Omk MR

Piston Seal
MERKEL
OMEGAT OMK-MR
Merkel Omegat OMK-MR is a two-piece seal set for sealing pistons, VALUE TO THE CUSTOMER
consisting of a PTFE Profile ring and an O-ring as the pre-stressing
element. y Enhanced operating reliability with tough operating
parameters
PTFE profile ring y No “blow by” with fast load changes, due to pressure
activation grooves
O-ring
y Very good pressure resistance capability and hardness
y Good thermal conductivity
y High resistance to abrasion
y Low friction, stick-slip-free

Application
The Omegat OMK-MR is used with pistons stressed from both
sides in: rolling mills, handling equipment, marine hydraulics in-
jection molding machines, presses, agricultural machinery, truck
loading cranes, control and regulating devices.
Material
PTFE profile ring

Material Designation Color
PTFE-bronze compound PTFE B602 brown
PTFE-glass-fiber-MoS2
PTFE GM201 light-gray
compound
O-ring
Material Designation
Nitrile rubber NBR
Fluoroelastomer FKM
Other material combinations available on request.

Piston Seal
FEATURES AND BENEFITS

Operating conditions
Material PTFE B602/NBR PTFE B602/FKM PTFE GM201/NBR
Hydraulic oils, HL, HLP –30 … +100 °C –10 … +200 °C – 30 … +100 °C
HFA fluids – – +5 … +60 °C
HFB fluids – – +5 … +60 °C
HFC fluids – – – 30 … +60 °C
HFD fluids – –10 … +200 °C –
Water – – +5 … +100 °C
HETG (rape-seed oil) –30 … +80 °C –10 … +80 °C – 30 … +80 °C
HEES (synth. ester) –30 … +80 °C –10 … +100 °C – 30 … +80 °C
HEPG (glycol) –30 … +60 °C –10 … +80 °C – 30 … +60 °C
Mineral greases –30 … +100 °C –10 … +200 °C – 30 … +100 °C
Pressure 40 MPa 40 MPa 40 MPa
Sliding speed 5 m/s 5 m/s 5 m/s
The figures given are maximum values and must not be applied simultaneously.
Surface finish Surface finish of the sliding surfaces
Peak-to-valley heights Ra Rmax Characteristic value Limit

Sliding surface 0,05 … 0,3 µm ≤2,5 µm Ra >0,05 µm <0,30 µm
Groove base ≤1,6 µm ≤6,3 µm Rmax <2,5 µm
Groove sides ≤3,0 µm ≤15,0 µm Rpkx <0,5 µm
Rpk <0,5 µm
Material content Mr > 50 % to max. 90 %, with cut depth c = Rz/2 and
reference line Cref = 0 % Rk >0,25 µm <0,7 µm
Rvk >0,2 µm <0,65 µm
The long-time behavior of a sealing element and its dependability
against early failures are crucially influenced by the quality of the Rvkx >0,2 µm <2,0 µm
counterface. A precise description and assessment of the surface
The limit values listed in the table do not currently apply for ceramic or
is thus indispensable.
semi-ceramic counterfaces. Please also consult our Technical Manual.
Based on recent findings, we recommend supplementing
the above definition of surface finish for the sliding sur-
face by the characteristics detailed in the table below. With Gap dimension
these new characteristics derived from the material content, The dimension d2 is determined by factoring in the maximum per-
the hitherto merely general description of the material content is missible extrusion gap, the tolerances, the guide clearance, the
significantly improved, not least in regard to the abrasiveness of deflection of the guide under load, and the pipe expansion.
the surface. Please also consult our Technical Manual. The maximum permissible extrusion gap with a one-sided posi-
tion of the piston is significantly determined by the maximum
operating pressure and the temperature-dependent dimension-
al stability of the seal material. Please also consult our Technical
Manual.
Piston Seal
FEATURES AND BENEFITS

Profile Tolerances
Max. permissible gap dimension [mm]
dimension [mm]
L Profil 16 MPa 26 MPa 32 MPa 40 MPa Diameter D [mm] Tolerance
2,2 2,45 0,35 0,3 – – <500 h8
3,2 3,75 0,4 0,35 – – ≥500 h7
4,2 5,5 0,5 0,4 0,3 –

The tolerance for the diameters D and d2 is specified in connection
6,3 7,75 0,55 0,45 0,4 0,35 with the gap dimension calculation. In typical hydraulic applica-
tions up to a nominal dimension of 1.000 mm, the tolerance fields
8,1 10,5 0,6 0,5 0,45 0,45
f7 and f8 or H7 and H8 are usually chosen.
8,1 12,25 0,7 0,6 0,55 0,5
Design notes
9,5 14 0,75 0,65 0,6 0,55 Please note our general design remarks in our Technical Manual.
At an operating temperature of above 90 °C, and simultaneous exposure
to an operating pressure of more than 26 MPa, we recommend the use of Installation & assembly
the material compound PTFE B602. Please note our general remarks on hydraulic seal assembly in our
Technical Manual.
Installation diagram
rounded and burr-free rounded and burr-free

R2 < 0,2 + 0.008 Inch (+0.2 mm)
H G
20°
S X C
ØA
R
ØF
The information contained herein is believed to be reliable, but no representation, guarantees or warranties of any kind are made to its accuracy or
suitability for any purpose. The information presented herein is based on laboratory testing and does not necessarily indicate end product
performance. Full scale testing and end product performance are the responsibility of the user.
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Piston Seal

y Good thermal conductivity

y High resistance to abrasion

y Low friction, stick-slip-free

PTFE profile ring

PTFE-bronze compound PTFE B602 brown

Nitrile rubber NBR

Other material combinations available on request.

FEATURES AND BENEFITS

Material PTFE B602/NBR PTFE B602/FKM PTFE GM201/NBR

Hydraulic oils, HL, HLP –30 … +100 °C –10 … +200 °C – 30 … +100 °C

HFA fluids – – +5 … +60 °C

HFB fluids – – +5 … +60 °C

HFC fluids – – – 30 … +60 °C

HFD fluids – –10 … +200 °C –

HETG (rape-seed oil) –30 … +80 °C –10 … +80 °C – 30 … +80 °C

HEES (synth. ester) –30 … +80 °C –10 … +100 °C – 30 … +80 °C

HEPG (glycol) –30 … +60 °C –10 … +80 °C – 30 … +60 °C

Mineral greases –30 … +100 °C –10 … +200 °C – 30 … +100 °C

Pressure 40 MPa 40 MPa 40 MPa

Sliding speed 5 m/s 5 m/s 5 m/s

Surface finish Surface finish of the sliding surfaces

Peak-to-valley heights Ra Rmax Characteristic value Limit

FEATURES AND BENEFITS

L Profil 16 MPa 26 MPa 32 MPa 40 MPa Diameter D [mm] Tolerance

2,2 2,45 0,35 0,3 – – <500 h8

3,2 3,75 0,4 0,35 – – ≥500 h7

4,2 5,5 0,5 0,4 0,3 –

rounded and burr-free rounded and burr-free

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