SERVICE-MANUAL

List of Contents

TL 65 (SKL824) TL 80 (SKL 834) 1 General

TL 100 (SKL844) TL 120 (SKL 854) 2 Technical Data
TL 160 (SKL 160) SKL 200 (SKL873) 3 Diesel Engine
TL 260 (SKL 260) TL 70 (SKS 634) 4 Hydraulic System
5 Setting Instructions
6 Functioning Description
TW 70 (HML 23) 7 Electrical System
TW 85 (HML 32) 8 Maintenance
TW 110 (HML 42) 9 Operation
10 Options
TC 60 (HR 20) 11 Repair Instructions
TC 125 (HR 42) 12 Service-Bulletins
TC 75 (HR 32)

TC 29 (HR14)
TC 35 (HR 16)
TC 48 (HR 18)

TC 15 (HR 1.5) TC 16 (HR 1.6)

TC 20 (HR 2.0) TC 37 (HR 3.7)
TC 50

01.2007
folder 1 von 2
DIESEL ENGINE
Manufacturer: Mitsubishi
Type: L 3 E - W 262 KL
Performance acc. to DIN 70020 + ECE-R24: kW 13.0 at 2,250 min-1
Construction: 3 cylinders in line
Cooling: water / anti-freeze agent
Capacity: cm³ 952
High idle: min-1 2.450 +35/-10
Low idle: min-1 1.020 +50
Spec. fuel consumption (full load): g/kWh 247
Fuel bleeding: automatic
Tappet clearance - inlet / exhaust: mm 0.25 (cold)
Injection timing: ° 17 before upper dead centre
Torque of cylinder head studs: Nm M 10: 75 - 85
M 8: 20 – 30
Electric fuel pump bar 0,18
l/min 0,37
Injection pressure (valve opening pressure): bar 140
Further data: see engine operating manual

ELECTRICAL SYSTEM
Voltage: V 12
Battery: V/Ah 12 / 74 / 680 (EN)
Generator: V/A 12 / 40
Starter: V/kW 12 / 1.7
Starting aid: 3 glow plugs, glow time controlled
Lighting: working headlight H3

TRANSMISSION
Travel motors: make/type SOM MOR 15
Travel gears: make/type SOM PGR 132 N
Travel speed: tortoise km/h 0 to 2.7
rabbit km/h 0 to 4.5

EXCAVATOR AND TRAVEL HYDRAULICS

Hydraulic pump: make Haldex WP 09 A2
Flow rate: l/min 33,6 + 19,2
Cut off valve: pump integrated
Cut off pressure (high idle): bar 125 –5 (service temperature)
Pilot pressure (high idle): bar 28 (service temperature)
Pressure reducing valve with accu make Hydac
Valve bank: type Rexroth 9 SX 10
Cross servo control stick: type Rexroth 4TH 5
Flow at additional circuit l/min at 100 bar Î approx. 33
at 140 bar Î approx. 30

SLEW DRIVE
Slew motor with gearbox: make SOM RCG-35
Slew pressure (valves at slew motor): bar 155 (high idle and service temperature,
measured at pressure port P1)

Typ/Model/Type Datum/Edition/Date
TC 20 from s/n.: TC00200100 (HR 2.0) 01.2007
Benennung/Description/Dénomination Blatt/Page/Feuille
Technical Data 2.92.01
PRESSURE AND SETTING VALUES

Main pressure relief valve (high idle): max. bar 180

LINE RELIEF PRESSURES

- travel left (valves in the motor): bar 180 / 180

- travel right (valves in the motor): bar 180 / 180
- slewing (valves at the slew motor): bar 155
(high idle and service temperature,
measured at pressure port P1)
- dipperstick: bar 210 / 210
- bucket: bar 210 / 210
- boom lift / lower: bar 230 / 160
- breaker / slew bucket / grab rotation: bar ----
- articulation: bar anti cavitation
- dozer blade: bar ----

CYCLE TIMES
Boom up / down to the ground: s 3.0 / 2.9
Dipperstick extend / retract: s 2.6 / 2.9
Bucket extend / retract: s 2.1 / 2.4
Slew speed (max.) min-1 10

LUBRICANTS
Engine oil: see engine instruction book
Hydraulic oil: see operation manual
Transmission oil: MIL-L-2105 B or API-GL5,
SAE 85 W 90 LS or SAE 90 LS
Multiple-purpose grease: acc. to DIN 51825. Dripping point over
170° C. With lithium.

MAINTENANCE PARTS see operation manual

CAPACITIES ltr.

Fuel: approx. 30.0 diesel

Engine oil, engine and filter: approx. 3.4 + 0.2 HD-oil (change)
Hydraulic oil, tank and system: approx. 35.0 hydraulic oil
Hydraulic oil tank: approx. 25.0 hydraulic oil (change)
Travel gear: approx. 0.3 transmission oil, each
Slew gear: approx. 0.1 transmission oil
Cooling agent: approx. 4.2 water with anticorrosive
and anti-freeze agent

The values stated are approximate.

The level indicator is always decisive.

2.92.01/01.2007
longitudinal section

Typ/Model/Type Datum/Edition/Date
Mitsubishi L 3 E - 61 KL 01.2007
Benennung/Description/Dénomination Blatt/Page/Feuille
Diesel engine 3.500.01
cross section

3.500.01/01.2007
 shut-off solenoid

torque screw

Basic adjustment of the torque screw (power setting of the engine)

Slacken counternut, turn out torque screw by 2 turns

Connect engine rpm gauge, start the engine, fully accelerate, 2,600 min-1
Turn in screw until the engine decreases by 50 min-1
Stop accelerating, engine must stop
Turn out torque screw by 2.8 turns again, so the correct engine power is set.

Cable colours, shut-off solenoid

Connector, wire harness: Connector, solenoid:

brown ground blue
red 50 a pink
blue/black 15/54 white

Typ/Model/Type Datum/Edition/Date
Mitsubishi L 3 E - 61 KL 01.2007
Benennung/Description/Dénomination Blatt/Page/Feuille
Diesel engine, regulation system 3.500.02
Oil circuit

3.500.02/01.2007
Technical Data

Valve clearance cold 0.25 mm inlet & exhaust

Injection nozzle pressure 140 bar (+ 10 / - 0 )

Compression pressure new: 28 bar lower limit 22

Injection timing 15° v.OT* up to 2000 min-1

Injection timing 17° v.OT* more than 2000 till 3600 min-1
Injection timing 19° v.OT* 3600 min-1

*v.OT = before top dead centre

Tightening torques

Crankshaft pulley M 16 100 to 120 Nm

Main bearing cap M 10 50 to 55 Nm
Connecting rod cap M8 32 to 35 Nm
Flywheel bolts M 10 85 to 95 Nm
Nozzle holder M 20 50 to 60 Nm
Glow plug M 10 15 to 20 Nm

General bolts M6 7 Nm
General bolts M8 17 Nm
General bolts M 10 35 Nm
General bolts M 12 64 Nm

cylinder head - tightening order

Cylinder head bolts M 10 75 to 85 Nm

Cylinder head bolts M8 20 to 30 Nm

Typ/Model/Type Datum/Edition/Date
Mitsubishi L 3 E - 61 KL 01.2007
Benennung/Description/Dénomination Blatt/Page/Feuille
Diesel engine 3.500.03
1 union collar 12 sleeve
2 air vent screw 13 upper seat
3 delivery valve holder 14 plunger spring
4 valve spring 15 plunger
5 holder stopper 16 lower seat
6 housing 17 adjusting shim
7 O - ring 18 tappet roller
8 delivery valve 19 pin
9 gasket 20 control rack
10 seat valve 21 stop wire bracket
11 plunger barrel

Typ/Model/Type Datum/Edition/Date
Mitsubishi L 3 E - 61 KL 01.2007
Benennung/Description/Dénomination Blatt/Page/Feuille
Diesel engine, injection pump 3.500.04
 track extension
travel left travel right 155-3 bar grab grab rotation articulation
dipper stick open / close
travel drive at P1 - full throttle boom breaker swing bucket
swing drive
bucket

dozer blade

OPTION
track extension

track extension in / out

180 bar
control valve

0,5 LS
main relief valve 180 bar
21 bar

LS 2

210 210 210 210 230 160

travel left travel right swing bar dipper stick bar bar bucket bar bar boom bar additional circuit articulation dozer blade

3/2 solenoid valve electric

fast / slow electric push
push button
button switch
switch
Joystick left Joystick right

all valves
6-22 bar
6/2 solenoid valve

turn off valve

ball valve

pressure reducing valve

with accumulator

dipper stick boom

swing bucket

return
collector

double gear pump

vent valve Typ Hydraulik Datum
Model Hydraulic bis Fz.-Id.-Nr Edition
return line filter Type TC 20 Hydraulique to s/n TC00200492 Date 01.2008
Tipo Hidráulico Fecha

Benennung Hydraulikschaltplan Blatt

Description Hydraulic diagramm Page
Dénomination Plan hydraulique Feuille 4.92.02
Página
Denominación Plano hidráulico
travel left travel right

130+5 bar bei / at P1

travel drive
Vollgas / high idle
dipper stick grab rotation dozer blade
swing drive grab swing bucket articulation
open / close bucket boom breaker

A T B

control valve 180 bar

0,5 LS
main relief valve 180 bar
21 bar

LS 2

210 210 210 210 230 160

travel left travel right slewing bar dipper stick bar bar bucket bar bar boom bar additional circuit articulation dozer blade

Joystick left Joystick right

all 6-22 bar

turn off valve

ball valve

pressure reducing valve

with accumulator
dipper stick
slewing
boom
bucket

return
collector
double gear pump

vent valve
Typ Hydraulik Datum
Model Hydraulic ab Fz.-Id.-Nr: Edition
return line filter Type TC 20 Hydraulique from s/n: TC00200493 Date 01.2008
Tipo Hidráulico Fecha

Benennung Hydraulikschaltplan Blatt

Description Hydraulic diagramm Page
Dénomination Plan hydraulique Feuille 4.92.10
Página
Denominación Plano hidráulico
 SX 10

Typ Datum
Model Edition
Type SX 10 Date
01.2007
Tipo Fecha

Benennung Notizen Blatt

Description Notes Page
Dénomination Notices Feuille 5.274.00
Denominación Notas Página
Wegeventilelement Directional valve Elément
element de distribution

MA=32Nm MA=32Nm
6 10

MA=5Nm 5
3 B A

MA=5Nm
3
MA=5Nm 8
12 14
MA =3Nm

T T
MA=5Nm
P LS 11
2
7 9
MA=30Nm
MA=3Nm
13 1 4
4 6

B
A

P LS T

3 2 5
Typ Steuerventil Datum
Model Valve bank Edition
Type SX 10 Distributeur Date 01.2007
Tipo Válvula Fecha

Benennung Einstellanweisung Blatt

Description Setting instructions Page
Dénomination Feuille 5.274.01
Instructions de réglage
Denominación Página
Guía de ajuste
Pos.
Item Deutsch English Fran ais
Rep.
No.

Wegeventilelement Directional valve Elément de

element distribution
1 Gehäuse Housing Corps
2 Steuerschieber mit Spool with spring return Tiroir principal avec
Federrückstellung rappel ressort
3 Rückschlagventil Check valve Clapet anti-retour
4 Druckwaage Pressure compensator Balance de pression
5 Sekundärventil Secondary relief valve Clapet secondaire
6 Verschlußschraube Plug Bouchon
7 Deckel für Kolbenrückstellung Cover for spool return Couvercle pour rappel tiroir
8 Platte Plate Plaque
9 Verschlussschraube für Plug for pressure Bouchon pour balance de
Druckwaage compensator pression
10 Verschlussschraube für Plug for secondary relief valve Bouchon pour clapet secondaire
Sekundärventil
11 Steuerschieberzunge Spool tongue Embbout à tenon de
tirior principal
12 Zylinderschraube mit Schlitz Slotted haed screw Vis à tête fendue cylindrique
13 Schraube für Deckel Screw for cover Vis pour couvercle
14 Schraube für Platte Screw for plate Vis pour plaque

Typ Steuerventil Datum

Model Valve bank Edition
Type SX 10 Distributeur Date 01.2007
Tipo Válvula Fecha

Benennung Einstellanweisung Blatt

Description Setting instructions Page
Dénomination Feuille 5.274.02
Instructions de réglage
Denominación Página
Guía de ajuste
 MA=70Nm
13
LS T1

14 M 9
A=3Nm MA=45Nm
6
P2
MA=20Nm8
18
MA=50Nm
MA=20Nm
20
19 14
MA=15Nm
7

17 MA=3Nm MA=3Nm16
7
6

10 M 10
A=32Nm MA=32Nm

11 M MA=32Nm
11
A=32Nm

12 MA=32Nm
12
MA=32Nm

15 MA=30Nm
15
MA=30Nm

5 5
4 4

17 M 16
A=3Nm MA=3Nm
6
7

2
T
P
MA=70Nm
13
T1
LS 8/9
1 21
MA=20Nm
Typ Steuerventil Datum
Model Valve bank Edition
Type SX 10 Distributeur Date 01.2007
Tipo Válvula Fecha

Benennung Einstellanweisung Blatt

Description Setting instructions Page
Dénomination Feuille 5.274.03
Instructions de réglage
Denominación Página
Guía de ajuste
Pos.
Item Deutsch English Fran ais
Rep.
No.

BLOCKSTEUERGERAET VALVE BANK DISTRIBUTEUR

9 SX 10 9 SX 10 9 SX 10
1 Eingangselement Inlet element Elément d’entrée
2 Wegeventilelement Directional valve element Elément de distribution
3 Endelement Final element Elément finale
4 Deckel für hydraulische Cover for hydraulic operation Capuchon pour commande
Betätigung hydraulique
5 Vorsteuranschluss Pilot operated connection Connexion à commande assistée
(hydraulisch) (hydraulic) (hydraulique)
6 Mechanische Betätigung Mechanical operation Commande mécanique
7 Deckel für Federrückstellung Cover for spring spool return Couvercle pour ressort tiroir
8 LS - Volumenstromregelventil LS - flow regulator valve Régulateur de débit LS
9 LS - Druckbegrenzungsventil Load sensing pressure valve Limiteur de pression LS
10 Verschlussschraube für Plug from secondary Bouchon pour clapet secondaire
Sekundärventil relief valve
11 Verschlussschraube für Plug for anti-cavitation Bouchon pour clapet
Nachsaugventil check valve realimentation
12 Verschlussschraube Plug Bouchon
13 Spülventil Drain valve Valve de purge
14 Zuganker Tie rods Tirants
15 Schieberwegbegrenzung Spool stroke limitation Limitation de course du tiroir
16 Schraube für Deckel Screw for cover Vis pour couvercle
17 Schraube für Platte Screw for plate Vis pour plaque
18 Verschlussschraube Plug Bouchon
19 Druckwaage Pressure compensator Balance de pression
Verschlussschraube für Plug for pressure Bouchon pour balance de
20 Druckwaage compensator pression
21 Verschlussschraube Plug Bouchon

Typ Steuerventil Datum

Model Valve bank Edition
Type SX 10 Distributeur Date 01.2007
Tipo Válvula Fecha

Benennung Einstellanweisung Blatt

Description Setting instructions Page
Dénomination Feuille 5.274.04
Instructions de réglage
Denominación Página
Guía de ajuste
 05 04 A 14 08 12 13 25 28 27 10 H I 02 15 22 C 23 D

G
18

17

B E 06 03 07 24 11 09 26 29 16 01 21 20 19 F

Typ Arbeitshydraulik ab Fz.-Id.-Nr. Datum

Model Edition
Type TC 20 Working hydraulic
Hydraulique équipement
from s/n
à partir du n/s TC00200100 Date 01.2007
Tipo Hidráulico de trabajo desde el no. Fecha

Benennung Ventileinbauübersicht Blatt

Description Location of hydraulic components Page
Dénomination Composants hydrauliques position de montage Feuille
6.92.01
Denominación Posiciones de las válvulas hidráulicas Página
Pos.
Item
Rep. DEUTSCH ENGLISH FRANÇAIS
No.
A Unterwagen Under carriage Châssis inférieur
01 Fahrantrieb (links) Travel drive (left) Translation (gauche)
02 Fahrantrieb (rechts) Travel drive (right) Translation (droite)
Hydraulikzylinder - Hydraulic cylinder – Vérin hydraulique –
03
Spurweitenverstellung track adjustment réglage voie variable
Hydraulic cylinder - dozer
04 Hydraulikzylinder - Räumschild Vérin hydraulique - lame
blade
05 Leitungsbruchsicherung Hose rupture valve Clapet de sécurité
B Räumschild Dozer blade Lame
C Oberwagen Upper carriage Tourelle
06 Hydraulikzylinder - Knicken Hydraulic cylinder - articulation Vérin hydraulique - déport latéral
07 Drehdurchführung Rotary transfer Joint tournant
3/2 Wegeventil Y5 Solenoid valve Y5 Electrovanne Y5
08
(Schwenkbremse) (swing brake) (frein d’orientation)
09 Rücklaufsammler Return line collector Collecteur de retour
10 Blocksteuergerät – SX10 Valve bank – SX10 Distributeur – SX10
Absperrschieber Turn off spool Tiroir de coupure
11 (Durchlaufschaltung (flow circulation excavator (passage circulation hydraulique
Baggerhydraulik) hydraulics) de la pelle)
12 Schwenkantrieb Swing drive Entraînement d’orientation
6/2 Wegeventil Y3 Solenoid valve Y3 Electrovanne Y3
13
(Räumschild / Ausleger) (dozer blade / boom) (lame / flèche)
Soupape réduction de pression
Druckminderventil Y2 Pressure reducing valve Y2
14 Y2 avec accumulateur
mit Hydrospeicher Pp with hydraulic accumulator Pp
hydraulique Pp
15 Krafftstoffpumpe Fuel pump Pompe à carburant
16 Kraftstoffvorfilter Fuel filter Filtre à carburant
D Heckgewicht Counterweight Contre-poids
E Pedalkonsole Pedal console Console pédale
F Hydrauliköltank Hydraulic oil tank Réservoir hydraulique
17 Rücklauffilter (Hydrauliköl) Return filter (hydraulic oil) Filtre de retour (huile hydraulique)
Druckschalter (Hydraulikölfilter Pressure switch Interrupteur pression (entretien
18
Verschmutzungsanzeige) (hydraulic oil filter clogging) filtre à huile hydraulique)
19 Belüftungsfilter Vent filter Filtre d’aération
G Dieselmotor Diesel engine Moteur diesel
20 Doppelzahnradpumpe Double gear pump Pompe tandem à engrenages
Pressure relief cartridge
21 Druckabschaltpatrone (125bar) Cartouche de coupure(125bar)
(125bar)
22 Motorölkühler Engine oil cooler Refroidisseur d’huile moteur
23 Hydraulikölkühler Hydraulic oil cooler Refroidisseur d’huile hydraulique
H Sitzkonsole Seat console Console de siège
Distributeur à commande
Vorsteuergerät – links Pilot operated valve – left
24 assistée – gauche
(Koordinatenhebel – links) (joy stick – left)
(manipulateur – gauche)
Distributeur à commande
Vorsteuergerät – rechts Pilot-operated valve – right
25 assistée – droite
(Koordinatenhebel – rechts) (joy stick – right)
(manipulateur – droite)
Robinet, levier de sortie
Kugelhahn, Aufstiegsschranke Ball valve, cut off lever
26 (neutralisation hydraulique
(Sperren Arbeitshydraulik) (stop working hydraulic)
d’équipement)

Typ ab Fz. Id. Nr. Datum

Model from s/n Edition
Type TC20 (HR2.0) à partir du n/s TC00200100 Date 01.2007
Tipo desde el no. Fecha
Benennung Ventileinbauübersicht LEGENDE Blatt
Description Location of hydraulic components LEGEND Page
Dénomination Composants hydrauliques position de montage LEGENDE Feuille 6.92.02
Denominación Página
Posiciones de las válvulas hidràulicas LAYENDA
Pos.
Item
Rep. DEUTSCH ENGLISH FRANÇAIS
No.

OPTION OPTION OPTION

27 Drehschieber Revolving spool Sélecteur
(Umschaltung ISO/SAE) (change over ISO/SAE) (ISO/SAE inversion)
OPTION OPTION
OPTION
Kugelhahn - umschalten Ball valve - shift
28 Sélecteur
(Räumschild / (dozer blade /
(lame / réglage écartement)
Spurweitenverstellung) track adjustment)
I Kraftstofftank Fuel tank Réservoir à carburant
29 Tauchrohrgeber Fuel gauge transmitter Jauge réservoir à carburant

Typ ab Fz. Id. Nr. Datum

Model from s/n Edition
Type TC 20 (HR2.0) à partir du n/s TC00200100 Date 01.2007
Tipo desde el no. Fecha
Benennung Ventileinbauübersicht LEGENDE Blatt
Description Location of hydraulic components LEGEND Page
Dénomination Composants hydrauliques position de montage LEGENDE Feuille 6.92.03
Denominación Página
Posiciones de las válvulas hidràulicas LAYENDA
 Indicator Unit
TC15, TC16, TC20, TC29, TC35, TC37, TC48, TC50
(HR 1.5, 1.6, 2.0,14, 16, 3.7, 18)

H3 H1

H2 H4
h

H6 H5

1. Mechanic

• Instrument with 80mm port diameter

• Fuel gauge, hour meter, 6 indicator lights,

2. Indicator lights

• H1 Charge control red switched to negative

• H2 pre-heating control yellow switched to positive
• H3 Engine oil pressure red switched to negative buzzer
• H4 Air filter clog control yellow switched to negative buzzer
• H5 Hydraulic filter control yellow switched to negative buzzer delayed
• H6 Coolant temperaturered switched to negative buzzer

Typ/Model/Type Datum/Edition/Date
Mini - excavator 01.2007
Benennung/Description/Dénomination Blatt/Page/Feuille
Indicator unit - mini excavators 6.950.01
3. Check- control

• Indicator lights up for a period of 2 seconds

• Hour meter - all indicator light segments in line are active
• All 6 indicator lights are active
• Buzzer is active

4. Pictograms

air filter control hydraulic oil filter coolant

clog control temperature

engine oil fuel gauge pre-heating charge

pressure control control

5. Buzzer

• Soldered at strip conductor and riveted

• Volume 92 dB/m intermittent
• Diode wiring on the circuit board
• Input signals to activate the buzzer are the input signals from “H3”, “H4”,”H5” und “H6”
• Activation of buzzer when engine is turned on (charge control off), 1 second time-delay,
time delay at active input “H5” there is a time delay of 5 minutes; then 3 minutes
intermittent buzzer; follow that there is a 5 minute interval.
• Buzzer connected at power supply “+Ub” for more volume.

6.950.01/01.2007
6. Fuel gauge

• Type with “SMH” step motor

• Luminous indicator - glass clear red, white designed
• Code capable of 6 different fuel gauges
• Code entered by using a 4 DIP- Switch
• Indicator needle operates smoothly
• Dial face and needle lit via 6 LED’s (yellow or red) when power supply “off”,
the needle is in the left-most position

Fuel gauge indicator: fuel sender parts.no.

TC 15, 16, 20, 29,35 empty : 60,5 Ohm full : 2,0 Ohm ....5.755.628.629.… 0 0 0 0
TC 48 empty : 62,0 Ohm full : 2,5 Ohm ....5.755.628.630.... 0 0 1 0
TC 37, 50 empty : 77,7 Ohm full : 1,1 Ohm ....5.755.628.631.... 0 1 0 0
DIP-switch 1 2 3 4

7. Hour meter

• Display in LED – 7 segments per digit design

• Green light digit display
• Display with 6 digits
• 5 segments per digit after decimal point
• One line display for total operating hours
• Hours are counted on the meter when certain conditions are satisfied (terminal 15)
“on” and charge control “off”.
• Accuracy tolerance of +/- 0.1% completes area.

8. Main connector

• 12 terminal connector
• Resting on the PC-board, soldered
• Including securing latch and reverse battery protection

Typ/Model/Type Datum/Edition/Date
Mini - excavator 01.2007
Benennung/Description/Dénomination Blatt/Page/Feuille
Indicator unit - mini excavators 6.950.02
 terminal layout
of the plug
60 70 80 90 100 110 120
on the back
10 20 30 40 50 of the dial

9. Electric specification

• Power supply (Ub): 8V to 16V

• Reserve battery protection for the power supply connections

6.950.02/01.2007
 Fuse box-assignment diagram

Position Ampere Assignment

FA 30A Main input fuse
FB 60A Fuse for pre-heater system
F1 5A Instrument (terminal 15)
F2 10A Generator, Fuel pump
F3 15A Working floodlight, front
F4 15A Working floodlight, rear/boom (option)
F5 10A Travel fast/slow, travel motion alarm
F6 10A Swing brake, dozer
F7 15A Heater fan
F8 15A Windshield wiper, windshield washer
F9 10A Radio (option), horn
F10 10A Driver seat, 2. add. circuit (option)
F11 5A Instrument, immobilizer (terminal 30)
F12 10A Interior light, rotating beacon, radio (option)
F13 15A Socket
F14 15A Option refulling pump

K1 Main relais (terminal 15) K2 Swing brake

K3 Dozer (option) K4 2. add. circuit (option)
K10 Glow-time controller

Cable and plug colours

bg beige dgr dark grey hbr light brown rt red

bl blue ge yellow hgr light grey sw black
br brown gn green hr light red vie violet
dbl dark blue gr grey nt nature ws white
dbr dark brown hbl light blue or orange

Typ/Model/Type Datum/Edition/Date

TC 20 (HR 2.0) ab Fz.-Id.Nr. TC00200100 01.2007

Benennung/Description/Dénomination Blatt/Page/Feuille

Fuse box – assignment diagramm 7.92.10

 POWER SUPPLY START-UP SYSTEM FUEL PUMP PRE-HEAT SYSTEM ENGINE SUPERVISION

F2
fuel pump F1 F11
S2 fuse fuse
fuse
pre-heat
starter switch

K1
relay

D+
pre-heat

H1
main

combination
fuse

fuse

instrument
central
FB
FA

ground point
X2

X2

X2
dashboard
X31
XM1

XM1

XM1

XM1

XM2

XM1

XM1
XM2
X3

X3

X3

X3

Xm2
Xm1 Xm2 Xm1 Xm2 Xm2

D+
XMOT

XMOT

XMOT

XMOT

XMOT

K10 XMOT XMOT XMOT

glow duration unit

R1 R2 R3 S43 S40
G2 switch switch
G1 M1 Y1 M2 S41 S42
generator coolant engine oil
battery starter engine shut-off fuel pump glow plugs B1 switch switch
temperature pressure air filter hydraulic
fuel tank
sensor oil filter

XMOT

S1
Battery disconnect
switch

central ground central ground Typ Elektrisches System ab Fz.-Id.-Nr. Datum

Model Electrical system from s/n Edition
battery connector unit
Type TC 20 Circuit électrique à partir du n/s TC 00200100 Date 01.2007
Sistema elèctrico desde el no. Fecha
Tipo
Benennung Stromlaufplan Blatt
Description Wiring diagramm Page
Dénomination Feuille 7.92.11
Circuit électrique Página
Denominación Esquemas de los circuitos
 HORN RADIO INTERIOR ROTATING
WORKING FLOODLIGHTS HEATER FAN WASH / WIPE SYSTEM JOYSTICK; RIGHT INSTALLATION LIGHT BEACON SOCKET

fuse F3 F4 fuse fuse F7 fuse F8 fuse F9 fuse F12 fuse F13

S10 S11 S3
switch switch switch S15
working working heater switch
floodlight floodlight fan S6 rotating
front rear wash / wipe beacon
switch
XM2

XM2
XK1

XK1

XK1

XK1

XB1

XB1

XK1

XB1

XK1

XK1

XB1

XB1

XK1

XK1

XK1

XK1
X31 X31
XK2

XK2

XK2

XK2

XK2

XK2

XK2

XK2

XK2

XK2

XK2

XK2
B1
loud-
S22 speaker

horn button
B2
loud-
speaker

E3 E4 X1
E5 E6 E7 E8 E9 M3 M5 M4
radio interior socket
heater fan washer wiper motor H2
pump horn A1 light

X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31

working floodlight working floodlight working floodlight central ground Typ Elektrisches System ab Fz.-Id.-Nr. Datum
front boom rear driver’s cab Model Electrical system from s/n Edition
Type TC 20 Circuit électrique à partir du n/s TC 00200100 Date 01.2007
Sistema elèctrico desde el no. Fecha
Tipo
Benennung Stromlaufplan Blatt
Description Wiring diagramm Page
Dénomination Feuille 7.92.12
Circuit électrique Página
Denominación Esquemas de los circuitos
 ONLY HR2.0
SWING BRAKE DOZER BLADE OPTION 2nd CIRCUIT
TRAVEL OPTION JOY-STICK JOY-STICK OPTION JOY-STICK OPTION
low / high speed TRAVEL MOTION ALARM BUTTON SWITCH LEFT BUTTON SWITCH RIGHT ELECTRIC. SEAT BUTTON SWITCH RIGHT REFUELING PUMP

fuse F10
fuse F5 fuse F6 fuse F14

S5 S30
switch switch
high speed stop travel
motion alarm

K2 K3
relay relay
swing dozer
breake blade

XM2
XM3

XM2
XM2

XM3

XB1

XM2
XM2
XM3

XM2

XM2
XB1
XM3

XB1

XM2
XB1

XB1
XB1

XB1
XB1

option electric. connetor 15

option electric. seat

option kl. 30
S20 S23 S24

button switch button switch

pressure switches travel swing brake dozer blade button switch
2nd circuit

S45 S46 S47 S48

Y2 H1 Y5 Y3 Y6 Y7
M6
travel solenoid solenoid solenoid solenoid refueling pump
solenoid forward forward reverse reverse motion alarm swing brake dozer blade additional additional
fast left right left right circuit circuit

X31 X31 X31 X31 X31 X31 X31

Typ Elektrisches System ab Fz.-Id.-Nr. Datum

Model Electrical system from s/n Edition
Type TC 20 Circuit électrique à partir du n/s TC 00200100 Date 01.2007
Sistema elèctrico desde el no. Fecha
Tipo
Benennung Stromlaufplan Blatt
Description Wiring diagramm Page
Dénomination Feuille 7.92.13
Circuit électrique Página
Denominación Esquemas de los circuitos
TC20 from serial no. TC00200100

Desired value Actual value Adjusted Remarks

Engine, transmission,
steering, working
Engine, high idle
running speed min-1 2,450 +35/-10
Engine, low idle
running speed min-1 1,020 +50
Δp (between P und LS) bar 15 high idle
±1
Pilot pressure bar 28 high idle
Main pressure relief
valve (SX10) bar 180 +5 high idle
Shut-off valve bar 125 -5
Swing right / left Valves at the
-5
at test point P1 bar 155 swing motor

Line relief pressures, out In out in out in

hydraulic cylinders
Boom bar 160 230
Dipper stick bar 210 210
Bucket bar 210 210
Articulation bar --- --- anti-cavitations
Dozer blade bar --- ---
Rock breaker, swing bucket,
grab rotation bar --- ---

Shock valves at
Travel right bar --- --- the travel motor
Shock valves at
Travel left bar --- --- the travel motor

Typ/Model/Type Datum/Edition/Date
TC 20 (HR 2.0) from serial no. TC00200100 01.2007
Benennung/Description/Dénomination Blatt/Page/Feuille
Test certificate 8.92.02
 16 5 6 7

2
15
2
9
12

1 8
10

4/4
h.
3
13

R
11
HR1.5-01-08

Fig. 8 Operator controls

1 Operation – excavator installation
2 OFF switch – excavator hydraulics / exit barrier
3 Uppercarriage locking pin
4 Operation – articulation
5 Crawler unit, left
6 Crawler unit, right
7 Additional control circuit – rock breaker, etc. (option)
8 Operation – dozer blade up / down (in connection with joystick Pos. 10)
9 Manual throttle
10 Operation – excavator installation
11 Fuse and relay box
12 Change-over "ISO" to "SAE" control (option)
13 Vandalism guard
14 -
15 Horn
16 Storage space for control rod of quick-attach system

Typ/Model/Type Datum/Edition/Date
TC 20 (HR 2.0) from serial no. TC00200100 01.2007
Benennung/Description/Dénomination Blatt/Page/Feuille
Operation 9.92.02
 23 18 21 22 33 34 26

R
4
4/

90°
0

h.

HR1.5-01-09

20 19 25 24 29 32

Fig. 9 Operator controls

18 Battery charge indicator (red)
19 Preheating monitor (yellow)
20 Engine oil pressure indicator (red)
21 Air filter clogging indicator (yellow)
22 Hydraulic oil filter clogging indicator (yellow)
23 Fuel gauge
24 Operating-hour meter
25 Coolant temperature (red)
26 Power socket
27 -
28 -
29 Working floodlight(s)
30 -
31 -
32 Rotating beacon (option)
33 Glow plug and starter switch (ignition lock)
34 Travel motion alarm ON/OFF (option)

9.92.02/01.2007
Sealing of the joystick (oil leakage below the bellow)

− Let escape the excess pressure of the hydraulic oil tank (open the ventilation filter)
− Connect a vacuum pump instead of the ventilation filter, create vacuum
− Turn up the bellow 4 at the pilot-operated valve
− Unscrew the handle 3 together with the cardan joint 7 and the remaining parts
− Pull the leaking tappet set 8 out of the housing
− Check the seat surface in the housing 6 for scratches, damage, etc
− Press in the new tappet set 8
− Remaining assembly analogous (lever must nearly be free from play, if need be, readjust pressure
disk 5.

Typ/Model/Type Datum/Edition/Date
TC 35 (HR 16) pilot-operated valve TH 6 01.2007
Benennung/Description/Dénomination Blatt/Page/Feuille
Repair instructions 11.230.01
 Driver’s cab with cemented window panes

If need be, the repair kit part no. MCS008042A is available.

It also contains the repair instructions.

Typ/Model/Type Datum/Edition/Date
TC 15 – 50 (HR) 01.2007
Benennung/Description/Dénomination Blatt/Page/Feuille
Glue kit - cab window panes 11.300.01
 “BETASEAL“ window pane glue kit part no. MCS008042A

1. Remove the broken glass pane by

means of the cutting wire enclosed. 6. Tear off the rear steel cap of the glue
cartridge and remove the enclosed
2. Trim the remaining PUR material back “Silicagel“ bag.
to a thickness of 1 - 2 mm by using a
well-sharpened knife. 7. Evenly apply the glue “BETASEAL“ or
“BETAMATE“ on the glue surfaces of
3. Clean / activate the cut surfaces with the cabin by means of the enclosed
“BETAWIPE 4001“ (blue cap) and let nozzle.
dry for 2 - 3 minutes.
8. Position the pane immediately with an
4. Apply “BETAWIPE VP 04604“ (yellow appropriate glass transport handle and
cap) on the glue surfaces of the glass press into place with an appropriate
pane by means of a (clean) cloth and webbing.
rub dry.

5. Shake “BETAPRIME 5100“ (green cap)

well before use for approx. 1 minute. Drying times and safety regulations:
Then rapidly apply “BETAPRIME 5100“ Please respect the instructions of the
on the glue surface of the pane by glue manufacturer.
means of the applicator and let dry for
15 minutes.

11.300.01/01.2007