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    Installation Instructions: HARLEY-DAVIDSON 17-22 TOURING/18-22 Softail Vo2 Insight Air Intake PART# 41077, 41097, 71077

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    Miguel Duarte
    The document provides installation instructions for a Harley-Davidson air intake kit. It lists the parts included in the kit and guides the user to remove the original air intake system and install the new kit. It also provides tips on tools needed and proper tightening of fasteners.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Installation Instructions: HARLEY-DAVIDSON 17-22 TOURING/18-22 Softail Vo2 Insight Air Intake PART# 41077, 41097, 71077

    Uploaded by

    Miguel Duarte
    11 views4 pages
    The document provides installation instructions for a Harley-Davidson air intake kit. It lists the parts included in the kit and guides the user to remove the original air intake system and install the new kit. It also provides tips on tools needed and proper tightening of fasteners.

    Original Title

    41097

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    The document provides installation instructions for a Harley-Davidson air intake kit. It lists the parts included in the kit and guides the user to remove the original air intake system and install the new kit. It also provides tips on tools needed and proper tightening of fasteners.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    11 views4 pages

    Installation Instructions: HARLEY-DAVIDSON 17-22 TOURING/18-22 Softail Vo2 Insight Air Intake PART# 41077, 41097, 71077

    Uploaded by

    Miguel Duarte
    The document provides installation instructions for a Harley-Davidson air intake kit. It lists the parts included in the kit and guides the user to remove the original air intake system and install the new kit. It also provides tips on tools needed and proper tightening of fasteners.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    INSTALLATION INSTRUCTIONS:

    HARLEY-DAVIDSON 17-22 TOURING/18-22


    SOFTAIL VO2 INSIGHT AIR INTAKE
    PART# 41077, 41097, 71077

    Congratulations, you have purchased the finest air intake available for your motorcycle. Your Vance & Hines air intake is de-
    signed and crafted for performance, quality and style. Please follow the instructions below, check air intake kit for missing or
    damaged parts and if you need any assistance please contact our technical support line (562) 921-7461.

    Exempt from emissions tampering regulations under CARB EO# D-632-7 for 2017-2022 Harley-Davidson Touring and 2018-2022
    Softail models

    11

    5 10

    ITEM NO. DESCRIPTION QTY


    1 12 PT BOLTS 4
    2 AIR FILTER COVER 1
    3 AIR FILTER STANDOFF 4
    4 AIR FILTER 1
    5 SCREW 1/4-20 X 1/2 HEX 3
    6 VO2 VENTURI BACKING PLATE M8 1
    7 SERRATED NUT BLACK 4
    8 GASKET THROTTLE BODY 2017 1
    9 REAR CYLINDER BLEED HOSE 1
    10 FRONT CYLINDER BLEED HOSE 1
    11 BREATHER BOLTS 2

    Page 1 of 4 D1200IN
    TOOLS REQUIRED

    1/4” or 3/8” Drive Ratchet


    T27 Torx Wrench 7/16” Hex Socket
    3/8” Allen 5/16” 12 Point Socket

    Combination Wrench Inch-Pound Torque


    7/16” Wrench

    Loctite 243 (blue)

    Page 2 of 4 D1200IN
    OEM SYSTEM REMOVAL

    1. Begin by removing the OE air filter cover. On some models the cap screw may be covered by a vanity
    cover. Carefully pull this cover off carefully as it is held on by Velcro.

    2. This will expose the filter element, which is then removed by taking out the three Torx head cap screws.

    3. Remove the breather hoses from the cylinder head breather bolts by gently pulling on them.

    4. Now remove the backing plate and gasket from the throttle body by unbolting the cylinder head
    breather bolts. NOTE: Be sure that the gasket surface is clean and dry and that no gasket material
    remains stuck to it.

    NOTE: If you own a 2021-Later “S” model Touring or 17-Later CVO or 18-Later “S” model Softail, please
    note that seperate purchase of the induction module bracket from Harley Davidson, P/N 16400049 is
    necessary and must be purchase prior to installation of this air intake system.

    V&H AIR INTAKE INSTALLATION

    1. For a clear understanding of this installation, it is best to refer to the exploded view diagram while
    reading these instructions.

    2. When installing or servicing the air cleaner, apply Loctite 243 (blue) to threads of all fasteners.

    3. Install the two cylinder head breather bolts (11). NOTE: Tighten the cylinder head breather bolts to 120-
    144 in-lbs (13.6-16.3 Nm).

    4. Install the rear and front breather hoses (9) & (10) through the top two holes in the venturi backing
    plate (6), aligned as shown.

    5. Using the three 1/4”-20 x 1/2” hex head screws (5) install the gasket (8) onto the throttle body. Only
    thread in the hex head screws halfway

    6. Sandwich the air filter cover (2), the air filter (4) and the venturi backing plate (6) using the 12 point
    head cap screws (1), standoffs (3) and serrated nuts (7). NOTE: Make sure the bigger end of the air
    filter standoffs (3) are closest to the bike.

    7. Take the assembly and slide the backing plate over the three hex head screws (5) on the throttle
    body. Rotate clockwise to lock the assembly in place. Ensure the Vance & Hines logo is level and
    tighten the hex head screws. NOTE: Torque the screws to 55-60 in-lb (6.2-6.8 Nm).

    8. After 100 miles check to be sure that all bolts are still tight. Periodically ensure that these screws remain
    tight.

    Page 3 of 4 D1200IN
    Emissions Notice:
    In California, in order to meet Air Resources Board emissions requirements, certain aftermarket part applications
    have been identified as replacements, and others have received ARB Executive Orders. All other emissions related
    aftermarket parts are for competition use only. A list of replacement parts and EO parts, and corresponding
    fitment is provided at vanceandhines.com/california.

    Warranty:
    All Vance & Hines products are warranted against defects in material and workmanship for a period of 90 days.
    This warranty does not cover discoloration or rust. This warranty shall be limited to the repair or replacement of the
    product, which may be proven defective under normal use. Vance & Hines will not warranty any system that has
    been abused, misused, improperly installed or modified.

    Dealers or distributors are not authorized to make dispositions binding upon Vance & Hines. Vance & Hines will
    not be responsible for any labor charges incurred in removing or replacing any system under warranty. A return
    authorization number and a copy of the original purchase invoice must accompany all returns. Parts returned
    without a return authorization may be refused.

    13861 ROSECRANS AVENUE / SANTA FE SPRINGS, CA 90670


    SALES: (562) 921-5388
    TECHNICAL: (562) 926-5291
    FAX: (562) 802-0110
    Page 4 of 4 D748IN RevA

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