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Air-Cooled Series R™

Rotary Liquid Chiller


Model RTAA
70 to 125 Tons
Built for Industrial and Commercial Markets

November 2006 RLC-PRC016-EN


Features and
Benefits

You… Designed by Customers….


Like its chillers,Trane wants its Trane’s RTAA 70-125 was designed with
relationships with customers to last. the end user’s requirements in mind.
Trane is interested in maintaining long Reliability, efficiency, sound, and physical
term, loyal relationships. This perspective size were primary design concerns in
means the point in time that a customer expanding the RTAA product line down to
purchases a chiller is the beginning of a 70 tons.The result is a reliable chiller that
relationship, not the end. Your business is will help you achieve your bottom line
important, but your satisfaction is goals.
paramount.

2 2002 American Standard Inc. All rights reserved.


© RLC-PRC016-EN
Contents

Features and Benefits 2


Controls 12
Application Considerations 18
Model Number Description 22
General Data 23
Selection Procedure 24
Performance Adjustment Factors 25
Performance Data 27
Electrical Data 32
Dimensional Data 38
Weights 42
Options 45
Mechanical Specifications 46

The standard ARI rating condition


(54/44°F and 95°F) and IPLV are ARI
certified. All other ratings, including the
following, are outside the scope of the
certification program and are excluded:
• Glycol.
• 50 Hz.
• Remote evaporator models.

RLC-PRC016-EN 3
Features and
Benefits

Designed To Perform, Built To Last


RTAA 70-125 Chiller Highlights Performance
• Years of research, testing, and • High efficiency with all units complying
successful applications.TheTrane helical with the ASHRAE 90.1 efficiency
rotary compressor has amassed standard.
thousands of hours of testing, much of it • Excellent part load performance is
at severe operating conditions. Not to achieved without resorting to
mention, the successful application of manifolded multiple reciprocating or
RTAA chillers since 1994, with a scroll compressors.
developed reputation as the industry • Use of an electronic expansion valve
standard. significantly improves part load
• Trouble free startup through factory performance by minimizing superheat
testing of compressor and completed in the evaporator and allowing the
chiller and factory installation of chiller chiller to run at reduced condensing
accessories. temperatures.
• High compressor reliability and • Unique compressor sequencing
Adaptive Control™ to keep the chiller on equalizes not only starts, but operating
line producing cold water during hours as well.
adverse conditions. Small footprint, with Trouble-Free Operation and Start-Up
smallest required application space • With Adaptive Controls, there are fewer
(operating footprint) in the industry. nuisance trips meaning less expense
• Small footprint, with smallest required from unnecessary service calls.
application space (operating footprint) in • Factory installed and tested options
the industry. keep start-up time and expenses
• Low sound levels and accessory minimized.
options for sound sensitive applications. • Easy interface capability with the Trane
• ± ½°F leaving water temperature Integrated Comfort™ system via a
control (0.3°C), resulting from PID feed- single twisted pair of wires.
forward controls, and linear load • Enhanced interface capability with
matching, also allowing for 10% flow LonTalk compatible building automation
rate change per minute while systems with our expanded list LonTalk
maintaining ± ½°F leaving water control points.
temperature control. • Optional remote display panel simplifies
Reliability chiller monitoring/ control.
• Proven Trane helical rotary screw • Packed stock availability for your quick
compressor design for longer life and replacement needs.
greater dependability.
• Adaptive Control™ protects the chiller
when any of the system variables
approaches a limit condition that may
damage the unit or cause a shutdown.
The Unit Control Module takes
corrective action to keep the unit
running.
• Dual circuit design increases overall
system reliability.
• Unlike reciprocating designs, this
compressor can handle liquid slugging.

4 RLC-PRC016-EN
Features and
Benefits

Series R™ Compressor Highlights Precise Rotor Tip Clearances Exceptional Part Load Performance
• Direct-drive, low speed for high Higher energy efficiency in a helical rotary The air-cooled Series R™ chiller has great
efficiency and reliability. compressor is obtained by reducing the part-load performance.The patented
• Simple design with only four moving rotor tip clearances.This reduces the combination unloading system on the
parts, resulting in high reliability and low leakage between high and low pressure compressor utilizes the variable
maintenance. cavities during compression. Precise rotor unloading valve for the majority of the
• Field serviceable compressor for easy tip clearance is achieved with the latest unloading function similar to that of the
maintenance. manufacturing and machining technology. slide valve.The compressor also uses a
• Precise rotor tip clearance for optimal Trane was the first helical rotary step unloader valve which is a single
efficiency. compressor manufacturer to unloading step to achieve the minimum
• Suction gas-cooled motor, resulting in electronically check compressor parts unloading point of the compressor.The
lower operating temperatures for machining accuracy as part of the result of both of these designs is
increased motor life, and giving the standard production process. optimized part-load performance far
capability for: Optimized Compressor Parts Profiles superior to single reciprocating or scroll
• Five-minute start-to-start/two minute Rotor and slide valves are unique designs, compressors.
stop-to-start capability, which allows for optimized for the air conditioning Advanced Heat Transfer Surfaces
closer water loop temperature control. application.The rotors are designed for Condenser and evaporator tubes use the
Robust Parts the pressure ranges in the air conditioning latest heat transfer technology for
Helical rotary compressors are precisely application.The unloader valve has a increased efficiency.
machined using state of the art processes unique profile that resulted from
from solid metal bar stock. Tolerances are computer performance modeling in
maintained within 10 micron or less than typical part-load situations.
a tenth of the diameter of a human hair.
The resulting compressor is a robust yet
highly sophisticated assembly capable of
ingesting liquid refrigerant without risk of
damage. Contrast this to a reciprocating
compressor, which can be destroyed by a
single slug of liquid.

Cutaway of a helical rotary screw compressor

RLC-PRC016-EN 5
Features and
Benefits Efficiency

The RTAA 70-125 offers the same high


reliability of its larger predecessor
coupled with lowered sound levels,
increased energy efficiency, and reduced
physical footprint, all due to its advanced
design, low speed/direct drive
compressor and proven Series R™
performance.
Some of the major advantages of the
Model RTAA 70-125 vs its larger
predecessor are:
• Higher energy efficiency
• Lower sound levels
• Smaller physical footprint
The Series R™ Model RTAA 70-125 is an
industrial grade design built for both the
industrial and commercial markets. It is
ideal for schools, hospitals, retailers, office
buildings, Internet service providers and
industrials.
ASHRAE Standard 90.1 and RTAA 70-
125 World Class Energy Efficiency…
The importance of energy efficiency
cannot be understated. Fortunately, Efficiencies given for 60 Hz units.
ASHRAE has created a guideline
emphasizing its importance. Nonetheless,
energy is often dismissed as an
operational cost over which the owner
has little control. That perception results
in missed opportunities for energy
efficiency, reduced utility bills, and higher
profits. Lower utility bills directly affect
profitability. Every dollar saved in energy
goes directly to the bottom line.Trane’s
RTAA 70-125 is one way to maximize requires even higher efficiencies. Risk. The US Federal Government has
your profits. Federal Executive Order mandates adopted ASHRAE 90.1, and it’s expected
ASHRAE Standard 90.1 & Executive energy consuming devices procured to be adopted domestically, if not globally,
Order - New technology applied to the must be in the top 25% of their class or be in the future. Domestic acceptance has
design, controls, and manufacturing have at least 10% better than any product already begun. Make sure that your
created superior efficiency levels in the standard for that product. In the case of chillers as well as your entire HVAC
RTAA 70-125 that are unmatched in the chillers, that product standard is ASHRAE system complies, or you may be caught
industry. AllTrane air-cooled chillers meet 90.1. Trane’s RTAA 70-125 meets or retrofitting your project with new
the new efficiency levels mandated by exceeds the efficiency requirements of equipment and paying extra design
ASHRAE Standard 90.1. This new 90.1, with some units meeting the dollars if the code is adopted during
standard requires higher efficiencies than “stretch goals” of Executive Order. construction.
past technologies can deliver.The US
Federal Government has adopted
standard 90.1 and, in some cases,

6 RLC-PRC016-EN
Features and
Benefits Installation

Trouble-Free Start-Up Quick Installation Close Spacing Of Chiller


All air-cooled Series R™ chillers are given All Series R™ chiller options, including The air-cooled Series R™ chiller has the
a complete functional test at the factory. control power transformer, starter tightest recommended side clearance in
This computer-based test program disconnect, low ambient control, ambient the industry, four feet, but that is not all. In
completely checks the sensors, wiring, temperature sensor, low ambient lockout, situations where equipment must be
electrical components, microprocessor communication interface and ice making installed with less clearance than
function, communication capability, controls are factory installed and tested. recommended, which frequently occurs
expansion valve performance and fans. Some manufacturers send options in in retrofit and rooftop applications,
In addition, each compressor is run tested pieces to be field installed. WithTrane, the restricted air flow is common.
to verify capacity and power customer saves on installation expense Conventional chillers may not work at all.
consumption.The end result of this test and has assurance that ALL chiller However, the air-cooled Series R™ chiller
program is that the chiller arrives at the controls/options have been tested and with Adaptive Control™ microprocessor
jobsite fully tested and ready to go to will function as expected. will simply make as much chilled water as
work. it can, given the actual installed
conditions, stay on line during any
unforeseen abnormal conditions, and
optimize its performance. Consult your
Trane sales engineer for more details.

RLC-PRC016-EN 7
Features and Advanced
Benefits Abilities

Unit Performance Testing Hydronic Pumping Package


The ARI Certification Program has had a A factory performance test reduces start- The integrated pumping package option
certification program covering air-cooled up time, thereby saving job site expense. on RTAA chillers is the achievement of
water chillers for many years. With this in A chiller that has been tested is operation thoughtful design and a close, working
mind, customers may ask, “Do I need to and performance-proven.This allows the relationship with our supplier. These pre-
factory performance test my chiller?” installing contractor to concentrate on engineered (460/60/3 only) packages will
Trane began promoting factory proper electrical wiring and water piping, run off of the chiller’s incoming power
performance tests for water-cooled and the service technicians to supply and incorporate seamlessly into
water chillers in 1984 for the same concentrate on proper refrigerant charge, the unit control schemes. This option has
reasons it is valid today for air-cooled safeties diagnosis and initial logging of been designed to operate over a wide
water chillers, to show we stand behind the chiller. Means of obtaining full load on range of conditions and has been tested
the products we design and build. the chiller and proving its performance do to ensure automatic control capabilities
not have to be determined by engineers such as lead/lag, failure/recovery and
The benefits of a performance test or contractors, thus saving time. The proof of flow with an incorporated
include verification of performance, certified test report documents differential pressure switch.
prevention of operational problems, and performance for the unit as built. In
assurance of a smooth start-up. Only a addition, factory testing significantly The integrated pumping package
performance test conducted in a reduces commissioning time and risk by provides a time saving and cost effective
laboratory or laboratory grade facility will re-introducing manufacturer solution to customers wanting ancillary
confirm both performance and operation responsibility, where its mitigation should equipment selected, installed and pre-
of a specific chiller. reside. tested by the factory. The correct
pumping package will be chosen via the
While most factory performance tests go When a factory performance test is
smoothly, should problems occur,Trane RTAA selection program based upon the
requested, the test can be conducted at
personnel can quickly correct them and total dynamid head and the specific flow
the specified, design conditions. The test
the chiller will ship as specified. Job site facility has the capability to control rate for the application, reducing the
diagnosis, ordering of parts, and waiting ambient test conditions to assure our consulting engineer’s time on managing
for delivery of replacement components customers that our chillers will perform and selecting pumps for the chilled water
is significantly reduced. as predicted. loop. Package installation and complete
unit testing are efficiently done in the
factory, saving valuable time and labor at
the jobsite. In addition, customers can
witness the unit and pumping package
being tested in the Air-cooled RunTest
Facility in Pueblo, Colorado.

Air-cooled Run Test Facility shown with an RTAC 500 ton unit

8 RLC-PRC016-EN
Features and Adaptive
Benefits Control

The RTAA 70-125 chiller offers advanced The microcomputer control incorporates The End Of Most NuisanceTrips
microprocessor control and features improved chiller start-up, load limiting, Unnecessary service calls and unhappy
Adaptive Control™. Adaptive Control™ lead/lag, and compressor run time tenants are reduced. Only when the UCM
means the Unit Control Module (UCM) equalization functions into standard chiller has exhausted the corrective actions it
directly senses the control variables that operation. Interface with outside systems can take and the unit is still violating an
govern operation of the chiller and such as building automation controls is operating limit will the unit shut down.
provides better control than past controls flexible and easy. Controls on other chillers typically shut
as well as several important benefits. When any of the chiller control variables down the chiller, quite possibly just when
Adaptive Control™ Microprocessor such as motor current draw, evaporator it is needed the most.
The microcomputer-based controller temperature and condenser temperature For example:
allowsTrane to optimize controls around approaches a limit condition where the A typical five-year-old chiller with dirty
the chiller application and the specific unit may be damaged or shut down on a coils might trip-out on high pressure
components used in the air-cooled Series safety, the UCM takes corrective action to cutout on a 100°F (37.8°C) day in August.
R™ chiller. For instance, the compressor avoid shutdown and keep the chiller A hot day is just when comfort cooling is
protection system is specifically designed operating. It does this through combined needed the most. In contrast, the air-
for the air-cooled Series R™ chiller. A new actions of compressor slide valve cooled Series R™ chiller with an Adaptive
leaving chilled water temperature control modulation, electronic expansion valve Control™ microprocessor will stage fans
algorithm maintains accurate modulation and fan staging. Additionally, on, modulate electronic expansion valve,
temperature control, minimizes the drift the UCM optimizes total unit power and modulate slide valve as it
from setpoint and provides better building consumption during normal operating approaches a high pressure cutout.
comfort.This control, combined with linear conditions. No other chiller control system Thereby keeping the chiller on-line just
compressor unloading, also allows the in the marketplace duplicates this when you need it the most.
chiller to be applied in a wider array of performance. Lower Service Expense
applications, including variable primary Nuisance service calls are avoided. When
flow. there is a real problem that must be
corrected, the UCM’s extensive
diagnostics help assure that the problem
is quickly identified. Down time and
service expense are minimized. And with
the ability to communicate with theTrane
Integrated Comfort™ system or a remote
display panel, service problems can be
identified and diagnosed remote to the
installation.

RLC-PRC016-EN 9
Features and
Benefits PID Control

Electronic Expansion Valve Precise Control Stepped control also results in


When coupled withTrane’s Adaptive Trane’s patented unloading system overcooling or undercooling your space
Control™ microprocessor, our electronic allows the compressor to modulate because rarely does the capacity of the
expansion valve significantly improves infinitely and exactly match building machine match the building load. The
part-load performance of the Series R™ loads. At the same time maintaining result can be 10% higher energy bills.
chiller by minimizing superheat in the chilled water temperature control has Trane’s RTAA optimizes the part load
evaporator and allowing the chiller to run never been so accurate or so easy. For performance of your machine for energy
at reduced condensing temperatures. process cooling jobs where temperatures efficiency, precise temperature control
Chillers which use conventionalTXV’s are critical, Trane provides chilled water for all modes of operation, and your
must run at higher head pressures and within ± 1/2°F (0.3°C) of setpoint via personal comfort regardless of changing
consume more power than necessary at proportional integral differential (PID) conditions.
part-loads. Additionally, the electronic control. Reciprocating, scroll and screw
expansion valve and its controls allow chillers with stepped capacity control Reduce Compressor Cycling
much better stability and control over typically can only maintain chilled water Modulating capacity control offers better
dynamic load and head changes. Under temperatures within ± 2ºF (1.1°C) of compressor reliability. Compressor
these conditions a conventionalTXV may setpoint. cycling, typical of reciprocating
never achieve control stability and compressors, will decrease compressor
extended periods ofTXV “hunting” and component life. Parts like motors and
liquid slugging are common. valves do not stand up well to excessive
compressor cycling.

10 RLC-PRC016-EN
Features and
Benefits Unit Control

Unit Control Module (UCM) Equal Compressor Sequencing Remote Display Panel
Trane’s Adaptive Control™ Trane maximizes both compressor and Trane air-cooled Series R™ 70-125 ton
microprocessor control system enhances motor life by equalizing both the number chillers are available with a twisted pair
the air-cooled Series R™ chiller by of starts and the operating hours.The connection to an optional remote display
providing the very latest chiller control UCM will start the compressor with the panel. Chiller operation can be controlled
technology. least number of starts and turn off the similarly to the control interface on the
compressor with the most operating chiller itself.Through a twisted pair of
State-of-the-Art Equipment
hours. Conventional “auto” lead-lag wires the unit can be turned on or off,
The 70 to 125 ton air-cooled chillers offer
control will equalize starts, but running change the chilled water setpoint, and
the exclusive Trane Adaptive Control™
hours will typically be unequal. Equalizing display over 90 operating and diagnostic
logic with the Clear Language Display
both starts and running hours will provide conditions.The remote display panel can
(UCM).The Clear Language Display has
equal compressor wear. be mounted indoors so access to chiller
various functions that allow the operator
Internal “Built-In” Chiller Flow Protection information is just steps away, eliminating
to read unit information and adjust
The UCM automatically detects a no any need to go outdoors or on the roof.
setpoints. The Clear Language Display
panel has 16 keys, the readout screen is a waterflow condition. An external flow The clear language display for chiller sizes
two-line, 40 character liquid crystal with a switch is not required, which lowers costs of 70-125 tons has the ability to control
backlight.The backlight allows the versus typical chillers. Built-in flow multiple units. In a multiple unit
operator to read the display in low-light protection also eliminates nuisance flow configuration, the Remote Clear
conditions. switch problems. Language Display Panel has the
capability to communicate with up to four
units. Each unit requires a separate
communication link with the Remote
Display Panel.

Remote Clear Language Display Panel


for 70 to 125-ton air-cooled chillers.

RLC-PRC016-EN 11
Controls Stand-alone

Safety Controls Easy Chiller System Logging Stand-alone Unit


A centralized microprocessor offers a The UCM displays data required to log Interface to stand-alone units is very
higher level of machine protection. Since the chiller system.The following simple; only a remote auto/stop for
the safety controls are smarter, they limit information is available either as scheduling is required for unit operation.
compressor loading to avoid compressor standard or as an option with the Air- Signals from the chilled water pump
or evaporator failures, thereby Cooled Series R™ Chiller microprocessor: contactor auxiliary or a flow switch are
minimizing nuisance shutdown.The Unit • Entering and leaving chilled water wired to the chilled waterflow interlock.
Control Module (UCM) directly senses the temperatures Signals from a timeclock or some other
control variables that govern the loading • Ambient air temperature remote device are wired to the external
of the chiller: motor current draw, • Evaporator and condenser refrigerant auto/stop input.
evaporator temperature, condenser temperatures and pressures Standard Features
temperature, etc. When any one of the • Compressor suction temperature
variables approaches a limit condition • Percent RLA for each compressor 1. External Auto/Stop
where the unit may be damaged or • Percent line voltage A jobsite provided contact closure will
shutdown on a safety, the UCM takes • Compressor starts and running hours turn the unit on and off.
corrective action to avoid shutdown and • Active setpoints: Note: Do not use the chilled water
keep the chiller operating.The UCM chilled water setpoint pump to stop the chiller.
optimizes total chiller power consumption current limit setpoint
during normal operating conditions. ice termination setpoint 2. Chilled Waterflow Interlock
During abnormal operating conditions, low ambient lockout setpoint A jobsite provided contact closure from a
the UCM will continue to optimize chiller • Over 90 diagnostic and operating chilled water pump contactor or a flow
performance by taking the corrective conditions switch is required and will allow unit
action necessary to avoid shutdown.This • Part failure diagnostics: operation if a load exists.This feature will
keeps cooling capacity available until the water temperature sensors allow the unit to run in conjunction with
problem can be solved. refrigerant temperature sensors the pump system.

Whenever possible, the chiller is allowed compressor contactors 3. External Interlock


to perform its function; make chilled Air-cooled Series R™ chillers can interface A jobsite supplied contact opening wired
water. In addition to Adaptive Controls, with many different external control to this input will turn the unit off and
microcomputer controls allow for more systems, from simple stand- alone units require a manual reset of the unit
types of protection such as over and to ice making systems. Each unit requires microcomputer.This closure is typically
under voltage. Overall, the safety a single-source, three-phase power triggered by a jobsite supplied system
controls help keep the building running supply and a single-phase 115V/60Hz, such as a fire alarm.
and out of trouble. 220V/50Hz power supply.The added 4. Chilled Water Pump Control
Monitoring And Diagnostics single-phase power supply powers the Unit controls provide an output to control
Since the microcomputer provides all evaporator heaters. For basic stand- chilled water pump(s). One contact
control functions, it can easily indicate alone applications, the interface with closure to the chiller is all that is required
such parameters as leaving chilled water outside control is no different than for to initiate the chilled water system.
temperature and capacity stage. other Trane chillers. However, the RTAA 5. Remote Running and Alarm Indication
If a failure does occur, one of over 90 units have many features that can be Contacts
individual diagnostic and operating codes used to interface with building control The unit provides three single-pole/
will be used to indicate the problem, systems. double-throw contact closures to indicate
giving more specific information about that a failure has occurred, if any
the failure. All of the monitoring and compressors are running, or if the
diagnostic information is displayed compressors are running at maximum
directly on a microcomputer display. capacity.These contact closures may be
used to trigger jobsite supplied alarm
lights or alarm bells.

12 RLC-PRC016-EN
Controls Remote Display

The remote display option allows the Required Features


operator to monitor chiller operation from 1. Communications Interface
a remote location. Over 60 essential
chiller operating parameters can be Additional Features That May Be Used
transmitted between the unit control 1. External Interlock (Standard)
module on the chiller and the remote
display via a bi-directional 2. Chilled Water Temperature Reset
communications link. Only one twisted 3. Chilled Waterflow Interlock (Standard)
wire pair is required between the chiller 4. Remote Running and Failure
and the remote display. In addition to Indication Contacts
monitoring chiller operation, alarms and
unit diagnostics can be read from the External Trane Devices Required
remote display. Furthermore, the chilled 1. Remote Display Panel
water temperature setpoint can be
adjusted and the chiller can be turned on
or off from the remote display.

RLC-PRC016-EN 13
Controls Tracer Summit

Trane Chiller Plant Control


TheTracer Summit Chiller Plant Building
Management System with Chiller Plant Modem
Control provides building automation and
energy management functions through Remote PC Workstation PC Workstation Notebook
stand-alone control.The Chiller Plant PC Workstation
Control is capable of monitoring and LAN
controlling your entire chiller plant
system.
Application software available:
•Time-of-day scheduling
• Demand limiting
• Chiller sequencing Building
Control Unit
Building
Control Unit
• Process control language ®
VariTrane
• Boolean (binary) processing Variable Air Volume

• Zone control Terminal

• Reports and logs


• Custom messages
• Run time and maintenance
•Trend log
• PID control loops
Modular Climate Changer®
And of course, theTrane Chiller Plant Air Handler
Control can be used on a stand-alone Room temperature
sensor Diffuser
basis or tied into a complete building
automation system. ®
VariTrane
Variable Air Volume
When the air-cooled Series R™ 70-125 ton Terminal
chiller is used in conjunction with aTrane
Tracer™ Summit system, the unit can be
monitored and controlled from a remote Exhaust Fan
location. The air-cooled Series R™ 70-125
ton chiller can be controlled to fit into the
overall building automation strategy by
using time of day scheduling, timed
Room temperature
override, demand limiting, and chiller sensor Diffuser
sequencing. A building owner can Air-cooled Series R™ Chiller
completely monitor the air-cooled Series
R™ 70-125 ton chiller from the Tracer
system, since all of the monitoring and leaving evaporator water Required Features
information indicated on the unit temperatures and outdoor air Tracer Interface
controller’s microcomputer can be read temperature. Over 60 individual Additional Options That May Be Used
off theTracer system display. In addition, diagnostic codes can be read by the Ice Making Control
all the powerful diagnostic information Tracer system. In addition, theTracer
system can provide sequencing control External Trane Devices Required
can be read back at the Tracer system.
for up to 25 units on the same chilled Tracer Summit™, Tracer 100 System or
Best of all, this powerful capability comes
water loop. Pump sequencing control can Tracer Chiller Plant Control
over a single twisted pair of wires!
be provided from the Tracer system.
Control functions include auto/stop, Tracer ICS is not available in conjunction
adjustment of leaving water temperature with the remote display or the external
setpoint, compressor operation lockout for setpoint capability.
kW demand limiting and control of ice
making mode. The Tracer system reads
monitoring information such as entering

14 RLC-PRC016-EN
Controls Tracer Summit

Trane Chiller Plant Automation Tracer Summit features standard report


Trane’s depth of experience in chillers and templates listing key operating data for
controls makes us a well-qualified choice troubleshooting and verifying
for automation of chiller plants using air- performance. Reports for each type of
cooled Series R® chillers®.The chiller plant Trane chiller and three and six-chiller
control capabilities of theTraneTracer systems are also standard. Detailed
Summit® building automation system are reports showing chiller runtimes aid in
unequaled in the industry. Our chiller plant planning for preventative maintenance.
automation software is fully pre-
Swift Emergency Response
engineered and tested. It is a standard
We understand the importance of
software application, not custom
maintaining chilled water production
programming which can prove to be
while protecting your chillers from costly
difficult to support, maintain, and modify.
damage. If no water flow is detected to a
Energy Efficiency chiller’s piping, the start sequence is
Trane chiller plant automation intelligently aborted to protect the chiller.The next
sequences starting of chillers to optimize chiller in the sequence is immediately
the overall chiller plant energy efficiency. started to maintain cooling.
Individual chillers are designated to
In the event of a problem, the operator
operate as base, peak, or swing based on
receives an alarm notification and
capacity and efficiency. Sophisticated
diagnostic message to aid in quick and
software automatically determines which
accurate troubleshooting. A snapshot
chiller to run in response to current
report showing system status just prior to
conditions.The software also
an emergency shutdown helps operators
automatically rotates individual chiller
determine the cause. If emergency
operation to equalize runtime and wear
conditions justify an immediate manual
between chillers.
shutdown, the operator can override the
Trane chiller plant automation enables automatic control.
unique energy-saving strategies. An
Integrated Comfort™ Capabilities
example is controlling pumps, and chillers
When integrated with aTracer Summit
from the perspective of overall system
building management system
energy consumption.The software
performing building control,Trane chiller
intelligently evaluates and selects the
plant automation coordinates withTracer
lowest energy consumption alternative.
Summit applications to optimize the total
Regulatory Compliance Documentation building operation. With this system
Comprehensive documentation of option, the full breadth ofTrane’s HVAC
refrigerant management practices is now and controls experience are applied to
a fact of life.Trane chiller plant automation offer solutions to many facility issues. If
generates the reports mandated in your project calls for an interface to other
ASHRAE Guideline 3. systems, Tracer Summit can share data
Keeping Operators Informed via BACnet™, the ASHRAE open systems
A crucial part of efficiently running a protocol.
chiller plant is assuring that the
operations staff is instantly aware of
what is happening in the plant. Graphics
showing schematics of chillers, piping,
pumps, and towers clearly depict the
chiller plant system, enabling building
operators to easily monitor overall
conditions. Status screens display both
current conditions and upcoming
automated control actions to add or
subtract chiller capacity. Series R™ and
other chillers can be monitored and
controlled from a remote location.

RLC-PRC016-EN 15
System
Controls Integration

Microcomputer controls afford simple


interface with other control systems, such
as time clocks, building automation
systems and ice storage systems.This
means you have the flexibility to meet job
requirements while not having to learn a
complicated control system.This setup
has the same standard features as a
stand-alone water chiller, with the
possibility of having the following optional
features.
Easy Interface to A Generic Building
Management System
Controlling the air-cooled Series R™ chiller
with building management systems is
state-of-the-art, yet simple with BACnet
withTracer Summit, LonTalk Chiller
Interface or generic building
management system hardwire points.
LonTalk Chiller Controls
LonTalk Communications Interface for
Chillers (LCI-C) provides a generic
automation system with the LonMark
chiller profile inputs/outputs. In addition to
the standard points,Trane provides other
commonly used network output variables
for greater interoperability with any
automation system.
LonTalk is a communications protocol
developed by the Echelon Corporation.
The LonMark association develops Hardwire Points External Chilled Water Setpoint
control profiles using the LonTalk Chiller inputs include: Allows the external setting independent
communication protocol. LonTalk is a unit • Chiller enable/disable of the front panel setpoint by one of two
level communications protocol, unlike • Circuit enable/disable means:
BACNet used at the system level. • Chilled water setpoint a) 2-10 VDC input
Additional Outputs: • Current limit setpoint b) 4-20 mA input
• Evaporator Water Pump Request • Ice making enable External Current Limit Setpoint
• Evaporator Refrigerant Temperature Chiller outputs include: Allows the external setting independent
• Evaporator Refrigerant Pressure • Compressor running indication of the front panel setpoint by one of two
• Condenser Refrigerant Temperature • Alarm indication (CKt 1/CKt2) means:
• Condenser Refrigerant Pressure • Maximum capacity a) 2-10 VDC input
• Outdoor Air Temperature b) 4-20 mA input
• Condenser Air Flow Alarm Indication Contacts
The unit provides three single-pole/ Ice Making Control
• Condenser Fan Status Provides interface with ice making control
• Compressor Running double-throw contact closures to indicate
that a failure has occurred, compressor systems.
• Maximum Capacity Status
• Current Per Line on/off status, or if the compressors are Chilled Water Temperature Reset
• Voltage Per Phase running at maximum capacity.These Reset can be based on return water
• Oil Temperature Per Compressor contact closures may be used to trigger temperature or outdoor air temperature.
• Compressor Starts jobsite supplied alarm lights or alarm
• Compressor RunTime bells.
Trane controls or another vendor’s
system can use these points with ease to
give the operator a complete picture of
how the system is running.

16 RLC-PRC016-EN
Controls Thermal Storage

Ice Making Systems auto/stop signal for scheduling and the


Simple and smart control strategies are second is required to switch the unit in
another advantage the Model RTAA between the ice making mode and
chiller offers for ice storage applications. normal daytime operation.The signals
TraneTracer™ building management are provided by a remote job site building
systems can actually anticipate how much automation device such as a time clock or
ice needs to be made at night and operate a manual switch. In addition, the signals
the system accordingly.The controls are may be provided over the twisted wire
integrated right into the chiller.Two wires pair from a Tracer system or LonTalk
and preprogrammed software Communication Interface.
dramatically reduce field installation cost
and complex programming. Required Features

When the ice making option is ordered, 1. External Auto/Stop (Standard)


the air-cooled Series R™ chiller will have 2. Ice Making Control
two operating modes, ice making and Additional Features That May Be Used
normal daytime cooling. In the ice making
mode, the air-cooled Series R™ chiller will 1. Remote Running and Failure Indication
operate at full compressor capacity until Contacts
the return chilled fluid temperature 2. Communications Interface (For Tracer
entering the evaporator meets the ice Systems)
making setpoint.This ice making setpoint
is manually adjusted on the unit’s 3. Chilled Water Temperature Reset
microcomputer.Two input signals are (Indoor zone reset not available with
required to the air-cooled Series R™ chiller ice making option).
for the ice making option.The first is an External Trane Devices Required —
None

RLC-PRC016-EN 17
Application
Considerations

Certain application constraints should be For maximum isolation effect, water lines Both warm air recirculation and coil
considered when sizing, selecting and and electrical conduit should also be starvation cause reductions in unit
installingTrane air-cooled Series R™ isolated. Wall sleeves and rubber isolated efficiency and capacity because of the
chillers. Unit and system reliability is often piping hangers can be used to reduce the higher head pressures associated with
dependent upon properly and completely sound transmitted through water piping. them.The air-cooled Series R™ chiller
complying with these considerations. To reduce the sound transmitted through offers an advantage over competitive
Where the application varies from the electrical conduit, use flexible electrical equipment in these situations.
guidelines presented, it should be conduit. Performance is minimally affected in
reviewed with your local Trane sales State and local codes on sound emissions many restricted air flow situations due to
engineer. should always be considered. Since the its unique condensing coil geometry. Also,
environment in which a sound source is through its advanced Adaptive Control™
Unit Sizing microprocessor logic, the chiller will
Unit capacities are listed in the located affects sound pressure, unit
placement must be carefully evaluated. attempt to stay on-line where
performance data section. Intentionally competitive chillers would usually shut
oversizing a unit to assure adequate Sound power levels forTrane air-cooled
Series R™ chillers are available on down.
capacity is not recommended. Erratic
system operation and excessive request. Trane’s unique Adaptive Control
compressor cycling are often a direct 3. Servicing microprocessor has the ability to
result of an oversized chiller. In addition, Adequate clearance for evaporator and understand the operating environment of
an oversized unit is usually more compressor servicing should be the chiller and adapt to it by first
expensive to purchase, install, and provided. Recommended minimum optimizing its performance and second,
operate. If oversizing is desired, consider space envelopes for servicing are located staying on line through abnormal
using two units. in the dimensional data section and can conditions. For example, high ambient
serve as a guideline for providing temperatures combined with a restricted
Unit Placement air flow situation will generally not cause
adequate clearance.The minimum space
1. Setting The Unit envelopes also allow for control panel the air-cooled Series R™ chiller to shut
A base or foundation is not required if the swing and routine maintenance down. Competitive chillers would typically
selected unit location is level and the base requirements. Local code requirements shut down on a high pressure nuisance
is strong enough to support the unit’s may take precedence. cut-out in these conditions.
operating weight as listed inTables W-1 Debris, trash, supplies, etc. should not be
and W-2. 4. Unit Location
allowed to accumulate in the vicinity of
2. Isolation and Sound Emission a. General the air-cooled Series R™ chiller. Supply air
The most effective form of isolation is to Unobstructed flow of condenser air is movement may draw debris into the
locate the unit away from any sound- essential to maintain chiller capacity and condenser coil, blocking spaces between
sensitive area. Structurally transmitted operating efficiency. When determining coil fins and causing coil starvation.
sound can be reduced by ELASTOMERIC unit placement, careful consideration
must be given to assuring a sufficient Special consideration should be given to
vibration eliminators. Spring isolators low ambient units. Condenser coils and
have proven to be of little benefit on air- flow of air across the condenser heat
transfer surface. Two detrimental fan discharge must be kept free of
cooled Series R™ chiller installations and obstructions to permit adequate airflow
are not recommended. An acoustical conditions are possible and must be
avoided if optimum performance is to be for satisfactory unit operation.
engineer should always be consulted in
critical sound applications. achieved: warm air recirculation and coil
starvation.
Warm air recirculation occurs when
discharge air from the condenser fans is
recycled back to the condenser coil inlet.
Coil starvation occurs when free airflow
to (or from) the condenser is restricted.

18 RLC-PRC016-EN
Application
Considerations

b. Provide Vertical Clearance


Vertical condenser air discharge must be
unobstructed. While it is difficult to predict
the degree of warm air circulation, a unit
installed as shown on the left would have
its capacity and efficiency significantly
reduced. Performance data is based on
free air discharge.
c. Provide Lateral Clearance
The condenser coil inlet must not be
obstructed. A unit installed closer than the
minimum recommended distance to a
wall or other vertical riser may
experience a combination coil starvation
and warm air recirculation, resulting in
unit capacity and efficiency reductions.
Once again, the Adaptive Control™
microprocessor will allow the chiller to
stay on line, producing the maximum
available capacity, even at less than
recommended lateral clearances.
The recommended lateral clearances are
depicted in the dimensional data section.
These are estimates and should be
reviewed with the localTrane sales
engineer at the jobsite.
d. Provide Sufficient Unit-to-Unit
Clearance
Units should be separated from each
other by a sufficient distance to prevent
warm air recirculation or coil starvation.
The air-cooled Series R™ chiller has the
lowest recommended unit-to-unit
clearance in the industry, eight feet.
Consult the localTrane sales engineer for
applications concerning close spacing
and restricted airflows.
e. Walled Enclosure Installations
When the unit is placed in an enclosure or
small depression, the top of the fans
should be no lower than the top of the
enclosure or depression. If they are,
consideration should be given to ducting
the top of the unit. Ducting individual fans,
however, is not recommended. Such
applications should always be reviewed
with the localTrane sales engineer.

RLC-PRC016-EN 19
Application
Considerations

Effect Of Altitude On Capacity The capacities given in the performance resulting in erratic system operation and
Air-cooled Series R™ chiller capacities data section of this catalog are based on excessive compressor cycling. To ensure
given in the performance data tables, P-1 water with a fouling factor of .00010 hr-sq. consistent operation and tight
through P-4, are for use at sea level. At ft.-°F/Btu (0.0176 sq. m-°C/ton). For temperature control, the chilled water
elevations substantially above sea level, capacities at other fouling factors, see loop should be at least two minutes. If
the decreased air density will decrease adjustment factors inTable F-1. this recommendation cannot be followed,
condenser capacity and, therefore, unit Waterflow Limits and tight leaving water temperature
capacity and efficiency.The adjustment The minimum waterflow rates are given control is necessary, a storage tank or
factors inTable F-1 can be applied directly in General Data Table G-1. Evaporator larger header pipe should be installed to
to the catalog performance data to flow rates below the tabulated values will increase the volume of water in the
determine the unit’s adjusted result in laminar flow causing freeze-up system.
performance. problems, scaling, stratification and poor Temperature Limits
Ambient Limitations control.
1. Leaving Water Temperature Range
Trane air-cooled Series R™ chillers are The maximum evaporator waterflow
designed for year-round applications Trane air-cooled Series R™ chillers have
rate is also given in the general data
over a range of ambients. Chillers from section. Flow rates exceeding those listed three distinct leaving water categories:
70-125 tons offer operation for ambients may result in excessive tube and baffle standard, low temperature, and ice
from 25 to 125°F (-3.9 to 51.7°C) as erosion. making.
standard , and will operate down to -10°F The standard leaving water temperature
(-23.3°C) with the low ambient option. The evaporator can withstand up to 50
percent water flow reduction as long as range is 40 to 65°F (4.4 to 18.3°C). Low
The minimum ambient temperatures are this flow is equal or above the minimum temperature machines produce leaving
based on still conditions (winds not gpm requirements. water temperatures between 0 and 39°F
exceeding five mph). Greater wind (-17.8 to 3.9°C). Since water supply
velocities will result in a drop in head Variable Evaporator Flow and temperature setpoints below 40°F result
pressure, therefore increasing the Short Evaporator Water Loops in suction temperatures at or below the
minimum starting and operating ambient Air-cooled Series R™ chillers have the freezing point of water, a glycol solution is
temperature. Once again, the Adaptive capability to handle variable evaporator required for all low temperature
Control™ microprocessor will attempt to flow without losing leaving water machines. Ice making machines have a
keep the chiller on-line when high or low temperature control. Flow rates can be leaving water temperature range of 20 to
ambient conditions exist, making every varied up to 10% of design without 65°F (-6.7 to 18.3°C). Ice making controls
effort to avoid nuisance trip-outs and decreasing the leaving water include dual setpoint controls and safeties
provide the maximum allowable temperature control capabilities. for ice making and standard cooling
tonnage. Variable evaporator flow is an energy- capabilities.
Water Treatment saving design strategy which has quickly The maximum water temperature that
Dirt, scale, products of corrosion and gained acceptance as advances in chiller can be circulated through an evaporator
other foreign material will adversely and controls technolgy have made it when the unit is not operating is 108°F
affect heat transfer between the water possible. With its linear unloading (42.2°C). The evaporator becomes
and system components. Foreign matter compressor desin and advanced UCM thermal stress limited at this
in the chilled water system can also controls, the RTAA Series R chiller has temperature.
increase pressure drop and, excellent capability to maintain leaving
2. Supply Water Temperature Drop
consequently, reduce waterflow. Proper water temperature control within +/-
water treatment must be determined 0.5°F, even for systems with variable The performance data for the Trane air-
locally, depending on the type of system evaporator flow and small chilled water cooled Series R™ chiller is based on a
and local water characteristics. volumes. chilled water temperature drop of 10°F
Some basic rules should be followed (5.6°C)Temperature drops outside this
Neither salt nor brackish water is range will result in unit performance that
recommended for use inTrane air- cooled whenever using these system design and
operational savings methods. The proper differs from that cataloged. For
Series R™ chillers. Use of either will lead performance data outside the 10°F range,
to a shortened life to an indeterminable location of the chilled water temperature
control sensor is in the supply (outlet) see Table F-1 for adjustment factors.
degree. Trane encourages the Chilled water temperature drops from 6
employment of a reputable water water. This location allows the building to
act as a buffer, and it assures a slowly to 18°F (3.3 to 10°C) may be used as long
treatment specialist, familiar with local as minimum and maximum water
water conditions, to assist in this changing return water temperature. If
there is insufficient water volume in the temperatures and flow rates are not
determination and in the establishment of violated.Temperature drops outside this
a proper water treatment program. system to provide an adequate buffer,
temperature controls can be lost, range are beyond the optimum range for
control and may adversely affect the
micropocesser’s ability to maintain an
acceptable supply water temperature
20 range. RLC-PRC016-EN
Application
Considerations

Typical Water Piping Multiple Unit Operation For these installations, control of the units
All building water piping must be flushed Whenever two or more units are used on should be from a common temperature
prior to making final connections to the one chilled water loop,Trane controller to prevent the separate
chiller.To reduce heat loss and prevent recommends that their operation be thermostats fighting one another and
condensation, insulation should be controlled from a single control device, continually hunting. It is possible to control
installed. Expansion tanks are also such as a Trane Tracer™ system. from the two individual unit controls, but a
usually required so that chilled water Series Operation common temperature controller provides
volume changes can be accommodated. An energy-saving strategy is to design a positive method for preventing control
A typical piping arrangement is shown in the system around chillers arranged with overlap, more closely matches system
Figure A-1. series evaporator flow. The actual load, and simplifies compressor lead-lag
Water Pumps savings possible with such a design capability.
Where noixe limitation and vibration-free depends on the application dynamics and Parallel Operation
operation are important, Trane strongly should be discussed with yourTrane Some systems require more capacity or
encourages the use of 1750-rpm (60 Hz), Systems Solutions Engineer. It is possible standby capability than a single machine
1450-rpm (50 Hz) pumps. specifying or to operate a pair of chillers more can provide. For those installations, two
using 3600 rpm (60 Hz), 3000-rpm (50 Hz) effiefficiently in a series chiller units with their evaporators in a parallel
chilled water pumps must be avoided, arrangement than in a parallel configuration are typical.The only
because such pumps my operate with arrangement. In a series arrangement, a effective way of controlling two units in
objectionable levels of noise and system design can achieve higher chilled parallel is with a single temperature
vibration. In addition, a low frequency water temperature differentials (16 to controller.Two individual temperature
beat may occur due to the slight 24°F/8.9 to 13.3°C), which may, in turn, controllers are not capable of providing
difference in operating rpm between provide the opportunity for lower design reliable system control and will often
3600 rpm (60 Hz) water pumps and chilled water temperature, lower design result in unsatisfactory operation.
Series R chiller motors. Note: The chileed flow, and result in installation and
water pump must not be used to stop the operational cost savings.
chiller.

Figure A-1 — Recommended Piping Components For Typical Evaporator Installation

Vents Valved
Pressure
Gauge

Vibration
Eliminator
Union Gate Valve
Water
Strainer

Drain Union
Vibration Flow
Eliminator Switch Gate Valve
(Optional) Balancing Valve

RLC-PRC016-EN 21
Model Number
Description 70-125 Tons

Model Nomenclature Digit Number


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Digit 14 — Agency Listing


70-125 Tons 0 = No Agency Listing
3 = C/UL Listing
Digits 1,2 — Unit Model
4 = China Pressure Vessel Code
RT = Rotary Chiller
5 = China Pressure Vessel Code
& C/UL Listing
Digit 3 — Unit Type
A = Air Cooled
Digit 15 — Control Interface
C = Deluxe without Communication
Digit 4 — Development Sequence
D = Deluxe with Communication
A = First Sequence
L = LonTalk (LCI-C)
Digit 5, 6 & 7 — Nominal Capacity
Digit 16 — Chilled Water Reset
070 = 70 tons
0 = No Chilled Water Reset
080 = 80 tons
1 = Based on Return Water Temperature
090 = 90 tons
2 = Based on Outside Air Temperature
100 = 100 tons
110 = 110 tons
Digit 17 —Miscellaneous Factory Installed
125 = 125 tons
Options
A = Architectural Louvered Panels
Digit 8 — Unit Voltage
B = Control Power Transformer
A = 200/60/3
C = Convenience Outlet
C = 230/60/3
D = Low Ambient Lockout Sensor
D = 380/60/3
F = Mech. Disconnect Switch
4 = 460/60/3
G = Low Ambient Operation
5 = 575/60/3
K = Coil Protection
K = 400/50/3
M = Access Guard
S = Special
P = Circuit Breaker (Single Point Power)
0 = Size C2 HP Pump Package
Digit 9 — Compressor Starter Type
1 = Size D3 HP Pump Package
Y = Y-Delta Closed Transition
2 = Size D5 HP Pump Package
X = X-Line (Across the Line)
3 = Size E2 HP Pump Package
S = Special
4 = Size E3 HP Pump Package
5 = Size F5 HP Pump Package
Digit 10, 11 — Design Sequence
6 = Size F7 HP Pump Package
** = Factory Input
7 = Size G3 HP Pump Package
8 = Size G5 HP Pump Package
Digit 12 — Evaporator Leaving Temperature
1 = Standard 40 to 65°F
Field Installed Options
2 = Low 0 to 39°F
N = Elastomeric Isolators
3 = Ice-Making 20 to 65°F
R = Remote Display Panel
S = Special
J = Remote Evaporator
H = Sound Attenuator
Digit 13 — Condenser Coil Fin Material
A = Aluminum
S = Special
2 = CompleteCoat
4 = Copper

22 RLC-PRC016-EN
General Data

Table G-1 — General Data RTAA — 70-125 Ton


Size 70 80 90 100 110 125
Compressor
Quantity 2 2 2 2 2 2
Nominal Size (1) (Tons) 35/35 40/40 50/40 50/50 60/50 60/60
Evaporator
Water Storage (Gallons) 39.8 37.3 34.4 32.1 53.4 45.8
(Liters) 150.6 143.1 130.2 121.5 202.11 173.4
Min. Flow (GPM) 84 96 108 120 132 150
(L/Sec) 5.3 6.1 6.8 7.6 8.3 9.5
Max. Flow (GPM) 252 288 324 360 396 450
(L/Sec) 15.9 18.2 20.4 22.7 25.0 28.4
Condenser
Qty of Coils 4 4 4 4 4 4
Coil Length (In) 156/156 156/156 168/156 168/168 204/168 204/204
(mm) 3962/3962 3962/3962 4267/3962 4267/4267 5182/4267 5182/5182
Coil Height (In) 42 42 42 42 42 42
(mm) 1067 1067 1067 1067 1067 1067
Fins/Ft. 192 192 192 192 192 192
Number of Rows 2 2 2 2 2 2
Condenser Fans (60 Hz)
Quantity (1) 4/4 4/4 5/4 5/5 5/5 5/5
Diameter (In) 30 30 30 30 30 30
(mm) 762 762 762 762 762 762
Total Airflow (CFM) 71750 71750 77640 83530 87505 91480
Nominal RPM 60 Hz 1140 1140 1140 1140 1140 1140
Tip Speed (Ft/Min) 8954 8954 8954 8954 8954 8954
Motor HP (Ea) 1.25 1.25 1.25 1.25 1.25 1.25
Condenser Fans (50 Hz)
Quantity (1) 4/4 4/4 5/4 5/5 5/5 5/5
Diameter (In) 30 30 30 30 30 30
(mm) 762 762 762 762 762 762
Total Airflow (CFM) 59172 59200 63963 68724 72104 75492
Nominal RPM 50 Hz 970 970 970 970 970 970
Tip Speed (Ft/Min) 7618 7618 7618 7618 7618 7618
Motor HP (Ea) 1.25 1.25 1.25 1.25 1.25 1.25
Min Starting/Oper Ambient (2)
Std Unit (Deg F) 25 25 25 25 25 25
(Deg C) -3.9 -3.9 -3.9 -3.9 -3.9 -3.9
Low Ambient (Deg F) -10 -10 -10 -10 -10 -10
(Deg C) -23.3 -23.3 -23.3 -23.3 -23.3 -23.3
General Unit
Refrigerant HCFC-22 HCFC-22 HCFC-22 HCFC-22 HCFC-22 HCFC-22
No. of Independent
Refrigerant Circuits 2 2 2 2 2 2
Refrigerant Charge (1) (Lb) 58/58 61/61 73/61 73/73 98/73 98/98
(Kg) 26/26 28/28 34/28 34/34 44/34 44/44
Oil Charge (1) (Gallons) 2.5/2.5 2.5/2.5 3/2.5 3/3 3/3 3/3
(Liters) 10.6/10.6 10.6/10.6 12.7/10.6 12.7/12.7 12.7/12.7 12.7/12.7
1. Data containing information on two circuits shown as follows: ckt 1/ckt2.
2. Minimum start-up/operating ambient based on a 5 mph wind across the condenser.

Table G-2 — General Data Pump Package


Pump Package
Size C2 D3 D5 E2 E3 F5 F7 G3 G5
Pump
Quantity 2 2 2 2 2 2 2 2 2
Motor HP (each) 2 3 5 2 3 5 7.5 3 5
Water Storage
4" connection (Gallons) 13.64 13.54 16.18 16.25 16.25 23.54 23.54 23.62 23.62
(Liters) 51.63 51.25 61.25 61.51 61.51 89.11 89.11 89.41 89.41
6" connection (Gallons) -- 16.8 19.41 -- 19.59 26.09 26.09 26.56 26.56
(Liters) -- 64.28 73.47 -- 74.16 98.76 98.76 10 0.54 10 0.54
1. Information given for 460/60/3 units only.

RLC-PRC016-EN 23
Selection
Procedure

The chiller capacity tables, P-1 through For specific chiller performance, contact a 10°F, the performance adjustment
P-4, cover the most frequently localTrane sales engineer. factors fromTables F-1, F-2, and/or F-3
encountered leaving water should be applied at this point.
Selection Example
temperatures. The tables reflect a 10°F
Given: For example:
(6°C) temperature drop through the
evaporator. For temperature drops other Required System Load = 115Tons Corrected Capacity = Capacity
than 10°F (6°C), refer to Table F-1, and Leaving Chilled Water Temperature (unadjusted) x Glycol Flow Rate
apply the appropriate Performance Data (LCWT) = 44°F Chilled Water Temperature Adjustment Factor
Adjustment Factors. For chilled brine Drop = 10°F Design Ambient Temperature 5. The final unit selection is:
selections, refer to Figures F-2 and 3 for = 95°F • QTY (1) RTAA 125
Ethylene and Propylene Glycol Evaporator Fouling Factor = 0.0001 • Cooling Capacity = 120.0 tons
Adjustment Factors. • Entering/Leaving Chilled Water
1. To calculate the required chilled water
To select a Trane air-cooled Series R™ flow rate we use the formula given Temperatures = 54/44°F
chiller, the following information is below: • Chilled Water Flow Rate = 276 GPM
required: • Evaporator Water Pressure Drop = 18
GPM = 115Tons x 24 = 276 GPM feet
1. Design load in tons of refrigeration 10°F • Compressor Power Input = 136.2 kW
2. Design chilled water temperature drop 2. From Table P-1 (RTAA Performance • Unit EER = 9.8
3. Design leaving chilled water Data), an RTAA 125 at the given Minimum Leaving Chilled Water
temperature conditions will produce 120.0 tons with Temperature Setpoint
a compressor power input of 136.2 kW The minimum leaving chilled water
4. Design ambient temperature
and a unit EER of 9.8. temperature setpoint for water is 40°F.
The following formulas can be used to For those applications requiring lower
3. To determine the evaporator pressure
determine approximate evaporator flow setpoints, a brine solution must be used.
drop we use the flow rate (GPM) and
rates: Contact the localTrane sales engineer for
the evaporator water pressure drop
GPM = Tons x 24 curves, Figure F-1. Entering the curve additional information.
Temperature Drop (Degrees F) at 276 GPM, the pressure drop for a Chilled Brine Solutions
OR nominal 125 ton evaporator is 18 feet. Series R chillers can utilize a wide variety
4. For selection of chilled brine units or of chilled fluids other than water in the
L/S = kW (Capacity) x .239
applications where the altitude is evaporator, including ethylene glycol and
Temperature Drop (Degrees C)
significantly greater than sea level or propylene glycol. Chillers using media
NOTE: Flow rates must fall within the the temperature drop is different than other than water are excluded from the
limits specified inTable G-1 (for GPM or ARI 550/590 Certification Program, but
for l/s). Formulas listed above are useful are rated in accordance with the ARI
tools to estimate evaporator flow rates. Standard. Trane factory performance
tests are only performed with water as
the chilled fluid. When considering
selection of media other than water,
contact the localTrane sales office for
chiller selections and factory
performance testing information.

24 RLC-PRC016-EN
Performance
Adjustment
Factors

Table F-1 — Performance Data Adjustment Factors


Chilled Altitude
Fouling Water Sea Level 2000 Feet 4000 Feet 6000 Feet
Factor Temp. Drop CAP GPM KW CAP GPM KW CAP GPM KW CAP GPM KW
8 1.000 1.249 1.000 0.996 1.245 1.004 0.991 1.240 1.007 0.987 1.234 1.014
0.00010 10 1.000 1.000 1.000 0.997 0.996 1.004 0.993 0.992 1.007 0.988 0.988 1.015
12 1.001 0.835 1.001 0.997 0.832 1.004 0.993 0.828 1.009 0.988 0.824 1.015
14 1.003 0.716 1.001 0.999 0.714 1.004 0.994 0.711 1.009 0.990 0.708 1.015
16 1.004 0.628 1.001 1.000 0.626 1.005 0.997 0.623 1.009 0.991 0.620 1.016
8 0.988 1.235 0.996 0.984 1.230 1.000 0.980 1.225 1.004 0.975 1.220 1.010
0.00025 10 0.988 0.989 0.998 0.986 0.985 1.000 0.981 0.981 1.004 0.977 0.976 1.011
12 0.990 0.825 0.998 0.987 0.822 1.000 0.983 0.819 1.005 0.978 0.815 1.011
14 0.991 0.708 0.998 0.988 0.706 1.001 0.984 0.703 1.005 0.980 0.700 1.011
16 0.993 0.621 0.999 0.990 0.619 1.001 0.986 0.617 1.006 0.981 0.614 1.012

Figure F-1 — Evaporator Water Pressure Drops, 70-125 Ton Units

FLOW (L/s)

RLC-PRC016-EN 25
Performance
Adjustment
Factors

Figure F-2 — Ethylene Glycol Performance Factors Figure F-3 — Propylene Glycol Performance Factors

Figure F-4 — Ethylene Glycol and Propylene Glycol Freeze Point

26 RLC-PRC016-EN
Performance
Data Full Load

Table P-1. 60 Hz chillers in English units


Condenser Entering Air Temperature (F)
85 95 105 115
Evaporator
Leaving Water kW kW kW kW
Temperature (F) Unit Size Tons input EER Tons input EER Tons input EER Tons input EER
70 68.7 64.3 11.2 64.6 70.8 9.7 60.4 77.9 8.4 55.5 84.8 7.1
80 78.8 75.6 11.2 74.4 83.1 9.7 69.8 91.3 8.4 65.0 100.4 7.2
40 90 89.9 88.9 10.9 84.8 97.0 9.5 79.5 106.1 8.2 73.9 116.4 7.0
100 99.9 101.7 10.6 94.2 110.5 9.3 88.2 120.5 8.1 81.9 131.9 6.9
110 107.7 110.7 10.6 101.6 120.3 9.3 95.2 131.2 8.1 88.4 143.6 6.9
125 119.3 122.0 10.8 112.4 132.3 9.4 105.2 144.1 8.2 97.5 157.5 7.0
70 71.1 65.1 11.5 66.9 71.6 10.0 62.6 78.7 8.6 57.1 84.8 7.3
80 81.6 76.8 11.4 77.1 84.2 9.9 72.3 92.5 8.6 67.4 101.6 7.3
42 90 93.0 90.3 11.1 87.8 98.4 9.7 82.3 107.5 8.4 76.5 117.8 7.2
100 103.2 103.3 10.8 97.4 112.0 9.5 91.2 122.1 8.2 84.7 133.5 7.1
110 111.3 112.4 10.8 105.0 121.9 9.5 98.4 132.9 8.2 91.5 145.3 7.0
125 123.2 124.0 11.0 116.2 134.2 9.6 108.7 146.1 8.3 100.9 159.5 7.1
70 73.5 65.9 11.8 69.3 72.4 10.2 64.9 79.6 8.8 58.6 84.8 7.5
80 84.5 78.0 11.7 79.8 85.4 10.2 74.9 93.7 8.8 69.9 102.8 7.5
44 90 96.1 91.7 11.3 90.8 99.8 9.9 85.1 108.9 8.6 79.2 119.2 7.4
100 106.6 104.9 11.0 100.6 113.6 9.7 94.3 123.7 8.4 87.6 135.1 7.2
110 114.9 114.2 11.0 108.5 123.7 9.7 101.7 134.6 8.4 94.6 147.1 7.2
125 127.3 126.0 11.1 120.0 136.2 9.8 112.4 148.1 8.5 104.3 161.5 7.3
70 76.0 66.8 12.0 71.7 73.2 10.5 67.2 80.5 9.0 60.2 84.8 7.7
80 87.4 79.2 11.9 82.6 86.6 10.4 77.6 94.9 9.0 72.4 104.1 7.7
46 90 99.4 93.1 11.6 93.8 101.2 10.1 88.0 110.4 8.8 81.7 120.4 7.5
100 110.1 106.6 11.2 103.9 115.3 9.9 97.4 125.3 8.6 90.6 136.7 7.4
110 118.6 116.0 11.2 112.0 125.5 9.9 105.1 136.4 8.6 97.7 148.9 7.4
125 131.4 128.0 11.3 123.9 138.3 10.0 116.0 150.1 8.7 106.7 162.1 7.4
70 78.5 67.6 12.3 74.1 74.1 10.7 69.5 81.4 9.3 61.8 84.8 7.9
80 90.4 80.4 12.1 85.4 87.9 10.6 80.3 96.2 9.2 74.4 104.7 7.9
48 90 102.6 94.6 11.8 96.9 102.7 10.3 90.9 111.8 9.0 82.9 120.1 7.7
100 113.6 108.3 11.4 107.3 117.0 10.1 100.6 127.0 8.8 92.0 136.7 7.5
110 122.4 117.8 11.4 115.6 127.3 10.0 108.4 138.3 8.7 99.4 148.9 7.5
125 135.6 130.2 11.5 127.9 140.4 10.1 119.8 152.2 8.8 107.2 160.2 7.5
70 81.1 68.5 12.6 76.5 75.0 11.0 71.8 82.3 9.5 63.4 84.8 8.1
80 93.4 81.7 12.4 88.3 89.1 10.8 83.0 97.4 9.4 75.9 104.8 8.0
50 90 106.0 96.2 12.0 100.1 104.2 10.5 93.9 113.3 9.2 84.3 120.0 7.8
100 117.2 110.1 11.6 110.7 118.7 10.3 103.8 128.7 8.9 93.4 136.5 7.6
110 126.2 119.7 11.6 119.2 129.2 10.2 111.9 140.1 8.9 101.0 148.7 7.6
125 139.9 132.3 11.7 131.9 142.6 10.3 123.6 154.3 9.0 108.0 158.5 7.7
Notes:
1. Ratings based on sea level altitude and evaporator fouling factor of 0.00010 hr-sq. ft.-°F/Btu.
2. Consult Trane representative for performance at temperatures outside of the ranges shown.
3. kW input is for compressors only.
4. EER = Energy Efficiency Ratio (Btu/watt-hour). Power inputs include compressors, condenser fans and control power.
5. Ratings are based on an evaporator temperature drop of 10°F.
6. Ambient temperatures 115°F and greater reflect the high ambient condenser option.
7. Interpolation between points is permissible. Extrapolation is not permitted.
8. Rated in accordance with ARI Standard 550/590.

RLC-PRC016-EN 27
Performance
Data Full Load

Table P-2. 50 Hz chillers in English units


Condenser Entering Air Temperature (F)
85 95 105 115
Evaporator
Leaving Water kW kW kW kW
Temperature (F) Unit Size Tons input EER Tons input EER Tons input EER Tons input EER
70 59.5 53.4 12.2 56.0 58.7 10.5 52.3 64.7 9.0 48.6 71.2 7.6
80 68.4 62.9 12.0 64.5 69.0 10.4 60.5 75.9 9.0 56.4 83.4 7.7
40 90 77.9 73.9 11.7 73.5 80.6 10.2 68.9 88.1 8.8 64.0 96.6 7.5
100 86.6 84.5 11.4 81.7 91.7 10.0 76.4 100.0 8.6 70.9 109.4 7.4
110 93.5 92.0 11.4 88.2 99.9 10.0 82.6 108.9 8.6 76.7 119.1 7.3
125 103.2 101.1 11.5 97.2 109.6 10.1 91.0 119.4 8.7 84.3 130.5 7.4
70 61.6 54.1 12.4 58.0 59.4 10.8 54.3 65.4 9.2 50.4 71.9 7.9
80 70.9 63.8 12.3 66.9 70.0 10.7 62.8 76.8 9.2 58.5 84.4 7.8
42 90 80.7 75.1 12.0 76.1 81.7 10.4 71.3 89.3 9.0 66.3 97.7 7.7
100 89.5 85.9 11.6 84.4 93.0 10.2 79.1 101.3 8.8 73.4 110.7 7.5
110 96.6 93.4 11.6 91.2 101.3 10.2 85.4 110.3 8.8 79.4 120.6 7.5
125 106.7 102.8 11.7 100.6 111.3 10.3 94.1 121.0 8.9 87.3 132.1 7.6
70 63.7 54.8 12.7 60.0 60.1 11.0 56.2 66.1 9.5 52.3 72.7 8.1
80 73.4 64.9 12.6 69.3 71.0 10.9 65.1 77.9 9.4 60.6 85.4 8.0
44 90 83.4 76.3 12.2 78.8 82.9 10.7 73.8 90.5 9.2 68.7 98.9 7.9
100 92.5 87.3 11.8 87.3 94.4 10.4 81.8 102.7 9.0 76.0 112.1 7.7
110 99.8 94.9 11.8 94.3 102.8 10.4 88.3 111.8 9.0 82.1 122.1 7.7
125 110.2 104.5 11.9 103.9 112.9 10.5 97.3 122.7 9.0 90.3 133.8 7.7
70 65.9 55.5 13.0 62.1 60.8 11.3 58.2 66.8 9.7 54.2 73.5 8.3
80 76.0 65.9 12.8 71.8 72.0 11.2 67.4 78.9 9.6 62.8 86.5 8.2
46 90 86.3 77.5 12.4 81.4 84.1 10.9 76.4 91.7 9.4 71.1 100.2 8.1
100 95.6 88.7 12.0 90.2 95.8 10.6 84.5 104.1 9.2 78.5 113.5 7.9
110 103.1 96.5 12.0 97.4 104.3 10.6 91.3 113.3 9.2 84.8 123.6 7.8
125 113.9 106.2 12.1 107.4 114.7 10.6 100.5 124.4 9.2 93.3 135.5 7.9
70 68.1 56.2 13.3 64.2 61.5 11.5 60.2 67.6 9.9 56.1 74.3 8.5
80 78.7 66.9 13.1 74.3 73.1 11.4 69.8 80.0 9.8 65.1 87.5 8.4
48 90 89.2 78.8 12.6 84.2 85.4 11.1 78.9 92.9 9.6 73.5 101.4 8.2
100 98.7 90.2 12.3 93.1 97.2 10.8 87.3 105.5 9.4 81.1 114.9 8.0
110 106.5 98.1 12.2 100.5 105.8 10.7 94.2 114.9 9.3 87.6 125.1 8.0
125 117.6 108.0 12.3 110.8 116.4 10.8 103.8 126.2 9.4 95.7 136.4 8.1
70 70.3 56.9 13.6 66.4 62.3 11.8 62.3 68.4 10.2 58.1 75.2 8.7
80 81.3 68.0 13.3 76.8 74.2 11.6 72.2 81.0 10.1 67.3 88.6 8.6
50 90 92.1 80.1 12.9 87.0 86.7 11.3 81.6 94.2 9.8 75.9 102.7 8.4
100 101.9 91.7 12.5 96.1 98.7 11.0 90.1 106.9 9.6 83.8 116.3 8.2
110 109.9 99.7 12.4 103.7 107.4 10.9 97.3 116.4 9.5 90.5 126.7 8.2
125 121.3 109.9 12.5 114.4 118.2 11.0 107.1 128.0 9.6 96.5 135.1 8.2
Notes:
1. Ratings based on sea level altitude and evaporator fouling factor of 0.00010hr-sq. ft.-°F/Btu .
2. Consult Trane representative for performance at temperatures outside of the ranges shown.
3. kW input is for compressors only.
4. EER = Energy Efficiency Ratio (Btu/watt-hour). Power inputs include compressors, condenser fans and control power.
5. Ratings are based on an evaporator temperature drop of 10°F.
6. Ambient temperatures 115°F and greater reflect the high ambient condenser option.
7. Interpolation between points is permissible. Extrapolation is not permitted.
8. Rated in accordance with ARI Standard 550/590.

28 RLC-PRC016-EN
Performance
Data Full Load

Table P-3. 60 Hz chillers in metric units


Condenser Entering Air Temperature (C)
30 35 40 45
Evaporator Leaving
Water Temperature kW kW kW kW kW kW kW kW
(C) Unit Size Cooling input COP Cooling input COP Cooling input COP Cooling input COP
70 244.4 65.3 3.3 231.4 71.2 2.9 218.0 77.6 2.5 203.9 84.6 2.2
80 280.2 76.9 3.3 266.2 83.6 2.9 251.4 91.0 2.5 236.3 99.1 2.2
5 90 319.6 90.4 3.2 303.4 97.7 2.8 286.2 105.9 2.5 268.6 114.9 2.2
100 355.1 103.3 3.1 336.8 111.2 2.8 317.5 120.2 2.4 297.5 130.3 2.1
110 382.9 112.5 3.1 363.2 121.1 2.8 342.8 130.9 2.4 321.0 141.8 2.1
125 424.0 123.9 3.1 401.9 133.3 2.8 378.7 143.9 2.5 354.4 155.7 2.1
70 259.5 66.8 3.4 246.1 72.7 3.0 232.1 79.1 2.6 214.1 84.7 2.3
80 298.5 79.0 3.4 283.4 85.8 3.0 267.9 93.2 2.6 252.1 101.3 2.3
7 90 339.7 92.9 3.3 322.4 100.2 2.9 304.5 108.4 2.6 285.5 117.5 2.3
100 376.6 106.2 3.2 357.2 114.1 2.9 337.2 123.1 2.5 316.1 133.2 2.2
110 405.8 115.6 3.2 385.4 124.2 2.9 363.6 134.0 2.5 341.1 145.0 2.2
125 449.3 127.6 3.2 426.1 136.9 2.9 401.9 147.4 2.5 376.2 159.3 2.2
70 275.3 68.3 3.6 261.2 74.2 3.2 246.8 80.7 2.8 224.7 84.8 2.4
80 317.1 81.2 3.5 301.3 88.0 3.1 285.2 95.4 2.7 268.3 103.6 2.4
9 90 360.0 95.5 3.4 341.8 102.8 3.0 323.1 111.0 2.7 303.1 120.1 2.3
100 398.7 109.3 3.3 378.3 117.1 3.0 357.2 126.1 2.6 335.1 136.2 2.3
110 429.3 118.9 3.3 407.9 127.5 3.0 385.0 137.3 2.6 361.4 148.3 2.3
125 475.7 131.3 3.3 451.1 140.6 3.0 425.4 151.2 2.6 398.7 163.1 2.3
Notes:
1. Ratings based on sea level altitude and evaporator fouling factor of 0.0176 sq. m-°C/kW.
2. Consult Trane representative for performance at temperatures outside of the ranges shown.
3. kW input is for compressors only.
4. EER = Energy Efficiency Ratio (Btu/watt-hour). Power inputs include compressors, condenser fans and control power.
5. Ratings are based on an evaporator temperature drop of 5.6°C.
6. Interpolation between points is permissible. Extrapolation is not permitted.
7. Rated in accordance with ARI Standard 550/590.

RLC-PRC016-EN 29
Performance
Data Full Load

Table P-4. 50 Hz chillers in metric units


Condenser Entering Air Temperature (C)
30 35 40 45
Evaporator Leaving
Water Temperature kW kW kW kW kW kW kW kW
(C) Unit Size Cooling input COP Cooling input COP Cooling input COP Cooling input COP
70 211.7 54.3 3.6 200.4 59.1 3.1 188.8 64.4 2.7 176.5 70.2 2.4
80 243.7 63.9 3.5 231.0 69.5 3.1 218.3 75.6 2.7 205.0 82.3 2.3
5 90 277.4 75.1 3.4 263.0 81.1 3.0 248.2 87.9 2.7 232.8 95.4 2.3
100 307.7 85.9 3.3 292.2 92.4 3.0 275.3 99.8 2.6 257.7 108.1 2.3
110 332.3 93.5 3.3 315.4 100.6 3.0 297.5 108.6 2.6 278.5 117.7 2.3
125 366.7 102.7 3.4 347.7 110.4 3.0 327.7 119.2 2.6 306.6 129.0 2.3
70 225.0 55.5 3.7 213.4 60.3 3.3 201.1 65.7 2.8 188.8 71.6 2.5
80 259.5 65.8 3.7 246.5 71.3 3.2 232.8 77.5 2.8 218.7 84.2 2.5
7 90 294.6 77.3 3.5 279.9 83.3 3.1 264.1 90.0 2.8 247.5 97.5 2.4
100 326.6 88.4 3.4 310.1 94.8 3.1 292.5 102.2 2.7 273.9 110.5 2.4
110 352.7 96.1 3.4 334.7 103.2 3.1 315.7 111.3 2.7 296.1 120.4 2.3
125 389.2 105.8 3.5 369.2 113.5 3.1 347.7 122.2 2.7 325.6 132.0 2.4
70 238.7 56.8 3.9 226.8 61.6 3.4 214.1 67.0 3.0 201.1 73.0 2.6
80 276.0 67.6 3.8 262.3 73.2 3.3 247.9 79.3 2.9 232.8 86.1 2.6
9 90 312.9 79.5 3.7 297.1 85.5 3.3 280.2 92.3 2.9 263.0 99.8 2.5
100 346.3 91.0 3.6 328.4 97.4 3.2 310.1 104.8 2.8 290.8 113.1 2.4
110 373.4 98.9 3.5 354.4 106.0 3.2 334.7 114.1 2.8 314.0 123.1 2.4
125 412.4 109.0 3.6 391.0 116.6 3.2 368.5 125.3 2.8 345.3 135.1 2.4
Notes:
1. Ratings based on sea level altitude and evaporator fouling factor of 0.0176 sq. m-°C/kW.
2. Consult Trane representative for performance at temperatures outside of the ranges shown.
3. kW input is for compressors only.
4. EER = Energy Efficiency Ratio (Btu/watt-hour). Power inputs include compressors, condenser fans and control power.
5. Ratings are based on an evaporator temperature drop of 5.6°C.
6. Interpolation between points is permissible. Extrapolation is not permitted.
7. Rated in accordance with ARI Standard 550/590.

30 RLC-PRC016-EN
Performance
Data Part Load

Table P-5 — ARI Part-Load Values (60 Hz)


Unit % Load Tons EER IPLV
RTAA 70 100 69.3 10.2 13.7
75 52.0 12.0
50 34.6 14.6
25 17.3 16.3
RTAA 80 100 79.8 10.2 13.3
75 59.8 11.7
50 39.9 14.9
25 20.0 12.7
RTAA 90 100 90.8 9.9 13.1
75 68.1 11.3
50 45.4 14.7
25 22.7 13.8
RTAA 100 100 100.6 9.7 12.6
75 75.5 11.0
50 50.3 13.5
25 25.2 15.3
RTAA 110 100 108.5 9.7 12.5
75 81.4 11.0
50 54.3 13.3
25 27.1 15.2
RTAA125 100 120.0 9.8 12.7
75 90.0 11.2
50 60.0 13.8
25 30.0 13.8

Table P-6 — ARI Part-Load Values (50 Hz)


Unit % Load kW cooling COP IPLV
RTAA 70 100 211.1 3.2 4.4
75 158.3 3.9
50 105.6 4.7
25 52.8 5.1
RTAA 80 100 243.8 3.2 4.2
75 182.8 3.7
50 121.9 4.8
25 60.9 4.0
RTAA 90 100 276.9 3.1 4.2
75 207.7 3.6
50 138.5 4.7
25 69.2 4.3
RTAA 100 100 306.9 3.0 4.0
75 230.2 3.5
50 153.5 4.3
25 76.7 4.8
RTAA 110 100 331.4 3.0 4.0
75 248.5 3.5
50 165.7 4.2
25 82.8 4.8
RTAA125 100 365.4 3.1 4.0
75 274.0 3.6
50 182.7 4.3
25 91.3 4.3

RLC-PRC016-EN 31
Electrical Data Packaged Unit

Table E-1 — Electrical Data (50 & 60 Hz, 3 Phase)


Unit Wiring Motor Data
Fans
Unit Rated # of Power Max. Fuse, HACR Rec. Time Compressor (Each) (Each) Control
Size Voltage (9) Connections (1) MCA (3) Breaker or MOP (2,11) Delay or RDE (4) Qty RLA (5) LRA (8) Qty. kW FLA kW (7, 10)
RTAA 70 200/60 1 300 400 350 2 115 - 115 800 - 800 8 1.0 5.1 0.75
230/60 1 265 350 300 2 100 - 100 690 - 690 8 1.0 5.0 0.75
380/60 1 163 200 200 2 61 - 61 400 - 400 8 1.0 3.2 0.75
460/60 1 133 175 150 2 50 - 50 330 - 330 8 1.0 2.5 0.75
575/60 1 108 125 125 2 40 - 40 270 - 270 8 1.0 2.2 0.75
400/50 1 133 175 150 2 50 - 50 325 - 325 8 0.7 2.5 0.75
RTAA 80 200/60 1 361 500 400 2 142 - 142 800 - 800 8 1.0 5.1 0.75
230/60 1 319 400 350 2 124 - 124 760 - 760 8 1.0 5.0 0.75
380/60 1 194 250 225 2 75 - 75 465 - 465 8 1.0 3.2 0.75
460/60 1 160 200 175 2 62 - 62 380 - 380 8 1.0 2.5 0.75
575/60 1 131 175 150 2 50 - 50 304 - 304 8 1.0 2.2 0.75
400/50 1 160 200 175 2 62 - 62 375 - 375 8 0.7 2.5 0.75
RTAA 90 200/60 1 428 600 500 2 192 - 142 990 - 800 9 1.0 5.1 0.75
230/60 1 378 500 450 2 167 - 124 820 - 760 9 1.0 5.0 0.75
380/60 1 230 300 300 2 101 - 75 497 - 465 9 1.0 3.2 0.75
460/60 1 190 250 225 2 84 - 62 410 - 380 9 1.0 2.5 0.75
575/60 1 154 200 175 2 67 - 50 328 - 304 9 1.0 2.2 0.75
400/50 1 190 250 225 2 84 - 62 402 - 375 9 0.7 2.5 0.75
RTAA 100 200/60 1 483 600 600 2 192 - 192 990 - 990 10 1.0 5.1 0.75
230/60 1 426 500 500 2 167 - 167 820 - 820 10 1.0 5.0 0.75
380/60 1 259 350 300 2 101 - 101 497 - 497 10 1.0 3.2 0.75
460/60 1 214 250 250 2 84 - 84 410 - 410 10 1.0 2.5 0.75
575/60 1 173 225 200 2 67 - 67 328 - 328 10 1.0 2.2 0.75
400/50 1 214 250 250 2 84 - 84 402 - 402 10 0.7 2.5 0.75
RTAA 110 200/60 1 535 700 600 2 233 - 192 1190 - 990 10 1.0 5.1 0.75
230/60 1 471 600 600 2 203 - 167 1044 - 820 10 1.0 5.0 0.75
380/60 1 287 400 350 2 123 - 101 632 - 497 10 1.0 3.2 0.75
460/60 1 235 300 300 2 101 - 84 522 - 410 10 1.0 2.5 0.75
575/60 1 191 250 225 2 81 - 67 420 - 328 10 1.0 2.2 0.75
400/50 1 236 300 300 2 101 - 84 512 - 402 10 0.7 2.5 0.75
RTAA 125 200/60 1 576 800 700 2 233 - 233 1190 - 1190 10 1.0 5.1 0.75
230/60 1 507 700 600 2 203 - 203 1044 - 1044 10 1.0 5.0 0.75
380/60 1 309 400 350 2 123 - 123 632 - 632 10 1.0 3.2 0.75
460/60 1 253 350 300 2 101 - 101 522 - 522 10 1.0 2.5 0.75
575/60 1 205 250 225 2 81 - 81 420 - 420 10 1.0 2.2 0.75
400/50 1 253 350 300 2 101 - 101 512 - 512 10 0.7 2.5 0.75
Notes:
1. As standard, all 70-215 ton units require a single point power connection.
2. Max Fuse or HACR type breaker = 225 percent of the largest compressor RLA plus 100 percent of the second compressor RLA, plus the sum of the condenser fan FLA
per NEC 440-22. Use FLA per circuit, NOT FLA for the entire unit).
3. MCA - Minimum Circuit Ampacity - 125 percent of largest compressor RLA plus 100 percent of the second compressor RLA plus the sum of the condenser fans FLAs
per NEC 440-33.
4. RECOMMENDEDTIME DELAY OR DUAL ELEMENT (RDE) FUSE SIZE: 150 percent of the largest compressor RLA plus 100 percent of the second compressor RLA and the
sum of the condenser fan FLAs.
5. RLA - Rated Load Amps - rated in accordance with UL Standard 1995.
6. Local codes may take precedence.
7. Control kW includes operational controls only. Does not include evaporator heat tape.
8. LRA - Locked Rotor Amps - based on full winding (x-line) start units. LRA for wye-delta starters is 1/3 of LRA of x-line units.
9. VOLTAGE UTILIZATION RANGE:
Rated Voltage Utilization Range
200 180-220
230 208-254
380 342-418
460 414-506
575 516-633

10. A separate 115/60/1 or 220/50/1, 15 amp customer provided power connection is also needed to power the evaporator heat tape (420 watts @ 120 volts or 420 watts @
220 volts).
11. If factory circuit breakers are supplied with the chiller, then these values represent Maximum Overcurrent Protection (MOP).

32 RLC-PRC016-EN
Pump
Electrical Data Package Unit

Table E-2 — Electrical Data (60 Hz, 3 Phase)


Unit Wiring Motor Data
Fans
Unit Rated Pump Max. Fuse, HACR Rec. Time Compressor (Each) (Each) Control
Size Voltage (9) HP, FLA MCA (3) Breaker or MOP (2,11) Delay or RDE (4) Qty RLA (5) LRA (8) Qty. kW FLA kW (7, 10)
RTAA 70 460/60 2 , 3.1 136 175 150 2 50 - 50 330 - 330 8 1.0 2.5 0.75
460/60 3 , 4.1 137 175 150 2 50 - 50 330 - 330 8 1.0 2.5 0.75
460/60 5 , 6.6 139 175 175 2 50 - 50 330 - 330 8 1.0 2.5 0.75
RTAA 80 460/60 2 , 3.1 163 200 200 2 62 - 62 380 - 380 8 1.0 2.5 0.75
460/60 3 , 4.1 164 225 200 2 62 - 62 380 - 380 8 1.0 2.5 0.75
460/60 5 , 6.6 166 225 200 2 62 - 62 380 - 380 8 1.0 2.5 0.75
460/60 7.5 , 10.3 170 225 200 2 62 - 62 380 - 380 8 1.0 2.5 0.75
RTAA 90 460/60 3 , 4.1 194 250 225 2 84 - 62 410 - 380 9 1.0 2.5 0.75
460/60 5 , 6.6 196 250 225 2 84 - 62 410 - 380 9 1.0 2.5 0.75
460/60 7.5 , 10.3 200 250 225 2 84 - 62 410 - 380 9 1.0 2.5 0.75
RTAA 100 460/60 3 , 4.1 218 300 250 2 84 - 84 410 - 410 10 1.0 2.5 0.75
460/60 5 , 6.6 221 300 250 2 84 - 84 410 - 410 10 1.0 2.5 0.75
460/60 7.5 , 10.3 224 3000 250 2 84 - 84 410 - 410 10 1.0 2.5 0.75
RTAA 110 460/60 3 , 4.1 239 300 300 2 101 - 84 522 - 410 10 1.0 2.5 0.75
460/60 5 , 6.6 242 300 300 2 101 - 84 522 - 410 10 1.0 2.5 0.75
460/60 7.5 , 10.3 246 300 300 2 101 - 84 522 - 410 10 1.0 2.5 0.75
RTAA 125 460/60 3 , 4.1 256 350 300 2 101 - 101 522 - 522 10 1.0 2.5 0.75
460/60 5 , 6.6 259 350 300 2 101 - 101 522 - 522 10 1.0 2.5 0.75
460/60 7.5 , 10.3 263 350 300 2 101 - 101 522 - 522 10 0.7 2.5 0.75
Notes:
1. As standard, all 70-215 ton units require a single point power connection.
2. Max Fuse or HACR type breaker = 225 percent of the largest compressor RLA plus 100 percent of the second compressor RLA, plus the sum of the condenser fan FLA
per NEC 440-22. Use FLA per circuit, NOT FLA for the entire unit).
3. MCA - Minimum Circuit Ampacity - 125 percent of largest compressor RLA plus 100 percent of the second compressor RLA plus the sum of the condenser fans FLAs
per NEC 440-33.
4. RECOMMENDEDTIME DELAY OR DUAL ELEMENT (RDE) FUSE SIZE: 150 percent of the largest compressor RLA plus 100 percent of the second compressor RLA and the
sum of the condenser fan FLAs.
5. RLA - Rated Load Amps - rated in accordance with UL Standard 1995.
6. Local codes may take precedence.
7. Control kW includes operational controls only. Does not include evaporator heat tape.
8. LRA - Locked Rotor Amps - based on full winding (x-line) start units. LRA for wye-delta starters is 1/3 of LRA of x-line units.
9. VOLTAGE UTILIZATION RANGE:
Rated Voltage Utilization Range
460 414-506
10. A separate 115/60/1, 15 amp customer provided power connection is also needed to power the evaporator heat tape (420 watts @ 120 volts).
11. If factory circuit breakers are supplied with the chiller, then these values represent Maximum Overcurrent Protection (MOP).

RLC-PRC016-EN 33
Electrical Data Wire Size

Table E-3 – Customer Wire Selection


Wire Selection Size Wire Selection Size Wire Selection Size
to MainTerminal Block to Disconnect (1) to Circuit Breaker (1)
Connector Connector Factory Mounted Internal Connector
Unit Rated Terminal Size Wire Range Disconnect Size Wire Range Circuit Breaker Size (3) Wire Range
Size Voltage Ckt 1 Ckt 1 Ckt 1 Ckt 1 Ckt 1 Ckt 1
RTAA 70 200/60 760 Amp Lug Size D 400 Amp Lug Size B 350 Amp Lug Size B
230/60 760 Amp Lug Size D 400 Amp Lug Size B 300 Amp Lug Size B
380/60 335 Amp Lug Size E 250 Amp Lug Size A 200 Amp Lug Size A
460/60 335 Amp Lug Size E 250 Amp Lug Size A 150 Amp Lug Size A
575/60 335 Amp Lug Size E 250 Amp Lug Size A 125 Amp Lug Size A
400/50 335 Amp Lug Size E 250 Amp Lug Size A 150 Amp Lug Size A
RTAA 80 200/60 760 Amp Lug Size D 400 Amp Lug Size B 400 Amp Lug Size B
230/60 760 Amp Lug Size D 400 Amp Lug Size B 350 Amp Lug Size B
380/60 335 Amp Lug Size E 250 Amp Lug Size A 225 Amp Lug Size A
460/60 335 Amp Lug Size E 250 Amp Lug Size A 175 Amp Lug Size A
575/60 335 Amp Lug Size E 250 Amp Lug Size A 150 Amp Lug Size A
400/50 335 Amp Lug Size E 250 Amp Lug Size A 175 Amp Lug Size A
RTAA 90 200/60 760 Amp Lug Size D 600 Amp Lug Size C 500 Amp Lug Size C
230/60 760 Amp Lug Size D 400 Amp Lug Size B 450 Amp Lug Size C
380/60 335 Amp Lug Size E 400 Amp Lug Size B 300 Amp Lug Size B
460/60 335 Amp Lug Size E 250 Amp Lug Size A 225 Amp Lug Size A
575/60 335 Amp Lug Size E 250 Amp Lug Size A 175 Amp Lug Size A
400/50 335 Amp Lug Size E 250 Amp Lug Size A 225 Amp Lug Size A
RTAA 100 200/60 760 Amp Lug Size D 600 Amp Lug Size C 600 Amp Lug Size C
230/60 760 Amp Lug Size D 600 Amp Lug Size C 500 Amp Lug Size C
380/60 335 Amp Lug Size E 400 Amp Lug Size B 300 Amp Lug Size B
460/60 335 Amp Lug Size E 250 Amp Lug Size A 250 Amp Lug Size A
575/60 335 Amp Lug Size E 250 Amp Lug Size A 200 Amp Lug Size A
400/50 335 Amp Lug Size E 250 Amp Lug Size A 250 Amp Lug Size A
RTAA 110 200/60 760 Amp Lug Size D 600 Amp Lug Size C 600 Amp Lug Size C
230/60 760 Amp Lug Size D 600 Amp Lug Size C 600 Amp Lug Size C
380/60 335 Amp Lug Size E 400 Amp Lug Size B 350 Amp Lug Size B
460/60 335 Amp Lug Size E 400 Amp Lug Size B 300 Amp Lug Size B
575/60 335 Amp Lug Size E 250 Amp Lug Size A 225 Amp Lug Size A
400/50 335 Amp Lug Size E 400 Amp Lug Size B 300 Amp Lug Size B
RTAA 125 200/60 760 Amp Lug Size D 600 Amp Lug Size C N/A N/A
230/60 760 Amp Lug Size D 600 Amp Lug Size C 600 Amp Lug Size C
380/60 335 Amp Lug Size E 400 Amp Lug Size B 350 Amp Lug Size B
460/60 335 Amp Lug Size E 400 Amp Lug Size B 300 Amp Lug Size B
575/60 335 Amp Lug Size E 250 Amp Lug Size A 225 Amp Lug Size A
400/50 335 Amp Lug Size E 400 Amp Lug Size B 300 Amp Lug Size B
Lug Size A = #4 to 350 MCM per phase
Lug Size B = 2/0 to 250 MCM & 2/0 to 500 MCM per phase
Lug Size C = (2) 400 MCM to 500 MCM per phase
Lug Size D = (2) #4 to 500 MCM per phase
Lug Size E = #6 to 400 MCM per phase
Lug Size F = (2) #2 to 600 MCM per phase
Lug Size G = (2) #1 to 500 MCM per phase
Lug Size H = (4) #2 to 600 MCM per phase

Notes
1. Non-fused unit disconnect and circuit breaker are optional.
2. Copper wire only, sized per N.E.C., based on nameplate minimum circuit ampacity (MCA).
3. Circuit Breaker sizes are for factory mounted only. Field installed circuit breakers need to be sized using HACR breaker recommendations fromTable E-1.

34 RLC-PRC016-EN
Electrical Data Field Layout

5. AUXILIARY CONTROLS FOR A CUSTOMER SPECIFIED OR INSTALLED LATCHING


Figure E-1 — Typical Jobsite Wiring TRIPOUT. THE CHILLER WILL RUN NORMALLY WHEN THE CONTACT IS CLOSED AND
NOTES: TRIP THE CHILLER OFF ON MANUALLY RESETTABLE DIAGNOSTIC WHEN THE
CONTACT OPENS. MANUAL RESET IS ACCOMPLISHED AT THE LOCAL OR REMOTE
1. DASHED LINES INDICATE RECOMMENDED FIELD WIRING BY OTHERS. CLEAR LANGUAGE DISPLAY.
CHECK SALES ORDER TO DETERMINE IF WIRING IS REQUIRED FOR
SPECIFIC OPTIONS. 6 AUXILIARY CONTROLS FOR A CUSTOMER SPECIFIED OR INSTALLED REMOTE
AUTO/STOP FUNCTION. THE CHILLER WILL RUN NORMALLY WHEN THE CONTACT IS
2. ALL THREE PHASE MOTORS SUPPLIED WITH THE UNIT ARE PROTECTED CLOSED AND STOP THE CHILLER WHEN THE CONTACT IS OPEN. RE-CLOSURE OF THE
UNDER PRIMARY SINGLE PHASE FAILURE CONDITIONS. CONTACT WILL PERMIT THE CHILLER TO AUTOMATICALLY RETURN TO NORMAL
3. CAUTION - DO NOT ENERGIZE UNIT UNTIL CHECK OUT AND START-UP OPERATION. TO BE IN SERIES WITH WATER PUMP RELAY (3K21).
PROCEDURES HAVE BEEN COMPLETED. 7 NORMALLY OPEN CONTACTS FOR REMOTE SHUTDOWN OR REFRIGERANT
4 THE FOLLOWING CAPABILITIES ARE OPTIONAL - THEY ARE CIRCUIT OPERATION. THE REFRIGERANT CIRCUIT WILL GO THRU A NORMAL
IMPLEMENTED AND WIRED AS REQUIRED FOR A SPECIFIC SYSTEM SHUTDOWN WHEN THE CONTACTS ARE CLOSED AND WILL AUTOMATICALLY
APPLICATION. RESUME NORMAL START AND RUN MODES WHEN CONTACTS ARE OPEN.
A ICE-MACHINE CONTROL (CANNOT BE USED WITH OPT. L) WIRING
B COMMUNICATIONS INTERFACE 8 ALL CUSTOMER CONTROL CIRCUIT WIRING MUST HAVE A MINIMUM RATING OF
D WYE-DELTA CLOSED TRANSITION STARTER 150 VOLTS.

E CONTROL POWER TRANSFORMER. 9. ALL FIELD WIRING MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL
CODE (NEC), STATE, AND LOCAL REQUIREMENTS. OUTSIDE THE UNITED STATES,
H UNIT DISCONNECT, NON-FUSED OTHER COUNTRIES APPLICABLE NATIONAL AND/OR LOCAL REQUIREMENTS SHALL
J CHILLED WATER RESET - RETURN WATER APPLY.
K CHILLED WATER RESET - OUTDOOR AIR REQUIRED WIRING
L CHILLED WATER RESET - ZONE AIR (CANNOT BE USED WITH OPT. A) 10 COPPER WIRE ONLY – SIZED PER N.E.C. – BASED ON NAMEPLATE MINIMUM
S CHILLED WATER FLOW SWITCH (NOT REQUIRED FOR CHILLER CIRCUIT AMPACITY (MCA). SEE CUSTOMER WIRE SELECTION TABLE.
PROTECTION) 11 2 WIRES, 115 VAC CIRCUIT. MINIMUM CONTACT RATING AT 115 VAC – 5.9 VA
T REMOTE CLEAR LANGUAGE DISPLAY. INRUSH. 1.3 VA SEALED.
(BUFFER FOR DISPLAY LOCATED IN UNIT CONTROL PANEL.) 12 FOR UNITS WITHOUT THE CONTROL POWER TRANSFORMER (1T1) OPTION, THE
CUSTOMER MUST PROVIDE CONTROL POWER OF 115 VAC, 60 HERTZ, SINGLE
PHASE, 750 VA. THE CONTROL POWER TRANSFORMER (1T1) IS STANDARD ON 50
HERTZ UNITS.
13 FOR ALL UNITS, THE HEAT TAPE MUST BE POWERED FROM A SEPARATE
CUSTOMER PROVIDED 115V, 60 HZ; OR 220V, 50 HZ, 420 WATT SOURCE.

RLC-PRC016-EN 35
Typical Wiring
Electrical Data Diagram

NOTES:
1. DASHED LINES INDICATE RECOMMENDED FIELD WIRING BY OTHERS.
PHANTOM LINES INDICATE ALTERNATE CIRCUITRY OR AVAILABLE
SALES OPTION. CHECK SALES ORDER TO DETERMINE IF WIRING IS
REQUIRED FOR SPECIFIC OPTIONS.
2. ALL THREE PHASE MOTORS SUPPLIED WITH THE UNIT ARE PROTECTED
UNDER PRIMARY SINGLE PHASE FAILURE CONDITIONS.
3. CAUTION - DO NOT ENERGIZE UNIT UNTIL CHECK OUT AND START-UP
PROCEDURES HAVE BEEN COMPLETED.
4 SEE INSERT “A” FOR RESISTOR CONNECTIONS TO PROGRAM AN
EXTERNAL CHILLED WATER SETPOINT WHEN 4 - 20 mA OR A 2 - 10 VDC
SIGNAL IS NOT USED. SEE THE OPERATORS MANUAL FOR RESISTOR
VALUES.
5 SEE INSERT “B” FOR RESISTOR CONNECTIONS TO PROGRAM AN
EXTERNAL CURRENT LIMIT SETPOINT WHEN 4 - 20 mA OR A 2 - 10 VDC
SIGNAL IS NOT USED. SEE THE OPERATORS MANUAL FOR RESISTOR
VALUES.
6 SEE INSERT “C” FOR CONTACTS (IN PLACE OF THE ZONE TEMP.
SENSOR) FOR OPTIONAL ICE MACHINE CONTROL - OPTION “A”.
7. THE FOLLOWING CAPABILITIES ARE OPTIONAL - THEY ARE
IMPLEMENTED AND WIRED AS REQUIRED FOR A SPECIFIC SYSTEM
APPLICATION.
A ICE-MACHINE CONTROL (CANNOT BE USED WITH OPT. L)
B COMMUNICATIONS INTERFACE
D WYE-DELTA CLOSED TRANSITION STARTER
E CONTROL POWER TRANSFORMER.
H UNIT DISCONNECT, NON-FUSED
J CHILLED WATER RESET - RETURN WATER
K CHILLED WATER RESET - OUTDOOR AIR
L CHILLED WATER RESET - ZONE AIR (CANNOT BE USED WITH OPT. A)
O LOW AMBIENT LOCKOUT
S CHILLED WATER FLOW SWITCH (NOT REQUIRED FOR CHILLER
PROTECTION)
T REMOTE CLEAR LANGUAGE DISPLAY
WIRING AND CONTACT REQUIREMENTS:
20. ALL FIELD WIRING MUST BE IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE (NEC), STATE, AND LOCAL REQUIREMENTS.
OUTSIDE THE UNITED STATES, OTHER COUNTRIES APPLICABLE
NATIONAL AND/OR LOCAL REQUIREMENTS SHALL APPLY.
21 FOR UNITS WITHOUT THE CONTROL POWER TRANSFORMER (1T1)
OPTION, THE CUSTOMER MUST PROVIDE CONTROL POWER OF 115
VAC, 60 HERTZ, SINGLE PHASE, 750 VA ON 130 THRU 215 TON UNITS.
THE CONTROL POWER TRANSFORMER (1T1) IS STANDARD ON 50
HERTZ UNITS.
22 FOR ALL UNITS, THE HEAT TAPE MUST BE POWERED FROM A
SEPARATE CUSTOMER PROVIDED 115 VAC, 420 WATT SOURCE FOR
200/230/420/575 60 HZ UNITS: 220 VAC, 420 WATT SOURCE FOR 346/
1380/415 50 HZ UNITS. FOR THE OPTIONAL HEAT RECOVERY HEAT TAPE
IS 420 WATTS.
23 CUSTOMER SUPPLIED CONTACTS MUST BE COMPATIBLE WITH DRY
CIRCUIT 12 VDC, 45 mA RESISTIVE LOAD. SILVER OR GOLD PLATED
CONTACTS ARE RECOMMENDED.
24 30 VOLT OR LESS CIRCUIT. DO NOT RUN IN CONDUIT WITH HIGHER
VOLTAGE CIRCUITS. USE #14-18 AWG. SEE SELECTION TABLE.
25 MINIMUM PILOT DUTY CONTACT RATING AT 115 VAC; 5.9 VA INRUSH,
1.3 VA SEALED.
26 FIELD WIRED ELECTRICAL LOADING IS NOT TO EXCEED THE
FOLLOWING RATINGS:
TERMINALS DEVICE VOLTAGE SEALED VA INRUSH VA
1U1-TB4-1,2 1U1K1,NO 115 180 1150*
1U1-TB4-3 1U1K1,NC 115 180 1150*
1U1-TB4-5,4 1U1K2,NO 115 180 1150*
1U1-TB4-6,7 1U1K3,NC 115 180 1150*
1U1-TB4-8,9 1U1K2,NO 115 250 1150*
1U1-TB4-10,11 1U1K3,NC 115 180 1150*
*STANDARD PILOT DUTY RATING (35% POWER FACTOR).
27 WHEN CUSTOMER INPUT IS REQUIRED, REMOVE JUMPER AND
INSTALL CUSTOMER WIRING.
28 CHILLED WATER PUMP CONTROL FROM TRANE UNIT UCM MODULE
CHILLED WATER PUMP IS REQUIRED TO OPERATE A MINIMUM OF 1
MINUTE AFTER A COMMAND TO TERMINATE CHILLER OPERATION
(UCM WILL PROVIDE THE DELAY CONTACTS). CHILLED WATER SYSTEM
DEMAND SWITCH (5S2) IS CONNECTED TO THE UCM EXTERNAL AUTO/
STOP INPUT. NOTE: DO NOT USE THE CHILLED WATER PUMP TO STOP
THE CHILLER.
29 AS SHIPPED 380/415 50 HZ VOLT UNIT TRANSFORMER 1T1-(OPTIONAL)
IS WIRED FOR 415 VOLT OPERATION. IF UNIT IS TO BE OPERATED ON A
380 VOLT POWER SUPPLY, RE-CONNECT AS SHOWN IN INSET “D”.
REPROGRAM “UNIT LINE VOLTAGE” IN SERVICE SETTING MENU OF
CLEAR LANGUAGE DISPLAY FROM 415 TO 380.
30 K1, K2, K3 RELAY OUTPUTS CAN BE PROGRAMMED TO PERFORM
ALTERNATE FUNCTIONS. SEE INSTALLATION, OPERATION AND
MAINTENANCE MANUAL FOR DETAILS. FUNCTION #1 IS SHOWN.

36 RLC-PRC016-EN
Typical Wiring
Electrical Data Diagram

RLC-PRC016-EN 37
Dimensional
Data Packaged Unit

Figure D-1 — RTAA 70-125 Unit Dimensions

UNIT SIZE A B C D E F G K
70-100 .492m 1.213m 2.851m 102mm 4.940m 2.317m 1.549m 1.626m
(1’-7 3/8”) (3’-11 3/4”) (9’-4 1/4”) (4”) (16’-2 1/2”) (7’-7 1/4”) (5’-1”) (5’-4”)
110-125 .479m 1.032m 3.499m 152mm 5.626m 2.661m 1.511m 1.930m
(1’-6 7/8”) (3’-4 5/8”) (11’-5 3/4”) (6”) (18’-5 1/2”) (8’-8 3/4”) (4’-11 1/2”) (6’-4”)

NO. OF FANS PER UNIT


UNIT SIZE 70 80 90 100 110 125
NO. FANS
STD UNIT 8 8 9 10 10 10

115 VOLT & LOW VOLTAGE CONNECTIONS


PANELTYPE L M N P Q
X-LINE
CONTROL .889m .927m 1.206m 1.245m 1.283m
PANEL (2’-11”) (3’-0 1/2”) (3’-11 1/2”) (4’-1”) (4’-2 1/2”)
WYE DELTA
CONTROL 76mm 114mm .39m .43m .47m
PANEL (3”) (4 1/2”) (1’-3 1/2”) (1’-5”) (1’-8 1/2”)

38 RLC-PRC016-EN
Dimensional Pump
Data Package Unit

Figure D-2 — RTAA 70-125 with Pump Package Unit Dimensions


NO OBSTRUCTIONS RECOMMENDED
AREA REQUIRED FOR UNIT
OPERATION, MAINTENANCE, ACCESS
PANEL AND AIR FLOW

PUMP PACKAGE CONTROL PANEL


LOCATED ON THIS SIDE OF UNIT.
4'-0" (1.22 m)
3'-5" DOOR
(1.04 m) SWING

2'-0"
.61 m

115 VOLT CONNECTIONS


THRU BOTTOM PANEL

N P Q

L M
LOW VOLTAGE CONNECTIONS
4'-0" (1.22 m) 4 3/4" (121 MM)
THRU BOTTOM PANEL WORKING CLEARANCE
6 3/4" (159 MM) PER NATIONAL ELECTRIC
Ø.875 (22 MM) KNOCKOUT (8) CODE ARTICLE 110-16

PLAN VIEW

C AIR FLOW
NO OBSTRUCTIONS
OPTIONAL COIL
B
GUARDS
CONTROL PANEL

"D" VICTAULIC
WATER OUTLET
6'-9 1/2" BOTTOM OF
A CUSTOMER POWER
(2.07m) "D" VICTAULIC CONDENSER
7'-3 1/2" WIRING HOLE
WATER INLET LOCATION
(2.22m)

3'-1 1/4" S A
24 1/2" PUMP
(.946mm) PACKAGE
T 622 mm
R LOCATION

V 3" (76mm)
(127mm)
5" 1" 7'-2 3/16" 1" 6 1/2" (165mm)
(152mm) F F (25.4mm) (2.19m) (25.4mm)
6" 2'-10 1/8"
VIEW A-A
(8.67m)
G K

7'-4 1/4"
E 9 1/4" (235mm) (2.24m)
LIFTING POINTS (4)
Ø 11/16 X 6 (17.5mm)
MOUNTING HOLES
SIDE ELEVATION
END ELEVATION

70-100T UNITS 110-125T UNITS


UNIT PUMP PUMP
C C
SIZE A B D E F G K S T SIZE SIZE
2'-6 1/4" 4'-1 3/4"
70-100 1'-7 3/8" 3'-11 3/4" 4" 16'-2 1/2" 7'-7 1/4" 5'-1" 12'- 9" 7'- 1/4" 2'-4 1/8" C2, D3 D3
767 mm 1248 mm
.492 m 1.213 m 102 mm 4.940 m 2.317 m 1.549 m 3.901 m 2.141 m 715 mm
2'- 5 7/8" 4'- 1 1/8"
110-125 1'-6 7/8" 3'-4 5/8" 6" 18'-5 1/2" 8'-8 3/4" 4'-11 1/2" 15'-3" 7' 2'-9 1/8" D5, E2, E3 D5, E3
.479 m 1.032 m 152 mm 5.626 m 2.661 m 1.511 m 2.134 m 842 mm 758 mm 1248 mm
4.633 m
F5, F7.5 3'- 9 3/4"
2'-8 1/8"
F5, F7.5 G3, G5 1248 mm
816 mm
115 VOLT & LOW VOLTAGE CONNECTIONS
2'-4 7/8" PUMP
PANEL TYPE L M N P Q G3, G5 R
735 mm SIZE
X-LINE
2'-11" 3'-1/2" 3'-11/12" 4'-1" 4'-2 1/2" 2'- 4 3/4"
CONTROL PUMP D3, F5
(.889m) (.927m) (1.206m) (1.245m) (1.283m) R 730 mm
PANEL SIZE 2'- 2 1/2"
WYE-DELTA C2, D3 2'- 4 3/4" D5, E3
3" 4 1/2" 1'-3 1/2" 1'-5" 1'-8 1/2" 673 mm
CONTROL F5, F7.5 732 mm
(76mm) (114mm) (.39 m) (.43m) (.52m) 2'- 2 3/4"
PANEL F7.5
2'- 2 1/2" 679 mm
D5
673 mm 2'- 4 1/4"
G3, G5
2'- 1 1/4" 718 mm
NO. OF FANS PER UNIT E2, E3 641 mm
PUMP
UNIT SIZE 70 80 90 100 110 125 V
2'- 4 1/4" SIZE
G3, G5 717 mm
NO. FANS 4'- 6 1/2"
8 8 9 10 10 10 ALL
STD UNIT 1384 mm
PUMP
V
SIZE
C2, D3, D5, E2 4'-6 1/2"
E3, G3, G5 1384 mm
3'-10 1/4"
F5, F7.5
1175 mm

RLC-PRC016-EN 39
Dimensional Remote
Data Evaporator Unit

Figure D-3 — RTAA 70-125 Condensing Unit Dimensions for Remote Evaporator Option

PLAN VIEW
NO OBSTRUCTIONS RECOMMENDED
AREA REQUIRED FOR UNIT DOOR
OPERATION, MAINTENANCE, ACCESS 4'-0" SWING
PANEL AND AIR FLOW (1219.2)
3'-5"
(1041.4)

WORKING CLEARANCE
PER NATIONAL ELECTRIC
2'-0" CODE ARTICLE 110-16
(609.6)

115 VOLT CONNECTIONS

N P Q

L M
4'-0" LOW VOLTAGE CONNECTIONS
4 3/4" (120.7)
(1219.2)
6 1/4" (158.8) AIR FLOW
Ø.875 (22.2) KNOCKOUT (8)
NO OBSTRUCTIONS
CONTROL PANEL
OPTIONAL COIL
GUARDS

CUSTOMER POWER
WIRING HOLE
LOCATION

6'-9 1/2" 1 1/8" OD (28.6)


(2070.1) BOTTOM OF LIQUID LINE
CONDENSER 7'-3 1/2" A

(2222.5)

CIRCUIT #1 CIRCUIT #2 DISCHARGE LINE


3'-1 1/4" SUCTION LINE
A
(946.1) SEE CHART (76.2) 3"

6 1/2"
A C (165.1)

VIEW A-A
2'-2" (127.0) 5" H J
5 3/4" 1" 7'-2 3/16" 1"
(660.4)
(152.4) 6" F F (25.4) (2189.2) (25.4)
B
7'-4 1/4"
D G K (2240.0)

4'-8 1/4"
(1428.8) E 9 1/4"
(235.0) END ELEVATION
NOTE: Ø 11/16 (17.5) X 6 LIFTING POINTS (6)
DIMENSIONS IN ( ) ARE METRIC. MOUNTING HOLES SIDE ELEVATION

SUCTION LINE UNIT


E F G H J K
UNIT CIRCUIT #1 SIZE
SIZE O.D. A B 16'-2 1/2" 7'-7 1/4" 4'-7" 8'-0" 5'-3" 12'- 9"
2 1/8" 6 1/4" 3'-3 5/8" 70-100
70-80 (4940.3) (2317.8) (1397.0) (2438.4) (1600.2) (3901.4)
(54.0) (158.8) (1006.5)
18'-5 1/2" 8'-8 3/4" 4'-11 1/2" 10'-0" 6'-5" 15'-3"
2 5/8" 6 5/16" 3'-4 1/8" 110-125
90 (5626.1) (2660.7) (1511.3) (3048.0) (1955.8) (4633.0)
(66.7) (160.3) (1019.2)
2 5/8" 6 5/16" 3'-4 1/8"
100-125 (1019.2)
(66.7) (160.3)
115 VOLT & LOW VOLTAGE CONNECTIONS
UNIT CIRCUIT #2 PANEL
O.D. C
L M N P Q
SIZE D TYPE
2 1/8" 6 1/4" 4'-0 5/8" X-LINE 2'-11"
70-80 3'-0 1/2" 3'-11 1/2" 4'-1" 4'-2 1/2"
(54.0) (158.8) (1235.1) CONTROL
PANEL (889.0) (927.1) (1206.5) (1244.6) (1282.7)
2 1/8" 6 1/4" 4'-0 5/8"
90
(1235.1)
WYE DELTA
3" 4 1/2" 1'-3 1/2" 1'-5" 1'-6 1/2"
(54.0) (158.8) CONTROL
PANEL (76.2) (114.3) (393.7) (431.8) (469.9)
2 5/8" 6 5/16" 4'-0 1/8"
100-125 (160.3)
(66.7) (1222.4)

NO. OF FANS PER UNIT

UNIT SIZE 70-80 90 100-125

NO. FANS
8 9 10
STD UNIT

40 RLC-PRC016-EN
Dimensional Remote
Data Evaporator Unit

Figure D-4 — RTAA 70-100 Evaporator Dimensions for Remote Evaporator Option
SUCTION CONNECTIONS EVAPORATOR WEIGHTS
UNIT CIRCUIT #1 CIRCUIT #2 UNIT
LBS.
SIZE O.D. O.D. SIZE
8'-4 3/8" Ø 1 1/8" (28.6) 2 1/8" 2 1/8"
REMOTE EVAP LIQUID LINE (TYP) 70-80 70 710
(54.0) (54.0)
JUNCTION BOX (2549.5)
2 5/8" 2 1/8"
90 80 731
CIRCUIT #1 (66.7) (54.0)
2 5/8" 2 5/8"
100 90 764
(66.7) (66.7)
SUCTION CONNECTIONS
SEE CHART 100 796

CIRCUIT #2 10"
(254.0)
1 1/4" (32) - TYP.
4" NPS (101.6) 4" NPS (101.6)
PRESSURE RELIEF VALVLES
WATER OUTLET 5'-4 3/4" WATER INLET (.25 MPT X .38 FL)
(1644.7) 2 7/8" (73) TYP
Ø .875 (22.2)
KNOCKOUTS

1'-9 1/8" 3 1/4" (82.6)


1'-4 3/8" (536.6) 1'-4 3/8"
(415.9) (415.9)
5 1/4" (133.4)

(98.4) 3 7/8" 8" 8"


(66.7) 2 5/8"
(203.2) (203.2)
Ø 11/16" (17.5) X 4 4'-9" 1'-11 3/8" 11 1/4"
MOUNTING HOLES (1447.8) (593.7) 1'-4 3/8" (285.8)
2'-2 7/8" (415.9)
70-100 TON 2'-8 3/4"
(682.6)
(831.8)
2'-10"
(863.6)
NOTE: TM
DIMENSIONS IN ( ) ARE METRIC. AIR COOLED SERIES R
R
ROTARY LIQUID CHILLER
REMOTE EVAPORATOR
RTAA 70 - 100 TON

Figure D-5 — RTAA 110-125 Evaporator Dimensions for Remote Evaporator Option
SUCTION CONNECTIONS EVAPORATOR WEIGHTS
11'-6 3/4"
UNIT CIRCUIT #1 CIRCUIT #2 UNIT
(3524.3) REMOTE EVAP LBS.
JUNCTION BOX SIZE O.D. O.D. SIZE
Ø 1 1/8" (28.6) 2 5/8" 2 5/8"
LIQUID LINE (TYP) 110-125 110 980
(66.7) (66.7)

CIRCUIT #1 125 1030

CIRCUIT #2

SUCTION CONNECTIONS
SEE CHART 2'-10"
(863.6)
3'-0 1/4"
(920.8) 10"
(254.0)
2 1/2" (63.5)
2 1/2"

1 1/4" (32) TYP


6" GROOVED (152) 6" GROOVED (152)
WATER INLET PRES. REL. VALVE (.25MPT X .38FL)
WATER OUTLET
8'-1" (63.5)
(2463.8) Ø .875 (22.2)
3 3/8" (86) KNOCKOUTS
1'-9 1/8" 3 1/4" (82.6)
1'-4" (536.6) 1'-3 7/8"
(406.4) (403.2)
5 1/4" (133.4)

8" 8"
(368.3) 1'-2 1/2" 2 5/8"
(203.2) (203.2)
Ø 11/16" (17.5) X 4 4'-9" 3'-2 7/8" 1'-4 3/8" 11 1/4"
MOUNTING HOLES (1447.8) (987.4) (415.9) (285.8)
2'-8 3/4"
(831.8)
110-125 TON

NOTE: AIR COOLED SERIES R


TM

DIMENSIONS IN ( ) ARE METRIC.


R
ROTARY LIQUID CHILLER
REMOTE EVAPORATOR
RTAA 110 - 125 TON

RLC-PRC016-EN 41
Weights Packaged Unit

Table W-1 — Packaged Unit Weights (Aluminum)


Isolator Location Operating Shipping
Unit Size Units 1 2 3 4 5 6 Weight Weight
RTAA 70 lbs. 1622 1636 1215 1229 808 822 7332 6507
kg 737 744 552 559 367 374 3333 2952
RTAA 80 lbs. 1624 1638 1220 1235 817 831 7364 6556
kg 738 745 555 561 371 378 3347 2974
RTAA 90 lbs. 1667 1623 1275 1232 884 840 7521 6741
kg 758 738 580 560 402 382 3419 3058
RTAA 100 lbs. 1672 1687 1284 1299 897 912 7751 6990
kg 760 767 584 591 408 414 3523 3171
RTAA 110 lbs. 2033 1755 1622 1344 1211 933 8772 7706
kg 924 798 737 611 550 424 3987 3495
RTAA 125 lbs. 2043 1759 1635 1351 1227 943 8742 7740
kg 929 800 743 614 558 429 3974 3511
Notes:
1. Operating weight includes the weight of accessory panels and water.
2. Shipping weight does not include the weight of accessory panels or water.

Table W-2 — Packaged Unit Weights (Copper)


Isolator Location Operating Shipping
Unit Size Units 1 2 3 4 5 6 Weight Weight
RTAA 70 lbs. 1769 1784 1325 1341 881 897 7997 7172
kg 804 811 602 609 401 408 3335 3253
RTAA 80 lbs. 1770 1786 1331 1346 891 906 8029 7221
kg 805 832 605 612 405 412 3650 3275
RTAA 90 lbs. 1819 1772 1392 1345 965 917 8210 7430
kg 827 805 633 611 438 417 3732 3370
RTAA 100 lbs. 1826 1842 1403 1419 979 996 8465 7704
kg 830 837 638 645 445 453 3848 3495
RTAA 110 lbs. 2161 2106 1622 1566 1082 1027 9564 8498
kg 982 957 737 712 492 467 4347 3855
RTAA 125 lbs. 2109 2127 1593 1611 1077 1095 9612 8610
kg 959 967 724 732 489 498 4369 3905
Notes:
1. Operating weight includes the weight of accessory panels and water.
2. Shipping weight does not include the weight of accessory panels or water.

42 RLC-PRC016-EN
Pump
Weights Package Unit

Table W-3 — Packaged Unit Weights with Pump Package (Aluminum)


Isolator Location Operating Shipping
Unit Size Units 1 2 3 4 5 6 Weight Weight
RTAA 70 lbs. 2041 1757 1630 1345 1219 934 8926 7966
kg 928 798 741 612 554 425 4057 3613
RTAA 80 lbs. 2132 1794 1745 1407 1358 1020 9455 8450
kg 969 815 793 639 617 464 4298 3833
RTAA 90 lbs. 2175 1780 1799 1404 1424 1029 9612 8635
kg 989 809 818 638 647 468 4369 3917
RTAA 100 lbs. 2179 1844 1808 1473 1436 1101 9841 8884
kg 991 838 822 669 653 501 4473 4030
RTAA 110 lbs. 2577 2136 2042 1601 1508 1068 10931 9648
kg 1171 971 928 728 686 485 4969 4376
RTAA 125 lbs. 2511 2141 2002 1632 1493 1123 10902 9682
kg 1142 973 910 742 679 511 4955 4392
Notes:
1. Operating weight includes the weight of largest pumping package, accessory panels and water.
2. Shipping weight includes the weight of the largest pumping package but does not include the weight of accessory panels or water.

Table W-4 — Packaged Unit Weights with Pump Package (Copper)


Isolator Location Operating Shipping
Unit Size Units 1 2 3 4 5 6 Weight Weight
RTAA 70 lbs. 2188 1906 1740 1457 1291 1009 9591 8631
kg 995 866 791 662 587 459 4360 3915
RTAA 80 lbs. 2278 1943 1854 1519 1430 1095 10120 9115
kg 1036 883 843 690 650 598 4600 4135
RTAA 90 lbs. 2327 1929 1916 1518 1504 1106 10301 9324
kg 1058 877 871 690 684 503 4682 4229
RTAA 100 lbs. 2333 2001 1925 1593 1518 1185 10555 9598
kg 1060 909 875 724 690 539 4798 4354
RTAA 110 lbs. 2755 2311 2176 1732 1597 1153 11723 10440
kg 1252 1051 989 787 726 524 5329 4736
RTAA 125 lbs. 2702 2335 2145 1779 1589 1223 11772 10552
kg 1228 1061 975 808 722 556 5351 4786
Notes:
1. Operating weight includes the weight of largest pumping package, accessory panels and water.
2. Shipping weight includes the weight of the largest pumping package but does not include the weight of accessory panels or water.

RLC-PRC016-EN 43
Remote
Weights Evaporator Unit

Table W-5 — Condensing Unit Weights (Aluminum)


Isolator Location Operating Shipping
Unit Size Units 1 2 3 4 5 6 Weight Weight
RTAA 70 lbs. 1461 1473 1040 1052 619 631 5275 5782
kg 664 670 473 478 281 287 2852 2623
RTAA 80 lbs. 1468 1480 1045 1057 622 634 6306 5813
kg 667 673 475 480 283 288 2866 2637
RTAA 90 lbs. 1513 1470 1099 1056 685 642 6465 5972
kg 688 668 500 480 311 292 2939 2709
RTAA 100 lbs. 1519 1532 1107 1120 695 708 6680 6187
kg 690 696 503 509 316 322 3036 2806
RTAA 110 lbs. 1769 1727 1250 1208 731 688 7373 6753
kg 804 785 568 549 332 313 3351 3063
RTAA 125 lbs. 1715 1729 1214 1229 714 728 7329 6709
kg 780 786 552 558 324 331 3331 3043
Notes:
1. Operating weight includes the weight of accessory panels.
2. Shipping weight does not include the weight of accessory panels.

Table W-6 — Condensing Unit Weights (Copper)


Isolator Location Operating Shipping
Unit Size Units 1 2 3 4 5 6 Weight Weight
RTAA 70 lbs. 1616 1629 1150 1163 684 698 6940 6447
kg 734 741 523 529 311 317 3155 2924
RTAA 80 lbs. 1623 1639 1155 1169 687 701 6971 6478
kg 738 744 525 531 312 318 3169 2938
RTAA 90 lbs. 1675 1626 1216 1168 758 710 7154 6661
kg 761 739 553 531 345 323 3252 3021
RTAA 100 lbs. 1681 1695 1225 1239 769 784 7394 6901
kg 764 771 557 563 350 356 3361 3130
RTAA 110 lbs. 1959 1912 1384 1337 810 762 8165 7545
kg 891 869 629 608 368 347 3711 3422
RTAA 125 lbs. 1919 1935 1359 1374 810 814 8199 7579
kg 872 879 618 625 363 370 3727 3438
Notes:
1. Operating weight includes the weight of accessory panels and water.
2. Shipping weight does not include the weight of accessory panels or water.

44 RLC-PRC016-EN
Options

Low Temperature Brine Remote Evaporator Low Ambient Option


The unit controls can be factory set to The remote evaporator is available as a The low ambient option consists of a
handle low temperature brine standard option. variable speed drive on the first fan of
applications from 0°F to 39°F (-17.8 to This option provides an easily installed, each circuit and special control logic to
3.9°C). pre-engineered method of installing the permit low temperature operation.
Ice Making evaporator remotely indoors. Low Ambient Lockout
The unit controls can be factory set to The remote evaporator is skid-mounted A factory installed ambient sensor and
handle ice making for thermal storage and is shipped separately from the control logic can prevent starting below
applications. outdoor condensing unit. Refrigerant the recommended temperature.
Building Automation System accessories, including electronic Non-Fused Power Disconnect Switch
Communication Interface expansion valve, moisture-indicating A non-fused disconnect switch with a
Permits either bi-directional sightglass and removable core filter drier, through the door handle is provided to
communication to theTrane Integrated are shipped with the evaporator skid. All disconnect main power.
Comfort™ system or permits remote refrigerant connections are routed to one Circuit Breaker
access by another building automation end of the evaporator skid for easy A standard interrupting molded case
sytem to the chilled water setpoint and connection. All electrical wiring is factory capacity circuit breaker (UL approved) is
demand limiting by accepting a 4-20 mA installed and routed to a terminal box available.The circuit breaker can also be
or 2-10 Vdc analog signal. (entering and leaving water temperature used to disconnect the chiller from main
LonTalk Communication Interface sensors, evaporator refrigerant power with a through the door handle
Allows bi-directional communication to temperature sensor and electronic and comes pre-wired from the factory
the Trane Integrated Comfort system or expansion valve control wiring). Suction with terminal block power connections.
another LonTalk compatible building refrigerant temperature sensors (two)
must be field installed in the field suction Elastomeric Isolators
automation system. Isolators provide isolation between chiller
line piping next to the evaporator
Remote Display connections. and structure to help eliminate frequency
In addition to controlling chiller operation transmission. Elastomeric isolators are
from remote location, the remote display Chilled Water Reset more effective and recommended over
can provide the capability to monitor unit This option provides the control logic and spring isolators.
alarms and diagnostics. Only one twisted field installed sensors for either load
based (return water temperature) or Condenser Corrosion Protection
line piping next to the evaporator Copper fins and CompleteCoat are
connections. temperature based (ambient or zone)
reset of leaving chilled water available on all size units for corrosion
temperature (requires Communication protection. Job site conditions should be
Interface). matched with the appropriate condenser
fin materials to inhibit coil corrosion and
Architectural Louvered Panels ensure extended equipment life.The
Louvered panels cover the complete CompleteCoat option provides fully
condensing coil and the service area assembled coils with a flexible dip and
beneath the coils. bake epoxy coating.
Coil Protection Convenience Outlet
Louvered panels which protect the Provides a 15 amp, 115 volt (60 Hz)
condenser coils only. convenience outlet on the unit.
Access Protection
A coated wire mesh which covers access
area underneath the condenser coils.

RLC-PRC016-EN 45
Mechanical
Specifications

General Evaporator The evaporator is skid-mounted and is


Units are leak and pressure tested at 450 The evaporator is a tube-in-shell heat shipped separately from the outdoor
psig high side, 300 psig low side, then exchanger design with internally finned (condensing) unit. Refrigerant
evacuated and charged. Packaged units copper tubes roller expanded into the accessories, including electronic
ship with a full operating charge of oil and tube sheet.The evaporator is designed, expansion valve, moisture indicating
refrigerant. Unit panels, structural tested and stamped in accordance with sightglass and removable core filter drier,
elements and control boxes are ASME for a refrigerant side working are shipped with the evaporator skid. All
constructed of galvanized steel and pressure of 300 psig.The evaporator is refrigerant connections are routed to one
mounted on a welded structural steel designed for a water side working end of evaporator skid for easy
base. Unit panels and control boxes are pressure of 215 psig. Water connections connection. All electrical wiring is factory
finished with a baked on powder paint, are grooved pipe. The evaporator has installed and routed to a terminal box
and the structural base with an air dry one water pass with a series of internal (entering and leaving water temperature
paint. All paint meets the requirement for baffles. Each shell includes a vent, a drain sensor, evaporator refrigerant
outdoor equipment of the U.S. Navy and and fittings for temperature control temperature sensor and electronic
other federal government agencies. sensors and is insulated with 3/4-inch expansion valve control wiring). Suction
Refrigeration Circuits Armaflex II or equal insulation (K=0.26). refrigerant temperature sensors (two)
Each unit has two refrigerant circuits, with Heat tape with thermostat is provided to must be field installed in the field suction
one rotary screw compressor per circuit. protect the evaporator from freezing at line piping next to the evaporator
Each refrigerant circuit includes a ambient temperatures down to -20°F (- connections.
compressor suction and discharge 28.9°C). Condenser and Fans
service valve, liquid line shutoff valve, Remote Evaporator (Optional) Air-cooled condenser coils have
removable core filter drier, liquid line sight The evaporator is a tube-in-shell heat aluminum fins mechanically bonded to
glass with moisture indicator, charging exchanger, designed with internally- internally finned seamless copper tubing.
port and an electronic expansion valve. finned copper tubes that are rolled The condenser coil has an integral
Fully modulating compressors and expanded into the tube sheet.The subcooling circuit and also provides oil
electronic expansion valves provide evaporator is designed, tested and cooling for the compressor bearing and
variable capacity modulation over the stamped for a refrigerant side working injection oil. Condensers are factory proof
entire operating range. pressure of 300 psig, in accordance with and leak tested at 506 psig.
Compressor and Lube Oil System ASME.The evaporator is designed for a Direct-drive vertical discharge condenser
The rotary screw compressor is semi- water side working pressure of 215 psig. fans are dynamically balanced. Three-
hermetic, direct drive, 3600 rpm (3000 Water connections are victaulic.The phase condenser fan motors with
rpm at 50 Hz), with capacity control slide evaporator has one water pass, with a permanently lubricated ball bearing and
valve, rolling element bearings, series of internal baffles. internal thermal overload protection are
differential refrigerant pressure oil pump Each shell includes a vent and drain provided. Standard units will start and
and oil heater.The motor is a suction gas connection, as well as factory-mounted operate down to 25°F (-3.9°C) ambient.
cooled, hermetically sealed, two-pole entering and leaving water temperature
squirrel cage induction motor. control sensors and evaporator
Oil separator and filtration devices are refrigerant temperature sensors. The
provided separate from the compressor. evaporator is insulated with 3/4-inch
Check valves in the compressor Armaflex II or equal insulation (K=0.26).
discharge and lube oil system and a
solenoid valve in the lube system are
provided.

46 RLC-PRC016-EN
Mechanical
Specifications

Unit Controls Starters This valve serves as a shutoff, a check


All unit controls are housed in a Starters are housed in a weathertight and a throttling valve.
weathertight enclosure with removable enclosure with removable cover plate to 3½” diameter gauges are furnished,
plates to allow for customer connection of allow for customer connection of power mounted on a gauge board for indication
power wiring and remote interlocks. All wiring. Across-the-line starters are of system suction and discharge
controls, including sensors, are factory standard on all 460-575 volt units. An pressures. All control sensing lines and
mounted and tested prior to shipment. All optional Wye Delta closed transition gauge connections will be piped with
cataloged units are UL listed. starter (33 percent of LRA inrush) is diaphragm seals and filled with silicon for
available. Typically,Trane helical rotary freeze protection.
Microcomputer controls provide all
compressors are up to full speed in one The packaged pumping system includes
control functions including start-up and
second when started across-the-line and all controls necessary to operate the
shut down, leaving chilled water
have equivalent inrush with similar size system. The operator is capable of
temperature control, compressor and
reciprocating compressor with part wind starting and stopping each pump
electronic expansion valve modulation,
starters. manually or to allow the pumps to start/
fan sequencing, antirecycle logic,
automatic lead/lag compressor starting Control Power Transformer stop automatically via signal from the
and load limiting. This option eliminates the need to run chiller. The NEMA-3R pump control panel
separate 115 volt control power to the includes disconnect switches with thru-
The unit control module, utilizing Adaptive the-door handles, FVNR magnetic
unit. A control power transformer is
Control™ microprocessor, automatically starters with overloads, H-O-A’s,
factory installed and wired. A separate
takes action to avoid unit shutdown due to alternation and elapsed time meters.
115 volt power source is required for
abnormal operating conditions associated Pumps are mechanically and electrically
60 Hz heat tape or 220 volt power for 50
with low refrigerant temperature, high interlocked.
Hz heat tape.
condensing temperature and motor The control system includes a flow failure
current overload. Should the abnormal Pump Package (Optional) alarm. The alarm includes a differential
operating condition continue until a The chiller/pump assembly is a single pressure switch, adjustable time delay,
protective limit is violated, the unit will be point power connection (for the alarm light and manual reset. Upon a
shut down. condenser fan motors, compressor flow failure alarm, the lead pump is
motors, and pump motors) and two stopped and locked-out of service until
Unit protective functions include loss of
piping connections (supply and return). the alarm is manually reset via a panel
chilled water flow, evaporator freezing,
The complete Packaged Pumping mounted reset push button. A flow failure
loss of refrigerant, low refrigerant
System, including pumps, motors, control alarm shall automatically replace the
pressure, high refrigerant pressure,
equipment, valves, fittings and manifolds failed pump with the next pump in the
reverse rotation, compressor starting and
are UL Listed under Category QCZJ sequence.
running over current, phase loss, phase
(Packaged Pumping Systems). In addition Each pump is individually tested for
imbalance, phase reversal, and loss of oil
to the UL Listing for the complete system, performance. Pump performance
flow.
the pump control panel assembly is measurements include shut-off pressure,
A menu driven digital display indicates separately listed under UL 508A pumpTDH and motor full load amps at
over 20 operating data points including (Industrial Control Panels). The pumping 25%, 50%, 75% and 100% of pump
chilled water setpoint, current limit system is fully insulated and heat-taped. design capacity. Each pump control panel
setpoint, leaving chilled water Pumps are end suction-type with ANSI is designed, built and tested per UL508A
temperature, evaporator and condenser flanged connections, cast iron casing, prior to integrating with the chiller. The
refrigerant pressures and temperatures. bronze impeller, shaft sleeve or stainless testing includes verification of wiring,
Over 60 diagnostic checks are made and steel shaft and mechanical seal. Motors component operation, programming and
displayed when a problem is detected. are 1750 RPM energy efficient TEFC with sequence testing. All sequencing
The digital display can be read and a minimum 1.15 service factor. controls, alarms and system operation
advanced on the unit without opening any Butterfly valves are furnished on the must be tested and verified prior to
control panel doors. suction and discharge of each pump. A integration with the chiller. All testing
Standard power connections include suction strainer is installed on the suction must be performed with NISTTraceable
main three phase power and two 115 volt of the system. The strainer is of the inline instrumentation. The NISTTraceable
single phase power connections for “Y” type and includes a mounted blow- instrumentation must be independently
control power and heat tape. down valve. A multiple-purpose valve is calibrated in accordance with NIST and
installed on the discharge of the system. Hydraulic Institute Standards.

RLC-PRC016-EN 47
Literature Order Number RLC-PRC016-EN
File Number PL-RF-RLC-PRC016-EN-11 06
Supersedes PL-RF-RLC-PRC016-EN-03 06
Trane
Stocking Location Electronic Only
A business of American Standard Companies
www.trane.com

For more information contact your local district Trane has a policy of continuous product and product data improvement and reserves the right to change design
office or e-mail us at comfort@trane.com and specifications without notice.

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