QUALITY MANAGEMENT SYSTEM

MS for Electrical Installations

DOC.No: VKBS/HPCL/ELE/001

PROJECT HPGRDC

EMPLOYER HPCL

PMC EIL

CONTRACTOR VK Building Services Pvt. Ltd

METHOD STATEMENT FOR ELECTRICAL INSTALLATIONS

VKBS EIL

Signature:

Date:

Name: Nagesh R Binod Davis Mohan R

Organization: VKBS VKBS VKBS

Page | 1
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

INDEX

Sl.No. Contents Page No.

1.0 Introduction 3
2.0 Purpose 3
3.0 Installation of GI Conduit 3-6
4.0 Installation of back-box, Dbs, and wall conduiting in block wall 7
5.0 Installation of wiring 7
6.0 Installation of Switches, DB and dressing 8-9
7.0 Installation of cable trays and cable laying 10-12
8.0 Installation of panels 13-15
9.0 Installation of earthing 15-19
10.0 Installation of lightning arrestor 19-21
11.0 Installation of light fixtures 21-22
12.0 Excavation of trenches 22
13.0 Installation of RCC hume pipes 22-23
14.0 Commissioning 23-24
15.0 Common tools, Measuring instruments and machine tools 25-26

1.0 Introduction :
Page | 2
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

This document describes the appropriate methods of executing various Electrical

installations relevant to the project.

2.0 Purpose :

The purpose of this document is to describe the planned method of execution of various
activities of Electrical installation. This document shall be used as reference and guide,
prior to start of any activity at project.

3.0 Installation Of GI Conduits :

3.1 Installation Of Concealed Conduits in Wall Conduting ( Aluminum Formwork ):

 Before starting the wall conducting & Box fixing ensure the aluminum panels erection
work completed both wall & slab.
 Get the conformation of FFL level from civil in charge. (marked in core wall or
staircase wall)
 Transfer the FFL from that place to aluminum wall (where we execute the work) by
using water tube level. The same process to be continued for all walls vise versa.
 Marks the template location of back boxes, junction boxes, wall light points and DB
(if applicable) as per the measurement shown in shop and coordinated drawings.
 Ensures all applicable items are of approved make and grade.
 Packs the back box and DB’s with thermocoal and masking tape.
 Fixing of the Templates by referring the shop & coordinated drawings. After marking
the exact location drilling the holes in the Aluminum frame and fixing the template
with the help of screws and checking the alignment of template using spirit level
horizontally and vertical. Fixing of template is applicable only in first setting of
aluminum work.
 Fix the templates, back boxes, junction boxes, wall light points and DB (if applicable).
 Fix the metal boxes (back boxes) on the templates by using screws from outside.
 Cross check the alignment of back boxes using spirit level horizontally and vertical
FFL as mentioned in the GFC.
 Seal the end of the conduits to avoid blockage.
 Supervision shall be ensured while conducting.
 Lays the conduits as per the route shown in the approved shop drawing and ensuring
the conduits are running with in the reinforcement.
 Ties the conduits between the reinforcement with GI binding wires of 18 gauge.
 Joins the two conduits to each other by using collar with solvent.
 Joins the conduits permanently by using the solvent cement as an adhesive.
 After removing the formworks clean the boxes and DB’s and pull the GI wire in all
conduits.

Page | 3
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

 In case of blockage in conduits from our side there are the below methods to do the
conducting adopted
 Check if any nearest electrical point is there, mark the conduit routing & making
grove by using cutting machine. Fix the conduit in the groves & packing the grove
by using GP2 plastering.
 If near or in this same wall there is no electrical point putting Floor conducting
Check the nearest route and run the conduit and drill holes for every 500mm in the
ground and conduit should be tightened with ghatam and GI binding wire
(Providing the grove & packing method same as above).

3.2 Installation Of Concealed Conduits in Slab Conduiting :

 Marks the location of fan, light points, switch drop, circuit drop and DB drops after
completion and leveling of shuttering works as per the measurement shown in GFC
drawings.
 Ensures all applicable items are of approved make and grade.
 Packs the junction boxes with thermocoal and masking tape.
 Fix the junction boxes and light points after completion of bottom reinforcement
works with cover blocks.
 Seal the end of the conduits and junction boxes to avoid clogging.
 Lays the conduits as per the route shown in the approved drawing (* Routing of the
conduit in shop drawings are indicative only.)
 As far the possible in case of concealed conduits fix the standard bends by
bending( Max bending radius for any conduit should not be exceed 2.5 times of the
diameter of the conduit )
 Leave the conduits with packing at the DB location for conducting up to DB in block
work.
 Joins the two conduits to each other by using collar with solvent.
 Joins the conduits permanently by using the solvent cement as an adhesive.
 Ties the conduits between the reinforcement with GI binding wires of 18 gauge.

Page | 4
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

 Check the alignment and position of the line of other accessories such as fan box, JB
boxes etc., mark earlier with help of line dori and distance for location by measuring
tape.
 Verifies the alignment, pack with thermocoal and masking tape for light and fan JB’s.
 The conduit laying should be done before concreting.
 House keeping the location properly after completing the work.
 During the concrete pouring time proper supervision by electrician.
 Ensure that the conduits should not damage due to the moment of labors.
 After removing the formworks clean the boxes and DB’s and pull the GI wire in all
conduits.

3.3 Installation Of Surface ( Open ) Conduits :

 Ensures all applicable items are of approved make and grade.

 Marks the location of the fan, light points, switch boxes, DB’s with line doori in wall /
ceiling as per the measurement shown in GFC drawing.
 Fixes the saddle on the wall with the help of (rawal) plug and screw it in the wall / ceiling
on the lines marked on the wall / ceiling.
 Fixes the GI / black 3mm Thick saddle at regular / 500mm Interval for fixing the conduits.
 Lays the conduits for switch drops, circuit drops and DB drops as per the approved
drawings.
 Joins the two conduits to each other by using collar.
 Joins the conduits permanently by using the solvent cement as an adhesive.
 Reinforcement flexible conduit are used in case of the short bending distances in
basements or shaft.
 Checks the alignment for the lighting, fan and circuit conduting.
 Closes the unused knockouts of the junction box with rubber bushings.
 Seals the end of the conduits to avoid blockage.

Page | 5
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

Page | 6
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

4.0 Installation Of Back box, DB’s (if applicable) and wall conduting in Block Works

 Ensures all applicable items are of approved make and grade.

 Marks the locations & size (65mm depth) of the back box, DB’s (if applicable) as per the
approved drawings.
 Groove the marked box locations as per the approved drawings for required size using
cutting machine and Chipping machine with flat bit.
 Fix the back boxes, junction boxes, wall light points and DB (if applicable).
 Cross check the alignment of back boxes, DB’s (if applicable) using spirit level
horizontally and vertical FFL as mentioned in the GFC.
 Packs the back box and DB’s with thermocoal and masking tape.
 After fixing the Back boxes and DB’s plaster the gap of grooved location using cement
mortar.
 Lays the conduits as per the route.
 After fixing the conduits groves packed by using cement mortar. The filling shall be at
least 3mm below the wall surface. the chicken mesh jali fixed above the grove. The
chicken mesh jaili fix by using nails / mortar packing and plaster from top this is being
done so as to avoid cracks.
 Filling of the plaster shall be least 3mm below the wall surface.
 After removing the formworks clean the boxes and DB’s and pull the GI wire in all
conduits.
 House keeping the location properly after completing the work.

5.0 Installation Of Wiring

 Ensures all applicable items are of approved make and grade.

 Cleans all the back boxes, Junction boxes, fan JB’s and DB’s and cut the unwanted pipes.
 Refers the drawings for color code and size of the wire based on the specification.
Normally red, yellow and blue color is used for phase wires, black color is used for
neutral and green color is used for earthing as per the SLD.
 Ensures that the correct wires are pulled for lighting circuits, fan controls and power
circuits as per the specified drawings.
 Pulls the copper wires of required sizes and runs in the installed conduits from ceiling /
wall for point wiring, lighting controls, lighting circuits, fan circuit and power circuits.
 Checking the Continuity of wires using continuity tester.
 Does the ferruling properly for each wire for circuit numbering.
 Pulls the cables straight in the conduit. Do not allow cables to pull offset.
 Ensures that the joints are done only at the switch boards and equipment end.
 No. of Wires in Conduit Shall be as per Applicable Standards.

Page | 7
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

6.0 Installation of Switches, DB & dressing:

6.1 Installation of Switch, Sockets, Front Plates and batten holders :

 Ensures all applicable items are of approved make and grade.

 Installation to be done after the painting work is completed.
 Cleans the back box before installing the switches and sockets.
 Segregate all the wires as phase, neutral and earthing.
 Connects the wires to the respective switches and sockets.
 Ensures that switches are fixed in correct ON and OFF position.
 Ensure the end termination of main wires should crimped the lugs properly.
 Installs the front plate finally and check the alignment vertically and horizontally.
 Installs the batten holders for junction boxes (if applicable).
 House keeping the location properly after completing the work.

6.2 DB Dressing and Termination :


Ensures all applicable items are of approved make and grade.

Cleans the DBs before installing the MCB & RCCB.

Does the ferruling properly for each wire for circuit numbering.

Dressing the copper wires in the wire alleys from the conduits and segregates the
wires as phases – Red, Yellow, Blue, and Neutral – Black, Earth – Green by using
cable tie and cable stickers.
 Fixes the outgoing MCBs of required rating and installs the proper incomer MCB
/RCCB.
 Terminates the wires with proper lugs.
 Terminates all the neutral wires to the neutral bus bar / link provided in the DB.
Page | 8
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

 Terminates all the earthing wires to the earth bus bar / link provided in the DB.
 Checks for proper earthing.
 Fixes the DB front cover finally and checks the alignment vertically and horizontally.
 Place DB SLD inside the DB Cover.
 House keeping the location properly after completing the work.

Page | 9
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

7.0 Installation of cable trays and cable laying

7.1 Installation of cable trays

 Ensures all applicable items are of approved make and grade.

 Installation to be start only after 1 coat of painting to ceiling.
 Marks the routes of cable trays on the ceilings / structures / walls as per the GFC
drawing.
 For LT Cables and sub main conduits ladder type cable tray and Communication
cables perforated type of cable tray are using.
 Uses a proper cable tray bends for the routing the cable trays.
 Does the drilling after cross checking with the post tensioned marking.
 Drills the holes in ceiling slab for inserting anchor fasteners. Inserts the anchor
fasteners in the hole. Fixes the threaded rod (Hi-tech Rod) / MS channels of required
length in case of mounting on ceiling. (sizes of anchor fastener & thread rod as per
the approved shop drawing)

 Checks the tightness of the threaded rod (Hi-tech Rod) for suspended type.
 Fixes the horizontal supports (“C” slotted channels) to threaded rods (Hi-tech Rod) by
using nuts and bolts with the interval of 1000 mm and check the level with the spirit
level.
 If it is angle supported type cable tray drill and fix the welded angles of applicable
size using nuts and bolts to the wall / ceiling.
 Places the cable tray on the horizontal supports in suspended / angle supported type.
 The basic Perforated / ladder type cable tray sizes are 150, 300, 450, 600, 750, 900,
1200 & 1500 with the height of 50, 75 and 100. The basic length of the cable tray is
2500mm/3000mm. Select the suitable cable tray sizes based on the cable tray
schedule as per the shop and coordinated drawings.
 Connects the cable trays by using coupler plate with nuts and bolts.
 Cross checks the alignment of the cable trays finally.
 Installs the cable tray in tier system if more trays are running towards same location.
 A minimum clearance of 150mm gap to be maintain in from the lowest beam.
 A minimum clearance of 200mm gap to be maintain in between the two tier cable
trays.
 House keeping the location properly after completing the work.
 The sizes of the supporting systems for single / two tier are suspenders 25x25x4mm
or 32x32x5mm angle 1800 or 1500mm C/C with base support of 40x40x5mm GI
angle as per the approved co-ordinate drawings with 150mm minimum gap between
the tiers.
 Ensure that there are splice plates considered at the time of installing cable trays for
thermal contraction / expansion. The cable tray should be anchored at support nearest

Page | 10
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

to its midpoint between the expansion splice plates and secured by expansion guides
at all other supporting locations for horizontal and vertical as shown in figure.

7.2 Laying of armored cables and cable termination

 Ensures all applicable items are of approved make and grade.

 Cables shall be laid as per approved SLD, cable schedule,Drum Cutting Schedule &
General arrangement as per the GFC drawings.
 Checks the cable specifications and location as per the approved drawings.
 Checks the cables and reels for the shipping damage, End seals and special
instructions before installation.
 Check the length required for laying and cut the cable.
 Checks the continuity and insulation (megger) test for each cable before laying.
 Where cables cross one another, the cables of higher size shall be laid at a lower
level than the cables of lower size.
 From cable reel to cable tray, the cable is fed from the top of the reel to maintain
required curvature. Sheaves or shoe may be used to guide the cable into the tray as
shown below.
 Does not pull cable directly across short, sharp angles. After pulling completely out
of one side of the cable tray, feed cable into the other side of the cable tray and pull
the segment.
 All cables shall be full runs from panel to panel without any joints or splices.

Page | 11
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

 Cables shall be identified at end terminations indicating the feeder number and the
panel/ Distribution board from where it is being laid.
 Ties the cables in the cable tray properly using cable ties.
 For underground cable laying please maintain a minimum height of 750mm from
FFL above the sand bed.
 After laying the cables fill with the sand bed and placing the red bricks and rest of
the area fill with the mud.
 At the final stage place the cable route indications at respective intervals.
 At the time of the installation approximately 0.5 meters of surplus cable shall be left
at each end of the cable.
 Loose end cable will be protected with help of end cap.
 Checks the continuity and insulation (megger) test for each cable after laying.
 Give Inspection call for Termination.
 Fabricates and install proper cable supports for termination at both ends.
 Terminates at both ends with lugs, approved cable glands and insulation tape, etc.,
 Tests the cable for continuity and insulation by using insulation tester.
 Records all the values in the appropriate formats.
 Takes the signatures and Approval of the Consultants/Client for all the formats.
 House keeping the location properly after completing the work.

Page | 12
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

8.0 Installation of Panels

 Ensures all applicable items are of approved make and grade.

 Checks the Approved SLD and Electrical room dimensions before preparing drawings.
 Prepares Panel GA Drawings and Electrical room layout and take approval.
 Fixes the suitable MS support channel to install the panel if it is wall mounted panel.
 Places the panel as per the electrical room layout drawing.
 Installs the panel and checks for the horizontal and vertical leveling.
 Does the suitable holes using hole saw cutter for the cable gland.
 Does the proper filing for the holes for the gland.
 Provides the correct size of the gland which is suitable for cable.
 Do the earthing of the panel body in both ends.
 Take the cable through trays for top entry to the panels and through trench for bottom
entry cable using supports if applicable.
 Checks the cables alignment for the smooth bend to the panel.
 Does the cable dressing using cables ties/clamps.
 Does the glanding for end termination of cables to panel.
 Provides the suitable lugs for cables for end termination in proper direction using
crimping tool and crimping paste and insulation tape.
 Provides the proper looping inside the panel.
 Checks for the phase sequence while terminating.
 Checks the tightness of the end termination using box spanner set.
 Checks the phase sequence using phase sequence meter.
 Covers the remaining area after installation of the panels with the checker plate and
flushes with the finishing floor level.
 Covers the remaining area after installation of the panels with rubber mat.
 Place the 1 set of drawing in each panel.
 Provide first aid, shock treatment charts and safety measurements ( danger board etc., )
 House keeping the location properly after completing the work.

Page | 13
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

Page | 14
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

General Checks:

Location & Clearances as per GA Drawing

 Name plate details as per spec.
 Any physical Damage
 Bus bars / Cable alleys
 Assembly as per drawings
 Any tools or foreign materials after Installation
 Cleanliness
 All temporary connections removal
 Door alignment
 Sealing of unused gland holes
 Component Damages
 Check major components mountings

9.0 Installation of Earthing

9.1 Earth Pit for both pipe and plate electrode ( Cu & GI ) :

 Prepares shop drawings and get approval.

 Marks the locations of earth pits as per approved drawing.
 The spacing between adjacent rod/pipe electrodes will be twice the length of the
electrode. The spacing between adjacent plate electrodes will be maintained
minimum 3000mm.
 Does the digging of the earth pits as per drawing specifications.
 Places the earth electrode pipe / plate vertically at the center of the pit and ensures
that the top of the electrode is below the ground level as per the relevant IS 3043-
1987 standard.
 For body earthing pipe electrode is used and for neutral earthing plate electrode ( GI
or Cu ) was used.
 Refills the pit with approved backfill materials like salt, charcoal and sand in alternate
layers as per IS code and covers finally with soil.
 Places the earth electrode with funnel set’s vertically at the center of the pit and make
sure that top of the electrode is 150mm below from the top of the chamber.
 Provides the disconnect facility using nut and bolt for the individual earth pits to
check their earth resistance periodically.
 Terminate the earth electrode outings outside the respective chamber.
 Pours the water in the pit for consolidation of the soil surface for leveling.
 Constructs the 450mm x 450mm x 300mm brick masonary chamber with CI frame
and CI cover etc., complete.as per the approved drawing.

Page | 15
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

 Does the plastering of the chamber inside and outside and fixes the cover on the
chamber as per the drawing.
 Interconnects the earth pits as per the approved earthing scheme.
 Earth continuity test should be done and records the reading.
 Tests for the Earthing resistance and record the values in appropriate formats.

9.2 Maintenance Free Earthing ( Chemical Earthing ) :

 Marks the location of the Earth Pit location as per the Approved Drawing.
 Digging has to be done by given specification of as per the drawing specification.
 The spacing between adjacent rod/pipe electrodes will be twice the length of the
electrode. The spacing between adjacent plate electrodes will be maintained
minimum 3000mm.
 After digging of earth pit High grade PVC inspection housing to be inserted for
providing the Chemical compound which is a mixture of 75% gypsum, 20% bentonite
clay and 5% sodium sulfate.
 The electrode shall have a clean surface, not covered by paint, enamel, grease or other
materials of poor conductivity.
 Places the earth electrode vertically at the center of the pit and make sure that top of the
electrode is 150mm below from the top of the chamber cover and refilled with Chemical
Compound.
 The main earth loop should be laid at a depth of 500mm below FGL.
 Wherever cable trenches are available, the earth lead shall be laid in the trenches and
shall be firmly fixed to the walls of concrete line trenches. The earthing strip shall be
protected against mechanical.
 Joins the strips by welding and applies the cold galvanizing paint.
 Covers the connecting points / joints inside the soil with bituminous paint.
 Provides the disconnect facility using nut and bolt for the individual earth pits to check
their earth resistance periodically.

Page | 16
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

 Terminate the earth electrode outings outside the respective chamber.

 Constructs the 450mm x 450mm x 300mm brick masonary chamber with CI frame and
CI cover etc., complete.as per the approved drawing.
 Does the plastering of the chamber inside and outside and fixes the cover on the
chamber as per the drawing.
 Interconnects the earth pits as per the approved earthing scheme.
 Tests for the Earthing resistance and record the values in appropriate formats.

9.3 Installation of GI Earth Strip :

 Studies the approved drawing for correct routing.

 Checks the size of the GI strips as per the relevant IS Standard and straightens the
earth strips.
 Fixes the strips on parapet /wall /shaft using suitable epoxy type insulator or clamps if
applicable.
 Fixes the strips on cable trays using double GI/Zinc passivated nut and bolt at the
joints or by welding at the joints.
 Applies the cold galvanizing paint to the welded portions after cleaning.

Page | 17
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

 Joins the strips by welding and applies the cold galvanizing paint.
 Covers the connecting points / joints inside the soil with bituminous paint.
 Connects all equipment to the designated earth pits as per the GFC drawing.
 Checks the continuity of the earth strip and records the results.

9.4 Installation of Copper Earth Strip :

 Studies the approved drawing for correct routing.

 Checks the size of the strips as per the relevant IS Standard and straightens the
earth strips.
 Inserts the PVC sleeves for strips.
 Fixes strips on wall / ceiling using clamps/suitable epoxy type insulator.
 Joins the strips by brazing.
 Covers the connecting points / joints with bituminous paint.
 Connects the equipment to the designated earth pits as per the GFC drawing.
 Checks the continuity of the earth strip and records the results.

10.0 Installation of Lightning Arrestor ( ESE ( Early Streamer Emission )

 Ensures all applicable items are of approved make and grade.

 Ensure Location and fixing details and structure of Lightning Arrestor as per the
approved coordinate drawings.
 Base plate will be fixed on corresponding location of the Lightning Arrestor.
 20mm screw collar will be welded on the base plate for fixing the lightning
arrester and which will improve the rigidness of the lightning arrester.
 ESE (Early streamer Emission) lightning arrester will be fixed on the top of the GI
rod and GI rod will be fixed on the screw collar.
 After fixing the Lightning Arrestor two GI flat will be bolted on both side of base
plate and lightning arrestor mounted GI rod.
 Groove will be made on the bottom of the Lightning Arrestor for connecting the
down conductor.
 Vertical and horizontal arrangement of the lightning arrestor will be checked.
 Clean the insulators of the Lightning Arrestor by using mull cloth.
 Measure the Insulation Resistance value with respect to ground.

Page | 18
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

 Fix the Surge monitor on the Lightning arrestor mounting structure &
 Connect it to the lowest unit of the Lightning arrestor above the base.
 Fix the Terminal connectors suitable either for ACSR conductor or Aluminum tube
as per the approved design insulator.
 Carry out the leveling& alignment of the Lightning arrestor for proper vertical &
horizontal levels.
 Fix the corona ring on the top of the Lightning arrestor if provided.

Page | 19
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

10.1 Laying of Down Conductor :

 Down conductor to be run with necessary mounting accessories complete from

Lightening Arrestor as per the shop or coordinated drawings.
 Connection between equipment earthing lead and main earthing conductors shall
be welded type. For rust protection, the welds should be treated with red lead and
afterwards thickly coated with bitumen compound/Galvanized Paint to prevent
corrosion.
 Conduct the simulated site tests and Record the readings in the Test Formats and
get the Approval of the concerned Engineers.
 Resistance value of each pit shall be less than 1 ohm or less.
 Fix the Meter for counting the readings by lightning arrester at basement level.
 Down conductors shall be provided as per approved Shop Drawing.
 Test clamps shall be provided in each inspection pit to allow for testing and
commissioning.

10.2 Tests Carried out :

 Tests the earth resistance for each earth pit.

 Carries out the earth resistance test for the earth grid.
 Records all the readings in the appropriate format and obtains the consultant /
client approval.

11.0 Installation of Light Fixture

11.1 Fixing Light Fixture :

 Marks the location of the light fixture as per the approved drawings and also refers
the coordinated drawings for identifying the exact location.
 Drills the hole for fixing the light fitting on the ceiling/slab.
 Draws the wires inside the light fittings before installing the cover.
 Installs the light fitting on ceiling/slab and connects the wires to the terminals.
 Fixes the lamps and tubes inside the fittings and fits the covers.
 Checks the alignment of light fixtures horizontally and vertically.

11.2 Light Fitting on suspended Fitting :

 Marks the location of the light fittings on the tiles / gypsum sheet of suspended
ceiling as per approved drawing and also refers the coordinated drawing for
identifying the exact location.
 Cuts the tiles / gypsum sheet to the required size to suit the light fittings.

Page | 20
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

 Drills the hole on the ceiling slab.

 Hangs the GI chain by using the grip bolt and J hook and uses the single fastener
chain support for spot lights.
 Ensures that the weight of the fixture is not falling on the grid tile and adjusts the
height such that the fitting is in line with bottom surface of ceiling tile /gypsum
sheet.
 Takes the wires inside the light fitting through the flexible conduit installed.
 Connects the wires to the terminals of light fitting.
 Fixes the lamps/tubes and installs the covers.
 Checks the alignment of light fixtures horizontally and vertically.

12.0 Excavation of Trenches

 Mark pipe lines in ground according to working drawing, obtain excavation

permit/approval from client representative. Provide caution tapes.
 Start excavation works (by manual or mechanical means). Ensure that the width does
not exceed a leveling the specified maximum limits.
 Use instrument/ tube level to make depth markings all along the length of the
excavation.
 Make deeper excavations to accommodate collar of pipes.
 Ensure that excavated earth is always stored away from the edge of the trench.
 Additional care should be exercised for excavations deeper than 2.5m, especially in
loose soils. Arrangements should be made for shoring the sides of trenches.

13.0 Installation of RCC Hume Pipes

 Ensure the pipes are of approved make & grade.

 Mark pipe lines in ground according to working drawing.
 Excavate trenches to required depth
 Prepare base of trench for laying pipes. Lower pipes into trench carefully
 Lay the pipes on prepared base. Ensure collars are slipped before placing next pipe in
case of loose collar joints. Align pipes properly and ensure required gradient.
 Fill the recess at the end of with jute braiding dipped in CM 1:1. The quantity of jute
and mortar shall be just sufficient to fill the recess in the pipe when pressed hard by
jacking or any other suitable method.
 Fill the space between collar and pipe with cement mortar 1:1 thoroughly rammed
with caulking tools. The joint shall be finished with a fillet, sloping at 45 degrees.
Joints shall be protected and cured for about 4 days.
 Fill the trench manually with selected excavated earth in 15cm thick layers, at least
up to 15cm above crown pipe. Compact each layer with a tamping post. Fill rest of
the trench in layers of 20 cm thick by manual or mechanical means.
 Ensure the location of the chambers as per the Approved Co-ordinate drawings.
Page | 21
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

 Ensure the brick wall construction for inspection chambers as per the dimensions in
Approved drawings.

14.0 Commissioning

14.1 Preparation of Testing & Commissioning :

 Check for any visual defects on the system.

 Ensure all related personnel are informed in advance
 Ensure proper checklist prepared before commencement
 Ensure proper testing kits are available
 Ensure proper cleanliness around the testing & commissioning area

14.2 Testing & Commissioning of Wiring :

a) Insulation Resistance Test :

 The Insulation Resistance shall be measured by using 500V megger between the
following points.
 Phase and Neutral conductor with all fuses in position, all switches in closed
condition and main switch in OFF position with lamps and other devices
removed.
 Between earth and whole system of conductors with all fuses in place, all
switches closed and all lamps in position.
 Between all conductors connected to one phase of the supply and the conductors
connected to neutral with all lamps in position and switches in OFF position.
 The insulation resistance in mega ohm as obtained by each of the above tests shall
not be less than 50 divided by the number of points on the circuit.

b) Electrical Continuity Test :

Page | 22
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

 Each and every circuit shall be tested for electrical continuity by using a multi
meter.

c) Earth Continuity Test :

 The earth continuity conductor including metal conduit shall be tested for
electrical continuity and the resistance of the same along with the earthing lead
measured from the connection with the earth electrode to any point in the earth
continuity conductor in the complete installation shall up to one ohm.

d) Switch Polarity Test :

 Test shall be made to verify that all switches in every circuit have been fitted in
the same conductor throughout and such conductor shall be marked for
connection to the phase conductor means Circuit wise Current Measurement.

14.3 Testing & Commissioning of Cables :

a) Insulation Resistance Test :

 All new cables shall be tested for insulation resistance before making joints/
connections. IR of cables is measured by means of insulation resistance testers. It
is preferable to use motorized insulation testers for measuring the IR of cables.
The recommended ratings of insulation tester are given below.
 Insulation Resistance values to be measured for cables.

14.4 Testing & Commissioning of Light Fixtures:

 Check the connections of the light fixture are proper.

 Lamps are installed properly.
 Check the input voltage to the light fixture.
 Lux level to be measured.

14.5 Testing & Commissioning of Earthing Systems:

 Check whether the layout of earthing is as per the scheme approved by the
department of Electrical Inspectorate.
 Check all the joints for proper connections.
 Check whether the number of plate electrodes and pipe electrodes are as per the
approved scheme.
 Check whether the spacing between the electrodes is as per the approved scheme.

Page | 23
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

 Check the class of pipe used for pipe electrodes; at least class B pipes shall be
used.
 Check whether funnels are provided for watering the electrodes.

15.0 Common Tools, Measuring instruments and Machine tools

15.1 Common Tools:

 Cutting Plier
 Line Tester
 Crimping tool
 Cable drum Jack
 Adjustable Spanners
 Spanners
 Hacksaw Frame
 Spirit Level
 Ring Spanners
 Pipe wringe
 Screw drivers
 Hammers and chisels
 Sealant Guns
 Measurement Tapes
 Box spanner
 Continuity tester
 Bending spring
 Wire cutter
 Wire striper
 Ladder / Scaffoldings
 Water Tube level
 Test Lamps

15.2 Measuring Instruments :

Page | 24
 QUALITY MANAGEMENT SYSTEM
MS for Electrical Installations
DOC.No: VKBS/HPCL/ELE/001

 Insulation tester ( Megger ) Digital

 Clamp meter – Digital

15.3 Machines Tools:

 Cut off Machine

 Drilling Machines
 Chipping/ Demolition Machines
 Groove Cutting Machines
 Angle grinding machines
 Cutting Machines.
 Mini drilling Machine
 Welding machine, & brazing
machine
 Air Blower machine
 Blow lamp

Page | 25