AMBA PANEL INDIA PVT. LTD. Form No.

MT/FM/01
Khasra No. 314-315, Village Upeda, HAPUR-245201 (U.P.), India
Rev. No. 1

Page 1 of 1
PREVENTIVE MAINTENANCE RECORD- (BLOCK BOARD SECTION)
Oct 2023 Nov 2023 Dec 2023 REMARKS
S.
Maintenance Details Frequency
No.

1. Check Any Abnormal Sound Daily

2. Check V-Belts Weekly

3. Sharpen T.C.T. Cutter As Required

4. Sharpen Planner Blade Weekly

5. Do the Electrical Maintenance Weekly

6. Check Steam Leakage Weekly

7. Check Drain valves and traps Weekly

8. Greasing of Rip Saw Weekly

9. Greasing & Maintenance of Planer Weekly

Check seasoning chamber-1

10. 15 Days
(Thorough Check)

Check seasoning chamber-2

11. 15 Days
(Thorough Check)

Check seasoning chamber-3

12. 15 Days
(Thorough Check)

13. Oiling and Greasing in all machines 15 Days

14. Check of Ripsaw gear box 1 & 2 15 Days

15. Sharpen Finger Jointing cutters 15 Days

16. Greasing of All Cutters 15 Days

17. Check Motors Amperes Monthly

18. Calibrate Temp. Meters Half Yearly

Check Damper, Rotator of Fan,

19. After Unloading
Opening of Valve (Tri Therm)

Sign. (Maint. Incharge)

Sign (Supervisor /Section Incharge)

Sign (H.O.D..)
 AMBA PANEL INDIA PVT. LTD Form No. MT/FM/01
.Khasra No. 314-315, Village Upeda, HAPUR-245201 (U.P.), India
Rev. No. 1

PREVENTIVE MAINTENANCE RECORD- (DD SAW 01) Page 1 of 1

S.
Maintenance Details Frequency Oct 2023 Nov 2023 Dec 2023 REMARKS
No.

1. Cleaning of T.C.T. Cutter Daily

2. Any Abnormal Sound to be Checked Daily

3. Checking of Trolley Weekly

4. Oiling Sliding System Weekly

5. Lubrication of Checking of Bearing Weekly

Checking of Cutter's Alignment &

6. Weekly
Level

7. Electrical Maintenance Weekly

Thorough Checking T.C.T. Cutters

8. Weekly
for its Cracking Length of tip etc.

9. Checking of Stopper Weekly

Sign. (Maint. Incharge)

Sign (Supervisor /Section Incharge)

Sign (H.O.D.-Prod.)
 AMBA PANEL INDIA PVT. LTD Form No. MT/FM/01
.Khasra No. 314-315, Village Upeda, HAPUR-245201 (U.P.), India
Rev. No. 1
PM
R- PREVENTIVE MAINTENANCE RECORD- DRYER- Page 1 of 1
01
S. Oct 2023 Nov 2023 Dec 2023
Maintenance Details Frequency REMARKS
No.

1 Lubrication in Pinion & Chain Weekly

2 Checking of Chain & Guide Bar Weekly

3 Checking of Sprocket Weekly

4 Checking of Flowery Pinion Weekly

5 Checking of Leakage From Door Weekly

6 Damper Adjustment Weekly

Replacement of Cabon Bush As

7 Weekly
Per Requirement

8 Electrical Mantenance Weekly

9 Oil Filling in Gear Box Weekly

10 Checking of RPM Meter Weekly

At 300 RPM Distance (1 meter)

11 travelled in Seconds to be Weekly
checked (8.5 Seconds)

12 Checking of Zet Box 15 days

13 Calibration of Temp. Meter Half Yearly

14 Checking of Motors Bearing Yearly

Sign. (Maint. Incharge)

Sign (Supervisor /Section Incharge)

Sign (H.O.D.-Prod.)
 AMBA PANEL INDIA PVT. LTD Form No.
.Khasra No. 314-315, Village Upeda, HAPUR-245201 (U.P.), India
Rev. No.
PREVENTIVE MAINTENANCE RECORD- (FORK LIFT- Page

S. Oct-2023 Nov-2023 Dec-2023

Maintenance Details Frequency REMARKS
No.

1 Check Mobil Oil Level Daily

2 Check Fan Belt Daily
3 Check Coolant Level Daily
4 Check Diesel Daily
5 Check Suction Indicater Daily
6 Greasing of All Pin Bush Weekly
Cleaning of Air Filter by
7 Weekly
Compressor
8 Checking of Nut & Bolt Weekly
9 Check Hydraulic Oil Level Weekly
10 Check Battery & Its Terminals Weekly
11 Check Coupling Weekly
Check Brake Oil Level & Brake
12 Weekly
Condition
13 Change the Engine Oil Every 500Hrs
14 Change the Mobil Filter Every 500Hrs
15 Change the Diesel Filter Every 500Hrs
16 Check & clean Screen Filter Every 500Hrs
17 Clean the Engine Breather Every 500Hrs
18 Clean the Hydraulic Oil Filter Every 1000Hrs
19 Check the Clutch Plate Every 500Hrs
20 Hub Greasing to Done Every 1000Hrs
21 Change the Air Filter Element Every 1000Hrs
Sign. (Maint. Incharge)

Sign (Supervisor /Section Incharge)

Sign (H.O.D.-Prod.)
 MT/FM/01

1
1 of 1

REMARKS
 AMBA PANEL INDIA PVT. LTD
.Khasra No. 314-315, Village Upeda, HAPUR-245201 (U.P.), Ind

PREVENTIVE MAINTENANCE RECORD- (FORK LIFT-

Oct-2023 Nov-2023 Dec-2023
S. No. Maintenance Details Frequency

1 Check Battery & Its Terminals Weekly

2 Check Fan Belt Daily

3 check battery water level Daily

4 Check battery charger cleaning Daily

Check main motor condition
5 Weekly
and tightning
6 Check Suction Indicater Daily
7 Greasing of All Pin Bush Weekly
8 Checking of Nut & Bolt Weekly
9 Check Hydraulic Oil Level Weekly
10 Check Coupling Weekly
Check Brake Oil Level & Brake
11 Weekly
Condition
12 Clean the Hydraulic Oil Filter Every 1000Hrs
13 Check the Clutch Plate Every 500Hrs
14 Hub Greasing to Done Every 1000Hrs
Sign. (Maint. Incharge)

Sign (Supervisor /Section Incharge)

Sign (H.O.D.-Prod.)
 Form No. MT/FM/01

LTD
R-245201 (U.P.), India Rev. No. 1

T- Page 1 of 1

Dec-2023
REMARKS
 AMBA PANEL INDIA PVT. LTD
.Khasra No. 314-315, Village Upeda, HAPUR-245201 (U.P.), India
PM
PREVENTIVE MAINTENANCE RECORD- HOT PRESS -
R-01
S.
Maintenance Details Frequency Oct 2023 Nov 2023 Dec 2023
No.
1 Any Abnormal Sound to be Checked Daily
2 Checking of Ram Leakage Weekly

3 Cleaning of Ram Cover Weekly

4 Scraping of Daylight Weekly
5 Lubricating & Pin Checking of Scissor Lift Weekly

Leakage and oil level of Scissor Lift to be

6 Weekly
Cheked

7 Threading of G. S. Roller to be Checked Weekly

8 Cleaning of G. S. Roller & its Accessories Weekly

9 Adjusting of Rubber & Doctor Roller Weekly

10 Oil Filling & Checking of Gear Box Weekly

11 Any Type of Steam Leakage to be Checked Weekly

12 Cleaning of HP Pit Weekly

13 Electrical Maintenance Weekly

14 Daylights Stoppers to be Checked Weekly

15 Platen's Roller to be Checked Weekly

16 Cleaning of Aluminum Cauls Weekly

17 Checking of Plate's Stand Weekly

18 Checking of Millboard packing Weekly

19 Cleaning of Floor 15 Days
20 Level of Hydraulic Oil to be Cheked Weekly
 Checking of Assambly & Plate Carrying
21 15 Days
Trolly
22 Cleaning of Steam Trep Valve Monthly
23 Calibration of Temp. Meter Monthly
24 Calibration of Timer Monthly
25 Filter of High Pressre Pump to be Checked Quarterly

26 Cleaning of Cooling Tower Half Yearly

27 Cleaning of Hydraulic Tank Half Yearly

28 Calibration of Pressure Gauge Half Yearly

29 Cleaning of Daylight by Max Clean 0.5 Yearly

30 Replacement of Mill Board Packing Yearly
As per
31 Changing of Hose Pipe
condition
As
32 Changing of Rubber Roller
Required
Replacement of Cheveron Seals As
33
(180x210mm) Required

34 Panel cleaning weekly

35 loose wiring monthly

36 Connection tightning monthly

37 Pit water cleaning monthly

Sign. (Maint. Incharge)

Sign (Supervisor /Section Incharge)

Sign (H.O.D.-Prod.)
Form No. MT/FM/01

Rev. No. 1
Page 1 of 1

REMARKS
 Form No.
AMBA PANEL INDIA PVT. LTD
Khasra No. 314-315, Village Upeda, HAPUR-245201 (U.P.), India Rev. No.

PREVENTIVE MAINTENANCE RECORD- HOT PRESS- Page

S. Oct 2023 Nov 2023 Dec 2023

Maintenance Details Frequency REMARKS
No.

1 Any Abnormal Sound to be Checked Daily

2 Checking of Ram Leakage Weekly

3 Cleaning of Ram Cover Weekly
4 Scraping of Daylight Weekly
Lubricating & Pin Checking of Scissor
5 Weekly
Lift
Leakage and oil level of Scissor Lift to
6 Weekly
be Cheked
Threading of G. S. Roller to be
7 Weekly
Checked
Cleaning of G. S. Roller & its
8 Weekly
Accessories
9 Adjusting of Rubber & Doctor Roller Weekly
10 Oil Filling & Checking of Gear Box Weekly
Any Type of Steam Leakage to be
11 Weekly
Checked
12 Cleaning of HP Pit Weekly
13 Electrical Maintenance Weekly
14 Daylights Stoppers to be Checked Weekly
15 Platen's Roller to be Checked Weekly
16 Cleaning of Aluminum Cauls Weekly
17 Checking of Plate's Stand Weekly
18 Checking of Millboard packing Weekly
19 Cleaning of Floor 15 Days
20 Level of Hydraulic Oil to be Cheked Weekly
Checking of Assambly & Plate Carrying
21 15 Days
Trolly
 22 Cleaning of Steam Trep Valve Monthly
23 Calibration of Temp. Meter Monthly
24 Calibration of Timer Monthly
Filter of High Pressre Pump to be
25 Quarterly
Checked
26 Cleaning of Cooling Tower Half Yearly
27 Cleaning of Hydraulic Tank Half Yearly
28 Calibration of Pressure Gauge Half Yearly

29 Cleaning of Daylight by Max Clean 0.5 Yearly

30 Replacement of Mill Board Packing Yearly

As per
31 Changing of Hose Pipe
condition
32 Changing of Rubber Roller As Required
Replacement of Cheveron Seals
33 As Required
(180x210mm)
34 Panel cleaning weekly

35 loose wiring monthly

36 Connection tightning monthly

37 Pit water cleaning monthly

Sign. (Maint. Incharge)

Sign (Supervisor /Section Incharge)

Sign (H.O.D.-Prod.)
 MT/FM/01

1 of 1

REMARKS
 AMBA PANEL INDIA PVT. LTD Form
MT/FM/01
.Khasra No. 314-315, Village Upeda, HAPUR-245201 (U.P.), India No.
Rev.
1
PM No.
R- PREVENTIVE MAINTENANCE RECORD- RESIN KETTLE- Page 1 of 1
01
S. Oct 2023 Nov 2023 Dec 2023
Maintenance Details Frequency
No.

1 Check Level of Gear oil & Pinion Weekly

2 Electrical Maintenance Weekly
3 Check Coupling & oil seal Weekly
4 Check Gear Pumps Weekly
5 Clean the Glue Mixer Weekly
6 Check leaking valves Weekly
7 Check Cooling Line Monthly
8 Clean the Kettle from Inside Monthly
9 Calibration of Temp. Meter Monthly
10 Check Bush of Stirrer Quarterly
11 Cleaning of Resin Storage Tank Quarterly
12 Cleaning of Cooling Tower No.-1 Half Yearly
13 Clean the Condenser Yearly
14 Calibration of Phenol & CH2O Tank Yearly
15 Cleaning of CH2O Storage Tank Yearly
16 Calibration of Resin Tank Yearly
17 Cleaning of Resin Carrying Line As required
Sign. (Maint. Incharge)

Sign (Supervisor /Section Incharge)

Sign (H.O.D.-Prod.)
 AMBA PANEL INDIA PVT. LTD
.Khasra No. 314-315, Village Upeda, HAPUR-245201 (U.P.), India
PM
R- PREVENTIVE MAINTENANCE RECORD- (SANDING MACHINE)
01
S.
Maintenance Details Frequency Oct 2023 Nov 2023 Dec 2023
No.
1 Check any type of Abnormal Sound Daily
2 Lubricate Sliding Wheels Weekly
3 Check Alignment of Both Pullyes Weekly
4 Electrical Maintenance Weekly
5 Check the Moving Trolly Weekly
6 Lubricate Trolley's Bearing Weekly
7 Check & clean Suction Pipe of Dust Weekly
8 Check Pully & V-Belts Weekly
9 Lubrication of Both Pulleys Weekly
10 Check Motors Amperes Monthly
Sign. (Maint. Incharge)

Sign (Supervisor /Section Incharge)

Sign (H.O.D.-Prod.)
Form No. MT/FM/01

Rev. No. 1
Page 1 of 1

REMARKS OCT’23
 AMBA PANEL INDIA PVT. LTD Form No.
.Khasra No. 314-315, Village Upeda, HAPUR-245201 (U.P.), India
Rev. No.
PM
R- PREVENTIVE MAINTENANCE RECORD- (SIDE SANDING MACHINE) Page
01
S. REMARKS
Maintenance Check point Frequency Oct-23 Nov-23 Dec-23
No.
1 Check for any Abnormal Sound Daily
2 Check Jute Pad Daily
3 Check Rounding of Pad Daily
Check & Lubricate the Sliding
4 Weekly
System
5 Lubrication of Bearing Weekly
6 Check Pad Spring Weekly
7 Check Alignment of Pulley Weekly
8 Check Slinding Angle Weekly

Sign. (Maint. Incharge)

Sign (Supervisor /Section Incharge)

Sign (H.O.D.-Prod.)
 MT/FM/01

1 of 1

REMARKS
 AMBA PANEL INDIA PVT. LTD Form No.
.Khasra No. 314-315, Village Upeda, HAPUR-245201 (U.P.), India
Rev. No.
PM
R- PREVENTIVE MAINTENANCE RECORD- (BUFFING MACHINE) Page
01
S. REMARKS
Maintenance Details Frequency Oct-23 Nov-23 Dec-23
No.
Check for any type of Abnormal
1 Daily
Sound
2 Clean the Straines Weekly
3 Clean the Nozzle Weekly
4 Check the Chain & Sprocket Weekly
5 Cleaning of Machine Weekly
6 Cheking of Pump & Motor Weekly
7 Electrical Maintenance Weekly
8 Oiling of Chain & Sprockets Weekly
9 Oil Filling & Checking of Gear Box Weekly
10 Checking of Squzeeing Roller Weekly

Sign. (Maint. Incharge)

Sign (Supervisor /Section Incharge)

Sign (H.O.D.-Prod.)
 MT/FM/01

1 of 1

REMARKS
 AMBA PANEL INDIA PVT. LTD
Khasra No. 314-315, Village Upeda, HAPUR-245201 (U.P.), India
PM
R- PREVENTIVE MAINTENANCE RECORD- (BOILER 6 TPH)
01
S.
Maintenance Details Frequency Oct-2023 Nov-2023 Dec-2023
No.
1 Check Steam Leakage Daily
2 Fire Tube Cleaning Weekly
3 Leakage of Air & Flue Gas Weekly
4 Electrical Maintenance Weekly
5 Softner Maintenance As Required
6 Check V-Belts Weekly
7 Greasing of I.D. & F.D. Fan Weekly
8 Fire Bed Cleaning Weekly
9 Cleaning of Air pre heater Weekly
10 Checking of spring in Fire tubes Weekly
11 Greasing of conveyor System Weekly
12 Check Safety Valve Monthly
13 Check NRV, Blowdown Valve Air Vent Quarterly
14 Bearing of I.D & F.D. Fan Quarterly
15 Maintenance of Feed water pump Quarterly
16 Cleaning of Feed Water tank Half Yearly
17 Check Scale Deposition Yearly
18 Calibration of Pressure Guage Yearly
19 Chimney Ash cleaning Yearly
20 Furnace Maintenance As Required
21 Descaling by Acid As Required
Sign. (Maint. Incharge)

Sign (Supervisor /Section Incharge)

Sign (H.O.D.-Prod.)
Form No. MT/FM/01

Rev. No. 1

Page 1 of 1

REMARKS
 AMBA PANEL INDIA PVT. LTD Form No.
.Khasra No. 314-315, Village Upeda, HAPUR-245201 (U.P.), India
Rev. No.
PM
R- PREVENTIVE MAINTENANCE RECORD- (THERMIC FLUID HEATER 3000000 KCAL/HR) Page
01
S. REMARKS
Maintenance Details Frequency Oct-23 Nov-23 Dec-23
No.
2 Fire Bed Cleaning Weekly
1 Furnace Side Coil Cleaning Weekly
3 Air Pre Heater Coil cleaning Weekly
Maintain Level of Overhead
4 Weekly
Tank
5 Cleaning of connective drum Weekly
I.D. & F.D. fan checking for belt
6 Weekly
bearing etc.
7 Cleaning of Cooling line 15 Days
8 Cleaning of Guage Glass Monthly
9 Cleaning of Strainer Monthly
D.G.Set checking for
10 Monthly
coupling,bolt
Calibration ofetcTemp. meter & oil
11 Monthly
filling in Pocket
12 Cleaning of Oil Pressure Line Quarterly
13 Analysis of Thermic Oil Half Yearly
14 Balancing of I.D. Fan As required
15 Calibration of Pressure Guage Half Yearly
16 Ash removal from chimney Yearly
17 Cleaning of Overhead Tank Yearly
18 Furnace Masonary work As Required
Sign. (Maint. Incharge)

Sign (Supervisor /Section Incharge)

Sign (H.O.D.-Prod.)
 MT/FM/01

1 of 1

REMARKS
 AMBA PANEL INDIA PVT. LTD Form No.
.Khasra No. 314-315, Village Upeda, HAPUR-245201 (U.P.), India
Rev. No.
PM
R- PREVENTIVE MAINTENANCE RECORD- (WIDE BELT SANDER (CALIBRATOR) Page
01
S. REMARKS
Maintenance Details Frequency 23-Oct 23-Nov 23-Dec
No.
1 Cleaniing of Machine 4 Hour’s
2 Checking of the graphite cloth Daily
3 Checking of the Sanding Belt Daily
Checking of Lubricator Level of the
4 Weekly
sprinkler
5 Checking of reduction gear Box oil Weekly
6 Checking of drive Belt Weekly
7 Greasing of Conveyor Bearing 15 Days
8 Greasing of Sanding Belt Unit 15 Days
9 Greasing of Brush Bearing 15 Days
10 Lubricating of Transmission Chain Monthly
11 Replacement of Graphite Cloth As required
12 Replacement of Sanding Belt As required
Replacement of Reduction Gear Box
13 Yearly
Oil
Sign. (Maint. Incharge)

Sign (Supervisor /Section Incharge)

Sign (H.O.D.-Prod.)
 MT/FM/01

1 of 1

REMARKS
 AMBA PANEL INDIA PVT. LTD
Khasra No. 314-315, Village Upeda, HAPUR-245201 (U.P.), India

MACHINE CRITICAL SPARE

Sr.
Material Material Description Plant
No.
APL
1 POWER CONTACTOR LC1D40A MAKE- SCHNEIDER MODEL NO- LC1D40A
4 OVERLOAD RELAY LRD22 MAKE - SCHNEIDER MODEL NO - LRD22 APL
SELEC 1AD1-X APL
7 TIMER 1AD1-X
8 CONTROL CONTACTOR CA2KN22M7-220VAC MAKE- SCHNEIDER MODEL NO- CA2KN22M7-220VAC APL
9 FOOT PADEL SWITCH
HIGH PRESSURE PUMP2 WAY
MOTOR MAKE-BCH YDT1-15 APL
KW 11 BUMAR- RL9321//139 APL
10 PRESSURE
1465 SWITCH
SYNCHRONOUS
RPM 0-600 kg
TIMER
11 SERIES EM 1000
FRAME SIZE 160M APL
12 FOOT MOUNTING
PRESSURE CONTROLLER MAKE- BHARATCONTROLLER
PRESSURE BIJLI APL
1 POWER CONTACTOR
MODEL NO- HLP-400 LC1D38 MAKE-SCHNEIDER MODEL NO-LC1D38
MODEL NO- HLP-400 APL
4 MAKE- S.P. ELECTRONICS MAKE- S.P. ELECTRONICS APL
7 OVERLOAD RELAY LRD22 MAKE-SCHNEIDER MODEL NO- LRD22 APL
7 TIMER 1AD1-X APL
8 CONTROL
SMPS 12VDCCONTACTOR CA2KN22M7-220VAC APL
HIGH PRESSURE PUMP MOTOR
10 S8FS-C10012J
SYNCHRONOUS APL
KW 11PRESSURETIMER
HIGH PUMP MOTOR
11 SERIES
RELAY
RPM EMPIN
14
1465 1000 APL
KW 11
13 SCHNEIDER
FRAME
RPM SIZE RMX
1465 160MWITH BASE CABLE CORE COMPOSER DRIVE TO SERVO MOTOR APL
14 FRAME
FOOT MOUNTING
SIZE 160M "HIGH PRESSURE PUMP MOTOR APL
16 FLANGE MOUNTING AIR BLOWER AB-42 FOR STP-ETP APL
1 PLC SIEMENS SIMATIC S7-200
2 RELAY OMRON G2RL-1
3 MPCB
SMPS 24 VDC
2.5-4A
4
 Form No. MT/FM/01
.), India

Rev. No. 1
Page 1 of 1
Min.
MACHINE Remarks Max. Stock
Stock
Critical
All the thre motor 1 2
All the thre pumps Critical 1 2
Critical 1 2
All the three motors
control Panel Critical 1 2
Scissor lift Critical 1 2
Critical
Hydraulic press 1 2
Control Panel pump
High pressure Critical 1 2
motor Critical 1 1
All the three pumps Critical
Hydraulic press Critical
Critical
All the three motors Critical
control Panel Critical
Control Panel Critical
Control Panel Critical
Control Panel pump
High pressure Critical
motor Critical
Sustain pump motor Critical
Hot Press 1 Critical
Hot Press 2 Critical
Hot Press 3 Critical
Hot Press 4 Critical
 AMBA PANEL INDIA PVT. LTD
.Khasra No. 314-315, Village Upeda, HAPUR-245201 (U.P.), India

PMR-
PREVENTIVE MAINTENANCE RECORD- (WIDE BELT SANDER (CALIBRATOR)
01
Maintenance 23-Oct 23-Nov
S. No. Frequency
Details
 Form No. MT/FM/01

D
Rev. No. 1
5201 (U.P.), India

(CALIBRATOR) Page 1 of 1

23-Dec REMARKS