,5 14 2,5 12 10 MPW25-10
2,6 (200-240V) 1,5 14 2,5 12 1,5 14 2,5 12 10 MPW25-10
2,6 (110-127V) 1,5 14 2,5 12 2,5 12 2,5 12 15 MPW25-16
4,0 (200-240V) 1,5 14 2,5 12 1,5 14 2,5 12 15 MPW25-16
4,0 (110-127V) 1,5 14 4,0 10 2,5 12 4,0 10 20 MPW25-20
7,3 (200-240V) 2,5 12 4,0 10 2,5 12 4,0 10 20 MPW25-20
Table 3.3 - Recommended wire cross-section and circuit-breakers - use 70ºC copper wires only
NOTE!
The wire sizing indicated in Table 3.3 are reference values
only. The exact wire sizing, depends on the installation
conditions and the maximum acceptable line voltage drop.
Power Cables
Model
N.m Lbf.in
1,6A / 200-240V 1,0 8,68
2,6A / 200-240V 1,0 8,68
4,0A / 200-240V 1,0 8,68
7,3A / 200-240V 1,76 15,62
1,6A / 110-127V 1,0 8,68
2,6A / 110-127V 1,0 8,68
4,0A / 110-127V 1,76 15,62
NOTE!
Supply line capacity:
The CFW-10 is suitable for use in circuits capable of supplying
not more than symmetrical 30.000 A rms (127/240V).
If the CFW-10 is installed in power supplies with current
capacity higher than 30.000 A rms, an adequate protection
shall be provided by fuses or circuit breaker.
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CHAPTER 3 - INSTALLATION AND CONNECTION
29
Control XC1
Power
3.2.4 Signal and Control The signal (analog input) and control connections (digital inputs
Connections and relay output) are made on the XC1 connector of control
board (see location in Figure 3.7).
Description
XC1 Terminal Specifications
Factory Default Function
1 DI1 Digital Input 1
General Enable (remote mode) 4 isolated digital inputs
2 DI2 Digital Input 2 Minimum High Level: 10V dc
FWD / REV (remote mode) Maximum High Level: 30V dc
3 DI3 Digital Input 3 Maximum Low Level:3V dc
Local/Remote Input current: -11mA @ 0V
4 DI4 Digital Input 4 Max. input current: -20 mA
Start / Stop (remote mode)
5 GND
0V Reference Not interconnected with PE
(0 to 20) mA
(4 to 20) mA
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CHAPTER 3 - INSTALLATION AND CONNECTION
NOTE!
If the input current from 4 mA to 20 mA is used as standard,
do not forget to set the Parameter P235 which defines the
signal type at AI1.
Insulate with
Inverter
tape
side
Do not
ground
Connect to earth
31
Connection 2
AI1 (0 to 10Vdc)
Common
+10V
GND
GND
NC
NO
1 2 3 4 5 6 7 8 9 10 11 12
S1: FWD / REV
S2: Loca/Remote
≥ 5K
NOTE!
The frequency reference can be sent via AI1 analog input
(as shown in figure above), via keypad HMI-CFW10, or via
any other source (see description of Parameters P221 and
P222).
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CHAPTER 3 - INSTALLATION AND CONNECTION
Connection 3
AI1 (0 - 10Vdc)
DI3 - Local/
Common
+10 Vdc
Remote
GND
GND
NC
NO
S1: Start 1 2 3 4 5 6 7 8 9 10 11 12
S2: Stop
S1 S2 S3
NOTE!
S1 and S2 are push buttons, NO and NC contact,
respectively.
33
Connection 4
AI1 (0 - 10Vdc)
Common
Enabling
+10Vdc
GND
GND
NC
NO
1 2 3 4 5 6 7 8 9 10 11 12
S1 open: Stop
S1 closed: Forward Run
S2 open: Stop
S2 closed: Reverse Run
S1 S2
NOTE!
The speed reference can be realized via Analog Input AI1
(as in connection 2), via keypad (HMI), or via any other
source (see description of parameters P221 and P222).
When a line fault occurs in this connection mode with switch
S1 or switch S2 is closed, the motor will be enabled
automatically as soon as the line is re-restablished.
3.3 European EMC The CFW-10 inverter series was designed considering all
Directive - safety and EMC (ElectroMagnetic Compatibility) aspects.
Requirements for The CFW-10 units do not have an intrinsic function until
Conforming Installations connected with other components (e. g. a motor). Therefore,
the basic product is not CE marked for compliance with the
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CHAPTER 3 - INSTALLATION AND CONNECTION
3.3.1 Installation Figure 3.13 below shows the EMC filters connection.
Controling and signal wiring
External
input RFI
filter XC1 1 to 12
Transformer
L1/L L1 L1/L U
CFW-10 V Motor
L2/N L2 L2/N W
PE PE
PE PE
Metallic Panel
(when necessary)
PE Grounding rod
Protective Grounding
3.3.2 EMC Categories There are two EMC categories: Category I for industrial
Description applications and Category II for residential applications, as
described below.
Category I
Basic standard
EMC phenomenon Level
for test method
Emission:
Conducted emissions (mains terminal
disturbance voltage - freq band IEC/EN61800-3 First environment (*1), restricted distribution (*4,5) - Class
150kHz to 30MHz) A
Radiated emissions (electromagnetic
radiation disturbance - freq band IEC/EN61800-3 Second environment (*2), unrestricted distribution (*3)
30MHz to 1000MHz)
Immunity:
Electrostatic discharge (ESD) IEC 61000-4-2 6kV contact discharge
4kV/2.5kHz (capacitive clamp) input cable; 2kV/5kHz
Fast transient-burst IEC 61000-4-4 control cables; 2kV/5kHz (capacitive clamp) motor cable;
1kV/5kHz (capacitive clamp) external keypad cable
Conducted radio-frequency
IEC 61000-4-6
common mode 0.15 to 80MHz; 10V;
80% AM (1kHz) - motor control and remote Keypad cable
Surge IEC 61000-4-5 1.2/50μs, 8/20μs;
1kV coupling line to line;
Radio-frequency electromagnetic field 2kV coupling line to earth
IEC 61000-4-3
80 to 1000MHz; 10V/m; 80% AM (1kHz)
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CHAPTER 3 - INSTALLATION AND CONNECTION
Category II
Basic standard
EMC phenomenon Level
for test method
Emission:
Conducted emissions (mains terminal
disturbance voltage - freq band IEC/EN61800-3 Class B
150kHz to 30MHz)
Radiated emissions (electromagnetic First environment (*1), restricted distribution (*4,5)
radiation disturbance - freq band IEC/EN61800-3
30MHz to 1000MHz)
Immunity:
Electrostatic discharge (ESD) IEC 61000-4-2 6kV contact discharge
4kV/2.5kHz (capacitive clamp) input cable; 2kV/5kHz
Fast transient-burst IEC 61000-4-4 control cables; 2kV/5kHz (capacitive clamp) motor cable;
1kV/5kHz (capacitive clamp) external keypad cable
Conducted radio-frequency
IEC 61000-4-6
common mode 0.15 to 80MHz; 10V;
80% AM (1kHz) - motor control and remote Keypad cable
Surge IEC 61000-4-5 1.2/50μs, 8/20μs;
1kV coupling line to line;
Radio-frequency electromagnetic field 2kV coupling line to earth
IEC 61000-4-3
80 to 1000MHz; 10V/m; 80% AM (1kHz)
Notes.:
37
3.3.3 Inverter and Filters Table 3.5 shows the inverter models, its respective EMC filter
and the EMC category classification. Refer to section 3.2.2
for EMC category description and to section 3.3.4 for filter
characteristics.
Input RFI
Inverter Model EMC Class
Filter
Footprint / booksize Category I (industrial environment) -
1,6A / 200-240V model: Class A1. Maximum motor cable length
B84142A0012R212 is 30 meters.
(EPCOS)
2,6A / 200-240V
Standard Model: Category I (industrial environment) -
B84142-A20-R Class A2. Maximum motor cable length
4,0A / 200-240V
(EPCOS) is 50 meters.
1,6A / 110-127V
Category II (residential environment)
Class A1. Maximum motor cable length
2,6A / 110-127V is 5 meters.
Table 3.5 - List of frequency inverter models, EMC filters and EMC categories
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CHAPTER 3 - INSTALLATION AND CONNECTION
3.3.4 Characteristics
of the EMC Filters
39
Terminais
Terminais
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CHAPTER 4
START-UP
DANGER!
Alaways disconnect the AC input power before making any
connections.
4.2 INITIAL POWER-UP After the inverter has been checked, AC power can be applied:
1) Check the power supply
Measure the line voltage and check if it is within the
specified range (rated voltage: - 15% / + 10%).
2) Power-up the AC input
Close the input circuit breaker.
3) Check if the power-up has been succesful
The keypad display will show:
While the red LED (Parameter) is ON, the green LED (value)
remains OFF. Inverter runs some self-diagnosis routines. If no
problems are found, the display shows:
4.3.1 Start-up The sequence below is valid for the connection 1 (refer to
Operation via Keypad Section 3.2.5). Inverter must be already installed and powered
(HMI) up according to Chapter 3 and Section 4.2.
Press key
NOTE!
The last frequency reference (speed) value set via the
and keys is saved.
NOTES:
4.3.2 Start-up The sequence below is valid for the connection 1 (refer to
Operation Via Terminals Section 3.2.5). Inverter must be already installed and powered
up according to Chapter 3 and Section 4.2.
NOTES!
5.1 KEYPAD (HMI) The standard CFW-10 keypad has a LED display with 3 digits
DESCRIPTION of 7 segments, 2 status LEDs and 4 keys. Figure 5.1 shows
the front view of the keypad and indicates the position of the
Display and the status LEDs.
LED "Parameter"
LED Display
LED "Value"
44
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CHAPTER 5 - KEYPAD (HMI) OPERATION
5.2 USE OF THE KEYPAD The Keypad (HMI) is a simple interface that allows inverter
HMI operation/programming. This interface has the following
functions:
5.2.1 Keypad (HMI) All functions relating to the CFW-10 operation (Start/Stop,
Operation Direction of Rotation, JOG, Increment/Decrement of the Speed
(Frequency) Reference, and selection of LOCAL/REMOTE
mode) can be performed through the HMI selection. For factory
default programming of the inverter, all keypad keys are
enabled. These functions can be carried out through digital
and analog inputs. Thus you must program the parameters
related to these corresponding inputs.
NOTE!
The command key will be enabled only when:
and Motor speed (frequency) setting: these keys are enabled for
speed setting only when:
the speed reference source is the keypad (P221 = 0 for
LOCAL Mode and/or P222 = 0 for REMOTE Mode);
the following parameter content is displayed: P002, P005
or P121.
45
Reference Backup
The last frequency reference, set by the keys the and
,is stored when inverter is stopped or the AC power is
removed, provided P120 = 1 (reference backup active is the
factory default). To change the frequency reference before
inverter is enabled, you must change the value of the parameter
P121.
NOTE!
The display also flashes in the following conditions, besides
the fault conditions:
inverter in overload condition (refer to Chapter
Maintenance).
5.2.3 Read-Only Variables Parameters from P002 to P008 are reserved for the display
of read-only variables.
When the inverter is powered up, the display will indicate the
value of the Parameter P002 (output frequency value).
46
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CHAPTER 5 - KEYPAD (HMI) OPERATION
5.2.4 Parameter Viewing and Parameters and their contents are shown on the Display
Programming through the LED´s " Parameter" and "Value". The identification
is made between parameter number and its value.
Example (P101):
Parameter Parameter
Value Value
Use the keys and Set the new desired value (1) (4)
47
NOTE!
(1)For parameters that can be changed with the running mo-
tor , the inverter will use the new value immediately after it
has been set. For parameters that can be changed only
with stopped motor , the inverter will use this new value only
after the key is pressed.
If one DI has been set to JOG (P263 to P266 = 3) and no other DI has been set to General Enable or Ramp (P263
to P266 ≠ 1 or 2 ou 4 or 9 or 13).
Two or more DI(s) programmed to the same valuer (P263 to P266 = 3 to 6, 9 to 21).
In one DI is set to FWD (P263 to P266 = 9 or 11) and no other DI has been set to REV (P263 to P266 = 10 or 12).
One DI programmed to ON (P263 to P266 = 13) and no other DI has been set to OFF (P263 to P266 = 14).
One DI programmed to Accelerate (P263 to P266 = 16 or 18) and no other DI has been set t Deceleerate (P263 to
P266 = 17 or 19).
DI(s) programmed to the function FWD/REV (P263 to P266 = [9 or 11] e [10 or 12]), and simultaneously other DI(s)
have been programmed to the functions ON/OFF (P263 to P266 = 13 and 14).
Reference programmed to Multispeed (Local or Remote - P221 and/or P222 = 6) and there are no DI(s) programmed
to Multispeed (P263 to P266 = 7 or 8).
Reference programmed to E.P. (Local or Remote - P221 and/or P222 = 2) nd there are no DI(s) programmed to
Accelerate/Decelerate E.P. (P263 to P266 = 16 to 19).
There is command selected to Local and/or Remote (P229 and/or P230 = 1) and there is no DI programmed to
General Enable or Ramp or FWD/REV or ON/OFF (P263 to P266 = 1, 2, 4, 13, 14, 9, 10).
The DI1 and the DI2 (P263 and P264 = 7 or 8) have been programmed simultaneously to Multispeed
48
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CHAPTER 6
6.2 INTRODUCTION This section describes the main concepts related to the CFW-
10 frequency
inverter.
6.2.1 V/F (Scalar) Control This control mode is based on the constant V/F curve(P202=0
- linear V/F curve). Its performance is limited at low frequencies
as function of the voltage drop in the stator resistance, that
causes a significant magnetic flow reduction in the motor air
gap and consequently reducing the motor torque. This
deficiency should be compensated by using manual and
automatic boost torque (IxR compensations), that are set
manually and depend on the user experience.
In most applications (for instance: centrifugal pumps and fans)
the setting of these functions is enough to obtain the required
performance. But there are applications that require a more
sophisticated control. In these cases it´s recommended the use
of the sensorless vector control, that will be described in the
section below.
In V/F control, the speed regulation, that can be obtained by
setting properly slip compensation can be maintained within
1 to 2% of the rated speed. For instance, for a IV pole motor/
60Hz, the minimum speed variation at no load condition and
at rated load can be maintained between 18 and 36rpm.
49
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CHAPTER 6 - DETAILED PARAMETER DESCRIPTION
6.2.2 Frequency Reference The frequency reference (i.e., the desired output frequency, or
Sources alternatively, the motor speed) can be defined in several ways:
50
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CHAPTER 6 - DETAILED PARAMETER DESCRIPTION
Frequency Reference
HMI Selection
P221 or P222
Keypad
Reference
(P121) 0 - Keypad
P263=7/8
P124 to P131 P265=7/8 P264=7/8
P266=7/8
1
DI1 P131
2 P130
P129
DI2 P128 F*
3 P127
P126
DI3 P125 6 - Multispeed
4 P124
DI4 000 001 010 011 100 101 110 111
5 0V MULTISPEED
4 to 20mA
6
7 0V Reset P263 to P266=16/18
Inverter P263 to P266=17/19
8 (0 to10)V
Disabled Enable Function
9 +10V
10 Accel.
11 Decel.
2 - EP
12 Digita
ELECTRONIC POTENTIOMETER (EP) References
P235 Analog
References
AI1
100%
P234 P134
P235=0
P235=1
0
2V/4mA 10V/20mA 1 - AI1
P236
NOTE!
51
P151
DC Link
Ud Power
Regulation
Supply
P151
Ud
P100 P101
P136, P137,
P138, P142,
P133 P134 P202 P295 P145
Acceleration &
Deceleration Inverter
Fe Ramp I
Control
(V/F or PWM
P102 P103 Vector) Vs
Frequency
Reference
Limits Motor Parameters P178 Vs
(P399 to P409) Is
Acceleration&
Deceleration IM
3Ø
Ramp #2
Command via
Digital Input P169
(DI)
Is
Is
P169
Output
Current
Limiting
NOTE!
52
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CHAPTER 6 - DETAILED PARAMETER DESCRIPTION
6.2.3 Commands The inverter has the following commands: PWM pulse
enabling/disabling, definition of the direction of rotation and
JOG.
As the frequency reference, also the inverter commands can
de defined in several ways.
The mais command sources are:
6.2.4 Local/Remote User can define two different conditions relating to the
Operation Modes frequency reference source and the inverter commands: these
are the local and the remote operation modes.
Figure 6.3 shows the local and remote operation modes in a
block diagram.
With the factory setting in local mode the inverter can be
controlled by using the keypad, (HMI) while in remote mode
all controls are via terminals (XC1) - inverter reference and
command definition.
53
0 Keypad - HMI
Frequency 1 AI1
Reference 2 EP F*
P221 3 to 5 Reserved REFERENCE
6 Multispeed
REMOTE
0 Keypad - HMI
Frequency 1 AI1
Reference 2 EP
3 to 5 Reserved
P222 6 Multispeed
Controls
0 Keypad - HMI
P230
1 Terminals XC1
(run/stop) (DIs)
6.3 PARAMETER In order to simplify the explanation, the parameters have been
LISTING grouped by characteristics and functions:
54
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CHAPTER 6 - DETAILED PARAMETER DESCRIPTION
Range
[Factory Setting]
Parameter Description / Notes
P000 0 to 999 Releases the access to change the parameter values.
Access [0] The password is 5.
Parameter 1 The use of the password is always active.
55
Range
[Factory Setting]
Parameter Description / Notes
P100 0.1 to 999s This set of parameters defines the time to accelerate
Acceleration [ 5.0s ] linearly from zero up to the rated frequency and to
Time 0.1s (<100); decelerate linearly from the rated frequency down to zero.
1s (>99.9) The rated frequency is defined by parameter P145 .
P101 0.1 to 999s When factory setting is used, inverter always follows the
Deceleration [ 10.0s ] time defined in P100 and P101.
Time 0.1s (<100); If Ramp #2 should be used, where the acceleration and
1s (>99.9) deceleration times follow the values programmed at
P102 0.1 to 999s P102 and P103, use a digital input. See parameters P263
Acceleration [ 5.0s ] to P265.
Time 0.1s (<100); Depending on the load inertia, too short acceleration ti-
2a Ramp 1s (>99.9) mes can disable the inverter due to overcurrent (E00).
P103 0.1 to 999s Depending on the load inertia, too short deceleration ti-
Deceleration [ 10.0s ] mes can disable the inverter due to overvoltage (E01).
Time 0.1s (<100); For more details, refer to P151.
2a Ramp 1s (>99.9)
Output Frequency
(Motor Speed)
Linear
50% ramp S
100% ramp S
t (s)
taccel. time tdecel. time
(P100/102) (P101/
103)
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CHAPTER 6 - DETAILED PARAMETER DESCRIPTION
Range
[Factory Setting]
Parameter Description / Notes
P120 0 to 2 Defines if the inverter should save or not the last used
Digital Reference [ 1 - active] digital reference. This backup function is only applicable
Backup - to the keypad reference (P12).
P121 P133 to P134 Defines the keypad reference value that can be set by
Frequency [ 3.0Hz ] using the keys and when the parameters P002
Reference by 0.1Hz (<100Hz); or P005 are being displayed on the HMI Display.
1Hz (>99.9Hz) The keys and are enabled if P221=0 (in local
key and
mode) or P222=0 (in remote mode).The value of P121
is maintained at the last set value, even when inverter is
disabled or turned OFF, provided P120=1 or 2 (backup
active).
P122 P133 to P134 Defines the frequency reference (speed) for the JOG
JOG Reference [ 5.0Hz ] function.
0.1Hz (<100Hz); The JOG function can be activated by using the digital
1Hz (>99.9Hz) inputs
The inverter must be disabled by ramp (stopped motor)
to operate in the JOG function. Thus if the control source
is via terminal, there must be at least one digital input
programmed as start/stop enabling (otherwise E24 will
be displayed), which must be OFF to enable the JOG
function via digital input. (See P263 to P266).
The direction of rotation is defined by the parameter P231.
57
Range
[Factory Setting]
Parameter Description/Notes
P124 (1) P133 to P134 Multispeed is used when the selection of up to 8 pre-
Multispeed Ref. 1 [ 3.0Hz ] programmed speeds are required.
0.1Hz (<100Hz); It allows the control of the output speed related to the
1Hz (>99.9Hz) values programmed by the parameters P124 to P131,
P125 (1) P133 to P134 according to the logical combination of the digital inputs
Multispeed Ref. 2 [ 10.0Hz ] programmed to multispeed.
0.1Hz (<100Hz); Activation of the multispeed function:
1Hz (>99.9Hz) - to ensure that the reference source is given by the
multispeed function, i.e., setting P221=6 for local
P126 (1) P133 to P134 mode or P222=6 for remote mode;
Multispeed Ref. 3 [ 20.0Hz ] - to program one or more digital inputs to multispeed,
0.1Hz (<100Hz);
according to table below:
1Hz (>99.9Hz)
P127 (1) P133 to P134
Multispeed Ref. 4 [ 30.0Hz ] DI enable Programming
0.1Hz (<100Hz); DI1 or DI2 P263 = 7/8 or P264 = 7/8
DI3 P265 = 7/8
1Hz (>99.9Hz)
DI4 P266 = 7/8
P128 (1) P133 to P134
Multispeed Ref. 5 [ 40.0Hz ]
0.1Hz (<100Hz); The frequency reference is defined by the status of the
1Hz (>99.9Hz) digital inputs programmed to multispeed as shown in
table below:
P129 (1) P133 to P134
Multispeed Ref. 6 [ 50.0Hz ] 8 speeds
0.1Hz (<100Hz); 4 speeds
1Hz (>99.9Hz) 2 speeds
DI1 or DI2 DI3 DI4 Freq. Reference
(1)
P130 P133 to P134 Open Open Open P124
Multispeed Ref. 7 [ 60.0Hz ] Open Open 0V P125
0.1Hz (<100Hz); Open 0V Open P126
1Hz (>99.9Hz) Open 0V 0V P127
0V Open Open P128
P131 (1) P133 to P134 0V Open 0V P129
Multispeed Ref. 8 [ 66.0Hz ] 0V 0V Open P130
0.1Hz (<100Hz); 0V 0V 0V P131
1Hz (>99.9Hz)
The multispeed function has some advantages for the
stabibilty of the fixed preprogrammed references and the
immunity against electrical noises (digital references and
insulated digital inputs).
(1) This parameter can be changed only with disabled inverter (stopped motor).
58
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CHAPTER 6 - DETAILED PARAMETER DESCRIPTION
Range
[Factory Setting]
Parameter Description / Notes
Output P131
Frequency P130
P129
P128
Acceleration
P127 Ramp
P126
P125
P124
Time
0V
DI2 open
0V
DI3 open
0V
DI4 open
P133 (1) 0.0 to P134 Defines the maximum and minimum output frequency
Minimum [ 3.0Hz ] (motor) when inverter is enabled.
Frequency 0.1Hz (<100Hz); It is valid for any type of speed reference.
(Fmin) 1Hz (>99.9Hz) The parameter P133 defines a dead zone when analog
inputs are used - see parameters P234 to P236.
P134 (1) P133 to 300 P134 and the gain and offset of the analog input(s) (P234,
Maximum [ 66.0Hz ] P236) define the scale and the range of the speed
Frequency 0.1Hz (<100Hz); variation via analog input. For more details see
(Fmax) 1Hz (>99.9Hz) parameters P234 to P240.
P136 0.0 to 100% Compensates the voltage drop due to the motor stator
Manual Torque [ 20.0 ] resistance.It acts at low speeds by increasing the inver-
Boost 0.1% ter output voltage, in order to maintain a constant torque
(IxR during the V/F operation.
Compensation) The best setting is to program the lowest value for P136
that still permits the motor start satisfactorily. If the value
is higher than required, an inverter overcurrent (E00 or
E05) may occur due to high motor currents at low speeds.
The setting P136=100% corresponds to the maximum
increment of the output voltage (30% of P142).
59
Range
[Factory Setting]
Parameter Description / Notes
Output Voltage
(% of the line voltage)
P142
0,3xP136xP142
Output
frequency
0 P145
(a) P202=0
Output Voltage
(% of the line voltage)
P142
P136
Output
frequency
0 P145
(b) P202=1
Figure 6.6 - V/F curve and details of the manual torque boost
(IxR compensation)
P137 0.00 to 100% The automatic torque boost compensates for the voltage
Automatic Torque [ 0.00 ] drop in the stator resistance as a function of the active
Boost - motor current.
(Automatic IxR The criteria for setting P137 are the same as for the
Compensation) parameter P136.
Setting P137=100% corresponds to the maximum
increment of the output voltage (30% of P142).
(1)
This parameter can be changed only with disabled inverter (stopped motor).
60
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CHAPTER 6 - DETAILED PARAMETER DESCRIPTION
Range
[Factory Setting]
Parameter Description / Notes
P007
Motor
Speed IxR
voltage
Reference (F*) P136
IxR
Active Output
Automatic
Current (Ia)
P137
Filter
Output Voltage
Maximum
(P142)
0,3xP137xP142
Compensation
Zone Output
Frequency
0
4Hz Field Weakening
(P145)
P138 0.0 to 10.0% The parameter P138 is used in the motor slip
Slip [ 0.0 ] compensation function.
Compensation 0.1% This function compensates the drop of the motor speed
due to load, which is a inherent characteristic relating to
the operation principle of the induction motor.
This speed drop is compensated by increasing the output
frequency (applied to the motor) as a function of the
increase of the active motor current, as shown in the block
diagram and in the V/F curve below.
Ramp Input
Frequency (Fe)
Frequency
Reference (F*)
Slip
Active Output F
Compensation
Current (Ia)
Filter P138
61
Range
[Factory Setting]
Parameter Description / Notes
Output Voltage
(function of
the motor
load)
Output
frequency
Figure 6.10 - V/F curve with slip compensation
P142(1) 0 to 100% Define the V/F curve used in V/Fcontrol (P202=0 or 1).
Maximum Output [ 100% ] These parameters allow changing the standard V/F cur-
Voltage 0,1% ve defined at P202 - programmable V/F curve.
P142 sets the maximum output voltage. This value is set
P145(1) P133 to P134 as a percent of the inverter supply voltage.
Field Weakening [ 60.0Hz ]
Frequency 0.01Hz (<100Hz)
(Rated Frequency) 1Hz (>99.9Hz) NOTE!
For inverter models 110-127V; the output voltage
applied to the motor is doubled the power supply
voltage on the inverter input.
Range
[Factory Setting]
Parameter Description / Notes
Ouput Voltage
P142
0 Output
0.1Hz P145 Frequency
P151 360 to 460V The DC link voltage regulation (ramp holding) avoids in-
DC Link Volage (line 110-127V) verter disable due to overvoltage trips (E01) during
Regulation Level [ 430V ] deceleration of loads with high inertia or short
1V deceleration times.
It acts in order to increase the deceleration time
325 to 410V (according to load - inertia), thus avoiding the E01
(line 200-240V) activation.
[ 380V ]
1V DC Link
Voltage
E01 - Overvoltage
Hardware limit
P151
Rated Ud
CI Voltage
Ud (P004)
Time
Output
Frequency
(Motor
Speed )
Time
Range
[Factory Setting]
Parameter Description / Notes
The motor will not stop if the line is permanently with
overvoltage (Ud>P151). In this case, reduce the line
voltage, or increase the value of P151.
If even with these settings the motor does not decelerate
within the required time, you will have the alternative to
increase P136;
P156 0.3xPInom to 1.3xPInom This function is used to protect the motor against overload
Motor Overload [ 1,2xP295 ] (Ixt function - E05).
Current 0.1A The motor overload current is the current level above which
the inverter will consider the motor operating under
overload. The higher the difference between the motor
current and the overload current, the sooner the Ixt function
- E05 - will act.
Motor Current (P003)
Overload Current
3,0
2,0
1,5
1,0
Time (s)
15 30 60 90
Figure 6.13 - Ixt function – Overload detection
Time
Speed
Acceleration
ramp
Deceleration ramp (P101/P103)
(P100/ Time
during during during
P102)
acceleration continuous deceleration
duty
Figure 6.14 – Curves showing the operation of the current limitation
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CHAPTER 6 - DETAILED PARAMETER DESCRIPTION
Range
[Factory Setting]
Parameter Description / Notes
P202(1) 0 to 1 Defines the inverter control mode.
Type of Control [ 0 - V/F linear ]
P202 Type of Control
-
0 Linear V/F Control (scalar)
1 Quadratic V/F Control (scalar)
Output Voltage
P136=0
P142
Output
0
P145 Frequency
(a) V/F linear
(1)
This parameter can be changed only with disabled inverter (stopped motor).
65
Range
[Factory Setting]
Parameter Description / Notes
Output Voltage
P136=0
P142
Output
0
P145 Frequency
(b) Quandratic V/F
Figure 6.15 - V/F Control MODES (scalar)
P204(1) 0 to 999 Programs all parameters to the standard factory default,
Loads [0] when P204=5.
Factory - The parameters P142 (max. output voltage), P145 (field
Setting weakening frequency), P156 (motor overload current),
P169 (maximum output current) are not changed when
the factory default parameters are loaded through
P204=5.
P206 0 to 255s In the event of a fault trip, except for E14, E24 and E41,
Auto-Reset [0] the inverter can start an automatic reset after the time
Time 1s given by P206 is elapsed.
If P206 ≥ 2 Auto-Reset does not occur.
If after Auto-Reset the same fault is repeated three ti-
mes consecutively, the Auto-Reset function will be
disabled. A fault is considered consecutive if it happens
again within 30 seconds after the Auto-Reset. Thus if a
fault occurrs four times consecutively, this fault remains
indicated permanently (and inverter disabled).
P208 0.0 to 100 It allows that the read-only parameter P002 indicates the
Reference Scale [ 1.0 ] motor speed in any value, for instance, rpm.
Factor The indication of P002 is equal to the output frequency
0.01 (<10.0) value (P005) multiplied by the value of P208, i.e., P002
0.1 (>9.99) = P208 x P005.
Always when the valuue of the multiplication of P208 x
P005 is higher than 999, the displayed value remains at
999.
P219(1) 0.0 to 15.0Hz Defines the point where there is automatic gradual
Switching [ 15.0Hz ] reduction of the switching frequency.
Frequency 0.1Hz This improves considerably the measurement of the
Reduction output current at low frequencies, and consequently
Point improves the inverter performance.
In application where it is not possible to operate the in-
verter at low frequencies, ex. 2.5kHz (for instance, due to
acoustic noise), set P219=0.00.
(1)
This parameter can be changed only with disabled inverter (stopped motor).
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CHAPTER 6 - DETAILED PARAMETER DESCRIPTION
Range
[Factory Setting]
Parameter Description / Notes
P221(1) 0 to 6 Defines the frequency reference selection in the Local and
Local Reference [ 0 - keys ] Remote mode.
Selection - P221/P222 Reference Source
P222(1) 0 to 6 0
Keys and of the HMIs (P121)
Remore Reference [ 1 - AI1 ] 1 Analog input AI1' (P234, P235 and P236)
Selection - 2 Electronic potentiometer (EP)
3 to 5 Rerserved
6 Multispeed (P124 to P131)
AI1’ is the value of the analog input AI1 when gain and
offset have been applied.
For factory default setting, the local reference is via
and keys of the keypad and the remote
reference is via analog input AI1.
The reference value set by the and keys is
contained in parameter P121.
For more details about the Electronic Potentiometer (EP)
operation, refer to Figure 6.19.
When option 6 (multispeed) is selected, set P263-P264
and/or P265 and/or P266 to 7/8.
For more details, refer to items 6.2.2 and 6.2.4.
P229(1) 0 to 1 Define the control sources for the inverter enabling /
Local Command [ 0 - Keys ] disabling FWD/REV and JOG.
Selection -
P229/P230 Control source
P230 (1)
0 to 1 0 HMI Keypad
1 Terminals (XC1)
Remote [ 1 - Terminals ]
Command -
The direction of rotation is the only operation control that
Selection depends on other parameter for operation - P231.
For more details, refer to Items 6.2.2, 6.2.3 and 6.2.4.
(1)
This parameter can be changed only with disabled inverter (stopped motor).
67
Range
[Factory Setting]
Parameter Description / Notes
P234 0.0 to 999 The analog input AI1 defines the inverter frequency
Analog Input AI1 [ 100 ] reference as shown in the curve below.
Gain 0.1% Frequency Reference
P134
P133
0 AI1
0 .................. 100%
0 ..................... 10V (P235=0)
0 .................. 20mA (P235=0)
4mA .............. 20mA (P235=1)
0 (0 to 10)V AI1'=
AI1 OFFSET
10
+
100 ( . GAIN (
0 (0 to 20)mA AI1'=
AI1 OFFSET
20
+
100 ( . GAIN (
1 (4 to 20)mA AI1'=
16
+ (
AI1-4 OFFSET
100
. GAIN (
P234
AI1 AI1'
GAIN
P235
OFFSET
(P236)
Range
[Factory Setting]
Parameter Description / Notes
Following situation as example:AI1 is the voltage input
(0-10V - P235=0), AI1=5V, P234=1.00 and P236=-70%.
Thus
AI1' = [
5 (-70) .
+
10 100 [
1 = -0.2 = -20%
P248 0 to 200ms It configures the time constant of the analog inputs filter
Analog Inputs [ 200ms ] between 0 (without filtering) and 200ms.
Filter Time 1ms Thus the analog input will have a response time equal to
Constant three time constants. For instance, if the time constant is
200ms, and a step is applied to the analog input, the
response will be stabilized after 600ms.
P264(1) 0 to 21
Digital Input DI2 [ 5 - FWD/REV ]
Function -
P265(1) 0 to 21
Digital Input DI3 [ 6 - Local/Remote ]
(1)
This parameter can be changed only with disabled inverter (stopped motor).
69
Range
[Factory Setting]
Parameter Description / Notes
P266(1) 0 to 21 DI Parameter DI1 (P263), DI2 (P264),
Function DI3 (P265), DI4 (P266)
Digital Input DI4 [ 4 - Not used (HMI)
Not used 0
Function- or Start/Stop
Not used (HMI) or 1
(Terminals) ] General Enable (Terminals)
- General Enable 2
JOG 3
Start/Stop 4
FWD/REV 5
Local/Remote 6
Multispeed 7
Multispeed with ramp #2 8
Forward run 9
reverse Run 10
FWD with ramp #2 11
Reverse with ramp #2 12
Start 13
Stop 14
Activates ramp #2 15
Increase EP 16
Decrease EP 17
Accelerated EP with ramp #2 18
Decelerates EP with ramp #2 19
No external fault 20
Error reset 21
(1)
This parameter can be changed only with disabled inverter (stopped motor).
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CHAPTER 6 - DETAILED PARAMETER DESCRIPTION
Range
[Factory Setting]
Parameter Description / Notes
Output
frequency Output frequency
(Motor (Motor speed) Time
Time
speed) 0V 0V
DI open DI open
Time Time
c) 3-WIRE START/STOP
0V
DI1 - Start
open Time
0V Time
DI2 - Stop
open
Time
Output
Frequency
(Motor) Time
Figure 6.19 a) to c) - Details about the function of the digital inputs
71
0V
0V
Output CW
frequency
(Motor speed)
CCW Time
Minimum
Frequency
(P133)
Output
frequency
(Motor Time
speed)
0V 0V
DI3 -
Increase PE open
Time
Reset
0V
DI4 -
Decrease PE open
Time
DI - Start/Stop
open
Time
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CHAPTER 6 - DETAILED PARAMETER DESCRIPTION
h) JOG
Start/Stop
open
Time
0V
DI - JOG
open
Time
0V
General
Enable open
Time
i) NO EXTERNAL FAULT
motor runs
freely
Output frequency
(Motor speed)
Time
0V
j) RESET
Fault
Inverter
status Ready (*)
Time
0V
DI - Reset open
Time
0V
Reset
73
Range
[Factory Setting]
Parameter Description / Notes
P277 (1)
0 to 7 Table below shows the possible options.
Relay Output RL1 [ 7 - No fault ] Output/Parameter P277
Function Function (RL1)
Fs > Fx 0
Fe > Fx 1
Fs = Fe 2
Is > Ix 3
Not used 4 and 6
Run (inverter enabled) 5
No fault 7
Fs > Fx Fe > Fx
Fs Fx (P288)
Fx (P288) Time
Time
ON ON
Fs = Fe Is > Ix
Fe
Is
Fs
Ix (P290)
Time Time
ON ON
Run No Fault
Motor Running
Stopped motor or Ready/Run State
running by inertia Fault State (Exy)
Time ON Time
ON
Relay
Relay OFF OFF
Figure 6.20 - Details about the operation of the relay output fucntions
(1)
This parameter can be changed only with disabled inverter (stopped motor).
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CHAPTER 6 - DETAILED PARAMETER DESCRIPTION
Range
[Factory Setting]
Parameter Unit Description / Notes
When the definition in the function name is true, the digi-
tal output will be activated, i.e., the relay coil is energized.
When the option 'Not used' has been programmed, the
relay output(s) will be disabled, i.e., the coil is not
energized.
Definitions of the used symbols in the functions:
Fs = P005 - output frequency (motor)
Fe = Reference frequency (ramp input frequency)
Fx = P288 - Fx frequency
Is = P003 - output current (motor)
Ix = P290 - Ix current
P288 0.0 to 300Hz Used in the relay output functions Fs>Fx, Fe>Fx e Is>Ix
Frequency Fx [ 3.0Hz ] (see P277).
0.1Hz (<100Hz);
1Hz (>99.9Hz)
P290 0 to 1.5xP295
Current Ix [ 1.0xP295 ]
0.1A
P295 1.6 to 7.3 P295
Inverter Rated
Inverter Rated [ According to Current (Inom)
current Inverter Rated 1.6 1.6A
2.6 2.6A
(Inom) Current ]
4.0 4.0A
-
7.3 7.3A
P297(1) 2.5 to 15.0 Defines the switching frequency of the IGBTs in the inveter.
Switching [ 5 kHz ] The switching frequency is a comprimise between the
Frequency 0.1 kHz motor acoustic noise level and the inverters IGBTs losses.
Higher switching frequencies cause lower motor acoustic
noise level, but increase the IGBTs losses, increasing the
drive components temperature and thus reducing their
useful life.
The predominant frequency on the motor is twice the
switching frequency setat P297.
Thus, P297=5kHz results in an audible motor noise
corresponding to 10kHz. This is due to the used PWM
technique .
The reduction of the switching frequency also contributes
to the reduction of instability and ressonance that may
occur in certain application conditions, as well as reduces
the emission of electromagnetic energy by the inveter.
The reduction of the switching frequencies also reduces
the leakage currents to ground.
Use currents according to table below:
(1)
This parameter can be changed only with disabled inverter (stopped motor).
75
Range
[Factory Setting]
Parameter Unit Description / Notes
P300 0.0 to 15.0s The DC braking feature provides a motor fast stop via
DC Braking [ 0.0 ] DC current injection.
Time 0.1s The applied DC braking current, that is proportional to
the braking torque, is set at P302.
P301 0.0 to 15.0Hz The figures below show the DC branking operation at
DC Braking [ 1.0Hz ] the two possible conditions: ramp disabling and general
Start Frequency 0.1Hz disabling.
DC Current
INJECTION
P302 0.0 to 100%
Braking Torque [ 50.0% ] Outpuit P300
P301
0.1% frequency
(Motor Time
speed) DEAD
TIME
0V
DI - Start/Stop
open
IDC Current
INJECTION
Outpuit P300
frequency
(Motor Time
speed)
DEAD
TIME
0V
DI- General
Enable open
Range
[Factory Setting]
Parameter Unit Description / Notes
77
The table below defines each fault code, explains how to reset
the fault and shows the possible causes for each fault code.
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CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING
Note:
(1) In case of E04 Fault due to inverter overtemperature,
allow the inverter to cool down before trying to reset it.
79
7.2 TROUBLESHOOTING
POINT TO BE
PROBLEM CORRECTIVE ACTION
CHECKED
Motor does not run Incorrect wiring 1.Check the power and the control connections. For example,
the digital inputs DIx programmed for Start/Stop or General Enable
or No External Fault must be connected to GND (pin 5 of the
control connector XC1).
Analog reference 1.Check if the external signal is properly connected.
(if used) 2.Check the status of the speed potentiometer (if used).
Incorrect Programming 1.Check if the parameters are properly programmed for the
application.
Fault 1.Check if the inverter has not been disabled due to detected fault
condition (refer to Table above).
Motor Stall 1.Reduce the motor load.
2.Increase P169 or P136/P137.
Motor speed Loose connections 1.Disable the inverter, switch OFF the power supply and tighten all
oscillates connections.
Defective speed 1.Replace the defective speed potentiometer.
potentiometer
Motor nameplate 1.Check if the used motor meets the application requirements.
data
Display OFF Power supply 1.The power supply must be within the following ranges:
200-240V models: - Min: 170V
- Max: 264V
110-127V models: - Min: 93V
- Max: 140V
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CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING
NOTE!
When contacting WEG for services, please have the following
data on hand:
Inverter model;
Serial number, manufacturing date and hardware revision,
as indicated on the inverter nameplate (refer to section 2.4);
Software version (refer to section 2.2);
Information about the application and inverter programming.
ATTENTION!
Electronic boards have components sensitive to electrostatic
discharges.
Never touch the components or connectors directly. If this is
unavoidable, first touch the metallic frame or use a suitable
ground strap.
81
ATTENTION!
If the inverter is stored for long periods, we recommend to
power it up once a year during 1 hour. For all models apply
single-phase supply, 50 or 60 Hz compatible with the inverter
supply, without connecting motor at output. After this
energization, wait 24 hours before operatinf it.
7.4.1 Cleaning Instructions When required to clean the inverter, flow the instructions below:
a) Cooling System:
b) Electronic Boards:
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CHAPTER 8
8.1 RFI FILTER The installation of frequency inverters requires some care in
order to prevent electromagnetic interferences (EMI).
This electromagnetic interference may disturb the operation
of the inverter itself or other devices, such as electronic
sensors, PLCs, transducers, radio equipment, etc. installed
in the proximity.
To avoid these troubles, follow the installation instructions
contained in this Manual.
In this case, avoid the installation of electromagnetic noise
generating circuits, such as power cables, motors, etc. near
to signal or control cables.
Care should also be taken with the radiated interference, by
shielding the cables and the circuits that tend to emit
electromagnetic waves and can cause interference.
The electromagnetic interference can also be transmitted
through power supply line. This type of interference is
minimized in the most cases by capacitive filters which are
already installed inside the CFW-10.
However, when inverters are installed in residential areas, the
installation of additional filter may be required.
These filters may be installed internally (on some types) or
externally.
As defined in standards, the Class B filter has more attenuation
capacity than the Class A filter , thus being more suitable for
residential areas.
The inverters with internal Class A filters have the same external
dimensions as the inverters without filter.
The external Class B filters must be installed between the power
supply line and the inverter input, as shown in Figure 8.1 below.
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CHAPTER 8 - OPTIONS AND ACCESSORIES
Driving Panel
CFW-10
Conduit or
Filter Shielded Cable Motor
Power
Supply
PE PE
Ground Motor
Ground
(frame)
Figure 8.21 - Connection of the external RFI filter
8.2 LINE REACTOR Due to the input circuit characteristic, common to the most
inverters available on the market, consisting of a diode rectifier
and a capacitor bank, the input current (drained from the power
supply line) of inverters is a non sinusoidal waveform and
contains harmonics of the fundamental frequency (frequency
of the power supply: 60Hz or 50Hz).
These harmonic currents circulate through the power supply
line and cause harmonic voltage drops which distort the power
supply voltage of the inverter and other loads connected to
this line. These harmonic currents and voltage distortions may
increase the electrical losses in the installation, overheating
the components (cables, transformers, capacitor banks,
motors, etc.), as well as lowering the power factor.
The harmonic input currents depend on the impedance values
that are present in the rectifier input/output circuit.
The installation of a line reactor reduces the harmonic content
of the input current, providing the following advantages:
increasing the input power factor;
reduction of the RMS input current;
reduction of the power supply voltage distortion;
increasing the life of the DC link capacitors.
8.2.1 Application Criteria In a general manner, the CFW-10 series inverters can be
connected directly to the power supply line without line
reactors. But in this case, ensure the following:
To ensure the inverter expected life, a minimum line
impedance that introduces a voltage drop as shown in table
8.1, as a function of the motor load, is recommended. If the
line impedance (transformers + wirings) is lower than these
values, it is recommended to use line reactor(s).
When it is necessary to add a line reactor to the system, it
is recommended to size it considering a 2% to 4% voltage
drop (for nominal output current). This pratice is results in a
compromise between motor voltage drop, power factor
improvement and harmonic current distortion reduction.
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CHAPTER 8 - OPTIONS AND ACCESSORIES
Ve
L = 1592 . Δ V . [μH]
(f . Ie, nom)
where:
Δ V - desired line voltage drop, in percentage (%);
Ve - phase voltage at inverter input (line voltage), given in
Volts (V);
Is,nom - output inverter rated current (refer to Chapter 9);
f - line frequency.
Note: These values ensure a life of 20,000 hour for the DC link capacitors,
i.e., they can be operated during 5 years with operation of 12 hours per
day.
L/L1 N/L2 U V W PE PE W V U
PE
Q1
L/L1
N/L2
LINE SHIELD
85
Note: The value for the rated apparent power can be obtained in section 9.1 of this
manual.
Table 8.2 - Alternative criteria for use of line reactor -
Maximum values of the transformer power
8.3 LOAD REACTOR The use of a three-phase load reactor, with an approximate
2% voltage drop, adds an inductance at the inverter output to
the motor. This decreases the dV/dt (voltage rising rate) of
the pulses generated at the inverter output. This practice
reduces the voltage spikes on the motor windings and the
leakage currents that may be generated when long cables
between inverter and motor (as a function of the "transmission
line" effect) are used.
WEG Motor with voltages up to 460V, no use of load reactor
is required, since the insulation of the motor wires support
the operation bi the CFW-10. If the cables between inverter
and motor are longer than 100m (300ft), the cable capacitance
to ground increases. In this case it is also recommended to
use a load reactor.
L/L1 N/L2 U V W PE PE W V U
PE
Q1
L/L1
N/L2
LINE LOAD SHIELD
REACTOR
8.4 RHEOSTATIC BRAKING The rheostatic braking is used when short deceleration times
are required or when high inertia loads are driven.
For the correct braking resistor sizing the following application
data shall be considered: deceleration time, load inertia,
braking duty cycle, etc.
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CHAPTER 8 - OPTIONS AND ACCESSORIES
In any case, the RMS current capacity and the maximum peak
current shall be respected.
The maximum peak current defines the minimum resistance
value (ohms) of the braking resistor. Refer to table 8.3.
The DC Link voltage level at which the rheostatic braking is
activated is the following:
8.4.1 Sizing The braking torque that can be achieved through the
application of frequency inverters, without using the rheostatic
braking module, varies from 10% to 35% of the motor rated
torque.
During the deceleration, the kinetic energy of the load is
regenerated to the DC Link (intermediary circuitry). This
regenerated energy charges the capacitors at the intermediary
circuitry increasing the voltage level at the DC Link. In case
this additional energy is not dissipated, an overvoltage error
(E01) may occur disabling the inverter.
In order to have higher braking torques the rheostatic braking
is applied. When using the rheostatic braking, the additional
regenerated energy is dissipated in an external resistor. The
braking resistor power is a function of the deceleration time,
the load inertia and the resistive torque.
Use WIRE or RIBBON resistors in ceramic case with
appropriated insulation voltage to withstand a high
instantaneous power (respecting to the rated power).
VMáx Maximum Pmax Maximum Prms
Recommended Recommended
CFW-10 (Maximum Bracking (Resistor RMS (Resistor
Resistor Wiring
Model Resistor Current Peak Bracking Maximum
Voltage) Power) Current Power)
1,6A/200-240V
2,6A/200-240V Braking not available
4,0A/200-240V
7,3A/200-240V 410 V 11 A 4,3 kW 10 A 3,9 kW 39 Ω 2,5 mm2 / 14 AWG
1,6A/110-127V
Braking not available
2,6A/110-127V
4,0A/110-127V 460V 12A 5,4 kW 5 A 2,2 kW 39 Ω 2,5 mm2 / 14 AWG
NOTE!
Data presented in table 8.3 were calculated for the maximum
power admissible for the frequency converter. For smaller
braking power, another resistor can be used according to the
application.
87
8.4.2 Installation Connect the braking resistor between the +UD and BR
power terminals (Refer to Section 3.2.1);
Make this connection with a twisted pair. Run this cable
separately from any signal or control wire. Size the cable
cross section according to the application, considering the
maximum and RMS current;
If the braking resistor is installed inside the inverter panel,
the additional heat dissipated by the resistor shall be
considered when defining the panel ventilation.
DANGER!
The internal braking circuitry of the inverter as well as the
braking resistor may be damaged if they are not properly sized
and/or if the input power supply exceeds the maximum
admissible value. In this case, the only guaranteed method to
avoid burning the resistor and to eliminate the risk of fire is
the installation of a thermal overload relay in series with the
resistor and/or the installation of a thermostat on the resistor
body, wiring it in a way to disconnect the inverter power supply
in case of overload, as shown below:
Contactor
Input power L/L1 U
supply N/L2 V Motor
W
BR +UD
Thermal
Relay
Control
Voltage
Thermostat Braking
Resistor
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CHAPTER 9
TECHNICAL SPECIFICATIONS
This chapter describes the technical specifications (electrical
and mechanical) of the CFW-10 inverter series.
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CHAPTER 9 - TECHNICAL SPECIFICATIONS
NOTE!
(1) The power rating in VA is determined by the following
equation:
3 . Voltage (V) . Current (A)
P(kVA)=
1000
(4) The indicated motor power ratings are only orientative values
for IV-pole motors and normal duty loads. The precise in-
verter sizing must consider the actual motor nameplate
and application data.
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CHAPTER 9 - TECHNICAL SPECIFICATIONS
91
WARRANTY
WARRANTY TERMS FOR WEG warrants its Frequency Inverters against defects in
CFW-10 FREQUENCY workmanship and materials under the following conditions:
INVERTERS
2.0 The warranty period is for twelve months from the invoice
date of the equipment issued by WEG or its authorized
distributor, proved through equipment invoice, but limited
to twenty four months from the manufacturing date, that is
indicated on the product nameplate.
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WARRANTY
8.0 The present warranty does not cover the normal wear of
the product or equipment, neither damages resulting
from incorrect or negligent operation, incorrect parameter
setting, improper maintenance or storage, operation out
the technical specification, bad installation quality, or
operated in ambient with corrosives gases or with harmful
electrochemical, electrical, mechanical or atmospheric
influences.
9.0 This warranty does not cover parts or components that are
considered consumer goods, such as rubber or plastic
parts, incandescent bulbs, fuses, etc.
93