UPGRADE

SUBSTATION

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UPGRADE SUBSTATION

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PLN NPC

Diperiksa oleh,

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UPGRADE SUBSTATION

NPC Nusantara Power Construction

Nusantara Power Construction

Upgrade Substation.

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Nusantara Power Construction

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UPGRADE SUBSTATION - SPHR

START

NO
ESTIMATE EQUIPMENT
& VEHICLE
REQUIREMENT

CEM 1

APPROVE
PLAN

CEM 2
YES
MOBILIZATION SCM
PROCESS

HAND
OPERATE
OVER

END

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UPGRADE SUBSTATION - SPHR

START

SCM
PROCESS

CHECK AND CONDUCT

PREPARE INTERNAL
DOCUMENT INSPECTION

CEM 2 CEM 2. 2

MEET NO COMPLETE
REQUIREMENT REQUIREMENT

CEM 2. 5 CEM 2. 4
YES

CONFIRM AND REQUEST FOR

CONDUCT JOINT JOINT INSPECTION
INSPECTION
CEM 2. 9

ANY
FINDING ? YES CLOSE FINDING

CEM 2. 9 CEM 2. 5
NO

ISSUED REGISTER EQUIPMENT/

INSPECTION EQUIPMENT/VEHICLE VEHICLE DATABASE
PASSED STICKER AND ARCHIVE
CEM 2. 10
CEM 2. 9

END

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UII

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UPGRADE SUBSTATION - SPHR

START

PREPARE NO
SUPPORTING
DOCUMENT
CEM 3. 1

YES
PREPARE COVER OBTAIN PM DOCUMENT DOCUMENT
LETTER APPROVAL COMPLETE COMPLETE ?

CEM 3. 2 CEM 3. 3 CEM 3. 5

CEM 3. 4

NO

INTERNAL
PROCESS

DISTRIBUTE ISSUE EQUIPMENT/

ARCHIVE APPROVED VEHICLE PERMIT
PERMIT

CEM 3. 7
CEM 3. 6

END

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UII

UII

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UPGRADE SUBSTATION - SPHR

START

PREPARE HAND OVER

CEM TEAM DOCUMENT

CEM 4. 1

INFORM READY LINE

EQUIPMENT/VEHICLE CEM 4. 2

HAND OVER
UNIT
EQUIPMENT/VEHICLE
COMPLETE ?
CEM 4. 3
CEM 4. 4

ARCHIVE HAND OVER ACCEPT HAND OVER

ARCHIVE
DOCUMENT

CEM 4. 6 CEM 4. 5

END
UTILIZE

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UPGRADE SUBSTATION - SPHR

START
CEM 5.2
CEM 5.1
REVIEW AND
DEVELOP PM SCHEDULE
APPROVE PM
PM GUIDANCE AND LIST OF
SCHEDULE AND TASK
REPLACEMENT

CEM 5.4 CEM 5.3

INPUT SCHEDULE TO
MONITOR PM EQUIPMENT
SCHEDULE DATABASE

NO CEM 5.5
SCHEDULE
FOR PM

YES

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CEM 5.6

INFORM
CONSTRUCTION WTL
CEM 5.7
CEM 5.8
YES ALLOWED
PARK AT
SAFE AREA ON-SITE?

NO
CEM 5.10 CEM 5.9
CEM 5.11

REQUIRE
MOBILIZE INSTRUCT TO MOVING
EQUIPMENT EQUIPMENT TO SUPPORT
TO DESIGNATED DESIGNATED
AREA AREA

CEM 5.12

REQUEST EQUIPMENT
MOVING SUPPORT

SCM PROCESS

CEM 5.13

ASSIGN EQUIPMENT
MOVING TEAM TO
MOBILIZE EQUIPMENT/
VEHICLE

CEM 5.14

CHECK REQUIRED
PM SERVICE/PART

CEM 5.15

CONDUCT/MONITOR
MAINTENANCE PROCESS
CEM 5.18
CEM 5.17
CEM 5.19
CEM 5.16
REQUIRE ASSIGN EQUIPMENT
MOVING MOVING TEAM TO EQUIPMENT/VEHICLE PUT
INFORM EQUIPMENT/ SUPPORT IN OPERATION
RE-MOBILIZE
NO VEHICLE READY
EQUIPMENT/
ON LINE
VEHICLE

CEM 5.20

CONTINUE TO
UTILIZE INPUT SCHEDULE
EQUIPMENT/ REPAIR DAN SERVICE
VEHICLE TO EQUIPMENT DATABASE

CEM 5.21

END
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UII

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Maintenance Type Time Line Maintenance Scope

Maintenance - A • 10.000 km/ 6 months Material/Parts

• 30.000 km/ 18 months • Engine oil replacement
• 50.000 km/ 30 months • Filter oil replacement
• 70.000 km/ 42 months
• 90.000 km/ 54 months
Equipment Check
• Engine coolant, v-belt/rib belt
& engine mounting
• Emission control
• Ignition system
• Fuel system
• Brake system
• Chassis & body

Maintenance - B • 20.000 km/ 12 months Material/Parts

• 60.000 km/ 36 months • Engine oil replacement
• 100.000 km/ 60 months • Filter oil replacement
• Spark plug replacement
• Transmission oil replacement
• Differensial oil replacement
(if available)

Equipment Check
• Engine coolant, v-belt/rib belt &
engine mounting
• Emission control
• Ignition system
• Fuel system
• Brake system
• Chassis & body

Maintenance - C Material/Parts
• 40.000 km/ 24 months
• 80.000 km/ 28 months • Engine oil replacement
• Filter oil replacement
• Engine coolant replacement

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UPGRADE SUBSTATION - SPHR

START

OPERATE

NO

ANY
BROKEN?

CEM 4.1
YES

PARK
INFORM TO ASSIGN
EQUIPMENT/VEHICLE
CONSTRUCTION ON SITE
TO DESIGNATED
AREA
AREA
CEM 4.2 CEM 4.3 CEM 4.4
NO

REQUEST ASSIGN EQUIPMENT

REQUIRE YES
EQUIPMENT MOVING TO
MOVING
MOVING SUPPORT MONITOR
SUPPORT
EQUIPMENT/VEHICLE
CEM 4.5 CEM 4.6
CEM 4.7
NO

INSTRUCT TO MOBILIZE
EQUIPMENT/VEHICLE
TO DESIGNATED AREA

CEM 4.8
MOBILIZE
EQUIPMENT/VEHICLE
TO DESIGNATED AREA
CEM 4.9

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CHECK
EQUIPMENT/VEHICLE
CEM 10

NEED YES START

ADDITIONAL PROCESS
PART?
CEM 11

NO

CONDUCT/MONITOR
REPAIR PROCESS

CEM 12

INFORM REPAIR IS ARCHIVE

COMPLETE

CEM 13

REQUEST ASSIGN EQUIPMENT

REQUIRE EQUIPMENT MOVING TEAM TO DE-
MOVING MOVING MOBILIZE
SUPPORT SUPPORT EQUIPMENT/VEHICLE

CEM 14 CEM 15 CEM 16

CONTINUE TO UTILIZE
EQUIPMENT/VEHICLE

CEM 17

END

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START

NO
CONDUCT PRE- ANY
TRIP INSPECTION BROKEN CHECK EQUIPMENT
? DOCUMENT

CEM 7. 1 CEM 7. 2
CEM 7. 3
YES

YES
CEM 6 COMPLETE
?

CEM 7. 4
YES
NO

ANY
OPERATE
BROKEN DETAILS REQUIRED
EQUIPMENT
? DOCUMENT
/VEHICLE

CEM 7. 7 CEM 7. 6 CEM 7. 5

NO

PARK AT NO YES
DESIGNATED WORK
AREA COMPLETE

CEM 7. 9
CEM 7. 8

FILLIN
EQUPMENT/VEHICLE
TIME SHEET

CEM 7. 10

END

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UII. Tujuan inspeksi

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START

MONITOR
EQUIPMENT/VEHICLE
UTILIZATION
CEM 1

NO INFORMATION THE
REQUEST FOR HAND CONDUCT HAND STATUS TO OTHER
LONGER
OVER PROCESS OVER PROCESS USER
UTILIZED

CEM 2 CEM 3 CEM 4 CEM 5

CEM 4 ANY
REQUEST?

CEM 6

INFORMATION FOR
DEMOBILIZE
EQUIPMENT/VEHICLE
EQUIPMENT/VEHICLE
DEMOBILIZATION
FROM SITE

CEM 8 CEM 7

UPDATE ARCHIVE
EQUIPMENT/VEHICLE
DATABASE

CEM 9

END

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UPGRADE SUBSTATION