As-Built Drawings For ROB27 Structures

LIST OF DRAWINGS FOR ROB 27
ITEM DRAWING NO. DRAWING TITLE REV. 0 REMARK

ROB 27
1 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/0001 LIST OF DRAWINGS DEC 2021
2 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/0001(1) CONCRETE CRASH BARRIER DETAILS TO CLOSE THE GAP BETWEEN TWO BRIDGES (ROB27) DEC 2021
3 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2701 GENERAL ARRANGEMENT (SHEET 1 OF 2) DEC 2021
4 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2702 GENERAL ARRANGEMENT (SHEET 2 OF 2) DEC 2021
5 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2703 AS-BUILT BORED PILE LAYOUT PLAN DEC 2021
6 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2703(1) AS-BUILT BORED PILE SCHEDULE DEC 2021
7 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2704 DETAILS OF DIA. 900mm BORED PILE FOR ABUTMENT - STAGE 1 DEC 2021
8 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2705 DETAILS OF DIA. 900mm BORED PILE FOR ABUTMENT - STAGE 2 DEC 2021
9 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2706 DIMENSION DETAILS OF ABUTMENT À' & `B' (SHEET 1 OF 2) DEC 2021
10 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2707 DIMENSION DETAILS OF ABUTMENT À' & `B' (SHEET 2 OF 2) DEC 2021
11 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2708 REINFORCEMENT DETAILS OF ABUTMENT À' & `B' (SHEET 1 OF 3) DEC 2021
14 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2711 BEAM ARRANGEMENT PLAN DEC 2021
15 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2712 DECK SLAB REINFORCEMENT DETAILS DEC 2021
16 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2713 REINFORCEMENT DETAILS OF INTERMEDIATE DIAPHRAGM BEAM DEC 2021
17 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2714 27.60m PRE-TENSIONED TM-BEAM - DIMENSIONS AND REINFORCEMENT DEC 2021
18 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2715 27.60m PRE-TENSIONED TM-BEAM - TENDON PROFILES DEC 2021
19 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2717 CONSTRUCTION SEQUENCE DEC 2021
20 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2720 EXTENSION OF RC WALL ON EXISTING RC WALL TO SEAL GAP AT BRR37 / ROB27 DEC 2021
AS-BUILT DRAWING
AS SHOWN
DEC 2021 AS-BUILT FIRST ISSUANCE 0

KERAJAAN MALAYSIA
KEMENTERIAN PENGANGKUTAN MALAYSIA
SEPAKAT SETIA PERUNDING (SDN.) BHD.
KERETAPI TANAH MELAYU BERHAD DESIGN, CONSTRUCTION, SUPPLY, INSTALLATION, COMPLETION, TESTING, COMMISSIONING
Jalan Sultan Hishamuddin, AND MAINTENANCE OF ELECTRIFIED DOUBLE TRACK FROM GEMAS TO JOHOR BAHRU.
50621 Kuala Lumpur, Malaysia.
Tel : 603-2263 1111
AHN JSM Website : www.ktmb.com.my ROB 27 - LIST OF DRAWINGS
NAZ AHN
MHS DEC 2021 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/0001 0

ISOMETRIC VIEW OF CRASH BARRIER
SECTION 1-1
ELEVATION OF PARAPET AT BRIDGE ABUTMENT (MEDIAN)
BRIDGE
BRIDGE
NOTES :
APPROACH APPROACH *ALL DIMENSIONS WERE VERIFIED AT SITE AND TO SUIT / MATCH THE
HIGH CONTAINMENT PARAPET ON BOTH SIDES OF THE BRIDGE.
SECTION 2-2
SECTION 3-3
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
Tel : 603-2263 1111
Website : www.ktmb.com.my
CONCRETE CRASH BARRIER DETAILS TO CLOSE THE GAP BETWEEN
TWO BRIDGES (ROB27)
DEC 2021 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/0001(1) 0
EXISTING BRIDGES WAS MAINTAINED
- 1 33
TO
A B H
GE
MA
.
R.O.W
S
33
H-1
AB
-80
5DBH
ABUTMENT À' ABUTMENT `B'

-79
5DBH
.
R.O.W
3 ROB 27 AT KTM CH. 742098
TO
R.O
2
J OH
1
.W.
OR
4 4 R.O.W
.
BAH
R.O
5DBH-79 5DBH-80
RU
.
W.
LOCATION PLAN
3 1 2
PLAN OF ROB 27
ELEVATION OF ROB 27 (SECTION 4 - 4)
AS-BUILT DRAWING
AS SHOWN
UKUR SEKITAR SDN. BHD.

UKUR SEKITAR
KERAJAAN MALAYSIA
Tel : 603-2263 1111
AHN JSM Website : www.ktmb.com.my ROB 27 - GENERAL ARRANGEMENT (SHEET 1 OF 2)
NAZ AHN
Sr. KELVIN YU ENG HUAT
SECTION 1 - 1 SECTION 2 - 2
SECTION 3 - 3
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
Tel : 603-2263 1111
AHN JSM Website : www.ktmb.com.my ROB 27 - GENERAL ARRANGEMENT (SHEET 2 OF 2)
NAZ AHN

ABUTMENT A ABUTMENT B
E MAS
TO G
12 ROB27/AA-D9-001 48 ROB27/AB-D9-001
TOP: 33.760 TOP: 33.890
1 16
18 ROB27/AA-D9-002 64 ROB27/AB-D9-002
71 TOP: 33.760 TOP: 33.890
36
30 ROB27/AA-D9-003 58 ROB27/AB-D9-003
TOP: 33.760 TOP: 33.890
15 12
71 ROB27/AA-D9-004 44 ROB27/AB-D9-004
TOP: 33.760 TOP: 33.890
24 1
0 ROB27/AA-D9-005 37 ROB27/AB-D9-005
73 TOP: 33.760 TOP: 33.890
U HR
9
A
4 ROB27/AA-D9-006 19 ROB
27/AB-D9-006
B
0 TOP: 33.760 TOP: 33.890
OR
34
H O
TO J
COORDINATES COORDINATES
PILE REF. NO. DESIGN AS-BUILT PILE REF. NO. DESIGN AS-BUILT
NORTHING EASTING NORTHING EASTING NORTHING EASTING NORTHING EASTING
ROB27/AA-D9-001 170798.215 633965.508 170798.225 633965.501 ROB27/AB-D9-001 170805.404 633993.492 170805.453 633993.480
ROB27/AA-D9-002 170796.154 633966.670 170796.210 633966.721 ROB27/AB-D9-002 170803.343 633994.654 170803.380 633994.586
ROB27/AA-D9-003 170794.093 633967.831 170794.126 633967.828 ROB27/AB-D9-003 170801.282 633995.815 170801.325 633995.773
ROB27/AA-D9-004 170792.064 633968.975 170792.135 633968.956 ROB27/AB-D9-004 170799.253 633996.959 170799.290 633996.935
ROB27/AA-D9-005 170789.394 633970.480 170789.435 633970.541 ROB27/AB-D9-005 170796.584 633998.464 170796.620 633998.452
ROB27/AA-D9-006 170786.725 633971.984 170786.723 633971.980 ROB27/AB-D9-006 170793.914 633999.969 170793.894 634000.003
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
KYS JSM
Tel : 603-2263 1111
ROB 27 - AS-BUILT BORED PILE LAYOUT PLAN
NAA/TBF KYS
MHS DEC 2021

GJBEDTP/CRJCR/AB/SIPY-SSP/S5.0/ROB27-ST/2703 0
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
KYS JSM
Tel : 603-2263 1111
ROB 27 - AS-BUILT BORED PILE SCHEDULE
NAA/TBF KYS
MHS DEC 2021

GJBEDTP/CRJCR/AB/SIPY-SSP/S5.0/ROB27-ST/2703(1) 0
2 2 2 2
SECTION 2 - 2
1 1 1 1
SECTION 1 - 1
ELEVATION OF DIA. 900mm BORED PILE ELEVATION OF DIA. 900mm BORED PILE
BELOW GROUND (STAGE 1) BELOW GROUND (STAGE 1) ROCK SOCKET
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
JSM JSM
Tel : 603-2263 1111
ROB 27 - DETAILS OF DIA. 900mm BORED PILE FOR
NAZ AHN ABUTMENT - STAGE 1
MHS DEC 2021
SECTION 1 - 1
1 1
ELEVATION OF DIA. 900mm COLUMN

ABOVE GROUND (STAGE 2)
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
JSM JSM
Tel : 603-2263 1111
ROB 27 - DETAILS OF DIA. 900mm BORED PILE FOR
NAZ AHN ABUTMENT - STAGE 2
MHS DEC 2021
2
1 2
PLAN OF ABUTMENT 'A' & 'B'
ELEVATION OF ABUTMENT 'A' & 'B'
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
AHN JSM
Tel : 603-2263 1111
ROB 27 - DIMENSION DETAILS OF ABUTMENT 'A' & 'B'
NAZ AHN (SHEET 1 OF 2)
DETAIL `Y'
DETAIL `X'
DETAIL `Z'
DETAIL `Z'
DETAIL 'X'
DETAIL `Z'
SECTION 1 - 1 BETWEEN BEAM
DETAIL 'Y' TYPICAL SECTIONAL DETAILS

OF EXPANSION JOINT
SECTION 2 - 2 AT BEAM
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
AHN JSM
Tel : 603-2263 1111
ROB 27 - DIMENSION DETAILS OF ABUTMENT 'A' & 'B'
2 2
ELEVATION OF ABUTMENT 'A' & 'B'
LINKS BETWEEN BEAM LINKS AT BEAM
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
AHN JSM
Tel : 603-2263 1111
ROB 27 - REINFORCEMENT DETAILS OF ABUTMENT 'A' & 'B'
4
3
LINKS BETWEEN BEAM
3
SECTION 1 - 1
4
3
LINKS AT BEAM
4
3
SECTION 2 - 2
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
AHN JSM
Tel : 603-2263 1111
DETAIL À'
SECTION 3 - 3 BETWEEN BEAM
PLAN OF TRANSITION SLAB DETAIL
5 5
DETAIL 'A'
SECTION 4 - 4 AT BEAM SECTION 5 - 5
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
AHN JSM
Tel : 603-2263 1111
1 2
SECTION 1 - 1
1 2
PLAN OF ROB 27

SECTION 2 - 2
SIDE VIEW (SHOWING BEAM AND DECK)

TYPICAL DETAILS OF RECESS AT
ABUTMENT WALL TOP FOR BEAM SEATING
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
Tel : 603-2263 1111
AHN JSM Website : www.ktmb.com.my ROB 27 - BEAM ARRANGEMENT PLAN
NAZ AHN

1 2
SECTION 3-3
3 3
3 3
1 2
PLAN OF ROB 27
PLAN
SECTION 3 - 3
SECTION 1-1
SECTION 2-2 TYPICAL DETAIL OF R.C SLAB PERMANENT FORMWORK
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
Tel : 603-2263 1111
AHN JSM Website : www.ktmb.com.my ROB 27 - DECK SLAB REINFORCEMENT DETAILS
NAZ AHN

1
INTERMEDIATE DIAPHRAGM BEAM
DETAIL `B'
DETAIL À'
DETAIL `C' DETAIL `D'
SECTION 1 - 1
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
AHN JSM
Tel : 603-2263 1111
ROB 27 - REINFORCEMENT DETAILS OF INTERMEDIATE DIAPHRAGM
NAZ AHN
BEAM
MHS DEC 2021
GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2713 0
PLAN
1
ELEVATION
SECTION 1-1 SECTION 1-1 SECTION 2-2 SECTION 2-2

(DIMENSION) (REINFORCEMENT) (DIMENSION) (REINFORCEMENT)
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
Tel : 603-2263 1111
AHN JSM Website : www.ktmb.com.my ROB 27 - 27.60m PRE-TENSIONED TM-BEAM - DIMENSIONS AND
NAZ AHN REINFORCEMENT
1
1
ELEVATION
TM BEAM ( SPAN 1 )
SECTION 1 - 1
POSITIONS OF
PRESTRESSING STRANDS
SCALE 1 : 20
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
AHN JSM
Tel : 603-2263 1111
Website : www.ktmb.com.my ROB 27 - 27.60m PRE-TENSIONED TM-BEAM - TENDON PROFILES
NAZ AHN

STAGE 1 STEP 5 : i) THE RE WALL FOR BOTH APPROACHES OF BRIDGE AND
STEP 1 : i) BORED PILES WERE CONSTRUCTED UP TO THE CUT-OFF LEVELS.
BACKFILLING WERE CONSTRUCTED UP TO SOFFIT OF TRANSITION SLAB.
ii) PRIOR TO THE INSTALLATION OF BORED PILES, STEP4 : i) DECK SLAB AND END DIAPHRAGM BEAM / ABUTMENT WERE CAST.
ii) TRANSITION SLAB, PARAPET WALL AND ROAD WORKS
THE EXISTING GROUND LEVEL WERE BACKFILLED TO THE FINISHED LEVEL
INCLUDING ACWC ON THE BRIDGE DECK WERE CONSTRUCTED.
IF THE EXISTING LEVEL WAS LOWER THAN THE FINISHED LEVEL.
iii) WALKWAY WAS CONSTRUCTED RAIN WATER DOWN PIPE AND
TEMPORARY STEEL PARAPET WERE INSTALLED.
iv) TRAFFIC WAS DIVERTED TO COMPLETED STAGE 1 BRIDGE.
V) EXISTING BRIDGE WAS DEMOLISHED.
STEP 2 : i) THE COLUMN REBARS WERE EXTENDED FROM THE STARTER BARS OF THE PILES. STAGE 2 STEP 5 : i) THE RE WALL FOR BOTH APPROACHES OF BRIDGE AND
ii) THE COLUMNS WERE CAST. STEP 1 : i) BORED PILES WERE CONSTRUCTED UP TO THE CUT-OFF LEVELS. BACKFILLING WERE CONSTRUCTED UP TO SOFFIT OF TRANSITION SLAB.
ii) PRIOR TO THE INSTALLATION OF BORED PILES, ii) TRANSITION SLAB, PARAPET WALL AND ROAD WORKS WERE CONSTRUCTED
THE EXISTING GROUND LEVEL WAS BACKFILLED TO THE FINISHED LEVEL INCLUDING ACWC ON THE BRIDGE DECK.
IF THE EXISTING LEVEL WAS LOWER THAN THE FINISHED LEVEL.
STEP 3 : i) ABUTMENT / CROSSHEAD WERE CONSTRUCTED UP TO SOFFIT LEVEL OF PRECAST BEAM.

ii) ALL REINFORCEMENT WERE JOINED WITH HIGH YIELD STRENGTH COUPLERS FOR
SECOND STAGE CONSTRUCTION. STEP 2 : i) THE COLUMN REBARS WERE EXTENDED FROM THE STARTER BARS OF THE PILES.
iii) AFTER THE ABUTMENT CROSSHEAD REACHED THE DESIGNED STRENGTH, ii) THE COLUMNS WERE CAST.
PRECAST BEAM WAS LAUNCHED. FINAL STAGE : i) TEMPORARY STEEL PARAPET WERE REMOVED AND FOLLOWED BY
(RE WALL FOR BOTH APPROACHES OF BRIDGE WERE CONSTRUCTED AT THIS ASPHALTIC CONCRETE SURFACING.
STAGE WITH THE CONDITION THAT THE CONSTRUCTION OF RE WALL
DID NOT AFFECT THE ON-GOING BRIDGE CONSTRUCTION WORKS).
STEP 3 : i) ABUTMENT / CROSSHEAD WERE CONSTRUCTED UP TO SOFFIT LEVEL OF PRECAST BEAM.

ii) ALL REINFORCEMENT WERE JOINED WITH HIGH YIELD STRENGTH COUPLERS FOR
SECOND STAGE CONSTRUCTION.
STEP4 : i) DECK SLAB AND END DIAPHRAGM BEAM / ABUTMENT WERE CAST. iii) AFTER THE ABUTMENT CROSSHEAD REACHED THE DESIGNED STRENGTH,
PRECAST BEAM WAS LAUNCHED.
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
AHN JSM
Tel : 603-2263 1111
ROB 27 - CONSTRUCTION SEQUENCE
NAZ AHN

RC WALL EXTENSION
PLAN OF EXTENSION OF RC WALL AT ROB27 TO CLOSE THE REMAINING GAP
BRIDGE ROB27
1
LOCATION PLAN
SECTIONAL ELEVATION OF EXTENSION OF RC WALL AT ROB27 TO CLOSE THE REMAINING GAP SECTION 1 - 1
NOTES :
1. *ALL DIMENSIONS WERE VERIFIED AT SITE AND TO SUIT / MATCH THE
HIGH CONTAINMENT PARAPET ON BOTH SIDES OF THE BRIDGE.
2. THE DEFECTS OF THE EXISTING RC WALL WERE MADE GOOD.
AS-BUILT DRAWING
AS SHOWN

KERAJAAN MALAYSIA
Tel : 603-2263 1111
EXTENSION OF RC WALL ON EXISTING RC WALL TO SEAL GAP
AT BRR37 / ROB27
DEC 2021 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2720 0

As-Built Drawings For ROB27 Structures

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As-Built Drawings For ROB27 Structures

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LIST OF DRAWINGS FOR ROB 27

ITEM DRAWING NO. DRAWING TITLE REV. 0 REMARK

DEC 2021 AS-BUILT FIRST ISSUANCE 0

MHS DEC 2021 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/0001 0

DEC 2021 AS-BUILT FIRST ISSUANCE 0

ABUTMENT `A' ABUTMENT `B'

ELEVATION OF ROB 27 (SECTION 4 - 4)

UKUR SEKITAR SDN. BHD.

DEC 2021 AS-BUILT FIRST ISSUANCE 0

MHS DEC 2021 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2702 0

DEC 2021 AS-BUILT FIRST ISSUANCE 0

MHS DEC 2021

DEC 2021 AS-BUILT FIRST ISSUANCE 0

MHS DEC 2021

DEC 2021 AS-BUILT FIRST ISSUANCE 0

ELEVATION OF DIA. 900mm COLUMN

DEC 2021 AS-BUILT FIRST ISSUANCE 0

PLAN OF ABUTMENT 'A' & 'B'

ELEVATION OF ABUTMENT 'A' & 'B'

DEC 2021 AS-BUILT FIRST ISSUANCE 0

DETAIL 'Y' TYPICAL SECTIONAL DETAILS

DEC 2021 AS-BUILT FIRST ISSUANCE 0

ELEVATION OF ABUTMENT 'A' & 'B'

LINKS BETWEEN BEAM LINKS AT BEAM

DEC 2021 AS-BUILT FIRST ISSUANCE 0

LINKS BETWEEN BEAM

DEC 2021 AS-BUILT FIRST ISSUANCE 0

SECTION 3 - 3 BETWEEN BEAM

PLAN OF TRANSITION SLAB DETAIL

DEC 2021 AS-BUILT FIRST ISSUANCE 0

ABUTMENT `A' ABUTMENT `B'

SIDE VIEW (SHOWING BEAM AND DECK)

DEC 2021 AS-BUILT FIRST ISSUANCE 0

MHS DEC 2021 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2711 0

SECTION 2-2 TYPICAL DETAIL OF R.C SLAB PERMANENT FORMWORK

DEC 2021 AS-BUILT FIRST ISSUANCE 0

MHS DEC 2021 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2712 0

INTERMEDIATE DIAPHRAGM BEAM

DEC 2021 AS-BUILT FIRST ISSUANCE 0

SECTION 1-1 SECTION 1-1 SECTION 2-2 SECTION 2-2

DEC 2021 AS-BUILT FIRST ISSUANCE 0

DEC 2021 AS-BUILT FIRST ISSUANCE 0

MHS DEC 2021 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2715 0

STEP 3 : i) ABUTMENT / CROSSHEAD WERE CONSTRUCTED UP TO SOFFIT LEVEL OF PRECAST BEAM.

STEP 3 : i) ABUTMENT / CROSSHEAD WERE CONSTRUCTED UP TO SOFFIT LEVEL OF PRECAST BEAM.

DEC 2021 AS-BUILT FIRST ISSUANCE 0

MHS DEC 2021 GJBEDTP/CRJGR/AB/SIPY-SSP/S5.0/ROB27-ST/2717 0

PLAN OF EXTENSION OF RC WALL AT ROB27 TO CLOSE THE REMAINING GAP

2. THE DEFECTS OF THE EXISTING RC WALL WERE MADE GOOD.

DEC 2021 AS-BUILT FIRST ISSUANCE 0

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