Manualnglês
Manualnglês
Manualnglês
Course Agenda
Introduction to Krones HS Contiroll
Safety
Overview of parts
Touch screen
Changing over
Cutting labels
Cleaning
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Safety
Safety Labels
When operating the Krones HS Contiroll Labeler it is important to follow the safety
guidelines.
Make sure to follow all the warning and labeled guidelines for solvents and chemicals.
Pay attention to the following warning labels on the machine.
Burn Hazard
Safety Devices
Human Machine interface
Emergency Stop
Describe a situation in which you might have to use the emergency safety stops.
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Machine Doors
Safety Switch on
Main Door.
Safety Switch on
the Cutting Guard
Door.
Notes
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Notes
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Notes
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Machine Mode
Type Selection
Notes
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Lamp Test
Ver. 6.20 - MMA, Functions,
Aux. Functions, Lamp Test
Handling Parts
Pay attention to the marks and refer to the Krones handling parts overview
Explore the labeler on the plant floor, walk through the various mechanical settings and preform
a lamp test. Describe the results of the lamp test, and list any questions from the walk through
below.
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Rotary cutter
Check the compressed air pressure of the cutter clamping bars once per shift (when
applicable.
Notes
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Safety
a. Make sure all the guard doors are closed and there is no one in the danger zone
b. Make sure the emergency stop switch is activated.
Label Position
During Production
Pay attention to any warnings on the touch screen .
To navigate to the alarms go to Krones – Messages – Active Alarms
If there are several alarms you might have to call up the list or refer to the help menu
(top right of the touch screen)
Gluing Unit
Do not refill the glue too much at once, or otherwise the temperature will drop.
Ver. 6.22 - Krones, Functions,
Containers
Check the conveyors for container s which
General, haveTest
Lamp been fallen over.
Make sure the containers enter the machine smoothly.
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Quality of Labeling
Regularly check the quality of labeling. Pay special attention to:
Machine Assemblies
1. Infeed
splicing unit
vacuum-grip cylinder
4. Gluing unit
7. Screen
Back-up switches at the infeed (E1, E2, E3) and discharge (A1, A2, A3) of the machine detect
the flow of containers. They regulate the machine speed and stop the infeed worm if necessary.
There is also a so-called speed control system where a central computer controls the speed of
the complete line.
The "infeed monitoring" sensor checks the container flow at the infeed of the machine. It
monitors whether the containers enter the machine in an upright position or whether they
have fallen over.
Notes
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Notes
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Labeling
Quality of the label
Regularly check the quality of labeling. To do so, remove containers from the discharge
conveyor. Make sure to pay attention to:
Correct label position
Amount of glue and glue pattern on the label
Dimension tolerance of the containers
Clean and dry containers
Cut-of point deviation and cut quality
The cut and glued label is transferred to the container passing by.
The container plates must rotate to ensure that the container picks up the label
Servomotor
Label film guider
Gluing unit
Vacuum-grip cylinder
Feed roller
Cutting unit
Label carrier film
buffer
Reel holder
Splicing unit
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The leading end of the label film is threaded manually in the device, held with vacuum and
taped down with double-sided adhesive tape.
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Notes
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Preparation
Read your production documents thoroughly so that you know for certain which type
you wish to produce.
Obtain the correct labels and prepare some containers in the infeed.
Obtain all the handling parts that are required for the new type and place parts on the
machine. Check this identification to ensure that you are using the correct parts.
Select “Type
Management” from the
drop down menu.
Guide Rails
Infeed Worm
Ver. 6.22 - Krones, Functions,
AfterLamp
General, you remove
Test the clamping lever
you can pull the worm out of the drive
shaft.
Guide Flap
Infeed/Discharge Starwheels
Ver. 6.22 - Krones, Functions,
Rolling-on Unit
Mechanical Adjustments
The mechanical adjustments have been
stored as a “note” in the touch screen.
Reel Holder
General, Lampadjust
If necessary, Test the specified
value using the lever of the
valve.
Notes
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Manual Feed
Switch the machine to the set-up mode using the key switch
Brake Release
0 = Brake blocked
1 = Brake released
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Lock the infeed stop and make sure the machine is emptied.
After the interruptions are complete, turn the machine back on.
Observe the first containers that run through and check their quality.
Container Stop
Infeed Stop
Notes
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The buffer continuously tensions the label film to prevent it from falling down.
The pinch roller presses the label film against the feed roller.
Notes
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The label is cut when the cutter meets the cutting strip.
Labels can be cut to different lengths.
o L min. = 170 mm
o L max. = 600 mm
Notes
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Notes
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Vacuum bars on the vacuum-grip cylinder take the labels from the cutter drum.
Through the contact with the glue roller, a strip of glue is applied to the leading and
trailing edge of the label.
Afterwards, the label is transferred to the container.
Notes
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Cleaning
Clean the labeler at regular intervals to avoid problems
Use short term production interruptions for learning (e.g. lack of containers at infeed),
especially in the area of the cutting unit, glue scraper, vacuum-assisted gripper cylinder,
and on the deflection rollers
Cleaning Tools
Do NOT use any sharp edged tools,
especially in the area of the cutting
unit and the vacuum-assisted gripper
cylinder.
Do NOT use a higher pressure washer
Use only lint-free industrial cloths, a
brush, or a sponge for cleaning.
Main Machine
To start cleaning you first want to remove all labels and other production residues that
have been left in the machine.
Sensors
Feed Roller
Gluing Unit
Remove labels that have accumulated in the gluing unit and on the glue scraper.
Cutting Unit
Dirt on the surface and in the vacuum holes impairs the cutting behavior (formation of
chips, label tears).
Notes
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If the contamination is
severe remove the parts for
cleaning.
Deflection Rollers
Remove contaminations on
the deflection rollers, on
the splicing unit, the buffer
system, and on the label
web guider.
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Cleaning Agents
Several machine components can be seriously damaged if aggressive solvents are used.
Identify what cleaning chemicals you have on hand at your plant, write the answers below.
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What to do
Causes of Rethread
Look for possible causes for the label film tear (label material, sluggish deflection rollers, sharp
edges, foreign bodies, etc.) and eliminate them.
Resume Production
Once you have re-threaded the label film, proceed to start the machine.
What to do
Check the quality of the labels:
Use a new label reel from the store and watch to see whether the fault continues to occur.
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Resume Production
Once you have checked the quality of the labels, proceed to start the machine.
What to do
Check where the register mark is positioned on the label.
Check whether the label length is outside the tolerance.
Check whether the mark color or width changes.
Check whether the register mark clearly stands out from the rest of the label.
Problem: Label Transfer from the Cutter Drum to the Vacuum-assisted Gripper Cylinder
Machine Mode
Cleaning
Clean the cutter drum or the vacuum assisted gripper cylinder.
Problem: Label Transfer from the Vacuum-assisted Gripper Cylinder to the Container
Call a Mechanic
Call a mechanic is you are still having problems with the vacuum assisted gripper cylinder or the
container.
To ensure a correct label transfer, the center of the leading-edge vacuum bar (flat
surface/glued label surface) must meet the center of the container.
Call a Mechanic
If you are still having problems with the label transfer to the container call a mechanic.