8 Nelson Rules Linchpin of Control Charts 1704036152
8 Nelson Rules Linchpin of Control Charts 1704036152
8 - Nelson rules
Dhaval J Brahmbhatt 1
History
• Nelson rules are a method in process control of
determining whether some measured variable is out
of control (unpredictable versus consistent).
Dhaval J Brahmbhatt 3
Rule 1
One point is more than 3 standard deviations from the mean.
Problem Indicated:
One sample is grossly out of control.
Dhaval J Brahmbhatt 4
Rule 2
Nine (or more) points in a row are on the same side of the mean.
Problem Indicated:
Some prolonged bias exists.
Dhaval J Brahmbhatt 5
Rule 3
Six (or more) points in a row are continually increasing (or decreasing).
Problem Indicated:
A trend exists.
Dhaval J Brahmbhatt 6
Rule 4
Fourteen (or more) points in a row alternate in direction, increasing then decreasing.
Problem Indicated:
This much oscillation is beyond noise.
This is directional and the position of the
mean and size of the standard deviation
do not affect this rule
Dhaval J Brahmbhatt 7
Rule 5
Two (or three) out of three points in a row are more than 2 standard deviations from
the mean in the same direction.
Problem Indicated:
There is a medium tendency for samples
to be mediumly out of control.
The side of the mean for the third point is
unspecified
Dhaval J Brahmbhatt 8
Rule 6
Four (or five) out of five points in a row are more than 1 standard deviation from the
mean in the same direction.
Problem Indicated:
There is a strong tendency for samples to
be slightly out of control.
The side of the mean for the fifth point is
unspecified.
Dhaval J Brahmbhatt 9
Rule 7
Fifteen points in a row are all within 1 standard deviation of the mean on either side of
the mean.
Problem Indicated:
With 1 standard deviation, greater
variation would be expected.
Dhaval J Brahmbhatt 10
Rule 8
Eight points in a row exist, but none within 1 standard deviation of the mean, and the
points are in both directions from the mean.
Problem Indicated:
Jumping from above to below whilst
missing the first standard deviation band
is rarely random.
Dhaval J Brahmbhatt 11