-

DataChief C20 DPU I)

KONGSBERG
Doc.no.:AU-O954-A/
29-Jan-2001 NORCONTROL

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DPU
Parameter Guide
SW version 60052.06

Auxilary Control Parameters

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,

Application engineer/ MAS dep.: Approved by

Rune Bj0mevik (s) Bj0mar Wiulsr0d (s)

@2001 Kognsberg Maritime Ship Systems AS

All rights reserved
No part of this work covered by the copyright
hereon may be reproduced or otherwise copied
without prior permission from
Kongsberg Maritime Ship Systems AS

DC C20 DPS Parameter Guide Auxiliary Control Applications

DataChief C20- DPU tJ

Doc. no.: AU-O954-Aj 29-Jan-2001 KONGSBERG

NORCONTROl

TABLE OF CONTENTS
Section Page
1. INTRODUCTION 1
,
2. CONTROLPARAMETERS 2
3. STARTERHANDLER 3
4. POSITIONER
HANDLER 8 ;

5. STANDBYPUMPHANDLER 14
6. COMPRESSOR
HANDLER 22
7. AUTOPUMP 29
8. SEQUENCE
CONTROL 31
9. GATEARRAY 32
9.1 GATEINPUTS 33
9.2 THEGATEARRAY. ..., ... 34
9.3 SUBTYPESANDEXAMPLES , 35
10. AUTOTAG 40
11. MISCTAG 43
12. PID MISCHANDLER 51
13. PID CONTROLLER 52
13.1 TEMPERATURE
CONTROLLED
VALVE "' 53
13.2 PRESSURECONTROLLEDVALVE 54
13.3 VISCOSITYCONTROL 55
13.4 CASCADECONTROL..... 57
13.5 FEED FORWARDCONTROL 58
13.6 PARAMETEROVERVIEW , 60
13.6.1 Basic PID controller parameters 60
13.6.2 Comisionning parameters 60
13.7 GRAPHICAL OVERVIEW 64
13.8 ADJUSTMENT OF TIME CONSTANTS. 68
13.9 BUMPLESS TRANSFER .."' , ".".".,..., ,.,." 69
13.10 VALVE CONTROL. ... 69
13.11 OUTPUT LIMIT ... 69
13.12 COMMANDS 70
13.13 AE_PDO ,..".", """" ,.."."",...",..70
13.14 REPORTS 71
13.15 EXTERNALSETPOINT 72
13.16 MIsc. FUNCTIONALITY 73
13.16.1 Multipple process feedback 73
13.16.2 Deviation 73
13.16.3 Dynamic setpoint.. 73

DC C20 DPS Parameter Guide Auxiliary Control Applications

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DataChief C20 DPU I
Doc. no.: AU-O954-A/29-}an-2001 KONGSBERG
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1. INTRODUCTION ,

This document gives an overview of parameters that can be adjusted and inspected
from a Local Operator Panel connected to the DPU modules via the CAN bus. Where :
applicable,someother details of the parameters"functionsare added. ;-

,
This document was first releasedwhen the dpu SW version 3.09 was released,and
covers all control functionality in this SW release.Earlier 3.xx SW versionsmay not
include all functionality describedin this document.

Documentreferences:
" t.
SW v Control
Inst
Func au-952
Para au-954
COt 0 au-953

How au-936 .;'i:

':1;
, " ,'if"!I'1 1 :" "
DC Cl0 Engineeringguide,au-895
" ;

,: " ;

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DC C20 DPS Parameter Guide Auxiliary ~ Control Applications

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 DataChief C20- DPU II

Doc. no.: AU-O954-Aj 29-Jan-2001 KONGSBERG

NORCONTROL

2. CONTROL PARAMETERS .

Enable Alarms and Events .-

Alarnls and eventsmay be enabledor disabledby alterillg the value of the Enableparameters. ;
Select"Yes"for Enableand "No" for disable. ;

Tag references
The tag referenceis a unique name (characters)in the database.This text is converted to a
ullique number by the databasesystem.When checking the tag referencein the menu of an
application,the numeric numberis viewed. New numbersare generatedwhen configuring the
system..
Decilnal point is set to 1 for all control applications,unlessother is specified.All control tags
are set as external,so that they will sendalarmsand eventsto the CAN bus.

Sub type
Parameter B16 is sub type. That parameter is used by ROS only, and is not viewed in
the LOS menu. B16 is described in ROS documentation (au-907).

Info displays:
The info display parameterselectsthe ilUormationdisplayed when this tag is viewed at a LOS
panel.The following is the most commonoptions.

Dis la no. Descri non

0 Descri tion of actualstate
1 Stateno.
2 AE-PDO
3 Invalid info. Dis s the numberof the to the invalid ta .
4 Sub-t e
5 Last activeke if stateroutine a lication)
6 Last activestates(if stateroutine a lication
Thestatesand sub-typesare describedin the functional descriptiondocument,au-952.doc.The
AE-PDOis describedfor de-codingin the configuring guide, au-953.doc.

DC C20 DPS Parameter Guide Auxiliary Control Applications

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 DataChief C20 DPU - It
KONGSBERG
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3. STARTER HANDLER ,

1: Statechan e eventenable .JI..,II

Yes/No Yes Enable/DisableEvent No ~ .
'

E2: Pro ress cntr eventenable Yes/No Yes Enable/DisableEvent No;'

E3: 0 er block eventenable Yes/No Yes Enable/DisableEvent No :
1: shutdownalarm enable Yes/No Yes Enable/DisableAlarm Yes
: start fail enable Yes/No Yes Enable/DisableAlarm Yes
3: sto fail enable Yes/No Yes Enable/DisableAlarm Yes
4: tri /start fail alarm enable Yes/No Yes Enable/DisableAlarm Yes
1:Timeout Number Yes imeoutforstartandsto commands O.lsec 12.0 0-1000.0
2 .t h d. t .
: wal c ange Irec Ion
. Number Yes ait time when changingdirection of speed[0.1 10.0 0 - 1000.0

Number . 3.0 0 - 100.0

rt t. Number 0 - 1000.0
a Ime
5 t t. h h f Number 0.0 0 - 1000.0
: s op Ime w en c ange0
peed
Number
6: Low speedbeforehigh speed

ft bl k d Number 0 - 1000.0
a er oc e
Number ',
dler Number

0 0 - 255
1 0 - 255

1 -
0 255
0 0-8
0 0-8
0 0-8

0 0 0-8

0 0/1

to in stateis finished..
Yes/No Auto start on level if this rarneterinclude 1 0 0-2
Yes/No Auto sto on level if this arameterinclude 2 0 0 -2

DC C20 DPS Parameter Guide Auxiliary Control Applications dpu SW 3.xx 3

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DataChief C20 DPU I
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Doc. no.: AU-O954-A/29-Jan-2001 NORCONTROL

.'"...
...
...
':':'::::'::::::::::::::
..

.
consumercontroller ;

stop relay

pe~d
mode.
peed
not part -

Single acting: One speed pumps can be controlled with one steady on relay for
start/ running. The pump will run as long as the start relay is activated.Set the stop
relay tag to the sameasthe start relay tag.

Dis

DC C20 DPS Parameter Guide Auxiliary Control Applications dpu SW 3.xx 4

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DataChief C20 DPU II
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KONGSBERG
NORCONTROL

Auto start
One tag referenceis set to the auto start source(binary input, gate etc.).The pump is
autostartedwhenthevalueof theautostartsourceis equaltheparameterB3.Usually ..

B3 is equal 1 or O.Auto start is initialy on event. The 'auto start on level' parameteris
set at B9. .-

Auto stop
Thereare 3 sourcesfor auto stop:
. Shutdown: There is a separateshutdown AE-PDO source.When activated, the
pump (fan, compressor)is stoppedwith alarm, and blocked from start as long as
the shutdoWncondition is present.
. Stop and block:Thereis a separatestop and block AE-PDOsource.When ac,tivated,
the pump (fan, compressor)is stopped without alarm, and blocked from start as
long asthe condition is present.The recoverfrom blockedtimer is adjustable.
. Auto stop: Thereis a separateauto stop source.The pump is auto stopped when
the value of the auto stop sourceis equal the parameter82. tJsually 82 is equal 1
or O.Auto stop is initialy on event.The 'auto stop on level' parameteris set at B9.

Heavy consumerrequest
A separatetag referencecan be set to refer to a heavy consumertag. Then the starter
will requestpower beforephysically starting the controlleddevice(pump, fan etc.).

Recover from blackout

The pump is automatically restarted after blackout. A tag reference AE-PDO
parameter points to the blackout detector. The blackout detector can be a main
switchboardcontroller tag type, a binary tag type, an analog tag type or a gate tag
type. A separateindividual adjustabletimer definesthe recoverfrom blackouttime.

rem 0 te
":t1;i~~~~~---~;
I

:!
I

running
I : Time
2 4

In some casesthe pump signals trip instead of restarting after blackout. Then the
running signal disapear before blackout is signalled, and this makes the program
indicatetrip. The run signal alsomust disapearbeforethe remotesignal at blackout.If
not the pump will not be restartedwhen recoveringfrom blackout.
If it takes secondsfrom blackout until the starter recognicesblackout, the blackout
detectormay use a too low voltage limit for detecting blackout (if analoguesignal).
This can be recognizedby a large run delay off-time (5 - 6 sec.).Then try to increase
the limit for blackoutat the detectingtag.

DC C20DPS ParameterGuide Auxiliary Control Applications

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DataChief C20 - DPU II
KONGSBERG
Doc. no.: AU-O954-Aj 29-Jan-2001 NORCONTROL

Tag table .-

c ; f;,:; ~!"rl:)! .J

..
TaEname TaEdescription"' dpu seEMent local no. ch.
Starterno.1 . ,
Rem.l :
Runl
Start1 .
""

Stop1 :
Starter no. 2
Rem. 2 '
Run 2 - ,

Start 2
Stop2 .

How to connect: .,' :~.-! ;-: ,.. ,- ,

,f',,-,'!"'£'Ir,;,,~ ,r,",'_!tC{" j, ,

, .,e',~u: I: i Pump Starter ~, ,

:' r :.:~~;;i 24vDC

,
;,'i :?, ;,;.
.,
"'t :i Run
Remote
, - - - - ---
: Common
,
,

Stop

~
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1.'. ., (.: ,.f j 1191: , Start
: : DPUC2
I."" ,! ; '1 "(: -- -- -- -- - '
,
,'
:,'DPU
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:
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,
M :
'RDi
,
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P
, ,
: : Press Switch
'iJ
- ft ~ ;), ':\ ~'jf-r~l.l ""0';
J_'o'-"".JRW__-A!'
,~ 'J'i/! !":

Logical relationship:
This is an exampleon how the starter handler monitors and controls a pump. There
are two auto functions;auto start and auto stop. The pump is part of a standbysystem.
Starterhandler logic is in addition to the auto logic at the starter.
p
Systempress.

Auto stop Standby

handler
Auto start

r;:-:;'\- Starter Starter

~== cabinet handler Starterno.1

DC C20 DPS Parameter Guide Auxiliary Control Applications dpu SW 3.xx 6

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":
 DataChief C20- DPU I
Doc. no.: AU-O954-Aj29-Jan-2001 KONGSBERG
NORCONTROL

a 1: ressureta 1 Pressure
tag reference,
first pumpor commonpressure ..

a 2: ressure ta 2 Pressuretag reference,s$condpump

a 3: ressure ta 3 Pressuretag reference,third pump .
a 17: urn ta 1 ag reference,first pump :-
a 18: urn ta 2 ag reference,secondpump !
a 19: urn ta 3 ag reference,third pump ;
a 22: Stb start rela no. 1 ag referenceto a relaythat is activatedif pump no. 1 is stby started
a 23: Stb start rela no. 2 ag referenceto a relaythat is activatedif pump no. 2 is stby started
a 24: Stb start rela no. 3 ag referenceto a relaythat is activatedif pump no. 3 is stby started
a 25: Redundant ressure Usingthis pressureinput (if valid) if tag no. 1 is invalid
a 26: Redundant ressure Usingthis pressureinput (if valid) if tag no. 2 is invalid
a 27: Redundant ressure Usingthis pressureinput (if valid) if tag no. 3 is invalid

LOS' mode: T . . . . ter at the LOS.

Di Desc
Desc
1 State
2 AE-P
3 Invali to the invalid ta .
4 Sub-
S Last
6 Last
7 Runn
8 Pre re no.
9 Priori
10 Faile
11 Start
12 Pres

DC C20DPS ParameterGuide Auxiliary- Control Applications

-- dpu
& SW 3.xx 16
DataChief C20 DPU - I
KONGSBERG
Doc. no.: AU-O954-Aj29-Jan-2001 NORCONTROl

Stop MasterSeequence(SMS): ..

How to stop the failed pumpwhen a standbystart is required.

.
SMSno. De Paramo
0 5t ;
1 W
2 W
3 Let T5
4 Do
Sometimes it is not possible to detect the failed pump, and it can not be stopped. That is in a 3
The 5M5 function IS use w en e s an y s a IS Of) pressure rop, no rip. ,;:,5

pump system with 2 pumps running and one common pressure switch.

The SMS function depends on timers. Some of the timers depends on each other, see details
below. In general the shortest timer wins.

Stop the failed pump before starting the standby pump, 0

The failed pump is stopped imediate, then a standby pump is started.

Wait for pressure return before stopping the failed pump, 1

The standby pump is started first. The failed pump is stopped when the pressure returns. If it
takes longerthan T2 sec. until the pressurereturns,the failed pump is not stopped.

Wait until the standby pump has started before stopping the failed pump, 2
The failed pump is stopped as soon as the standby pump has started. Stopping the failed pump
is canceled if it takes longer than T1 seconds to start a standby pump.

Let the pumps run in parallel before stopping the failed pump, 3
The standby started pump and the failed pump will run in parallel for T5 seconds, then the
failed pump is stopped.

Do not stop the failed pump, 4

The failed pump is not stopped. The standby started pump and the failed pump will run in
parallel. Stopping the failed pump is a manual operation.

DC C20 DPS Parameter Guide Auxiliary Control Applications dpu SW 3.xx 17

 DataChief C20- DPU I
Doc. no.: AU-0954-Aj 29-Jan-2001 KONGSBERG
NORCONTROL

Start interlock by other pump not running

..

et Interlocked b Interlocked ta .

The pumpsmentionedat left in the table above may not be startedunlessat least one ;
of the pumps mentioned at right in the table is running. If a pump in the set mentioned
at right is stopped, pumps mentioned at right will be automatically stopped.

Example: .
Aux
gine
AE FO constant
pressure valve

MEF'
pres
ME& AE
FO fi~~A ME FO boosterpufi"Ps
=uerpurnps

RUN_GATE
Pump I run
F No pump running
Pump2 run
A=O 8=0 F=O
Al =0 A2=0

Interlocked ta
RUN GATE

DC C20 DPS Parameter Guide Auxiliary - Control Applications

-- dpu
~ SW 3.xx 18
DataChief C20 DPU - I
KONGSBERG
Doc. no.: AU-O954-Aj 29-]an-2001 NORCONTROL

Recover from circ pump trip

The running signal disapear before blackout is signalled when blackout and this "
makes the SW indicate trip. The run signal also must disapear before the remote signal
at blackout.If not the pump will not be restartedwhen recoveringfrom blackout. :

The crossheadpump pressuresignal is delayedoff 6 seconds.This will prevent a cross ;

head stby start when recoveringfrom a c!rc pump trip. A crossheadpump shall not
stby start from pressuredrop when a circ pump is tripped, it shall standby start from
trip on the other crossheadpump.

. .
Crosshead pump remot I I
I I
I I
Crosshead pump runnin r I
I I
I I
Press. crosshead pum I I
I I

circk pumps
Crosshead pumps not running
blocked by :Not ~gh ~hen circ £um£ .stby start from trip
1
II
t
II
T

I I I
Cirl~ pump stby started :::
I I
Circpumptrip I: I I
I I I I
I I
0 1 3 5 sec.
Crosshead pumps: Both press.and run feedbal~kare delayed off.

Note that the crossheadpump blocking is not activated.The crossheadpump running

feedbackis delayedoff longer than what it takesto standbystart a circ pump.

Splitting a 3 pump system into 2 + 1 pumps

This is how one pump can be taken out of a 3 pump standby system. Then this pump
can be used for other purposes. This is solved by using the 'not enabled' function in
the starter (see the starter description).

Example:
The third pump is not part of the standby system if
Vl valve V1 is opened and valves V2 and V3 are
closed.
V3 V2
A gate tag checks the state of the valve. The 'not
enabled' tag reference at the starter points to this
gate tag. The pump is not considered part of the
standby system if the starter rapports not enabled.

DC C20 DPS Parameter Guide Auxiliary Control Applications dpu SW 3.xx 19

DataChief C20 - DPU ;I
KONGSBERG
Doc. no.: AU-0954-Aj 29-]an-2001 NORCONTROl

Standby pum :>ta~ overview:

Tag 1 Tag 2 Tag 3 Name of set of pumps . Press.ta2
;0

; .-

Tagl, Tag2and Tag3points to the starter (pump).Presspoints to the pressuresignal or other ;

signal to standby start from. If the press referenceis left out, the set of pumps will only
standbystart on trip.

0
Ta

Starter no. 3 ". c

Stbypress3 (optional) "c'

Rem. 3
Run 3
Start 3 ., Cc, ' r ",:!;,
Stop3 , .

-,
: . r (',
:, PumpStarter -:,
: ' 24vDC
, :
, ,
, ,

i Run
:, Remote
:, Comm-on
,
l.. Stop

,J,
:
:,
:,
ffi
- -- -- -- -
'
,
:

'
:
Start
DPUC2

DPU
,, '
,I RD "

,
:: M ..'...
- '='1'\:'
P
1, ~.,
'v;~,v'"",'j...q:,:, : .1 ~W"'h .

~-' '-"'-.'--1r..o-.r'~"-rl"~-"",",}"

DC C20 DPS Parameter Guide Auxiliary Control Applications dpu SW 3.xx 20