2sf10es Q-2
2sf10es Q-2
2sf10es Q-2
8
10
11
15
255
249
Gas Only 31
255
20 32 33
25
33
134
136
138
157 26
135 27 53
164 137
167 152 139
185 168 37
159
65 38
166
69
400 70
100
188 106 64
110
255
Discharge Inlet 49
48
197
90
125
Bypass
SF PLUNGER
PUMP MODELS
February 2024
PART
ITEM NUMBER MATL DESCRIPTION MODEL USED QTY
285 80228 STL Screw (M8 1.25 x 80) (Not Shown) All Models 2
300 34053 NBR Kit, Seal (Includes: 106, 125, 139, 152, 159) Standard All Models 1
33953 HT Kit, Seal High-Temperature (Includes: 106, 125, 134, 139, 152, 159) .3000 (See Tech Bulletin 073) All Models 1
33453 FPM Kit, Seal (Includes: 106, 125, 139, 152, 159) .0110 All Models 1
u 30536 EPDM* Kit, Seal (Includes: 106, 125, 139, 152, 159) .0220 All Models 1
310 34052 NBR Kit, Discharge Valve (Includes: 152, 159, 164, 166, 167, 168) Standard, .3000 All Models 1
311 34668 NBR Kit, Inlet Valve (Includes: 134–139, 152, 159) Standard All Models 1
400 7500S BB Unloader, Regulating All Models 1
— 6107 — Oil, Bottle (21 oz) Fill to Specified Crankcase Capacity Prior to Start-Up) All Models 1
Bold print part numbers are unique to a particular pump model. Italics are optional items.
R Components comply with RoHS Directive. *Review individual parts in each kit for material code identification
u Silicone Oil /Grease Required. For additional technical information see www.catpumps.com/literature/tech-bulletins.
NOTE: Discard Key which may come standard with most motors and engines and use only the key included in this kit.
MATERIAL CODES (Not Part of Part Number): AL=Aluminum BB=Brass CC=Ceramic CM=Chrome-Moly D=Acetal EPDM=Ethylene Propylene Diene Monomer
FPM=Fluorocarbon HT=Hi-Temp (EPDM Alternative) NBR=Medium Nitrile (Buna-N) NY=Nylon PC=Poly Carbonate PVDF=Polyvinylidene Fluoride RTP=Reinforced Composite
S=304SS SCP=304SS/Chrome Plated SNG=Special Blend (Buna) ST4=Special PTFE 4 STL=Steel STCP=Steel/Chrome Plated
STZP=Steel/Zinc Plated SZZ=304SS/Zamak TNM=Special High Strength
Center raised pilot guide on the Adapter Plate assures proper alignment of pump and engine. Before mounting pump onto engine inspect engine for
recessed seal and bearing guide to permit adapter to completely seat into recess and four bosses to be flush with engine face.
EXPLODED VIEW
7500S UNLOADER SPECIFICATIONS
SPECIFICATIONS U.S. Metric
Flow Range 0.5–6.0 gpm 1.89–23 lpm 401
402
Pressure Range 100–2000 psi 6.9–138 bar
Inlet Port, Rear 3/8" NPT(M) 3/8" NPT(M)
403
Discharge Port, Front 3/8" NPT(M) 3/8" NPT(M)
Bypass Port, Bottom 3/8" NPT(F) 3/8" NPT(F)
408
Weight 14.4 oz 0.41 kg
Dimensions 3.0 x 1.0 x 4.25" 76.2 x 25.4 x 108 mm 410
412
PARTS LIST
414
ITEM P/N MATL DESCRIPTION QTY 415
401 32088 NY Handle, Black 1
402 540081 BB Cap, Hex Adjusting 1 425
403 31047 BB Nut, Lock 1 428
408 32094 STZP R Spring, Pressure 1 429
430
410 107672 BB Retainer, Spring 1
412 45694 S Stem, Piston (M5) 1 440
Inlet
414 — PTFE Backup Ring, Piston Stem 1 471
443
415 — NBR O-Ring, Piston Stem–70D 1
444
425 107673 BB Retainer, Piston 1 446
435 460
428 — NBR O-Ring, Piston Retainer–70D 1
429 — NBR O-Ring, Body 1 436
430 — PTFE Backup Ring, Body 1 437
435 45696 BB Valve and Ball Assembly (M5) 1 Discharge
442
436 107680 S Seat 1
437 — NBR O-Ring, Seat–70D 1
455
440 — BB Body 1
442 — NBR O-Ring, Bypass Fitting–70D 1 Bypass
443 541060 BB Valve, Check with NBR O-Ring 1
549468 SS Valve, Check with FPM O-Ring 1
831515 SS Valve, Check with EPDM O-Ring 1
444 45924 S Spring, Check valve 1
446 — NBR O-Ring, Discharge Fitting–70D 1
455 45695 BB Fitting, Bypass ( 3/8" NPT[F]) 1
460 107681 BB Fitting, Discharge ( 3/8" NPT[M]) 1
465 7090 BB Bypass Hose (15" x 3/8") (Not Shown) 1
466 7090.40 BB Bypass Hose with Thermo Valve (Not Shown) 1
468 32097 NBR Kit, O-Ring (Includes: 414, 415, 428, 429, 430, 1
437, 442, 446) Standard, .3000
31627 FPM Kit, O-Ring (Includes: 414, 415, 428, 429, 430, 1
437, 442, 446) .0110
u 31959 EPDM Kit, O-Ring (Includes: 414, 415, 428, 429, 430, 1
437, 442, 446) .0220
471 32176 NBR Kit, Check Valve (Includes: 443, 444, 446) 1
Italics are optional items. R Components comply with RoHS Directive.
u Silicone Oil /Grease Required. MATERIAL CODES (Not Part of Part Number):
BB=Brass EPDM=Ethylene Propylene Diene Monomer FPM=Fluorocarbon
NBR=Medium Nitrile (Buna-N) NY=Nylon PTFE=Pure Polytetrafluoroethylene
S=304SS SS=316SS STZP=Steel/Zinc Plated
Refer to 7500S Data Sheet for repair procedures and additional technical
information.
Note: By removing the check valve and spring, this unloader can function as a
regulator.
OPTIONAL CHEMICAL INJECTORS EXPLODED VIEW
7192, 7193, 7194 ADJUSTABLE, DOWNSTREAM
SPECIFICATIONS U.S. Metric
471
Flow Range 7192 2–4 gpm 7.6–15 lpm
7193 3–5 gpm 11.4–19 lpm
7194 3–6 gpm 11.4–23 lpm 472
Orifice Size 7192 1.8 mm 1.8 mm
7193 2.1 mm 2.1 mm 473
7194 2.3 mm 2.3 mm 474 481
Maximum Pressure 4050 psi 279 bar
Maximum Temperature 195° F 90° C 475
Inlet Port M18 x 1.0 M18 x 1.0
476
Discharge Port 3/8" NPT(M) 3/8" NPT(M) 477
Hose Barb 1/4" 1/4" 478
479
Weight 5.7 oz 0.16 kg 480
482
Dimensions 2.0 x 1.0 x 3.0" 50.8 x 25.4 x 76.2 mm
Inlet
Discharge
For electric motor warranty consideration, contact motor manufacturer’s local Authorized Service Center.
MOTOR DIMENSIONS
Dimension D
6.09 (154.7)
5.45 (138.4)
Dimension A
3.53
Dimension B (89.7)
Dimension C
Model 8054
Shown
3.38 (85.9)
3⁄8" 18 NPT(F)
DISCHARGE/INLET
4.99 (126.7)
BYPASS 1⁄4" 18 NPT(F)
RETURN BYPASS
RETURN
SERVICE
The unloader should be serviced on the same schedule as the seals
in the pump. Refer to SF Plunger Pump Service Manual for start-up,
servicing of seals and valves, torque requirements, diagnosis and
maintenance chart.
CAT PUMPS 1681 94th Lane N.E., Minneapolis, MN 55449-4324 P: (763) 780-5440 F: (763) 780-2958 E: techsupport@catpumps.com www.catpumps.com
©2004–2024 Cat Pumps Corporation. All Rights Reserved. PN 993131 Rev Q 23285 2/24