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MX PM Guide

The document provides maintenance guidelines for PNEUDRI Heatless Dryers models MX102 through MX110. It describes recommended regular maintenance checks and services to be performed on components like filters, valves, and transmitters, and recommends replacement parts and kits to have on hand.
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0% found this document useful (0 votes)
40 views9 pages

MX PM Guide

The document provides maintenance guidelines for PNEUDRI Heatless Dryers models MX102 through MX110. It describes recommended regular maintenance checks and services to be performed on components like filters, valves, and transmitters, and recommends replacement parts and kits to have on hand.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PNEUDRI Heatless Dryer

MX102 - MX110
Preventative Maintenance Guide
Service intervals

Description of Service Required Service recommended every: (1)

12-month

36-month
3-month

6-month
Week
Day
Component Operation

Dryer Check POWER ON indicator is illuminated.

Dryer Check STATUS / FAULT indicators located on the controller.

Dryer Check for air leaks.

Dryer Check the pressure gauges during purging for excessive back pressure.

Dryer Check the condition of electrical supply cables and conduits.

Dryer Check for cyclic operation.

Dryer Replace the active exhaust silencers


Recommended Service A

Replace the inlet, outlet and control air filters, and service drains.
Filtration
Recommended Service B

Replace / Calibrate dewpoint transmitter (DDS Units only).


Dryer Recommended Service C

Dryer Replace the valve seats and seals.


Recommended Service D

Replace the Desiccant.


Dryer Recommended Service E

(1) The service operations should be performed at the hours run or fixed time intervals specified (whichever occurs first)

Key:

Check Replace

1
Preventative Maintenance Kits
Recommended Service A - Required every 4000 Hours (6 months)

Description Catalogue Number Technical Reference Contents


Kit: Silencer Element 608620090 608620090 Silencer element

Note. The number of kits required is dependent upon the model of dryer as illustrated below.

Description MX102c MX103c MX103 MX104 MX105 MX106 MX107 MX108 MX109 MX110
Kit: Silencer Element 1 1 1 2 2 2 3 3 3 3

Recommended Service B - Required every 12 months

Current Parker domnick hunter Filter Service Kits to be supplied as standard. Please check the filter housing
model numbers for correct element suitability.

Recommended Service C - Required every 12 months

Description Catalogue Number Technical Reference Contents


Hygrometer transmitter
Kit: Hygrometer Element Assembly 608203580 608203580 Fixed orifice
o-ring

Note. One kit required for each dryer bank with dewpoint transmitter.

Recommended Service D - Required every 36 months


Description Catalogue Number Technical Reference Contents
Inlet Valve Kit (Catalogue No.608620093)
Outlet Valve Kit (Catalogue No.608620094)
Kit: Valve Overhaul Kit <9 barg MXA/MXS 608620091 608620091
Exhaust Valve Kit (Catalogue No.608620095)
Control Valve Kit MXA/MXS (Catalogue No.608620096)

Description Catalogue Number Technical Reference Contents


Inlet Valve Kit (Catalogue No.608620093)
Outlet Valve Kit (Catalogue No.608620094)
Kit: Valve Overhaul Kit >9 barg MXA/MXS 608620092 608620092 Exhaust Valve Kit (Catalogue No.608620095)
Control Valve Kit MXA/MXS (Catalogue No.608620096)
Repressurisation Valve Kit (Catalogue No.608620097)

Description Catalogue Number Technical Reference Contents


Inlet Valve Kit (Catalogue No.608620093)
Outlet Valve Kit (Catalogue No.608620094)
Kit: Valve Overhaul Kit <9 bar MXP 608620121 608620121
Exhaust Valve Kit (Catalogue No.608620095)
Control Valve Kit MXP (Catalogue No.608620111)

Description Catalogue Number Technical Reference Contents


Inlet Valve Kit (Catalogue No.608620093)
Outlet Valve Kit (Catalogue No.608620094)
Kit: Valve Overhaul Kit >9 bar MXP 608620122 608620122 Exhaust Valve Kit (Catalogue No.608620095)
Control Valve Kit MXP (Catalogue No.608620096)
Repressurisation Valve Kit (Catalogue No.608620097)

Note. One overhaul kit is required for each dryer bank.

2
Inlet Valve Kit

Description Catalogue Number Technical Reference Contents


Cylinder valves
Kit: Inlet Valve 608620093 608620093 Associated o-rings
Fixing screws

Outlet Valve Kit

Description Catalogue Number Technical Reference Contents


Valve spring assemblies
Kit: Outlet Valve 608620094 608620094 Associated o-rings
Fixing nuts and bolts

The early dryers (serial number up to MXP0806015) will require an upgrade using the outlet valve overhaul kit (Catalogue Number
608620209). Once upgraded the outlet valve kit listed above will be suitable for use on the next service.

Exhaust Valve Kit

Description Catalogue Number Technical Reference Contents


Cylinder valve
Elbow fittings
Kit: Exhaust Valve 608620095 608620095
Associated o-rings
Fixing screws

Control Valve Kit (MXA/MXS)

Description Catalogue Number Technical Reference Contents


3-Bank solenoid valve
010AA filter element
Kit: Control Valve (MXA/MXS) 608620096 608620096
E009AA filter element
Fixing screws

Control Valve Kit (MXP)

Description Catalogue Number Technical Reference Contents


2-Bank solenoid valve
Kit: Control Valve MXP (Pneumatic) 608620111 608620111 E009AA filter element
Fixing screws

Repressurisation Valve Kit (MXA/MXS)

Description Catalogue Number Technical Reference Contents


Cylinder valve
Kit: Repressurisation Valve 608620097 608620097 Associated o-rings
Fixing screws

3
Recommended Service E - Required every 20000 Hours (30 months)

Description Catalogue Number Technical Reference Contents


Kit: Desiccant AA 608203661 608203661 11 Litre Container of AA
Kit: Desiccant MS 608203662 608203662 11 Litre Container of MS
Kit: Desiccant WS 608203663 608203663 11 Litre Container of WS

Note. The quantity of desiccant material required is dependent upon the model of dryer and the specified dewpoint as illustrated below.
Ensure that the dryer is filled using a Snowstorm filler and replace the column seals.

Desiccant Quantities

10% MS

80% MS
100% AA 90% AA

20% WS

MX102c MX103c MX103 MX104 MX105 MX106 MX107 MX108 MX109 MX110
Description
-20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -70 -70
Kit: Desiccant AA (11.2 Ltr) 9 8 13 12 16 14 21 19 26 24 31 28 36 33 41 37
Kit: Desiccant MS (11.2 Ltr) 1 7 2 11 2 13 3 17 3 21 4 25 4 29 6 33 37 42
Kit: Desiccant WS (11.2 Ltr) 2 3 4 5 6 7 8 9 10 11

Column Seal Kits Snowstorm Filler

Description Catalogue Number Technical Reference Contents


Column o-rings
Kit: Column Seals MX 608620098 608620098
Outlet plate o-ring

Note. One kit is required for each dryer.

Description Catalogue Number Technical Reference Contents


Snowstorm Filler 608201051 608201051 Jumbo Snowstorm Filler

4
ELEMENTS PARTS

Parker filters are designed to produce clean compressed air, Parker Kits make everyday maintenance easy. They are
gas and liquid to the highest industry standards. To maintain available for all of our products and are simply value-for money.
impeccable results, Elements within the filter must be replaced The Parts within the kits support our customers’ varied
annually. maintenance, repair and overhaul activities.
Choosing the Parker brand means you can be assured that Additionally, Preventative Maintenance Kits can be purchased
Elements are readily available, affordable and the most energy for dryers and gas generators. These kits mean our customers
efficient product of its kind on the market. The elements are also dryer’s and generator’s can be serviced easily to ensure
supplied in 100% recyclable packaging. An additional advantage optimum performance.
of purchasing Parker Elements is that you will reduce your An extensive range of durable Parker Parts can be obtained
company’s carbon footprint by 190kg. This is the equivalent of a within 24 hours to any European, Middle East or African
700 mile flight from Edinburgh to Berlin! destination.
Parker Filter Elements also prove to be highly efficient when
used in any leading competitor’s filters.

SPECIALISED M.R.O
SERVICES
Parker Specialist Service Engineers test on-site efficiency Maintenance Repair & Overhaul - Parker Technicians are the
measuring many variables including airflow, pressure, industry’s finest. Their skills and qualifications are annually
temperature, dewpoint and power consumption. approved to keep their product and legislation knowledge fresh
Our team of highly trained experts are the best in the industry. and expertise relevant.
They take into account a range of environmental factors that With this in mind, Parker offers onsite and on demand servicing
could affect your system’s performance. The results from this to meet customers’ unique requirements in a timely and efficient
Specialist Service are extremely accurate and produce manner.
invaluable information.
Importantly, Parker informed recommendations lead to Parker MRO service ranges from a basic maintenance check
significant savings for our customers, which mean they return covered under product warranty right through to a
time and time again for our advice and products. comprehensive programme, which even puts the onsite
application under the microscope.

With customers at the heart of everything Parker does, the MRO


service is no exception to this.
Parker Filter Elements also prove to be highly efficient when
used in any leading competitor’s filters

SUPPORT
SERVICES
Parker Support Services are the first port of call for customers in
need of help or guidance.

The fact that this team is responsible for the production of User
Guides and Manuals gives you an insight into the level and
detail of their parts and product knowledge.

Over-the-phone support is just one way in which Parker’s


extremely knowledgeable team, quickly reduces downtime or
resolves product queries.

On some occasions engineers need to be on site to carry out a


repair. In these cases, the local engineer will be quickly
dispatched to ensure our customers can return to production as
soon as possible.
One-to-one training can also be provided by our Support
Services team. This has enabled hundreds of Parker distributors
to gain an in-depth understanding. Training will also ensure
distributors can make timely repairs and easily maintain their
customers’ products.

5
Parker Worldwide
Europe, Middle East, Africa IE – Ireland, Dublin North America
Tel: +353 (0)1 466 6370
AE – United Arab Emirates, parker.ireland@parker.com CA – Canada, Milton, Ontario
Dubai Tel: +1 905 693 3000
Tel: +971 4 8127100 IT – Italy, Corsico (MI)
Tel: +39 02 45 19 21 US – USA, Cleveland
parker.me@parker.com
parker.italy@parker.com Tel: +1 216 896 3000
AT – Austria, Wiener Neustadt
Tel: +43 (0)2622 23501-0 KZ – Kazakhstan, Almaty
parker.austria@parker.com Tel: +7 7272 505 800 Asia Pacific
parker.easteurope@parker.com
AT – Eastern Europe, Wiener AU – Australia, Castle Hill
Neustadt NL – The Netherlands, Oldenzaal Tel: +61 (0)2-9634 7777
Tel: +43 (0)2622 23501 900 Tel: +31 (0)541 585 000
CN – China, Shanghai
parker.easteurope@parker.com parker.nl@parker.com
Tel: +86 21 2899 5000
AZ – Azerbaijan, Baku NO – Norway, Asker
HK – Hong Kong
Tel: +994 50 2233 458 Tel: +47 66 75 34 00
Tel: +852 2428 8008
parker.azerbaijan@parker.com parker.norway@parker.com
IN – India, Mumbai
BE/LU – Belgium, Nivelles PL – Poland, Warsaw
Tel: +91 22 6513 7081-85
Tel: +32 (0)67 280 900 Tel: +48 (0)22 573 24 00
parker.belgium@parker.com parker.poland@parker.com JP – Japan, Tokyo
Tel: +81 (0)3 6408 3901
BY – Belarus, Minsk PT – Portugal, Leca da Palmeira
Tel: +375 17 209 9399 Tel: +351 22 999 7360 KR – South Korea, Seoul
parker.belarus@parker.com parker.portugal@parker.com Tel: +82 2 559 0400
CH – Switzerland, Etoy RO – Romania, Bucharest MY – Malaysia, Shah Alam
Tel: +41 (0)21 821 87 00 Tel: +40 21 252 1382 Tel: +60 3 7849 0800
parker.switzerland@parker.com parker.romania@parker.com
NZ – New Zealand, Mt Wellington
CZ – Czech Republic, Klecany RU – Russia, Moscow Tel: +64 9 574 1744
Tel: +420 284 083 111 Tel: +7 495 645-2156
SG – Singapore
parker.czechrepublic@parker.com parker.russia@parker.com
Tel: +65 6887 6300
DE – Germany, Kaarst SE – Sweden, Spånga
TH – Thailand, Bangkok
Tel: +49 (0)2131 4016 0 Tel: +46 (0)8 59 79 50 00
Tel: +662 186 7000-99
parker.germany@parker.com parker.sweden@parker.com
TW – Taiwan, Taipei
DK – Denmark, Ballerup SK – Slovakia, Banská Bystrica
Tel: +886 2 2298 8987
Tel: +45 43 56 04 00 Tel: +421 484 162 252
parker.denmark@parker.com parker.slovakia@parker.com
ES – Spain, Madrid SL – Slovenia, Novo Mesto South America
Tel: +34 902 330 001 Tel: +386 7 337 6650 AR – Argentina, Buenos Aires
parker.spain@parker.com parker.slovenia@parker.com Tel: +54 3327 44 4129
FI – Finland, Vantaa TR – Turkey, Istanbul BR – Brazil, Sao Jose dos Campos
Tel: +358 (0)20 753 2500 Tel: +90 216 4997081 Tel: +55 800 727 5374
parker.finland@parker.com parker.turkey@parker.com
CL – Chile, Santiago
FR – France, Contamine s/Arve UA – Ukraine, Kiev Tel: +56 2 623 1216
Tel: +33 (0)4 50 25 80 25 Tel +380 44 494 2731
parker.france@parker.com parker.ukraine@parker.com MX – Mexico, Apodaca
Tel: +52 81 8156 6000
GR – Greece, Athens UK – United Kingdom, Warwick
Tel: +30 210 933 6450 Tel: +44 (0)1926 317 878
parker.greece@parker.com parker.uk@parker.com
HU – Hungary, Budapest ZA – South Africa, Kempton Park
Tel: +36 1 220 4155 Tel: +27 (0)11 961 0700 European Product Information Centre
parker.hungary@parker.com parker.southafrica@parker.com Free phone: 00 800 27 27 5374
(from AT, BE, CH, CZ, DE, DK, EE, ES, FI,
FR, IE, IL, IS, IT, LU, MT, NL, NO, PL, PT, RU,
SE, SK, UK, ZA)

© Parker Hannifin Corporation. All rights reserved. Catalogue: 178620098 Parker Hannifin ltd
09/14 Rev: 01
Industrial division
Dukesway, Team Valley Trading Est
Gateshead, Tyne and Wear
England NE11 0PZ
Tel: +44 (0) 191 402 9000
Fax: +44 (0) 191 482 6296
www.domnickhunter.com

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