COMPETENCY BASED LEARNING MATERIAL

Sector : ELECTRICAL AND ELECTRONIC

Qualification Title : Electrical Installation and Maintenance NC II

Unit of Competency : Perform Roughing-in Activities, Wiring and Cabling

for Singles-Phase Distribution, Power, Lighting and
auxiliary systems.

Module Title : Performing Roughing-in Activities, Wiring and

Cabling for Singles-Phase Distribution, Power,
Lighting and auxiliary systems.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
by: Page
Performing roughing-in activities, wiring and Revised by: |1
cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres
 HOW TO USE THIS COMPETENCY – BASED LEARNING
MATERIALS

Welcome! The unit of competency, “Performing wiring and cabling lay-out

and notifying completion of work for single-phase distribution, power, lighting and
auxiliary systems.” is one of the competencies of Electrical Installation and
Maintenance NC II, a course which comprises, the knowledge, skills and attitudes
required to complete the competency.

You are required to go through a series of learning activities in order to

complete each of the learning outcomes of this module. In each learning outcome,
learning elements and reference materials are available for your further reading to
assist you in the required activities. You are expected to accomplish all the
required activities and to answer the self-check after each learning element. Please
note that you need to have 100% correct answers to each self-check to pass the
activity. You are required to obtain answer sheets, which are available from your
trainer or at the end of each learning element, to reflect answers for each self-
check. If you have questions, please do not hesitate to ask your facilitator for
assistance.

Remember to:
 Work through all the information and complete the activities in
section

 Read information sheets and complete the self-check. Suggested

references are included to supplement the materials provided in this
module.

 Most, probably, your trainer will also be your supervisor or manager,

He is there to support you and show you the correct way to do things.

 You will be given plenty of opportunities to ask questions and practice

on the job. Make sure you practice your new skills during regular
work shifts. This way, you will improve your speed, memory and your
confidence.

 Use the Self-Checks, Operation Sheets or Task or job Sheets at the

end of each section to test your own progress. Use the Performance
Criteria Checklist or Procedural Checklist located after the sheet to
check your own performance.

 When you feel confident that you have had sufficient practice, ask
your Trainer to evaluate you. The results of your assessment will be

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
by: Page
Performing roughing-in activities, wiring and Revised by: |2
cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres
 recorded in your Progress Chart and Accomplishment Chart. You need
to complete this module before you can perform the next module.

COMPETENCY-BASED LEARNING MATERIALS

List of Competencies

No Unit of Competency Module Title

Code
.
Perform roughing-in Performing roughing-in
activities, wiring and activities, wiring and
cabling works for single- cabling works for single- ELC74130
1. phase distribution, power, phase distribution, power, 1
lighting and auxiliary lighting and auxiliary
systems systems

Install electrical protective Installing electrical protective

devices for distribution, devices for distribution,
2. power, lighting, auxiliary, power, lighting, auxiliary,
lightning protection and lightning protection and
grounding systems grounding systems

Installing wiring devices of

Install wiring devices of floor
floor and wall mounted
and wall mounted outlets,
3. outlets, lighting
lighting fixtures/switches,
fixtures/switches, and
and auxiliary outlets
auxiliary outlets

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
by: Page
Performing roughing-in activities, wiring and Revised by: |3
cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres
 MODULE CONTENT
Qualification Title : ELECTRICAL INSTALLATION AND MAINTENANCE NC
II
Unit of Competency: Perform roughing-in activities, wiring and cabling works
for single-phase distribution, power, lighting and
auxiliary systems.

Module Title : Performing roughing-in activities, wiring and cabling

works for single-phase distribution, power, lighting and
auxiliary systems.

Introduction This unit covers the knowledge, skills and attitudes on installing
electrical metallic and non-metallic conduit, wire ways and cable clamp, auxiliary
terminal cabinet and distribution frame panel board/safety switch and used in
roughing-in based on the required performance standards.
This unit also covers the outcomes required in preparing for cable pulling and
installation, performing wiring and cabling lay-out and notifying completion of
work for single-phase distribution, power, lighting and auxiliary systems.
Learning Outcomes
At the end of this module, you MUST be able to:
1. Install electrical metallic /non- metallic (PVC conduit)
2. Install wire ways and cable tray
3. Install auxiliary terminal cabinet and distribution panel
4. Prepare for cable pulling and installation
5. Perform wiring and cabling lay out
6. Notify completion of work
Assessment Criteria
Identify the correct drawings that need to be interpreted based on
job requirements.
1. Determine the correct quantities of conduit, fittings, and accessories as per
job requirements.

2. Select the appropriate tools and equipment according to job requirements.

3. Ensure that conduit is assembled with fittings fully inserted and tightened
as per job requirements.

4. Verify that conduit bends do not exceed 90 degrees, in line with job
requirements.

5. Install conduit couplings and elbows according to job requirements.

6. Thread conduit in line with job requirements.

Date Developed: Document No.
CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
by: Page
Performing roughing-in activities, wiring and Revised by: |4
cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres
7. Follow safety procedures as defined by standard operating procedures
(SOPs).

8. Interpret the correct drawings to determine job requirements.

9. Select the correct quantities of materials as per job requirements.

10. Choose the necessary tools and equipment for the job requirements.

11. Install wire ways and cable trays in accordance with job requirements.

12. Adhere to safety procedures in line with SOPs.

13. Interpret the correct drawings to understand job requirements.

14. Determine the correct quantities of materials required as per job

requirements.

15. Select the necessary tools and equipment based on job requirements.

16. Install auxiliary terminal cabinets according to job requirements.

17. Set up auxiliary main distribution frames as per job requirements.

18. Follow safety procedures in line with SOPs.

19. Prepare the necessary tools, equipment, materials, and personal protective
equipment (PPE) in line with job requirements.

20. Identify the requirements and constraints for cable pulling and installation
from the plan and site inspection.

21. Set up cable layout and installation equipment in accordance with the
manufacturer's instructions and job requirements.

22. Ensure the site is safe and secure for cable installation.

23. Select suitable protective clothing and ensure required safety devices are
used.

24. Assess the support structure to ensure it's safe for normal working
conditions.

25. Follow safety procedures based on safety regulations and select PPE in line
with safety requirements.

26. Identify and obtain the necessary tools, equipment, pulling compound, and
other safety requirements for layout and installation.

27. Ensure proper installation and tensioning of pulling materials to meet the
required specifications.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
by: Page
Performing roughing-in activities, wiring and Revised by: |5
cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres
28. Secure cable permanently to the support structure in accordance with
standard installation procedures.

29. Maintain the proper bending radius and loop tolerance for cable materials at
all times.

30. Follow the schedule of wire cutting lists based on estimates, quantity, and
sizes to avoid wastage.

31. Seek further instructions if unplanned events or conditions occur.

32. Check the quality of work to ensure it meets instructions and requirements.

33. Perform final checks to ensure that the work conforms to instructions and
job requirements.

34. Notify the supervisor upon completion of work.

35. Clean, check, and return tools, equipment, and surplus materials to storage
in accordance with established procedures.

36. Clean up the work area and make it safe according to OHSA regulations.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
by: Page
Performing roughing-in activities, wiring and Revised by: |6
cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres
LEARNING OUTCOME # 5 Perform wiring and cabling lay out
CONTENTS
1. Identify proper:
o Mensuration
o Blue print reading and materials specification
o Application of pulling compound
o Methods in cable pulling
2. Interpret technical plan and drawing.
3. Identify proper wiring procedure and cable pulling
4. Follow procedures in bending radius and loop tolerances for cables.
ASSESSMENT CRITERIA
Follow safety procedures based on safety regulations and select PPE in line with
safety requirements.
1. Identify and obtain the necessary tools, equipment, pulling compound, and
other safety requirements for layout and installation.
2. Ensure proper installation and tensioning of pulling materials to meet the
required specifications.
3. Secure cable permanently to the support structure in accordance with
standard installation procedures.
4. Maintain the proper bending radius and loop tolerance for cable materials at
all times.
5. Follow the schedule of wire cutting lists based on estimates, quantity, and
sizes to avoid wastage.
6. Seek further instructions if unplanned events or conditions occur.
7. Check the quality of work to ensure it meets instructions and requirements.

CONDITION
Students/trainees must be provided with the following:
Tools Materials

Lineman’s plier Electrical wires

Diagonal side cutter Conduits
GI wire #16 Connectors and terminals
Gloves Lubrication
Safety goggles Electrical tape
Conduit bender
Heat gun
Equipment Learning Materials

Technical plans and drawings

Workplace Instructional manual
ASSESSMENT METHOD
1. Written test, Demonstration, Interview

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
by: Page
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cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres
 Learning Experiences

Learning Outcome #5
Learning Special Instructions
Activities
Read information Read and understand the information sheet 1.5-1 and check
sheet 1.5-1 yourself by answering the Self-check 1.5-1. You must answer
Answer self- all questions correctly before proceeding to the next activity.
check 1.5-1
Compare answer
key 1.5-1

Read information Read and understand the information sheet 1.5-2 and check
sheet 1.5-2 yourself by answering the Self-check 1.5-2. You must answer
Answer self- all questions correctly before proceeding to the next activity
check 1.5-2
Compare answer
key 1.5-2

Perform task Task sheet 1.5-3 will help you practice your skills. You may
sheet 1.5-3 refer to the Training Activity Matrix The Performance Criteria
Evaluate checklist 1.5-3 will guide and help you evaluate your work as
performance you are practicing your skills. Evaluate your own work using
criteria check-list the Performance Criteria 1.5-3. When you are ready present
1.5-3 your work to your trainer for final evaluation.
Evaluate
performance
criteria check-list
1.5-3

Read information Read and understand the information sheet 1.5-2 and check
sheet 1.5-4 yourself by answering the Self-check 1.5-2. You must answer
Answer self- all questions correctly before proceeding to the next activity
check 1.5-4
Evaluate
performance
criteria check-list
1.5-4

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
by: Page
Performing roughing-in activities, wiring and Revised by: |8
cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres
 Information Sheet 1.5-1
Mensuration, Blueprint Reading and Materials Specification, Application of Pulling
Compound.

Learning Objectives:
After reading this Information Sheet, you must be able to:
1. Understand and utilize various mensuration tools effectively in electrical
installation.
2. Read and interpret blueprints accurately, including understanding symbols
and legends.
3. Specify appropriate materials for electrical installations.
4. Apply pulling compounds correctly in wiring and cabling processes

In electrical installation and maintenance, precision and understanding are

critical. This encompasses accurate mensuration, blueprint reading, and
understanding material specifications. Additionally, when pulling wires through
conduits, the correct application of pulling compounds can greatly reduce friction
and potential damage. This information sheet covers these essential areas for
professionals in Electrical Installation and Maintenance NC II.

A. Mensuration
Mensuration in the context of electrical work involves measuring various
components and spaces to ensure proper fit and alignment.

Best Practices in Mensuration

 Always ensure measuring tools are calibrated and accurate.

 Measure twice to avoid errors.
 Use the appropriate measuring tool for the task.
 Record measurements accurately for reference during installation.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
by: Page
Performing roughing-in activities, wiring and Revised by: |9
cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres
Usage and Tools:

1. Tape Measure - For measuring distances, lengths, and dimensions

2. Multimeter - For measuring electrical values such as voltage, current, and

resistance.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
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 Description
1. Level - For ensuring installations are
level and plumb

2. Ruler/Straight Edge - For straight

measurements and markings

3. Protractor - For measuring angles,

especially in conduit bending

4. Calipers - For measuring the diameter

of wires and conduits

Usage
 Accurate measurement of cable lengths to avoid wastage and ensure proper
connections.
 Determining conduit diameters to select the appropriate conduit size.
 Checking levels to ensure installations are aesthetically pleasing and
functional.
Date Developed: Document No.
CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
by: Page
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cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres
B. Blueprint Reading

Blueprints are technical drawings that represent the layout of electrical systems in
a building.

Steps to Read Blueprints

1. Title Block: Check the title block for project information such as the name,
date, and scale of the drawing.
2. Scale: Understand the scale to interpret dimensions correctly.
3. Legend/Symbols: Refer to the legend to understand the symbols used in
the drawing.
4. Lines: Different types of lines indicate various features, such as electrical
wiring, conduit runs, or connection points.
5. Dimensions: Use dimensions to understand the placement and distances of
electrical components.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
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Symbols/Legends

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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cabling works for single-phase distribution, James Patrick E.
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 Wires: Solid lines indicating the path of electrical wiring.
 Outlets: Receptacles, usually marked with a specific symbol (e.g., a circle
with lines).
 Switches: Indicated by different types of lines and symbols (e.g., an "S"
within a circle).
 Lighting Fixtures: Represented by specific icons.
 Conduits: Dashed or solid lines depending on the type of conduit.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
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C. Materials Specification
Specifying Materials:
Materials specification involves selecting the appropriate materials for electrical
installations based on the project requirements.
Key consideration:
 Wire Type and Size: Based on current carrying capacity and voltage
requirement

Wire Cable Recommended Usage

Gauge Cross Circuit
Sectiona
Breaker
l Area.
(mm²) Ratings.
(Amps)
14 2.0 15A General Lighting,
12 3.5 20A Appliances Outlet like Laundry,
Bathroom & Kitchen Circuits
10 5.5 30A Dryer, Air-conditioning, Water
Heater.
8 8.0 40A Feeder & Large Appliances
6 14 60A Feeder & Large Appliances & Service
Entrance – To Panel
4 22 75A Service Entrance & Feeder Wire –To
Panel.

 Conduit Type: PVC, metal, or flexible conduits depending on the

installation environment.

Rigid Metal Conduit (RMC): Made from steel or

aluminum, RMC is used in areas with high risk of
physical damage or where high durability is required.
It’s ideal for outdoor installations and industrial
applications.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
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power, lighting and auxiliary systems Torres
 Intermediate Metal Conduit (IMC): A lighter version
of RMC, but still durable. It’s often used in areas that
require a more robust conduit than EMT but not as
heavy as RMC.

Electrical Metallic Tubing (EMT): A thin and

flexible metal conduit. It’s commonly used for indoor
installations, especially in residential and commercial
applications where flexibility is important.

Flexible Metal Conduit (FMC): Known as

"Greenfield," this type of conduit is more flexible than
EMT and is used in areas with tight bends or
restricted spaces. It’s often used in applications
requiring flexibility and easy adjustments.

High-Density Polyethylene (HDPE) Conduit: A

flexible type of plastic conduit with high durability,
used in areas requiring flexibility and corrosion
resistance.

Polyvinyl Chloride (PVC) Conduit: A type of plastic

conduit popular for outdoor installations and
applications that require corrosion resistance. It’s
often used in underground projects.

 Switches and Outlets: Rated for the voltage and current of the circuit
 Circuit Breakers: Appropriately rated for protection against overloads and
short circuits.
 Junction Boxes: Correct size and type to accommodate wiring connections

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
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cabling works for single-phase distribution, James Patrick E.
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D. Application of Pulling Compound
Pulling compounds are lubricants used to ease the pulling of wires through
conduits.
Steps to Apply:
1. Preparation: Ensure conduits are clean and free of obstructions.
2. Application: Apply pulling compound liberally to the wire or directly into the
conduit.
3. Pulling: Use a fish tape or pulling tool to guide the wire through the conduit,
ensuring even application of the compound to minimize friction.
Where to Use:
 Long conduit runs where friction is a significant issue.
 Tight bends or multiple bends in conduits.
 High-fill conduits where space is limited.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
by: Page
Performing roughing-in activities, wiring and Revised by: | 17
cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres
 Self-Check 1.5-1
Multiple Choices: Read carefully the statement and choose the letter of your
answer.
1. Which tool is used to measure the diameter of a wire?
a. Measuring Tape
b. Caliper
c. Multimeter
d. Level
2. What does a solid line in a blueprint typically represent?
a. Lighting Fixture
b. Electrical Wiring
c. Conduit
d. Outlet
3. What information is found in the title block of a blueprint?
a. Symbols used in the drawing
b. Project name and date
c. Electrical load calculation
d. Wire gauge
4. What type of conduit is commonly used in wet locations?
a. EMT
b. PVC
c. Flexible Metal
d. Rigid Metal
5. What is the primary function of a pulling compound?
a. To clean conduits
b. To lubricate wires for easier pulling
c. To insulate wires
d. To bind wires together
6. Which symbol in a blueprint represents an outlet?
a. A circle with lines
b. A solid line
c. A dashed line
d. A rectangle with an "S"
7. Why is it important to use a level during electrical installations?
a. To measure distances
b. To ensure installations are horizontal or vertical
c. To check wire diameters
d. To apply pulling compound
8. What does AWG stand for in wire specification?
a. American Wire Gauge
b. Average Wire Grade
c. Advanced Wiring Guide
d. All-weather Gauge

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
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cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres
9. When reading a blueprint, what does a dashed line typically indicate?
a. Finished surface
b. Hidden features or future installations
c. Electrical wiring
d. Switch location
10. Which tool is used to ensure accurate angular measurements?
a. Measuring Tape
b. Caliper
c. Protractor
d. Multimeter

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
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cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres
 Answer Key 1.5-1
1. B
2. B
3. B
4. B
5. B
6. A
7. B
8. A
9. B
10.C

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
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cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres
Information Sheet 1.5-2
Technical plan and drawing

Learning Objectives:
After reading this Information Sheet, you must be able to:
1. Understand Technical Plans and Drawings
2. Interpret Electrical Symbols and Specifications
3. Apply Knowledge to Practical Scenarios

Introduction

In the field of electrical installation and maintenance, technical plans and

drawings are fundamental tools. These documents contain critical information
about the design, layout, and specifications of electrical systems. Being able to
read, understand, and interpret these drawings is essential for electricians and
technicians to perform their work effectively and safely.

What are Technical Plans and Drawings?

Technical plans and drawings are graphical representations that convey detailed
information about electrical systems. They include:
 Electrical Schematics: Show the electrical connections and components in
a simplified form.
 Wiring Diagrams: Illustrate the physical layout of wires, connections, and
components.
 Blueprints: Provide a detailed overview of an entire building's
infrastructure, including electrical systems.
 Single-Line Diagrams: Represent the flow of electricity through a system
using a simplified, single-line format.
 Block Diagrams: Break down complex systems into simpler blocks, showing
how they interact.

Components of Technical Plans and Drawings

Technical plans and drawings typically contain the following components:

 Title Block: Contains essential information such as the drawing title,
project name, date, and revision number.
 Legend/Key: Provides explanations for symbols and abbreviations used in
the drawing.
 Symbols: Standard graphical representations for components like switches,
outlets, transformers, and more.
 Dimensions and Scales: Indicate the physical measurements and
proportions used in the drawing.
Date Developed: Document No.
CBLMs on Electrical Installation and May, 2024
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cabling works for single-phase distribution, James Patrick E.
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  Notes and Specifications: Provide additional instructions or technical
details related to the plan.

Key Skills for Interpreting Technical Plans and Drawings

To effectively interpret technical plans and drawings, you need to develop the
following skills:

 Attention to Detail: Pay close attention to symbols, lines, and annotations

to understand the drawing's intent.
 Knowledge of Electrical Symbols: Familiarize yourself with standard
electrical symbols to identify components accurately.
 Understanding of Electrical Concepts: A solid understanding of electrical
principles is crucial for interpreting technical plans.
 Spatial Awareness: Visualize how different components and systems fit
together within a given space.
 Problem-Solving Skills: Use the information from the drawing to identify
and resolve issues during installation and maintenance.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
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 Self-Check 1.5-2

Multiple Choices: Read carefully the statement and choose the letter of your
answer.
1. What is the primary purpose of technical plans and drawings in the field of
electrical installation and maintenance?
a) To document completed projects
b) To provide details about the design, layout, and specifications of
electrical systems
c) To illustrate safety regulations
d) To depict aesthetic considerations

2. Which component of a technical plan typically contains information like the

drawing title, project name, date, and revision number?
a) Legend/Key
b) Title Block
c) Notes and Specifications
d) Symbols

3. What do wiring diagrams illustrate in an electrical plan?

a) The physical layout of wires, connections, and components
b) The simplified flow of electricity through a system
c) The general structure of a complex system
d) The logical sequence of electrical connections

4. To effectively interpret technical plans and drawings, which skill is essential

for visualizing how different components fit within a given space?
a) Attention to Detail
b) Knowledge of Electrical Symbols
c) Spatial Awareness
d) Problem-Solving Skills

5. What is the function of the legend or key in technical plans and drawings?
a) To provide explanations for symbols and abbreviations used in the
drawing
b) To list additional technical instructions and notes
c) To indicate physical measurements and proportions
d) To summarize project scope and objectives

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
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cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres
 Answer Key 1.5-2
1. B
2. B
3. A
4. C
5. A

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
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 Information Sheet 1.5-3
Methods in Cable Pulling

Learning Objectives:
After reading this Information Sheet, you must be able to:
1. Understand Cable Pulling Methods
2. Identify Tools and Equipment
3. Apply Safety Practices

Cable pulling is a fundamental skill in electrical installation and maintenance. It

involves the process of drawing electrical cables through conduits, ducts, or other
pathways to establish connections and complete circuits. Proper cable pulling
techniques are essential to ensure safety, avoid damage to cables, and maintain
the efficiency of electrical systems. This information sheet discusses various
methods, tools, and best practices for cable pulling in the context of Electrical
Installation and Maintenance NC II.

Tools and Equipment for Cable Pulling

Several tools and equipment are used in cable pulling to ensure efficient and safe
installation:
Definitions
Fish Tape or GI wire #16 (Cable Puller): A flexible tool
used to guide and pull cables through conduits.

Pulling Compound: A lubricant used to reduce friction

when pulling cables through conduits.

Conduit Benders: Tools used to bend conduits to the

desired shape for easier cable pulling.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
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Methods in Cable Pulling
There are several methods for cable pulling, depending on the length of the pull,
the complexity of the conduit path, and other factors:
 Manual Cable Pulling: Involves manually pulling cables through conduits
using fish tape or similar tools. This method is suitable for shorter distances
or simpler pathways.
 Mechanical Cable Pulling: Uses a cable puller to pull heavier cables
through longer distances or more complex pathways. This method is ideal
for large-scale installations or industrial settings.
 Continuous Cable Pulling: A method used in longer conduit runs, where
cables are pulled through multiple segments without interruption.
 Reverse Cable Pulling: In this method, the cable is pulled from the opposite
end to reduce friction and ensure a smoother pull.

Best Practices for Cable Pulling

To ensure safety and prevent damage to cables, follow these best practices when
applying cable pulling methods:
 Pre-Inspection: Before pulling cables, inspect conduits for obstructions,
sharp edges, or other hazards that could damage the cables.
 Use Pulling Compound: Apply pulling compound to reduce friction and
facilitate smoother cable movement.
 Avoid Over-Bending: Excessive bending can damage cables, so use conduit
benders to create smooth curves.
 Team Coordination: For longer pulls, coordinate with team members to
ensure safe and synchronized cable pulling.
 Secure Cables Properly: Use cable grips or similar devices to ensure the
cables are securely held during the pulling process.
Safety Precautions
Safety is paramount in cable pulling. Keep in mind the following safety
precautions:
 Wear Personal Protective Equipment (PPE): Gloves, safety goggles, and other
protective gear are essential during cable pulling.
 Ensure Proper Grounding: Proper grounding helps prevent electrical shocks
during installation.
 Follow Electrical Codes and Standards: Adhere to local electrical codes and
safety standards to ensure compliance and safety.

Date Developed: Document No.

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power, lighting and auxiliary systems Torres
 Task Sheet 1.5-3
Title: Apply Methods in Cable Pulling

Performance Objective: To practice and demonstrate the correct application of

various methods in cable pulling, ensuring safe and
efficient installation in a simulated environment.
Supplies/Materials : Conduit of appropriate size and type
Electrical cables or wire
Fish tape
Pulling compound
GI wire #16
Cable grips
Personal Protective Equipment (PPE)

Equipment : Workplace, Multitester

Steps/Procedure:
1. Preparation:
 Inspect the conduit for any obstructions, sharp edges, or other
hazards.
 Determine the appropriate pulling method based on the length and
complexity of the conduit path.
2. Set Up:
 Place the conduit in its designated position and ensure it is secured.
3. Apply Pulling Compound:
 Apply a sufficient amount of pulling compound to the cables or wire
to reduce friction during pulling.
 Distribute the compound evenly along the length of the cable.
4. Cable Pulling:
 Start pulling the cable through the conduit, ensuring smooth
movement without excessive force.
 Use the appropriate tools for cable pulling (fish tape or GI wire # 16
 For longer distances or complex paths, coordinate with team
members to maintain control and safety.

5. Finish and Inspect:

 Once the cable is successfully pulled through the conduit, check for

Date Developed: Document No.

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 any signs of damage.
 Clean any excess pulling compound and ensure the conduit is
properly sealed.
Assessment Method:
1. Direct observation and questioning
2. Demonstration

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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power, lighting and auxiliary systems Torres
 Performance Criteria Checklist 1.5-3

CRITERIA
YES NO
Did you….
1. Inspect the conduit for obstructions, sharp edges, or
other hazards?
2. Determine the appropriate pulling method based on the
conduit path and length?
3. Secure the conduit in the correct position?
4. Apply pulling compound evenly and in the right amount
to reduce friction?
5. Check that the pulling compound is compatible with the
cable insulation?
6. Pull the cable through the conduit without causing
damage or using excessive force?
7. Use the appropriate tools for cable pulling (fish tape or
GI wire # 16, etc.)?
8. Coordinate with team members for longer or complex
pulls to ensure safety?
9. Inspect the cable for damage or wear after pulling?
10. Clean any excess pulling compound from the conduit?

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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power, lighting and auxiliary systems Torres
 Information Sheet 1.5-4

Procedures in Bending Radius and Loop Tolerances for Cables

Learning Objectives:
After reading this Information Sheet, you must be able to:
1. To ensure that learners understand the correct bending radius and loop
tolerances for cables to avoid damage and ensure safe electrical
installations.

In electrical installation and maintenance, bending radius and loop tolerances are
critical concepts to understand when working with cables. The bending radius
refers to the minimum curve that a cable can handle without damage, while loop
tolerances indicate the acceptable deviation when forming loops. Proper adherence
to these principles helps prevent cable breakage, reduces stress on connections,
and ensures a longer lifespan for electrical systems.

Bending Radius for Cable

The bending radius is the minimum radius at which a cable can be bent without
causing damage to its insulation or internal components. It is influenced by
factors such as cable type, gauge, and material. Ignoring bending radius
guidelines can lead to:
 Cable Damage: Excessive bending can cause cracks or breaks in the
insulation, leading to short circuits or electrical hazards.
 Reduced Cable Lifespan: Repeated stress from improper bending can
weaken the cable, resulting in early failure.
 Safety Risks: Damaged cables pose a risk of electrical shocks or fires.

Best Practices for Bending Radius

 Follow manufacturer guidelines for the specific bending radius of each cable
type.
 Use appropriate tools, such as conduit benders, to ensure smooth and
accurate bends.
 Avoid sharp or abrupt bends that can damage the cable.
 For fiber optic cables, be extra cautious as they are more sensitive to
bending stress.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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Loop Tolerances for Cables
Loop tolerances refer to the acceptable range for creating loops in cables without
causing damage or stress. Proper loop tolerances ensure that cables are not under
excessive tension or pressure when installed. Key considerations for loop
tolerances include:
 Cable Slack: Ensure there is enough slack to accommodate bends and loops
without stretching the cable.
 Support and Fastening: Use appropriate cable ties or clamps to secure
loops without over-tightening.
 Avoiding Tangles: Ensure cables are neatly organized to avoid tangling or
unnecessary loops.
Best Practices for Loop Tolerances
 Use proper cable management techniques to maintain neat and orderly
loops.
 Avoid creating loops that are too tight or have sharp bends.
 Ensure that cable loops are supported and not hanging freely, which can
lead to sagging or stress.

Measurement for Common Bends

A. Stub-Up Bend (90-Degree Bend)
 Determine the height of the stub and add the take-up (commonly 6 inches
for ½-inch EMT).
B. Mark this point on the conduit.
 Align this mark with the arrow or star on the bender, depending on the
bender design.
 Perform the bend, ensuring a consistent angle (use a level for accuracy).
C. Offset Bend
 Measure the distance to be offset (e.g., to avoid an obstacle).
 Calculate shrinkage based on the bending angle and distance between
bends. Common shrinkage rule: 0.3 x Distance between bends x Sin(Angle).
 Mark the conduit for each bend, accounting for shrinkage.
 Align the marks with the appropriate bender marks and bend at the desired
angle (often 10 or 30 degrees).
D. Back-to-Back Bend (U-Bend)
 Measure the desired length between bends.
 Add take-up for the first bend to determine where to start the second bend.
 Perform the first bend, then measure from the back end of the bend to
determine where the next bend begins.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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 E. Three-Point Saddle
 Measure the height of the obstacle to determine the center bend.
 Calculate shrinkage for side bends. Commonly use a 22.5-degree angle.
 Mark the conduit for each bend, accounting for shrinkage.
 Perform bends, ensuring alignment with obstacles and using consistent
angles.
Bending and Threading Chart

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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Tools for Pipe Bending and Cutting
1. Conduit Bender

Bending a 90-Degree and Offset in Conduit Pipe Using a Metal Bender

Bending conduit pipe using a metal bender is a critical skill in electrical
installation, particularly for ensuring precise and professional-looking conduit
runs. Below are detailed steps, calculations, and full details on bending a 90-
degree angle and creating an offset in a conduit pipe.
 Bending radius using the formula:
Minimum Bending Radius=Cable Diameter×Multiplier.
Tools and Materials Needed:
Conduit pipe (EMT, IMC, or Rigid)
Manual conduit bender (appropriate size for the conduit)
Measuring tape
Marker
Angle gauge (optional)
Level (optional)
Calculator

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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 A. Bending a 90-Degree Angle in Conduit Pipe
Steps:
Measure and Mark:
 Determine the length of conduit needed and mark the point where the bend
should start.
 For a standard 90-degree bend, use the bender's "take-up" table (often
provided on the handle of the bender) to mark the correct length. For
instance, if the take-up is 6 inches for ½-inch EMT, and you need the bend
to start 10 inches from the end, mark at 16 inches (10 inches plus the 6
inches take-up).
Position the Conduit in the Bender:
 Insert the conduit into the bender with the mark aligned with the arrow or
notch on the bender.
 Ensure the handle of the bender is on the floor with the foot pedal facing
upwards.
Begin the Bend:
 Place your foot on the bender's foot pedal to hold it steady.
 Pull the handle towards you, keeping steady pressure and ensuring a
smooth motion to avoid kinks.
Check the Bend:
 Use an angle gauge or a level to check the bend angle. Bend until you
achieve a 90-degree angle.
 If you slightly overbend, you can correct it by carefully pushing the conduit
back a bit.
Calculations:
 For a 90-degree bend, the most crucial factor is the "take-up," which varies
by the size of the conduit. For example:
½-inch EMT: take-up is typically 5 inches.
¾-inch EMT: take-up is typically 6 inches.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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power, lighting and auxiliary systems Torres
B. Creating an Offset in Conduit Pipe
An offset bend changes the conduit direction twice to avoid an obstacle while
returning to the original direction.
Steps:
Determine Offset Distance and Angle:
 Decide the offset height (H) and the angle of each bend (commonly 30°, 45°,
or 60°).
Calculate the Offset Length:
 Use trigonometry to calculate the distance between bends (Bend Spacing).
For a 45° offset:
Offset Distance (D) = H
Bend Spacing (L) = H / tan(θ)
 For a 45° bend and 6-inch offset:
𝐿=6/tan(45°)=6/1=6 inches.
Mark the Conduit:
 Measure and mark the conduit where the first bend will start.
 Measure from the first mark the distance calculated for the bend spacing
and make a second mark.
Bend the First Angle:
 Place the conduit in the bender with the first mark aligned with the arrow or
notch.
 Bend to half the offset angle (for a 45° offset, bend 22.5° initially).
Bend the Second Angle:
 Reposition the conduit in the bender at the second mark.
 Bend to the same angle but in the opposite direction to complete the offset.
Calculations:
For a precise offset, the formula is:
 Offset Height (H) = Desired offset distance.
 Bend Angle (θ) = Angle for each bend.
 Bend Spacing (L) = H / tan(θ).
Example: For a 6-inch offset with 30° bends: Calculations:
𝐿=6/tan(30°)= 6/0.577=10.4 inches.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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power, lighting and auxiliary systems Torres
Tips and Safety:
Safety First:
 Wear gloves to protect your hands from sharp edges and metal burrs.
 Ensure the area around you is clear to avoid tripping or injury during
bending.
Even Pressure:
 Apply steady, even pressure to avoid kinks and ensure smooth bends.
 Do not overbend; if you do, carefully back-bend the conduit.
Check Measurements:
 Double-check all measurements before bending to ensure accuracy.
 Use a level or angle gauge to verify the precision of your bends.
Practice:
 Practice on scrap pieces of conduit to get a feel for the bender and the force
required for different angles.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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 2. Heat Gun

Bending a 90-Degree and Offset in PVC Pipe Using a Heat Gun

Bending PVC pipe using a heat gun requires precision and careful handling to
ensure the integrity of the pipe. Below are the detailed steps and calculations for
bending a 90-degree angle and creating an offset in a PVC pipe.
Tools and Materials Needed:
PVC pipe
Heat gun
Pipe bending spring (optional, for maintaining pipe shape)
Measuring tape
Marker
Angle gauge (optional)
Gloves (for safety)
Sand or end caps (to prevent pipe collapse, optional)

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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power, lighting and auxiliary systems Torres
A. Bending a 90-Degree Angle in PVC Pipe
Steps:
Measure and Mark:
 Determine the location where the bend is needed.
 Mark the midpoint of the bend on the pipe using a marker.
Heat the Pipe:
 Put on safety gloves.
 Turn on the heat gun and set it to a medium heat setting.
 Hold the heat gun approximately 3-4 inches away from the pipe.
 Move the heat gun back and forth along the area to be bent, heating the
pipe evenly.
 Heat the pipe for about 2-3 minutes until it becomes pliable. Be careful not
to overheat as it can cause the pipe to collapse or burn.
Bend the Pipe:
 Once the pipe is heated evenly and becomes flexible, slowly bend it to a 90-
degree angle.
 Use an angle gauge to ensure the bend is exactly 90 degrees.
 Hold the pipe in place until it cools and hardens, maintaining the 90-degree
shape.
Calculations:
 To determine the length of the PVC pipe needed for a 90-degree bend:
 Use the formula for the radius of the bend, which is typically 6 times the
diameter of the pipe (for standard bends).
 Bend radius=6×Pipe diameter
For example, for a 1-inch diameter pipe:
 Bend radius = 6 inches.
Ensure to account for this length when planning your installation.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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cabling works for single-phase distribution, James Patrick E.
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B. Creating an Offset in PVC Pipe
An offset is a bend in the pipe that changes the direction and then returns to the
original direction.
Steps:
Measure and Mark:
 Determine the offset distance needed.
 Mark the start and end points of the offset on the pipe.
Heat the Pipe:
 Similar to the 90-degree bend, heat the first section of the pipe where the
first bend of the offset is required.
 Move the heat gun back and forth evenly along the area to be bent.
First Bend:
 Once the pipe is pliable, bend it to the required angle. Common angles for
offsets are 22.5 degrees or 45 degrees.
 Hold the pipe in place until it cools and sets.
Second Bend:
 Move to the second marked location.
 Heat the pipe evenly as before.
 Bend the pipe back to the opposite direction at the same angle as the first
bend to create the offset.
 Hold in place until it cools and hardens.
Calculations:
To calculate the length of the pipe required for an offset:
 Use trigonometry to determine the lengths.
 For a simple offset, the formula is:
o Offset distance (horizontal) = Pipe length x sin(θ)
o Offset height (vertical) = Pipe length x cos(θ)
For a 45-degree offset with a horizontal distance of 10 inches:
o Length of each bend=Offset distance/sin(45∘)=10 inches/0.707≈14.14 i
nches
This means you need approximately 14.14 inches of pipe for each leg of the offset
to achieve a 10-inch horizontal offset.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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Safety and Tips:
Safety First:
 Always wear gloves to protect your hands from burns.
 Work in a well-ventilated area to avoid inhaling fumes from heated PVC.
Even Heating:
 Ensure the heat is applied evenly to avoid weak spots or kinks in the pipe.
 Do not overheat to prevent burning or collapsing the pipe.
Use of Springs or Sand:
 Inserting a pipe bending spring or filling the pipe with sand can help
maintain its shape during the bending process.
Cool Slowly:
 Allow the pipe to cool slowly while holding it in the desired shape to
maintain the integrity of the bend.
PIPE CUTTER
Pipe cutters were designed specifically for PVC. PVC cutter

Wheel pipe cutters

A wheel pipe cutter works by spinning around a pipe. The spinning motion allows
the cutter wheel to cut the pipe with minimal effort. The wheel pipe cutter also has
an adjustable knob that allows you to tighten the cutter wheel onto the pipe for a
more effective cut. Simply slide the pipe into the wheel pipe cutter, tighten the
cutter blade, and begin spinning. Do not over tighten the blade as that will make
cutting the pipe more difficult.

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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Measuring Tape
To ensure accurate cuts and level conduit, you need a tape measure, a quality
level and a framing square. Check that your tape measure is sturdy enough to
stand out without support for at least 10 feet, especially if you need to work in the
air with a conduit.

Pipe Threader
A pipe theader is a type of plumbing tool that is used to cut threads onto the end
of a pipe. This allows the pipe to be screwed into a fitting, such as a coupling or an
elbow. Pipe threader machines come in various sizes and designs, but they all
operate the same basic principle. A cutting die is attached to the end of the
machine, and this die cuts the threads onto the pipe as it is rotated. The size of
the die determines the size of the threads that will be cut, and different dies can
be swapped out as needed.
Date Developed: Document No.
CBLMs on Electrical Installation and May, 2024
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How does a pipe threader works?
The tool consists of two parts: a die head, which holds the cutting dies, and a
ratchet handle, which is used to turn the die head. To use the tool, the operator
first centers the die head over the end of the pipe. The dies are then aligned with
the center of the pipe and tightened into place. Next, the ratchet handle is inserted
into the die head and turned to rotate the cutting g dies. As the dies rotate,
they cut threads into the inside of the pipe. The operator continues to turn the
handle until the desired depth of threads has been cut. Finally, the die head is
removed from the pipe and any burrs or sharp edges are removed .

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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 Operation Sheet 1.5-4
Title: Follow Procedures in Bending Radius and Loop Tolerances for Cables

Performance Objective: learn how to use a heat gun to heat and shape PVC

Supplies/Materials : PVC pipe, Gloves, Measuring tape, Marker

Equipment : Heat Gun

Steps/Procedure:
 Wear safety goggles and heat-resistant gloves for protection.
 Use a ruler or measuring tape to measure and mark the section of the PVC
that needs to be heated and shaped.
 Set the heat gun to the appropriate temperature. For PVC, this is usually
between 100-300°C (212-572°F), depending on the thickness of the PVC.
 Hold the heat gun about 6-8 inches away from the PVC.
 Move the heat gun back and forth over the marked area to evenly distribute
the heat.

Assessment Method:
Demonstration

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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Performance Criteria Checklist 1.5-4

CRITERIA
YES NO
Did you….
1. Use Safety goggles and heat-resistant gloves are
worn at all times?
2. Use a ruler or measuring tape to measure and
mark the section of the PVC that needs to be
heated and shaped.
3. Apply set the heat gun to the appropriate
temperature. For PVC, this is usually between
100-300°C (212-572°F), depending on the
thickness of the PVC
4. Did you hold the heat gun at the correct distance
(6-8 inches) from the PVC?
5. Did you shape the PVC correctly and smoothly
without cracks or deformities?

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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cabling works for single-phase distribution, James Patrick E.
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 Job Sheet 1.5-4
Title: Follow Procedures in Bending Radius and Loop Tolerances for Cables

Performance Objective: To practice and demonstrate proper techniques for

bending conduits and maintaining loop tolerances without
causing damage or compromising safety.

Supplies/Materials : Various Electrical cables (different types of gauges)

Conduit Benders
Measuring tape
Personal Protective Equipment (PPE)

Equipment : Workplace
Steps/Procedure:
i. Preparation:
 Gather the required materials and tools.
 Review the manufacturer's guidelines for the specific bending radius of each
cable type.
ii. Bending:
 Ensure the bends followed the recommended radius
 Use a conduit bender or similar tool to create bends
iii. Creating Loops:
 Form loops in the cables while adhering to proper tolerances.
 Ensure the loops have sufficient slack and do not place excessive tension on
the cable.
iv. Safety and Inspection:
 Wear PPE, including gloves and safety goggles, during the process.
 After completing the task, inspect all bends and loops to ensure no damage
has occurred.

Assessment Method:
Direct observation and questioning, Demonstration

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
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cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres
Performance Criteria Checklist 1.5-4

CRITERIA
YES NO
Did you….
6. Gather all the required materials, tools, and
equipment before starting the task?
7. Review the manufacturer's guidelines for the
correct bending radius for each cable type?
8. Use a conduit bender or similar tool to create
bends in the cable?
9. Ensure the bends followed the recommended
radius to avoid damaging the cables?
10. Form cable loops with adequate slack and
without excessive tension?
11. Ensure that cables were organized to
prevent tangling or sagging?
12. Wear Personal Protective Equipment (PPE),
including gloves and safety goggles, during the
task?
13. Inspect all bends and loops after completion to
ensure no damage or stress was caused to the
cables?

Date Developed: Document No.

CBLMs on Electrical Installation and May, 2024
Maintenance NC II Date Revised: Issued
by: Page
Performing roughing-in activities, wiring and Revised by: | 46
cabling works for single-phase distribution, James Patrick E.
power, lighting and auxiliary systems Torres