SERIES 20000 Legacy: Service Manual

Return to the Browser Screen
™* ®
SERIES 20000 LEGACY
SERVICE MANUAL
ALCON SURGICAL
15800 Alton Parkway
Irvine, California 92618-3818 U.S.A.
Telephone: 949/753-1393
800/832-7827
FAX: 949/753-6614
906-2000-501 D, ASSEMBLY ©1998, 1997, 1994 Alcon Laboratories, Inc.

906-2000-001 D, TEXT ONLY
SERIES 20000™* LEGACY®
IMPORTANT NOTICE
Equipment improvement is an on-going process and, as such, changes may be made to the equipment after
this manual is printed. Accordingly, Alcon Surgical makes no warranties, expressed or implied, that the
information contained in this service manual is complete or accurate. It is understood that if this manual is
used to perform service on the equipment by other than trained personnel, the user assumes all risks in the
use of this manual.
CAUTION
Federal law restricts this device to sale by or on the order of a physician.
Pay close attention to warnings and cautions in this manual. Warnings are written to protect individuals
from bodily injury. Cautions are written to protect the instrument from damage.
Comments or corrections concerning this manual should be addressed to:
Alcon Surgical
Technical Services Group
PO BOX 19587
Irvine, CA, USA 92623-9587
All rights reserved. No part of this manual may be reproduced, transmitted, or stored in a retrieval system, in
any form or by any means; photocopying, electronic, mechanical, recording, or otherwise; without prior
written permission from Alcon Surgical.
ii 906-2000-501
SERVICE MANUAL
906-2000-501
MANUAL REVISION RECORD
DATE REVISION REVISED PAGE NUMBERS
08/94 A Initial release
11/94 B Change of binder
12/97 C ECN 33181 - i, iii
7/98 D ECN 34142- Removed Service Test Procedure from Section Four. All
pages, except engineering drawings in Sections Six & Seven, changed to
update trademarks and area codes.
906-2000-501 iii
TABLE OF CONTENTS
TOPIC PAGE #
Important Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Manual Revision Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
List of Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
SECTION ONE-GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Reference Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Table 1-1. Series 20000™* Legacy® Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Cassette Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Connector Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Audible Tones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Modes And Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Receiving Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Unpacking And Setting Up The System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
SECTION TWO-THEORY OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Common Interface Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Subsystem Kernel Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Host System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
CPU PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Multifunction PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Footswitch Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
IV Pole PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Video PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Front Panel Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Front Panel Controller PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Display PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Remote Control PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Fluidics Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Fluidics Controller PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Transducer PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Cassette Type PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Fluidics Backplane PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Anterior Pneumatic Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Anterior Vit Drive PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Anterior Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Phaco Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Table 2-1. U/S Driver PCB Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Phaco Controller PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
U/S Driver PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
Table 2-2. U/S Enable Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Cautery PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
iv 906-2000-501
TABLE OF CONTENTS
TOPIC PAGE #
SECTION THREE-PARTS LOCATION AND DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Skins Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Table 3-1. Skins Removal Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
STTL Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
1 Removal Of Touch Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
2 Removal Of Display PCB.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3 Removal Front Panel Controller PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
4 Removal Of Front Panel Sub-System (Complete Assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
5 Removal Of Anterior Pneumatic Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
6 Removal Of Floppy Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
7 Removal Of IV Pole Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
8 Removal Of IV Pole PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
9 Removal Of Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
10 Removal Of System Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
11 Removal Of Host System Motherboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
12 Removal Of Phaco System Motherboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
13 Removal Of Fluidics Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
14 Removal Of Handpiece Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
15 Removal Of Footswitch Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
SECTION FOUR-SERVICE TEST PROCEDURE

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
SECTION FIVE-MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Table 5-1. Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Table 5-2. Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Table 5-3. Recommended Spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Table 5-4. Recommended Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Table 5-5. Front Panel Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Table 5-6. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
1 Replacing CPU PCB Lithium Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
2 Installing Or Upgrading System Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
3 Cleaning The Touch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
4 Reducing Infra-Red (IR) Window On Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5 Cautery Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Table 5-7. 80386DXPower On Self-Test (POST) Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Table 5-8. 80486SX Power On Self-Test (POST) Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
SECTION SIX-SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Table Of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
SECTION SEVEN-PARTS LISTS AND DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Table Of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
SECTION EIGHT-ADDITIONAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . empty
906-2000-501 v
LIST OF ILLUSTRATIONS
TITLE PAGE #
Figure 1-1. Series 20000™* Legacy® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Figure 1-2. Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Figure 1-3. Cassette Housing and Connector Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Figure 1-4. STTL Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Figure 1-5. Connector Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Figure 1-6. Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Figure 1-7. Remote Control Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Figure 1-8. STTL Packing Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Figure 2-1. Subsystem Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Figure 2-2. System Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Figure 2-3. CPU-Subsystem Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Figure 2-4. Subsystem Kernal Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Figure 2-5. CPU Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Figure 2-6. Fluidics Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Figure 2-7. Stepper Motor Control Waveform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Figure 2-8. Vit Air Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Figure FO-1. Multifunction PCB Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
Figure FO-2. Footswitch Interface Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
Figure FO-3. IV Pole Interface Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41
Figure FO-4. Video PCB Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
Figure FO-5. Front Panel Subsystem Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
Figure FO-6. Fluidics Subsystem Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
Figure FO-7. Phaco Subsytem Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
Figure 3-1. STTL Skins Location Diagram (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Figure 3-2. STTL Skins Location Diagram (Rear View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Figure 3-3. Connector Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Figure 3-4. STTL Footswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Figure 3-5. STTL Parts Location (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Figure 3-6. STTL Parts Location (Rear View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Figure 3-7. STTL PCB Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Figure 4-1. Cassette Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Figure 4-2. Occlusion Test Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Figure 4-3. Aspiration Flow Rate Test Set-up Using Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Figure 4-4. Aspiration Flow Rate Test Set-up Using Graduated Beaker . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Figure 4-5. Anterior Pneumatics Test Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Figure 5-1. 24 mm Custom Wrench Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Figure 5-2. Lithium Battery on CPU PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Figure 5-3. Disk Insertion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
vi 906-2000-501
SECTION ONE
GENERAL INFORMATION
Alcon Surgical’s SERIES 20000™* LEGACY® Section Seven-Parts Lists and Drawings
(STTL) is a sophisticated ophthalmic surgical This section contains parts lists and engineering
instrument manufactured to be durable, reliable, documentation for each major assembly.
safe and easy to operate. This state-of-the-art
instrument has been developed to be user friendly; it Section Eight-Additional Information
combines hardware that is easy to install and This section is for the user of this manual to store
maintain along with computer software that any additional information pertaining to this system.
increases the effectivity of the user.
REFERENCE DOCUMENTS
ABOUT THIS MANUAL... Although this manual provides the necessary
This manual is divided into eight sections as information for maintaining optimum performance
follows: of the STTL, it does not contain all of the operating
procedures or functional descriptions contained in
Section One-General Information the Operator's Manual (PN 905-2000-501). In
This section gives a general description of the STTL addition, the Warnings and Cautions in the
features and components. Also included is an Operator's Manual also apply for this Service
unpacking and installation procedure. Manual. The Operator's Manual supplements
information provided in this manual and should be
Section Two-Theory of Operation available on-site with the system.
This section gives a detailed description of how the
STTL operates starting at the system level and
working down to the PCB (Printed Circuit Board) If you have any questions or require additional
level. Detailed block diagrams are provided at the information, please contact your local Service
end of this section. Representative or the Technical Services
Department at:
Section Three-Parts Location and Disassembly
This section contains parts location diagrams along ALCON SURGICAL
with field level disassembly procedures. 15800 Alton Parkway
Irvine, CA 92718
Section Four-Service Test Procedure (949) 753-1393
This section of the service manual is reserved for (800) 832-7827
storage of the STTL Service Test Procedure and
checklist. The Service Test Procedure is used to test If you are located outside the United States, please
the STTL after repair or preventive maintenance to contact your local authorized Alcon Surgical
ensure the system performs within specifications. distributor.
This procedure is not included with the manual and
is available to trained personnel only. CAUTION
Federal Law restricts this device to sale by or on
Section Five-Maintenance & Troubleshooting the order of a physician.
This section contains system maintenace procedures
and troubleshooting information. END USER LICENSE AGREEMENT:
This product contains software licensed from
Section Six-Schematics Microsoft Corporation.
This section contains the system interconnect
diagram, PCB assembly & schematic drawings, and
cable drawings.
906-2000-501 1-1
Figure 1-1. The SERIES 20000™* LEGACY®
1-2 906-2000-501
TABLE 1-1. SERIES 20000™* LEGACY® PERFORMANCE SPECIFICATIONS
ELECTRICAL IV POLE
The system will auto-select between the following Bottle height at retraction .............................. .2 cm ± 1
voltage: Bottle height when fully raised ..................... 78 cm ± 1
100 Vac nominal ( 88-110 Vac), 47-63 Hz, single ø Bottle height at power-up (default) ............... 65 cm ± 1
120 Vac nominal (102-132 Vac), 47-63 Hz, single ø IV Pole Speed ....................................... 10 ± 2 cm/sec
220 Vac nominal (176-242 Vac), 47-63 Hz, single ø
240 Vac nominal (204-270 Vac), 47-63 Hz, single ø
VACUUM ACCURACY
ACTUAL VACUUM DISPLAYED VACUUM
Maximum power ....................................... ≤ 523 Watts
0 mmHg ................................................... 0 ± 2 mmHg
50 mmHg ............................................ 50 ± 2.5 mmHg
LEAKAGE CURRENT 200 mmHg ......................................... 200 ± 10 mmHg
< 50 µA @120 VAC, per UL544 (includes power cord) 400 mmHg ......................................... 400 ± 20 mmHg
< 100µA @120 VAC, per UL2601 (includes power cord) 500 mmHg ......................................... 500 ± 25 mmHg
VOLTAGE NO-LOAD VACUUM OCCLUSION

+5V ............................................................. +5.10 ± .05 VACUUM SETTING OCCLUSION RANGE
+12V ......................................................... +12.00 ± .12 5 mmHg @ 5 cc/min ................................. 0-10 mmHg
+13.75V .................................................... +13.75 ± .69 22 mmHg @ 25 cc/min ............................. 7-27 mmHg
+15V ......................................................... +15.00 ± .15 48 mmHg @ 25 cc/min ........................... 43-53 mmHg
-15V ...........................................................-15.00 ± .15 66 mmHg @ 25 cc/min ........................... 61-71 mmHg
+24V ......................................................... +24.00 ± .24 102 mmHg @ 25 cc/min ....................... 92-112 mmHg
+85V ......................................................... +85.00 ± .85
400 mmHg @ 25 cc/min ..................... 385-415 mmHg
VOLTAGE UNDER LOAD RESIDUAL VACUUM

+5V ............................................................. +5.10 ± .10
With irrigation line occluded at the white HP connection
+12V ......................................................... +12.00 ± .20
and waiting 3 seconds after the footswitch is released.
+13.75V .................................................... +13.75 ± .69
VACUUM METER READING
+15V ......................................................... +15.00 ± .15
46 mmHg .......................................... 5 mmHg vacuum
-15V ...........................................................-15.00 ± .20
400 mmHg ...................................... 15 mmHg vacuum
+24V ......................................................... +24.00 ± .24
+85V ......................................................... +85.00 ± .85
ANTERIOR VIT PUMP
Pressure @ 10 CPM ......................... 30 psi (pressure)
DIMENSIONS
Vacuum @ 10 CPM ................... 450 mmHg (vacuum)
Height ............................................ 55 inches (138 cm)
Width ............................................... 20 inches (51 cm) Cut Rate .............................................. 10 to 400 CPM
Depth ............................................... 23 inches (57 cm)
ULTRASONIC HANDPIECE STROKE
U/S 375-40 ........................................... 3.0 to 4.0 mils
WEIGHT
Unpacked ...................................... 200 pounds (90 kg) Hydrosonic ............................................. 1.0 to 1.6mils
Packed ......................................... 275 pounds (125 kg)
COAGULATION
Frequency ............................................... 300-400 KHz
ENVIRONMENTAL LIMITATIONS
Power @ 100% power using a
Altitude
Operating ........................... 8,000 feet (2438 meters) 75 ohm non-inductive load ...................... 20 ± .5 watts
Non-Operating .............. 40,000 feet (12,191 meters)
Temperature VIDEO
Operating ...................... 10°C to 35°C (50°F to 95°F) • 640 x 480 pixel VGA
Non-Operating .......... -40°C to 75°C (-40°F to 167°F) • 256 Color Active Matrix LCD Screen
Humidity
Operating .................. 10% to 95% w/o condensation
Non-Operating .......... 10% to 95% w/o condensation
906-2000-501 1-3
14. Reflux on command via the footswitch or the

DESCRIPTION reflux bulb on the cassette manifold.
15. Advanced fluidics offers quick, smooth
The STTL is designed to meet the ever-increasing, control with the safety of peristaltic aspiration.
constantly changing requirements of the ophthalmic 16. Bipolar coagulation capability.
surgeon; i.e., it can be upgraded with “after market” 17. High-tech graphical user interface.
features, per customer needs. 18. On demand continuous irrigation.
19. Coagulation during priming.
This system is designed for use in anterior segment
procedures that require simultaneous lens
fragmentation, irrigation, and aspiration; as well as
associated procedures such as vitrectomy and SYSTEM DESIGN (see Figure 1-2)
coagulation. It was developed with a dual purpose:
to make it simple to operate, and to allow the The control panel has a flat, non-glare surface
surgeon tremendous control and flexibility. located on the front of the main chassis. It contains
a graphics display, a touchscreen, up and down
Following are key features of the STTL system: arrows, mode buttons, bottle height and U/S time
displays.
1. Fully programmable, multi microprocessor
control. The buttons are located both on the the sides and on
2. Modularized fluidic connections in the form the bottom of the screen. There are two basic
of a disposable cassette. push-type buttons on the front panel: (1) Those that
3. High-performance phaco handpiece: 40 Khz, control up and down arrows: press and hold until
slim, lightweight, piezo-electric, autoclavable. the adjustment is complete and (2) Those that are
4. Automated HYDROSONICS™* handpiece momentary buttons: a single push-and-release
used for hydrodissection of cataracts. activates the function. The momentary buttons and
5. Ability to drive a disposable guillotine cutter - the up/down arrows also have an audible signal to
Advanced Technology Irrigating Ocutome® indicate that a key has been pressed.
Probe (ATIOP).
6. Automated irrigation pole, controlled via the 1. Main Power ON/OFF Switch - This is a
front panel, footswitch, or remote control. two-position, rocker-type switch used to turn
7. Linear footswitch control of ultrasonic power all system power ON (position I) and OFF
in U/S modes (sophisticated control loop (position O). It is located on the rear panel
offers low-end control). adjacent to the power cord. This switch
8. Linear footswitch control of aspiration flow should be kept in the ON position.
rate or vacuum limit in I/A and VIT modes
(vacuum limit in U/S I/A). 2. Stand-By Power Switch - This is a
9. Ability to set vacuum levels and aspiration two-position, rocker-type switch used to turn
flow rates in the U/S, I/A, and VIT modes to secondary power (part of equipment) ON and
desired levels. OFF. It is located to the right of the speaker on
10. 4-channel wireless remote control. the front of the machine. User should turn
11. Voice confirmation during mode changes. unit ON and OFF with this switch.
12. Flat screen, active matrix color LCD display
with touch screen and tiltable, rotatable
screen.
13. Variable tones.
1-4 906-2000-501
PARAMETER PRIMARY SYSTEM STATUS TEXT AVERAGE U/S FOOTSWITCH

ADJUSTMENT PARAMETERS INDICATORS WINDOW POWER INDICATOR
ARROWS WINDOW (8) (7) (14) (5)
(4) (9)
REMOTE PANEL/SURGEON
CONTROL SENSOR (6)
(11)
SECONDARY
BOTTLE HEIGHT PARAMETERS
DISPLAY WINDOW
(12) (10)
Panel
BOTTLE HEIGHT 1 PARAMETER
ADJUSTMENT U/S: Pulse ? Surgeon ADJUSTMENT
ARROWS ARROWS
(12) (4)
Asp Rate
U/S: Power %
100 100 ccpm 50 PARAMETER
PARAMETER Max Limit Max Limit ADJUSTMENT
ADJUSTMENT Pulse Rate ARROWS
Vac Level mmHg
ARROWS (4)
(4)
400 400 pps 15
Max Limit Max Limit
MEMORY KEYS
Phaco Pulse I/A MEMORY (16)
U/S TIME
DISPLAY Irr Hydro U/S I/A Vit Coag Custom MODE WINDOW
(13) (3B)
U/S TIME
RESET BUTTON
(15) PRIMARY MODE
SELECTION BUTTONS
(3A)
TEST BUTTON
(17)
STAND-BY
POWER SWITCH
(2)
CASSETTE BEZEL
SPEAKER
(18)
NOTE: #1 IS OMITTED FROM THIS CHART

AS IT IS ON THE REAR PANEL.
Figure 1-2. Front Panel
3A. Primary Mode Selection Buttons - These • HYDRO - Used to activate the
seven push-buttons allow selection of HYDROSONICS™* mode which allows
operating modes. They are single-condition the surgeon to use the Auto HydroSonics
(press to turn on) and also allow the operator handpiece.
to scroll through the sub-modes. (Access to
modes is also available by pressing the • U/S - Used to activate the ultrasound
associated symbol on the touch screen or on system while performing emulsification
the remote control.) procedures. There are three submodes of
the U/S mode: Phaco, Pulse, and U/S I/A.
• IRR - Used to select one of two Irrigation US:Phaco is the default mode.
submodes (free flow and footswitch).
IRRIGATION:FOOTSWITCH is the • I/A - Used to activate the Irrigation/
default mode. Aspiration system. There are three
submodes of the I/A mode: I/A Min, I/A
Max, and CapVac. I/A Max is the default
mode.
906-2000-501 1-5
• VIT - Used to activate the Vitrectomy

mode, which operates the ATIOP • Faults - These are displayed to signify the
handpiece. There are two submodes: most critical of conditions (red
ATIOP and I/A Cutter. VIT:ATIOP is the background). The system will shut down
default mode. and remain inoperable until the fault is
corrected.
• COAG - Used to activate the Coagulation
mode which uses bipolar coagulation to • Errors - These are displayed to signify a
drive the Alcon brush and forceps. condition which must be given attention,
such as “unknown handpiece” or other
• CUSTOM - Used to program the hardware failures (yellow background).
following operational settings: program, Errors must be acknowledged by the user
sound, voice, language, footswitch and by pressing a “continue” key. Operation of
remote. the machine may continue in the presence
of and/or after the acknowledgment of
3B. Mode Window - Displays the active mode and specific error conditions.
sub-mode (if applicable). Continuous
irrigation will be displayed above the • Advisories - These are displayed to
Irrigation mode when activated. signify a specific condition which requires
operator intervention, such as “please
4. Parameter Adjustment Arrows - Used to insert cassette” (green background).
adjust limits (4) as well as bottle height (12).
Additional indicators can be seen above the text
5. Footswitch Indicator - Displays the footswitch window:
position (backlit numbers from zero to three) • Primed/Not Primed - “Not Primed” is
in different colors; also indicates when the backlit in red when the system turns on.
reflux and other footswitch functions are Upon successful completion of priming,
activated. “Primed” is backlit in green.
6. Panel/Surgeon - Indicates the type of control • Tuned/Not Tuned - “Not Tuned” is

of aspiration flow rate, vacuum limits, and backlit in red when the system turns on.
U/S Power Level. The surgeon can toggle Upon successful completion of tuning,
between linear control of the footswitch “Tuned” is backlit in green.
(“Surgeon”) and the presets of the front panel
(“Panel”). • Handpiece symbol - Appears when a
handpiece is not connected, not connected
7. Text Window - Displays a single line of text: properly, or there is a handpiece
• Modes and Sub-modes (if applicable) - identification error.
Blue background/white text displayed
during normal operation of the system • Cassette symbol - Appears when cassette
unless other information needs to be insertion is not detected.
presented.
• Footswitch symbol - Displays current
• General Messages - Text may be footswitch position.
displayed to signify that a normal
operation or step in a sequence is being • Memory - Current doctor’s memory &
carried out. For example, the routine steps memory selection.
of the priming/tuning sequence (e.g.,
“Vacuum Check”).
1-6 906-2000-501
8. System Status Indicators - Alert the operator 13. U/S Time Display - Records the amount of
to conditions in the unit which occur under U/S power time elapsed during surgery. Time
normal operation (each word illuminates in is given in minutes, to one decimal place, to a
the text window in a specific color): maximum of 30 minutes. U/S power elapsed
• Vent - Appears when the venting system time is retained until the RESET button is
opens and the footswitch goes from pressed, or until the system is turned off.
position 2 to position 1 (fuchsia).
• Reflux - Appears when the footswitch 14. Average U/S Power - Is the reading of the
reflux function is operational (red). average U/S power that was applied. Both U/S
• Occlusion - Appears when the aspiration Time and Average U/S Power Display are
line becomes occluded, the system has automatically accumulated whenever
reached the maximum preset vacuum Ultrasound is in use. To obtain cumulative
limit, and the pump stops (black). dissipated energy (CDE), multiply U/S time
by the average U/S power.
9. Primary Parameters Window - Displays up to
two primary parameters for a selected mode CDE = U/S TIME x AVG U/S POWER
(along with the graphical representation of the
data), including maximum limits. When 15. U/S Time Reset Button - Resets U/S Time
primary parameters are not displayed this area (displayed in the U/S Time display window)
is used for user prompts, user display, and and Average Power Display (displayed in the
user data input. Maximum limits can be Text window) to zero.
adjusted for each parameter by using the up
and down arrows. 16. Memory Keys - Used to recall
preprogrammed settings. When the memory
10. Secondary Parameters Window - Displays up key is pressed, a memory menu will
to two additional parameters for a selected temporarily “pop-up” over the secondary
mode, along with the maximum limit value. parameters window. Four programmed
Maximum limits can be adjusted for each memory selections, plus a default setting
parameter by using the up and down arrows. selection, are available. The currently selected
doctor memory and setting will be displayed
11. Remote Control Sensor - Receives remote at the top of the screen.
control inputs. It is located at the top left of
the unit above the bottle height display; no 17. Test Button - Used to access various functions
operator interface is required. such as PRIMING, TUNING, and CLEAN.
The TEST key is not available when in the
12. Bottle Height Display and Controls (Bottle CUSTOM and COAG modes.
Height Adjustment Arrows) - Displays height
of the irrigation bottle in the display window. 18. Speaker - For audible tones; located under the
Below the display are up and down arrows; movable display screen in center of unit.
these raise and lower the irrigation bottle
(from 2 cm to 78 cm), allowing irrigation
pressure to be adjusted. Adjustments can also
be made from the left and right dual pivot
switches on the footswitch, as well as from the
remote control. The irrigation pole is
positioned at 65 cm ±1 at powerup.
NOTE: Height is measured from center of

drip chamber to center of cassette
mechanism.
906-2000-501 1-7
CASSETTE HOUSING (see Figure 1-3) CONNECTOR PANEL (see Figure 1-3)
The cassette housing is located on the upper left The Connector Panel is located to the right of the
side of the system. Two factors contribute to fast cassette housing. It provides three self-locking
and easy installation of the cassette: the cassette “smart” electrical connections for U/S handpieces
housing contains all the connections required for the (U/S); two receptacles for bipolar coagulation
standard disposable fluidics Cassette Pak set, and handpieces to accommodate both coaxial and safety
the cassette was designed with an auto-load feature. banana-type connectors (COAG); and one female
luer lock pneumatic connection for the ATIOP and
the HYDROSONICS™* handpieces (VIT).
Additionally, there is one unlabeled connector for
future expansion. Colors and symbols near the
connectors facilitate handpiece identification.
NOTE: Between the first and second receptacles,

the international symbol for “refer to Operator’s
Manual” can be seen.
U/S
HUB ROLLER
U/S
U/S
CONNECTOR
PANEL
LATCHING COAG
MECHANISM
COAG
CASSETTE
HOUSING
VIT
Figure 1-3. Cassette Housing and Connector Panel
1-8 906-2000-501
• Fuse box - holds 2 fuses; accepts both

REAR PANEL (see Figure 1-4)
metric (250 V DIN) and standard size
(120 V SAE) fuses.
The rear panel contains various connectors and
outlets used for interconnections and power input. A
2. Rear Connector Panel - located near the
floppy disk drive, located on the connector panel,
middle of the instrument (see Figure 1-5).
allows system upgrades and modifications.
• Floppy Disk Slot - (for future expansion).
• Parallel - 25-pin D connector port (for
1. Power Supply Panel - located on the bottom
future expansion).
right of the instrument.
• Serial 1 and 2 - 9-pin D connector ports
• AC power input - connects to electrical
(for future expansion).
outlet in the wall.
• PH1 and 2 - (for future expansion).
• Main power switch - connects AC power
to power supply, and turns all DC power
3. Footswitch Connector - For connecting the
to the electronics in the unit both ON and
STTL footswitch to the unit.
OFF.
AUTOCLAVABLE
INSTRUMENT TRAY TILTABLE,
(7B) ROTATABLE
FRONT PANEL
(6)
I.V. POLE
(11)
HANDLE
(8)
REAR CONNECTOR
PANEL
(2)
TRAY ASSEMBLY
(7A) CORD WRAP
(5)
STORAGE DRAWER
(9)
POWER SUPPLY
PANEL
(1)
FOOTSWITCH BRACKET
(4)
LOCKING WHEEL
MECHANISM
(10)
FOOTSWITCH
FAN FILTER CONNECTOR
(12) (3)
Figure 1-4. STTL Rear View

906-2000-501 1-9
COMMUNICATION
PORTS
PARALLEL SERIAL 1 SERIAL 2 PH1 PH2
Figure 1-5. Connector Panel
4. Footswitch bracket - Used to hold the 8. Handles (2) - One handle is located on the
footswitch when not in use. Located on the front and another is located on the back of the
rear panel, to the left of the cord wrap. unit. Handles should always be used to move
the unit. For greater safety and control, the
5. Cord Wrap - Used to store both the footswitch unit should be pulled, not pushed.
cord and the power supply cord. Located on
the far right of the rear panel, directly above 9. Storage Drawer - Located on the right side of
the power supply. the unit, it can be used to store handpieces and
accessories.
Other Features
10. Locking Wheel Mechanism - Locks are
6. Tiltable, Rotatable Front Panel - Allows easy located on the two front wheels only. The
maneuverability during setup and surgery. wheels should always be locked when the unit
is in use, and unlocked when being moved.
7A. Tray Assembly - Provides a movable
instrument tray within the sterile field. There 11. I.V. Pole - The bottle of irrigating fluid is
is a curved metal rod on the tray arm for a hung from the hook on top of this pole. Used
sterile bag pouch. The tray is capable of to raise and lower the bottle height.
accommodating a variety of system positions
in the operating room environment: right, left, 12. Fan Filter - Located underneath unit, the fan
front and rear of the surgeon as well as the filter removes particles from incoming air
front of the bed. used for cooling components.
7B. Autoclavable Instrument Tray - Fits over the

tray assembly. It is slotted in order to hold six
handpieces and the remote control.
1-10 906-2000-501
AUDIBLE TONES REMOTE CONTROL (see Figure 1-6)
Seven different and clearly distinguishable audible The STTL remote control is wireless and can,
frequencies, in conjunction with multiple tones, are therefore, be used in one of two ways: It can be laid
produced by the STTL. into the articulated arm and tray assembly and
operated through the sterile drape supplied in the
TONE TYPE disposable pak. This offers the Scrub Nurse or
VACUUM TONE CONTINUOUS WHEN ASPIRATION assistant access to the controls from the sterile field.
ACTIVE A sterile, sealed pouch (available in the remote
COAGULATION CONTINUOUS WHEN COAGULATION control aseptic transfer packaging) can also be
ACTIVE utilized to maintain the sterile field if the remote is
REFLUX CONTINUOUS WHEN REFLUX ACTIVE used in a hand-held manner. Programmability and
custom user setup features are functions which
OCCLUSION INTERMITTENT BEEPING TONE DURING
OCCLUSION are not accessible from the remote control.
IV POLE CONTINUOUS DURING IV POLE ADJUST
The error message, “REM BAT LO” is displayed in
FTSW IRRIGATION INTERMITTENT the text window on the front panel when the remote
TONE
batteries are low. (The battery compartment on the
FRONT PANEL INTERMITTENT back holds four AA batteries; to replace batteries,
SWITCH
ACTIVATION loosen the captive screw on the compartment door
with a standard screwdriver.)
CONTINUOUS ONE BEEP FOR ACTIVATION,
IRRIGATION TWO FOR DEACTIVATION
(SECONDARY) PARAMETER
IR TRANSMITTER
ADJUSTMENT KEYS
PHOTO SENSOR MEMORY
CUSTOM (PROGRAM)
BOTTLE HEIGHT ADJUSTMENT

ARROWS
HT
IG
HE
LE
TT
BO
L
RO
NT
CO
ENTER
(PRIMARY) PARAMETER EN
TE
R
ADJUSTMENT KEYS SC
RO
LL
ST
TE
PRIMARY MODE KEYS

HEAT SENSOR
(FOR FUTURE EXPANSION)

SCROLL
SURGEON/PANEL
TEST
Figure 1-6. Remote Control
906-2000-501 1-11
The controls on the remote control have been

arranged to approximate the respective controls on MODES AND FUNCTIONS
the console’s front panel. The TEST button has a
raised area around it; this differentiates it from the The STTL has seven basic operational modes or
other buttons in order to ensure that the test function functions, some with submodes. Each allows for the
is not accidentally actuated. All controls are backlit appropriate adjustment of the power, aspiration, and
by heat actuation, i.e., illumination in low ambient vacuum settings. These settings can be put into one
light is activated when the sensor detects heat from of 96 memory programs and, consequently, be
the hand. There are three inactive keys for future available for future use without having to
expansion: one marked SCROLL, one marked re-program the instrument.
ENTER, and one undesignated.
The operating modes are selectable from the unit’s
The remote control can be configured to operate on front panel controls or from the remote control unit.
one of four channels (A, B, C, or D). This feature The functions within an operating mode are
allows four remote controls to independently controlled by the operating position of the
control four systems operating in the same room or footswitch. Mode changes will result in voice
area. Remote controls are factory preset to channel confirmation. (The user has the ability to turn this
A. To change channels, access the switch located in feature off via the CUSTOM menus.) An audible
the battery compartment (see Figure 1-7). For beeper-tone is generated to indicate a change in the
proper remote operation, the system must be set to operating mode and to alert the operator of certain
the same channel as the remote (see Custom- conditions such as an occluded line. Additionally, a
Remote Mode description in the Operator's varied pitch tone is generated to audibly indicate
Manual). Once the correct channel is selected on the vacuum levels: the pitch increases as the vacuum
system, no other steps are needed to save it into level increases. The volume of the audible
memory. variable-pitch tone is adjustable via the CUSTOM
menus.
To ensure proper operation when two or more
remote controls are being used in the same room or The operating mode/function is displayed in the
area, adjust each remote control to separate mode display window. The primary modes of
channels. operation are Irrigation (IRR), HydroSonics®
(HYDRO), Ultrasonics (U/S), Irrigation/Aspiration
NOTE: Label the remote controls and the units, (I/A), Vitrectomy (VIT), and Coagulation (COAG).
if necessary. Preset (default) operating parameters for the
selected mode are programmed into the system, or
CAUTION new operating parameters can be set by using the
DO NOT STERILIZE THE REMOTE CONTROL
front panel or remote.
AS IT WILL DAMAGE THE UNIT.
ON ON
Channel A Channel C
S1 S1
1 2 1 2
ON
S1
1 2
ON ON
Channel B Channel D
S1 S1
1 2 1 2
Figure 1-7. Remote Control Switches

1-12 906-2000-501
Depending on the operating mode, the system can

be set up to automatically operate at the preset UNPACKING AND SETTING UP
limits displayed on the front panel displays or THE SYSTEM
provide linear control of some of the operating
1 Cut and remove the binding straps.
parameters from the footswitch. The controlling
factor is determined by the PANEL and SURGEON 2 Remove the outer sleeve and rails from the shipping
switches. If the front panel settings are controlling carton (see Figure 1-8 for packing configuration).
the system, the word PANEL is illuminated; if the
footswitch is controlling the system, the word 3 Remove the accessory box, foam inserts, and
footswitch. Inspect for signs of damage.
SURGEON is illuminated. Coagulation during
priming is available in Panel control. 4 Carefully tip the shipping carton so as to place the
system in an upright position .
When a mode button is pressed, the symbol
becomes animated and the selected submode is 5 Roll the system out of the container, remove the
antistatic cover, and inspect the system for signs of
highlighted. The titles of the selected mode and shipping damage.
submode are displayed in the text window.
6 Unwrap the footswitch and plug it into the
Refer to the Operator's Manual for a detailed appropriate connector on the rear panel.
description of each mode.
7 Release the tray arm and pull it out of the storage
position. Remove the instrument tray and remote
control from the accessory box. Open the remote
RECEIVING control back cover and install the batteries.
INSPECTION
8 Snap the instrument tray into position on the tray
The system was inspected mechanically and arm. Place the remote control in the recessed area of
electrically prior to shipment. If the shipping the instrument tray.
container appears damaged, ask that the carrier’s 9 Release the 115 VAC power cord from the Rear
agent be present when the system is unpacked. The Panel and plug into a functioning 115 VAC
system should be inspected for external damage (i.e. receptacle but do not turn on the AC Power Switch or
scratches, dents, or broken parts). If damage is the Stand-by Switch until instructed to do so.
discovered or if the system fails any of the
10 Perform the STTL Service Test Procedure located in
functional tests notify the carrier and an Alcon Section Four of this manual.
Surgical representative. Retain the shipping
container and packing material for the carrier’s
inspection. As necessary, file a claim with the
carrier or, if insured separately, with the insurance
company.
906-2000-501 1-13
Figure 1-8. STTL Packing Configuration
1-14 906-2000-501
SECTION TWO
THEORY OF OPERATION
The theory of operation includes a system overview In some cases, the theory goes into more detail than
and PCB (Printed Circuit Board) level theory. The shown on the block diagrams. When this occurs,
PCB theory is accompanied by detailed block refer to the schematic diagrams located in Section 5.
diagrams located at the end of this chapter on B size Schematics supersede block diagrams in cases of an
pages (11" x 17"). The figure number for these block inconsistency. The following list contains
diagrams is referenced as a foldout (example: Figure nomenclature and symbols used in the block
FO-1). diagrams and schematics.
RESET* - asterisks (*) after signal name indicates logic level low is active.
- groups together a number of signals in a block diagram.
- indicates analog ground (+15 V in this case).

15
- indicates digital ground (+5 V RTN).
- indicates chassis ground.
LD0-7 - indicates a signal or bus distributed to a number of components

(Latched Data bus bits 0 thru 7 in this case).
906-2000-501 2-1
SYSTEM OVERVIEW
The STTL uses a modular design where each major program memory located on the CPU PCB.
function is divided into a separate subsystem which Inter-module connections are made through the
is controlled by the Host System. These subsystems System Backplane PCB which also distributes all
consist of the following: Front Panel, Fluidics Power Supply voltages to the system. The
(includes Anterior Pneumatics module), and Phaco. Multifunction PCB acts as the interface between the
Assemblies outside these subsystems include the subsystems and the Host. The Video PCB provides
Remote Control, I/V Pole, Footswitch, and the display data direct to the Liquid Crystal Display
Power Supply. Figure 2-1 illustrates the subsystem (LCD).
locations. Refer to System Interconnect drawing The Fluidics, Phaco, and Front Panel subsystems
200-0002-801, located in Section Six-Schematics, contain their own microcontrollers (80C196) and
for subsystem/module interconnections. system software that acquire real-time data critcal to
Figure 2-2 is an overall block diagram of the system operation. Each subsystem is a slave to the
STTL. The Host System is the system master and is Host and communicates to the CPU via the
controlled by real-time, event driven, preemptive, Universal Asynchronous Receiver/Transmitter
and finite state system software which is resident in (UART) located on the Multifunction PCB.
L
NE
T PA
ON EM
FR SYST
B
SU
FLU
I
SUB DICS
SYS -
TEM
ANT
PH E
A PNE RIOR LE
SU CO UMA DU
B- ST TIC MO
SY HO TEM
STE S
M SY
PO I/V P
W O
PCB LE
SU ER &
PP MOT
LY OR
IEW W
T V V IE
O N AR
FR RE
Figure 2-1. Subsystem Locations
2-2 906-2000-501
HOST SYSTEM FRONT PANEL SUBSYSTEM

(SYSTEM BACKPLANE)
TOUCH SCREEN
FRONT PANEL AND
LED
VIDEO CONTROL SWITCHES
LAYER
PCB PCB COLOR
CPU LCD
VIDEO PIXEL DATA
FLOPPY PCB
DRIVE 80386DX
or
80486SX 80C196 REMOTE
DISPLAY
PCB
MULTI- FLUIDICS SUBSYSTEM

FUNCTION (FLUIDICS BACKPLANE)
PCB SOLENOIDS
STANDBY FLUIDICS ASP
SWITCH TX/RX CONTROL MTR
PCB CASS. SWITCHES
POWER UART
SUPPLY 80C196
+5 V ANTERIOR
TX/RX
+12 V XDCR PNEUMATIC ASSY
+13.75 V
+15 V PCB
-15 V
+24 V
+85 V
HANDPIECE
CONNECTOR
PANEL
PHACO SUBSYSTEM
FAN VIT
(PHACO BACKPLANE) LUER
TX/RX
U/S 1
PHACO
U/S DRIVER PCB U/S 2
CONTROL
+85 V
FOOT- PCB U/S 3
SWITCH
80C196
COAG
CAUTERY PCB
COAG
OPT
SWTCH I/V
POLE
MTR PCB
Figure 2-2. System Block Diagram
906-2000-501 2-3
PEDALUP - This is a surgeon controlled safety

POWER SUPPLY interlock feature that enables the surgeon to
hardware disable all crucial patient contact
The Power Supply used in the STTL is a vendor functions when activated. When the STTL
supplied product. For technical specifications and footswitch pedal is in the “up” position, contact is
operating parameters, refer to PN 200-1052-001 made with a switch in the footswitch resulting in the
located in Section Seven-Parts Lists and Drawings. PEDALUP signal being sent to all subsystems.
When the subsystems receive this signal the various
devices controlled by a particular subsystem (i.e.
COMMON INTERFACE SIGNALS handpieces, peristaltic pump stepper motor) are
disabled.
Figure 2-3 shows the common interface signals
between the master CPU and the subsystems. Power TEST* - This signal overrides the PEDALUP
is distributed from the Power Supply through the signal and is used in the TEST functions to prime,
System Backplane to the various subsystems with tune, and purge the system.
+85 V unique to the Phaco Subsystem. RXD and
TXD are the serial communication lines from the RESET* - Forces the subsystem control processors
Host to the subsystems. PEDALUP, TEST*, into reset.
RESET*, and DISABLE are “hard” system control
signals which override normal subsystem operation DISABLE - Disables the patient contact devices
as follows: controlled by a subsystem.
These signals and how they control each subsystem

are discussed in further detail in each subsystem
theory of operation.
FRONT PANEL,
FLUIDICS, OR PHACO
HOST SYSTEM SUBSYSTEM
SYSTEM BACKPLANE PCB BACKPLANE PCB
+85 V
(PHACO ONLY)
CPU MULTI- CONTROL
PCB FUNCTION +24 V PCB
-15 V
PCB
+15 V
+13.75 V
+12 V
+5 V
RXD
UART TXD 80C196
PEDALUP
TEST*
RESET*
DISABLE
Figure 2-3. CPU-Subsystem Interface
2-4 906-2000-501
REVISION/TYPE DETECT CIRCUIT

SUBSYSTEM KERNEL DESIGN This circuit uses a resistor divider network to set a
voltage level associated with the particular revision
The purpose of the STTL Subsystem Kernel design of all PCBs contained within the subsystem. The
is to allow common hardware and one common voltage is detected by the 80C196 which reports
bootstrap loader program for all subsystems. The subsystem type and revision level to the Host. The
term "kernel" refers to the specific components circuit consists of an 8-to-1 analog multiplexer, an
common to each subsystem controller PCB. Figure Op Amp buffer, and protection diode.
2-4 illustrates the subsystem kernel design used by
the Fluidics, Phaco, and Front Panel subsystems. It PSD301 PROGRAMMABLE SYSTEM
consists of five main components as follows: 1) DEVICE
Intel 80C196 Control Processor, 2) Revision and The PSD301 Programmable System Device
Type Detect circuit, 3) PSD301, 4) 32K x 8 Flash contains 32K x 8 of EPROM which stores the
EEPROM, and 5) 8K x 8 Static RAM. bootstrap loader program. The bootstrap loader
space is 8K bytes in size and located from 2000H to
80C196 CONTROL PROCESSOR 3FFFH in the subsystem memory map.
The 80C196 controls each subsystem and
communications with the Host System. Although each subsystem bootstrap loader program
is identical, each subsystem requires its own
PSD301 programmed for that subsystems specific I/
O requirements.
FLUIDICS, FRONT PANEL, OR PHACO CONTROLLER PCB

ADDRESS BUS (0-15)
E000H - FFFFH
PROGRAMMABLE 8K x 8
80C196 4000H - BFFFH
SYSTEM STATIC RAM
CONTROL 32K x 8
READY DEVICE
PROCESSOR FLASH
PSD301
EEPROM
12 V
DATA BUS (0-7)
CONTROL
PROGRAM/ERASE
LP2951
STATUS STATUS
PCB REVISION SWITCH
AND
TYPE DETECT P1 (0-2)
CIRCUIT
Figure 2-4. Subsystem Kernal Block Diagram
906-2000-501 2-5
FLASH EEPROM expansion space of 8K bytes for a total of 16K

The Flash EEPROM holds the downloaded bytes. The bootstrap loader program maintains and
operational code used by the subsystem during verifies 8K bytes of static RAM before indicating to
operation. The 12 V program/erase voltage to the the Host that the subsystem is ready for download.
EEPROM is controlled by the LP2951. The LP2951
is a switch controlled by the 80C196 to safely select BOOTSTRAP LOADER PROGRAM
the EEPROM for program/erase, regulate the The bootstrap loader program verifies software
program/erase voltage, and supply feedback to the integrity of all installed operational programs within
processor if there is a program/erase voltage error. the subsystem, reports software and PCB revision
levels to the master CPU, and handles downloading
STATIC RAM of subsystem operational software to the Flash
All subsystems require a varying amount of static EEPROM.
RAM in order to operate. The subsystem kernel
provides 8K bytes of static RAM with an available
2-6 906-2000-501
HOST SYSTEM
The Host System is the control center of the The Host System controls the three subsystems
STTL and consists of the CPU PCB, Multifunction (Front Panel, Fluidics, and Phaco) and has the
PCB, and the Video PCB (see Figure 2-5). These capability of controlling up to eight subsystems. It
PCBs are connected directly to the System operates similarly to any personal computer with the
Backplane PCB and communicate with each other Video and Multifunction PCBs handling the special
via the ISA (Industry Standard Architecture) bus. input/output (I/O) requirements of the system.
SYSTEM BACKPLANE FRONT

PANEL
ISA BUS SUBSYSTEM
FLUIDICS
SUBSYSTEM
CPU VIDEO
UART
PCB PCB
80386DX
PHACO
or
SUBSYSTEM
80486SX FLAT
PANEL
128K
CNTLR MULTI- SPKR
SRAM FUNCTION
PCB IV
1MB POLE
FLASH ASSY
EPROM
FTSW
FLOPPY
DRIVE POWER STAND-BY
SUPPLY SWITCH
Figure 2-5. CPU Subsystem
906-2000-501 2-7
CPU PCB
276-230 (no schematic)
The CPU PCB is built around the Intel 80386DX of replacing the EPROMs. The CPU PCB also
(33MHz) or 80486SX (25 MHz) microprocessor contains 128K of battery-backed SRAM to store
operating on a DOS platform. The change from 386 position saved set-ups (doctor’s settings).
to 486 was done to maintain the availability offered
by the latest microprocessor, and does not improve Upon power-up, the CPU performs the Power On
performance of the system. Self-Test (POST) common to all DOS based
systems. After the CPU successfully performs the
The floppy drive is connected directly to the CPU initial boot cycle, the system software is executed
PCB and is used to upgrade system software. System and the system will boot-up in the default mode
software is downloaded to 1 MB of Flash EPROM (IRR:Footswitch mode). If an error occurs during
which acts as a system “hard drive”. This EPROM is the initial boot cycle, a POST error code will be
electrically erasable which enables the system to displayed on the Multifunction PCB (discussed
install software upgrades via the floppy drive instead further in the Multifunction PCB theory).
2-8 906-2000-501
MULTIFUNCTION PCB
200-1014-501 (schematic 940-2000-001)
The Multifunction PCB is an IBM-AT compatible After the boot cycle is complete, system software
plug-in board that provides the interface between the can clear the displays, or write system diagnostic
CPU PCB and the various subsystems. All codes to them. Refer to Tables 5-7 and 5-8 in
intelligence on the Multifunction PCB is controlled Section Five-Maintenance and Troubleshooting for a
by the CPU PCB via the ISA bus. In a DOS listing of these error codes.
environment there is a block of addresses reserved
for certain I/O (Input/Output) operations. The SERIAL COMMUNICATIONS INTERFACE
Multifunction PCB is inserted in this address space. A UART (Universal Asynchronous Receiver/
These operations are accessed by system I/O READ Transmitter) is a device which converts parallel
(IOR*) and I/O WRITE (IOW*) cycles. Figure FO-1 information to an asynchronous serial format, and
located at the end of this section is a block diagram serial information to a parallel format. The Octal
of the Multifunction PCB. UART (U29) has four groups of two UARTs which
control serial communications to the various
PAGED ADDRESSING subsystems (8 maximum). The outputs (TX) are
The Multifunction PCB uses a paged address TTL level transmit/receive and are converted to
scheme and pages two distinct groups of devices, differential RS422 by Line Drivers U22 & U26.
those that are paged externally and those that are Incoming RS422 signals (RX) are converted to TTL
paged internally or have an external address bus of level by Line Receivers U21 and U25. The RS422
five or more bits. lines are terminated by a resistor between + and -,
and each is pulled up and down respectively to
The externally paged devices are accessed by prevent oscillations when there is no connection to
writing to the base address of the PCB which is latch those channels. Channels seven and eight may be
U86. U86 receives buffered data (BD0-7) from the switched away from the internal system and directed
ISA bus via bus transceiver U85. Latched data to two optically isolated RS232 ports.
(LD0-7) is decoded and gated with IOR* & IOW*
on decoders U40 & U41 for chip selects of all paged Each group of UARTs has a fully programmable
devices. The value written may be read back for interrupt designated to it. All four interrupts
verification by performing a read at the same base (INT0-4) are wire-ORed together to drive the
address. U87 does this by transferring direction of system’s IRQ10 line (interrupt request). Signal
the LD0-7 bus back out onto the BD0-7 bus. The IRQINH enters logic circuitry that makes IRQ10 an
IOR* cycle reverses the direction of U85 on pin 1, edge trigger for multiple interrupts. As the
thereby placing the data on the ISA bus. interrupts are processed, the IRQINH line is toggled.
If an interrupt occurs while the current one is
The internally paged devices are those that have processing, the rising edge of IRQ10 is regenerated
address buses of more than 4 bits. The address lines indicating there are more interrupts pending.
of these devices are driven by LD0-7. An example
is the octal UART which has an address bus of six Support circuitry for the UART includes a 4-bit
bits that addresses its internal registers. After counter U50 used as a divider for the system bus
latching the address bus, a read or write to that oscillator. The division of 14.31818 MHz by four
register is accomplished. yields a 3.58 MHz clock for driving the UART.
This frequency results in easily programmable baud
POWER ON SELF-TEST (POST) rates for the device.
It is common to all DOS based computers to perform
tests during the boot cycle. Should a test fail, a
failure code is displayed by DS1 & DS2. If the
failure is catastrophic, then the system will halt.
906-2000-501 2-9
WATCHDOG TIMER response from the Voice Memories and creates an

The watchdog timer U80 is a Dallas DS1286 analog VOICE signal. The VOICE signal is then
real-time clock/calendar with an internal 10 year sent to the preamp U5, then out to the speaker. The
lithium cell. It provides timekeeping functions for voice status register is monitored by the CPU for
the system, and a shutdown safety interrupt should completion of the packet.
the CPU lock-up.
VOLUME
SYSTEM CONTROL Volume control is accomplished by U14; a 2
The system control register is responsible for a channel, 8-bit multiplying DAC. It controls external
number of features including remotely disabling the volume and voice volume by way of attenuation.
power supply. This is accomplished by RSHDN The control input to U14 is from the BD0-7 bus
(remote shutdown bit) closing the remote shutdown where 0xff is full scale Vout = Vref (Vref= audio
relay K1 which is in series with the remote standby input) and 0x00 is full attenuation of the input audio
switch (front panel switch) creating a logical OR signal. The outputs are buffered and then input into
condition. If either is open, the supply is ON. Both the inverting summer that combines all audio signals
have to close however to turn the supply to standby. into a single channel for amplification by the
When power comes up for the first time, the relay is TDA7052 audio amplifier U5. Full scale inputs to
held in the closed state, meaning that the switch U14 are in the area of 400mV RMS.
must be open. When the system software comes up,
then the relay may be opened, keeping the supply TONE
enabled. If the remote switch is sensed, then The various tones created by the system are supplied
software can execute a power-down sequence prior by the Yamaha YM3812 FM Music Synthesizer
to closing the relay and sending the supply into U23. The YM3812 receives a request for a
shutdown. particular tone and sends the requested signal to U8.
U8 is a Yamaha Serial D-A Converter designed to
SYSTEM STATUS handshake with the YM3812. The buffered output
System Status Registers U52 & U59 report the status of the U8 is modulated on 1/2 VCC or approximately
of various system devices and control signals to the 2.5 V. The AC component is low-pass filtered at
Host. 21KHz, buffered and then capacitively coupled to
the inverting summer of the preamp section (U5).
VOICE CONTROL Volume for tone is controlled by internal volume
Voice Control (U79) and Voice Status (U78) registers for each of its 9 channels.
registers control and report on Speech Synthesizer
U24 and Voice Memories U30 and U31. The Voice RESET REGISTER
Memories are Flash EPROMs which enables the The Reset Register U27 is an eight bit register
system to download different languages (when programmable for each subsystem channel. U27
available). powers up in the tri-stated mode with all of its
outputs tied to digital ground by 1K resistors. This
Speech Synthesizer U24 contains up to 111 voice holds all subsystems in RESET until the register is
packets of information, addressed by BD0-6. When programmed and enabled by the UNLOCK
a request for a particular voice response is received, command.
the Speech Synthesizer accesses the appropriate
2-10 906-2000-501
DISABLE REGISTER REVISION CONTROL

The Disable Register U28 is an eight bit register Revision control is accomplished by 12-bit Analog-
with its outputs pulled hi by 1K resistors so that to-Digital reads of voltage dividers created with a
during power-on, all RESET lines are logic hi. The revision resistor pulled up by a 10K resistor to
UNLOCK command enables the Disable Registers VREF. Each divider is fed through one channel of
outputs after the device is programmed. multiplexer (MUX) U13 whose output is sent to
12-bit Analog-to-Digital Converter (ADC) U15.
UNLOCK is a vital system function that controls the
status of the entire system during power-on. It also NOTE: S2* is the IV Pole revision resistor signal
prevents watchdog interrupts from occurring (IV_REV) from the IV Pole PCB.
prematurely. UNLOCK is essentially a flip-flop
(U38) that gets reset by the ISA bus RESET signal.
This signal is initiated by the CPU as power is
applied to the system. The LOCK output of the
flip-flop controls the enable of many programmable
registers and holds some peripherals, including all
subsystems, in RESET.
906-2000-501 2-11
FOOTSWITCH INTERFACE
Figure FO-2 shows the interface between the
STTL footswitch and the system. STTL FOOTSWITCH INTERFACE
As shown on the block diagram, the footswitch
interface is located on the Multifunction PCB. If a STTL footswitch is present, the DAC U17
voltage programs the motor current of the detent
Footswitch control voltages are provided by DAC motor on the footswitch. The motor used in the
™*
U17. It is an 8-bit digital-to-analog converter with an Series 20000 footswitch has a winding of 110Ω,
internal 2.56 reference voltage. The output of the and +24 V applied to one terminal. The other
DAC controls two different things. If a terminal is connected to Q2 on the Multifunction
programmable detent footswitch (Series 20000 ™* PCB which controls the amount of current
footswitch) is present, it is the detent control (proportional to torque) on the motor. This is
voltage. If a standard Line Master or ATFS type accomplished by turning on Q2 and controlling the
footswitch is present, it becomes the Pedal-UP voltage on the emitter resistor RP1 thereby
setpoint voltage. The sequence for determining the controlling the collector current.
function of the DAC is to first read the footswitch
revision resistor. After determining what footswitch Footswitch position is determined by counting the
and revision is plugged into the system, a footswitch digital pulses created by the optical encoder on the
status bit needs to be set that selects Series 20000™* footswitch. The optical encoder outputs, FS_CHA &
or ATFS type footswitches. FS_CHB, are decoded and counted by U63 then sent
to the CPU to determine the appropriate response.
LINEMASTER OR ATFS
FOOTSWITCH INTERFACE SERIES 20000™* FOOTSWITCH
If an ATFS is present, the DAC performs the The Series 20000™* footswitch consists of 4 basic
PEDALUP signal indirectly. A setpoint is functional elements; position encoder, position
programmed to the non-inverting input of feedback, functional switches, and revision control.
comparitor U4. The footswitch voltage is fed into The combination of these elements ensure system
the inverting input of the comparitor and so long as control and provide for IEC/TUV approval,
it is the greater voltage, the comparitor drives its including waterproof criteria based therein.
output to AGND (analog ground). Once the
footswitch voltage becomes less than the setpoint, Positional Encoder
the comparitor releases its output which is pulled up The treadle is the control surface of the footswitch.
to +5VA and the diode portion of the Optical It is attached to a quadrature optical encoder through
Isolator (U10) turns on. The output transistor of the a 5:1 transmission. The optical encoder requires +5V
opto-isolator also turns on effectively bringing power and ground, and transmits two digital pulse
ATFSUP* to a logic low. The final result is trains (FS_CHA & FS_CHB). The digital signals are
PEDALUP being broadcast to all subsystems. 90 degrees out of phase to represent rotation and
direction, depending upon the phase relationship.
The footswitch voltage is also input to ADC U16. The encoder signals are decoded/counted on the
The digital equivalent of this voltage is then read Multifunction PCB as discussed in the Footswitch
and decoded by the system to determine footswitch Interface. By design, the footswitch generates 550
position. counts in the decoder/counter chip with full
depression of the treadle.
2-12 906-2000-501
Positional Feedback counter when a treadle up condition is sensed. All

Tactile feedback is available to the user by means of other switches, except for spring fail and tilt-safe,
a detent generating motor (+24V, SOL-). A DC are input to the footswitch status register on the
motor is attached to the end of the treadle shaft Multifunction PCB. The spring fail switch opens the
opposite the encoder through a 99:1 transmission. return path for treadle up sensing in the event of a
The transmission amplifies the small amount of spring failure. The result is a footswitch always
torque generated by the motor into something being sensed in the UP position. The tilt-safe switch
noticeable at the end of the treadle. System software disrupts the switch return path to the footswitch,
will program the motor torque relative to the resulting in a “no footswitch present” condition in
footswitch position using the programmable current the system.
source (SOL-) on the Multifunction PCB.
Revision Control
Functional Switches A resistor to ground in the footswitch provides half
The functional switches include right and left of a resistor divider whose resulting voltage is sent
vertical and horizontal, treadle up, spring fail, and to a precision ADC on the Multifunction PCB for
tilt-safe switches (LV, RV, LH, RH, FS_UP, revision detection by the system software
L_HEEL, R_HEEL). The treadle up switch is (see FO-1).
electronic using a transistor in open-collector and
saturated states to perform the switching. A properly
initialized system will reset the footswitch decoder/
906-2000-501 2-13
IV POLE PCB
The IV Pole PCB is located on the IV Pole OPTO CHANNEL OUTPUTS (CH_A & CH_B)
Assembly and provides system control of IV Pole These signals provide relative position measurement
movement. Refer to FO-3 for a block diagram of the as well as direction of travel. These two lines
IV Pole PCB and its interface with the Multifunction originate from the commutation signals HSNSR1 &
PCB. The following signal descriptions detail how HSNSR3 from the Hall-Effect Sensors on the
the IV Pole is controlled and monitored by the Brushless DC Motor. Each of these lines will toggle
system, and the associated circuitry used to support once for each revolution of motor travel. The ratio of
these functions. pole movement to motor rotation is .50 ±.005 in:1
revolution. The actual counting of these pulses is
ENABLE (EN*) done by Decoder/Counter U73 on the Multifunction
A low level signal from Multifunction PCB enables PCB.
motor operation.
SENSOR OUTPUT (S1*)
DIRECTION (UP*/DN) This signal provides feedback to the system for
A low level signal from Multifunction PCB indicates absolute (home) positioning. The opto channel
upward pole travel. A high level signal indicates outputs explained above only provide a
downward pole travel. measurement of displacement relative to a
predefined “Home” position. Subsequent to any
BRAKE RELEASE (BRKREL*) system reset, the absolute position of the IV pole is
A low level signal from Multifunction PCB lost and the CPU must synchronize its displacement
disengages the IV pole brake solenoid. To start counter to a known position. S1 provides an active
motion of the IV pole, the system first disengages low signal to the Multifunction PCB when the pole
the brake then waits approximately 10 ms before reaches a position of 78 cm.
providing the enable signal. This is done to ensure
that the motor never drives into a braked IV pole. A lower limit sensor, S3 on the schematic diagram,
is installed but not sensed by the system at this time.
The mechanical brake, normally in the on position, In the event a calibration procedure was required,
is used to prevent pole motion under load and while sensor S3 would provide a lower limit to indicate
power to system is off. FET driver U10 drives the pole travel below the allowed minimum of 2 cm.
solenoid brake release.
S1 and S3 are located at fixed points on the
As an additional braking mechanism, the brake stationary vertical structure. When the (moving)
release signal is connected to the BRK line on Motor vertical structure of the IV pole passes by an
Controller U11. On activation of this signal, the N- opto-interrupter, a flag on the vertical structure
channel FETs of U12 are all turned on. This interrupts the light beam between the interrupter’s
effectively shorts the stator windings of the motor LED and photo-transistor, causing the
and provides a means of dynamic braking. It also photo-transistor to turn off. This signal is inverted by
ensures that in the event of a single fault failure of U1 and sensed by the system as an indicator of
the motor enable logic, the motor will not be absolute pole position.
activated.
2-14 906-2000-501
CURRENT LIMIT (I_LIM*) OVER-CURRENT PROTECTION

This output indicates a motor over-current condition. (see schematic 940-2000-021)
The motor current will be limited to 1 AMP peak. The over-current protection is implemented
internally to the Motor Controller. R24 senses the
BRUSHLESS DC MOTOR current, R21 and R23 scale the current measurement,
The Brushless DC Motor has rare earth permanent while R22 and C11 eliminate current-limit
magnets in its rotor which are propelled by a rotating instability. The Motor Controller performs current
magnetic field. The rotating field is set up by limiting on a cycle by cycle basis. That is, each
commutation of three stator windings (3 delta over-current situation is treated as a separate event.
connected phases) that are energized sequentially as Each event disables the outputs until the next
the permanent magnet passes into the region of its internal clock cycle (set to 44 kHz by R20 and C9).
field. Correct timing of stator energizing is achieved This mode of current limiting protects the output
by means of Hall effect switches built into the motor transistors from continual cycling and thus extreme
that sense the rotor position. The output of the Hall heating.
devices (HSNSR1-HSNSR3) is used to turn on FET
Drivers U12 which energize the motor windings. FET DRIVERS
Power MOSFET transistors on U12 are used to drive
MOTOR CONTROL the motor windings. Due to the FET’s low on
Commutation, speed and current limiting functions resistance and the cycle by cycle current limiting no
are provided by Motor Controller U11. The Motor heat sinking is required. Since the motor drive
Controller has three inputs from three Hall effect voltage (24 V) is greater than the gate-source
commutation switches, and six outputs that drive voltage rating of the FET’s (20 V), a voltage divider
FET Drivers U12. The two device control lines (EN network (RN2 & RN3) is provided to limit the
and F/R) are pulled high to prevent motion of the IV gate-source voltage to approximately 12 V.
pole during power up (assuming that the driving
“enable” line is in tri-state during power up). All REVISION RESISTOR
control interface to and from this device is optically A revision resistor (REV) whose value is readable
isolated to prevent the introduction of ground loops. by the Multifunction PCB is provided to indicate to
The opto isolators have a turn on and turn off time of the system the IV Pole PCB revision level.
approximately 3 microseconds which will not
introduce any significant system delays.
906-2000-501 2-15
VIDEO PCB
200-1011-501 (schematic 940-2000-010)
The Video PCB provides a 640 x 480 pixel VIDEO MEMORY

resolution and 256 colors to the active matrix color Two Dynamic RAM (DRAM) ICs (U8 & U13)
Liquid Crystal Display (LCD). It is controlled by the provide 256K bytes of video memory.
CPU PCB through the ISA bus and provides visual The video memory is arranged as four planes of 64K
feedback for Host System voltages at DS1 (+24V), bytes each and is controlled by the Flat Panel
DS2 (+15 V), DS3 (-15 V), DS4 (+5 V) and DS5 Controller. The Controller retrieves data from the
(+12 V). Figure FO-4 is a block diagram of the memory then sends it to the Flat Panel Color Palette
Video PCB. via the VID0-7 bus.
FLAT PANEL CONTROLLER FLAT PANEL COLOR PALETTE

The Video PCB is designed around the 82C457 Flat The 82C411 Flat Panel Color Palette U2 receives
Panel Controller U7. The 82C457 is compatible video pixel data from the Flat Panel Controller via
with IBM’s VGA (Video Graphic Array) with the VID0-7 bus. The Color Palette reduces this data
additional capabilities to drive flat panel displays. It to the 256 colors required by the color LCD. The
directly interfaces to the ISA bus through Data reduced color data (AR0-5, AG0-5, and AB0-5) is
Buffer U14 and Address Buffers U12 & U13. sent back to the Controller upon request.
The Flat Panel Controller employs an extension The Flat Panel Controller sends 14 bits of
register set to control its additional capabilities. information to the Front Panel Drivers (U5 & U6)
These registers are initialized by the on-board BIOS which send it through the System Backplane and the
and provide control of the flat-panel interface, Front Panel Controller directly to the color LCD. No
timing, and vertical compensation. further operation is performed on this data.
VIDEO BIOS
The Video BIOS EPROM U4 supports the extended
features of the Flat Panel Controller. During power
up, the CPU accesses the BIOS EPROM and uses
this information to enable the flat panel mode and
disable the CRT mode.
2-16 906-2000-501
FRONT PANEL SUBSYSTEM
TOUCH SCREEN
FRONT PANEL AND
CONTROLLER LED
LAYER SWITCHES
PCB COLOR
VIDEO PIXEL DATA LCD
TX/RX
80C196 REMOTE
DISPLAY
PCB
The Front Panel Subsystem (FPSS) provides the • Monitoring remote control serial bit stream and
man-machine interface for the STTL. The FPSS is reporting remote key codes.
responsible for the following functions: • Maintaining communication with the host.
Refer to Figure FO-5 at the end of this section for a

• Monitoring the touch screen and reporting the X/Y
detailed block diagram of the FPSS.
coordinate at point of touch.
• Monitoring the hard keys and reporting key codes.
• Displaying the IV pole and U/S time information.
906-2000-501 2-17
FRONT PANEL CONTROLLER PCB

200-1028-503 (schematic 940-2000-022)
The Front Panel Controller PCB controls the FPSS HARD KEY INTERFACE
and communicates with the Host system. The major The hard keys (elastomer buttons on the front panel)
components on this PCB are specified by the are arranged in a 4 row by 5 column matrix. The
Subsystem Kernel Design discussed in the System task of scanning the hard keys is performed by
Overview section of this manual. Additional software through the 82C55 I/O U10. At a rate
components on this PCB are used to interface with (multiples of 10 msec) defined by the Host, the
the rest of the FPSS. 80C196 U16 scans the hard keys. Scanning is
performed by setting all column lines high and then
TOUCH SCREEN INTERFACE scrolling a logic zero through the columns. After
The Touch Screen consists of a two thin sheets of every scroll the signals at ROW0, ROW1, ROW2,
plastic (X and Y screens), each with a special and ROW3 are read and stored away.
coating of transparent resistive material on one side.
The sheets are sandwiched together with the Upon one complete scan, software analyzes the
resistive coating in between, but restrained from stored row data (5 x 4=20 bits). If all bits are high
touching each other by a matrix of small clear then the hard keys are untouched and the task exits.
spacers. In order to detect a valid touch, only one out of 20
bits is allowed to be low. When a valid key is
In order to read the coordinate of a point of touch, detected, its associated key code is stored.
the X screen is biased (VCC at +X, GND at -X) and
the Y screen is floated to become a pickup contact at The hard keys are scanned again in 10 msec. If the
any position over the entire screen. When the same key is found to be depressed, its code value is
screens are touched, a voltage divider is created to placed into a transmit buffer in the proper format to
raise the potential of the floating screen to some be transmitted to the host.
voltage. This voltage is sent through a low pass
filter to the 80C196 internal A/D converter which HARD KEY BACKLIGHTING
yields the X coordinate (XCH). In order to read the Backlighting of the hard keys on the Front Panel is
Y coordinate (YCH), the operation repeats itself accomplished with an illumination panel containing
with the Y screen biased and the X screen floated. one LED per hard key. These LEDs are Pulse Width
Modulated (PWM) in order to obtain maximum
The task of biasing/floating the X/Y screens is brightness. The 80C196 U16 sends the PWM signal
controlled by software through the 82C55 I/O U10. to MOSFET U27 which drives the LEDs located on
The software accomplishes this task by alternatively the illumination panel.
turning a pair of P-MOSFET and N-MOSFET
transistors (U1 and U2) on and off at appropriate +12 V CONTROL TO LCD
times. These devices are logic level controlled. The +12V_EN* signal from the Video PCB controls
+12 V delivered to the LCD. When +12V_EN* is
high, U27 is off and not enabling U14 which is
acting as a switch for the +12 V. When +12V_EN*
is low, U27 enables U14 and allows +12 V to be
delivered to the LCD.
2-18 906-2000-501
+5 V CONTROL TO LCD VOLTAGE FEEDBACK

The +5V_EN* signal from the Video PCB controls Visual feedback for voltages used by the FPSS is
+5 V delivered to the LCD. When +5V_EN* is low, found on the Front Panel PCB. The LEDs (green)
U14 allows +5 V to be delivered to the LCD. mounted on the PCB indicate the following voltages
are present:
COMMUNICATION
The communication between the FPSS and the Host • DS5 = +15 V
is done through a UART embedded into 80C196 • DS6 = -15 V
U16. Driver U19 performs the signal level • DS7 = +12 V
translation. • DS8 = CPU OK (blinks on/off)
• DS9 = +24V
DS8 is the CPU status LED. The green LED on DS8

blinks on and off to indicate the CPU is working
properly. The red LED on DS8 indicates that the
Front Panel software is not executing.
906-2000-501 2-19
DISPLAY PCB
200-1026-501 (schematic 940-2000-019)
The Display PCB contains the U/S Time Meter and REMOTE CONTROL RECEIVER
IV Pole position LED displays, and the Infrared The hardware for the infrared detecting signals from
Detect/Decode Interface for the remote control. the remote control is centered around Infrared
Detector U1 located on the Display PCB. This
I/V POLE AND U/S TIME LED DISPLAY device receives the infrared rays through its
The U/S and IV pole data are transmitted in ASCII photo-diode and performs all the necessary
format by the Host. Upon receiving a display amplification, filtering, and pulse detecting
command, the FPSS verifies the data packet, internally. It outputs a TTL compatible signal
performs the ASCII to seven segment conversion representing the envelop of the infrared signal (IR).
and then displays the data.
The output IR is connected to the HSI port on the
All 8-Segment LEDs (DS1-DS6) on the Display 80C196 Control Processor located on the Front
PCB are time multiplexed on common data lines. Panel Controller PCB. HSI.0 is programmed to
The segment data is sent through PORT-A of 82C55 record events on the rising and falling edge. This
U10 on the Front Panel Controller PCB. This data is enables the 80C196 to measure the low and high
then fed into High-Current Driver U11 and sent to pulse durations.
the Display PCB via cable W-131. The segment data
is then presented to the LEDs through current In order to receive a valid command from the
limiting resistors R2-R9. Each LED display has 8 Remote Control, the following conditions must be
data line inputs and 1 common terminal which met:
allows the display to be enabled or blanked. • Valid Low pulse durations
• Valid High Pulse Durations
Since the LEDs share common data lines, only one • Valid Start bit
LED can be enabled at a given time. This is • Valid Data bit complements
accomplished by scrolling a logic 1 through Shift • Valid Packet Checksum
Register U3 by DCLK and DDATA lines. U3 • Valid Address
outputs are then fed into High-Current Driver U2 in
order to enable or disable any given LED. When a valid command is received, its code value is
placed in a transmit buffer to be transmitted to the
Host.
2-20 906-2000-501
REMOTE CONTROL
200-4000-501
The remote control transmits packets of information In all cases, the remote infrared beam must have a
to the Display PCB through an infrared link and is path to the front panel sensor either directly or
operational under the following circumstances: through reflection (i.e. wall, floor, sealing) .
• In tray and anywhere tray arm extends.
• Independent of screen tilt and position.
• Anywhere in a 15' x 20' operating room.
• With drape over remote and system.
REMOTE CONTROL PCB

200-1029-502 (schematic 940-2000-023)
The Remote Control performs the following The keyboard is scanned again in 35 msec. If the
functions: same key is found to be depressed, its code value is
• Monitors the remote control key board and transmitted to the host. At this point the CPU enters
transmits any valid key entry. a loop 100 msec in duration. After each loop
• Upon usage, monitors the ambient light and iteration, the keyboard is scanned again. If the same
turns on the backlight LED if ambient light key is still depressed, a repeat message is transmitted
intensity is below 5 ±3 lux. to the host. The loop execution continues until either
• Upon usage, monitors the battery and transmits the key is released, a new key is depressed, or an
its status with every packet. illegal entry is detected.
The following theory of operation groups the PHOTOCELL

Remote Control into functional objects. To extend battery life, the backlight LEDs are turned
on only when needed. Since the remote control may
KEYBOARD be used in an extremely dark operating room,
The keys are arranged in a 4 row by 6 column Photocell V1 is utilized to detect the presence or
matrix. The matrix is designed on a membrane absence of light. Each time the CPU U5 is powered
switch layer which interfaces to the Remote PCB via up, it reads the output from Photocell V1. If absence
10 pin connector J1. The task of scanning the of light is detected (DARK* signal low) the
keyboard is performed by software. The CPU scans backlight LEDs are turned on by the CPU.
the keyboard at a rate of 10 Hz. Scanning is
performed by setting all the column lines to high and POWER UP METHOD
then scrolling a logic zero through the columns. Since the battery life is of concern, power is not
After every scroll, the signals at ROW0, ROW1, provided to the CPU and various other circuitry
ROW2, and ROW3 are read and stored. unless needed. Power (VB) is only provided to the
pyroelectric circuitry and keyboard circuitry. Each
Upon one complete scan, software analyzes the time a key is depressed or hand motion is detected,
stored row data (6 x 4=24 bits). If all the bits are the retriggerable timer U6 is pulsed. The timer is
high, the keyboard is untouched. In order to detect a turned on for 3.5 seconds sending power (VB)
valid entry, only one out of 24 bits is allowed to be through MOSFET driver U10. The output of U10 is
low. When a valid entry is detected, its associated VCC which is used to power-up the CPU U5.
key code is stored.
906-2000-501 2-21
U6 contains two timers, one for the pyroelectric Resistors R28, R29, and R30 bias U8C to 2 VDC
sensor and one for the keyboard. The two timers are and U8D to 3 VDC. The comparator output
connected in parallel so an output from either generates a negative going pulse for large positive or
powers-up the CPU. negative going signals which exceed the established
threshold levels. This negative pulse is then fed into
POWER DOWN METHOD timer U6A.
Once the CPU is powered up either through key
depression or motion detection, the CPU enters an BACK LIGHT
idle mode waiting for key entry. If no key is pressed Back lighting the keys and icons is accomplished by
3.5 second after the last entry, timer U6 times out LEDs DS20....DS59. One LED is used per key and
and as a result turns power off to the CPU U5. two per icon. LEDs are turned on through CPU port
P3.7 by software. This output is fed into MOSFET
PYROELECTRIC SENSOR U10B in order to provide the current (1 ma) for the
The pyroelectric sensor is a device that responds to LEDs.
the change in temperature (infrared light) caused by
the human body. The object of the pyroelectric COMMUNICATION
sensor is to detect the hand motion near the remote Packets are transmitted via infrared link with the
control and turn the power on to the CPU. system. Packet contents (data bits) are shifted
serially through CPU port P1.7 by software. The
The pyroelectric output is fed into amplifier U8A data bits are then modulated by 40 KHz square wave
which acts as a noninverting amplifier with a voltage by Counter U2. The carrier (modulated data) is the
gain of 21 and frequency response restricted from current amplified through MOSFET driver U1, then
0.3 to 10 Hz. The U8A output is ac coupled to fed into leds DS1-DS4. The LEDs transmit data at
amplifier U8B which acts as an inverting amplifier 950 nm wavelength to the infrared detector on the
with a voltage gain of 21 and frequency response Display PCB.
restricted from 0.3 to 10 Hz. The output of U8B is
then fed into the window comparator U8C and U8D.
2-22 906-2000-501
SERIES 20000™*LEGACY®
FLUIDICS SUBSYSTEM
(FLUIDICS BACKPLANE)
SOLENOIDS
FLUIDICS ASP
CONTROL MTR
PCB CASS. SWITCHES
HANDPIECE
CONNECTOR
80C196 PANEL
ANTERIOR
TX/RX VIT
XDCR PNEUMATIC ASSY LUER
PCB
The Fluidics subsystem controls and monitors the The fluidics subsystem is comprised of 7 major
irrigation and aspiration modes used in the assemblies; the Fluidics Controller PCB, Cassette
STTL. Figure 2-6 illustrates the fluidics flow from Type PCB, Transducer PCB, Backplane PCB,
the IV bottle, through the cassette and handpiece, to Anterior Pneumatics module, Solenoids, and the
the drainage bag. Peristaltic Pump Stepper Motor. Figure FO-6 at the
end of this section is a detailed block diagram of the
Fluidics Subsystem.
BSS ®
CASSETTE
COMPLIANCE
CHAMBER IRR
CV
HANDPIECE
LIQ
VENT
ASP PUMP (Reflux)
FILTER
MT1
XDCR
(Flow Thru)
AIR
BAG VENT
(Prime only)
Figure 2-6. Fluidics Flow Diagram
906-2000-501 2-23
FLUIDICS CONTROLLER PCB

200-1021-501 (schematic 940-2000-003)
The Fluidics Controller PCB controls the Fluidics RESET LOGIC

module and communicates with the system master. The Reset Logic is comprised of a series of open
It monitors the vacuum voltage signals from the collector buffers and a power up delay circuit. U1 is
Transducer PCB; and controls the irrigation, reflux, the open drain buffer device which inverts the reset
& air vent solenoids, peristaltic pump motor, and signal required for the 82C55A peripheral I/O device
anterior vit drivers. U9. The RESET3* low signal from the Host is
received by U1 then buffered and inverted to create
FUNCTIONAL BLOCKS RST* and RST. These two signals are then
The major components of the Fluidics Controller distributed to other devices on the PCB.
PCB are specified by the subsystem kernel design.
These include the following ICs: 80C196KC STEPPER MOTOR CONTROL LOGIC AND
Control Processor U7, PSD301 Programmable DRIVERS
System Device U2, ADG508A Analog Multiplexer The motor driver control logic uses logic gates on
U10, 6264LP-10 8K x 8 Static Ram U11, 28F256 U20, U21, & U23 and control signals DISABLE3,
32K x 8 FLASH EEPROM U3, and the LP2951 PEDAL_UP, TEST, & PUMP_EN to determine
Voltage Regulator U16. See the Subsystem Kernel when the stepper motor driver FETs receive the
Design theory in the System Overview for specific driving signals PHASE A,B,C, & D. The control
information on these components. The remaining logic for the stepper motor is implemented as
components are discussed below. follows:
SERIAL COMMUNICATION DRIVERS • The DISABLE3 signal high disables the

The serial communication drivers U13 & U14 driving FETs.
provide translation from single ended TTL level
information to RS422 differential level information • The PEDAL_UP signal high disables the
for a more reliable transfer of serial information. driving FETs.
The RS422 differential signals from the
Multifunction PCB are received by U13 & U14, • The TEST signal low overrides the
converted to TTL level information, and sent to the PEDAL_UP signal.
serial ports of the 80C196 U7.
• The PUMP_EN signal low disables the FETs
82C55A I/O DEVICE to force 80C196 control over the driving FETs.
The Intel 82C55A U9 is a programmable input/
output (I/O) device which provides I/O control for The stepper motor drivers control the phase voltage
the peristaltic pump stepper motor, status LED’s, lines to the peristaltic pump stepper motor. Low on
Vit compressor & feedback signals, and irrigation, resistance FETs (Q1, Q2, Q5, and Q6) are used as
reflux, & air vent solenoid feedback signals. The the motor drivers to provide a constant current drive
82C55A is enabled at pin 7 by select signal EXPIO* with fast switching times and very low losses. Each
from the PSD301 U2, and reset by the system reset FET is driven by an output of Control Logic NAND
signal RST at pin 39. Gates U23. The PHASE A, B, C, & D input signals
to U23 are software controlled and are generated by
the PSD301 U9. The stepper motor, which rotates a
fixed amount each time it is pulsed, is driven in the
full step, 2 phase excitation mode. The stepper
motor control waveform is shown in Figure 2-7.
2-24 906-2000-501
SOLENOID CONTROL LOGIC AND FET power is used to illuminate the LED within the
DRIVERS switch. The switch return signals, IRRIG_SW &
The Solenoid Control Logic uses logic gates on U20 RFX_SW, are monitored at U9.
& U21, and control signals DISABLE &
CPU_RDY to determine when the Solenoid FET The Air Vent Valve driver current is monitored to
Drivers receive the driving signals (REFLUX, indicate excitation of a feedback device where LOW
IRRIG, & AIR_VENT) from the pulse width equates to closed and HIGH equates to open. Optical
modulation ports on U7. switch U30 is tied to the output of the Air Vent FET
Driver and provides feedback which is monitored at
The solenoid drivers control the voltage lines to the U9.
Irrigation, Reflux, and Air Vent solenoids. Low on
resistance FETs are used as the solenoid drivers to VIT DRIVER BUFFER
provide fast switching times and very low losses. The Vit Driver Buffer U22 provides TTL level
The Irrigation and Reflux solenoids are driven with drive signals to the HEXFET Drivers located on the
a pulse width modulation signal during the on-to-off Anterior Vit Drive PCB. Three of these signals,
and off-to-on transition. This allows a smooth, VIT_A, VIT_B, and VIT_C are sequenced by
controlled operation of the solenoids. The Air Vent software in a manner to provide pneumatic vacuum
solenoid is driven with a pulse width modulation and pressure valve control to the handpiece. The
signal 500 milliseconds after being fully energized. VIT_E signal is controlled for compressor on/off.
This technique utilizes the high holding force of the
solenoid while dissipating much less energy. VIT_A, B, & C signals are controlled by the 80C196
U7 high speed output and the VIT_E signal is
SOLENOID FEEDBACK controlled by the 82C55A U9. These signals are
The Irrigation Valve and the Reflux Valve have an input to U22 and then sent to the Anterior Vit Drive
optical switch on the mechanism to indicate physical PCB when the ENABLE1 signal is high.
information on the state of the valve where LOW
equates to closed and HIGH equates to open. Power VIT DRIVER FEEDBACK
to the Irrigation (IRR_SW_P) and Reflux The excitation current from the HEXFET Drivers on
(RFX_SW_P) optical switches is provided through the Anterior Vit Drive PCB is monitored by U9 on
R25 & R26 on the Fluidics Controller PCB. This the Fluidics Controller PCB. A low feedback signal
(VLV_A_FB, VLV_B_FB, or VLV_C_FB) equates
to valve closed and a high output equates to valve
open.
STEP FREQUENCY
1 2 3 4 1 2 3
PHASE A
PHASE B
PHASE C
PHASE D
Figure 2-7. Stepper Motor Control Waveform
906-2000-501 2-25
SYSTEM CONTROL SIGNALS TEST* signal low overrides the PEDAL_UP signal
The Host system maintains ultimate control over the by forcing U20 pin 11 high and enabling peristaltic
Fluidics subsystem through the following system PHASE A, B, C, & D signals to control the Stepper
control signals; DISABLE3, PEDAL_UP, TEST*, Motor FETS Drivers Q1, Q2, Q5, & Q6.
and RESET3*. Refer to the schematic diagram to
follow the signal descriptions through the various RESET3* low forces the 80C196 U7 into reset,
control logic blocks. which in-turn forces all controlled devices to
become disabled.
DISABLE3 signal high disables the Stepper Motor
FETS Drivers, Vit Driver Buffers, and Solenoid VOLTAGE FEEDBACK
FETS Drivers. Disable high forces U20 output pins The Fluidics Controller PCB supplies two types of
1, 4, &10 low. The combination of U20 pins 1 & 4 voltage feedback. The first type is voltage feedback
low forces U20 pin 13 high, thus disabling peristaltic signals to the controller for subsystem status
PHASE A, B, C, & D signals from controlling the information and master CPU reporting. The second
Stepper Motor FETS Drivers Q1, Q2, Q5, & Q6. is visual indication LEDs for all used voltages
U20 pin 10 low (ENABLE 2) also disables the indicated as follows:
solenoid control signals from driving the Solenoid DS1 = +5 V
FETS Drivers Q3, Q4, & Q8. U20 pin 4 low DS2 = CPU OK (blinks on/off)
(ENABLE 1) also disables the Vit Driver Buffers DS3 = +15 V
U22 and U24. DS4 = -15 V
DS5 = +24 V
When DISABLE3 is low, U20 output pins 1, 4, & 10
are allowed to inversely track the driving input to the
device thus enabling functionality.
PEDAL_UP signal high disables the Stepper Motor

FETS Drivers and Vit Driver Buffers. PEDAL_UP
signal high forces U20 pin 12 low, which disables
the PHASE A, B, C, & D signals from controlling
the Stepper Motor FETS Drivers Q1, Q2, Q5, & Q6.
The output of U20 pin 4 (ENABLE 1) also disables
the Vit Driver Buffers U22 and U24.
2-26 906-2000-501
TRANSDUCER PCB CASSETTE TYPE PCB

200-1510-502 (schematic 940-2000-038) 200-1032-501 (schematic 940-2000-031)
The Transducer PCB provides the Fluidics The Cassette Type PCB is used to determine if a
Controller PCB with real time pressure/vacuum cassette is inserted in the instrument and the type of
information. The pressure/vacuum transducers, cassette inserted. The Fluidics Controller PCB uses
MT1A and MT1B, are located just before the air this information to control the peristaltic pump.
vent valve as shown in Figure 2-6. The outputs from
MT1A and MT1A, which are redundant to ensure Two optical switches, SW1 and SW2, are provided
reliability of the system, represent the chamber to detect up to three different types of cassettes.
pressure/vacuum. Power to the optical switches is provided through R8
and R24 on the Fluidics Controller PCB, and is used
Since the full-scale output from the transducers is in to illuminate the LED within the switch. The switch
the millivolt range, and the full-scale signal required return signals, CST_S1 and CST_S2, are monitored
by the Fluidics Controller PCB is 0 to 5 V, each by U7 on the Fluidics Controller PCB.
transducer output is amplified by a gain of 100. The
amplified signals, VAC_X_A and VAC_X_B, FLUIDICS BACKPLANE PCB
contain vacuum information proportional to the 200-1020-501 (schematic 940-2000-004)
voltage of the signal where the voltage scale is
0.0048 volts/mmHg. This information is sent to the The Fluidics Backplane PCB provides a common
Fluidics Controller PCB where they must track each point for the module interconnects. The Fluidics
other within 12% in order for the Fluidics Controller PCB and the Transducer PCB are
Subsystem software to accept the vacuum readings. mounted directly to the Backplane PCB via PCB
On the Fluidics Controller PCB, the vacuum signals connectors. The Cassette Type PCB and the Anterior
are voltage clamped and low pass filtered to protect Vit Driver PCB are satellite assemblies connected to
the 80C196 U7 A/D inputs from ESD or miswiring the backplane through cables W-108 and W-110. All
of the connector. pneumatic components are connected to this
backplane.
Test points are provided for checking the following
signals:
TP1 = 15VRTN
TP2 = VAC_X_B
TP3 = VAC_X_A
906-2000-501 2-27
ANTERIOR PNEUMATIC MODULE

200-1076-501
The Anterior Pneumatic Module is comprised of the Each valve is supplied with +24 V through
Anterior Vit Drive PCB and the Anterior connector J1 pins 5 and 9. The valves are driven
Compressor. This module supplies the vacuum and open or closed by HEXFET power MOSFETS Q1
pressure used to drive the pneumatic handpieces. through Q3, which in-turn are controlled by the
Figure 2-8 illustrates the air flow from compressor Fluidics Controller PCB signals VIT_A, VIT_B, and
to handpiece. VIT_C (see Figure FO-6). For example: VIT_A
signal high would result in HEXFET Q1 driving
ANTERIOR VIT DRIVE PCB valve K1 open thus sending air pressure towards
200-1030-501 (schematic 940-2000-027) valve K3.
The Anterior Vit Drive PCB contains pneumatic ANTERIOR COMPRESSOR

valves K1, K2, and K3, which are sequenced by the 200-1272-001
Fluidics Controller PCB for proper operation of the
handpieces. K1 and K2 are two-way valves, and are The Anterior Compressor provides 635 mmHg
used to control the open/close of the pressure/ vacuum and 40 PSI pressure simultaneously. The
vacuum path. K3 is a three-way valve, and is used compressor is controlled by the Fluidics Controller
to direct the air pulses toward the Vit handpiece or PCB via signal VIT_E. VIT_E high drives HEXFET
vent the VIT handpiece to the air muffler. Q4 which in-turn enables the compressor.
ANTERIOR VIT DRIVE PCB

K3
TO
HANDPIECE
K2 K1
TO AIR
VACUUM
COMPRESSOR
PRESSURE
Figure 2-8. Vit Air Flow Diagram
2-28 906-2000-501
PHACO SUBSYSTEM
HANDPIECE
CONNECTOR
(PHACO BACKPLANE) PANEL
U/S 1
PHACO
TX/RX U/S DRIVER PCB U/S 2
CONTROL
PCB U/S 3
+85 V 80C196
COAG
CAUTERY PCB
COAG
The Phaco subsystem consists of 7 assemblies: voltage and frequency, are used to control the stroke
Phaco Controller PCB, U/S Driver PCB, of the ultrasonic handpiece. The voltage control loop
Backplane PCB, Cautery PCB, Cable Connector monitors and maintains the appropriate handpiece
panel (P/N 200-1105-501),and Cable W-107 (P/N drive voltage. The frequency control loop maintains
200-1107-501). See Figure FO-7 at the end of this continuous tuning of the handpiece to compensate
section for a detailed block diagram of the Phaco for handpiece loading and drift. These control loops
Subsystem. are only partially realized within the U/S Driver
PCB. The U/S Driver PCB contains the circuitry to
The Phaco Controller PCB assembly contains the create the sinusoidal drive voltage and frequency
circuitry which controls the U/S Driver PCB as with analog feedback to the Phaco Controller to
well as the Cautery PCB. It is the central point of close the loop. The Phaco Controller digitizes and
all communication within the Phaco Module. Two processes this feedback to provide a continuous
way communication with the Host is achieved by tracking digital control loop. The U/S Driver PCB
an RS422 serial communication link. This is also contains various circuitry to detect fault
accomplished with an RS422 converter I.C. conditions, disable power output and communicate
through the TRANSMIT (TX+, TX-), and the the fault to the Phaco Controller. The Phaco
RECEIVE (RX+, RX-) signals. All system level Controller then communicates this fault to the Host.
commands and data are transferred through this
interface. The only other communication to the The Cautery PCB generates sinusoidal electrical
Host is done with the following system control signals at varying power levels necessary to drive a
signals; FPUP (PEDAL_UP), TEST*, DISABLE, variety of electrosurgical cautery probes. Also, the
and RESET. Cautery PCB contains the safety circuitry to detect a
fault condition within the PCB and communicate
Once a command is received from the Host, the this fault to the Phaco Controller which in turn
Phaco Controller performs the appropriate action disables the Cautery PCB and communicates the
by communication to either the U/S Driver PCB or fault condition to the host. All power adjustments
the Cautery PCB. and control functions are communicated to the
Cautery PCB by the Phaco Controller.
The U/S Driver PCB performs all electrical
processes necessary to drive a variety of ultrasonic
handpieces. Two interdependent control loops,
906-2000-501 2-29
The Backplane PCB provides the intra-module All electrical output for U/S and cautery handpieces
communication link as well as channeling all d.c. is conducted through cable assembly W-105. There
power to the subsystem. It has a single ground plane are three separate yet functionally identical U/S
which is common to all supplies. The backplane is output ports. The cable supports both the low and
completely passive, i.e. no semiconductors reside on high voltage signals necessary for the ultrasonic
the backplane. However, there is a provision for a “smart” connector. The high voltage signals are
choke (currently not used). This choke may physically separated from the low voltage signals
ultimately be used to smooth current transients on with their own jacketed and shielded cable. Due to
the 85V supply. The Backplane also makes power the sensitivity of the cable capacitance to handpiece/
available to the cooling fan for the U/S Driver PCB. driver performance, the shield is not grounded.
However, redundant chassis grounding is maintained
All electrical power and communication signals to to the panel connector through the connector case as
and from the Host pass through cable W-107. This well as an internal pin connection to a chassis
cable contains shielded twisted pairs of wires for the grounding lug. For the purpose of maintaining
power supply lines to minimize noise generation and necessary creapage distance (IEC601 requirement)
increase noise immunity. The signal lines are also of the high and low voltage signals, the three ports
shielded within a secondary layer. The 85V supply is are separately connected on the U/S Driver PCB (see
routed along side the main harness and is separately Table 2-1 for connections).
connected. This was done to maintain a
commonality of the main harness cable for use with
the other system modules.
Table 2-1. U/S Driver PCB Connections

FUNCTION U/S DRIVER CONNECTOR
TOP PORT HIGH VOLTAGE J6

U/S PORT A
TOP PORT LOW VOLTAGE J3

U/S PORT A
CENTER PORT HIGH VOLTAGE J5

U/S PORT B
CENTER PORT LOW VOLTAGE J2

U/S PORT B
BOTTOM PORT HIGH VOLTAGE J4

U/S PORT C
BOTTOM PORT LOW VOLTAGE J1

U/S PORT C
2-30 906-2000-501
PHACO CONTROLLER PCB

200-1017-501 (schematic 940-2000-015)
SUBSYSTEM KERNEL U18 allows the 80C196 Control Processor U8 to

The subsystem “kernel” consists of circuitry which read the existing state of the above lines as well as
is common to all subsystem CPU designs (see the Frequency Gate (FRQGATE*) (see below) and
Subsystem Kernel Design ). The kernel circuitry for the STATUS lines. The STATUS line is generated
the Phaco Module resides on the Phaco Controller on the Cautery PCB. This active low signal is a fault
PCB. indication from the IEC601 compliance check
circuitry on the Cautery PCB.
BUFFERED ADDRESS, DATA, OFFBOARD
ENABLE, AND CONTROL ONBOARD FREQUENCY COUNTER
The Phaco Controller has the capability to access The Phaco Controller has the ability to measure the
four separate PCBs. Presently, two PCBs are applied handpiece signal frequency. To accomplish
accessed: the U/S Driver and the Cautery PCBs. this, the controller uses the Frequency (FRQ) signal
Within each PCB, the Phaco Controller can read or in accordance with the FRQGATE* signal to create
write data to 16 different devices. One of four active the Gated Frequency (GFRQ) signal. The FRQ
low BOARD ENABLE lines (BDEN1*-BDEN4*) is signal is a square wave of the exact handpiece
selected. These enable lines are buffered by U19 and frequency and is generated on the U/S Driver PCB.
sent through the backplane to the appropriate PCB. The Phaco Controller then measures frequency by
Once the PCB is selected, then the particular device counting the number of gated pulses (GFRQ signal)
to be communicated with on that PCB is selected via that exist over a known period of time. This length
four BUFFERED ADDRESS lines (BA0-3). These of time is controlled by the FRQGATE* signal.
address lines are buffered by U15 and sent to the
appropriate PCB. All intra-module data is The ability of the Phaco Controller to measure the
transferred via the 8-bit BUFFERED DATA bus handpiece signal frequency allows for automatic
(BD0-7). This bus is buffered by U14 and is sent to calibration of the voltage control oscillator on the U/
the appropriate PCB. S Driver PCB.
Synchronization of reading, writing and address RESET GENERATOR

selection is accomplished by the BUFFERED Reset generation is performed by U2 which is used
READ (BRD*), BUFFERED WRITE (BWR*) and as both a watchdog timer and a buffer for an
the BUFFERED ADDRESS LATCH ENABLE external reset. The device will generate a reset if the
(BALE*) lines. These lines are all active low and are processor gets “locked up” resulting in the loss of
buffered by U13. the Address Latch Enable signal. The External Reset
(XRST*) signal is generated from the host during
BUFFERED CAUTERY CONTROL AND power up for synchronization of Host/Subsystem
STATUS READ communication.
Control of the Cautery PCB is accomplished in an
identical fashion to the Series Ten Thousand®. This PCB REVISION READING
is done with the active low signals: POWER UP The Phaco Controller has the ability to read the
(PU*), POWER DOWN (PD*) and ENABLE revision of each of the PCBs within the Phaco
(ENABLE*). These control lines are buffered by subsystem. It does this by reading the value of a
U16 and sent to the Cautery PCB via the Backplane resistance that resides on each of the PCBs. The
PCB. value of this resistance is related to the assembly
revision.
906-2000-501 2-31
POWER SUPPLY MONITORING

The Phaco Controller has the ability to confirm the
presence or absence of +15V, -15V and +12V power
supplies. This is done through the opto-isolators
U21, U22 and U23. These devices simply detect the
presence of each supply and provide a status signal
(+15VOK, -15VOK, +12VOK) which is read by
Control Processor U8. Status of these supplies are
sent back to the Host upon request.
2-32 906-2000-501
U/S DRIVER PCB

200-1019-502 (schematic 940-2000-017)
HANDPIECE CONNECTOR, INPUT The reading of the handpiece resistance is done by

ISOLATION & RESISTOR/CODE measuring the voltage across the resistance. U5
Prior to tuning a handpiece, the system must know provides input buffering, then one of the three
which type of handpiece is present and its voltage signals is selected through analog multiplexer U4
calibration. The Phaco subsystem reads each of the and finally scaled by U9. The scaled resistor voltage
handpiece ports any time the footswitch is in the is measured by the Phaco Controller on ANALOG
“up” position. The “up” position is determined by CHANNEL 3 (ACH3). The digital signals (PROG0-
the FOOTPEDAL UP (FPUP) signal which is 2) are read through the Octal Buffer U6.
generated by a micro-switch within the footswitch.
DUAL DIGITAL TO ANALOG CONVERTER
Each ultrasonic handpiece has low level logic and The tuning process determines the correct
analog signals embedded in the handpiece connector operational frequency and control set point for
for the purpose of handpiece recognition and operation of the handpiece. The frequency is set by
calibration. Recognition of the handpiece is two analog control lines, COARSE and FINE. These
determined by the value of a resistor inside the analog signals are generated by the Dual DAC U17,
handpiece connector. The resistor is connected which receives information to create these signals
between the Buffered 10 V Reference (B10VREF) from the Phaco Controller.
and the Calibration Resistance (CALR) lines. The
Phaco Controller has within its memory certain The frequency is initially set by the COARSE signal.
predetermined handpiece parameters such as During realtime operation, all frequency adjustments
nominal handpiece voltage and tuning frequency for load or heating compensation are done by the
range. These parameters are handpiece type FINE signal. The FINE signal, available at testpoint
dependent. TP6, is where control loop servoing takes place.
Although the signal is dynamic in nature, it should
In addition, each handpiece has a certain calibration be a d.c. level from 2 to 5 volts.
necessary for proper stroke at full power. This
calibration is accomplished by a three bit code VOLTAGE CONTROLLED OSCILLATOR
present within the handpiece connector. This three AND SCALE AMP
bit code is made available by the PROG0, PROG1, The FINE and COARSE signals are applied to
PROG2 and PGND signals. These signals provide Voltage Controller Oscillator U11 which is
the percentage variation of nominal handpiece configured as a voltage to frequency converter
voltage as necessary for calibrated stroke. where the frequency of the generated sinusoidal
signal is proportional to each of these signals. The
The low level handpiece input signals are isolated function generator creates a sinusoidal voltage with
through relay K1 for protection from the high an amplitude of approximately 1.5 Vrms at a
handpiece voltage. These handpiece signals are frequency with a minimum span of 25 to 65 kHz.
isolated at any time the footpedal is depressed. This This voltage is then passed through Scale Amplifier
means that a handpiece disconnected from the U10 with a gain of two to create an offset sinusoidal
console when the footpedal is down will not be signal of approximately 3 Vrms. The purpose of the
detected until the footpedal is returned to the “up” offset will be discussed later.
position.
906-2000-501 2-33
MULTIPLYING DIGITAL TO ANALOG signal by clocking the enable signal present at TP5
CONVERTER with the above square wave.
All handpiece voltage adjustments occur through the
12 bit Multiplying DAC U1. U1 takes the voltage (3 Also at this point, the square wave is buffered by
Vrms) and multiplies it by the ratio n/4096. The U16 to create the FREQUENCY (FRQ) signal used
variable n is the 12 bit data written to the in frequency measurements done by the Phaco
Multiplying DAC from the data bus. Thus, the Controller.
voltage presented to the input of the power amp
varies from 0 to a maximum of approximately 3 ULTRASOUND ENABLE LOGIC, RELAY
Vrms. SELECT AND RELAY DRIVERS
The ultrasound enable logic is created by U16 and
ANALOG SWITCH AND ZERO CROSSING U18. The ultrasound enable signal present at TP5 is
DETECTOR a logical function of the following signals: TEST*,
Ultrasound power is enabled by analog switch U2. FPUP, USEN, and DISABLE. Table 2-2
This switch is controlled by the ZEN signal which is summarizes the logic of ultrasound enabling.
created by Zero Crossing Detector circuit created by
U13 and U19. In addition to the enable logic, ultrasound power is
enabled only in a “no ground fault” condition.
The purpose of the zero crossing detector is to
synchronize ultrasound power enable to the instant The USEN and RELAY ENABLES signals are
at which the sinusoidal handpiece voltage crosses created by 8 bit latch U7. These signals are
zero volts. This synchronization prevents the large generated by the Phaco subsystem software to select
current transients which can occur when power is the U/S port and enable U/S power. The relay
enabled at the sinusoidal peak. U13 creates a TTL signals are buffered by U8 prior to activating each of
compatible square wave and U19 creates the ZEN the relays.
Table 2-2. U/S Enable Logic (low=0, high=1)

OUTPUT
DISABLE USEN FPUP TEST*
(TP5)
0 0 0 0 0
0 0 0 1 0
0 0 1 0 0
0 0 1 1 0
0 1 0 0 1
0 1 0 1 1
0 1 1 0 1
0 1 1 1 0
1 0 0 0 0
1 0 0 1 0
1 0 1 0 0
1 0 1 1 0
1 1 0 0 0
1 1 0 1 0
1 1 1 0 0
1 1 1 1 0
2-34 906-2000-501
ENABLE DECODE LOGIC AND DATA VOLTAGE SELECT RELAY, STEP UP

BUFFER TRANSFORMER & OUTPUT SELECT
The Enable Decode Logic and Data Buffer consists RELAY
of U21-24 and U26. U21 buffers the data bus as it The step-up transformer T1 has a two tap primary
enters/leaves the U/S Driver PCB. U24 creates a (17:1 and 12:1 turns ratio) to raise the ac power
latched data bus for use by the dual DAC and amplifier output voltage from 23 Vrms to a
multiplying DAC. maximum of approximately 340 to 390 Vrms
applied to the handpiece from the high voltage tap.
U23 buffers the BRD*, BWR*, BA0-3, and The transformer is designed to provide a high
BDEN1* signals from the Phaco Controller. U22 degree of electrical isolation with a minimum of
decodes these signals to create the various device stray capacitance. This minimizes handpiece leakage
select signals; DAC0A*, DAC0B*, MDAC*, current in the event of a ground fault condition. The
CSREG*, MUX1* and MUX2*. These signals primary tap is selected by relay K5. Presently only
respectively select DAC A of the Dual DAC, DAC the 375/60 handpiece uses the low voltage tap.
B of the Dual DAC, Multiplying DAC, and Chip
Select Relay Gate (used by U7, relay and U/S Following the transformer are two relays (K6 and
enable). K7) which steer the high voltage (USA, USB)
signals to the appropriate U/S port (one of three).
In addition to the above, the FAULT RESET These relays are selected and driven by the Relay
(FRST) signal is generated for resetting either a Enables.
ground fault or a compliance fault.
HANDPIECE VOLTAGE AND CURRENT
POWER AMPLIFIER FEEDBACK
The power amplifier can provide approximately 45 As previously stated, the Phaco subsystem utilizes
watts of power over a frequency range of 25 to 65 two interdependent control loops for maintaining
kHz (23 Vrms into 12 ohms). The amp consists of a real time tuning of the handpiece. The information
voltage gain stage (Q4 and Q3) operated in a class A necessary for these control loops is contained within
darlington configuration. The second stage is the the handpiece voltage and current.
power gain stage (Q1 and Q2) operated in a class B
emitter follower configuration. R2 provides the The feedback voltage is measured at the primary of
feedback for the overall power amplifier which sets the transformer and is related to the actual handpiece
both the dc bias (VBIAS) and ac voltage gain. In voltage by the turns ratio of the transformer. This
addition, there is feedback (primarily for primary voltage is scaled to appropriate levels by a
temperature compensation of the class A stage) scaling amplifier U27. The scaled ac handpiece
introduced by R7. The dc bias ranges from 42 to 46 voltage is then passed to an rms/dc converter U29,
Vdc and the voltage gain ranges from 13.3 to 16.6 which converts the rms value of the ac voltage to an
V/V. equivalent dc level. Thus, a 1 volt rms ac voltage
present at the input of U29 will produce a 1 volt dc
The R/C network of R72 and C3 provides an output output. The output of the rms/dc converter is
delay which holds Q1 off during power supply turn available at TP2.
on. This delay protects Q1 from high current
transients which can occur during this transient Handpiece current is detected by a .75 ohm resistor
period. at the primary of the transformer. This primary
transformer current is related to the actual handpiece
current by the transformer turns ratio. The voltage
across the R6 is scaled by U27 operated in a
differential mode to provide the input to the rms/dc
converter U28. The output of the rms/dc converter is
available at TP4.
906-2000-501 2-35
ANALOG SYSTEM FEEDBACK GROUND FAULT DETECTION AND IEC601

The Phaco module has the ability to read various COMPLIANCE CHECK
analog signals to provide the means of The ground fault circuitry detects the condition of a
auto-calibration as well as real time diagnostics. broken earth ground connection between the
These signals are present at multiplexer U3, which is handpiece and earth (chassis) ground. A ground fault
selected by the MUX2* signal. These signals can only exist if the SHIELD and GND connections
include: Ten Volt Reference (10VREF), COARSE, are both broken. If this occurs then a voltage across
FINE, Power Amp Voltage Bias (VBIAS), and the stray capacitance between the now floating
Scaled 85V Supply (+85V). These voltages are handpiece shell and earth ground is measured. This
scaled from a maximum of 10 V down to a voltage (GFAULT) is indicated at the return side of
maximum of 4.8 V by U9. the transformer. GFAULT is scaled down by the R/
C network of C1, R20, R21, C19 and R22. CR3 and
At system power up, the Phaco module software CR4 are for input protection to U12. This scaled
performs a power up test of the module. At this point sinusoidal voltage is compared to a 5 Vdc reference
it measures the 10VREF, VBIAS and +85V signals voltage created by 10VREF and R46 and R47.
for appropriate levels. It also checks the
functionality of the Dual DAC by measuring the At any time the peak value of the scaled GFAULT
COARSE and FINE voltages. voltage exceeds 5V, a ground fault is initiated. U19
will latch this signal and will immediately disable
HANDPIECE RESISTANCE the ultrasound power. The GFAULT needs to
Multiplexer U4, is selected by the MUX1 signal, and exceed approximately 38.5 Vrms for a fault to occur.
is used for selection of the handpiece resistance to be This disabling is entirely under hardware control. If
measured. The value of handpiece resistance is a true fault exists then it cannot be overridden by
determined by the voltage divider created by the software. However, if a transient fault exists then the
handpiece resistance with R14, R15 and R16. This latched fault can be reset by software with the FRST
voltage is then scaled by 48% by U9. signal.
2-36 906-2000-501
CAUTERY PCB
200-1018
The Cautery PCB is manufactured by a German DIGITAL-TO-ANALOG CONVERTER (DAC)
company and uses different terminology on some The Up/Down Counter bits are input to DAC IC5 for
components than the rest of the PCBs in the conversion to a corresponding analog voltage from 0
STTL. This terminology was retained in the block Vdc to +5 Vdc based on VREF (pin 3) supplied by
diagram (FO-7) and the following theory to enable IC7. With an input count range of 0-255, this
the user to cross reference to the provided schematic. translates to 19.6 mV/count. The resulting voltage at
Definitions of the terminology used on the Cautery MP1 controls the PWM duty cycle to regulate
PCB are as follows: cautery power.
MP= Measuring Point
TP = Tune Potentiometer FEEDBACK BUFFER
IC = The “U” designator used for Non-inverting Op-Amp IC6 buffers the DAC output
integrated circuits (IC) on all voltage to provide feedback signal
other PCBs. CAUTERY_POWER (CAUT_PWR). This voltage
T = Transistor is monitored by the 80C196 Control Processor U8
on the Phaco Controller to verify PU & PD control
INPUT BUFFER response. On the Phaco Controller schematic, the
Originating from the Phaco Controller via the Phaco CAUT_PWR signal is designated as ACH5.
Backplane, cautery control signal inputs PULSE_UP
(PU), PULSE_DOWN (PD) and CAUTERY_ AMPLIFIER/FILTER
ENABLE (CAUTEN*) enter at edge connector J1. Two stages of Op-Amp IC6 multiply the DAC
These signals are buffered by IC1 and pulled-up by voltage times 4, and low-pass filter the output to
RM1 & RM2 to provide the on-board cautery smooth DAC voltage changes. An output offset of
controls. +2.5V (VREF/2) applied to IC6 & IC7 centers the
PWM input voltage above ground.
UP/DOWN COUNTER
Buffered signals from PU & PD are combined with PULSE WIDTH MODULATOR (PWM)
NAND gates of IC2 to control Up/Down Counters PWM IC7 functions as a switching controller for the
IC3 & IC4 as follows: DC Power Regulator. The PWM oscillates at about
20KHz with a variable Duty Cycle (pulse width)
PU PD IC3&4 determined by the amplified DAC input voltage.
LO LO HOLD COUNT
HI LO STEP UP PWM Functional Sequence:
LO HI STEP DOWN 1) EN* goes LOW at Pin 10 to enable PWM.
HI HI RESET 2) DAC input at Pin 1 sets Duty Cycle.
3) Output square wave at Pin 14 controls DC Pwr
A single count increment/decrement occurs for each Reg.
HI pulse from either PU or PD signal. Both signals 4) Feedback at Pin 1 via TP1 offsets DAC to set
at logic HI reset the counters to zero. Counters IC3 GAIN.
& IC4 output 4 bits each (1 byte) of binary data to
the Digital-to-Analog Converter IC5.
906-2000-501 2-37
DC POWER REGULATOR/FILTER POWER FET

The DC Power Regulator functions as a DC-to-DC The oscillator signal from IC9-7 is buffered by IC10
converter to regulate +85V to a lower voltage. Pass (2 in parallel) to drive FET T4. When T4 is ON
Transistor T1 is switched by the PWM via T2 to (MP4 = high), current from the DC Power Regulator
deliver pulses of +85V to filter L1 & C13 for flows through the primary of Transformer UE1. A
smoothing to an average DC level. An increased feedback current at MP6 is divided and filtered to
DAC voltage causes a larger Duty Cycle (pulse provide a SENSE voltage to the PWM for
width) to increase the DC voltage. The filtered compensation under varied loads.
voltage at MP2 is adjusted by TP1 which controls
the closed-loop gain. OUTPUT TRANSFORMER
Voltage pulses from T4 across the primary of UE1
COMPLIANCE COMPARATOR are coupled to the secondary (times 2) to deliver the
The Compliance Comparator (required by IEC-601) Cautery output voltage. The electrical properties of
is a safety circuit to disable cautery power in case of the transformer and tuned circuit result in a
a DC Power Regulator failure. The regulated DC sinusoidal waveform. An output power of 20 Watts
voltage at MP2 is monitored by IC6-9 and compared (nominal) requires about 110 Vpp calculated as
to a +7.5 V reference at IC6-10. If MP2 exceeds follows:
+70V, IC6 turns OFF T3 to open Relay REL1 and
disable the PWM at IC7-10. Assumptions:
By opening REL1, regulated DC voltage is removed Standard Load = 75Ω, P = 20 Watts

from output Transformer UE1, LED D6 turns ON,
and the STATUS signal at IC11-2 goes HIGH to P = IV, I = V/R Therefore: P = (V/R)V = V2/R
inform the Phaco Controller PCB.
P = V2/R Where: P is Cautery Power
DIGITAL MULTIVIBRATOR V is RMS Output Voltage
Multivibrator IC8 oscillates at 300-400 KHz (per R is Standard Load
TP2 setting) and functions as the Cautery frequency
source. A 50% duty cycle is maintained by IC9 Calculate V:
which is enabled by EN set high when the
CAUTEN* control signal goes low. The frequency V2 = PR: V = √(PR) = √(20x75) = 38.73 Vrms
setting (340KHz nom) is determined by tuning or
“peaking” the Cautery output with TP2. Convert V to P-P:
Vpp = Vrms x 2√2 = 38.73 x 2.828 = 109.5 Vpp
2-38 906-2000-501
P1
SD0
MULTIFUNCTION PCB P3
SERIAL COMMUNICATIONS INTERFACE
SD0-7 TX2+
BUFFER BD0-7 LATCH LD0-7 TX2-
LINE
SD0-7 U85 U86 OCTAL RX2+
BD0-7 LD0-7 DRIVERS
U87 UART TX1-8 U21,25 RX2-
U29
TX3+
SD7 TX1-8 TX3- SERIAL
WATCH- RX3+ COMMUNICATION
DOG RX1-8 RX3- TO SUBSYSTEMS
LD0-5 LINE
TIMER RX1-8 RECEIVERS
U80 TX4+
COUNTER 3.58MHz U22,26 TX4-
OSC INT0-3
ISA U50 RX4+
BUS RX4-
IOW* RSTAT1*
IOR*
BUFFER
S1* SYSTEM SYSTEM STATUS SYSTEM CONTROL
U60,70, DECODERS INT0-3
RESET U65,66, LOCK* STATUS INTERRUPT P2
75,82 BUFFER
67,72,77 ILIMIT* REG. SYSTEM LOGIC IRQ10 ISA
CONTROL BFAULT* U48 IRQINH
SA0 U52,59 BD0-7 BUS
INTB* BD0-7 CONTROL BLANK
BA0-23 SIGNALS P3
FANFAIL* REG. U83 RSHDN
SA16 SRST1* K1 SHUTDOWN TO POWER
LA17 R_SHTDN* SUPPLY
LA23 TONE & VOLUME CONTROL

VOICE CONTROL DECODER
MUSIC DAC
FA18-20 SYNTH. U8
P3 BUFFER U62 TONE SPKR+
REMOTE R_SHTDN* U61,71,
BD0-7 U23 -
SWITCH U5 TO SPEAKER
VOICE 76 SPKR-
STATUS
CONTROL
VOICE OP +
S2*(IV_REV) REVISION CONTROL FA0-20 MEM. FLASH
BD0-7 REG. SPEECH AMPS 15
FS_REV F LASH -15V U6,U7
MUX U79 SYNTHESIZER
VARIOUS PCB EPROM DAC
SPAREREV U13 ADC BD0-6 U24
REVISION FD0-7 U30,31 U14
VID_REV U15 OUTA VOLUME
SIGNALS BD0-7 VINA
BUS_REV VOICE VOICE OUTB
STATUS VINB
MFB_REV
REG.
REV U78
15
SD0-7 BUS
-12V RESET
P2 XCVR
PROGRAM
LOCK
RESET2*
MEMW* U81 REG.
ISA VOLTAGE BD0-7 U27 RESET3*
BUS MEMR* U42 RESET4*
SYSTEM
DISABLE & SYSTEM
TEST POINTS UNLOCK LOCK
POST CODE DISPLAY DECODERS ULOCK* RESET CONTROL SIGNALS
TP1 TP2 DS1 DS2 FLIP-FLOP TO SUBSYSTEMS
U40,41 DISABLE
DECODER BLANK U38 DISABLE2*
REG.
15 U69 LD0-7 CHIP SELECTS U28 DISABLE3*
BD0-7
DISABLE4*
LOCK
Figure FO-1. Multifunction PCB Block Diagram
906-2000-501 2-39
REAR
® PANEL SYSTEM
SERIES 20000 FOOTSWITCH BACKPLANE MULTIFUNCTION PCB
J1 P1 P12 P15 J15 J9 P3
LV LV
SIDE RV RV
SWITCHES LH LH
S3,S4,S5,S6
RH RH
L_HEEL L_HEEL
R_HEEL R_HEEL
TILT-SAFE
(Hg) SWITCH FS_UP FS_UP
FSUP/
SPRING FAIL
SWITCHES W-111
S1/S2 U9
- OPTICAL DECODER/
FS_CHB FS_CHB ISOLATOR CHB COUNTER
+
U11,12 U63 BUFFER.
FS_CHA FS_CHA + U68
CHA
-
ADC
U16
FTSW BD0-7
FS_UP CONTROL UP* STATUS P3
- OPTICAL
LOGIC REG.
U4 ISOLATOR ATFSUP* U19
+24V U43,44
+24V + U10
DAC
U17 PEDALUP
BD0-7
OPTICAL DETENT FSRST*
ENCODER FTSW
MOTOR SYSTEM
CONTROL TGS/ATF*
CONTROL
REG. REFLUX SIGNALS
SOL- U54
SOL- TEST*
+
Q2 U3
-
RP1
24
Figure FO-2. Footswitch Interface Block Diagram
906-2000-501 2-40
SYSTEM
MULTIFUNCTION PCB BACK IV POLE PCB
BD0-7 J11 P11 P1 J1 FET J2 P2
P3 J9 PLANE MOTOR BRUSHLESS
DRIVER PHA
CONTROLLER DC MOTOR
DECODER/ IV POLE EN* PCB EN* OPTICAL U11
U12
COUNTER CONTROL EN
BUFFER UP*/DN UP*/DN ISOLATORS
U73 U74 REG U7,8 F/R
FET
U64 PHB
CNTRST* CNTRST* DRIVER
U12
FET PHC
IV POLE DRIVER
STATUS I_LIM* I_LIM* OPTICAL U12 HSNSR1
REG ISOLATOR HSNSR2 HALL-EFFECT
U18 U6
BRK
HSNSR3 SENSORS
DS2
FAULT
+24V
LED
IV_CHA CH_A OPTICAL MOSFETS

U1 U9
IV_CHB ISOLATORS
CH_B
W-102 U1 U3,4
SNSR_PWR
+24V
24 SNSR_RTN
24
J3 P3 J7 P7
FET +24V BRAKE

BRKREL* BRKREL* OPTICAL DRIVER BRKREL_0
ISOLATOR U10
U5
S1* S1* S1_IN

U1 SENSOR 1
SEE MULTIFUNCTION PCB IV_REV
BLOCK DIAGRAM (Sheet 1)
REV
24 DS1 DS3
+24V +5V
Figure FO-3. IV Pole Interface Block Diagram
906-2000-501 2-41
VIDEO PCB
VIDEO
BIOS BUFFER
EPROM U9
U4
FLAT
P6 PANEL
VID0-7
FLAT COLOR
SD7 DATA AR0-5 PALETTE
PANEL
BUFFER AD0-15 CONTROLLER AG0-5 U2
SD0-7
U14 U7 AB0-5
SD0
SYSTEM
VIDEO
ADDRESS MEMORY
P7 J7 BACKPLANE J10 P10 P5 J5 FRONT
SA19
ADDRESS
DRAM
R0 PCB PANEL
ISA SA0-15 DATA U8,13
BUS
BUFFER R1 SUBSYSTEM
U12,13 (SEE FPSS
SA0 R2
SA16-19 G0 THEORY FOR
G1 DETAILS)
FRONT
14 PANEL G2 W-129
CLK0 DRIVERS
CLOCK PCLK
OSC CLK1 U5,6
GENERATOR B0
U10 CLK2 DATA_EN*
B1
B2
HSYNC
VSYNC
P7 FRONT PANEL J17 P17 P6 J6

MULTI- POWER DELAY +12V_EN*
RESET2* W-125
FUNCTION CIRCUITRY
+5V_EN*
PCB U1, U11
VOLTAGE OK LEDs
TEST POINTS
DS1 DS2 DS3
TP1 TP2
+24V +15V -15V
+5VRTN CLK0 MULTI-
DS4 DS5 VID_REV
+5V +12V FUNCTION
PCB
REV
Figure FO-4. Video PCB Block Diagram
906-2000-501 2-42
FRONT PANEL CONTROLLER PCB
P6 J6 J2 P2
DISABLE2 ROW1
PEDALUP ROW2 ELASTOMER
TEST ROW3
ROW4
KEYS
RESET SUBSYSTEM 82C55 COL1
SYSTEM CONTROL RESET2* GENERATOR KERNAL I/O COL2
AND COMMUNICATIONS U13 U10 COL3
LED
FROM MULTIFUNTION PCB U5, U8, U9,
TX+ U10, U11 COL4 ILLUMINATION
TX- DVR/RCVR COL5 LAYER
RX+ U19
RX- J1 P1
TCH SCRN Y+
INTERFACE Y- TOUCH
U1,U2,U7, X+
SCREEN
CR1-4 X-
J7 P7
DRIVER PWM
U27 +12V
J3 P3 J1 P1 DISPLAY PCB
SA
SB LEDs REMOTE CONTROL
SC DS1-6
+12V_EN* SD
LCD POWER ENABLE DRIVER
FROM VIDEO PCB +5V_EN* SE
U11 A/B
SF DRIVER
W-131 SEL
U2 INFRARED
SG S1
LEDs
DP
PHOTOCELL
DS1
DDATA SHIFT V1
DCLK REGISTER AMP
RST* U3 DS2 LED CPU CMPR
IR 87C751 U3
IR DVR
DETECTOR (W/EPROM)
LEDREV U1,U2
U1 DS3 U5
MUX REV
U24
DS4 PWR
Vcc CONTROL
+12V CNTRL J4 P4 SWITCH ON/OFF
+12V LCD12V
P5 J5 U27,U14 U6, U10
LCD5V PYROELECTRIC
BACK- ON/OFF
R0 R0 4 SENSOR U11
+5V LIGHT
R1 +5V CNTRL R1 LEDs AMP
U14 CN1 MEMBRANE CMPR
R2 R2
G0 G0
COLOR KEYS U8
VB
G1 G1 LCD
G2 G2 W-126 BATTERY
VIDEO DATA FROM
VIDEO PCB PCLK PCLK BT1
B0 B0
B1 B1
B2 B2
HSYNC HSYNC
VSYNC VSYNC
J8 P8
VOLTAGE INDICATOR LEDs TEST POINTS

CN2
DS5
+15V
DS6
-15V
DS7 TP1 TP2 TP3
+12V INVERTER
W-128 BACK-
+12V
+5V RESET2* PS1 LIGHT
DS8 DS9 CN3
TP4 TP5
CPU OK +24V
(BLINKING)
EMOV* RST*
Figure FO-5. Front Panel Subsystem Block Diagram
906-2000-501 2-43
CASSETTE TYPE FLUIDICS J3 P3 P3 J3 FLUIDICS

PCB J1 P1 P5 J5
BACK- FLUIDIC CONTROLLER PCB BACK-
PLANE PLANE
PCB CST_S1
VOLTAGE INDICATOR LEDs PCB
SW1 SUBSYSTEM
W-110 CST_S1_P R24 KERNAL DS1 DS3
+5 V
DS2 +5 V +15 V
CST_S2_P R8
+5 V
U2, U7, U8, U11
CPU OK
CST_S2 (BLINKING) DS4 DS5
SW2 ANTERIOR PNEUMATIC MODULE
-15 V +24 V
ANTERIOR VIT DRIVE PCB

VIT J1 P1 P1 J1
TRANSDUCER PCB DRIVER VIT_E
P4 J4 AD0 - AD15 HEXFET
MT1 ENABLE 1 BUFFER VIT_A DRIVERS
VALVES
DIODE U22, U24 Q1-Q4
A AMP VAC_X_A VIT_B K1-K3
U4,6 CLAMP
CR3,4 VIT_C W-108
+10 V 82C55A
REF VLV_A_FB
AMP VAC_X_B I/O ISOLATORS
B U5,6 U9 VLV_B_FB
U2,3,4,5
VLV_C_FB
ANTERIOR
SERIAL VLV_E_FB COMPRESSOR
P1 J1 COMM.
DRIVERS OPTICAL
TXD +3 AVENT_FB SWITCH U30
U13,14
TXD -3 J5 P5
RXD +3 RFX_SW REFLUX
SOLENOID IRRIG_SW SOLENOID
HOST SYSTEM RXD -3
REFLUX SOLENOID FET W-110
RF_SOLEN IRRIGATION
W-108 IRRIG CONTROL
DRIVERS IR_SOLEN SOLENOID
AIR_VENT LOGIC
DISABLE3 Q3,4,8
CPU_RDY* U20,21 AV_SOLEN AIR VENT
PEDAL UP DISABLE SOLENOID
TEST* 5
PHASE A, B, C, D,
PUMP_EN
MOTOR ENABLE 1
DRIVER STEP_A PERISTALTIC
CONTROL STEPPER MOTOR STEP_B W-110 PUMP
RESET LOGIC FET DRIVERS STEP_C STEPPER
4
RESET3* LOGIC U20,21,23 Q1,2,5,6 STEP_D
RST MOTOR
U1
RST*
Figure FO-6. Fluidics Subsystem Block Diagram
906-2000-501 2-44
PHACO
PHACO CONTROLLER PCB BACK-
U/S DRIVER PCB
J1 P1 P1 J1 J2 P2 +85V
-15V OPTICAL -15VOK
PLANE +85V VBIAS J2
MUX2 SCALE ACH4
+15V ISOLATORS +15VOK
10VREF U3 AMP
TP2
+12V U21,22,23 +12VOK U9
TP3 MUX2*
SCALE
RMS- ACH2
BWR* ENABLE AMP DC
DECODE MUX1* U27 U29
RESET BUFFER BRD* TP4
SUBSYSTEM LOGIC CSREG*
XRST* GENERATOR U13 BALE
KERNAL U22,23,26 FRST
RMS-
U2 U5, U8, U9, BA0 SCALE ACH1
AMP DC
CPU U10, U11 ADDR BA1
BWRITE*/MDAC*
U27 U28
TO PHACO
TX+ LAD0-7 DAC0A*
SUB- TX- DVR/RCVR BUFFER BA2 DAC0B*
+85V CONTROLLER
SYSTEM RX+ U12 U15 BA3 (THRU PHACO
RX- EMULATOR ANALOG BACKPLANE)
DUAL VCO SCALE MULT. VOLTAGE
TEST ROM FINE POWER
AD8-12 DAC U11 AMP DAC SELECT
SOCKET AMP
ACH1 U17 COARSE U10 U1 SWITCH U2 RELAY K5
U6 BD0
ACH2 0-3 0-7 DC 0-3 0-7
AD0-7 BD1 DATA ZEN
ACH3 OFFSET
BD2 BUFFER (SQUARE WAVE) FRQ
ACH4 DATA DATA0-7 ZERO
U/S BD3 &
AD0-7 BUFFER CROSSING STEP-UP
DRIVER/ AD0-15 BD4 LATCH (SINE WAVE)
ACH5 (CAUT_PWR) U14 DETECT XFMR
U21,24 GND
CAUTERY BD5
LDATA0-7 U13,19 T1
FEED- BD6 FAULT
BACK BD7 U/S & LGNDF* DETECT J4
0-7 FF U12
RELAY US1B
FRQ TP5 U19
GFRQ LATCH FRST US1A
FRQGATE* U4 CSREG* USEN U/S
PU* ENABLE OUTPUT
ENABLE
ACH0-P AD0-7 BUFFER PD* FPUP U7 SELECT J5
LOGIC
ENABLE* TEST* RELAYS US2B
U16 U16,18
DISABLE K6, K7 US2A
P1 J1 BUFFER J6 P6
BUFFER AD0-7 1PROG2 RELAY ENABLES
CAUTERY STATUS U8 US3B
U18 1PGND INPUT
STATUS US3A
1PROG0 RELAY
1PROG1 K4
REV1 BDEN1 CALR1 J2
MUX INPUT MUX1*
MUX1 TO PHACO
PCB REV2 AD8-10 DECODER BDEN2 B10VREF BUFFER SCALE ACH3
U7 RELAY U4 AMP CONTROLLER
REV. REV3 U19 BDEN3 U5
P2 J2 K1 U9 REV2
BDEN4 (THRU PHACO
VOLTAGE INDICATOR LEDs 2PROG2 REV
INPUT BACKPLANE)
DS2 DS3 DS4 TEST POINTS 2PGND
DS1 RELAY
CPU OK +24V -15V +15V TP1 TP2 2PROG0 BUFFER
K3 DATA0-3
(BLINKING) 2PROG1 U6
DS5 DS6 +5VRTN +15VRTN CALR2
+5V +12V
B10VREF
J4 P3 J3
P19 3PROG2
W-107 3PGND INPUT
HOST 3PROG0 RELAY
3PROG1 K2
SYSTEM ®
CALR3
J5
P29 B10VREF
W-107
J1 J3
NAND
UP/
8
DAC
CAUTERY PCB
PU DOWN
INPUT GATES IC5
CNTR
BUFFER IC2
PD IC3,4
IC1 DIGITAL MV
EN 340 KHz
CAUTEN* IC8
EN
J2 P2
PWR CAUT_A
FET TO
XFMR
T4 UE1
CAUTERY
CAUT_B CONNECTOR
+85V
REL1
DC J1 J3
AMP/ PWM PWR
FILTER LED STATUS
FILTER IC7 REG COMPLIANCE
L1,C13 D6 TO PHACO
IC6 T1,T2, COMPARATOR
TP1 IC6 REV3 CONTROLLER
REV (THRU PHACO
BACKPLANE)
CAUT_PWR (ACH5)
Figure FO-7. Phaco Subsytem Block Diagram

906-2000-501 2-45
SECTION THREE
PARTS LOCATION AND DISASSEMBLY
GENERAL INFORMATION SKINS REMOVAL

This section is written to instruct the service Skins removal is accomplished by following the
engineer on how to locate, gain access to, and instructions in Table 3-1 and associated Figures 3-1
remove various skins and subassemblies from the and 3-2 . Each skin number on Table 3-1
STTL. In addition to written instructions, several corresponds to the skin with the same number on
drawings and photos are included to aid in Figures 3-1 and 3-2 . The DESCRIPTION column
disassembly. If further detail is required than shown on Table 3-1 gives a description and part number of
in this section, refer to the engineering assembly each skin. The FIRST REMOVE column lists those
drawings located in Section 7: PARTS LISTS & skins which must be removed prior to removing a
DRAWINGS. selected skin, and the INSTRUCTIONS column
contains specific instructions for removing the
REQUIRED TOOLS selected skin. For example, prior to removing skin 8,
skins 5 and 7 must be removed. After removing
The following tools are required to perform the
skins 5 and 7, perform the instructions for removing
procedures contained in this section:
skin 8.
• Standard Service Tool Kit
• Long Metric Screwdriver (see Table 5-1)
• 24 mm Custom Wrench (see Table 5-1)
906-2000-501 3-1
TABLE 3-1. Skins Removal Instructions

SKIN # FIRST
(see Figs. DESCRIPTION INSTRUCTIONS
3-1 & 3-2) REMOVE
1. Remove (or loosen) ten 3 mm hex screws securing Left Side

Panel to front and rear of chassis.
LEFT SIDE PANEL 4, 16, 17,
1
PN 200-1204-001 11&12, 13 2. Remove one 2.5 mm hex screw securing top of panel to
chassis, and one 2.5 mm hex screw on inside-center of panel.
Remove Left Side Panel.
TOP CURVE
16, 17, Remove two 3 mm hex screws securing Top Curve Panel to
2 PANEL
11 & 12 Chassis. Remove Top Curve Panel.
PN 200-1427-001
FRONT BEZEL Remove four 3 mm hex screws securing Front Bezel to front
3 5, 7, 8
PN 200-1143-001 panel chassis. Remove Front Bezel.
FRONT CURVED Using a 4 mm hex wrench, turn release latch located on

4 PANEL -- underside of system until bottom of Front Curved Panel
PN 200-1216-001 releases. Pull Front Curved Panel down and remove.
DISPLAY BOTTOM Remove three 2.5 mm hex screws securing Display Bottom
5 PANEL CAP -- Panel Cap to Front Panel. Pull Display Bottom Panel Cap down to
PN 200-1193-001 remove.
CAP ENDS 16, 17, Remove 2 mm hex screw from inside of Cap End. Remove Cap
6
PN 200-1264-001 11 & 12, 9 End.
Remove three 3 mm hex screws on top back of Front Panel. Pull

Display Top Panel Cap up to remove.
N O T E : When replacing Display Top Panel Cap, make

sure to align center tab with center hole in
Front Panel.
DISPLAY TOP
7 PANEL CAP -- Align tab and hole.
PN 200-1192-001
CAUTION
When removing this item, ensure the Back Bezel
standoff (lower left as you face the back of the
system) doesn’t catch the gold ribbon cable as you
BACK BEZEL
8 5, 7 remove the Back Bezel.
PN 200-1194-001
Remove two 3 mm hex screws securing Back Bezel to Front
Panel. Slide Back Bezel up and away from Front Panel to
remove.
3-2 906-2000-501
TABLE 3-1. Skins Removal Instructions

SKIN # FIRST
(see Figs. DESCRIPTION INSTRUCTIONS
3-1 & 3-2)
REMOVE
TOP ARM 16, 17, Remove four 3 mm hex screws (underside of arm, outside row)
9
PN 200-1209-001 11 & 12 securing Top Arm to arm chassis. Remove Top Arm.
Remove six 3 mm wide flange hex screws (underside of arm,

BOTTOM ARM 16, 17,
10 inside row) securing Bottom Arm to chassis. Remove Bottom
PN 200-1210-001 11 & 12, 2
Arm.
NOTE: The Back Panel (11) and the Top Curve Back
Cover (12) are removed as one piece. They
are attached (inside) by four 2.5 mm hex
screws.
BACK PANEL
PN 200-1426-001
1. Remove three 2.5 mm hex screws securing Top Curve Back
&
11 & 12 16, 17 Cover to chassis .
TOP CURVE BACK
COVER
2. Remove 2.5 mm hex screw securing Top Curve Back Cover
PN 200-1205-001
to chassis at IV Pole opening.
3. Remove 11 and 12 assembly by sliding it back then up from

chassis.
1. Unplug power cord from outlet and rear of system.

REAR PANEL
13 --
PN 200-1165-001 2. Remove 21 2.5 mm hex screws (includes power cable clamp
screw) securing Rear Panel to chassis. Remove Rear Panel.
1. Remove drawer.
16, 17, 2. Remove (or loosen) ten 3 mm hex screws securing Right Side
14 RIGHT SIDE PANEL
11 & 12, Panel to front and rear of chassis.
PN 200-1203-001
4, 13
3. Remove one 2.5 mm hex screw securing top of panel to
chassis. Remove Right Side Panel.
1, 4, 16, 17,
15 FRONT TOP LID Remove four 4 mm hex screws securing Front Top Lid to chassis.
11&12, 13,
PN 200-1206-001 Remove Front Top Lid.
14, 18
IV POLE CAP
16 -- Unscrew IV Pole Cap counter-clockwise to remove.
PN 200-1434-001
17 IV POLE SHROUD Pull IV Pole Shroud back toward rear of system until metal
16
PN 200-1432-001 securing tab releases.
18 TRAY ARM Loosen one 2 mm hex screw located in side of arm near Front
--
PN 200-1083-501 Top Lid. Pull up on Tray Arm to remove.
1. Remove drawer.
Not ARM SUPPORT PIN
-- 2. Remove 4 mm hex screw and two washers securing Arm
shown PN 200-1087-001
Support Pin. Turn Pin clockwise until it stops, then pull up to
remove.
906-2000-501 3-3
FRONT
TOP BEZEL 3
2 CURVE
PANEL
FRONT
CURVED 4
LEFT PANEL
1 SIDE
PANEL
Figure 3-1. STTL Skins Location Diagram (Front View)
3-4 906-2000-501
7 DISPLAY TOP
PANEL CAP
BACK BEZEL 8
6 CAP END (2) TOP ARM 9
DISPLAY BOTTOM
5 PANEL CAP BOTTOM ARM 10
BACK PANEL 11
TOP CURVE
12
BACK COVER
TRAY
18 ARM
17 IV POLE
SHROUD
16 IV POLE
CAP REAR 13
PANEL
15 FRONT
TOP LID
RIGHT
14 SIDE
PANEL
Figure 3-2. STTL Skins Location Diagram (Rear View)
906-2000-501 3-5
STTL DISASSEMBLY PROCEDURES
The following procedures provide instructions on 4 REMOVAL OF FRONT PANEL SUB-SYSTEM

disassembling the STTL. Unless otherwise noted, (COMPLETE ASSEMBLY)
replacement of a particular assembly is performed in 4.1 Remove skins 3, 5, 6, 7, 8, and 9 per Table 3-1.
the reverse order of removal. Refer to Figures 3-5
through 3-7 for location of part(s) to be removed. 4.2 Disconnect connectors P5 and P6 from Front Panel
Controller PCB.
CAUTION
4.3 Remove four 7 mm nuts securing Front Panel
The STTL contains electrostatic discharge (ESD) Subsystem to chassis.
sensitive devices. Always use care and wear a wrist
strap when working with or near these devices. The 4.4 Remove Front Panel Subsystem from chassis.
system contains three ground connections for
wriststraps as shown in Figures 3-5 and 3-6. 5 REMOVAL OF ANTERIOR PNEUMATIC
MODULE
1 REMOVAL OF TOUCH SCREEN
5.1 Remove skin 13 per Table 3-1.
1.1 Remove skins 3, 5, 7, and 8 per Table 3-1.
5.2 Remove two 2.5 mm hex screws securing floppy
1.2 Disconnect connectors P1, P2, and P7 from Front drive panel to chassis. This allows access and removal
Panel Controller PCB. of Anterior Pneumatic module.
1.3 Remove four 2.5 mm hex screws securing touch 5.3 Disconnect connector P2 from Anterior VIT Drive
screen to Front Panel. Remove touch screen from PCB.
system.
5.4 Disconnect clear pneumatic line at white connector.
2 REMOVAL OF DISPLAY PCB.
5.5 Loosen four captive screws securing Anterior
2.1 Remove skins 3, 5, 7, and 8 per Table 3-1. Pneumatic module to chassis. Remove module from
system.
2.2 Disconnect connector P1 from Display PCB.
6 REMOVAL OF FLOPPY DRIVE
2.3 Remove four 2.5 mm hex screws securing Display
PCB to Front Panel. Remove Display PCB from 6.1 Remove skin 13 per Table 3-1.
system.
6.2 Remove two 2.5 mm hex screws securing floppy
3 REMOVAL FRONT PANEL CONTROLLER drive panel to chassis.
PCB
6.3 Disconnect power cable and ribbon cable from floppy
3.1 Remove skins 5, 7, and 8 per Table 3-1. drive.
3.2 Disconnect connectors P1 through P8 from Front 6.4 Remove four 2.5 mm hex screws securing floppy
Panel Controller PCB. drive to panel. Remove floppy drive from system.
3.3 Using a standard screwdriver, carefully pry Front

Panel Controller PCB from each standoff. Remove
Front Panel Controller PCB from system.
CAUTION
Place screwdriver next to standoff when prying
PCB from standoff to avoid damaging PCB.
3-6 906-2000-501
7 REMOVAL OF IV POLE ASSEMBLY 10.5 Loosen four captive screws securing CPU card cage to
chassis. This is done to provide space for removal of
7.1 If possible, lower IV Pole to lowest position. system fans.
7.2 Remove skins 11 & 12, and 13 per Table 3-1. 10.6 Simultaneously lift CPU card cage and pull system
fans out of system.
7.3 Disconnect connector P1 from IV Pole PCB (top
connector) and ground wire from chassis. 11 REMOVAL OF HOST SYSTEM
MOTHERBOARD
7.4 Loosen three captive screw securing IV Pole assembly
to chassis. 11.1 Remove skin 4 per Table 3-1.
7.5 Lift IV Pole assembly up and out of system. 11.2 Disconnect connectors from CPU, Multifunction, and
Video PCBs.
8 REMOVAL OF IV POLE PCB
11.3 Remove CPU, Multifunction, and Video PCBs from
8.1 Remove skin 13 per Table 3-1. card cage.
8.2 Disconnect connectors P1, P2 and P3 from IV Pole 11.4 Disconnect all cables from Host motherboard and
PCB. route back through card cage as necessary to enable
NOTE: Before removing connectors, ensure that card cage to be removed from system. Note
all connectors are clearly labelled as they can be orientation and position of each connector as it is
mistakenly interchanged when reconnected. disconnected.
8.3 Using a standard screwdriver, carefully pry IV Pole 11.5 Loosen four captive screws securing card cage to
PCB from each standoff. Remove PCB. chassis. Remove card cage/motherboard assembly
from system.
CAUTION
11.6 Remove nine 2.5 mm hex screws securing
To avoid damaging PCB, Place screwdriver next to motherboard to card cage. Remove Host motherboard.
standoff when prying PCB from standoff.
12 REMOVAL OF PHACO SYSTEM
9 REMOVAL OF POWER SUPPLY MOTHERBOARD
9.1 Unplug AC power cord. 12.1 Remove skin 4 per Table 3-1.
9.2 Remove skin 4 per Table 3-1. 12.2 Disconnect connectors from Phaco Controller, U/S
Driver, and Cautery PCBs (see Figure 3-7 for PCB
9.3 Remove 3 mm hex screw securing ground wire. locations).
9.4 Disconnect power supply connectors from power 12.3 Remove Phaco Controller, U/S Driver, and Cautery
supply. PCBs from card cage.
9.5 Loosen two captive screws securing power supply to 12.4 Disconnect all cables from Phaco motherboard and
chassis. route back through card cage as necessary to enable
card cage to be removed from system. Note
9.6 Slide power supply straight out of system. orientation and position of each connector as it is
disconnected.
10 REMOVAL OF SYSTEM FANS
12.5 Loosen four captive screws securing card cage to
10.1 Remove skin 4 per Table 3-1. chassis. Remove card cage/motherboard assembly
from system.
10.2 Remove Power Supply per procedure 9.
12.6 Remove six 2.5 mm hex screws securing motherboard
10.3 Remove two 3 mm hex screws securing front panel to card cage. Remove Phaco motherboard.
latch to chassis. Remove latch from system.
10.4 Disconnect fan power wire.
906-2000-501 3-7
13 REMOVAL OF FLUIDICS MODULE 14.3 Remove selected connector as follows (see Figure
3-3):
13.1 Remove skins 11 & 12, 16, and 17 per Table 3-1.
• Three U/S connectors - loosen 24 mm nut using
13.2 Disconnect connector P1 from Fluidics Backplane modified wrench. Slide connector out of bracket.
PCB.
• Top Coag connector - loosen slotted screw located
13.3 Loosen four captive screws securing Fluidics module in center of connector. Slide connector out of
to chassis. See Table 5-1 for special screwdriver bracket.
specifications.
• Bottom Coag connector - loosen connector using
13.4 Slide Fluidics module toward IV Pole and lift out of small and large counter spanner tools on each side
system when module clears chassis. of the connector. Slide connector out of bracket.
14 REMOVAL OF HANDPIECE CONNECTORS 14.4 Cut tie wraps from cable assembly.
14.1 Remove skins 1, 2, 4, 11 & 12, 16, and 17 per Table 14.5 Remove selected connector and cable assembly.
3-1.
NOTE: For Coag connectors, replace connector only.
14.2 Remove two 3 mm hex screws securing connector
bracket to chassis.
NOTE: Do not move set screws.
24 mm
nuts
Set screws
(do not move)
Slotted screw
inside connector
Insert small spanner
tool into connector
Use large spanner

tool on metal sleeve
3 mm hex screws (2)
Figure 3-3. Connector Panel
3-8 906-2000-501
15 REMOVAL OF FOOTSWITCH CABLE 15.4 Carefully cut tie wrap shown in Figure 3-4.
15.1 Disconnect footswitch from rear of system. 15.5 Disconnect connector P1 from footswitch PCB.
15.2 Remove eight 2.5 mm hex screws securing bottom 15.6 Using modified 24 mm wrench, loosen nut securing
cover to footswitch assembly. Remove bottom cover. cable to footswitch assembly.
15.3 Disconnect ground connection by removing 3 mm hex 15.7 Slide connector P1 through 24 mm nut and hole in
screw. footswitch assembly.
Connector P1
Tie Wrap
24 mm Nut
Ground
Connection
Figure 3-4. Series 20000™* Footswitch
906-2000-501 3-9
Display PCB
Touch Screen
Ground Connection
for Wriststrap
Host System
Phaco Subsystem
Power Supply
System Fans Front Panel Latch
Figure 3-5. STTL Parts Location (Front View)
3-10 906-2000-501
Front Panel
Controller PCB
Fluidics
Controller PCB
Stepper Motor
Transducer PCB
Ground Connection
for Wriststrap Anterior
Compressor
Anterior VIT
Ground Connection
Drive PCB
for Wriststrap
Floppy Drive
IV Pole
PCB
IV Pole
Moter Footswitch
Connection
Figure 3-6. STTL Parts Location (Rear View)
906-2000-501 3-11
CAUTERY PCB J27

J26 J14
MULTIFUNCTION PCB
J4
J25
J28
U/S DRIVER PCB

J15
VIDEO PCB
PHACO
CONTROLLER PCB J5
J16
CPU PCB
J17
J18
J10
J6 J19
J11
J21
J22
J29 J12
J23
J13
P1
J24
P3
P2
Figure 3-7. STTL PCB Location
3-12 906-2000-501
SECTION FOUR
SERVICE TEST PROCEDURE
INTRODUCTION
This section of the service manual is reserved for

storage of the STTL Service Test Procedure and
Checklist.
Each time a field engineer visits a customer it is

required that he perform a system checkout on the
customer's Alcon equipment. The checkout is
performed by following instructions written in the
Service Test Procedure, then returning its associated
Checklist to the local service support center for
filing.
The Service Test Procedure for the STTL is an

independent document, and can be ordered from the
local service support center by using the following
part number:
78.40.422
906-2000-501 4-1
THIS PAGE INTENTIONALLY BLANK
4-2 906-2000-501
SECTION FIVE
MAINTENANCE AND TROUBLESHOOTING
GENERAL INFORMATION The STTL performs "Self Check" diagnostics

during boot-up and continuously monitors all
This section of the manual contains the following
subsystems during operation. If a problem occurs,
information to assist the Field Engineer in
the Front Panel will display a message indicating the
maintenance and troubleshooting of the
type of problem. These messages are listed on Table
STTL:
5-5.
• Table 5-1. Recommended Tools
Troubleshooting information contained in Table 5-6
• Table 5-2. Supplies
lists common problems found in the system and
• Table 5-3. Recommended Spares
actions necessary to correct the problem. For
• Table 5-4. Recommended Hardware
problems that require further instruction than Table
• Table 5-5. Front Panel Messages
5-6 provides, refer to the maintenance procedures
• Table 5-6. Troubleshooting
immediately following the table.
• Maintenance Procedures
• Tables 5-7. 386 POST Codes
Tables 5-7 and 5-8 contain Power On Self Test
• Tables 5-8. 486 POST Codes
(POST) codes used by 386 and 486 CPUs. If there is
an error during the boot cycle (indicates a faulty
Tables 5-1 through 5-4 list tools, supplies, and
CPU PCB) one of these codes will be displayed on
hardware used when servicing the STTL.
DS1 and DS2 located on the Multifunction PCB.
906-2000-501 5-1
TABLE 5-1
RECOMMENDED TOOLS
ITEM TOOL DESCRIPTION PART NUMBER
Standard tools including:
• Slotted screwdriver (small & narrow)
• Right angle, ratcheting slotted screwdriver or
offset slotted screwdriver
• Metric ball-end Allen set (1mm, 2mm, 2.5mm,
Standard Service Tool
1 3mm, 4mm, 5mm)
Kit
• Metric nut driver (7mm)
• Static protection wriststrap (ESD)
• Hemostat
• 19mm, deep Socket and Ratchet Wrench
• Allen wrench, 3mm, straight (non-ball end)
1.2mm thick x 1.8mm wide x 175mm long
2 Long Metric Screwdriver Reference PN 51080
Carlton-Bates Co. (501)562-9100
3 24mm Custom Wrench See Figure 5-1 for specifications
4 Counter Spanner Tool Reference PN 25.0022
5 Counter Spanner Tool Reference PN 25.0020
Banana Plug to in-line
6 12" or shorter (qty. 2)
Banana Jack
7 Oscilloscope (optional) Dual Channel, Storage w/isolation plug
AC Volts: 0 to 150
DC Volts: 0 to 150
DVM w/frequency
8 Resistance: 0 to infinite Fluke 8060A or equivalent
counter
Freq. count: 0 to 50 Hz
(Must have current calibration label)
Capable of indicating 0 to >400 mmHg (Must have
9 Vacuum/Pressure Meter Bio-Tek DPM-II or DPM III
current calibration label)
10 Syringe 60 cc
11 Test Auto-Hydro Injector PN 590-4040-501
12 Timer Capable of indicating 1 to 120 seconds Stop Watch or Wrist Watch
Capable of indicating 0 to 40 cc/min (Must have
Flowmeter
current calibration chart)
13 or Gilmont #1200
Capable of indicating 0 to 50 cc (A 60 cc syringe
Graduated Cylinder
body can be used)
14 Tape Measure 100 cm
Reference AMP PN
15 IC Extraction Tool
821981-1
16 Cautery Load 75 ohm ±1% (non-inductive)
SERIES 20000™* U/S
17 PN 200-1301-501
375 (40 KHz) Handpiece
Catalog No. 1006
ATIOP Handpiece
or
18 or
Catalog No. 1005
ATOP Handpiece
5-2 906-2000-501
Figure 5-1. 24 mm Custom Wrench Specifications
TABLE 5-2
SUPPLIES
ITEM DESCRIPTION SPECIFICATIONS PART NUMBER
1 I/V Bottle w/stopper
2 SERIES 20000® I/A Cassette Pak PN 316-1778-502

3 Silicone Tubing 12 inch Irrigation line
4 Check Valve Assembly
5 Luer Adapter
6 Test Auto-Hydro Injector Tubing Set 6 ft, 0.040 ID Si
7 Tubing 5”
8 Blue Male Luer Adapter
9 White Female Luer Adapter
10 T-Fitting
11 Female-Female Luer Adapter
12 Phaco Tip w/tip wrench for 375 Handpiece
906-2000-501 5-3
TABLE 5-3
RECOMMENDED SPARES
ITEM PART NUMBER DESCRIPTION QTY
1 200-1461-001 BRACKET, PCB 1
2 200-1297-001 CONNECTOR LABEL 3
3 200-1448-001 GASKET, IV POLE CAP 2
4 200-1452-001 SERVICE HISTORY CHART 3

5 200-3149-001 CABLE, FOOTSWITCH 1
6 276-230 CPU, ASSY, 486SX 1
7 200-3088-001 SLEEVE, LEADSCREW, END 2
8 200-1050-503U ASSY, DISK, SOFTWARE, STTL 2
9 200-1516-501 ASSY, KIT, FLUIDICS PLUNGER'S 2

10 200-1019-502 ASSY, PCB, US DRIVER 1
11 200-1510-502 ASSY, PCB, FLUIDICS TRANSDUCER 2
12 200-1014-501 ASSY, PCB, MULTIFUNCTION 1
13 200-1026-501 ASSY, PCB, DISPLAY 1
TABLE 5-4
RECOMMENDED HARDWARE
ITEM PART NUMBER DESCRIPTION QTY
1 026-060 CABLE CLAMP, .375 DIA 3
2 026-111 CABLE CLAMP, FLT 2
3 027-003 CABLE TIE, 3.5 LNG 25
4 027-023 CABLE TIE, 0.5 BUNDLE 3
5 190-008 AA BATTERY 4
6 801-004 WASHER, M4 FLT 20

7 801-005 WASHER, M5 FLT 5
8 805-137 SKT HD SCREW, M3 x 30 5
9 807-014 CAP HD SCREW, M4 x 10 5
10 807-015 CAP HD SCREW, M4 x 12 10
11 807-017 CAP HD SCREW, M4 x 20 20

12 807-020 CAP HD SCREW, M4 x 35 15
13 809-006 BNT HD SCREW, M4 x 8 20
14 809-044 BNT HD SCREW, M4 x 20 15
15 809-045 BNT HD SCREW, M4 x 25 20

16 811-010 FLT HD SCREW, M4 x 10 20
17 813-002 HEX NUT, M4 x 0.7 W/LK WASHER 5
18 813-003 HEX NUT, M5 x 0.8 W/LK WASHER 5
19 812-1010-022 TUBING, SILICONE, .062X.125X5.75 6
20 043-024 TUBING, .062X.125X.03 (.5ft long) 3 ft
5-4 906-2000-501
TABLE 5-5
FRONT PANEL MESSAGES
ITEM MESSAGE DISPLAYED TYPE PROBABLE CAUSE
1 Mainframe-Comm Buffer Error Fault Front Panel, U/S, or Fluidics Subsystem are not communicating
properly with main CPU. Reboot.
2 Fluidic-Line Down Fault Fluidics module communications not occuring. Possible bad cable
connection or bad Fluidics CPU.
3 Fluidics-Irrigation Valve Error Fault Irrigation valve or sensor not operating properly.
4 24V Failure Fault U/S module detected 24 V error. Could be local or system wide.
5 U/S-Module Down Fault U/S module communications not occuring. Possible bad cable
connection or bad U/S CPU.
6 Fluidics Transducer Error Fault Three “Fluidics Vacuum Reading Errors” have occured (item 7).
7 Fluidics Vacuum Reading Error Error Tranducer drift or failure.
8 Front Panel-Line Down Error Front Panel module communications not occuring. Possible bad
cable connection or bad Front Panel CPU.
9 Front Panel-Touch Error Error Bad Touch Screen.
10 15V Failure Error U/S or Fluidics module detected 15 V failure.
11 U/S-Handpiece Ground Fault Error Ground fault. Change handpiece.
12 FP-Remote Battery Low Error Battery low. Change Remote batteries.

13 FP-Membrane Key Error Error Key error.
14 MF-IV Pole Error Error IV Pole will not move.
15 U/S-Unknown Handpiece Advisory Unknown handpiece.
16 Please Insert Cassette Advisory Cassette sensor (1 or 2) does not detect a cassette.
17 Vacuum Check Complete Advisory
18 Priming Complete Advisory
19 Priming Complete/Tuning Failed Advisory Bad handpiece.
20 Priming/Tuning OK Advisory
21 1. Check Fittings-Reprime (vac Advisory Vacuum failure-will not build to 400 mmHg.
Fail)
22 2. Check Fittings-Reprime (vent Advisory Vent failure.

Fail)
23 3. Check Fittings-Reprime (vac & Advisory Vac and vent failure.

vent Fail)
24 Check Handpiece flow Advisory Blockage in phaco handpiece or tubing.
906-2000-501 5-5
TABLE 5-6. TROUBLESHOOTING

ITEM SYMPTOM PROBABLE CAUSES CORRECTIVE ACTION
1. Air in line caused by loose 1. Check fittings and test chamber for tight
fittings or test chamber. seal.
2. Insufficient prime. 2a. • Verify recommended priming
technique is being used (see Operator’s
"1. Check Fittings- manual).
Reprime" error message. • Reprime.
1
(Vacuum test failure) 2b. Replace cassette.
3. Tubing popped out of Air 3. Re-insert tubing into the Air Vent Valve.
Vent Valve.
4. Valve not closing. 4. Replace Fluidics Module or Fluidics
Cable Assy (W-110).

manual).
• Reprime.
"2. Check Fittings- 1b. Replace cassette.
Reprime" error message.
2
2. Bad cassette filter. 2. When motor stops during prime cycle,
(Vent test failure) fluid in drip chamber should fall at
approximately one drip per second. If it
does not, this indicates a restrictive filter.
Replace cassette.
3. Air vent line blockage. 3. Clear or replace air vent tubing.

manual).
"3. Check Fittings- • Reprime.
Reprime" error message.
3 1b. Replace cassette.
(Vent & Vacuum test
failure) 2. Kink in Irrigation tubing or 2. Work out kink or replace cassette.
IV bottle tubing.
3. Bad cassette filter. 3. Replace cassette.
“Check Handpiece Flow” 1. Lack of irrigation flow due 1. Check for kinked tubing and restrictions
message. to kinked or blocked in irrigation line.
tubing.
(caused by system
4 2. Clogged handpiece or tip. 2a. Replace tip sleeve.
sensing flow greater than
150 mmHg vacuum during
2b. Replace handpiece.
flow test)
5-6 906-2000-501

1. Remote channel not the 1. Change remote control or system
same as the system or channel (see Operator’s manual for
programmed memory. instructions).
2. Remote and System not 2. Verify that the remote and front panel
compatible. software are the latest revision.
3. Florescent light 3. Reduce infra-red (IR) window on front
interference. panel per maintenance procedure 4.
(Turn off lights and try
remote again. If it works
Remote Control not with room lights off,
5 functioning. problem is florescent light
interference.)
4. Low Batteries. 4. Change batteries.
5. Interconnection problem: 5. Reseat cables and PCBs.
cable or PCB.
6. Bad remote control. 6. Replace remote control.
7. Display PCB bad. 7. Replace Display PCB.
8. Front Panel Controller 8. Replace Front Panel Controller PCB.
PCB bad.
1. Restriction of valve 1. Replace Fluidics module or plunger

movement caused by salt assemblies.
"Irrigation Valve Failure" buildup on the valve
6
error message plunger pins.
2. Feedback switch failure. 2. Replace Fluidic module.
1. Cassette Latch loose. 1. Tighten cassette latch screws.

Cassette difficult to 2. Old style cassette latch 2. Replace with new style which is black
7
remove. (old style is stainless anodized.
steel).
8 No aspiration. 1. Kink in aspiration tubing. 1. Massage kink out of tubing.
"Vacuum Reading Error" 1. Transducer drift or failure. 1. Replace Transducer PCB.

9 message and alarm
sounds.
906-2000-501 5-7

1. Loose handpiece tip. 1. Loosen and retighten tip.
2. Wrong handpiece. 2. Use proper handpiece.
3. Poor connection at side 3. Unplug handpiece and plug into
panel. another handpiece connector.
4. Moisture in handpiece 4. Dry out connector.
connector.
5. Faulty U/S Handpiece. 5. Replace U/S Handpiece.
10 "Tuning Failure" message. 6. U/S Driver PCB failure 6. Replace U/S Driver PCB.
(check +85 V LED on U/S
Driver PCB).
7. Power supply failure 7. Replace power supply.
(check +85 V LED on U/S
Driver PCB).
8. Phaco Controller PCB 8. Replace Phaco Controller PCB.
failure.
9. Interconnection problem: 9. Reseat cables and PCB's.
cable or PCB.
1. Interconnection problem: 1. Reseat cables and PCB's.

cable or PCB.
2. Faulty Phaco or Fluidics 2. • Observe system LED's on Phaco and
Controller PCB. Fluidics Controller PCBs to determine
"U/S Module Down" error
11 which module is at fault (refer to LED
message.
chart on step 3.3 of Service Test
Procedure).
• Replace faulty PCB.
3. Faulty Multifunction PCB. 3. Replace Multifunction PCB.
1. Footswitch connection. 1. Unplug footswitch connector and

reinsert.
2. Faulty footswitch cable. 2. Replace cable per Section 3.
3. Faulty system footswitch 3. Replace system cable.
Footswitch not cable.
12
responding.
4. Faulty footswitch. 4. Replace footswitch.
cable or PCB.
5-8 906-2000-501

cable or PCB.
2. Input line noise. 2. • Record all information presented on
"Comm Buffer Error" error display with Comm Buffer Error
13 message. message.
• Reset system.
4. Faulty CPU PCB. 4. Replace PCB.
Front Panel Buttons don't 1. Stuck contact on the 1. Replace Touch Screen layer per
14 function but Remote and button layer. Section 3.
Touch Screen work.
Front Panel buttons, touch 1. Faulty Front Panel 1. Replace Front Panel Controller PCB.
15 screen and remote not Controller PCB.
responding.
1. User programming error. 1. Train staff on memory programming.

Refer to Operator’s manual for detailed
Memory - partial loss of instructions.
16
settings or doctor’s names. 2. Faulty CPU PCB. 2. Replace CPU PCB.
NOTE: Make certain to record
doctors settings when possible.
Memory - lose of all 1. CPU battery dead. 1. • Replace battery per maintenance
17 settings and doctor’s procedure 1.
names. • Reprogram doctor’s settings.
906-2000-501 5-9
MAINTENANCE PROCEDURES
1 REPLACING CPU PCB LITHIUM BATTERY 2 INSTALLING OR UPGRADING SYSTEM

SOFTWARE
CAUTION
2.1 Turn system power OFF.
The CPU PCB contains electrostatic discharge (ESD) sensitive
devices. Always wear a wriststrap when working with this 2.2 Insert floppy disk containing system software into
device. disk drive on rear panel. The disk label must face up,
and end with metal sleeve must be inserted first (see
1.1 Remove Front Curved Panel per Section 3. Figure 5-3).
1.2 Remove brackets securing PCBs in Host System card 2.3 Turn system power ON. The front panel display
cage. illuminates during complete downloading process.
This takes approximately 3 minutes.
1.3 Disconnect connectors from CPU PCB.
2.4 When green light on the floppy disk drive remains off
1.4 Gently pull up on battery to remove from PCB (see for more than 30 seconds, turn system power OFF.
Figure 5-2 for battery location).
NOTE: Once the battery is removed, you have less 2.5 Remove floppy disk by pressing ejection button on
than 15 minutes to install new battery before lower right side of floppy disk drive.
doctor’s settings (if any remain) are lost.
2.6 Turn system power ON.
1.5 Install new battery and replace CPU PCB.
2.7 On power up, verify installed software version that is
1.6 Perform Service Test Procedure located in Section 4. displayed in lower right corner of blue ALCON
screen.
2.8 Perform Service Test Procedure located in Section 4.
Lithium Battery
Figure 5-2. Lithium Battery on CPU PCB Figure 5-3. Disk Insertion
5-10 906-2000-501
3 CLEANING THE TOUCH SCREEN 5 CAUTERY CALIBRATION
The touch screen uses a UV cure acrylate coating on the front 5.1 Remove Front Curved Panel per Table 3-1.
polyester (PET) surface. This coating is substantially harder
and more abrasion and chemical resistant than uncoated PET. 5.2 Turn system ON.
The surface of the touch screen should be kept free of dirt, 5.3 Insert a 75 ohm noninductive load into cautery output
dust, fingerprints or other materials that could degrade optical jacks. Connect oscilloscope and DVM to output of
properties. Long term contact with abrasive materials will the load (set DVM for AC volts).
scratch the front surface and image quality will be
detrimentally affected. 5.4 Select COAG mode and set COAG POWER to
100%.
3.1 Apply any commercially available NON-AMMONIA
window cleaner to a NON-ABRASIVE cloth towel. 5.5 Depress footswitch to position 3 and check
oscilloscope for sinusoidal cautery waveform.
CAUTION
5.6 Coarse adjust TP1 on Cautery PCB for DVM reading
Do not apply cleaner directly to touch screen as it is not of approximately 39 VAC.
designed with a water tight bezel and some ingress may occur
from behind the panel. 5.7 Adjust TP2 to maximize reading on DVM. After
adjusting TP2, check oscilloscope waveform. Verify
3.2 Wipe cloth across touch screen until clean. ✓)
period of 2.5 to 3.3 microseconds (300-400 KHz). (✓
NOTE: Adjustment of TP2 tunes cautery frequency to

4 REDUCING INFRA-RED (IR) WINDOW ON maximize delivered power; TP1 adjustment sets
FRONT PANEL cautery output power to 20 watts.
NOTE: Perform this procedure when florescent room 5.8 With footswitch in position 3, readjust TP1 for 109-
lighting is interfering with remote control/system 111 Vpp on oscilloscope.
communication.
5.9 Set COAG POWER to 0% (footswitch in position 3).
4.1 Remove Front Bezel per Section 3. Verify output on oscilloscope - 1.0 Vpp (audible tone
✓)
heard from unit). (✓
4.2 Cut a small hole in a piece of electrical tape.
5.9 Set COAG POWER to 10% (footswitch in position
4.3 Place tape over IR window on inside of Front Bezel. 3) and observe Peak-to-Peak voltage on oscilloscope.
4.4 Replace Front Bezel and check remote operation. 5.10 While continuing to depress footswitch, increase
COAG POWER on front panel by 10% steps up to
100%.Verify the following (✓✓ ):
• Oscilloscope voltage increases with each step by 8-
12 Vpp.
• Audible tone from unit through full power range.
5.11 Release footswitch, disconnect oscilloscope, DVM

and load.
5.12 Replace Front Curved Panel.
906-2000-501 5-11
TABLE 5-7
80386DX POWER ON SELF-TEST (POST) ERROR CODES
CODE DEFINITION CODE DEFINITION
02 ........... FLAG TEST 4A .......... START 2nd PROT NODE TEST

04 ........... REGISTER TEST 4C .......... VERIFY LDT INSTR
06 ........... SYST HARDWARE INIT 4E .......... VERIFY TR INSTR
08 ........... INIT CHIP SET REGs 50 ........... VERIFY LSL INSTR
0A .......... BIOS RON CHECKSUM 52 ........... VERIFY LAR INSTR
0C .......... DNA PAGE REG TEST 54 ........... VERIFY VERR INSTR
0E .......... 8254 TIMER TEST 56 ........... VNEXP EXCEPTION
10 ........... 8254 TIMER INIT 58 ........... ADDR LINE 20 TEST
12 ........... 8237 DMA CTLR TEST 5A .......... KEYBRD READY TEST
14 ........... 8237 DNA CTLR INIT 5C .......... DETERM AT OR XT KEYBRD
16 ........... INIT 8259/RESET COPRCR 5E .......... START 3rd PROT NODE TEST
18 ........... 8259 INTRPT CTLR TEST 60 ........... BASE MEM TEST
1A .......... MEM REFRESH TEST 62 ........... BASE MEM ADDR TEST
1C .......... BASE 64K ADDR TEST 64 ........... SHADOW MEM TEST
1E .......... BASE 64K MEM TEST 66 ........... EXTENDED MEM TEST
20 ........... BASE 64K TEST (upper 16) 68 ........... EXTENDED ADDR TEST
22 ........... 8742 KB CTLR SELFTEST 6A .......... DETERMINE MEM SIZE
24 ........... MC146816 CMOS TEST 6C .......... DISP ERROR MESSAGES
26 ........... START 1st PROT NODE TEST 6E .......... COPY BIOS TO SHADOW RAM
28 ........... MEM SIZING TEST 70 ........... 8254 CLOCK TEST
2A .......... AUTOSIZE MEM CHIPS 72 ........... MC146818 RT CLK TEST
2C .......... CHIP INTERLV ENAB TEST 74 ........... KEYBRD STUCK KEY TEST
2E .......... 1st PROT MODE TEST EXIT 76 ........... INIT HW INTRPT VECTORS
30 ........... UNEXPECTED SHUTDOWN 78 ........... MATH COPRCR TEST
32 ........... SYST BRD MEN SIZE 7A .......... DETERM COM PORTS AVAIL
34 ........... RELOC SHADOW U (if config) 7C .......... DETERM LPT PORTS AVAIL
36 ........... CONFIG EMS SYSTEM 7E .......... INIT BIOS DATA AREA
38 ........... CONFIG WAIT STATES 80 ........... DETERM FLOPPY/FIXED CTLR
3A .......... RETEST 64K BASE RAN 82 ........... FLOPPY DISK TEST
3C .......... CPU SPEED CALC 84 ........... FIXED DISK TEST
3E .......... GET SWTs FROM 8042 86 ........... EXTERNAL ROM SCAN
40 ........... CONFIG CPU SPEED 88 ........... SYST KEY LOCK TEST
42 ........... INIT INTRPT VECTORS 8A .......... WAIT FOR Fl KEY PRESS
44 ........... VERIFY VIDEO CONFIG 8C .......... FINAL SYSTEM INIT
46 ........... INIT VIDEO SYSTEM 8E .......... INTRPT 19 BOOT LOADER
48 ........... TEST UNEXP INTERRUPTS B0 .......... UNEXPECTED INTRPT
If error 1C, lE, or 20 (base 64K RAM error) is detected by the BIOS, an additional word of information
will be displayed to the screen and to port 80. This word will reflect the bit or address line which failed.
for example, if “1C 0002” is displayed, address line 1 (represented by bit one) has failed. If “20 1020” is
displayed, then data bits 12 and 5 have failed in the upper 16 bits. Note that error 20 can only occur on
386 systems because they have a 32 rather than 16 bit bus.
The same information will be output to port 80H. The checkpoint code will be output followed by a
delay, the high order byte, another delay, and then the low order byte of the error. This will be repeated
continuous]y.
5-12 906-2000-501
TABLE 5-8
80486SX POWER ON SELF-TEST (POST) ERROR CODES
01 ...... Processor register test about to start, and NMI toe 19 ...... Memory Refresh started. Memory Refresh test to be done
disabled. next.
02 ...... NMI is Disabled. Power on delay starting. 1A ...... Memory Refresh line is toggling. Going to check 15 micro
second ON/OFF time.
03 ...... Power on delay complete. Any initialization before
keyboard BAT is in progress. 1B ...... Memory Refresh period 30 micro second test complete.
Base 64k memory test about to start.
04 ...... Any initialization before keyboard BAT is complete.
Reading Keyboard SYS bit, to check soft reset/power-on. 20 ...... Base 64k memory test started. Address line test to be
done next
05 ...... Soft reset / power-on determined. Going to enable ROM.
i.e. disable shadow RAM/Cache is any. 21 ...... Address line test passed. Going to do toggle parity.
06 ...... ROM is enabled. Calculating ROM BIOS checksum, and 22 ...... Toggle parity over. Going for sequential data R/W test.
waiting for KB controller input buffer to be free.
23 ...... Base 64k sequential data vector initialization complete.
07 ...... ROM BIOS checksum passed, KB controller I/B free. ANy setup before Interrupt vector init about to start.
Going to issue the BAT command to keyboard controller
24 ...... Setup required before vector initialization complete.
08 ...... BAT command to keyboard controller is issued. Going to Interrupt vector initialization about to begin.
verify the BAT command.
25 ...... Interrupt vector initialization done. Going to read I/O port
09 ...... Keyboard controller BAT result verified. Keyboard of 8042 for turbo switch (if any)
command byte to be written next.
26 ...... I/O port 8042 is read. Going to initialize global data for
0A ...... Keyboard command byte code is issued. Going to write turbo switch.
command byte data.
27 ...... Global data initialization is over. Any initialization after
0B ...... Keyboard controller command byte is written. Going to interrupt vector to be done next.
issue Pin-23, 24 blocking/unblocking command.
28 ...... Initialization after interrupt vector is complete. Going for
0C ..... Pin-23,24 of keyboard controller is blocked/unblocked. monochrome mode setting.
NOP command of keyboard controller to be issued next.
2A ...... Monochrome mode setting is done. About to go for toggle
0D ..... NOP command processing is done. CMOS shutdown parity before optional rom test.
register test to be done next.
2B ...... Toggle parity over. About to give control for any setup
0E ...... CMOS shutdown register R/W test passed. Going to required before optional video ROM check.
calculate CMOS checksum, and update DIAG byte.
2C ..... Processing before video ROM control is done. About to
0F ...... CMOS checksum calculation is done, DIAG byte written. look for optional video ROM and give control
CMOS init, to begin (if “INIT CMOS IN EVERY BOOT IS
SET”) 2D ..... Optional video ROM control is done. About to give control
to do any processing after video ROM returns control.
10 ...... CMOS initialization done (if any). CMOS status register
about to init for Date and Time. 2E ...... Return from processing after the video ROM control. If
EGA/VGA not found then do display memory R/W test.
11 ...... CMOS Status register initialized. Going to disable DMA
and Interrupt controllers. 2F ...... EGA/VGA not found. Display memory R/W test about to
begin.
12 ...... DMA controller #1,#2, interrupt controller #1,#2 disabled.
About to disable Video display and init port-B. 30 ...... Display memory R/W test passed. About to look for the
retrace checking.
13 ...... Video display is disabled and port-B is initialized. Chipset
init / auto memory detection about to begin. 31 ...... Display memory R/W test or retrace checking failed.
About to do alternate Display memory R/W test.
14 ...... Chipset initialization / auto memory detection over. 8254
timer test about to start. 32 ...... Alternate Display memory R/W test passed. About to look
for the alternate display retrace checking.
15 ...... CH-2 timer test halfway. 8254 CH-2 timer test to be
complete. 33 ...... Video display checking over. Verification of display type
with switch setting and actual card to begin.
16 ...... CH-2 timer test over. 8254 CH-1 timer test to be complete.
34 ...... Verification of display adapter done. Display mode to be
17 ...... CH-1 timer test over. 8254 CH-0 timer test to be complete. set next.
18 ...... CH-0 timer test over. About to start memory refresh.
906-2000-501 5-13
TABLE 5-8 (continued)

35 ...... Display mode set complete. BIOS ROM data are about to 51 ...... Memory size adjusted due to relocation/shadow. Memory
be checked. test above 1M to follow.
36 ...... BIOS ROM data area check over. Going to set cursor for 52 ...... Memory test above 1M complete. Going to prepare to go
power on message. back to real mode.
37 ...... Cursor setting for power on message id complete. Going to 53 ...... CPU registers are saved including memory size. Going to
display the power on message. enter in real mode.
38 ...... Power on message display complete. Going to read new 54 ...... Shutdown successful, CPU in real mode. Going to restore
cursor position. registers saved during preparation for shutdown.
39 ...... New cursor position read and saved. Going to display the 55 ...... Registers restored. Going to disable gate A20 address line.
reference string.
56 ...... A20 address line disabled successfully. BIOS ROM data
3A ...... Reference string display is over. Going to display the Hit area about to be checked.
<ESC> message.
57 ...... BIOS ROM data area check halfway. BIOS ROM data area
3B ...... Hit <ESC> message displayed. Virtual mode memory test check to be complete.
about to start.
58 ...... BIOS ROM data area check over. Going to clear Hit <ESC>
40 ...... Preparation for virtual mode test started. Going to verify message.
from video memory.
59 ...... Hit <ESC> message cleared. <WAIT...> message dis-
41 ...... Returned after verifying from display memory. Going to played. About to start DMA and interrupt controller test.
prepare the descriptor tables.
60 ...... DMA page register test passed. About to verify from display
42 ...... Descriptor tables prepared. Going to enter in virtual mode memory.
for memory test.
61 ...... Display memory verification over. About to go for DMA #1
43 ...... Entered in the virtual mode. Going to enable interrupts for base register test.
diagnostics mode.
62 ...... DMA #1 base register test passed. About to go for DMA #2
44 ...... Interrupts enabled (if diagnostics switch is on). Going to base register test.
initialize data to check memory wrap around at 0:0.
63 ...... DMA #2 base register test passed. About to go for BIOS
45 ...... Data initialized. Going to check for memory wrap around ROM data area check.
at 0:0 and finding the total system memory size.
46 ...... Memory wrap around test done. Memory size calculation check to be complete.
over. About to for writing patterns to test memory.
65 ...... BIOS ROM data area check over. About to program DMA
47 ...... Pattern to be tested written in extended memory. Going to unit 1 and 2.
write patterns in base 640k memory.
66 ...... DMA unit 1 and 2 programming over. About to initialize 8259
48 ...... Patterns written in base memory. Going to find out amount interrupt controller.
of memory below 1M memory.
67 ...... 8259 initialization over. About to start keyboard test.
49 ...... Amount of memory below 1M found and verified. Going to
find out amount of memory above 1M memory. 80 ...... Keyboard test started, clearing output buffer, checking for
stuck key, about to issue keyboard reset command.
4A ...... Amount of memory above 1M found and verified. Going for
BIOS ROM data area check. 81 ...... Keyboard reset error/stuck key found. About to issue
keyboard controller interface test command.
4B ...... BIOS ROM data area check over. Going to check <ESC>
and to clear memory below 1M for soft retest. 82 ...... Keyboard controller interface test over. About to write
command byte and init circular buffer.
4C ..... Memory below 1M cleared. (SOFT RESET) Going to clear
memory above 1M. 83 ...... Command byte written. Global data init done. About to check
for lock-key
4D ..... Memory above 1M cleared. (SOFT RESET) Going to save
the memory size. 84 ...... Lock-key checking over. About to check for memory size
mismatch with CMOS.
4E ...... Memory test started. (NOT SOFT RESET) About to
display the first 64k memory test. 85 ...... Memory size check done. About to display soft error and
check for password or bypass setup.
50 ...... Memory test below 1M complete. Going to adjust memory
size for relocation/shadow 86 ...... Password checked. About to do programming before setup.
5-14 906-2000-501
TABLE 5-8(continued)
87 ...... Programming before setup complete. Going to CMOS 99 ...... Any initialization required after optional ROM test over.
setup program. Going to set up timer data area and printer base address.
88 ...... Returned from CMOS setup program and screen is 9A ...... Return after setting timer and printer base address. Going to
cleared. About to do programming after setup. set the RS-232 base address.
89 ...... Programming after setup complete. Going to display power 9B ...... Returned after RS-232 base address. Going to any
on screen message. initialization before coprocessor test.
8A ...... First screen message displayed. About to display 9C ..... Required initialization before coprocessor is over. Going to
<WAIT...> message initialize the coprocessor next.
8B ...... <WAIT...> message displayed. About to do Main and Video 9D ..... Coprocessor initialized. Going to do any initialization after
BIOS shadow. coprocessor test.
8C ..... Main and Video BIOS shadow successful. Setup options 9E ...... Initialization after coprocessor test is complete. Going to
programming after CMOS setup about to start. check extd keyboard, keyboard ID and num-lock.
8D ..... Setup options are programmed, mouse check and init to be 9F ...... Extd keyboard check is done, ID flag set. Num-lock on/off.
done next. Keyboard ID command to be issued.
8E ...... Mouse check and initialization complete. Going for hard A0 ...... Keyboard ID command issued. Keyboard ID flag to be reset.
disk, floppy reset.
A1 ...... Keyboard IFD flag reset. Cache memory test to follow.
8F ...... Floppy check returns that floppy is to be initialized. Floppy
setup to follow A2 ...... Cache memory test over. Going to display andy soft errors.
90 ...... Floppy setup is over. Test for hard disk presence to be A3 ...... Soft error display complete. Going to set the keyboard
done. typematic rate.
91 ...... Hard disk presence test over. Hard disk setup to follow. A4 ...... Keyboard typematic rate set. Going to program memory wait
states.
92 ...... Hard disk setup complete. About to go for BIOS ROM data
area check. A5 ...... Memory wait states programming over. Screen be cleared
next.
check to be complete. A6 ...... Screen cleared. Going to enable parity and NMI.
94 ...... BIOS ROM data area check over. Going to set base and A7 ...... NMI and parity enabled. Going to do any initialization
extended memory size. required before giving control to optional ROM at E000.
95 ...... Memory size adjusted due to mouse support, disk type-47. A8 ...... Initialization before E000 ROM control over. E000 ROM to
Going to verify from display memory. get control next.
96 ...... Returned after verifying form display memory. Going to do A9 ...... Returned from E000 control. Going to do any initialization
any init before C800 optional ROM control. required after E000 optional ROM control.
97 ...... Any init before C800 optional ROM control is over. Optional AA ..... Initialization after E000 optional ROM control is over. Going
ROM check and control will be done next. to display the system configuration.
98 ...... Optional ROM control is done. About to give control do 00 ...... System configuration is displayed. Going to give control to
any required processing after optional ROM returns INT 19h boot loader.
control.
906-2000-501 5-15
SECTION SIX
SCHEMATICS
TABLE OF CONTENTS
DESCRIPTION PART NUMBER PAGE #
DIAGRAM, INTERCONNECT, 20K SYS . . . . . . . . . . . . . . . . . . . . . . . . 200-0002-801 . . . . . . . . . . . . . . . . . . . 6-3

ASSY, PCB, BACKPLANE, SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1010 . . . . . . . . . . . . . . . . . . . . . . 6-4
ASSY, PCB, MULTIFUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1014-501 . . . . . . . . . . . . . . . . . . . 6-9
schematic 940-2000-001 6-10
ASSY, PCB, VIDEO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1011-501 . . . . . . . . . . . . . . . . . . . 6-18
schematic 940-2000-010 6-19
ASSY, PCB, FRONT PANEL CONTROLLER . . . . . . . . . . . . . . . . . . . . . 200-1028-503 . . . . . . . . . . . . . . . . . . . 6-22
schematic 940-2000-022 6-23
ASSY, PCB, DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1026-501 . . . . . . . . . . . . . . . . . . . 6-26
schematic 940-2000-019 6-27
ASSY, PCB, BACKPLANE, PHACO . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1016-501 . . . . . . . . . . . . . . . . . . . 6-28
schematic 940-2000-014 6-29
ASSY, PCB, PHACO CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1017-501 . . . . . . . . . . . . . . . . . . . 6-30
schematic 940-2000-015 6-31
ASSY, PCB, U/S DRIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1019-XXX . . . . . . . . . . . . . . . . . . 6-35
schematic 940-2000-017 6-41
ASSY, PCB, CAUTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1018 . . . . . . . . . . . . . . . . . . . . . . 6-47
ASSY, PCB, FLUIDICS TRANSDUCER . . . . . . . . . . . . . . . . . . . . . . . . . 200-1510-502 . . . . . . . . . . . . . . . . . . . 6-50
schematic 940-2000-038 6-51
ASSY, PCB, FLUIDICS CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . 200-1021-501 . . . . . . . . . . . . . . . . . . . 6-52
schematic 940-2000-003 6-53
ASSY, PCB, BACKPLANE, FLUIDICS . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1020-501 . . . . . . . . . . . . . . . . . . . 6-59
schematic 940-2000-004 6-60
ASSY, PCB, ANT VIT DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1030-501 . . . . . . . . . . . . . . . . . . . 6-61
schematic 940-2000-027 6-63
ASSY, PCB, CASSETTE TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1032-501 . . . . . . . . . . . . . . . . . . . 6-64
schematic 940-2000-031 6-65
ASSY, PCB, IV POLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-3094-501 . . . . . . . . . . . . . . . . . . . 6-66
schematic 940-2000-021 6-67
ASSY, PCB, FOOTSWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1034-501 . . . . . . . . . . . . . . . . . . . 6-68
schematic 940-2000-035 6-69
ASSY, PCB, REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1029-502 . . . . . . . . . . . . . . . . . . . 6-70
schematic 940-2000-023 6-72
906-2000-501 6-1
THIS PAGE INTENTIONALLY LEFT BLANK
6-2 906-2000-501
SECTION SEVEN
PARTS LISTS AND DRAWINGS
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER TABLE OF CONTENTS U/M
DESCRIPTION PART NUMBER PAGE #
ASSY, TWENTY THOUSAND SYSTEM . . . . . . . . . . . . . . . . . . . 200-0000-XXX . . . . . . . . . . . . . . . . . . 7-2

P MODULE, CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1062-501 . . . . . . . . . . . . . . . . . . 7-4
A ASSY, IV POLE W/BRONZE BRG BSHG ASSY . . . . . . . . . . . . . 200-3087-501 . . . . . . . . . . . . . . . . . . 7-5
R ASSY, IV POLE W/BALL BRG BSHG ASSY . . . . . . . . . . . . . . . . 200-3087-502 . . . . . . . . . . . . . . . . . . 7-6
MODULE, FRONT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1061-501 . . . . . . . . . . . . . . . . . . 7-7
T SUB-ASSY, LCD DISPLAY PANEL . . . . . . . . . . . . . . . . . . . . . . . 200-1321-501 . . . . . . . . . . . . . . . . . . 7-7
S MODULE, FLUIDICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1000-XXX . . . . . . . . . . . . . . . . . . 7-8
MODULE, ANTERIOR/PNEUMATICS . . . . . . . . . . . . . . . . . . . . . 200-1076-501 . . . . . . . . . . . . . . . . . . 7-9
MODULE, PHACO/CAUTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1053-502 . . . . . . . . . . . . . . . . . . 7-9
L ASSY, REAR PANEL CONNECTOR . . . . . . . . . . . . . . . . . . . . . . 200-1167-501 . . . . . . . . . . . . . . . . . . 7-10
I ASSY, REAR PANEL CONNECTOR . . . . . . . . . . . . . . . . . . . . . . 200-1167-502 . . . . . . . . . . . . . . . . . . 7-10
S ASSY, SUPPORT ARM/TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1083-501 . . . . . . . . . . . . . . . . . . 7-11
ASSY, FAN HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1290-501 . . . . . . . . . . . . . . . . . . 7-11
T ASSY, BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1447-501 . . . . . . . . . . . . . . . . . . 7-12
S ASSY, FOOTSWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-3000-501 . . . . . . . . . . . . . . . . . . 7-13
ASSY, REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-4000-501 . . . . . . . . . . . . . . . . . . 7-14
ASSY, TWENTY THOUSAND SYSTEM . . . . . . . . . . . . . . . . . . . 200-0000-XXX . . . . . . . . . . . . . . . . . . 7-15

A MODULE, CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1062-501 . . . . . . . . . . . . . . . . . . 7-27
CPU ASSY, 486, 25 MHZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276-230 . . . . . . . . . . . . . . . . . . . . . . . 7-28
S ASSY, IV POLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-3087-502 . . . . . . . . . . . . . . . . . . 7-34
S POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1052-001 . . . . . . . . . . . . . . . . . . 7-37
E MODULE, FRONT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1061-502 . . . . . . . . . . . . . . . . . . 7-40
SUB-ASSY, LCD DISPLAY PANEL . . . . . . . . . . . . . . . . . . . . . . . 200-1321-502 . . . . . . . . . . . . . . . . . . 7-43
M MODULE, FLUIDICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1000-XXX . . . . . . . . . . . . . . . . . . 7-45
B MODULE, ANTERIOR/PNEUMATICS . . . . . . . . . . . . . . . . . . . . . 200-1076-501 . . . . . . . . . . . . . . . . . . 7-47
L MODULE, PHACO/CAUTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1053-502 . . . . . . . . . . . . . . . . . . 7-49
ASSY, REAR PANEL CONNECTOR . . . . . . . . . . . . . . . . . . . . . . 200-1167-XXX . . . . . . . . . . . . . . . . . . 7-50
I ASSY, SUPPORT ARM/TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1083-501 . . . . . . . . . . . . . . . . . . 7-51
E ASSY, FAN HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1290-501 . . . . . . . . . . . . . . . . . . 7-52
S ASSY, BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1447-501 . . . . . . . . . . . . . . . . . . 7-54
ASSY, FOOT PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-3000-501 . . . . . . . . . . . . . . . . . . 7-55
ASSY, REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-4000-501 . . . . . . . . . . . . . . . . . . 7-59
ASSY, CABLE, IV POLE DRIVER (W-102) . . . . . . . . . . . . . . . . . . 200-1102-501 . . . . . . . . . . . . . . . . . . 7-60

ASSY, CABLE, POWER SUPPLY (W-103) . . . . . . . . . . . . . . . . . 200-1103-501 . . . . . . . . . . . . . . . . . . 7-61
ASSY, CABLE, PANEL CONNECTOR (W-105) . . . . . . . . . . . . . . 200-1105-501 . . . . . . . . . . . . . . . . . . 7-62
ASSY, CABLE, PARALLEL PORT (W-106) . . . . . . . . . . . . . . . . . 200-1106-501 . . . . . . . . . . . . . . . . . . 7-63
ASSY, CABLE, PHACO POWER (W-107) . . . . . . . . . . . . . . . . . . 200-1107-501 . . . . . . . . . . . . . . . . . . 7-64
C ASSY, CABLE, FLUIDICS SIGNAL/POWER (W-108) . . . . . . . . . 200-1108-501 . . . . . . . . . . . . . . . . . . 7-65
A ASSY, CABLE, FLUIDICS (W-110) . . . . . . . . . . . . . . . . . . . . . . . . 200-1110-501 . . . . . . . . . . . . . . . . . . 7-68
B ASSY, CABLE, FOOTSWITCH (W111) . . . . . . . . . . . . . . . . . . . . 200-1111-001 . . . . . . . . . . . . . . . . . . 7-69
ASSY, CABLE, REMOTE POWER SWITCH (W-112) . . . . . . . . . 200-1112-501 . . . . . . . . . . . . . . . . . . 7-70
L ASSY, CABLE, IV POLE SENSOR (W-115) . . . . . . . . . . . . . . . . . 200-1115-501 . . . . . . . . . . . . . . . . . . 7-71
E ASSY, CABLE, CAUTERY (W-116) . . . . . . . . . . . . . . . . . . . . . . . 200-1116-XXX . . . . . . . . . . . . . . . . . . 7-72
S ASSY, CABLE, SERIAL PORT (W-118) . . . . . . . . . . . . . . . . . . . . 200-1118-XXX . . . . . . . . . . . . . . . . . . 7-73
ASSY, CABLE, FRONT PNL PWR/SIGNAL (W-125) . . . . . . . . . . 200-1125-501 . . . . . . . . . . . . . . . . . . 7-74
ASSY, CABLE, FRONT PNL FLEX CIRCUIT (W-126) . . . . . . . . . 200-1126-501 . . . . . . . . . . . . . . . . . . 7-75
ASSY, CABLE, FRONT PANEL VIDEO (W-129) . . . . . . . . . . . . . 200-1129-501 . . . . . . . . . . . . . . . . . . 7-76
ASSY, CABLE, LCD DISPLAY (W-128) . . . . . . . . . . . . . . . . . . . . 200-1128-501 . . . . . . . . . . . . . . . . . . 7-77
ASSY, CABLE, FLOPPY PWR (W-130) . . . . . . . . . . . . . . . . . . . . 200-1130-501 . . . . . . . . . . . . . . . . . . 7-78
ASSY, CABLE, FRONT PANLE/LCD DISPLAY (W131) . . . . . . . . 200-1131-501 . . . . . . . . . . . . . . . . . . 7-79
ASSY, CABLE. ANTERIOR PNEUMATICS (W-133) . . . . . . . . . . 200-1133-XXX . . . . . . . . . . . . . . . . . . 7-80
ASSY, CABLE, FOOTPEDAL (for the footpedal) . . . . . . . . . . . . . . 200-3149-001 . . . . . . . . . . . . . . . . . . 7-81
906-2000-501 7-1
200-0000-501 Rev. N
SERIES 20000™* LEGACY® ASSEMBLY
ITEM NUMBER U/M
001 ...... 200-1000-501 . . . ASSY,MODULE,FLUIDICS . . . . . . . . . . . . . . . . . . . . . 1 ..... EA

002 ...... 200-1011-501 . . . ASSY,PCB,VIDEO . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
003 ...... 200-1014-501 . . . ASSY,PCB,MULTIFUNCTION . . . . . . . . . . . . . . . . . . 1 ..... EA
004 ...... 276-230 . . . . . . . . CPU ASSY,486,25 MHZ FOR STTL . . . . . . . . . . . . . . 1 ..... EA
005 ...... 200-1053-502 . . . ASSY,MODULE,PHACO/CAUT . . . . . . . . . . . . . . . . . 1 ..... EA
006 ...... 200-1061-502 . . . ASSY,MODULE,FRONT PANEL . . . . . . . . . . . . . . . . 1 ..... EA
007 ...... 200-1062-501 . . . ASSY,MODULE,CPU . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
008 ...... 200-1076-501 . . . ASSY,MODULE,ANTERIOR PNEUMATIC . . . . . . . . 1 ..... EA
009 ...... 200-1083-501 . . . ASSY,TRAY,ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
011 ...... 200-1102-501 . . . ASSY,CABLE,IV POLE DRIVER . . . . . . . . . . . . . . . . 1 ..... EA ....... W-102
012 ...... 200-1103-501 . . . ASSY,CABLE,POWER SUPPLY . . . . . . . . . . . . . . . . 1 ..... EA ....... W-103
013 ...... 200-1104-501 . . . ASSY,CABLE,FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA ....... W-104
014 ...... 200-1105-501 . . . ASSY,CABLE,CONNECTOR PANEL . . . . . . . . . . . . . 1 ..... EA ....... W-105
016 ...... 200-1107-501 . . . ASSY,CABLE,PHACO POWER . . . . . . . . . . . . . . . . . 1 ..... EA ....... W-107
017 ...... 200-1108-501 . . . ASSY,CABLE,FLUIDICS SIGNAL/PWR . . . . . . . . . . . 1 ..... EA ....... W-108
019 ...... 200-1111-001 ... CABLE ASSY,FOOTSWITCH . . . . . . . . . . . . . . . . . . 1 ..... EA ....... W-111

020 ...... 200-1112-501 ... ASSY,CABLE,REMOTE POWER SWITCH . . . . . . . . 1 ..... EA ....... W-112
025 ...... 200-1125-501 ... ASSY,CABLE,PWR SIGNAL FR PANEL . . . . . . . . . . 1 ..... EA ....... W-125
026 ...... 200-1129-501 ... ASSY,CABLE,VIDEO FRONT PANEL . . . . . . . . . . . . 1 ..... EA ....... W-129
028 ...... 200-1132-501 ... ASSY,CABLE,SPEAKER . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA ....... W-132
029 ...... 200-1290-501 ... ASSY,HOUSING,FAN . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
031 ...... 100-0079-501 ... ASSY,WIRE,GND MOTOR . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
032 ...... 200-3087-502 ... ASSY,IV POLE,W/BALL BRG BSHG . . . . . . . . . . . . . 1 ..... EA
033 ...... 200-1488-001 ... FILTER ASSY,STTL . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
040 ...... 200-1052-001 ... POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
041 ...... 200-1064-001 ... BRACKET,CARD CAGE . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
042 ...... 200-1069-001 ... FRAME,MONOLITH . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
043 ...... 200-1070-001 ... ENCLOSURE,DRAWER . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
044 ...... 200-1087-001 ... PIN,ARM SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
045 ...... 200-1088-001 ... BLOCK,SUPPORT ARM . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
046 ...... 200-1090-001 ... SPACER,RND,.76X1.13X.55 . . . . . . . . . . . . . . . . . . . 1 ..... EA
047 ...... 200-1100-001 ... BUTTON,REST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
048 ...... 200-1461-001 ... BRACKET,PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
050 ...... 200-1468-001 ... PLATE,NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
051 ...... 200-1469-001 ... BRACKET,PIVOT,ARM . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
052 ...... 200-1467-001 ... BASE,ARM,ALUMINUM . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
053 ...... 200-1157-001 ... TRAY,DRIP ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
054 ...... 200-1160-001 ... BRACKET,CORD WRAP . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
055 ...... 200-1161-001 ... BRACKET,SUPPORT,FOOTSWITCH . . . . . . . . . . . . 1 ..... EA
056 ...... 200-1162-001 ... BRACKET,REAR PANEL . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
057 ...... 200-1167-502 ... ASSY,PANEL,REAR CONNECTOR DOM . . . . . . . . . 1 ..... EA
058 ...... 200-1165-001 ... PANEL,REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
060 ...... 200-1186-001 ... CLIP,SPRING,FRONT PANEL . . . . . . . . . . . . . . . . . . 2 ..... EA
061 ...... 200-1187-001 ... BRACKET,LATCH,FRONT PANEL . . . . . . . . . . . . . . 1 ..... EA
062 ...... 200-1203-001 ... PANEL,SIDE,RIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
063 ...... 200-1204-001 ... PANEL,SIDE,LEFT . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
064 ...... 200-1205-001 ... COVER,BACK,TOP CURVE . . . . . . . . . . . . . . . . . . . 1 ..... EA
065 ...... 200-1206-001 ... LID,TOP,FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
066 ...... 200-1209-001 ... ARM,TOP,PLASTIC . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
067 ...... 200-1210-001 ... ARM,PLASTIC,BOTTOM . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
069 ...... 200-1427-001 ... CURVE,TOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
070 ...... 200-1213-001 ... DRAWER,FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
071 ...... 200-1214-001 ... DRAWER,TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
072 ...... 200-1432-001 ... SHROUD,IV POLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
7-2 906-2000-501
200-0000-501 Rev. N
SERIES 20000™* LEGACY® ASSEMBLY - continued
ITEM NUMBER U/M
073 ...... 200-1216-001 . . . PANEL,FRONT,CURVED . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA

078 ...... 200-1225-001 . . . HANDLE,FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
079 ...... 200-1228-001 . . . HANDLE,REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
080 ...... 200-1466-001 . . . WASHER,MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ..... EA
081 ...... 200-1426-001 . . . PANEL,BACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
084 ...... 200-1447-501 . . . ASSY,BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
085 ...... 200-1434-001 . . . CAP,IV POLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
086 ...... 200-1452-001 . . . LABEL,CHART,SERVICE HISTORY . . . . . . . . . . . . . 1 ..... EA
100 ...... 040-333 . . . . . . . . TUBING,SILICONE,.187X.375 NCLR . . . . . . . . . . . . 2.5 . . . . FT
101 ...... 144-006 . . . . . . . . SPEAKER,3.5 POLY DUAL CONE,20W . . . . . . . . . . 1 ..... EA
106 ...... 662-005 . . . . . . . . GROMMET,.160X.150X.042 . . . . . . . . . . . . . . . . . . . 3 ..... FT
107 ...... 684-012 . . . . . . . . SLIDE,.50X1.80X9.84,CRS DRAWER . . . . . . . . . . . . 2 ..... EA
113 ...... 775-011 . . . . . . . . GASKET,SEAL,.75X1X.12 CUP . . . . . . . . . . . . . . . . . 1 ..... EA
115 ...... 801-003 . . . . . . . . WASHER,FLAT,M3 SST . . . . . . . . . . . . . . . . . . . . . . 2 ..... EA
116 ...... 801-004 . . . . . . . . WASHER,FLAT,M4 SST . . . . . . . . . . . . . . . . . . . . . . 44 . . . . EA
117 ...... 801-005 . . . . . . . . WASHER,FLAT,M5 SST . . . . . . . . . . . . . . . . . . . . . . 12 . . . . EA
121 ...... 805-137 . . . . . . . . SETSCREW,SKT HD,FLT M3X30 SST . . . . . . . . . . . 2 ..... EA
124 ...... 807-012 . . . . . . . . SCREW,CAP HD SKT,M4X6 SST . . . . . . . . . . . . . . . 26 . . . . EA
125 ...... 807-014 . . . . . . . . SCREW,CAP HD SKT,M4X10 SST . . . . . . . . . . . . . . 6 ..... EA
126 ...... 807-015 . . . . . . . . SCREW,CAP HD SKT,M4X12 SST . . . . . . . . . . . . . . 11 . . . . EA
133 ...... 809-006 . . . . . . . . SCREW,BTN HD SKT,M4X8 SST . . . . . . . . . . . . . . . 26 . . . . EA
134 ...... 809-008 . . . . . . . . SCREW,BTN HD SKT,M4X12 SST . . . . . . . . . . . . . . 8 ..... EA
135 ...... 811-003 . . . . . . . . SCREW,FLAT HD SKT,M3X10 SST . . . . . . . . . . . . . 4 ..... EA
136 ...... 811-010 . . . . . . . . SCREW,FLAT HD SKT,M4X10 SST . . . . . . . . . . . . . 14 . . . . EA
138 ...... 811-018 . . . . . . . . SCREW,FLAT HD SKT,M5X8 SST . . . . . . . . . . . . . . 6 ..... EA
139 ...... 813-002 . . . . . . . . NUT,HEX,M4X0.7 W/LKWASH SST . . . . . . . . . . . . . 4 ..... EA
140 ...... 815-003 . . . . . . . . WASHER,SPRING,.50X.25X.038 SST . . . . . . . . . . . . 1 ..... EA
142 ...... 662-008 . . . . . . . . GROMMET,CATERPILLAR,.056-.085 . . . . . . . . . . . . 2 ..... FT
143 ...... 593-067 . . . . . . . . TAPE,SEAL,EMI .25X.50 . . . . . . . . . . . . . . . . . . . . . . 4 ..... EA
147 ...... 027-019 . . . . . . . . CABLE TIE,BLACK,HT STABILIZED . . . . . . . . . . . . . 2 ..... EA
148 ...... 063-013 . . . . . . . . JACK,BANANA,UNINSULATED . . . . . . . . . . . . . . . . . 3 ..... EA
149 ...... 797-087 . . . . . . . . WASHER,INT LOCK.26X.48X.03 SST . . . . . . . . . . . . 3 ..... EA
153 ...... 785-077 . . . . . . . . BOLT,HEX HD,M12X1.75X45 SST ND . . . . . . . . . . . 1 ..... EA
154 ...... 797-043 . . . . . . . . WASHER,BELLEVILLE,.5X1X.06 SST . . . . . . . . . . . 1 ..... EA
155 ...... 803-030 . . . . . . . . NUT,HEX,TORQUE M12X1.75 . . . . . . . . . . . . . . . . . 1 ..... EA
158 ...... 200-1192-001 . . . CAP,PANEL,DISPLAY TOP . . . . . . . . . . . . . . . . . . . . 1 ..... EA
159 ...... 200-1193-001 . . . CAP,PANEL,DISPLAY BOTTOM . . . . . . . . . . . . . . . . 1 ..... EA
160 ...... 200-1194-001 . . . BEZEL,BACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
161 ...... 200-1264-001 . . . CAP,END,RIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
162 ...... 027-025 . . . . . . . . CABLE TIE,FLAT,2.19X.04 ADH . . . . . . . . . . . . . . . . 1 ..... EA
163 ...... 200-1347-001 . . . BRACKET,CABLE RETAIN,FLAT+RND . . . . . . . . . . 2 ..... EA
165 ...... 027-003 . . . . . . . . CABLE TIE,.625X3.50L,NYL . . . . . . . . . . . . . . . . . . . 6 ..... EA
168 ...... 200-1297-001 . . . LABELS,CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
169 ...... 200-1450-001 . . . CORD,POWER,AC . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
170 ...... 026-030 . . . . . . . . CLAMP,CABLE,.312 DIA NYL WHT . . . . . . . . . . . . . . 1 ..... EA
172 ...... 200-1382-001 . . . LABEL,FOOTPEDAL/FUSE . . . . . . . . . . . . . . . . . . . . 1 ..... EA
173 ...... 200-1381-001 . . . LABEL,NAMEPLATE . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
174 ...... 809-002 . . . . . . . . SCREW,BTN HD SKT,M3X8 SST . . . . . . . . . . . . . . . 4 ..... EA
906-2000-501 7-3
200-0000-501 Rev. N
SERIES 20000™* LEGACY® ASSEMBLY - continued
ITEM NUMBER U/M

176 ...... 026-111 . . . . . . . . CLAMP,CABLE,FLT.020 TO .080THK . . . . . . . . . . . . 2 ..... EA
177 ...... 200-1386-001 . . . LABEL,EQUIPOTENTIAL . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
178 ...... 200-1388-001 . . . LABEL,I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
179 ...... 200-1385-001 . . . LABEL,ID,CONNECTOR . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
183 ...... 200-1387-001 . . . LABEL,SYSTEM GROUND . . . . . . . . . . . . . . . . . . . . 3 ..... EA
184 ...... 200-1418-001 . . . TAPE,FOAM,BARRIER . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
185 ...... 200-1431-001 . . . CLIP,SHROUD,IV POLE . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
186 ...... 807-153 . . . . . . . . SCREW,CAP HD SKT,M3X4 SST . . . . . . . . . . . . . . . 1 ..... EA
187 ...... 200-1448-001 . . . GASKET,CAP,IV POLE . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
188 ...... 604-012 . . . . . . . . BEARING,THRUST,.56X1X.08 WSHR . . . . . . . . . . . 1 ..... EA
189 ...... 490-1521 . . . . . . . LABEL,SERVICE,HISTORY CHART . . . . . . . . . . . . . A/R . . . EA . Alt foritem 86
190 ...... 797-063 . . . . . . . . WASHER,EXT LOCK.17X.38X.02 SST . . . . . . . . . . . 4 ..... EA
191 ...... 200-1134-501 . . . ASSY,CABLE,W134 SYS GROUND . . . . . . . . . . . . . 1 ..... EA
192 ...... 200-1050-503 . . . ASSY,FLOPPY,3.5 PROGRAM 1.33 . . . . . . . . . . . . . A/R . . . EA . Install in floppy drive
software Vers 1.33
193 . . . . . . 892-271 . . . . . . . . ADHESIVE,SUPERBONDER,454 CLEAR . . . . . . . . . A/R . . . EA
194 . . . . . . 200-1264-002 . . . CAP,END,LEFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . EA
DWG . . . . . 992-2000-001 . . . MAP,FINAL ASSY,STTL . . . . . . . . . . . . . . . . . . . . . . . REF
200-1062-501 Rev. D
CPU MODULE ASSEMBLY
ITEM NUMBER U/M
001 ...... 200-1010 . . . . . . . PCB,BACKPLANE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA

005 ...... 200-1063-001 . . . CARD CAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
010 ...... 272-014 . . . . . . . . PCB HDW,CARD GUIDE,.06X2.5 NYL . . . . . . . . . . . 5 ..... EA
013 ...... 662-005 . . . . . . . . GROMMET,.160X.150X.042 . . . . . . . . . . . . . . . . . . . 2.60 . . . FT
017 ...... 892-271 . . . . . . . . ADHESIVE,SUPERBONDER,454 CLEAR . . . . . . . . . A/R . . . EA
7-4 906-2000-501
200-3087-501 Rev. D
IV POLE W/BRONZE BRG BSHG ASSEMBLY
ITEM NUMBER U/M
001 ...... 200-3127-001 . . . SCREW,LEAD,IV POLE . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA

002 ...... 200-3088-001 . . . SLEEVE,LEADSCREW,END . . . . . . . . . . . . . . . . . . . 1 ..... EA
003 ...... 200-3091-001 . . . PLATE,BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
004 ...... 200-3080-001 . . . GUIDE,FLANGE,BOTTOM . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
005 ...... 200-3077-001 . . . GUIDE,FLANGE,TOP . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
006 ...... 200-3078-001 . . . CARRIER,NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
007 ...... 200-3082-001 . . . POLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
008 ...... 720-030 . . . . . . . . SHAFT,CLASS L,.375X34.46 . . . . . . . . . . . . . . . . . . . 2 ..... EA
009 ...... 200-1277-001 . . . TARGET,SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
010 ...... 200-1115-501 . . . ASSY,CABLE,IV POLE SENSORS . . . . . . . . . . . . . . 1 ..... EA
011 ...... 200-3126-001 . . . BRACKET,PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
012 ...... 200-3094-501 . . . ASSY,PCB,IV POLE . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
013 ...... 100-0079-501 . . . ASSY,WIRE,GND MOTOR . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
015 ...... 200-3089-001 . . . HANGER,BOTTLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
019 ...... 810-001 . . . . . . . . SCREW,BTN HD SKT,M3X6 BLK . . . . . . . . . . . . . . . 6 ..... EA
021 ...... 773-034 . . . . . . . . RING,RETAINING,.303 SHAFT . . . . . . . . . . . . . . . . . 1 ..... EA
023 ...... 805-038 . . . . . . . . SETSCREW,SKT HD,FLT M4X3 SST . . . . . . . . . . . . 1 ..... EA
026 ...... 200-1346-001 . . . MOTOR,W/BRAKE,IV POLE . . . . . . . . . . . . . . . . . . . 1 ..... EA
027 ...... 200-1338-001 . . . PLATE,MOUNTING,IV POLE . . . . . . . . . . . . . . . . . . . 1 ..... EA
028 ...... 716-024 . . . . . . . . PULLEY,TIMING,12 GROOVE .744OD . . . . . . . . . . . 1 ..... EA
029 ...... 701-019 . . . . . . . . BELT,TIMING,.20 PITCH X9 CRCMF . . . . . . . . . . . . 1 ..... EA
030 ...... 800-003 . . . . . . . . WASHER,SPLITLOCK,M3 SST . . . . . . . . . . . . . . . . . 4 ..... EA
031 ...... 716-023 . . . . . . . . PULLEY,TIMING,36GROOVE 2.272OD . . . . . . . . . . 1 ..... EA
032 ...... 600-126 . . . . . . . . BEARING,FLANGED,.750X.125X1.00 . . . . . . . . . . . . 1 ..... EA
906-2000-501 7-5
200-3087-502 Rev. E
IV POLE W/BALL BRG BSHG ASSEMBLY
ITEM NUMBER U/M
001 ...... 200-3127-001 . . . SCREW,LEAD,IV POLE . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA

002 ...... 200-3088-001 . . . SLEEVE,LEADSCREW,END . . . . . . . . . . . . . . . . . . . 1 ..... EA
003 ...... 200-3091-001 . . . PLATE,BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
004 ...... 200-3080-001 . . . GUIDE,FLANGE,BOTTOM . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
005 ...... 200-1435-001 . . . GUIDE,FLANGE,TOP IV POLE . . . . . . . . . . . . . . . . . 1 ..... EA
006 ...... 200-3078-001 . . . CARRIER,NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
007 ...... 200-1433-001 . . . POLE,IV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
008 ...... 720-030 . . . . . . . . SHAFT,CLASS L,.375X34.46 . . . . . . . . . . . . . . . . . . . 2 ..... EA
009 ...... 200-1277-001 . . . TARGET,SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
010 ...... 200-1115-501 . . . ASSY,CABLE,IV POLE SENSORS . . . . . . . . . . . . . . 1 ..... EA
011 ...... 200-3126-001 . . . BRACKET,PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
012 ...... 200-3094-501 . . . ASSY,PCB,IV POLE . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
013 ...... 100-0079-501 . . . ASSY,WIRE,GND MOTOR . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
015 ...... 200-3089-001 . . . HANGER,BOTTLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
019 ...... 810-001 . . . . . . . . SCREW,BTN HD SKT,M3X6 BLK . . . . . . . . . . . . . . . 6 ..... EA
026 ...... 200-1346-001 . . . MOTOR,W/BRAKE,IV POLE . . . . . . . . . . . . . . . . . . . 1 ..... EA
027 ...... 200-1338-001 . . . PLATE,MOUNTING,IV POLE . . . . . . . . . . . . . . . . . . . 1 ..... EA
028 ...... 716-024 . . . . . . . . PULLEY,TIMING,12 GROOVE .744OD . . . . . . . . . . . 1 ..... EA
029 ...... 701-019 . . . . . . . . BELT,TIMING,.20 PITCH X9 CRCMF . . . . . . . . . . . . 1 ..... EA
031 ...... 716-023 . . . . . . . . PULLEY,TIMING,36GROOVE 2.272OD . . . . . . . . . . 1 ..... EA
032 ...... 200-1436-001 . . . BEARING,MODIFIED,IV POLE . . . . . . . . . . . . . . . . . 1 ..... EA
033 ...... 200-1437-001 . . . FOAM,DAMPING,IV POLE . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
034 ...... 593-069 . . . . . . . . TAPE,VINYL,PRES-BOND .06 WIDE . . . . . . . . . . . . 1.10 . . . FT . . . (13 INCHES)
7-6 906-2000-501
200-1061-502 Rev. G
FRONT PANEL MODULE ASSEMBLY
ITEM NUMBER U/M
001 ...... 200-1143-001 . . . BEZEL,FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA

002 ...... 200-1077-001 . . . KEYPAD,ELASTOMER . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
003 ...... 200-1455-001 . . . TOUCH SCREEN,SWITCH LAYER . . . . . . . . . . . . . . 1 ..... EA
004 ...... 200-1079-001 . . . LAYER,ILLUM,LED FRONT PANEL . . . . . . . . . . . . . 1 ..... EA
005 ...... 200-1321-502 . . . ASSY,SUB,FRONT PANEL . . . . . . . . . . . . . . . . . . . . 1 ..... EA
016 ...... 200-1407-001 . . . BRACKET,LEFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
017 ...... 200-1197-001 . . . BRACKET,TILT,HINGE LEFT . . . . . . . . . . . . . . . . . . 1 ..... EA
018 ...... 200-1195-001 . . . BRACKET,TILT,LEFT . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
021 ...... 782-153 . . . . . . . . SCREW,SHLDR,SKT.25-20X1.50 SST . . . . . . . . . . . 2 ..... EA
022 ...... 769-015 . . . . . . . . NUT,HEX,LKG .25-20 UNC-3B SST . . . . . . . . . . . . . 2 ..... EA
023 ...... 604-011 . . . . . . . . BEARING,THRUST,.31X.75X.08 THK . . . . . . . . . . . . 2 ..... EA
025 ...... 200-1147-001 . . . SPACER,PIVOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ..... EA
026 ...... 691-196 . . . . . . . . SPRING,.76X4.0X.06,TORSION SST . . . . . . . . . . . . 1 ..... EA
027 ...... 200-1148-001 . . . WASHER,PIVOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ..... EA
028 ...... 798-048 . . . . . . . . WASHER,THRUST,.62X.26X.062 BRZ . . . . . . . . . . . 2 ..... EA
029 ...... 691-197 . . . . . . . . SPRING,.76X4.0X.06,TORSION SST . . . . . . . . . . . . 1 ..... EA
030 ...... 200-1195-002 . . . BRACKET,TILT,RIGHT . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
031 ...... 200-1197-002 . . . BRACKET,TILT,HINGE RIGHT . . . . . . . . . . . . . . . . . 1 ..... EA
032 ...... 200-1406-001 . . . BRACKET,RIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
033 ...... 662-005 . . . . . . . . GROMMET,.160X.150X.042 . . . . . . . . . . . . . . . . . . . .250 . . . FT
200-1321-502 Rev. H
LCD DISPLAY PANEL SUB-ASSEMBLY
ITEM NUMBER U/M
001 ...... 200-1403-001 . . . SUPPORT,DISPLAY,FRONT PANEL . . . . . . . . . . . . 1 ..... EA

002 ...... 088-031 . . . . . . . . DISPLAY,LCD,10.4 DIAGONAL RGB . . . . . . . . . . . . 1 ..... EA
003 ...... 200-1026-501 . . . ASSY,PCB,DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
004 ...... 200-1341-001 . . . STANDOFF,MODIFIED,FR DISPLAY . . . . . . . . . . . . 4 ..... EA
005 ...... 200-1028-503 . . . ASSY,PCB,CONTROLLER FRONT PNL . . . . . . . . . . 1 ..... EA
008 ...... 200-1131-501 . . . ASSY,CABLE,FR PNL/LCD DISPLAY . . . . . . . . . . . . 1 ..... EA
009 ...... 200-1126-501 . . . ASSY,FLEX CIRCUIT,FRONT PANEL . . . . . . . . . . . . 1 ..... EA
010 ...... 200-1128-501 . . . ASSY,CABLE,LCD DISPLAY . . . . . . . . . . . . . . . . . . . 1 ..... EA
011 ...... 593-053 . . . . . . . . TAPE,POLYIMIDE,.25W 2.8 MIL . . . . . . . . . . . . . . . . .210 . . . FT . . . . . . . . 2.5"
906-2000-501 7-7
200-1000-501 Rev. N
FLUIDICS MODULE ASSEMBLY
ITEM NUMBER U/M
001 ...... 200-1021-501 . . . ASSY,PCB,FLUIDICS CONTROLLER . . . . . . . . . . . . 1 ..... EA

002 ...... 200-1510-502 . . . ASSY,PCB,TRANSDUCER FLUIDICS . . . . . . . . . . . . 1 ..... EA
003 ...... 200-1020-501 . . . ASSY,PCB,BACKPLANE FLUIDICS . . . . . . . . . . . . . 1 ..... EA
004 ...... 200-1425-001 . . . PLATE,SUPPORT,HOUSING . . . . . . . . . . . . . . . . . . 1 ..... EA
005 ...... 200-1412-001 . . . HOUSING,CASSETTE . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
006 ...... 200-1505-001 . . . STINGER,ASPIRATION . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
007 ...... 200-1287-001 . . . LEVER,SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ..... EA
008 ...... 200-1007-001 . . . STINGER,VENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
009 ...... 200-1459-501 . . . ASSY,HUB ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
010 ...... 200-1410-001 . . . PIN,ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ..... EA
011 ...... 200-1429-001 . . . CARD CAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
012 ...... 200-1274-001 . . . CHASSIS,BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
013 ...... 200-1278-001 . . . PLATE,MOUNTING,SOLENOID . . . . . . . . . . . . . . . . 1 ..... EA
014 ...... 200-1110-501 . . . ASSY,CABLE,FLUIDICS . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
015 ...... 672-025 . . . . . . . . DAMPER,SHAFT,CLEAN 0 6.35 . . . . . . . . . . . . . . . . 1 ..... EA
016 ...... 663-039 . . . . . . . . GROMMET,SILICONE,.69OD X.38ID . . . . . . . . . . . . 1 ..... EA
017 ...... 814-007 . . . . . . . . SCREW,SHLDR,SKT HD M4X5.013 SS . . . . . . . . . . 6 ..... EA
020 ...... 812-1010-022 . . . TUBING,SILICONE,.062X.125X5.75 . . . . . . . . . . . . . 1 ..... EA
021 ...... 200-1411-001 . . . COLLAR,PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ..... EA
022 ...... 200-1414-001 . . . PLATE,SUPPORT,BOTTOM . . . . . . . . . . . . . . . . . . . 1 ..... EA
023 ...... 200-1453-001 . . . PLATE,SWITCH SUPPORT . . . . . . . . . . . . . . . . . . . . 2 ..... EA
024 ...... 803-004 . . . . . . . . NUT,HEX,M4X0.7 SST . . . . . . . . . . . . . . . . . . . . . . . . 4 ..... EA
025 ...... 786-311 . . . . . . . . SCREW,CAP HD SKT,4-40X.250 SST . . . . . . . . . . . 2 ..... EA
027 ...... 800-002 . . . . . . . . WASHER,SPLITLOCK,M2.0 SST . . . . . . . . . . . . . . . 4 ..... EA
030 ...... 200-1454-001 . . . SCREW,FLUIDIC SWITCH . . . . . . . . . . . . . . . . . . . . 4 ..... EA
033 ...... 200-1032-501 . . . ASSY,PCB,CASSETTE TYPE . . . . . . . . . . . . . . . . . . 1 ..... EA
034 ...... 691-205 . . . . . . . . SPRING,COMPRESSION,0.5 SST . . . . . . . . . . . . . . 2 ..... EA
035 ...... 773-021 . . . . . . . . RING,RETAINING,.145 DIA SST . . . . . . . . . . . . . . . . 2 ..... EA
036 ...... 774-119 . . . . . . . . O-RING,.426X.566X.070,NITR . . . . . . . . . . . . . . . . . . 2 ..... EA
039 ...... 200-1504-001 . . . LATCH,CASSETTE HOUSING,ALUM . . . . . . . . . . . . 1 ..... EA
041 ...... 799-021 . . . . . . . . WASHER,FLAT,RDC DIA NO.10 SST . . . . . . . . . . . . 4 ..... EA
044 ...... 798-280 . . . . . . . . WASHER,FLAT,NO.4 .031 THK NYL . . . . . . . . . . . . . 2 ..... EA
045 ...... 891-019 . . . . . . . . LUBRICANT,SEALANT,VALVE . . . . . . . . . . . . . . . . . A/R . . . OZ
046 ...... 043-024 . . . . . . . . TUBING,PU,.062X.125 DURO CLR . . . . . . . . . . . . . . .50 . . . . FT
047 ...... 797-014 . . . . . . . . WASHER,SPLT LK,.11X.21X.03 SST . . . . . . . . . . . . 2 ..... EA
048 ...... 799-015 . . . . . . . . WASHER,FLAT,RDC DIA NO.4 SST . . . . . . . . . . . . . 2 ..... EA
049 ...... 892-097 . . . . . . . . ADHESIVE,THD SEALANT,PST WHITE . . . . . . . . . . A/R . . . EA
7-8 906-2000-501
200-1076-501 Rev. F
ANTERIOR PNEUMATIC MODULE ASSEMBLY
ITEM NUMBER U/M
001 ...... 200-1481-001 . . . PUMP,PRESS/VAC,VDC VENTED . . . . . . . . . . . . . . 1 ..... EA

002 ...... 200-1155-001 . . . HOUSING,BOTTOM,PUMP . . . . . . . . . . . . . . . . . . . . 1 ..... EA
003 ...... 200-1156-001 . . . HOUSING,TOP,PUMP . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
004 ...... 200-1300-001 . . . FOAM,SOUND DAMPING . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
005 ...... 200-1030-501 . . . ASSY,PCB,ANTERIOR VIT DRIVE . . . . . . . . . . . . . . 1 ..... EA
007 ...... 043-005 . . . . . . . . TUBING,POLYUR,.125X.250 RED . . . . . . . . . . . . . . . 1.5000 . FT
008 ...... 043-011 . . . . . . . . TUBING,POLYUR,.125X.062 CLEAR . . . . . . . . . . . . .3500 . . FT
009 ...... 026-054 . . . . . . . . CLAMP,CABLE,.437 DIA NYL WHT . . . . . . . . . . . . . . 1 ..... EA
010 ...... 663-019 . . . . . . . . GROMMET,RUBBER,.69X.38 . . . . . . . . . . . . . . . . . . 2 ..... EA
011 ...... 663-038 . . . . . . . . GROMMET,RUBBER,.188X.563X.313 . . . . . . . . . . . 4 ..... EA
012 ...... 672-026 . . . . . . . . ISOLATOR,WIRE ROPE,1.38X4.18 . . . . . . . . . . . . . . 2 ..... EA
013 ...... 200-1326-001 . . . BRACKET,TOP,PUMP SUPPORT . . . . . . . . . . . . . . . 2 ..... EA
014 ...... 200-1327-001 . . . BRACKET,BOTTOM,PUMP SUPPORT . . . . . . . . . . . 2 ..... EA
016 ...... 796-011 . . . . . . . . WASHER,FLAT,NO.6 SST . . . . . . . . . . . . . . . . . . . . . 4 ..... EA
020 ...... 893-333 . . . . . . . . FITTING,BARBED,QC .06X.06 . . . . . . . . . . . . . . . . . 1 ..... EA
021 ...... 788-069 . . . . . . . . SPACER,ROUND,.12X.18X.30 NYL . . . . . . . . . . . . . 4 ..... EA
200-1053-502 Rev. G
PHACO/CAUTERY MODULE ASSEMBLY
ITEM NUMBER U/M
001 ...... 200-1440-001 . . . CARD CAGE,PHACO/CAUTERY . . . . . . . . . . . . . . . . 1 ..... EA

003 ...... 200-1016-501 . . . ASSY,PCB,BACKPLANE PHACO . . . . . . . . . . . . . . . 1 ..... EA
006 ...... 200-1018 . . . . . . . PCB,CAUTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
007 ...... 200-1019-502 . . . ASSY,PCB,U/S DRIVER . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
008 ...... 200-1017-501 . . . ASSY,PCB,CONTROLLER PHACO . . . . . . . . . . . . . . 1 ..... EA
009 ...... 200-1439-001 . . . BRACKET,PCB HOLD DOWN,PHACO . . . . . . . . . . . 1 ..... EA
010 ...... 662-005 . . . . . . . . GROMMET,.160X.150X.042 . . . . . . . . . . . . . . . . . . . .1667 . . FT
011 ...... 277-030 . . . . . . . . FAN,12VDC,13CFM . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
012 ...... 050-450 . . . . . . . . CONNECTOR,CABLE,2S STR LKG . . . . . . . . . . . . . 1 ..... EA
013 ...... 060-055 . . . . . . . . COUTACT,SOCKET,CRIMP 22-30 AWG . . . . . . . . . 2 ..... EA
906-2000-501 7-9
200-1167-501 Rev. G
REAR CONNECTOR PANEL ASSEMBLY
ITEM NUMBER U/M
001 ...... 200-1101-501 . . . ASSY,CABLE,FLOPPY DRIVE . . . . . . . . . . . . . . . . . 1 ..... EA

002 ...... 200-1106-501 . . . ASSY,CABLE,PARALLEL PORT . . . . . . . . . . . . . . . . 1 ..... EA
003 ...... 200-1118-502 . . . ASSY,CABLE,SPARE SERIAL PORT . . . . . . . . . . . . 1 ..... EA
004 ...... 200-1118-503 . . . ASSY,CABLE,COM 1 PORT . . . . . . . . . . . . . . . . . . . 1 ..... EA
005 ...... 200-1130-501 . . . ASSY,CABLE,FLOPPY POWER . . . . . . . . . . . . . . . . 1 ..... EA
006 ...... 200-1164-001 . . . PANEL,CONNECTOR,REAR . . . . . . . . . . . . . . . . . . . 1 ..... EA
007 ...... 276-207 . . . . . . . . DRIVE,FLOPPY,3.5,2 MEG . . . . . . . . . . . . . . . . . . . . 1 ..... EA
008 ...... 646-019 . . . . . . . . PLUG,BUTTON,.42X.86X.25 BLK . . . . . . . . . . . . . . . 2 ..... EA
009 ...... 655-031 . . . . . . . . PLUG,HOLE,.25 HOLE . . . . . . . . . . . . . . . . . . . . . . . . 3 ..... EA
010 ...... 655-032 . . . . . . . . PLUG,HOLE,.50 SQ HOLE . . . . . . . . . . . . . . . . . . . . 2 ..... EA
200-1167-502 Rev. G
REAR CONNECTOR PANEL ASSEMBLY
ITEM NUMBER U/M
001 ...... 200-1101-501 . . . ASSY,CABLE,FLOPPY DRIVE . . . . . . . . . . . . . . . . . 1 ..... EA

002 ...... 200-1106-501 . . . ASSY,CABLE,PARALLEL PORT . . . . . . . . . . . . . . . . 1 ..... EA
003 ...... 200-1118-502 . . . ASSY,CABLE,SPARE SERIAL PORT . . . . . . . . . . . . 1 ..... EA
004 ...... 200-1118-503 . . . ASSY,CABLE,COM 1 PORT . . . . . . . . . . . . . . . . . . . 1 ..... EA
005 ...... 200-1130-501 . . . ASSY,CABLE,FLOPPY POWER . . . . . . . . . . . . . . . . 1 ..... EA
006 ...... 200-1164-002 . . . PANEL,CONNECTOR,REAR DOMESTIC . . . . . . . . . 1 ..... EA
007 ...... 276-207 . . . . . . . . DRIVE,FLOPPY,3.5,2 MEG . . . . . . . . . . . . . . . . . . . . 1 ..... EA
010 ...... 655-032 . . . . . . . . PLUG,HOLE,.50 SQ HOLE . . . . . . . . . . . . . . . . . . . . 2 ..... EA
7-10 906-2000-501
200-1083-501 Rev. C
ARM TRAY ASSEMBLY
ITEM NUMBER U/M
001 ...... 200-1084-001 . . . ARM,EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA

002 ...... 200-1085-001 . . . ARM,INTERIOR,MACHINED . . . . . . . . . . . . . . . . . . . 1 ..... EA
003 ...... 200-1089-001 . . . PIVOT,SUPPORT TRAY . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
004 ...... 200-1093-001 . . . ROD,TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
005 ...... 200-1095-001 . . . SUPPORT,TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
007 ...... 200-1098-001 . . . BEARING,LINEAR SLIDE . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
008 ...... 200-1099-001 . . . CLAMP,TRAY,ARM STOP . . . . . . . . . . . . . . . . . . . . . 2 ..... EA
009 ...... 200-1265-001 . . . COVER,TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
010 ...... 769-066 . . . . . . . . FASTENER,PUSH-ON,.56X.44X.017 . . . . . . . . . . . . 4 ..... EA
015 ...... 811-002 . . . . . . . . SCREW,FLAT HD SKT,M3X8 SST . . . . . . . . . . . . . . 12 . . . . EA
019 ...... 200-1349-001 . . . LATCH,SLIDE,MODIFIED . . . . . . . . . . . . . . . . . . . . . 2 ..... EA
200-1290-501 Rev. G
FAN HOUSING ASSEMBLY
ITEM NUMBER U/M
001 ...... 050-127 . . . . . . . . CONNECTOR,CABLE,9T CAP . . . . . . . . . . . . . . . . . 1 ..... EA

002 ...... 059-050 . . . . . . . . CONTACT,PIN,24-18 AWG . . . . . . . . . . . . . . . . . . . . 4 ..... EA
003 ...... 200-1268-001 . . . WELDMENT,FILTER HOUSING . . . . . . . . . . . . . . . . 1 ..... EA
004 ...... 200-1269-001 . . . GUIDE,FILTER,LEFT . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
005 ...... 200-1269-002 . . . GUIDE,FILTER,RIGHT . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
006 ...... 200-1270-001 . . . FOAM,ADHESIVE BACKED . . . . . . . . . . . . . . . . . . . . 2 ..... EA
008 ...... 200-1280-001 . . . PANEL,FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
009 ...... 200-1291-001 . . . WELDMENT,FAN HOUSING . . . . . . . . . . . . . . . . . . . 1 ..... EA
010 ...... 277-031 . . . . . . . . FAN,12V,50CFM 25DB 4.7X4.7X1.0 . . . . . . . . . . . . . 2 ..... EA
015 ...... 662-005 . . . . . . . . GROMMET,.160X.150X.042 . . . . . . . . . . . . . . . . . . . 1.50 . . . FT
018 ...... 278-009 . . . . . . . . FAN ACC,GUARD,4X4 WIRE . . . . . . . . . . . . . . . . . . 2 ..... EA
906-2000-501 7-11
200-1447-501 Rev. G
BASE ASSEMBLY
ITEM NUMBER U/M
001 ...... 200-1185-001 . . . MOUNT,LATCH,BASE . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA

002 ...... 200-1218-001 . . . BUMPER,FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
003 ...... 200-1219-001 . . . BUMPER,LEFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
004 ...... 200-1220-001 . . . BUMPER,RIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
005 ...... 200-1293-001 . . . BASE,MACHINED . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
008 ...... 070-000 . . . . . . . . POST,BINDING,M6X15 BRS/NKL PLT . . . . . . . . . . . 1 ..... EA
012 ...... 685-023 . . . . . . . . CASTER,4X2,SWVL M12 BLK CON . . . . . . . . . . . . . 2 ..... EA
013 ...... 685-024 . . . . . . . . CASTER,4X2,SWVL BRK M12 BLKCON . . . . . . . . . . 2 ..... EA
016 ...... 702-006 . . . . . . . . CHAIN,BEAD,.187IN BEAD DIA . . . . . . . . . . . . . . . . . 1 ..... FT
017 ...... 702-007 . . . . . . . . COUPLING,END,10-32 .187 BEAD . . . . . . . . . . . . . . 2 ..... EA
020 ...... 764-018 . . . . . . . . CATCH,HIDDEN,TOOL OPERATED . . . . . . . . . . . . . 1 ..... EA
026 ...... 801-039 . . . . . . . . WASHER,GRN/YEL,.241ID X.655 OD . . . . . . . . . . . . 1 ..... EA
033 ...... 893-392 . . . . . . . . FITTING,BARB.25-28X.19 NYL WHT . . . . . . . . . . . . 1 ..... EA
034 ...... 892-028 . . . . . . . . ADHESIVE,RTV 108,CLEAR . . . . . . . . . . . . . . . . . . . A/R . . . OZ
7-12 906-2000-501
200-3000-501 Rev. L
SERIES 20000™* FOOTPEDAL ASSEMBLY
ITEM NUMBER U/M
001 ...... 200-1034-501 . . . ASSY,PCB,FOOTSWITCH . . . . . . . . . . . . . . . . . . . . . 1 ..... EA

002 ...... 200-3149-001 . . . CABLE ASSY,FOOTPEDAL . . . . . . . . . . . . . . . . . . . . 1 ..... EA
003 ...... 200-1334-501 . . . ASSY,CABLE,GEARMOTOR . . . . . . . . . . . . . . . . . . . 1 ..... EA
004 ...... 200-1335-501 . . . ASSY,CABLE,MICROSWITCH . . . . . . . . . . . . . . . . . 1 ..... EA
005 ...... 200-1441-001 . . . HOUSING/BEARINGS ASSY,MACH,F/S . . . . . . . . . . 1 ..... EA
007 ...... 200-3153-001 . . . MOTOR ASSY,GEARHEAD . . . . . . . . . . . . . . . . . . . . 1 ..... EA
008 ...... 200-3035-001 . . . PLUNGER,SPRING RETURN . . . . . . . . . . . . . . . . . . 1 ..... EA
009 ...... 200-3036-001 . . . BLOCK,TENSION ADJUSTMENT . . . . . . . . . . . . . . . 1 ..... EA
010 ...... 200-3034-001 . . . SHAFT,TENSION,ADJUSTMENT . . . . . . . . . . . . . . . 1 ..... EA
011 ...... 200-1408-001 . . . LEVER,SPRING RETURN . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
012 ...... 200-1391-001 . . . GEAR,ACTUATOR,ENCODER MODIFIED . . . . . . . . 1 ..... EA
013 ...... 200-1392-001 . . . SHAFT,TREADLE MOUNTING . . . . . . . . . . . . . . . . . 1 ..... EA
014 ...... 200-1393-001 . . . GEAR,MOTOR/TREADLE,MODIFIED . . . . . . . . . . . . 1 ..... EA
015 ...... 200-3060-001 . . . HANDLE,FOOTPEDAL . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
017 ...... 200-3168-001 . . . SUPPORT,WIRE,FOOTPEDAL . . . . . . . . . . . . . . . . . 1 ..... EA
018 ...... 200-3029-001 . . . ARM,LEVER,SWITCH ACTUATOR . . . . . . . . . . . . . . 2 ..... EA
019 ...... 200-3041-001 . . . COVER,MACHINING SWITCH,LEFT . . . . . . . . . . . . . 1 ..... EA
020 ...... 200-3042-001 . . . COVER,MACHINING SWITCH,RIGHT . . . . . . . . . . . 1 ..... EA
021 ...... 200-3047-001 . . . TREADLE,MACHINING,FOOT PEDAL . . . . . . . . . . . 1 ..... EA
022 ...... 200-3066-001 . . . PAD,HEEL,FOOTPEDAL . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
023 ...... 200-1464-001 . . . GASKET,BASEPLATE . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
024 ...... 200-3044-001 . . . PLATE,BASE,FOOTPEDAL . . . . . . . . . . . . . . . . . . . . 1 ..... EA
025 ...... 200-3043-001 . . . PAD,RUBBER,BASEPLATE . . . . . . . . . . . . . . . . . . . . 1 ..... EA
026 ...... 200-1398-001 . . . COVER,SIDE,RIGHT FOOTSWITCH . . . . . . . . . . . . 1 ..... EA
027 ...... 200-1399-001 . . . COVER,SIDE,LEFT FOOTSWITCH . . . . . . . . . . . . . . 1 ..... EA
028 ...... 200-1336-001 . . . LABEL,ID,FOOTSWITCH S20K . . . . . . . . . . . . . . . . . 1 ..... EA
029 ...... 280-003 . . . . . . . . ENCODER,OPTICAL,PNL 500 CPR . . . . . . . . . . . . . 1 ..... EA
030 ...... 263-122 . . . . . . . . SWITCH,PUSHBUTTON,SPST WTRPRF . . . . . . . . . 4 ..... EA . S3-6
031 ...... 711-023 . . . . . . . . GEAR,.25X.5X.3,64P SST . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
032 ...... 774-032 . . . . . . . . O-RING,.239X.070,NITRILE . . . . . . . . . . . . . . . . . . . . 1 ..... EA
033 ...... 774-122 . . . . . . . . O-RING,.176X.31X.070,NITRILE . . . . . . . . . . . . . . . . 2 ..... EA
034 ...... 691-191 . . . . . . . . SPRING,.58X.75X2.75,EXT MW . . . . . . . . . . . . . . . . 1 ..... EA
035 ...... 691-137 . . . . . . . . SPRING,CPRSN,.75X.360 DIA SST . . . . . . . . . . . . . 1 ..... EA
036 ...... 691-207 . . . . . . . . SPRING,COMP,.59X.72X.75 MW . . . . . . . . . . . . . . . 2 ..... EA
037 ...... 691-193 . . . . . . . . SPRING,M5X.56X1.25,HELIX MACH . . . . . . . . . . . . 2 ..... EA
041 ...... 807-143 . . . . . . . . SCREW,CAP HD SKT,M2.0X8 SST . . . . . . . . . . . . . . 2 ..... EA
047 ...... 814-019 . . . . . . . . SCREW,SHLDR,SKT HD M5X6.013 SS . . . . . . . . . . 5 ..... EA
050 ...... 801-003 . . . . . . . . WASHER,FLAT,M3 SST . . . . . . . . . . . . . . . . . . . . . . 4 ..... EA . 2 AS REQUIRED
051 ...... 775-012 . . . . . . . . GASKET,M5,.20X.39X.12 NYLON . . . . . . . . . . . . . . . 2 ..... EA
052 ...... 672-024 . . . . . . . . MOUNT,CABLE,FLAT NO.8 NYLON . . . . . . . . . . . . . 1 ..... EA
053 ...... 027-019 . . . . . . . . CABLE TIE,BLACK,HT STABILIZED . . . . . . . . . . . . . 4 ..... EA
055 ...... 200-1368-001 . . . PLATE,BACKUP,COVER FOOTSWITCH . . . . . . . . . 2 ..... EA
056 ...... 200-1367-001 . . . GASKET,COVER,FOOTSWITCH . . . . . . . . . . . . . . . 2 ..... EA
058 ...... 803-004 . . . . . . . . NUT,HEX,M4X0.7 SST . . . . . . . . . . . . . . . . . . . . . . . . 4 ..... EA
059 ...... 200-1339-001 . . . PAD,SOLE,FOOTPEDAL . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
060 ...... 200-1380-001 . . . SUPPORT,ENCODER,FOOTSWITCH . . . . . . . . . . . 1 ..... EA
906-2000-501 7-13
200-3000-501 Rev. L
SERIES 20000™* FOOTPEDAL ASSEMBLY - continued
ITEM NUMBER U/M

065 ...... 200-1337-001 . . . GEAR,SPUR,GEARMOTOR MODIFIED . . . . . . . . . . 1 ..... EA
066 ...... 200-1401-001 . . . PLATE,SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
067 ...... 200-1402-001 . . . BEARING,SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
071 ...... 200-1419-001 . . . BRACKET,INSULATION . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
072 ...... 200-1494-001 . . . PLATE,CONTACT . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
073 ...... 200-1495-001 . . . PLATE,STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
075 ...... 262-069 . . . . . . . . SWITCH,PROBE & RECEPTACLE . . . . . . . . . . . . . . 2 ..... EA
076 ...... 891-013 . . . . . . . . LUBRICANT,GREASE,MULTI-PURPOSE . . . . . . . . . A/R . . . ML
077 ...... 040-001 . . . . . . . . TUBING,HEAT SHRINK,.125 ID BLK . . . . . . . . . . . . . A/R . . . FT
200-4000-501 Rev. E
SERIES 20000™* REMOTE CONTROL ASSY
ITEM NUMBER U/M
001 ...... 200-1029-502 . . . ASSY,PCB,REMOTE CONTROL . . . . . . . . . . . . . . . . 1 ..... EA . P5 OR GREATER

002 ...... 200-1178-001 . . . CASE,BOTTOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
003 ...... 200-1465-001 . . . CASE ASSY,TOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
004 ...... 200-1180-001 . . . CASE,FRONT,RC STTL . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
005 ...... 200-1181-001 . . . DOOR,BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
006 ...... 200-1182-001 . . . KEYPAD,SILICONE . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
007 ...... 200-1358-001 . . . SWITCHLAYER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
009 ...... 200-1355-001 . . . ICON,REMOTE CONTROL,S20K . . . . . . . . . . . . . . . 1 ..... EA
011 ...... 190-008 . . . . . . . . BATTERY,AA,1.5V 24 OHMS . . . . . . . . . . . . . . . . . . 4 ..... EA
013 ...... 200-1374-001 . . . SPACER,LED,R/C . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
014 ...... 200-1378-001 . . . LABEL,REMOTE CONTROL,S20K . . . . . . . . . . . . . . 1 ..... EA
015 ...... 200-1376-001 . . . SCREW,CAPTIVE,M3X0.5X8 SST . . . . . . . . . . . . . . 1 ..... EA
016 ...... 773-042 . . . . . . . . RING,RETAINING,EXT .069 DIA . . . . . . . . . . . . . . . . 1 ..... EA
017 ...... 774-118 . . . . . . . . O-RING,1.75X1.88X.07,BUNA BLK . . . . . . . . . . . . . . 1 ..... EA
018 ...... 689-003 . . . . . . . . BAG,ZIP LOCK,PLSTC 2.5X3X.004 . . . . . . . . . . . . . . 1 ..... EA
019 ...... 200-1471-001 . . . GASKET,REMOTE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ..... EA
020 ...... 200-1355-002 . . . ICON,REMOTE CONTROL,S20K . . . . . . . . . . . . . . . 1 ..... EA
7-14 906-2000-501

SERIES 20000 Legacy: Service Manual

Uploaded by

Copyright:

Available Formats

SERIES 20000 Legacy: Service Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

SERIES 20000 Legacy: Service Manual

Uploaded by

Copyright:

Available Formats

Return to the Browser Screen

906-2000-501 D, ASSEMBLY ©1998, 1997, 1994 Alcon Laboratories, Inc.

Federal law restricts this device to sale by or on the order of a physician.

Comments or corrections concerning this manual should be addressed to:

MANUAL REVISION RECORD

DATE REVISION REVISED PAGE NUMBERS

08/94 A Initial release

11/94 B Change of binder

12/97 C ECN 33181 - i, iii

SECTION ONE-GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

SECTION TWO-THEORY OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

SECTION THREE-PARTS LOCATION AND DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

SECTION FOUR-SERVICE TEST PROCEDURE

SECTION FIVE-MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

SECTION SIX-SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Figure 1-1. Series 20000™* Legacy® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Figure 2-1. Subsystem Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Figure 3-1. STTL Skins Location Diagram (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Figure 4-1. Cassette Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Figure 5-1. 24 mm Custom Wrench Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Figure 1-1. The SERIES 20000™* LEGACY®

TABLE 1-1. SERIES 20000™* LEGACY® PERFORMANCE SPECIFICATIONS

VOLTAGE NO-LOAD VACUUM OCCLUSION

VOLTAGE UNDER LOAD RESIDUAL VACUUM

14. Reflux on command via the footswitch or the

PARAMETER PRIMARY SYSTEM STATUS TEXT AVERAGE U/S FOOTSWITCH

NOTE: #1 IS OMITTED FROM THIS CHART

• VIT - Used to activate the Vitrectomy

6. Panel/Surgeon - Indicates the type of control • Tuned/Not Tuned - “Not Tuned” is

NOTE: Height is measured from center of

NOTE: Between the first and second receptacles,

Figure 1-3. Cassette Housing and Connector Panel

• Fuse box - holds 2 fuses; accepts both

Figure 1-4. STTL Rear View

PARALLEL SERIAL 1 SERIAL 2 PH1 PH2

Figure 1-5. Connector Panel

7B. Autoclavable Instrument Tray - Fits over the

AUDIBLE TONES REMOTE CONTROL (see Figure 1-6)

PHOTO SENSOR MEMORY

BOTTLE HEIGHT ADJUSTMENT

PRIMARY MODE KEYS

(FOR FUTURE EXPANSION)

Figure 1-6. Remote Control

The controls on the remote control have been

Figure 1-7. Remote Control Switches

Depending on the operating mode, the system can

Figure 1-8. STTL Packing Configuration

- groups together a number of signals in a block diagram.

- indicates analog ground (+15 V in this case).

- indicates digital ground (+5 V RTN).

- indicates chassis ground.

LD0-7 - indicates a signal or bus distributed to a number of components

HOST SYSTEM FRONT PANEL SUBSYSTEM

MULTI- FLUIDICS SUBSYSTEM

Figure 2-2. System Block Diagram

PEDALUP - This is a surgeon controlled safety

These signals and how they control each subsystem

Figure 2-3. CPU-Subsystem Interface

REVISION/TYPE DETECT CIRCUIT