C6x Leaflet EN

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Always a cut above – since 1870

Type | C 66
Type | C 67
Type | C 68
Horizontal CNC contour cutting centers Type | C 69
Monika Marcinkowski
Purchase
René Matt
Purchase Manager

Fecken-Kirfel produces precise and


efficient cutting machines to process
a wide variety of different plastics,
rubber and similar materials. Founded
in 1870, this family-owned company
today leads the way on technology
and quality in its field worldwide.
Using its large pool of engineering
knowledge and expertise, Fecken-
Kirfel works together with customers
to keep on developing its range of
machines further. We produce 100 %
of our cutting machines at our main
base in Aachen, Germany.

Founded in 1870

Independent
family-owned business

Cutting machines
”Made in Germany“

Machines process wide


variety of materials

Leading the way on technology


and quality worldwide
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HELLO AND WELCOME!
With an outstanding level of accuracy and a fast cutting speed, the horizontal Outstanding accuracy
CNC contour cutting centers offer maximum productivity combined with
the highest quality standards. This is real a competitive advantage when it Fast cutting speed
comes to the production of upholstered furniture and mattresses, and
technical foams or foams with a high bulk density.
Maximum performance

Fecken-Kirfel‘s C 6x series come with two different types of knife: The


Band knife can
C 66/C 67 models use a rotating band knife, while the C 68/C 69 models
be twisted +/- 360°
cut with an oscillating knife. The C 67 and C 69 are suitable for integration
into a cutting line.
Minimal space
requirements
The extremely stable design of all the variants in the C 6x series prevents
vibration during the cutting process and therefore ensures an accurate cut
face that is free of marks.

The range of materials that can be cut is diverse. The machine can cut
almost all contours, and you also have the option of a rotating material
table, which broadens the spectrum of contours that can be cut even
further. The movable cutting unit guarantees the best acceleration values
and minimal space requirements.

Efficient processes are supported by the FK nesting and routing software:


The nesting function ensures contours are nested into one another to make
the most of the material being cut. Meanwhile the routing function is what
gives you your perfect cut line.

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Technical data C 66 C 67 C 68 C 69
2300 x 2300 mm 2300 x 2300 mm 2300 x 2300 mm 2300 x 2300 mm
2500 x 2500 mm 2500 x 2500 mm 2500 x 2500 mm 2500 x 2500 mm
Working range
(optional) (optional) (optional) (optional)
(L x W)
2900 x 2900 mm 2900 x 2900 mm
(optional) (optional)
40 m/min 40 m/min
Cutting speed 15 m/min 15 m/min
70 m/min (optional) 70 m/min (optional)
Band knife rotating rotating oscillating oscillating
Twist angle +/- 360° +/- 360° ∞ ∞
Grinding device yes yes no no
Central knife guidance yes yes yes yes
Hold-down device yes yes yes yes
Autom. turning table optional yes optional yes

HORIZONTAL CONTOUR
CUTTING CENTERS C 6x
Fecken-Kirfel‘s horizontal contour cutting centers are available with a
smooth ground knife (C 66/C 67) or oscillating toothed knife (C 68/C 69).
Stand-alone solutions are available (C 66/C 68), as are models with auto-
matic loading or unloading (C 67/C 69), which are ideal for integration into
a cutting line.

Area of application: Cutting contours and trimming to size through vertical


cross sections. Cutting slabs horizontally and vertically. Finishing rectangular
cuts.

Industries: Upholstered furniture, mattresses, automotive parts, packaging,


medical aids, sound insulation panels, industrial items such as pipe insulation
and window profiles, consumer items such as sponges.

Materials: Flexible PU foam blocks (polyether and polyester), latex, bonded


foam, Basotect (melamine), PE foam, and similar materials.

Cuts: Processes all contours in the best way possible thanks to routing and
nesting.

Commissioning: We start up all functions on the machines at our factory


before delivery. If everything is working perfectly, installation and commis-
sioning can then take place on your premises.

Service: We respond quickly to maintenance issues and provide a straight-


forward solution. A teleservice makes remote diagnosis possible.

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Type | C 66-69
The cutting process: If the contour cutting centers are equipped with a
rotating material table, the loaded cutting program can be completed in
just a few steps.

1. Start
2. Contour cut

3. Material table turns 90°

4. Contour trimmed to size


through vertical cross sections

CUSTOMIZED CUTTING PROGRAMS –


MORE SIMPLE, FLEXIBLE AND ECONOMICAL
Creating a program: Cutting programs created in other FK contour cutting
centers can be copied over. You can create new programs in a separate CAD-
PC, which is Window-based like the CNC computer in the machine.

Creating a cutting contour: You can create cutting contours in DXF format
using the FK software or import these from external software.

Optimizing material usage: In the next step, you can ”nest“ the contours to
ensure that as much of the material is utilized as possible. This process can
be automated and alternatively, in addition, carried out interactively using
FK software.

Optimizing the cut line: A perfect cut line is key to a high quality cut and
also reduces the length of time the cutting process takes. Thanks to the
design advantage of a band knife that can be twisted +/- 360°, the FK soft-
ware identifies optimal routes for your horizontal contour cutting center, be it
manually, automatically or interactively.

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Johny Schulz
Herbert Kamphausen
Construction group leaders

SHARP AT ALL TIMES – THE


ROTATING BAND KNIFE
Minimum processing times for hard materials: Thanks to a movable
cutting unit and the latest in drive technology, the machine offers excep-
tional performance, ensuring high cutting speeds can be reached. Coupled
with a high-precision grinding device, this ensures quick processing times are
guaranteed.

Material fixed in the best way possible: The machine is equipped with a
hold-down device consisting of plates to ensure that the material is positioned
perfectly and that processing is fast and accurate.

Sharp knife at all times: The fully automatic grinding device with low-wear
CBN grinding wheels is parameterizable. Irrespective of how long the band
knife is used for, it will give consistently high cutting performance.

Development process: Cutting times compared


Machine Max. cutting 2 pillows Mattress Mattress Rectangle
type speed (before being turned) (after being turned)

12 m/min
C 52 99 s 177 s 175 s 203 s
(40‘/min)
25 m/min
C 57 69 s 60 s 92 s 122 s
(82‘/min)
40 m/min
C 67 55 s 48 s 71 s 100 s
(131‘/min)

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Type | C 66 and C 67
With rotating band knife

Adjustable central knife guidance

Excellent option for hard materials

Maximum cutting speed

Minimal space requirements

C 67 with 2900 mm working width


C 67 ready for integration into a cutting line

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Axel Wynands
General Manager Sales
Stefan Lennartz
Group leader, Construction

OPTIMAL PRECISION AT ALL TIMES –


THE OSCILLATING KNIFE
Outstanding cutting accuracy: The oscillation technology is ideal for cut-
ting technical materials, as well as contours with sharp edges or small radii
with low tolerances.

Very easy to maintain: Fecken-Kirfel uses the latest in servo drives for this
new oscillation principle. Two synchronized motors generate the oscillating
motion of the knife. This means that no gear unit and connecting compo-
nents, such as steel ropes and deflection pulleys, are required.

Short installation times: The knife is clamped horizontally, which takes


little time and effort. The knife tension is kept at a constant pneumatic
pressure during the cutting process.

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Type | C 68 and C 69

With oscillating knife

Outstanding cutting accuracy

Easy maintenance

Minimal space requirements

C 69 ready for integration into a cutting line

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Michael Frings
Parts production
Michael Bürger
Foreman, Parts production

Your blocks can be processed from the long block


instead of from the short block – a sensible and
efficient way of working. The long block is cut to
its final dimensions directly. The advantage: it saves
you the trimming work.

THE FULLY AUTOMATIC


CUTTING LINE
When you integrate the C 67 and C 69 into a cutting line, you combine
maximum speed with outstanding accuracy, and thus increase productivity
while maintaining the highest quality standards.

Set up perfectly for integration: Both contour centers feature powered


roller conveyors for loading and unloading, plus a material table with built-in
conveyor belts. An end stop is installed permanently sideways on the roller
conveyors for loading. A further end stop is installed in the direction of trans-
port, which can be tilted pneumatically to align the block.

Optimal work flow: The CNC cutting center also comes with a job queue
function. While the machine is processing a block program, additional block
programs requiring cutting can be entered and saved in the order you want.
This avoids downtime for the machine while you are entering new block
programs. Once it has completed the programs you have entered, the
machine will switch off automatically. This makes unmanned (night) shifts
a possibility.

FK-Optimat: Using this software, the contours/mattresses are compressed


in height by a percentage so that more contours/mattresses can be nested
in the block.

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Type | C 66-69
Maximum productivity

Automatic loading and unloading

Driven roller conveyors

Different cutting orders

Unmanned shifts

Installed at
Torres Espic in Spain

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www.wibo-agentur.de – FK-13018_EN

Fecken-Kirfel GmbH & Co. KG | Prager Ring 1 - 15 | 52070 Aachen | Germany


Postfach 10 08 54 | 52008 Aachen | Germany | Tel. +49 241 18202-0 | Fax +49 241 18202-13 | info@fecken-kirfel.de | www.fecken-kirfel.de

Fecken-Kirfel America, Inc. affiliated to Fecken-Kirfel GmbH & Co. KG | Aachen | Germany
6 Leighton Place | Mahwah, N.J. 07430 | USA | Phone +1 201 891-5530 | Fax +1 201 891-0129 | info@fk-am.com

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