1-Basics of Prestressed Concrete (Week 2)

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PRESTRESSED CONCRETE

Basic concepts & Flexural Analysis

Dr. Qasim Shaukat Khan


Associate Professor
Civil Engineering Department
UET Lahore

Email: qasimkhan@uet.edu.pk 1
LECTURE OUTLINE

1. Basic Concepts [Introduction, Stress Control by


Prestressing, Partial Prestressing, Prestressing Methods,
Changes in Prestress Force]
2. Materials [Introduction to High Strength Steel, Types of
Prestressing Steel, Stress-Strain Properties of Steel, Steel
Relaxation, Types of Concrete, Concrete in Uniaxial
Compression and Tension, Time dependent Deformation
of Concrete]
3. Flexural Analysis [Partial loss of Prestress Force, Elastic
Flexural Stresses in Uncracked Beams, Allowable
Flexural Stresses, Cracking Load, Flexural Strength
Analysis and ACI Design Equations, Partial Prestressing,
Elastic Flexural Stress after Cracking and Strength of
Partially Prestressed Beams]
2
LECTURE OUTLINE

4. Flexural Design [Basis of Design, Flexural Design based on


Allowable Stresses, Shape Selection and Flexural Efficiency,
Load Balancing, Flexural design Based on Partial
Prestressing , Flexural Crack Control]
5. Shear and Torsion [Shear and Diagonal Tension in
Uncracked Beams, Diagonal Cracking Shear, Web
Reinforcement for Shear, Shear Design Criteria based on
ACI Criteria, Torsion in Concrete Structures, Torsion Design
of Prestressed Concrete]
6. Partial Loss of Prestress Force [Detailed Estimation of
Losses, Losses due to Friction, Anchorage Slip, Elastic
Shortening of Concrete, Creep and Shrinkage in Concrete,
Relaxation of Steel]
3
LECTURE OUTLINE

7. Composite Beams [Types of Composite Construction, Load


Stages, Section Properties, Elastic Flexural Stresses, Flexural
Strength, Horizontal Shear Transfer, Shear and Diagonal
Tension]
8. Deflections [Basis for Calculations, Approximate Method
for Deflection Calculation, Deflection of Partially Prestressed
Beams, Allowable Deflections]

4
REFERENCES
Siddiqi, Z.A. (2016) Concrete Structures, Third Edition
(Part II), Help Publishers

Loo, Y-C and Chowdhury SH (2013) Reinforced and


Prestressed Concrete, Second edition, Cambridge Univ
Press.

Warner, R.F., Rangan, B.V., Hall, A.S.


and Faulkes, K.A. (1998) Concrete Structures,
Addison Wesley Longman

Gilbert, R.I. & Mickleborough, N.C. (1990) Design of


Prestressed Concrete, 1st Edn, Unwin Hyman.

Nilson, A. H. (1987) Design of Prestressed Concrete, Second


Edition, John Wiley & Sons 5
HISTORY

EUGENE FREYSINNET
A French engineer pioneered the
use of prestressed concrete in the
1930’s.

YVES GUYON, a student of


Freysinnet once summarized the
importance of the method saying:
“There is probably no structural
problem to which prestress cannot
provide a solution, and often a
revolutionary one.”
6
REINFORCED CONCRETE
Reinforced concrete is one of the most widely used
structural materials in construction.

Due to the low tensile strength of concrete, steel bars


are introduced to carry all internal tensile forces.

Consider a simple reinforced concrete beam shown below:

Section
w
linear stresses
C Reinforcing bars
C
S
T BEAM UNDER SERVICE LOADING7
REINFORCED CONCRETE
The external loads cause tension in the bottom fibers
which may lead to cracking, as shown on previous slide.

Most reinforced concrete beams are cracked due to Service


Loading.

Cracked cross-sections resist the applied moment by a


compressive force in the Concrete, C and a tensile force in
the Steel, T.

Tension reinforcement does not eliminate cracking and thus


does not prevent a loss of stiffness which cracking creates.

8
PRESTRESSED CONCRETE
PRESTRESSED CONCRETE is a particular form of
reinforced concrete, which involves the application of an
initial compressive load (Pre-loading before the
application of Service Loads) on a structure to reduce or
eliminate the internal tensile forces / stresses and there by
control or eliminate cracking.

The compressive force is imposed and sustained by highly


tensioned steel reinforcement reacting on the concrete.

The concept of Prestressing of concrete is to introduce


sufficient axial precompression in beams so all tension in
the concrete was eliminated in the member at service load.

9
PRESTRESSED CONCRETE
A prestressed concrete beam section is considerably stiffer than
the equivalent cracked reinforced section.

Prestressing may also impose internal forces which


counterbalance external loads and may reduce or eliminate
deflection.
By varying the compressive prestress, the number and width
of cracks can be limited to the desired degree or zero
deflection.

Full prestressing offers the possibility of complete elimination


of cracks at full service load, however, this results in large
camber.
Partial prestressing results in significant economy by reducing
the amount of prestressed reinforcement with some flexural
cracking within permissible limits at service loads. 10
METHODS OF PRESTRESSING
Prestressing is applied to a concrete member by highly tensioned
steel reinforcement (wire, strand, or bar) reacting on the concrete.
The high strength steel is most often tensioned using hydraulic
jacks. The tensioning operation may occur before or after the
concrete is cast and results in two classification:
(i) PRE - TENSIONED
Pretensioned prestressed concrete members are produced by
stretching the tendons between external anchorages before the
concrete is placed.
As fresh concrete hardens, it bonds to the steel. After the
concrete has attained the desired strength, the jacketing force is
released, and the force is transferred by bond from steel to
concrete.
(ii) POST - TENSIONED
In Post tensioned prestressed concrete members, the tendons are
stressed after the concrete has hardened and achieved sufficient
11
strength, by jacketing against the concrete member itself.
PRE-TENSIONED CONCRETE
PRECASTING PROCEDURE

Tendons are
1 stressed between
supports

Concrete cast
2 and cured

Tendons released
3 and prestress
transferred.

The figure above illustrates the three stages requiredfor


pretensioning a concretemember. 12
PRE-TENSIONED CONCRETE
1
The prestressing tendons are initially tensioned between
fixed abutments and anchored.

2
Formwork is constructed and the concrete is cast around
the highly stressed tendons and curved.

3
As the highly stressed steel attempts to contract the
concrete is compressed. Prestress is developed via bond
between the steel and concrete. 13
PRE-TENSIONED CONCRETE

ADVANTAGES
• Higher quality control can beachieved.
• Lends itself to repetitive construction.
• Decreased construction cycles
• Pre-fabrication is advantageous for bridge girders

DISADVANTAGES

• Elastic shortening of concrete and creep is high


• High losses of prestress result
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POST-TENSIONED CONCRETE

1. Concrete hollow duct


cast and
cured uplift forces
TENSILE
FORCE
COMPRESSIVE
2. Tendons stressed FORCE
and prestress
transferred
live end dead end
3.Tendons
anchored and
duct grouted
The three stages of post-tensioned concrete are
shown above. 15
POST-TENSIONED CONCRETE
1 Formwork positioned and hollow duct fixed to desire
profile. Concrete cast and cured.
Tendons usually in place and unstressed.

2
Upon concrete reaching adequate strength, the
tendons are stressed.

3 Tendons are then anchored and the duct is grouted.

16
POST-TENSIONED CONCRETE
ADVANTAGES
• Members can be post-tensioned using relatively light and
portable hydraulic jacks
• Attractive method for segmental construction of large span
bridges
• Can be used for new or existing members using external
tendons

DISADVANTAGES
• Ungrouted ducts as used in North America and Europe are
extremely dangerous, particularly during demolition
• External tendons generally suffer large time-dependent
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losses due to lack of bond between concrete and steel.
HOW PRESTRESSED CONCRETE IS
3
MADE?
2
1

This is called a
It all begins at the prestressing strand. The prestressing
prestressed Made of high strand is stretched
concrete plant. strength steel, which across the casting
will soon be bed. Tension will be
embedded in applied to the cable
concrete. before it is
surrounded by
concrete.

18
HOW PRESTRESSED CONCRETE IS
MADE?
6

4 5

Once the pouring is


Of course, cement, complete, a tarp is
Special trucks bring placed over the
sand, stone, and
the concrete to the form and heat is
water make up
casting bed where applied to cure the
concrete.
the pouring begins. cement.

19
HOW PRESTRESSED CONCRETE IS
MADE?

7 8
9

The ends are cleaned


and the prestressing The end-product
strands are sealed with is shipped to a
The prestressing
a protective coating. building site.
strands are cut and
the concrete form is
removed from the
casting bed.
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Prestressed Girder Bridges

21
22
Precast prestressed concrete is an ideal solution for
pedestrian bridges.

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PRECAST CONCRETE
PANELS
Precast sandwich wall
panels are economical,
attractive, durable,
energy efficient and
very fast to install.

Buildings are enclosed in


days in any weather which
will considerately speed
up the construction process.

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Post Tensioned (P-T) in Buildings
▪ Beams and slabs present good opportunities
for P-T

25
Advantages of P-T in Buildings

▪ Allows longer spans


▪ For spans >7m reduced overall costs
▪ Shallower slabs and beams
– Smaller floor to floor height
▪ Deflection free slabs
▪ Waterproof concrete possible
▪ Early formwork stripping
▪ Less materials handling
▪ Reduced CO2 cost for PT concrete structures

26
Disadvantages of P-T
▪ Specialist contractor required to install
▪ High early strength concrete required
▪ Ducting and grouting activities
▪ More difficult to modify later
– Not easy to cut openings in P-T slab
▪ Anchorage design can be tricky
▪ Layout of strands and ducts requires greater
planning and design effort

27
FLEXURAL ANALYSIS
FLEXURAL ANALYSIS

In flexural analysis, the concrete and steel dimensions, as well as


magnitude and line of action of an effective prestress force are
known.
If loads are known, the resulting stresses are found and compare
with the permissible limits.
Alternatively, if permissible stresses are known, then maximum
loads can be calculated without exceeding the permissible stresses.
FLEXURAL DESIGN

In flexural design, the permissible stresses and material strengths


are known, the loads to be resisted are specified, and Engineer
must determine concrete and steel dimensions as well the
magnitude and line of action of the prestressing force.
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FLEXURAL ANALYSIS
Both Analysis and Design of Prestressed Concrete may require
the consideration of the following load stages:

1. Initial Prestress, immediately after transfer, when (𝑷𝒊 ) alone


may act on the concrete.

2. Initial Prestress plus self-weight of the member.

3. Initial Prestress plus full Dead Load.

4. Effective Prestress, ( 𝑷𝒆 ) , after losses, plus service loads


consisting of full dead load and expected live loads.

5. Ultimate load, when the expected service loads are increased by


load factors and the member is about to fail.
At and Below, the Service Load, both Concrete and Steel
Stresses are usually within the Elastic Range. 29
FLEXURAL ANALYSIS
PARTIAL LOSS OF PRESTRESS

The Jacking Tension (𝑷𝒋 ), initially applied to the tendon, is


reduced at once to Initial Prestress Force (𝑷𝒊 ).

A part of this loss in Jacking Tension occurs due to friction


between a post-tensioned tendon and its encasing duct, even
before the transfer of the prestress force to the concrete. Further
losses occur due to elastic shortening of the concrete and due to
slip at post-tensioning anchorages, which occurs immediately
upon transfer.

Additional losses occur over an extended period because of


concrete shrinkage and creep, and also because of relaxation of
stress in the steel tendon. Consequently, the prestress force is
reduced from (𝑷𝒊 ) to its final or effective value (𝑷𝒆 ) after all
significant time dependent losses have taken place.

Designer is interested in Initial Prestress (𝑷𝒊 ) and the effective


Prestress (𝑷𝒆 ). 30
FLEXURAL ANALYSIS
ELASTIC STRESSES

As long as the beam remains uncracked, and both steel and


concrete are stressed only within their elastic ranges, then
concrete stresses can be found using the familiar equations of
mechanics, based on their Linear Elastic behavior up to the
Service loads.

Stresses may also be calculated using Linear Elastic Methods,


even if nominal tension is somewhat in excess of probable value of
Modulus of Rupture. This is because that certain amount of
bonded prestressed reinforcement is provided in the tension zone
to control both cracking and deflection and permits the member
to respond as an uncracked section.

31
FLEXURAL ANALYSIS
ELASTIC STRESSES

If the member is subjected only to the Initial Prestress Force (𝑷𝒊 ),


it has been observed that the compressive resultant acts at the steel
centroid. The concrete stresses (𝒇𝟏 ), at the top face of the member
and (𝒇𝟐 ) at the bottom face of the member can be found by
Superimposing axial and bending effects.

𝑷𝒊 𝑷𝒊 𝒆𝒄𝟏 𝑷𝒊 𝑷𝒊 𝒆𝒄𝟐
𝒇𝟏 = − + 𝒇𝟐 = − −
𝑨𝒄 𝑰𝒄 𝑨𝒄 𝑰𝒄

where e is the tendon eccentricity measured downward from the


concrete centroid, 𝑨𝒄 is the Area of concrete cross section and 𝑰𝒄 is
the moment of inertia of the concrete cross section, 𝑟 2 is the
radius of gyration 𝑟 2 = 𝐼𝑐 Τ𝐴𝑐 . These equations can be re-written
in more convenient form as
𝑷𝒊 𝒆𝒄𝟏 𝑷𝒊 𝒆𝒄𝟐
𝒇𝟏 = − (𝟏 − 𝟐 ) 𝒇𝟐 = − (𝟏 + 𝟐 )
𝑨𝒄 𝒓 𝑨𝒄 𝒓 32
FLEXURAL ANALYSIS
ELASTIC STRESSES

33
FLEXURAL ANALYSIS
ELASTIC STRESSES

Almost never would the Initial Prestress Force (𝑷𝒊 ) can act alone.
In most practical scenarios, with the tendon below the concrete
centroid, the beam will deflect upward because of the bending
moment caused by prestressing. It will then be supported by the
formwork or casting bed essentially at its ends, and the dead load
of the beam itself will cause moments (𝑴𝑶 ) to be superimposed
immediately.
Consequently, at the initial stage, immediately after transfer of
prestress force, the stresses in the concrete at the top and bottom
surfaces are
𝑷𝒊 𝒆𝒄𝟏 𝑴𝒐 𝑷𝒊 𝒆𝒄𝟐 𝑴𝒐
𝒇𝟏 = − 𝟏− 𝟐 − 𝒇𝟐 = − 𝟏+ 𝟐 +
𝑨𝒄 𝒓 𝑺𝟏 𝑨𝒄 𝒓 𝑺𝟐
where 𝑴𝑶 is the bending moment resulting from the self-weight
of the member, and 𝑺𝟏 = 𝑰𝒄 Τ𝒄𝟏 and 𝑺𝟐 = 𝑰𝒄 Τ𝒄𝟐 are the Section
Moduli with respect to the top and bottom surfaces of the beam.
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FLEXURAL ANALYSIS
ELASTIC STRESSES

35
FLEXURAL ANALYSIS
ELASTIC STRESSES

Superimposed dead loads in addition to the self weight, may be


placed when the prestress force is still close to its initial value,
that is, before time dependent losses have occurred (Seldom stage).
Superimposed live loads are generally applied sufficiently late for
the greatest part of the loss of prestress to have occurred.
Next stage is, full service load stage, when the effective prestress
(𝑷𝒆 ), acts with the moments resulting from self weight (𝑀𝑂 ),
superimposed dead loads (𝑀𝑑 ) and superimposed live loads (𝑀𝑙 ).
The resulting stresses are
𝑷𝒆 𝒆𝒄𝟏 𝑴𝒕 𝑷𝒆 𝒆𝒄𝟐 𝑴𝒕
𝒇𝟏 = − 𝟏− 𝟐 − 𝒇𝟐 = − 𝟏+ 𝟐 −
𝑨𝒄 𝒓 𝑺𝟏 𝑨𝒄 𝒓 𝑺𝟐

where 𝑴𝒕 = 𝑴𝑶 + 𝑴𝒅 + 𝑴𝒍
36
FLEXURAL ANALYSIS
ELASTIC STRESSES

37
FLEXURAL ANALYSIS
FLEXURAL STRESSES FOR GIVEN BEAM AND LOADS

The simply supported I-beam carried a uniformly distributed


service dead and service live load totaling 8.02 kN/m over the
12.19 m span, in addition to its own weight. Normal concrete of
density 24 kN/m3 will be used. The beam will be pretensioned
using multiple seven wire strands, eccentricity is constant and
equal to 132 mm. The initial prestress force (𝑃𝑖 ) immediately after
transfer (after elastic shortening loss) is 752 kN. Time dependent
losses due to shrinkage, creep and relaxation are total 15% of the
initial prestress force. Find the concrete flexural stresses at
midspan and support sections under initial and final conditions.
For pretensioned beams using stranded cables, the difference
between sectional properties based on the gross and transformed
section is usually small. Accordingly, all calculations will be based
on the properties of gross concrete section.
M.O.I., Ic = 4.99 x 109 mm4; Concrete area, Ac = 114 x 103 mm2
Section Modulus, S1=S2=16.4 x 106 mm3; Radius of gyration r2= 38
44 x 102 mm2
FLEXURAL ANALYSIS
FLEXURAL STRESSES FOR GIVEN BEAM AND LOADS
(Numerical)

39

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