Buildings as a Product - BaaP

Readymade Buildings & Modules (RMBM)

3D Monolithic Modular Precast

@
NO PREMIUM
Levels of Construction Technology
2
FAQs
Level 0 Level 1 Level 2 Level 3 Level 4

MODULAR
MATERIAL COMPONENTS ELEMENTAL OR PLANAR
VOLUMETRIC SYSTEM COMPLETE BUILDING SYSTEMS
SYSTEMS

Basic materials for site- Manufactured components Linear or 2D components 3D components in the form Modular components - fully
intensive construction of modules finished and delivered to
✓ Fabricated in Factory ✓ Series of Pre-fabricated
site
✓ Involves more Labour elements assembled to ✓ Volumetric, forms a
✓ Can’t be build On-site
form the shell completed part of the ✓ Finished interior &
✓ Time consuming
✓ Assist in construction building exterior surfaces
✓ Requires on-site work
speed & quality
✓ Involves more than one ✓ Less on-site work
trade in the factory

Source: Gibb., A.G.F., Off-site Fabrication—Pre-Assembly, Pre-Fabrication, and Modularization

Recognition in 2022
4
FAQs

Winner of Construction & Project

Management Technology Category

28 Modules
Cast Onsite
Winner of Outstanding Concrete Structure
Aviation Skill Development Centre
@ MOPA Airport, Goa
 SOLUTION 3D Monolithic Modular Precast
Standard Module Size – 3.48 x 7.18 m (11.41 x 23.5 Ft) 5
Can be customized for projects with Scale FAQs

Can be made into a 1,728 Sq. Ft. space

Five sided module cast in a single pour

First fix MEP is installed during casting
Modules fitted together—side-by-side or atop of each other to
create structure - similar to LEGO BLOCKS

DESIGN FLEXIBILITY
Same MOULD different
▪ Length & Height
▪ Wall Thickness
▪ Opening Sizes & Position FULL MODULE ¾ MODULE ½ MODULE STOOL
Elevation Options
▪ Textures (Reckli) CATERS to all Segments
▪ Architectural Grooves

TINY HOUSE EWS LIG LIG MIG 1 MIG 2

30 Sq. m 30 Sq. m 45 Sq. m 60 Sq. m 90 Sq. m 105 Sq. m
1 Module 2 modules 3 modules 4 modules 6 modules 7 modules
Onsite or Offsite Facility
6
FAQs

Mobile Batching Plant

Onsite / Offsite
Casting Yard
With 1st Fix MEP
FAQs

1,728 sft Room

6 Modules
SOLUTION Complies with National Building Codes
Approved and Recommended by GOI 8
RCC Structure with for all Zones and all types of Projects
FAQs

M40 Grade Concrete FE 500 Reinforcement Steel Connections

Vertical

Horizontal

Can be Cut, Bend, Tie or Welded Mesh

No Seepage Controlled Plant Conditions

Can be ONSITE or OFFSITE

FASTER | STRONGER | FLEXIBLE | SCALABLE | NO SEEPAGE

Guaranteed Time, Cost & Quality
Cost Levers
Can be equal to or lesser than Cast-in-situ 9
Fixed Cost
Plant & Machinery (Moulds) FAQs
Yard Infrastructure

Variable Infrastructure
Crane Rentals
Trailer Rentals
Manpower
Overheads

Cost Levers
Project Size
Timeline
Repetitions
Amortization of Fixed Costs
Eliminates of Cost of
Chasing walls for MEP
Plaster
Gypsum
SOLUTION Approved and Recommended by GOI
for all Zones and all types of Projects
Approve by BMTPC 10
FAQs
STANDARD MODULE SYSTEM
Reinforcement Steel 11
FAQs

5 Meter 7 Meter Advantages

Module Module • Standard Components across Modules
types
- Wall Corners
- End/Top Panels
- Less On-site Sorting / Confusion
• All Wall Panels from 1 Sheet of Mesh
• Quick & Easy Installation
• Configuration Utilizes “L” Shape & Flat
Sheets
- Efficient Transport & Stacking of
Material at Site

Controlled Plant Conditions

Less Dependency on Labour
 FAQs

cast & assembled

@ Tata Housing, Boisar,
near Mumbai
in 33 days
 Tata Housing Boisar II
Residential 13
FAQs

5-storey Building
20 Apartments
Cast & Assembled
1 BHK in under 33 Days
408 Sq. Ft.
Aviation Skill Development Centre Complex
GMR New Goa International Airport, MOPA
14
FAQs

Cafeteria Aviation Skill Development Centre Workshop

Security
Cabin
Aviation Skill Development Centre
@ New GMR International Airpot, MOPA, GOA 30 MODULES IN
DAYS
FAQs

INAUGURATED BY HON'BLE PM OF INDIA

Aviation Skill Development Centre Complex
New GMR Airport, GOA
16
Institutional FAQs

28 Modules
Cast Onsite
9,322 Sq. Ft.
CLASSROOM
24 Ft x 36 Ft
864 Sq. Ft.

24 Ft x 72 Ft.
1728 Sq. Ft.
Cafeteria
GMR New Goa International Airport, MOPA
17
CANTEEN
FAQs

BUA-915 SQFT
Police Station Building
New GMR Airport, GOA Commercial
18
FAQs

G+2 Structure
14,704 Sq. Ft.

Cast & Installed On-site

Next Project – Navi Mumbai – 65,000 Sq. Ft. Admin Building
14,950 Sq. Ft.
Police Station Building
GMR New Goa International Airport, MOPA 19
FAQs
Inaugurated by Honorable
Chief Minister of GOA
Administration Building
Logistics Park, Chirner, Near JNPT, Navi Mumbai
20
FAQs

Ground floor

First floor

BUA - 62453 SQFT

Second floor
Studio House / Tiny House
A Portable House
21
FAQs

300 Sq. Ft – 1BHK

Pre-finished Mobile
Homes to be placed
as Weekend homes
@ Farmhouses
Applications Pre-Engineered | Manufactured | Installed Houses
Catalogue Villas for Owner Driven Construction
22

Issues Addressed FAQs

Finding a Good Architect

Difficult to find a good Architect for a individual house

Finding a reputed Contractor

Need to go by Referrals only – no list available Minimal Civil Work at Site
Entire House assembled in 2-3 days
Procurement
Fully finished home in 45 Days
Ensuring Quality material is a challenge

Dealing with not so Professional Contractors

Do not stick to Quality, Time & Cost

Labour Issues faced by Contractors

Skilled Labour availability is a big challenge

Breaching the Budget of building the House

Demands to increase budget not uncommon
Applications
Villas
23
FAQs

30 x 40
Readymade Products
Pump House
24
FAQs

3D Monolithic Modular 2D Precast Option

Precast Option

▪ RCC Structure – Walls & Roof Slab

▪ Floor Slab with Stubs (no foundation required)
▪ Portable – can be relocated.
Applications
Community Centre
25
FAQs
Applications
Hotel Units
26
FAQs
Applications
Retail Kiosks
27
FAQs
Applications
Site Office / Sales Office
28
~ 5,000 sq. ft. ~ 2,500 sq. ft. FAQs
Applications
Eye Hospital
29
FAQs

~ 13,594 sq. ft.

Applications
Govt. Tribal School
30
FAQs

Gr. Floor

1st. Floor

2nd Floor
~ 7,500 sq. ft.
~ 20,398 sq. ft.
 Applications
Modular Residential Units
31
FAQs

1 BHK 2 BHK 3 BHK

Unit BUA 50 sqm Unit BUA 75 sqm Unit BUA 99 sqm

BRO Family Accommodation
32
FAQs

Unit BUA 594 Sq. Ft.

First Floor

Plinth Area 1,515.70 Sq. Ft.

Total Block BUA – 3 031 Sq ft

Ground Floor
Community bunkers – Single Room
33
FAQs

hoMModularized Plan 3D view

BUA-188 Sqft
External Wall 150 mm
Roof Slab 150 mm
Floor to floor Height 2.6 m

Total no of bunkers – 13.029

Top view Section
Applications
Worker Housing
34
FAQs
Applications
Worker Housing Modular Layouts
35
FAQs

Dormitory layout

Modular Cluster
Readymade Modules
36
FAQs

• Transported 670 Kms from Goa to Bangalore

• Installed within a couple of hours
Readymade Products
37
Tiny House Kiosks FAQs
TRACTION in India
38
1. Make in INDIA – Mould Cost Halved FAQs

2. Indian Engineers & Crew

3. End to End Execution Capability
4. SOP & QA/QC for India
5. Design for Manufacturing & Assembly (DfMA) too . . .
6. Residential, Institutional & Commercial Projects in
India
7. Achieved near MIVAN Cost with Superior Quality and
Time Reduction
8. Business Model is Modular & Scalable

Approved & Recommended by Government of India

Partnerships
39
TIE-UPS
FAQs

❑ Production Automation System & Controls ❑ Ancillary Building Material

❑ Relocatable & Reconfigurable production facility
❑ Dry Walls
❑ Product Design
❑ Design for Manufacturing & Assembly (DfMA) ❑ Glass
❑ Platform to Design for Manufacturing & Assembly (P-DfMA)
❑ Jointing Solutions

❑ Supply Readymade Building Modules

❑ Supply Readymade Buildings
❑ Concrete R&D
❑ Joint Go To Market

Approved & Recommended by Government of India

 Manufacturing - the future of Construction

Thank You

3D Monolithic Modular Precast

FAQs
41

Regulatory Approvals Catalogue Villa

Casting Yard Tiny House

Comparison with MIVAN

Foundation

Connections

Modular Tall Building

Technical Approvals
42
FAQs

✓ Approved for Adoption in CPWD Projects irrespective

of Location and Cost of Project
✓ Suitable up to Seismic Zone IV.
 Typical Setup
43
Per MOULD CASTING & FINISHING YARD
INSTALLATION FAQs

Last Slide
Viewed
20 M

1. 90T – 150T Crane

Room 11 Room 2

2. Trailer
20 M
PLANT & MACHINERY

Hydra / Mobile / Gantry Crane

Mobile Batching Plant MOULD
Comparison between Cast-insitu & 3D Precast
44
Cast-instu FAQs

Last Slide
Viewed

• Grinding for even finish

Fair Face finish internal & external
•
44
Hacking of the surface before plastering.
• No Grinding
• Need gypsum for final finish • No Plastering
• Needs Patching, grouting for Tie rod holes • Less Labor
• Less Maintenance
• Slab Cycle time – approx. 7-10 days
• Requires high number of skilled Manpower
• Maintenance of the shuttering is required
Type of Foundations
45
Micro Pile with Precast Plinth Plinth Beam & FAQs
Isolated Footings Strip Foundation Beams
Module Connection

Raft Foundation
Type of foundation decided
based on SBC and Cost
Economics
Type of Connections
46
WELDED GROUT COUPLER BOLTED FAQs
Vertical Connection

Horizontal Connection

Type of Connection decided based on Structural Design, Seismic Zone and Cost Economics
Clement Canopy – 40 Storey - 2 Towers
47
Completed in 2017 FAQs

•1866 modules

Modules weigh between 18 tons and 32tons

PPVC – Prefabricated – Pre-finished – Volumetric Construction

 FAQs

Ready Made Buildings -RMB

VILLAS
 Yo u r H O M E i n 4 5 D a y s
Order to Moving-in
FAQs

A u s t r a l i a n 3 D C a s t i n g Te c h 4 Installation & Finishing

Designed by Architects WEEK 3 - 6
50-year STRUCTURAL Strength House Warming in 45 Days

3
P e r Va s t u & C l i m a t o l o g y p r i n c i p l e s
Your HOME Modules @ Site

2
WEEK 2

Your HOME Minted Site ready to receive your

HOME
WEEK 1
Welcome to Watch

1 Order from CATALOGUE

WEEK 0
Options for different Plots
Sizes
DESIGN
PORTFOLIO
FAQs

PLOT PLOT PLOT E East facing

30 x 40 30 x 50 40 x 60
W West facing
P l a n N o . W - 1 2 01 P l a n N o . E - 1 50 1 P l a n N o . E - 2 40 1
1 1,966 Sq. Ft. 1,967 Sq. Ft. 2,552 Sq. Ft.
N North facing
P l a n N o . W - 1 2 02 P l a n N o . E - 1 50 2 Plan No. E-2401
2 South facing
1,966 Sq. Ft. 1,950 Sq. Ft. 1,950 Sq. Ft. S

P l a n N o . E - 1 20 3 P l a n N o . E-1501 P l a n N o . E-2401
3 1,950 Sq. Ft. 1,950 Sq. Ft. 1,950 Sq. Ft.

P l a n N o . E-1204 P l a n N o . E-1501 P l a n N o . E-2401

4 1,950 Sq. Ft. 1,950 Sq. Ft. 1,950 Sq. Ft.
30 x 40 Plan No. W-1201

Contemporary Villa FAQs

A Family Room
+ Utility

BUA 1,966
sq. ft.

G+1

Ground Floor First Floor Terrace Floor

30 x 40 Plan No. W-1202

Contemporary Villa FAQs

A Family Room
+ Utility

BUA 1,966
sq. ft.

3+1

G+1

Ground Floor First Floor Terrace Floor

30 x 40 Plan No. E-1203

Contemporary Villa FAQs

A Family Room
+ Utility

BUA 1,870
sq. ft.

3+1

G+1

Ground Floor First Floor Terrace Floor

30 x 50 Plan No. E-1501

FAQs
Contemporary Villa with
A Family Room
+ Laundr y Room on Terrace

BUA 1,967
sq. ft.

G+1

Ground Floor First Floor Terrace Floor

30 x 50 Plan No. W-1502

FAQs
Contemporary Villa with
A Family Room
+ Laundr y Room on Terrace

2,274
BUA
Sq. ft.

3+1

G+1

Ground Floor First Floor Terrace Floor

40 x 60 Plan No. E-2401

Contemporary Villa with FAQs

a Courtyard
A Family Room
+ Ser vant ’s Room

BUA 2,552
sq. ft.

G+1

Ground Floor First Floor Terrace Floor

 FAQs

Ready Made Buildings - RMB

TINYHOUSE
TINY HOUSE Plan No. TH-01

MODREN TINY HOUSE WITH FAQs

A LOFT BED
+ P r i va te Ro o m + L i v i n g Ro o m + M o d u l a r
k i tc h e n

FLOOR PLAN INTERNAL VIEWS

TINY HOUSE Plan No. TH-02

MODREN TINY HOUSE WITH FAQs

A OPEN MODULAR KITCHEN WITH
L A R G E L I V I N G S PA C E
+ P r i va te Ro o m

FLOOR PLAN

INTERNAL VIEWS
TINY HOUSE Plan No. TH-03

MODREN TINY HOUSE WITH FAQs

A P R I VAT E S I N G L E B E D & LO F T
BED
+ L a r g e L i v i n g Ro o m + M o d u l a r k i tc h e n +

FLOOR PLAN INTERNAL VIEWS

TINY HOUSE Plan No. TH-04

FAQs
MODREN TINY HOUSE WITH
P r i va te Ro o m + L i v i n g Ro o m + M o d u l a r
k i tc h e n

FLOOR PLAN

INTERNAL VIEWS
 TINY HOUSE Plan No. TH-05

MODREN TINY HOUSE WITH FAQs

A SITOUT
+ P r i va te Ro o m + L i v i n g Ro o m + M o d u l a r
k i tc h e n

FLOOR PLAN

INTERNAL VIEWS