The document discusses quality issues with the K3C and K0P arm assemblies. It outlines 11 points of discussion around issues found and proposed actions to address them. Target dates for completing the actions are assigned to responsible parties.
The document discusses quality issues with the K3C and K0P arm assemblies. It outlines 11 points of discussion around issues found and proposed actions to address them. Target dates for completing the actions are assigned to responsible parties.
The document discusses quality issues with the K3C and K0P arm assemblies. It outlines 11 points of discussion around issues found and proposed actions to address them. Target dates for completing the actions are assigned to responsible parties.
The document discusses quality issues with the K3C and K0P arm assemblies. It outlines 11 points of discussion around issues found and proposed actions to address them. Target dates for completing the actions are assigned to responsible parties.
Download as XLSX, PDF, TXT or read online from Scribd
Download as xlsx, pdf, or txt
You are on page 1/ 4
ACTION PLAN
K3C Arm assy Kick- Starter- Quality Issues & K0P Arm assy Kick- QIC crack
SL.NO. POINT DISCUSSED Action RESP. Target Dt.
Machine shop set up reports to be verified and final
K3CA Kick arm- Bolt head touching one week time to complete old 1 inspection and PDI data to be checked for bolt Rahul San 20.09.23 parts segg. head touch issue 100% from top by final insp & 1000% from back 2 K3C Kick arm- Bolt Thread NG 200% inspection with backside side by PDI & from warehouse - separate marking Rahul/Nigam san 19.09.23 to be done Improvement plan along with evidences will be 3 K3C Kick arm- Overall Improvement plan for warehouse situation Nigam san 22nd Sep submitted by Nigam san
1. Special fixture to be designed Parveen San/Jaswinder
2. Correction of MPI machine for proper San 4 K0P Kick arm- 100% MPI inspection for outflow 20.09.23 demagnetization and current monitoring - Supplier Yadvinder San to be contacted for correction - 20.009.23
3 parts will be tested for hardness after quenching
K0P Kick arm & Other modle Hardness testing sample to be scraped 5 process and same will be scrapped - all HMSI parts Devinder San 18.09.23 100% - record of scrap will be shared on daily basis
OPS/Control plan and rule will be updated for 3
Inspection std, PQCS & OPS revised documents to be shared to parts will be tested for hardness after quenching 6 Devinder/Badal san 20.09.23 HMSI PQ about Scraping the test samples process and same will be scrapped - all HMSI parts - record of scrap will be shared on daily basis
K0P Kick arm- Raw material supplier change from M/S TK steel to 7 Under discussion with management Kashyap/Jetesh/Vikas san TBC M/S Arthi (JSW- Material) Supplier c Vishakha, jindal and aar supplier 5S, material handling, set up and product 8 K0P Kick arm- Billet Tier2 supplier Process Improvement and process parameters data monitoring on daily Kulwant/Rajat san 20.09.23 basis 100% billtet temperature to be checked with laser 9 K0P Kick arm- Billet 100% Temp check before forging gun, check sheet to be implemented and evidence Kulwant/Rajat san 20.09.23 to be shared supplier called and trial will be done based upon K0P Kick arm- Water Quenching to be change to Oil Quanching or 10 technical discussion with supplier for oil quenching Kashyap San TBC Synthatic Polymer Quenching or Synthetic polymer quenching Quenching media change What ever action are taken in K3C & K0P has to done HD in other 11 Jitesh san TBC applicable models. (must)
SYS-F-71, REV. No.-03, Eff, date-31.07.2021
a, jindal and aarti steel
SYS-F-71, REV. No.-03, Eff, date-31.07.2021
ACTION PLAN QIC Problem- K0P Kick crack issue, process verification & improvement point.
SL.NO. POINT DISCUSSED Action plan RESP. Target Dt.
Raw Material : No Identification on bars material Lying on floor in mix
Seaparate rack for materialn& tagging 1 condition, No FIFO monitoring, No Lab testing and recording of raw MTL/ Hariom 25.09.23 system material batch code Special bin to be made for billet handling and Billet Cutting/ Shearing: Billet lying on floor. Different size billets found in loading in furnance 2 MTL/ Hariom 25.09.23 heap. (man dependent feed), Roller type arrangement required. Separate area to be identified for billet shearing
Immediately Laser gun implemented for billet
Heating: Temparature can not be assured on Billets. Man, control 3 temperature monitoring and induction MTL/ Hariom 20.09.23 process. No controlling of temperature. Induction furnace required. furnace activity plan is attached - 3months 1. part counter to be installed on billet cutting & trimming machine Forging: Die Polishing Frequency not decided.Die recut & life not 2. Die polishing freq defined at after every monitored. Check sheet linkage not available. Part counter to be 4000 parts 4 installed. Chances of missaligned. Parting line width is 3.5 mm but as per MTL/ Hariom 20.09.23 3. die month code will be changed after 25th 3D model it is required 2 mm max Aug month batch code marking on of every month Forging. 4. Model sent to supplier will be checked for 1. Die polishing parting line widthfreq defined after every 7000 Trimming : Die Polishing frequency not decided. Die recut & Life not no's or considering part condition 5 monitored. Check linkage not availble. Material accumulated- chances of 2. Conveyor system will be implemented with MTL/ Hariom 20.10.23 cold Trimming. Single piece flow required- (By Conveyor) in target time of 1.5 month - activity plan is attached 1. Loading to furnance time -> Furnance to just before quenching start --> Quenching time --> Devinder San Tempering time --> Heat Treatment: Spec: 37 min Act: 80 min- Need to be revalidated. In 21.09.23 2. Oil quenching/synthetic polymer Kashyap/Yadvinder San 6 check sheet, supervisor filled 37 min. Oil Quenching required for better quenching option under consideration - results. Temperature control alarm should be limked with Thermocouple. supplier visit is planned - activity plan is attached Yadvinder San 3. Temperature control alarm linkeage done with thermocouple
Hardness machine will be shifted to
quenching area - Yadvinder san - 20.09.23 Hardness (After Hardening ): Part handling rule to avoid mixing with --> Paint standardisation for quenching and 7 tempering part colour coding system at quenching and tempering station tempering area to be done - Devinder San - MTL 20.009.23/21.09.23 and at hardening machine for part handling 21.09.23 --> Set up part handling rule will be changed - Badal San - 20.09.23
MPI: Part not magnetize properly due Holding in copper wire and in loose 1. Part testing directly with electrode contact condition.Both end electrode clamping required. Also can not be check started 8 Parveen/Devinder/Jaswinder san by single machine. FPR 100% MPI- More setups require Capacity need 2. Special fixture will be made for capacity to revalidated. enhancement
Microstructure testing started for 1 pcs per lot
Lab testing: Microstructure freq 1 pcs per lot. Micro vicker Hardness 9 and micro vicker hardness testing will be Devinder/Badal San 22.09.23 need to be added for assurance of hardness. started by 22.09.23
Other Points
SYS-F-71, REV. No.-03, Eff, date-31.07.2021
Tool life monitoring of machine shop not available - part counter need to be installed on all the machine.
K1K- Kick QAV countermeasure status: Total Points = 12 nos,
Shop floor 3'S of Forging shop and Machine shop was not Good at Tier 5S will be improved of shop floor with proper MTL / Hariom 30.09.23 2- M/S Hariom Auto. material handling & identification system
Check points will be added in PQCS/SOP/WI
All check point need to be added in PQCS & SOP and work instruction. MTL / Hariom upon completion
PPE'S not availble in forging shop- Helmet, Safety Shoes and Gogles. PPE will be provided in one week time Hari Om 25.09.23
