Online data sheet

FLOWSIC100

VOLUME FLOW MEASURING DEVICES

 FLOWSIC100
VOLUME FLOW MEASURING DEVICES

A Ordering information
Type Part no.

B FLOWSIC100 On request

The exact device specifications and performance data of the product may deviate from the information provided here, and
depend on the application in which the product is being used and the relevant customer specifications.

C Our regional sales organization will help you to select the optimum device configuration.

Other models and accessories www.sick.com/FLOWSIC100

D
Product description
E The product family FLOWSIC100 was designed for emission monitoring tasks. The "H" versions
are suitable for stacks with large diameters and applications with high dust content. The "M"
versions are especially suited for stacks with medium diameter. The ultrasonic transducers of

F the "PR" probe type are mounted with fixed path length on one sender/receiver unit (measur-
ing probe). The "AC" versions have an innovative internal cooling and are suitable for gas tem-
peratures up to 450 °C. The purged "Px" versions are used for gases with high concentrations of
sticky or wet dust.
Rugged titanium transducers are standard and suitable under difficult conditions. The measur-
ing system consists of 2 sender/receiver units or a measuring probe and a MCU control unit. The
MCU is used for input and output of signals, for calculation of volume flow to reference conditions

H (standardization) as well as user-friendly LCD interface.

I At a glance
• Rugged titanium converters for long service life

J • Corrosion-resistant material for use with aggressive gases (option)

• Integrated measurement via duct diameter for types H, M, and S
• Probe version PR for cost-saving, single-sided installation in duct
• Automated operational check with zero and reference point test
K
L Your benefits
• Reliable flow measurement for ducts with small up to very large diameters
• High durability of the device

M • Minimum operating and maintenance costs

• Accurate measuring results under difficult measuring conditions
• Measurement without pressure loss, therefore no influences on the process

N
• User-friendly operation via SOPAS ET software
• Reliable function monitoring due to enhanced diagnosis
• No purge air required for applications with gas temperatures up to 260 °C

O 15267
certified
14181
certified

P
Q
R
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VOLUME FLOW MEASURING DEVICES

Fields of application
• Continuous emission measurement during power generation
• Emission monitoring in waste incineration plants
• Emission measurement in the processing industry (cement, iron and steel, glass)
• Emission monitoring in the chemical and hydrocarbon processing (HPI) industry
• Emission monitoring in the paper and textiles industry
• Flow measurements and process control in e. g., heating and ventilation systems

Detailed technical data

FLOWSIC100 system
Measured values Volumetric flow, a. c., volumetric flow s. c., gas velocity, sound velocity, gas temperature

Performance-tested measurands Gas velocity

Measurement principle Ultrasonic transit time difference measurement

Measuring ranges
Gas velocity 0 ... ± 40 m/s
Certified measuring ranges
Gas velocity 0 ... 20 m/s / 0 ... 40 m/s
Repeatability For v < 2 m/s: ± 0.02 m/s
For v > 2 m/s: ± 1 %
Accuracy
± 0.1 m/s
Depending on application
Diagnostics functions Automatic check cycle for zero and span point
Extended device diagnosis via SOPAS ET software
Ambient temperature
–40 °C ... +60 °C
Storage temperature –40 °C ... +70 °C

Conformities 2001/80/EC (13. BImSchV)

2000/76/EC (17. BImSchV)
27.BImSchV
30. BImSchV
TA-Luft (Prevention of Air Pollution)
EN 15267
EN 14181
EN 16911-2
MCERTS
GOST
Electrical safety CE

Enclosure rating
IP 65

FLOWSIC100 M
Gas temperature
–40 °C ... +260 °C
Operating pressure
–100 hPa ... 100 hPa
Nominal pipe size
0.15 m ... 3.4 m
Dust load ≤ 1 g/m³

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 FLOWSIC100
VOLUME FLOW MEASURING DEVICES

A
Depending on measuring path and gas temperature
Mounting Installation angle 45° ... 60°

Electrical connection

B Power consumption ≤ 40 W
System components 2 x FLSE100-M sender/receiver unit

C
1 x MCU-N control unit
1 x connection unit
2 x Connection cable
2 x flange with tube

D FLOWSIC100 H
Gas temperature

E Operating pressure
–40 °C ... +260 °C

F Nominal pipe size

–100 hPa ... 100 hPa

1.4 m ... 13 m
Dust load ≤ 100 g/m³
Depending on measuring path and gas temperature; for dry, non-sticky dust

H Mounting
Electrical connection
Installation angle 45° ... 60°

Power consumption ≤ 40 W

I System components 2 x FLSE100-H sender/receiver unit

1 x MCU-N control unit
1 x connection unit

J 2 x Connection cable
2 x flange with tube

FLOWSIC100 PR
K Gas temperature
–40 °C ... +260 °C

L Operating pressure
–100 hPa ... 100 hPa

M Nominal pipe size

≥ 0.4 m

N
Dust load ≤ 1 g/m³
Depending on measuring path and gas temperature
Mounting Installation angle 45°

O Electrical connection
Power consumption ≤ 40 W

P
System components 1 x FLSE100-PR sender/receiver unit
1 x MCU-N control unit
1 x connection unit
1 x Connection cable

Q
1 x flange with tube

FLOWSIC100 S

R Gas temperature
–40 °C ... +150 °C
Operating pressure

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VOLUME FLOW MEASURING DEVICES

–100 hPa ... 100 hPa

Nominal pipe size
0.15 m ... 1.7 m
Dust load ≤ 1 g/m³
Depending on measuring path and gas temperature
Mounting Installation angle 45° ... 60°

Electrical connection
Power consumption ≤ 40 W
System components 2 x FLSE100-S sender/receiver unit
1 x MCU-N control unit
1 x connection unit
2 x Connection cable
2 x flange with tube

FLOWSIC100 M-AC
Gas temperature
–40 °C ... +450 °C
Operating pressure
–100 hPa ... 100 hPa
Nominal pipe size
0.15 m ... 3.4 m
Dust load ≤ 1 g/m³
Depending on measuring path and gas temperature
Mounting Installation angle 45° ... 60°

Electrical connection
Power consumption ≤ 75 W
System components 2 x FLSE100-MAC sender/receiver unit
1 x MCU-P control unit
1 x connection unit
2 x Connection cable
2 x purge air hose
2 x flange with tube

FLOWSIC100 H-AC
Gas temperature
–40 °C ... +450 °C
Operating pressure
–100 hPa ... 100 hPa
Nominal pipe size
1.4 m ... 11.3 m
Dust load ≤ 100 g/m³
Depending on measuring path and gas temperature; for dry, non-sticky dust
Mounting Installation angle 45° ... 60°

Electrical connection
Power consumption ≤ 75 W
System components 2 x FLSE100-HAC sender/receiver unit
1 x MCU-P control unit
1 x connection unit
2 x Connection cable
2 x purge air hose

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VOLUME FLOW MEASURING DEVICES

A
2 x flange with tube

FLOWSIC100 PM

B
Gas temperature
–40 °C ... +450 °C
Operating pressure

C Nominal pipe size

–100 hPa ... 100 hPa

D Dust load
0.35 m ... 2.5 m
≤ 1 g/m³
Depending on measuring path and gas temperature

E Mounting
Electrical connection
Installation angle 45° ... 60°

F System components
Power consumption ≤ 40 W
2 x FLSE100-PM sender/receiver unit
1 x MCU-N control unit
1 x connection unit
2 x Connection cable
2 x flange with tube
2 x purge air hose

H FLOWSIC100 PH
1 x purge air unit

I Gas temperature
–40 °C ... +450 °C
Operating pressure

J –100 hPa ... 100 hPa

Nominal pipe size

K Dust load
0.7 m ... 8.7 m
≤ 100 g/m³
Depending on measuring path and gas temperature

L Mounting
Electrical connection
Installation angle 45° ... 60°

M System components
Power consumption ≤ 40 W
2 x FLSE100-PH sender/receiver unit
1 x MCU-N control unit

N 1 x connection unit
2 x Connection cable
2 x flange with tube
2 x purge air hose

O FLOWSIC100 PH-S
1 x purge air unit

P Gas temperature
–40 °C ... +450 °C

Q
Operating pressure
–100 hPa ... 100 hPa
Nominal pipe size

R Dust load
1.4 m ... 11.3 m
≤ 100 g/m³
Depending on measuring path and gas temperature

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Mounting Installation angle 45° ... 60°

Electrical connection
Power consumption ≤ 40 W
System components 2 x FLSE100-PHS sender/receiver unit
1 x MCU-N control unit
1 x connection unit
2 x Connection cable
2 x flange with tube
2 x purge air hose
1 x purge air unit

MCU-N control unit

Description Compulsory control and evaluation unit for volume flow measuring devices without internal
cooling
Ambient temperature
–40 °C ... +60 °C
Enclosure rating
IP 65
Analog outputs 1 output:
0/2/4 ... 20 mA, 750 Ω
Electrically isolated, up to five outputs when add-on modules are used (option)
Analog inputs 2 inputs:
0 ... 20 mA
Up to four outputs when using additional modules (option)
Digital outputs 5 relay outputs (change-over contacts), potential-free:
48 V, 1 A
Safety extra-low voltage; for status signals "operation/malfunction", "limit value", "warning",
"maintenance" and "check cycle"
Digital inputs 4 potential-free contacts

Interfaces USB 1.1 (virtual COM port; service interface)

RS-232 (via clamp terminal; service interface)
RS-485 (for connection of sender/receiver unit(s))
Bus protocol Ethernet TCP/IP (via optional interface module)
Modbus (via optional interface module)
Modbus TCP (via optional interface module)
PROFIBUS DP (via optional interface module)
Indication LC display (option)
Status LEDs: "Power", "Maintenance" and "Failure"
Operation Via LC-display (option) or software SOPAS ET

Dimensions (W x H x D) 210 mm x 340 mm x 120 mm

Weight ≤ 3.7 kg

Electrical connection
Voltage 90 ... 250 V
Version with 24 V DC available as an option
Frequency 47 ... 63 Hz
Power consumption ≤ 15 W
Options Interface module(s)
I/O module(s)
LC display
19″-type

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VOLUME FLOW MEASURING DEVICES

A MCU-P control unit

Description Compulsory control and evaluation unit with integrated cooling air unit, for volume flow mea-
suring devices with internal cooling

B Ambient temperature
–40 °C ... +45 °C

C
Intake temperatures for purge air
Enclosure rating
IP 54

D Analog outputs 1 output:

0/2/4 ... 20 mA, 750 Ω
Electrically isolated, up to five outputs when add-on modules are used (option)

E Analog inputs 2 inputs:

0 ... 20 mA
Not electrically isolated; additional inputs if using I/O modules (option)

F Digital outputs 5 relay outputs (change-over contacts), potential-free:

48 V, 1 A
Safety extra-low voltage; for status signals "operation/malfunction", "limit value", "warning",
"maintenance" and "check cycle"
Digital inputs 4 potential-free contacts

Interfaces USB 1.1 (virtual COM port; service interface)

H
RS-232 (via clamp terminal; service interface)
RS-485 (for connection of sender/receiver unit(s))
Bus protocol Ethernet TCP/IP (via optional interface module)

I
Modbus (via optional interface module)
Modbus TCP (via optional interface module)
PROFIBUS DP (via optional interface module)
Indication LC display (option)

J Operation
Status LEDs: "Power", "Maintenance" and "Failure"
Via LC-display (option) or software SOPAS ET

K Dimensions (W x H x D)
Weight
300 mm x 455 mm x 220 mm

≤ 13.5 kg

Electrical connection
L Voltage 90 ... 250 V
Version with 24 V DC available as an option

M Frequency 47 ... 63 Hz
Power consumption ≤ 70 W

N
Auxiliary connections Purge air

Options Interface module(s)

I/O module(s)

O
LC display
19″-type

SLV4-2 purge air unit, 2BH1300, 3-ph

P Description Obligatory purge air unit for purged volume flow measuring devices

Purge air quantity ≥ 48 m³/h

Q Diagnostics functions
Ambient temperature
Low pressure controller

R Enclosure rating
–20 °C ... +40 °C

IP 54

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Dimensions (W x H x D) 550 mm x 550 mm x 258 mm (for details see dimensional drawings)

Weight 18 kg

Auxiliary connections Purge air: 40 mm

Integrated components 2-step air filter, type Europiclon, dust capacity 200 g

Dimensional drawings (Dimensions in mm (inch))

FLSE100-H sender/receiver unit

60 (2.36) 142 (5.59) 200/350/550/750 Ø 100 (3.94)

(7.87/13.78/21.65/29.53)

(2.36)
Ø 60
A A

Ø 125 (4-92)
120 (4.72)

FLSE100-HAC sender/receiver unit

60 (2.36) 151 (5.94) 350/550 (13.78/21.65) (2.36) Ø 100 (3.94)

Ø 60

A A

Ø 125 (4.92)
120 (4.72)

Ø 25
(0.98)

FLSE100-M sender/receiver unit

60 (2.36) 157 (6.18) 200/350/550 (7.87/13.78/21.65) Ø 75 (2.95)

(1.38)
Ø 35

A A
Ø 100 (3,94)
120 (4.72)

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VOLUME FLOW MEASURING DEVICES

A FLSE100-MAC sender/receiver unit

60 (2.36) 182 (7.17) 350/500 (13.78/21.65) Ø 75 (2.95)

(1.38)
Ø 35
A A

Ø 100 (3.94)
120 (4.72)

C
D
Ø 25 (0.98)

E
FLSE100-PHS sender/receiver unit

60 (2.36) 151 (5.94) 350/550/750 Ø 170 (6.69)

F
(13.78/21.65/29.53)

A A

(2.99)
Ø 76

Ø 210 (8.27)
120 (4.72)

H
Ø 40 (1.57)

I
FLSE100-PM and FLSE100-PH sender/receiver unit

J 60 (2.36) 140 (5.51) 200/350/550/750

(7.87/13.78/21.65/29.53)
Ø 100 (3.94)

K
(2.36)
Ø 60

A Ø 125 (4.92) A
120 (4.72)

L
M Ø 40 (1.57)

N FLSE100-PR sender/receiver unit

O
60 (2.36) 140 (5.51) 350/550/750 506.5 (19.94) Ø 100 (3.94)
(13.78/21.65/29.53)

A A

P
Ø 125 (4.92)
120 (4.72)

Q
(2.36)
Ø 60

270 ... 280

(10.63 ... 11.02)

R
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VOLUME FLOW MEASURING DEVICES

FLSE100-SA sender/receiver unit

70.5 (2.78) 125/200/350 Ø 75 (2.95)

(4.92/7.87/13.78)
A A

Ø 100 (3.94)
(1.10)
Ø 28
Ø 44.5
(1.75)

FLSE100-SD sender/receiver unit

60 (2.36) 157 (6.18) 125/200/350 Ø 75

(4.92/7.87/13.78) (2.95)

A A

(1.10)
Ø 28

Ø 100 (3.94)
120 (4.72)

MCU-N control unit; wall-mounting enclosure, compact version (for non-hazardous areas only)

210 (8.27)
160 (6.30) 120 (4.72)
340 (13.39)
320 (12.60)
300 (11.81)

Meas

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VOLUME FLOW MEASURING DEVICES

A MCU-P control unit; wall-mounting enclosure, compact version (for non-hazardous areas only)

260 (10.24) Ø 8 (0.31)

B
C
D
455 (17.91)

420 (16.54)

400 (15.75)

Meas

E
F
300 (11.81) 220 (8.66)

H Mounting flange with tube

I M8

J
D1

K
L L D2
D3

M D1 D2 D3 L Type FLSE100
48.3 75 100 113 SA, SD

N 188, 338 SA, SD, M

338, 538 M, MAC

O 76.1 100 122 188

338
H, PM, PH
H, HAC, PR, PM, PH

P
538 H, HAC, PR, PM, PH
738 H, PR, PM, PH
114.3 170 210 338, 538, 738 PHS

Q All dimensions in mm

R
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SLV4-2 purge air unit, 2BH1300

Ø 10 (0.39)
550 (21.65)
470 (18.50)

40
(1.57)

40 470 (18.50) 128 (5.04)

(1.57) 550 (21.65) 258 (10.16)

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 SICK at a glance
Online data sheet

SICK is one of the leading manufacturers of intelligent sensors and sensor solutions for industrial applica-
tions. A unique range of products and services creates the perfect basis for controlling processes securely
and efficiently, protecting individuals from accidents and preventing damage to the environment.

We have extensive experience in a wide range of industries and understand their processes and require-
ments. With intelligent sensors, we can deliver exactly what our customers need. In application centers in
Europe, Asia and North America, system solutions are tested and optimized in accordance with customer
specifications. All this makes us a reliable supplier and development partner.

Comprehensive services complete our offering: SICK LifeTime Services provide support throughout the ma-
chine life cycle and ensure safety and productivity.

For us, that is “Sensor Intelligence.”

Worldwide presence:
Contacts and other locations – www.sick.com

SICK AG | Waldkirch | Germany | www.sick.com