RLC PRC016 en
RLC PRC016 en
RLC PRC016 en
RLC-PRC016-EN 3
Features and
Benefits
4 RLC-PRC016-EN
Features and
Benefits
Series R™ Compressor Highlights Precise Rotor Tip Clearances Exceptional Part Load Performance
• Direct-drive, low speed for high Higher energy efficiency in a helical rotary The air-cooled Series R™ chiller has great
efficiency and reliability. compressor is obtained by reducing the part-load performance.The patented
• Simple design with only four moving rotor tip clearances.This reduces the combination unloading system on the
parts, resulting in high reliability and low leakage between high and low pressure compressor utilizes the variable
maintenance. cavities during compression. Precise rotor unloading valve for the majority of the
• Field serviceable compressor for easy tip clearance is achieved with the latest unloading function similar to that of the
maintenance. manufacturing and machining technology. slide valve.The compressor also uses a
• Precise rotor tip clearance for optimal Trane was the first helical rotary step unloader valve which is a single
efficiency. compressor manufacturer to unloading step to achieve the minimum
• Suction gas-cooled motor, resulting in electronically check compressor parts unloading point of the compressor.The
lower operating temperatures for machining accuracy as part of the result of both of these designs is
increased motor life, and giving the standard production process. optimized part-load performance far
capability for: Optimized Compressor Parts Profiles superior to single reciprocating or scroll
• Five-minute start-to-start/two minute Rotor and slide valves are unique designs, compressors.
stop-to-start capability, which allows for optimized for the air conditioning Advanced Heat Transfer Surfaces
closer water loop temperature control. application.The rotors are designed for Condenser and evaporator tubes use the
Robust Parts the pressure ranges in the air conditioning latest heat transfer technology for
Helical rotary compressors are precisely application.The unloader valve has a increased efficiency.
machined using state of the art processes unique profile that resulted from
from solid metal bar stock. Tolerances are computer performance modeling in
maintained within 10 micron or less than typical part-load situations.
a tenth of the diameter of a human hair.
The resulting compressor is a robust yet
highly sophisticated assembly capable of
ingesting liquid refrigerant without risk of
damage. Contrast this to a reciprocating
compressor, which can be destroyed by a
single slug of liquid.
RLC-PRC016-EN 5
Features and
Benefits Efficiency
6 RLC-PRC016-EN
Features and
Benefits Installation
RLC-PRC016-EN 7
Features and Advanced
Benefits Abilities
Air-cooled Run Test Facility shown with an RTAC 500 ton unit
8 RLC-PRC016-EN
Features and Adaptive
Benefits Control
The RTAA 70-125 chiller offers advanced The microcomputer control incorporates The End Of Most NuisanceTrips
microprocessor control and features improved chiller start-up, load limiting, Unnecessary service calls and unhappy
Adaptive Control™. Adaptive Control™ lead/lag, and compressor run time tenants are reduced. Only when the UCM
means the Unit Control Module (UCM) equalization functions into standard chiller has exhausted the corrective actions it
directly senses the control variables that operation. Interface with outside systems can take and the unit is still violating an
govern operation of the chiller and such as building automation controls is operating limit will the unit shut down.
provides better control than past controls flexible and easy. Controls on other chillers typically shut
as well as several important benefits. When any of the chiller control variables down the chiller, quite possibly just when
Adaptive Control™ Microprocessor such as motor current draw, evaporator it is needed the most.
The microcomputer-based controller temperature and condenser temperature For example:
allowsTrane to optimize controls around approaches a limit condition where the A typical five-year-old chiller with dirty
the chiller application and the specific unit may be damaged or shut down on a coils might trip-out on high pressure
components used in the air-cooled Series safety, the UCM takes corrective action to cutout on a 100°F (37.8°C) day in August.
R™ chiller. For instance, the compressor avoid shutdown and keep the chiller A hot day is just when comfort cooling is
protection system is specifically designed operating. It does this through combined needed the most. In contrast, the air-
for the air-cooled Series R™ chiller. A new actions of compressor slide valve cooled Series R™ chiller with an Adaptive
leaving chilled water temperature control modulation, electronic expansion valve Control™ microprocessor will stage fans
algorithm maintains accurate modulation and fan staging. Additionally, on, modulate electronic expansion valve,
temperature control, minimizes the drift the UCM optimizes total unit power and modulate slide valve as it
from setpoint and provides better building consumption during normal operating approaches a high pressure cutout.
comfort.This control, combined with linear conditions. No other chiller control system Thereby keeping the chiller on-line just
compressor unloading, also allows the in the marketplace duplicates this when you need it the most.
chiller to be applied in a wider array of performance. Lower Service Expense
applications, including variable primary Nuisance service calls are avoided. When
flow. there is a real problem that must be
corrected, the UCM’s extensive
diagnostics help assure that the problem
is quickly identified. Down time and
service expense are minimized. And with
the ability to communicate with theTrane
Integrated Comfort™ system or a remote
display panel, service problems can be
identified and diagnosed remote to the
installation.
RLC-PRC016-EN 9
Features and
Benefits PID Control
10 RLC-PRC016-EN
Features and
Benefits Unit Control
Unit Control Module (UCM) Equal Compressor Sequencing Remote Display Panel
Trane’s Adaptive Control™ Trane maximizes both compressor and Trane air-cooled Series R™ 70-125 ton
microprocessor control system enhances motor life by equalizing both the number chillers are available with a twisted pair
the air-cooled Series R™ chiller by of starts and the operating hours.The connection to an optional remote display
providing the very latest chiller control UCM will start the compressor with the panel. Chiller operation can be controlled
technology. least number of starts and turn off the similarly to the control interface on the
compressor with the most operating chiller itself.Through a twisted pair of
State-of-the-Art Equipment
hours. Conventional “auto” lead-lag wires the unit can be turned on or off,
The 70 to 125 ton air-cooled chillers offer
control will equalize starts, but running change the chilled water setpoint, and
the exclusive Trane Adaptive Control™
hours will typically be unequal. Equalizing display over 90 operating and diagnostic
logic with the Clear Language Display
both starts and running hours will provide conditions.The remote display panel can
(UCM).The Clear Language Display has
equal compressor wear. be mounted indoors so access to chiller
various functions that allow the operator
Internal “Built-In” Chiller Flow Protection information is just steps away, eliminating
to read unit information and adjust
The UCM automatically detects a no any need to go outdoors or on the roof.
setpoints. The Clear Language Display
panel has 16 keys, the readout screen is a waterflow condition. An external flow The clear language display for chiller sizes
two-line, 40 character liquid crystal with a switch is not required, which lowers costs of 70-125 tons has the ability to control
backlight.The backlight allows the versus typical chillers. Built-in flow multiple units. In a multiple unit
operator to read the display in low-light protection also eliminates nuisance flow configuration, the Remote Clear
conditions. switch problems. Language Display Panel has the
capability to communicate with up to four
units. Each unit requires a separate
communication link with the Remote
Display Panel.
RLC-PRC016-EN 11
Controls Stand-alone
12 RLC-PRC016-EN
Controls Remote Display
RLC-PRC016-EN 13
Controls Tracer Summit
14 RLC-PRC016-EN
Controls Tracer Summit
RLC-PRC016-EN 15
System
Controls Integration
16 RLC-PRC016-EN
Controls Thermal Storage
RLC-PRC016-EN 17
Application
Considerations
Certain application constraints should be For maximum isolation effect, water lines Both warm air recirculation and coil
considered when sizing, selecting and and electrical conduit should also be starvation cause reductions in unit
installingTrane air-cooled Series R™ isolated. Wall sleeves and rubber isolated efficiency and capacity because of the
chillers. Unit and system reliability is often piping hangers can be used to reduce the higher head pressures associated with
dependent upon properly and completely sound transmitted through water piping. them.The air-cooled Series R™ chiller
complying with these considerations. To reduce the sound transmitted through offers an advantage over competitive
Where the application varies from the electrical conduit, use flexible electrical equipment in these situations.
guidelines presented, it should be conduit. Performance is minimally affected in
reviewed with your local Trane sales State and local codes on sound emissions many restricted air flow situations due to
engineer. should always be considered. Since the its unique condensing coil geometry. Also,
environment in which a sound source is through its advanced Adaptive Control™
Unit Sizing microprocessor logic, the chiller will
Unit capacities are listed in the located affects sound pressure, unit
placement must be carefully evaluated. attempt to stay on-line where
performance data section. Intentionally competitive chillers would usually shut
oversizing a unit to assure adequate Sound power levels forTrane air-cooled
Series R™ chillers are available on down.
capacity is not recommended. Erratic
system operation and excessive request. Trane’s unique Adaptive Control
compressor cycling are often a direct 3. Servicing microprocessor has the ability to
result of an oversized chiller. In addition, Adequate clearance for evaporator and understand the operating environment of
an oversized unit is usually more compressor servicing should be the chiller and adapt to it by first
expensive to purchase, install, and provided. Recommended minimum optimizing its performance and second,
operate. If oversizing is desired, consider space envelopes for servicing are located staying on line through abnormal
using two units. in the dimensional data section and can conditions. For example, high ambient
serve as a guideline for providing temperatures combined with a restricted
Unit Placement air flow situation will generally not cause
adequate clearance.The minimum space
1. Setting The Unit envelopes also allow for control panel the air-cooled Series R™ chiller to shut
A base or foundation is not required if the swing and routine maintenance down. Competitive chillers would typically
selected unit location is level and the base requirements. Local code requirements shut down on a high pressure nuisance
is strong enough to support the unit’s may take precedence. cut-out in these conditions.
operating weight as listed inTables W-1 Debris, trash, supplies, etc. should not be
and W-2. 4. Unit Location
allowed to accumulate in the vicinity of
2. Isolation and Sound Emission a. General the air-cooled Series R™ chiller. Supply air
The most effective form of isolation is to Unobstructed flow of condenser air is movement may draw debris into the
locate the unit away from any sound- essential to maintain chiller capacity and condenser coil, blocking spaces between
sensitive area. Structurally transmitted operating efficiency. When determining coil fins and causing coil starvation.
sound can be reduced by ELASTOMERIC unit placement, careful consideration
must be given to assuring a sufficient Special consideration should be given to
vibration eliminators. Spring isolators low ambient units. Condenser coils and
have proven to be of little benefit on air- flow of air across the condenser heat
transfer surface. Two detrimental fan discharge must be kept free of
cooled Series R™ chiller installations and obstructions to permit adequate airflow
are not recommended. An acoustical conditions are possible and must be
avoided if optimum performance is to be for satisfactory unit operation.
engineer should always be consulted in
critical sound applications. achieved: warm air recirculation and coil
starvation.
Warm air recirculation occurs when
discharge air from the condenser fans is
recycled back to the condenser coil inlet.
Coil starvation occurs when free airflow
to (or from) the condenser is restricted.
18 RLC-PRC016-EN
Application
Considerations
RLC-PRC016-EN 19
Application
Considerations
Effect Of Altitude On Capacity The capacities given in the performance resulting in erratic system operation and
Air-cooled Series R™ chiller capacities data section of this catalog are based on excessive compressor cycling. To ensure
given in the performance data tables, P-1 water with a fouling factor of .00010 hr-sq. consistent operation and tight
through P-4, are for use at sea level. At ft.-°F/Btu (0.0176 sq. m-°C/ton). For temperature control, the chilled water
elevations substantially above sea level, capacities at other fouling factors, see loop should be at least two minutes. If
the decreased air density will decrease adjustment factors inTable F-1. this recommendation cannot be followed,
condenser capacity and, therefore, unit Waterflow Limits and tight leaving water temperature
capacity and efficiency.The adjustment The minimum waterflow rates are given control is necessary, a storage tank or
factors inTable F-1 can be applied directly in General Data Table G-1. Evaporator larger header pipe should be installed to
to the catalog performance data to flow rates below the tabulated values will increase the volume of water in the
determine the unit’s adjusted result in laminar flow causing freeze-up system.
performance. problems, scaling, stratification and poor Temperature Limits
Ambient Limitations control.
1. Leaving Water Temperature Range
Trane air-cooled Series R™ chillers are The maximum evaporator waterflow
designed for year-round applications Trane air-cooled Series R™ chillers have
rate is also given in the general data
over a range of ambients. Chillers from section. Flow rates exceeding those listed three distinct leaving water categories:
70-125 tons offer operation for ambients may result in excessive tube and baffle standard, low temperature, and ice
from 25 to 125°F (-3.9 to 51.7°C) as erosion. making.
standard , and will operate down to -10°F The standard leaving water temperature
(-23.3°C) with the low ambient option. The evaporator can withstand up to 50
percent water flow reduction as long as range is 40 to 65°F (4.4 to 18.3°C). Low
The minimum ambient temperatures are this flow is equal or above the minimum temperature machines produce leaving
based on still conditions (winds not gpm requirements. water temperatures between 0 and 39°F
exceeding five mph). Greater wind (-17.8 to 3.9°C). Since water supply
velocities will result in a drop in head Variable Evaporator Flow and temperature setpoints below 40°F result
pressure, therefore increasing the Short Evaporator Water Loops in suction temperatures at or below the
minimum starting and operating ambient Air-cooled Series R™ chillers have the freezing point of water, a glycol solution is
temperature. Once again, the Adaptive capability to handle variable evaporator required for all low temperature
Control™ microprocessor will attempt to flow without losing leaving water machines. Ice making machines have a
keep the chiller on-line when high or low temperature control. Flow rates can be leaving water temperature range of 20 to
ambient conditions exist, making every varied up to 10% of design without 65°F (-6.7 to 18.3°C). Ice making controls
effort to avoid nuisance trip-outs and decreasing the leaving water include dual setpoint controls and safeties
provide the maximum allowable temperature control capabilities. for ice making and standard cooling
tonnage. Variable evaporator flow is an energy- capabilities.
Water Treatment saving design strategy which has quickly The maximum water temperature that
Dirt, scale, products of corrosion and gained acceptance as advances in chiller can be circulated through an evaporator
other foreign material will adversely and controls technolgy have made it when the unit is not operating is 108°F
affect heat transfer between the water possible. With its linear unloading (42.2°C). The evaporator becomes
and system components. Foreign matter compressor desin and advanced UCM thermal stress limited at this
in the chilled water system can also controls, the RTAA Series R chiller has temperature.
increase pressure drop and, excellent capability to maintain leaving
2. Supply Water Temperature Drop
consequently, reduce waterflow. Proper water temperature control within +/-
water treatment must be determined 0.5°F, even for systems with variable The performance data for the Trane air-
locally, depending on the type of system evaporator flow and small chilled water cooled Series R™ chiller is based on a
and local water characteristics. volumes. chilled water temperature drop of 10°F
Some basic rules should be followed (5.6°C)Temperature drops outside this
Neither salt nor brackish water is range will result in unit performance that
recommended for use inTrane air- cooled whenever using these system design and
operational savings methods. The proper differs from that cataloged. For
Series R™ chillers. Use of either will lead performance data outside the 10°F range,
to a shortened life to an indeterminable location of the chilled water temperature
control sensor is in the supply (outlet) see Table F-1 for adjustment factors.
degree. Trane encourages the Chilled water temperature drops from 6
employment of a reputable water water. This location allows the building to
act as a buffer, and it assures a slowly to 18°F (3.3 to 10°C) may be used as long
treatment specialist, familiar with local as minimum and maximum water
water conditions, to assist in this changing return water temperature. If
there is insufficient water volume in the temperatures and flow rates are not
determination and in the establishment of violated.Temperature drops outside this
a proper water treatment program. system to provide an adequate buffer,
temperature controls can be lost, range are beyond the optimum range for
control and may adversely affect the
micropocesser’s ability to maintain an
acceptable supply water temperature
20 range. RLC-PRC016-EN
Application
Considerations
Typical Water Piping Multiple Unit Operation For these installations, control of the units
All building water piping must be flushed Whenever two or more units are used on should be from a common temperature
prior to making final connections to the one chilled water loop,Trane controller to prevent the separate
chiller.To reduce heat loss and prevent recommends that their operation be thermostats fighting one another and
condensation, insulation should be controlled from a single control device, continually hunting. It is possible to control
installed. Expansion tanks are also such as a Trane Tracer™ system. from the two individual unit controls, but a
usually required so that chilled water Series Operation common temperature controller provides
volume changes can be accommodated. An energy-saving strategy is to design a positive method for preventing control
A typical piping arrangement is shown in the system around chillers arranged with overlap, more closely matches system
Figure A-1. series evaporator flow. The actual load, and simplifies compressor lead-lag
Water Pumps savings possible with such a design capability.
Where noixe limitation and vibration-free depends on the application dynamics and Parallel Operation
operation are important, Trane strongly should be discussed with yourTrane Some systems require more capacity or
encourages the use of 1750-rpm (60 Hz), Systems Solutions Engineer. It is possible standby capability than a single machine
1450-rpm (50 Hz) pumps. specifying or to operate a pair of chillers more can provide. For those installations, two
using 3600 rpm (60 Hz), 3000-rpm (50 Hz) effiefficiently in a series chiller units with their evaporators in a parallel
chilled water pumps must be avoided, arrangement than in a parallel configuration are typical.The only
because such pumps my operate with arrangement. In a series arrangement, a effective way of controlling two units in
objectionable levels of noise and system design can achieve higher chilled parallel is with a single temperature
vibration. In addition, a low frequency water temperature differentials (16 to controller.Two individual temperature
beat may occur due to the slight 24°F/8.9 to 13.3°C), which may, in turn, controllers are not capable of providing
difference in operating rpm between provide the opportunity for lower design reliable system control and will often
3600 rpm (60 Hz) water pumps and chilled water temperature, lower design result in unsatisfactory operation.
Series R chiller motors. Note: The chileed flow, and result in installation and
water pump must not be used to stop the operational cost savings.
chiller.
Vents Valved
Pressure
Gauge
Vibration
Eliminator
Union Gate Valve
Water
Strainer
Drain Union
Vibration Flow
Eliminator Switch Gate Valve
(Optional) Balancing Valve
RLC-PRC016-EN 21
Model Number
Description 70-125 Tons
22 RLC-PRC016-EN
General Data
RLC-PRC016-EN 23
Selection
Procedure
The chiller capacity tables, P-1 through For specific chiller performance, contact a 10°F, the performance adjustment
P-4, cover the most frequently localTrane sales engineer. factors fromTables F-1, F-2, and/or F-3
encountered leaving water should be applied at this point.
Selection Example
temperatures. The tables reflect a 10°F
Given: For example:
(6°C) temperature drop through the
evaporator. For temperature drops other Required System Load = 115Tons Corrected Capacity = Capacity
than 10°F (6°C), refer to Table F-1, and Leaving Chilled Water Temperature (unadjusted) x Glycol Flow Rate
apply the appropriate Performance Data (LCWT) = 44°F Chilled Water Temperature Adjustment Factor
Adjustment Factors. For chilled brine Drop = 10°F Design Ambient Temperature 5. The final unit selection is:
selections, refer to Figures F-2 and 3 for = 95°F • QTY (1) RTAA 125
Ethylene and Propylene Glycol Evaporator Fouling Factor = 0.0001 • Cooling Capacity = 120.0 tons
Adjustment Factors. • Entering/Leaving Chilled Water
1. To calculate the required chilled water
To select a Trane air-cooled Series R™ flow rate we use the formula given Temperatures = 54/44°F
chiller, the following information is below: • Chilled Water Flow Rate = 276 GPM
required: • Evaporator Water Pressure Drop = 18
GPM = 115Tons x 24 = 276 GPM feet
1. Design load in tons of refrigeration 10°F • Compressor Power Input = 136.2 kW
2. Design chilled water temperature drop 2. From Table P-1 (RTAA Performance • Unit EER = 9.8
3. Design leaving chilled water Data), an RTAA 125 at the given Minimum Leaving Chilled Water
temperature conditions will produce 120.0 tons with Temperature Setpoint
a compressor power input of 136.2 kW The minimum leaving chilled water
4. Design ambient temperature
and a unit EER of 9.8. temperature setpoint for water is 40°F.
The following formulas can be used to For those applications requiring lower
3. To determine the evaporator pressure
determine approximate evaporator flow setpoints, a brine solution must be used.
drop we use the flow rate (GPM) and
rates: Contact the localTrane sales engineer for
the evaporator water pressure drop
GPM = Tons x 24 curves, Figure F-1. Entering the curve additional information.
Temperature Drop (Degrees F) at 276 GPM, the pressure drop for a Chilled Brine Solutions
OR nominal 125 ton evaporator is 18 feet. Series R chillers can utilize a wide variety
4. For selection of chilled brine units or of chilled fluids other than water in the
L/S = kW (Capacity) x .239
applications where the altitude is evaporator, including ethylene glycol and
Temperature Drop (Degrees C)
significantly greater than sea level or propylene glycol. Chillers using media
NOTE: Flow rates must fall within the the temperature drop is different than other than water are excluded from the
limits specified inTable G-1 (for GPM or ARI 550/590 Certification Program, but
for l/s). Formulas listed above are useful are rated in accordance with the ARI
tools to estimate evaporator flow rates. Standard. Trane factory performance
tests are only performed with water as
the chilled fluid. When considering
selection of media other than water,
contact the localTrane sales office for
chiller selections and factory
performance testing information.
24 RLC-PRC016-EN
Performance
Adjustment
Factors
FLOW (L/s)
RLC-PRC016-EN 25
Performance
Adjustment
Factors
Figure F-2 — Ethylene Glycol Performance Factors Figure F-3 — Propylene Glycol Performance Factors
26 RLC-PRC016-EN
Performance
Data Full Load
RLC-PRC016-EN 27
Performance
Data Full Load
28 RLC-PRC016-EN
Performance
Data Full Load
RLC-PRC016-EN 29
Performance
Data Full Load
30 RLC-PRC016-EN
Performance
Data Part Load
RLC-PRC016-EN 31
Electrical Data Packaged Unit
10. A separate 115/60/1 or 220/50/1, 15 amp customer provided power connection is also needed to power the evaporator heat tape (420 watts @ 120 volts or 420 watts @
220 volts).
11. If factory circuit breakers are supplied with the chiller, then these values represent Maximum Overcurrent Protection (MOP).
32 RLC-PRC016-EN
Pump
Electrical Data Package Unit
RLC-PRC016-EN 33
Electrical Data Wire Size
Notes
1. Non-fused unit disconnect and circuit breaker are optional.
2. Copper wire only, sized per N.E.C., based on nameplate minimum circuit ampacity (MCA).
3. Circuit Breaker sizes are for factory mounted only. Field installed circuit breakers need to be sized using HACR breaker recommendations fromTable E-1.
34 RLC-PRC016-EN
Electrical Data Field Layout
E CONTROL POWER TRANSFORMER. 9. ALL FIELD WIRING MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL
CODE (NEC), STATE, AND LOCAL REQUIREMENTS. OUTSIDE THE UNITED STATES,
H UNIT DISCONNECT, NON-FUSED OTHER COUNTRIES APPLICABLE NATIONAL AND/OR LOCAL REQUIREMENTS SHALL
J CHILLED WATER RESET - RETURN WATER APPLY.
K CHILLED WATER RESET - OUTDOOR AIR REQUIRED WIRING
L CHILLED WATER RESET - ZONE AIR (CANNOT BE USED WITH OPT. A) 10 COPPER WIRE ONLY – SIZED PER N.E.C. – BASED ON NAMEPLATE MINIMUM
S CHILLED WATER FLOW SWITCH (NOT REQUIRED FOR CHILLER CIRCUIT AMPACITY (MCA). SEE CUSTOMER WIRE SELECTION TABLE.
PROTECTION) 11 2 WIRES, 115 VAC CIRCUIT. MINIMUM CONTACT RATING AT 115 VAC – 5.9 VA
T REMOTE CLEAR LANGUAGE DISPLAY. INRUSH. 1.3 VA SEALED.
(BUFFER FOR DISPLAY LOCATED IN UNIT CONTROL PANEL.) 12 FOR UNITS WITHOUT THE CONTROL POWER TRANSFORMER (1T1) OPTION, THE
CUSTOMER MUST PROVIDE CONTROL POWER OF 115 VAC, 60 HERTZ, SINGLE
PHASE, 750 VA. THE CONTROL POWER TRANSFORMER (1T1) IS STANDARD ON 50
HERTZ UNITS.
13 FOR ALL UNITS, THE HEAT TAPE MUST BE POWERED FROM A SEPARATE
CUSTOMER PROVIDED 115V, 60 HZ; OR 220V, 50 HZ, 420 WATT SOURCE.
RLC-PRC016-EN 35
Typical Wiring
Electrical Data Diagram
NOTES:
1. DASHED LINES INDICATE RECOMMENDED FIELD WIRING BY OTHERS.
PHANTOM LINES INDICATE ALTERNATE CIRCUITRY OR AVAILABLE
SALES OPTION. CHECK SALES ORDER TO DETERMINE IF WIRING IS
REQUIRED FOR SPECIFIC OPTIONS.
2. ALL THREE PHASE MOTORS SUPPLIED WITH THE UNIT ARE PROTECTED
UNDER PRIMARY SINGLE PHASE FAILURE CONDITIONS.
3. CAUTION - DO NOT ENERGIZE UNIT UNTIL CHECK OUT AND START-UP
PROCEDURES HAVE BEEN COMPLETED.
4 SEE INSERT “A” FOR RESISTOR CONNECTIONS TO PROGRAM AN
EXTERNAL CHILLED WATER SETPOINT WHEN 4 - 20 mA OR A 2 - 10 VDC
SIGNAL IS NOT USED. SEE THE OPERATORS MANUAL FOR RESISTOR
VALUES.
5 SEE INSERT “B” FOR RESISTOR CONNECTIONS TO PROGRAM AN
EXTERNAL CURRENT LIMIT SETPOINT WHEN 4 - 20 mA OR A 2 - 10 VDC
SIGNAL IS NOT USED. SEE THE OPERATORS MANUAL FOR RESISTOR
VALUES.
6 SEE INSERT “C” FOR CONTACTS (IN PLACE OF THE ZONE TEMP.
SENSOR) FOR OPTIONAL ICE MACHINE CONTROL - OPTION “A”.
7. THE FOLLOWING CAPABILITIES ARE OPTIONAL - THEY ARE
IMPLEMENTED AND WIRED AS REQUIRED FOR A SPECIFIC SYSTEM
APPLICATION.
A ICE-MACHINE CONTROL (CANNOT BE USED WITH OPT. L)
B COMMUNICATIONS INTERFACE
D WYE-DELTA CLOSED TRANSITION STARTER
E CONTROL POWER TRANSFORMER.
H UNIT DISCONNECT, NON-FUSED
J CHILLED WATER RESET - RETURN WATER
K CHILLED WATER RESET - OUTDOOR AIR
L CHILLED WATER RESET - ZONE AIR (CANNOT BE USED WITH OPT. A)
O LOW AMBIENT LOCKOUT
S CHILLED WATER FLOW SWITCH (NOT REQUIRED FOR CHILLER
PROTECTION)
T REMOTE CLEAR LANGUAGE DISPLAY
WIRING AND CONTACT REQUIREMENTS:
20. ALL FIELD WIRING MUST BE IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE (NEC), STATE, AND LOCAL REQUIREMENTS.
OUTSIDE THE UNITED STATES, OTHER COUNTRIES APPLICABLE
NATIONAL AND/OR LOCAL REQUIREMENTS SHALL APPLY.
21 FOR UNITS WITHOUT THE CONTROL POWER TRANSFORMER (1T1)
OPTION, THE CUSTOMER MUST PROVIDE CONTROL POWER OF 115
VAC, 60 HERTZ, SINGLE PHASE, 750 VA ON 130 THRU 215 TON UNITS.
THE CONTROL POWER TRANSFORMER (1T1) IS STANDARD ON 50
HERTZ UNITS.
22 FOR ALL UNITS, THE HEAT TAPE MUST BE POWERED FROM A
SEPARATE CUSTOMER PROVIDED 115 VAC, 420 WATT SOURCE FOR
200/230/420/575 60 HZ UNITS: 220 VAC, 420 WATT SOURCE FOR 346/
1380/415 50 HZ UNITS. FOR THE OPTIONAL HEAT RECOVERY HEAT TAPE
IS 420 WATTS.
23 CUSTOMER SUPPLIED CONTACTS MUST BE COMPATIBLE WITH DRY
CIRCUIT 12 VDC, 45 mA RESISTIVE LOAD. SILVER OR GOLD PLATED
CONTACTS ARE RECOMMENDED.
24 30 VOLT OR LESS CIRCUIT. DO NOT RUN IN CONDUIT WITH HIGHER
VOLTAGE CIRCUITS. USE #14-18 AWG. SEE SELECTION TABLE.
25 MINIMUM PILOT DUTY CONTACT RATING AT 115 VAC; 5.9 VA INRUSH,
1.3 VA SEALED.
26 FIELD WIRED ELECTRICAL LOADING IS NOT TO EXCEED THE
FOLLOWING RATINGS:
TERMINALS DEVICE VOLTAGE SEALED VA INRUSH VA
1U1-TB4-1,2 1U1K1,NO 115 180 1150*
1U1-TB4-3 1U1K1,NC 115 180 1150*
1U1-TB4-5,4 1U1K2,NO 115 180 1150*
1U1-TB4-6,7 1U1K3,NC 115 180 1150*
1U1-TB4-8,9 1U1K2,NO 115 250 1150*
1U1-TB4-10,11 1U1K3,NC 115 180 1150*
*STANDARD PILOT DUTY RATING (35% POWER FACTOR).
27 WHEN CUSTOMER INPUT IS REQUIRED, REMOVE JUMPER AND
INSTALL CUSTOMER WIRING.
28 CHILLED WATER PUMP CONTROL FROM TRANE UNIT UCM MODULE
CHILLED WATER PUMP IS REQUIRED TO OPERATE A MINIMUM OF 1
MINUTE AFTER A COMMAND TO TERMINATE CHILLER OPERATION
(UCM WILL PROVIDE THE DELAY CONTACTS). CHILLED WATER SYSTEM
DEMAND SWITCH (5S2) IS CONNECTED TO THE UCM EXTERNAL AUTO/
STOP INPUT. NOTE: DO NOT USE THE CHILLED WATER PUMP TO STOP
THE CHILLER.
29 AS SHIPPED 380/415 50 HZ VOLT UNIT TRANSFORMER 1T1-(OPTIONAL)
IS WIRED FOR 415 VOLT OPERATION. IF UNIT IS TO BE OPERATED ON A
380 VOLT POWER SUPPLY, RE-CONNECT AS SHOWN IN INSET “D”.
REPROGRAM “UNIT LINE VOLTAGE” IN SERVICE SETTING MENU OF
CLEAR LANGUAGE DISPLAY FROM 415 TO 380.
30 K1, K2, K3 RELAY OUTPUTS CAN BE PROGRAMMED TO PERFORM
ALTERNATE FUNCTIONS. SEE INSTALLATION, OPERATION AND
MAINTENANCE MANUAL FOR DETAILS. FUNCTION #1 IS SHOWN.
36 RLC-PRC016-EN
Typical Wiring
Electrical Data Diagram
RLC-PRC016-EN 37
Dimensional
Data Packaged Unit
UNIT SIZE A B C D E F G K
70-100 .492m 1.213m 2.851m 102mm 4.940m 2.317m 1.549m 1.626m
(1’-7 3/8”) (3’-11 3/4”) (9’-4 1/4”) (4”) (16’-2 1/2”) (7’-7 1/4”) (5’-1”) (5’-4”)
110-125 .479m 1.032m 3.499m 152mm 5.626m 2.661m 1.511m 1.930m
(1’-6 7/8”) (3’-4 5/8”) (11’-5 3/4”) (6”) (18’-5 1/2”) (8’-8 3/4”) (4’-11 1/2”) (6’-4”)
38 RLC-PRC016-EN
Dimensional Pump
Data Package Unit
2'-0"
.61 m
N P Q
L M
LOW VOLTAGE CONNECTIONS
4'-0" (1.22 m) 4 3/4" (121 MM)
THRU BOTTOM PANEL WORKING CLEARANCE
6 3/4" (159 MM) PER NATIONAL ELECTRIC
Ø.875 (22 MM) KNOCKOUT (8) CODE ARTICLE 110-16
PLAN VIEW
C AIR FLOW
NO OBSTRUCTIONS
OPTIONAL COIL
B
GUARDS
CONTROL PANEL
"D" VICTAULIC
WATER OUTLET
6'-9 1/2" BOTTOM OF
A CUSTOMER POWER
(2.07m) "D" VICTAULIC CONDENSER
7'-3 1/2" WIRING HOLE
WATER INLET LOCATION
(2.22m)
3'-1 1/4" S A
24 1/2" PUMP
(.946mm) PACKAGE
T 622 mm
R LOCATION
V 3" (76mm)
(127mm)
5" 1" 7'-2 3/16" 1" 6 1/2" (165mm)
(152mm) F F (25.4mm) (2.19m) (25.4mm)
6" 2'-10 1/8"
VIEW A-A
(8.67m)
G K
7'-4 1/4"
E 9 1/4" (235mm) (2.24m)
LIFTING POINTS (4)
Ø 11/16 X 6 (17.5mm)
MOUNTING HOLES
SIDE ELEVATION
END ELEVATION
RLC-PRC016-EN 39
Dimensional Remote
Data Evaporator Unit
Figure D-3 — RTAA 70-125 Condensing Unit Dimensions for Remote Evaporator Option
PLAN VIEW
NO OBSTRUCTIONS RECOMMENDED
AREA REQUIRED FOR UNIT DOOR
OPERATION, MAINTENANCE, ACCESS 4'-0" SWING
PANEL AND AIR FLOW (1219.2)
3'-5"
(1041.4)
WORKING CLEARANCE
PER NATIONAL ELECTRIC
2'-0" CODE ARTICLE 110-16
(609.6)
N P Q
L M
4'-0" LOW VOLTAGE CONNECTIONS
4 3/4" (120.7)
(1219.2)
6 1/4" (158.8) AIR FLOW
Ø.875 (22.2) KNOCKOUT (8)
NO OBSTRUCTIONS
CONTROL PANEL
OPTIONAL COIL
GUARDS
CUSTOMER POWER
WIRING HOLE
LOCATION
(2222.5)
6 1/2"
A C (165.1)
VIEW A-A
2'-2" (127.0) 5" H J
5 3/4" 1" 7'-2 3/16" 1"
(660.4)
(152.4) 6" F F (25.4) (2189.2) (25.4)
B
7'-4 1/4"
D G K (2240.0)
4'-8 1/4"
(1428.8) E 9 1/4"
(235.0) END ELEVATION
NOTE: Ø 11/16 (17.5) X 6 LIFTING POINTS (6)
DIMENSIONS IN ( ) ARE METRIC. MOUNTING HOLES SIDE ELEVATION
NO. FANS
8 9 10
STD UNIT
40 RLC-PRC016-EN
Dimensional Remote
Data Evaporator Unit
Figure D-4 — RTAA 70-100 Evaporator Dimensions for Remote Evaporator Option
SUCTION CONNECTIONS EVAPORATOR WEIGHTS
UNIT CIRCUIT #1 CIRCUIT #2 UNIT
LBS.
SIZE O.D. O.D. SIZE
8'-4 3/8" Ø 1 1/8" (28.6) 2 1/8" 2 1/8"
REMOTE EVAP LIQUID LINE (TYP) 70-80 70 710
(54.0) (54.0)
JUNCTION BOX (2549.5)
2 5/8" 2 1/8"
90 80 731
CIRCUIT #1 (66.7) (54.0)
2 5/8" 2 5/8"
100 90 764
(66.7) (66.7)
SUCTION CONNECTIONS
SEE CHART 100 796
CIRCUIT #2 10"
(254.0)
1 1/4" (32) - TYP.
4" NPS (101.6) 4" NPS (101.6)
PRESSURE RELIEF VALVLES
WATER OUTLET 5'-4 3/4" WATER INLET (.25 MPT X .38 FL)
(1644.7) 2 7/8" (73) TYP
Ø .875 (22.2)
KNOCKOUTS
Figure D-5 — RTAA 110-125 Evaporator Dimensions for Remote Evaporator Option
SUCTION CONNECTIONS EVAPORATOR WEIGHTS
11'-6 3/4"
UNIT CIRCUIT #1 CIRCUIT #2 UNIT
(3524.3) REMOTE EVAP LBS.
JUNCTION BOX SIZE O.D. O.D. SIZE
Ø 1 1/8" (28.6) 2 5/8" 2 5/8"
LIQUID LINE (TYP) 110-125 110 980
(66.7) (66.7)
CIRCUIT #2
SUCTION CONNECTIONS
SEE CHART 2'-10"
(863.6)
3'-0 1/4"
(920.8) 10"
(254.0)
2 1/2" (63.5)
2 1/2"
8" 8"
(368.3) 1'-2 1/2" 2 5/8"
(203.2) (203.2)
Ø 11/16" (17.5) X 4 4'-9" 3'-2 7/8" 1'-4 3/8" 11 1/4"
MOUNTING HOLES (1447.8) (987.4) (415.9) (285.8)
2'-8 3/4"
(831.8)
110-125 TON
RLC-PRC016-EN 41
Weights Packaged Unit
42 RLC-PRC016-EN
Pump
Weights Package Unit
RLC-PRC016-EN 43
Remote
Weights Evaporator Unit
44 RLC-PRC016-EN
Options
RLC-PRC016-EN 45
Mechanical
Specifications
46 RLC-PRC016-EN
Mechanical
Specifications
RLC-PRC016-EN 47
Literature Order Number RLC-PRC016-EN
File Number PL-RF-RLC-PRC016-EN-11 06
Supersedes PL-RF-RLC-PRC016-EN-03 06
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Stocking Location Electronic Only
A business of American Standard Companies
www.trane.com
For more information contact your local district Trane has a policy of continuous product and product data improvement and reserves the right to change design
office or e-mail us at comfort@trane.com and specifications without notice.