Measurement For FLS 01 Apr 2024

RAW MILL 3 & RAW MILL 4
RM3
363/364_BH1
Meassurement Point O2,% P, mbar T,℃ Q (m3/h) Q (Nm3/h)
363/364_AM1 1 (Hot gas from kiln) 281,267

7 6 2 (Inlet mill) 8.1 -8.9 182 695,702 421,088
3 (inlet cyclone) 10.7 -60.6 70.5 624,185 525,749
4 (inlet fan) 10.9 -86.4 68.6 617,514 535,591
5 (inlet sett chamber) 11.3 419,463
6 (inlet baghouse) 10.7 -4.5 77.8 573,811 448,535
7 (outlet baghouse) 11.2 -10.3 76.8 601,476 474,192
OUTLET PH FAN 5
RM4
INLET
RM3
OUTLET FALSE AIR INLET
RM4
OUTLET FALSE AIR
4 363/364_FN3
Meassurement Point O2,% P, mbar T,℃ Q (m3/h) Q (Nm3/h)
4.5 8.02 21.3% 4.7 10.1 33.1%
RAWMILL 1 (Hot gas from kiln) 265,771
RM3 RM4 2 (Inlet mill) 8.4 -8.5 180.6 677,890 411,412
INLET OUTLET FALSE AIR INLET OUTLET FALSE AIR 3 (inlet cyclone) 10.1 -57.3 91.5 600,178 474,939
8.09 10.66 19.9% 8.44 10.12 13.4% 3 363/364_CN1 4 (inlet fan) 11.6 -81.6 70.8 639,320 548,550
MULTY CYCLON 5 (inlet sett chamber) 12.1 436,923
RM3 RM4 6 (inlet baghouse) 12.6 -5.0 97.7 619,717 458,640
INLET OUTLET FALSE AIR INLET OUTLET FALSE AIR 7 (outlet baghouse) 12.7 -10.9 94.4 620,949 466,366
10.66 10.85 1.8% 10.12 11.58 13.4% 363/364_RM1
FN3
RM3 RM4
INLET OUTLET FALSE AIR INLET OUTLET FALSE AIR
1
10.85 11.28 4.2% 11.58 12.13 5.8% ID FanA/B
SETTLING CHAMBER
RM3 RM4 2
11.28 10.65 6.5% 12.13 12.55 4.7%
BAGHOUSE
RM3 RM4
10.65 11.21 5.4% 12.55 12.69 1.7%
COAL MILL
MEASSUREMENT POINT
4 3
2
1
COAL MILL 2
HOTGAS
INLET OUTLET FALSE AIR
0.0%
MILL
12.75 13.17 5.1%
BAGHOUSE
13.17 14.01 10.7%
OTHER/NOTE :
COAL MILL 2
Meassurement Point O2,% P,mbar T,℃ Q (Nm3/h) Q (m3/h)
1 -8.3 256 201,884 388,018

2 12.8 -14.4 140.6 311,172 464,847
3 13.2 -41.7 62.7 327,863 387,237
4 14.0 -64.4 59.7 367,263 420,827
5 109,288
6
Q (Nm3/h) Q (m3/h)
429,382 659,709
Outlet PH to Inlet
MEASSUREMENT POINT
Outlet PH to Inlet WHRS

String A String B
4.9 5.3 2.9% 4.9 5.5 3.7%
Inlet WHRS to Inlet PH Fan
String A String B
5.3 5.3 0.0% 5.5 5.5 0.0%
String A String B
0.0% 0.0%
OTHER/NOTE :
PH to Inlet PH Fan
STRING A
1 (Outlet PH A) 4.9 30.0 350 320,448 709,601

2 (Inlet WHRS A) 5.3 57.0 306 187,084 375,121
3 (Inlet PH Fan A) 5.3 65.0 300 409,371 806,178
STRING B
1 (Outlet PH B) 4.9 32.0 375 314,516 722,992

2 (Inlet WHRS B) 5.5 62.0 330 191,828 398,673
3 (Inlet PH Fan B) 5.5 65.0 295 422,405 824,590

RAWMILL RAWMILL
RM3 RM4 RM3
INLET OUTLET FALSE AIR INLET OUTLET FALSE AIR INLET OUTLET
8.09 10.66 19.9% 8.44 10.12 13.4%
MULTY CYCLON MULTY CYCLON
RM3 RM4 RM3
10.66 10.85 1.8% 10.12 11.58 13.4%
FN3 FN3
RM3 RM4 RM3
10.85 11.28 4.2% 11.58 12.13 5.8%
SETTLING CHAMBER SETTLING CHAMB
RM3 RM4 RM3
11.28 10.65 6.5% 12.13 12.55 4.7%
BAGHOUSE BAGHOUSE
RM3 RM4 RM3
10.65 11.21 5.4% 12.55 12.69 1.7%
COAL MILL 2
HOTGAS
12.2 12.75 6.3%
MILL
12.75 13.17 5.1%
BAGHOUSE
13.17 14.01 10.7%
RM3 Flow
(Nm3/h)
RAWMILL RM3 RM4 281,267
RM3 RM4 Mill 19.9% 13.4% 421,088
FALSE AIR INLET OUTLET FALSE AIR Multi Cyclone 1.8% 13.4% 525,749
0.0% 13.54 14.8 16.9% Circulation 139,821
MULTY CYCLON IDFan 4.2% 5.8% 535,591
RM3 RM4 Settling Cha 6.5% 4.7% 419,463
FALSE AIR INLET OUTLET FALSE AIR Bag House 5.4% 1.7% 448,535
0.0% 14.8 15.1 4.8% 38% 39% 474,192
FN3
RM3 RM4
FALSE AIR INLET OUTLET FALSE AIR
0.0% 15.1 15.4 5.1%
SETTLING CHAMBER
RM3 RM4
0.0% 0.0%
BAGHOUSE
RM3 RM4
0.0% 0.0%
CoM1 Flow
(Nm3/h)
CoM 1 CoM2 -
Mill 5.1% -
-
Circulation -
-
-
Bag House 10.7% -
0% 16% -
RM4 Flow RM3 Flow RM4 Flow
RM3 P RM3 T RM4 P RM4 T
(Nm3/h) (m3/h) (m3/h)
265,771
411,412 695,702 677,890 8.9 182 8.5 180.6
474,939 624,185 600,178 60.6 70.5 57.3 91.5
145,641
548,550 617,514 639,320 86.4 68.6 81.6 70.8
436,923
458,640 573,811 619,717 4.5 77.8 5.0 97.7
466,366 601,476 620,949 10.3 76.8 10.9 94.4
P0 1013.15 P1 1099.55
V0 535,591 V1
T0 273 T1 341.6
CoM2 Flow CoM1 Flow CoM2 Flow

CoM1 P CoM1 T CoM2 P CoM2 T
(Nm3/h) (m3/h) (m3/h)
201,884 388,018 8.3 256

311,172 - 464,847 0 0 14.35 140.6
- - - 0 0 0 0
109,288
- - 0 0 0 0
327,863 - 387,237 0 0 41.7 62.7

367,263 - 420,827 0 0 64.4 59.7
FLOW MEASUREMENT
Date 1-Apr-24 13:49
Equipment 423_RM1 Inlet
Location INLET MILL
PIC Process Team
Duct Properties Instrument

Diameter 2800 mm Pitot Tube Dwyer Pitot 1500
Cross Section 6.16 m2 Correction Factor 0.84
Altitude 60.6 mdpl
Measurement
Temperature 182 °C
Pressure Static 8.9 mbar
Pressure Dynamic Least Square
I II III I II III
1 0.93 1.01 0.96 1.00
2 1.12 0.88 1.17 1.06 0.94 1.08
3 1.03 0.83 1.07 1.01 0.91 1.03
4 1.04 1.13 1.02 1.06
5 1.22 0.88 0.83 1.10 0.94 0.91
6
7
8
9
10
11
1.01
92
-94.7
Gas Composition
Normal
Measured % Volume Density
Density
O2 (%) 8.09 8.09 1.429 0.116
CO (ppm) 310 0.031 1.25 0.000
CO2 (%) 9.93 9.93 1.977 0.196
SO2 (ppm) 0.000 2.926 0.000
N2 (%) 81.949 1.25 1.024
Sum 100 1.337
Corrected Barometric Measured Normal

Square Gas Density Velocity
result Pressure Flow Flow
Least Square mBar mBar kg/m3 m/h m3/h Nm3/h
1.01 0.85 1005.33 0.80 52238.97 321662.59 194748.91 584246.7
0.6054447 560836.4
52249.421732 0.6775838 560836.4
1 479,451
382,007
418,136
759164.5 550495.1
926321.4
827700.5
479451
FLOW MEASUREMENT
Date 1-Apr-24 14:00
Equipment 423_BH1 Baghouse
Location Outlet BH
PIC Process Team

Altitude 60.6 mdpl
Measurement
Temperature 76.8 °C
I II III I II III
1 1.19 0.92 0.74 1.09 0.96 0.86
2 1.16 1 1.23 1.08 1.00 1.11
3 1.44 1.3 1.12 1.20 1.14 1.06
4 1.19 1.02 0.88 1.09 1.01 0.94
5
6
7
8
9
10
11
82.2
-92.4
Gas Composition
Normal
Density
O2 (%) 12.8 12.8 1.429 0.183
CO (ppm) 216 0.022 1.25 0.000
CO2 (%) 7.17 7.17 1.977 0.142
SO2 (ppm) 0 2.926 0.000
N2 (%) 80.0084 1.25 1.000
Sum 100 1.325

1.09 0.92 1005.33 1.04 47854.42 601356.38 474191.79 474191.79
0.7885371 538210.24
0.6980291 538210.24
759164.47 550495.1
601356.38
682542.7
771042.7
#DIV/0!
FLOW MEASUREMENT
Date 1-Apr-24 14:34
Equipment 424_RM1 Inlet
Location INLET MILL
PIC Process Team

Altitude 60.6 mdpl
Measurement
Temperature 180 °C
I II III I II III
1 1 0.99 0.88 1.00 0.99 0.94
2 0.85 1.05 0.84 0.92 1.02 0.92
3 0.86 0.77 1.01 0.93 0.88 1.00
4 0.8 0.99 1.12 0.89 0.99 1.06
5
6
7
8
9
10
11
0.93
92
-94.7
Gas Composition
Normal
Density
O2 (%) 8.44 8.44 1.429 0.121
CO (ppm) 413 0.041 1.25 0.001
CO2 (%) 9.93 9.93 1.977 0.196
SO2 (ppm) 0.000 2.926 0.000
N2 (%) 81.5887 1.25 1.020
Sum 100 1.337

0.93 0.78 1005.33 0.81 50013.87 307961.51 187202.73 561608.2
0.607877 560836.4
50023.880664 0.6775838 560836.4
1 479,451
382,007
418,136
759164.5 550495.1
922614.9
827700.5
479451
FLOW MEASUREMENT
Date 1-Apr-24 14:11
Equipment 42_BH1 4Baghouse
Location Outlet BH
PIC Process Team

Altitude 60.6 mdpl
Measurement
Temperature 94.4 °C
I II III I II III
1 1.16 0.93 1.33 1.08 0.96 1.15
2 1.07 1.4 1.23 1.03 1.18 1.11
3 1.09 1.01 1.04 1.00
4 0.52 1.52 0.72 1.23
5
6
7
8
9
10
11
82.2
-92.4
Gas Composition
Normal
Density
O2 (%) 12.8 12.8 1.429 0.183
CO (ppm) 216 0.022 1.25 0.000
CO2 (%) 7.17 7.17 1.977 0.142
SO2 (ppm) 0 2.926 0.000
N2 (%) 80.0084 1.25 1.000
Sum 100 1.325

1.11 0.93 1005.33 0.99 49402.52 620810.43 466366.32 466366.32
0.7512218 538210.24
0.6980291 538210.24
759164.47 550495.1
620810.43
716446.5
771042.7
#DIV/0!
FLOW MEASUREMENT
Date 3/29/2024 15:34 p
Equipment L62_BH1
Location Outlet Bag House
PIC Process Team

Altitude 82 mdpl
Measurement Condition
Temperature 59.7 °C L62_FN3
Pressure Static 64.4 mbar kW kW
Damper %
DWYER PITOT 1500
I II III I II III
1 1.15 1.26 1.43 1.07 1.12 1.20
2 1.13 0.8 1.31 1.06 0.89 1.14
3 1.01 1.09 1.22 1.00 1.04 1.10
4 1.18 1.09
5
6
7
8
9
10
Gas Composition
Normal
Density
O2 (%) 13.54 13.54 1.429 0.193
CO (ppm) 0.000 1.25 0.000 465932.9692
CO2 (%) 0 1.977 0.000
SO2 (ppm) 0.000 2.926 0.000
N2 (%) 86.46 1.25 1.081
Sum 100 1.274
85%
14.8%
Corrected Barometric Measured

result Pressure Flow
506542.7
1.15 0.97 1002.63 1.10 47,710 420,522 367,263

367,263
406476.809
396,832.00
381613.3442
420,522
FLOW MEASUREMENT
Date 3/29/2024 14:36
Equipment L62_RM1
Location Outlet Mill Hot Gas
PIC Process Team

Altitude 82 mdpl
Measurement Condition
Temperature 140.6 °C L62_FN3
Pressure Static 14.35 mbar kW kW
Damper %
DWYER PITOT 1500
I II III I II III
1 1.69 1.74 1.91 1.30 1.32 1.38
2 1.77 1.4 1.68 1.33 1.18 1.30
3 1.91 1.38 2.04 1.38 1.17 1.43
4 1.74 1.32
5
6
7
8
9
10
Gas Composition
Normal
Density
O2 (%) 12.94 12.94 1.429 0.185
CO (ppm) 531 0.053 1.25 0.001 465932.9692
CO2 (%) 7.03 7.03 1.977 0.139
SO2 (ppm) 0.000 2.926 0.000
N2 (%) 79.9769 1.25 1.000
Sum 100 1.324
85%

1.72 1.44 1002.63 0.88 65,314 320,611 214,691
0.67
406476.809
396,832.00
14.8%
506542.7457 381613.3442
429,382 659,709
FLOW MEASUREMENT
Date 30-Mar-24 9:45
Equipment 442-PH1 STRING A
Location 442_C1A
PIC Process Team

Diameter 2500 mm Pitot Tube Kimo S Pitot tube
Altitude 163.858 mdpl
Measurement Equipment Status
Temperature 350 °C 423_FN1
Pressure Static 30 mbar Speed 640 rpm
Feed 510 tph
I II III I II III
1 1.36 1.39 1.17 1.18
2 1.4 1.5 1.45 1.18 1.22 1.20
3 1.4 1.5 1.5 1.18 1.22 1.22
4 1.5 1.4 1.5 1.22 1.18 1.22
5
6
7
8
9
10
11
Gas Composition
Normal
Density
O2 (%) 4.88 4.88 1.429 0.070 2.9
CO (ppm) 726 0.073 1.25 0.001 494
CO2 (%) 14.08 14.08 1.977 0.278
SO2 (ppm) 0.000 2.926 0.000
N2 (%) 80.9674 1.25 1.012
Sum 100 1.361

Square Gas Density Velocity Normal Flow
1.44 1.21 992.38 0.60 72279.37 354,801 160,224

4.88
726 117
14.08 58.5
407631.404171
320,448 709,601
FLOW MEASUREMENT
Date 30-Mar-24 9:45
Equipment 442-PH1 STRING B
Location 442_C1B
PIC Process Team

Feed 510 tph
I II III I II III
1 1.36 1.39 1.17 1.18
2 1.4 1.5 1.45 1.18 1.22 1.20
3 1.4 1.5 1.5 1.18 1.22 1.22
4 1.5 1.4 1.5 1.22 1.18 1.22
5
6
7
8
9
10
11
Gas Composition
Normal
Density
O2 (%) 4.88 4.88 1.429 0.070 2.7 4.88
CO (ppm) 726 0.073 1.25 0.001 448 726
CO2 (%) 14.08 14.08 1.977 0.278 14.08
SO2 (ppm) 0.000 2.926 0.000
N2 (%) 80.9674 1.25 1.012
Sum 100 1.361

1.44 1.21 992.38 0.58 73643.34 361,496 157,258

117
58.5
407631.404171
314,516 722,992
FLOW MEASUREMENT
Date 30-Mar-24 15:05
Equipment Inlet WHRS A
Location Inlet WHRS A
PIC Process Team

Feed 770 tph
I II III I II III
1 0.2 0.2 0.3 0.45 0.45 0.55
2 0.2 0.3 0.3 0.45 0.55 0.55
3 0.3 0.3 0.2 0.55 0.55 0.45
4 0.3 0.4 0.3 0.55 0.63 0.55
5
6
7
8
9
10
11
Gas Composition
Normal
Density
O2 (%) 5.34 5.34 1.429 0.076
CO (ppm) 949 0.095 1.25 0.001
CO2 (%) 13.65 13.65 1.977 0.270
SO2 (ppm) 0.000 2.926 0.000
N2 (%) 80.9151 1.25 1.011
Sum 100 1.359

0.27 0.23 992.38 0.66 29851.15 375,121 187,084

117
58.5
407631.404171
187,084 375,121
FLOW MEASUREMENT
Date 30-Mar-24 14:35
Equipment Inlet WHRS B
Location Inlet WHRS B
PIC Process Team

Feed 770 tph
I II III I II III
1 0.2 0.2 0.3 0.45 0.45 0.55
2 0.2 0.3 0.3 0.45 0.55 0.55
3 0.3 0.4 0.4 0.55 0.63 0.63
4 0.3 0.4 0.3 0.55 0.63 0.55
5
6
7
8
9
10
11
Gas Composition
Normal
Density
O2 (%) 5.48 5.48 1.429 0.078
CO (ppm) 874 0.087 1.25 0.001
CO2 (%) 13.35 13.35 1.977 0.264
SO2 (ppm) 0.000 2.926 0.000
N2 (%) 81.0826 1.25 1.014
Sum 100 1.357

0.30 0.25 992.38 0.64 31725.43 398,673 191,828

117
58.5
407631.404171
191,828 398,673
FLOW MEASUREMENT
Date 30-Mar-24 15:53
Equipment 423_FN1
Location Inlet Fan PH A
PIC Process Team

Feed 770 tph
I II III I II III
1 1.1 1 1.2 1.05 1.00 1.10
2 1.2 1.1 1.3 1.10 1.05 1.14
3 1.3 1.3 1.4 1.14 1.14 1.18
4 1.4 1.5 1.6 1.18 1.22 1.26
5
6
7
8
9
10
11
Gas Composition
Normal
Density
O2 (%) 5.34 5.34 1.429 0.076
CO (ppm) 949 0.095 1.25 0.001
CO2 (%) 13.65 13.65 1.977 0.270
SO2 (ppm) 0.000 2.926 0.000
N2 (%) 80.9151 1.25 1.011
Sum 100 1.359

1.28 1.07 992.38 0.68 64153.57 806,178 409,371

117
58.5
407631.404171
409,371 806,178
FLOW MEASUREMENT
Date 30-Mar-24 15:40
Equipment 424_FN1
Location Inlet Fan PH B
PIC Process Team

Feed 770 tph
I II III I II III
1 1.3 1.2 1.3 1.14 1.10 1.14
2 1.1 1.3 1.3 1.05 1.14 1.14
3 1.3 1.4 1.4 1.14 1.18 1.18
4 1.5 1.6 1.5 1.22 1.26 1.22
5
6
7
8
9
10
11
Gas Composition
Normal
Density
O2 (%) 5.48 5.48 1.429 0.078
CO (ppm) 874 0.087 1.25 0.001
CO2 (%) 13.35 13.35 1.977 0.264
SO2 (ppm) 0.000 2.926 0.000
N2 (%) 81.0826 1.25 1.014
Sum 100 1.357

1.35 1.13 992.38 0.68 65618.75 824,590 422,405

117
58.5
407631.404171
422,405 824,590

Measurement For FLS 01 Apr 2024

Uploaded by

Copyright:

Available Formats

Measurement For FLS 01 Apr 2024

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Measurement For FLS 01 Apr 2024

Uploaded by

Copyright:

Available Formats

RAW MILL 3 & RAW MILL 4

363/364_AM1 1 (Hot gas from kiln) 281,267

Meassurement Point O2,% P,mbar T,℃ Q (Nm3/h) Q (m3/h)

1 -8.3 256 201,884 388,018

Outlet PH to Inlet WHRS

1 (Outlet PH A) 4.9 30.0 350 320,448 709,601

3 (Inlet PH Fan A) 5.3 65.0 300 409,371 806,178

Meassurement Point O2,% P,mbar T,℃ Q (Nm3/h) Q (m3/h)

1 (Outlet PH B) 4.9 32.0 375 314,516 722,992

3 (Inlet PH Fan B) 5.5 65.0 295 422,405 824,590

CoM2 Flow CoM1 Flow CoM2 Flow

201,884 388,018 8.3 256

327,863 - 387,237 0 0 41.7 62.7

Duct Properties Instrument

Pressure Dynamic Least Square

Corrected Barometric Measured Normal

1.01 0.85 1005.33 0.80 52238.97 321662.59 194748.91 584246.7

Duct Properties Instrument

Pressure Dynamic Least Square

Corrected Barometric Measured Normal

1.09 0.92 1005.33 1.04 47854.42 601356.38 474191.79 474191.79

Duct Properties Instrument

Pressure Dynamic Least Square

Corrected Barometric Measured Normal

0.93 0.78 1005.33 0.81 50013.87 307961.51 187202.73 561608.2

Duct Properties Instrument

Pressure Dynamic Least Square

Corrected Barometric Measured Normal

1.11 0.93 1005.33 0.99 49402.52 620810.43 466366.32 466366.32

Duct Properties Instrument

DWYER PITOT 1500

Pressure Dynamic Least Square

Corrected Barometric Measured

1.15 0.97 1002.63 1.10 47,710 420,522 367,263

Duct Properties Instrument

DWYER PITOT 1500

Pressure Dynamic Least Square

Corrected Barometric Measured

1.72 1.44 1002.63 0.88 65,314 320,611 214,691

Duct Properties Instrument

Pressure Dynamic Least Square

Corrected Barometric Measured

1.44 1.21 992.38 0.60 72279.37 354,801 160,224

Duct Properties Instrument

Pressure Dynamic Least Square

Corrected Barometric Measured

1.44 1.21 992.38 0.58 73643.34 361,496 157,258

Duct Properties Instrument

Pressure Dynamic Least Square

Corrected Barometric Measured

0.27 0.23 992.38 0.66 29851.15 375,121 187,084

Duct Properties Instrument

Pressure Dynamic Least Square

Corrected Barometric Measured

0.30 0.25 992.38 0.64 31725.43 398,673 191,828

Duct Properties Instrument

Pressure Dynamic Least Square

Corrected Barometric Measured

1.28 1.07 992.38 0.68 64153.57 806,178 409,371