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46-605 Flanged External Cage

flanged external cage

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0% found this document useful (0 votes)
84 views24 pages

46-605 Flanged External Cage

flanged external cage

Uploaded by

Indra SUdirman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Flanged External Cage

Installation and Operating Manual

Float
Actuated
Liquid
Level
Switches
Read this Manual Before Installing Warranty
This manual provides information on the Flanged All Magnetrol mechanical level and flow controls are war-
External Cage Liquid Level Switches. It is important that ranted free of defects in materials or workmanship for
all instructions are read carefully and followed in three full years from the date of original factory ship-
sequence. Detailed instructions are included in the ment.
Installation section of this manual.
If returned within the warranty period; and, upon factory
Conventions Used in this Manual inspection of the control, the cause of the claim is
determined to be covered under the warranty; then,
Certain conventions are used in this manual to convey
Magnetrol will repair or replace the control at no cost to
specific types of information. General technical material,
the purchaser (or owner) other than transportation.
support data, and safety information are presented in
narrative form. The following styles are used for notes,
Magnetrol shall not be liable for misapplication, labor
cautions, and warnings.
claims, direct or consequential damage or expense arising
from the installation or use of equipment.
NOTES There are no other warranties expressed or implied, except
Notes contain information that augments or clarifies special written warranties covering some Magnetrol prod-
an operating step. Notes do not normally contain ucts.
actions. They follow the procedural steps to which
they refer. Quality Assurance
The quality assurance system in place at Magnetrol
Cautions guarantees the highest level of quality throughout the
Cautions alert the technician to special conditions that company. Magnetrol is committed to providing full
could injure personnel, damage equipment, or reduce customer satisfaction both in quality products and
a component’s mechanical integrity. Cautions are also quality service.
used to alert the technician to unsafe practices or the
need for special protective equipment or specific The Magnetrol quality assurance system is registered to
materials. In this manual, a caution indicates a ISO 9001 affirming its commitment to known interna-
potentially hazardous situation which, if not avoided, tional quality standards providing the strongest assurance
may result in minor or moderate injury. of product/service quality available.

WARNINGS
Warnings identify potentially dangerous situations or
Copyright © 2021 AMETEK Magnetrol USA, LLC.
serious hazards. In this manual, a warning indicates an
All rights reserved.
imminently hazardous situation which, if not avoided,
could result in serious injury or death. Performance specifications are effective with date of issue
and are subject to change without notice. Magnetrol®
WARNING! Explosion hazard. Do not connect or reserves the right to make changes to the product
disconnect equipment unless power has been switched off described in this manual at any time without notice.
or the area is known to be non-hazardous. Magnetrol makes no warranty with respect to the accura-
cy of the information in this manual.
Low Voltage Directive
For use in Installation Category II, Pollution Degree 2.
If equipment is used in a manner not specified by
manufacturer, protection provided by equipment may
be impaired.
Flanged External Cage
Float Actuated
Liquid Level Switches
Table of Contents

1.0 Installation 5.0 Specifications


1.1 Unpacking ................................................................4 5.1 Agency Approvals....................................................15
1.2 Critical Alarm Function ............................................4 5.2 Physical ...................................................................16
1.3 Piping .......................................................................4 6.0 Replacement Parts
1.4 Mounting..................................................................5 6.1 Standard Flanged External Cage Models .................18
1.5 Wiring ......................................................................5 6.1.1 Parts identification .......................................18
2.0 Reference Information 6.1.2 Switch and housing reference .......................18
2.1 Description ...............................................................7 6.1.3 Model C29...................................................18
2.2 Theory of Operation.................................................7 6.1.4 Models D30, J30 and L30 ...........................19
2.3 Operating Cycle ........................................................7 6.1.5 Models B60 and C60 ...................................19
2.4 Switch Differential Adjustment .................................7 6.2 Tandem Flanged External Cage Models ..................20
2.4.1 Low level controls...........................................8 6.2.1 Parts identification .......................................20
2.4.2 High level controls .........................................9 6.2.2 Switch and housing reference .......................20
2.5 Replacement of Standard Float 6.2.3 Model C29...................................................21
and Stem Assembly .................................................10 6.2.4 Models D30, J30 and L30 ...........................21
3.0 Troubleshooting 6.2.5 Models B60 and C60 ...................................21
3.1 Check Switch Mechanism .......................................11 7.0 Model Numbers.............................................................22
3.2 Check Sensing Unit ................................................12
4.0 Preventive Maintenance
4.1 Recommended Practice ...........................................13
4.1.1 Keep control clean........................................13
4.1.2 Inspect switch mechanisms, terminals, and
connections monthly....................................13
4.1.3 Inspect entire unit periodically .....................14
4.2 What To Avoid........................................................14

46-605 Flanged External Cage Float Actuated Liquid Level Switches


1.0 Installation
Caution: If equipment is used in a manner not specified by manu-
facturer, protection provided by equipment may be
impaired.

1.1 Unpacking

Unpack the instrument carefully. Inspect all units for


damage. Report any concealed damage to carrier within
24 hours. Check the contents against the packing slip and
purchase order. Check and record the serial number for
future reference when ordering parts.

Serial # _____________________________________

Caution: Do not discard the shipping container until all parts are
accounted for.

1.2 Critical Alarm Function

It is recommended that for critical alarm functions, an


additional level switch be installed as a high–high or low–
low level alarm for maximum protection.

1.3 Piping

An instruction tag secured to the control gives dimensional


data on switch actuating levels referenced from center line
Conduit Shutoff valve of upper side tank connection. Position control so that
outlet (if used) actuating levels correspond with the desired liquid level
trip points in process vessel.
Switch Use pipe of sufficient strength to support the control. If
actuating level
lreference marks
necessary, provide a stand or hanger to help support its
weight. All piping should be straight and free of “low
spots” or “pockets” so that lower liquid line will drain
towards the vessel and upper vapor line will drain toward
Shutoff valve the control. Shut-off valves are recommended for installa-
(if used)
tion between the vessel and the control. If control is to
be used with a low temperature liquid (one which will
Optional “boil” in the float chamber if outside heat is absorbed),
drain valve the chamber and piping should be insulated. Such
boiling in the chamber will cause false level indications.
Typical Piping Arrangement
Caution: DO NOT INSULATE SWITCH MECHANISM HOUSING.

For controls equipped with pneumatic switch assemblies,


consult bulletin on mechanism furnished for air (or gas)
piping instructions.

4 46-605 Flanged External Cage Float Actuated Liquid Level Switches


1.4 Mounting

Caution: This instrument is intended for use in Installation


Category II, Pollution Degree 2 locations.
Adjust piping as required to bring control to a vertical
position. Magnetrol® controls must be mounted within 3°
of vertical in all directions. A three-degree slant is noticeable
by eye, but installation should be checked with a spirit
level on top and/or sides of float chamber.
Caution: Never insulate the switch housing of the level control.
Installation and maintenance of tandem float models are
accomplished in much the same manner as described for
standard models. Additional consideration must be given
to the piping arrangement to allow for alignment of the
two switch actuating level marks on the float chamber
with the desired levels in the vessel.
Caution: Operation of all buoyancy type level devices should be
done in such a way as to minimize the action of dynamic
forces on the float or displacer sensing element. Good
practice for reducing the likelihood of damage to the con-
trol is to equalize pressure across the device slowly.

1.5 Wiring

Caution: All Flanged Float Cage units are shipped from the factory
with the enclosing tube tightened and the switch housing
set screw locked to the enclosing tube. Failure to loosen
the set screw prior to repositioning the supply and output
connections may cause the enclosing tube to loosen,
resulting in possible leakage of the process liquid or vapor.
Flanged float cage controls are shipped with the conduit
entry of the switch housing placed 180° opposite the tank
connections to simplify most installations. If this configu-
ration is appropriate to the installation, proceed to Step 4
to begin wiring the unit. If another configuration is
desired, the switch housing can be easily rotated by first
following Steps 1, 2, and 3.
NOTE: A switch or circuit breaker shall be installed in close proximity
to equipment and within easy reach of operator. It shall be
marked as the disconnecting device for equipment.
Screw
Set
1. Loosen set screw(s) at base of switch housing. Refer to
Screw Figure 1.

Figure 1
2. Switch housing may be rotated 360° to allow correct
positioning of conduit outlet.
3. Tighten set screw(s) at base of switch housing.
4. Unscrew and remove switch housing cover. The threads
have been lubricated to facilitate removal.
NOTE: For supply connections, use wire with a minimum rating of
+167 °F (+75 °C) as required by process conditions. Use a
minimum of 14 AWG wire for power and ground field wires.

46-605 Flanged External Cage Float Actuated Liquid Level Switches 5


NOTE: Housing must be grounded via protective ground screw in the
base of the housing.

NOTE: On high temperature applications (above +250 °F [+121 °C] in


float chamber), high temperature wire should be used
between control and first junction box located in a cooler area.
On non-hazardous applications, flexible conduit may be used
between the control and the first junction box.

5. The switch terminals are located next to the conduit outlet


to facilitate wiring. Bring supply wires through conduit
Internal Circuit Internal Circuit
(Left) Switch 4 1 (Right) Switch outlet. Route extra wire around enclosing tube under the
5 2 baffle plate and connect them to the proper terminals.
6 3 Refer to Figure 2 or 3 or your switch bulletin for this
Load Load
information. See Switch and Housing Reference, Section 6.2.2.
Close on high level Close on high level
Common Common
6. Dress wiring to ensure no interference or contact with
Close on low level Close on low level
Load Load
movement of switch, or replacement of switch housing cover.
Line Line

NOTE: It is the responsibility of the customer to comply with applica-


ble installation codes and practices. Class I, Division 1
locations may contain explosive gas mixtures. Appropriate
Figure 2 precautions must be taken. Installation should be performed
Terminal Connections by qualified personnel.
DPDT Switch Mechanism
Series B, C, D, F, R, 8, and 9 7. Replace housing cover.
8. If control has been furnished with an explosion proof or
moisture proof switch housing, it must be sealed at the
conduit outlet with a suitable compound or non-hardening
sealant to prevent entrance of air.
9. Test switch action by varying liquid level in float chamber.
NOTE: If switch mechanism fails to function properly, check vertical
alignment of control housing and consult installation bulletin
for additional wiring information on switch mechanism
furnished. See Switch and Housing Reference, Section 6.2.2.

10. Check cover to base fit to be certain gasketed joint


is tight. A positive seal is necessary to prevent infiltration
of moisture-laden air or corrosive gasses into switch
housings.
Caution: In hazardous areas, do not power the unit until the conduit
is sealed and the enclosure cover is screwed down
Internal Circuit Internal
(Left) Switch 4 1 (Right) Switch securely.

5 2

6 3

Load Load
Close on low level Close on low level

Common Common

Close on high level Close on high level


Load Load
Line Line

Figure 3
DPDT Terminals for Series HS only

6 46-605 Flanged External Cage Float Actuated Liquid Level Switches


2.0 Reference Information

2.1 Description

Flanged External Cage liquid level switches are completely


self-contained units designed for side mounting to a vessel
or tank with threaded or flanged pipe connections.

2.2 Theory of Operation

The design of float-operated level switches is based upon


the principle that a magnetic field will not be affected
by non-magnetic materials such as 316 stainless steel
The float moves a magnetic attraction sleeve within a
non-magnetic enclosing tube and actuates a magnetic
switch mechanism. The enclosing tube provides a pressure
seal to the chamber and therefore to the process.

Pivot
Enclosing tube 2.3 Operating Cycle
(non-magnetic)
Return
Spring Magnet
Sleeve (magnetic) As the liquid level rises in the chamber, the float moves the
magnetic attraction sleeve up within the enclosing tube
Float and into the field of the switch mechanism magnet. As a
result, the magnet is drawn in tightly to the enclosing
Normal tube, causing the switch to trip making or breaking an
operating level electrical circuit. Refer to Figure 4.
As the liquid level falls, the float drops and moves the
attraction sleeve out of the magnetic field, releasing the
Figure 4
switch mechanism magnet. The tension spring ensures the
return of the switch in a snap action. Refer to Figure 5.
Tandem float units incorporate two floats which operate
independently. They are arranged so that the lower float
actuates the upper switch mechanism while the upper float
actuates the lower switch mechanism. The upper float is
attached to the lower attraction sleeve by means of a hol-
Swing out low stem. The lower float attaches to the upper attraction
position
sleeve with a solid stem which extends upward through the
upper float and stem assembly.

Low level 2.4 Switch Differential Adjustment

The standard differential of Flanged Cage float models


with one switch may be field adjusted. Adjustment may be
Figure 5 necessary if a wider differential needs to be set to overcome
switch chatter caused by the process.
NOTE: This procedure may be applied to single switch models only.

46-605 Flanged External Cage Float Actuated Liquid Level Switches 7


The differential, or the amount of level travel between
Slight play (gap)
For access to bottom switch-on and switch-off, may be adjusted by reposition-
jam nuts, remove top
must be allowed
(.03" [.8 mm] typical)
jam nuts, washer, and ing the lower jam nuts on the float stem. This adjustment
attracting sleeve.
is different for high level and low level controls. Refer to
Position of bottom the appropriate section below for adjustment instructions.
jam nuts (normal
factory setting)
NOTE: Maximum differential adjustment is 1 inch.
Sleeve stop
strap Caution: Differential adjustments should NOT be made in the field
on tandem float models. Switch actuation levels have
been set at the factory to meet customer specifications.
Variations in actual conditions from design conditions,
usually require special control modifications. Consult the
factory or your local representative for assistance.

2.4.1 Low level controls


On low level controls the switch trips on the lower actua-
tion point and resets on the higher actuation point.
Float Widening the differential will allow the switch to trip on
the original actuation point and reset at a later or higher
point.
Figure 6
Normal Factory Setting
The differential on low level controls may be adjusted by
(minimum differential) repositioning the lower jam nuts on the float stem. The
standard factory setting is for a minimum amount of play
D
(gap) between the top jam nuts and the attraction sleeve.
Maximum gap setting
0.50" (Applies to models having
Refer to Figure 7.
Replace in (13 mm) a single switch mechanism
same position with a single magnet 1. Determine what change in differential is necessary.
actuator only)

Drop bottom jam nuts to NOTE: To widen the differential by one inch, the lower jam nuts must
increase gap setting
(see instructions below)
be set proportionately lower on the stem (i.e., in this example
by 1 inch).
Sleeve stop
strap 2. Make sure power source is turned off.
3. Unscrew and remove switch housing cover.
4. Disconnect power supply wires from switch mechanism.
Pull wires out of conduit connection opening in housing
base. Refer to Figure 8.
5a. Perform system shut-down procedures as required to relieve
pressure from float chamber of control. Allow unit to cool.
5b. Close shut-off valves (if so equipped) to isolate control
from tank. Drain off liquid in float chamber.
Float 5c. On installations without shut-off valves, relieve pressure
from the tank. Drain liquid in tank to a level below the
connections of the float chamber.
Figure 7
Differential adjustment NOTE: Level control, connections and pipe lines need not be
removed from the tank.

6. Loosen enclosing tube nut with a 15⁄16" wrench. Unscrew


enclosing tube counterclockwise (switch and housing base
will rotate also), until it is free. Refer to Figure 8.

8 46-605 Flanged External Cage Float Actuated Liquid Level Switches


7. Lift enclosing tube, switch, and base off float chamber.
Jam nuts and attraction sleeve are now accessible.
8. Measure the distance “D” from the top edge of the upper
jam nuts to the top of the float stem. Refer to Figure 7.
Record this measurement.
9. Loosen and remove upper jam nuts, guide washer and
attraction sleeve.
10. Loosen and adjust lower jam nuts to the desired position.
Switch Tighten lower jam nuts securely. Refer to Figure 7.
housing cover Enclosing tube
11. Replace attraction sleeve on stem.
Refer to
Conduit
Figures 6 and 7 12. Replace upper jam nuts and guide washer on the stem in
connection Housing the position previously noted. Tighten upper jam nuts
base
Enclosing securely. Refer to Figure 7.
tube nut
NOTE: Use a new enclosing tube gasket when reassembling enclos-
ing tube to the chamber. Make certain that all gasket surfaces
are thoroughly cleaned to allow proper gasket seating. Coat
enclosing tube threads with anti-seizing compound.
Chamber Float
13. Replace enclosing tube, switch, and base on chamber.
Screw tube clockwise until tightened to torque values listed
on page 10.
14. Loosen the set screws at the base of the switch housing.
Rotate switch housing to correct position and tighten set
screws. Refer to Figure 1 on page 5.
Figure 8
Caution: After increasing gap setting, be certain to check for
proper operation of switch mechanism by raising and
lowering float assembly. Magnet must snap cleanly.
Additional float movement will be available after magnet
snaps.
15. Bring supply wires through conduit outlet. Follow steps 5
through 10 in Wiring, Section 1.5.
16. Test switch action by varying liquid level in float chamber.
NOTE: If switch mechanism fails to function properly, check vertical
alignment of control housing and consult installation bulletin
on switch mechanism. If the unit still fails to function
properly, consult the factory.

2.4.2 High level controls


On high level controls the switch trips on the higher
actuation point and resets on the lower actuation point.
Caution: In high level controls, widening the differential requires
raising the trip point a proportional amount. The reset
point will remain the same.

To widen the differential by raising the trip point, follow


steps 1 through 16 in Low level controls, Section 2.4.1.

46-605 Flanged External Cage Float Actuated Liquid Level Switches 9


2.5 Replacement of Standard Float
and Stem Assembly

1. Disconnect wiring or medium lines from control and per-


form system shutdown. See Troubleshooting, Section 3.0.
Dim. A Top jam
.87 (22) nuts 2. Remove switch housing assembly from float chamber at
Bottom jam head flange.
nuts
0.03" Attraction 3. Remove sleeve stop strap from the underside of the head
Minimum sleeve
gap setting Enclosing tube flange and slide the float stem assembly out of the enclos-
(ref.) ing tube.
Head
flange NOTE: New float and stem kits are supplied unassembled. Refer to
(ref.)
Figure 9 for standard jam nut settings (Dimension A).
4. Check new float and stem assembly to be certain it is the
Stop tube
correct replacement unit:
Sleeve
Retaining stop strap
a. Float should be of same physical size and shape.
screws
b. Stem length should match closely.
c. Set attraction sleeve per Dimension A as shown in
Figure 9.

NOTE: If differential adjustment has been altered in the field,


disregard Dimension A and readjust new assembly to the
previously determined level differential settings. See Switch
Differential Adjustment, Section 2.4.
5. Replace new float and stem assembly into head flange and
Float and stem install new stop strap with screws included.
assembly
6. Remount head flange on float chamber using new gasket
Figure 9
provided. Tighten flange nuts evenly, using an alternating
pattern typical of standard industry practice.
NOTE: Care must be taken during installation to be certain float stem
does not bend.
7. With control assembly in place, test switch actuation by
varying liquid level in float chamber.
NOTE: When reassembling the enclosing tube or the upper flange
assembly to the control, tighten according to the following
torque values.

Model Flange Bolting Enclosing Tube


C29, D30 55–60 ft–lbs 200–225 ft–lbs
C60, J30, L30 100–125 ft–lbs 75–100 ft–lbs
B60 250–300 ft–lbs 200–225 ft–lbs

10 46-605 Flanged External Cage Float Actuated Liquid Level Switches


3.0 Troubleshooting

Usually the first indication of improper operation is failure


of the controlled equipment to function, i.e., pump will
not start (or stop); signal lamps fail to light, etc. When
these symptoms occur, whether at time of installation or
during routine service thereafter, check the following
potential external causes first.
✔ Fuses may be blown.
✔ Reset button(s) may need resetting.
✔ Power switch may be open.
✔ Controlled equipment may be faulty.
✔ Wiring leading to control may be defective.

If a thorough inspection of these possible conditions fails


to locate the trouble, proceed next to a check of the
switch mechanism.

3.1 Check Switch Mechanism

1. Pull switch or otherwise disconnect power to the


control.
2. Remove switch housing cover.
3. Disconnect power wiring from switch assembly.
4. Swing magnet assembly in and out by hand to check care-
Conduit Shutoff valve fully for any sign of binding. Assembly should require
outlet (if used)
minimal force to move it through its full swing.
5. If binding exists, magnet may be rubbing enclosing tube.
Switch If magnet is rubbing, loosen magnet clamp screw and shift
actuating level
lreference marks
magnet position. Retighten magnet clamp screw.
6. If switch magnet assembly swings freely and mechanism
still fails to actuate, check installation of control to be
certain it is within the specified 3° of vertical.
Shutoff valve
(if used) 7. Check microswitch continuity with ohmeter. if switch is
damaged, replace immediately.
Optional 8. If switch mechanism is operating satisfactorily, proceed to
drain valve check sensing unit.
NOTE: As a matter of good practice spare switches should be kept
Figure 10 on hand at all times.

46-605 Flanged External Cage Float Actuated Liquid Level Switches 11


3.2 Check Sensing Unit

1. Reconnect power supply. Carefully actuate the switch


mechanism manually (use a non-conductive tool on electri-
cal switch mechanisms) to determine whether controlled
equipment will operate.
Caution: With electrical power on, care should be taken to avoid
contact with switch leads and connections at terminal
block.

2. If controlled equipment responds to manual actuation test,


trouble may be located in the level sensing portion of the
control, float(s), stem(s), and magnetic attraction sleeve(s).
3. Check to be certain liquid is entering float chamber.
A valve may be closed or piping may be plugged.
Caution: Be certain to pull disconnect switch or otherwise ensure
that electrical circuit(s) through control is deactivated.
Close operating medium supply valve on controls
equipped with pneumatic switch mechanisms.

4. Disconnect wiring from supply side of switch mechanism(s)


and remove electrical conduit or operating medium line
connections to switch housing.
5. Perform system shutdown to relieve pressure from float
chamber of control. Allow unit to cool.
6. Close shutoff valves (if equipped) to isolate control from
vessel. Drain off liquid in chamber if necessary.
7. On installations without shutoff valves, relieve pressure
from vessel and drain off liquid head above control
mounting level.
NOTE: Control chamber, connections, and pipe lines need not be
removed from vessel or boiler.

8. Remove switch housing assembly by loosening hex nut,


which is located immediately below housing base.
9. With switch housing assembly removed, inspect attraction
sleeve(s) and inside of enclosing tube for excessive corro-
sion or solids buildup. Such buildup could restrict move-
ment, preventing sleeve(s) from reaching field of switch
magnet(s).
10. If differential has been changed in the field by reposition-
ing the lower jam nuts on the float stem, check tightness
and position of the jam nuts.
NOTE: Differential adjustment affects a change in the amount of level
travel between switch-on and switch-off actuations. Do not
attempt adjustment without first consulting factory for assis-
tance in computing level differential change for your control.

12 46-605 Flanged External Cage Float Actuated Liquid Level Switches


11. Check float to be certain it is buoyant in the liquid (float
chamber or vessel must have adequate liquid level). If float
is determined to be filled with liquid, or it is collapsed, it
Top jam
A nuts must be replaced immediately.
Bottom jam
nuts Caution: Do not attempt to repair a float. See Replacement of
0.03" Attraction Standard Float and Stem Assembly, Section 2.5.
Minimum sleeve
gap setting Enclosing tube
(ref.)
If all components in the control are in operating condition,
Head
the trouble is likely located external to the control. Repeat
flange inspection of external conditions as previously described.
(ref.)
NOTE: If difficulties are encountered which cannot be identified,
consult the factory or your local representative for assistance.
Stop tube
A complete description of the trouble should be provided
Sleeve along with information concerning your piping and mounting
Retaining stop strap arrangement, plus a description of your operating sequence.
screws
Sketches or photographs showing the installation are also
beneficial.

When inquiring about your control, be certain to always


specify the complete Model and Serial numbers.

4.0 Preventive Maintenance


Periodic inspections are necessary to keep your level
Float and stem control in good working order. This control is a safety
assembly
device to protect the valuable equipment it serves. A
Figure 11 systematic program of “preventive maintenance” must be
implemented when the control is placed into service. If
the following sections on “what to do” and “what to avoid”
are observed, your control will provide reliable protection
of your equipment for many years.

4.1 Recommended Practice

4.1.1 Keep control clean


Be sure the switch housing cover is always in place on the
control. This cover is designed to keep dust and dirt from
interfering with switch mechanism operation. It also pro-
tects against damaging moisture and acts as a safety feature
by keeping bare wires and terminals from being exposed.
Should the housing cover or any seals become damaged or
misplaced, obtain a replacement immediately.

4.1.2 Inspect switch mechanisms, terminals, and


connections monthly

1. Dry contact switches should be inspected for excessive


wear on actuating lever or misalignment of adjustment

46-605 Flanged External Cage Float Actuated Liquid Level Switches 13


screw at point of contact between screw and lever.Such
wear can cause false switch actuating levels. See switch
mechanism bulletin supplied with control should switch
adjustment or replacement become necessary.
2. DO NOT operate your control with defective or malad-
justed switch mechanisms. Refer to bulletin on switch
mechanisms furnished for service instructions. See Switch
and Housing Reference, Section 6.2.2.
3. Level controls may sometimes be exposed to excessive heat
or moisture. Under such conditions, insulation on electrical
wiring may become brittle, eventually breaking or pealing
away. The resulting “bare” wires can cause short circuits.
NOTE: Check wiring carefully and replace at the first sign of brittle
insulation.

4. Vibration may cause terminal screws to loosen. Check all


terminal connections to be certain that screws are tight.
5. On units with pneumatic switches, air (or gas) lines sub-
jected to vibration may eventually crack or become loose
at connections causing leakage. Check lines and connec-
tions carefully and repair or replace if necessary.
NOTE: As a matter of good practice, spare switches should be kept
on hand at all times.

4.1.3 Inspect entire unit periodically

Isolate control from vessel. Raise and lower liquid level to


check for switch contact and reset.

4.2 What To Avoid

1. Never leave switch housing cover off the control longer


than necessary to make routine inspections.
2. Never place a jumper wire across terminals to “cut-out”the
control. If a “jumper” is necessary for test purposes, be cer-
tain it is removed before placing control into service.
3. Never attempt to make adjustments or replace switches
without reading instructions carefully. Certain adjustments
provided for in level controls should not be attempted in
the field. When in doubt, consult the factory or your local
representative.
4. Never use lubricants on pivots of switch mechanisms.
A sufficient amount of lubricant has been applied at the
factory to ensure a lifetime of service. Further oiling is
unnecessary and will only tend to attract dust and dirt
which can interfere with mechanism operation.

14 46-605 Flanged External Cage Float Actuated Liquid Level Switches


5.0 Specifications

5.1 Agency Approvals


AgENCy APPROvED MODEL AREA CLASSIFICATION

FM All with an electric switch mechanism and a housing Non-Hazardous TYPE 4X


listed as TYPE 4X
All with an electric switch mechanism and a housing Class I, Div 1, Groups C & D
listed as TYPE 4X/7/9 Class II, Div 1, Groups E, F & G
All with an electric switch mechanism and a housing Class I, Div 1, Groups B, C & D
listed as TYPE 4X/7/9 Class I, Div 1, Group B Class II, Div 1, Groups E, F & G
CSA All with an electric switch mechanism and a Non-Hazardous CSA TYPE 4X
housing listed as CSA TYPE 4X
All with a Series HS, F, 8 or 9 electric switch Class I, Div 2, Groups A, B, C & D
mechanism and a housing listed as CSA TYPE 4X
All with an electric switch mechanism and a housing Class I, Div 1, Groups C & D
listed as TYPE 4X/7/9 Class II, Div 1, Groups E, F & G
All with an electric switch mechanism and a housing Class I, Div 1, Groups B, C & D
listed as TYPE 4X/7/9 Class I, Div 1, Group B Class II, Div 1, Groups E, F & G
ATEX / IEC Ex ➁ All with an electric switch mechanism and an ATEX II 2 G EEx d IIC T6
ATEX housing ➀ 94/9/EC
IEC Ex Ex d IIC T6
IP 66
CE Low Voltage Directive 2006/95/EC Installation Category II
Per Harmonized Standard: Pollution Degree 2
EN 61010-1/1993 & Amendment No. 1

➀ Dual stage units with “HS” switches are not ATEX approved.
➁ IEC Installation Instructions:
The cable entry and closing devices shall be Ex d certified suitable for the conditions of use and correctly installed.
For ambient temperatures above +55 °C or for process temperatures above +150 °C, suitable heat resistant cables shall be used.
Heat extensions (between process connection and housing) shall never be insulated.
Special conditions for safe use:
When the equipment is installed in process temperatures higher than +85 °C the temperature classification must be reduced
according to the following table as per IEC60079-0.

Maximum Process Temperature


Temperature Classification
< 85° C T6
< 100° C T5
< 135° C T4
< 200° C T3
< 300° C T2
< 450° C T1

These units are in conformity with IECEx KEM 05.0020X


Classification Ex d IIC T6
Tambient -40 °C to +70 °C

46-605 Flanged External Cage Float Actuated Liquid Level Switches 15


5.2 Physical

CHAMBERS WITH 1-INCH CONNECTIONS


INCHES MILLIMETERS
Min. 1" NPT Threaded 1" Flanged 1" Flanged Actuating 1" NPT Threaded 1" Flanged 1" Flanged Actuating
Sp. & Socket Weld Upper Side/Bottom Side/Side Levels & Socket Weld Upper Side/Bottom Side/Side Levels
gr. A B C A B C A B C HL LL A B C A B C A B C HL LL
C29 .76 9.94 3.02 13.50 12.81 5.87 16.44 13.46 5.87 17.06 2.95 3.85 252 76 342 325 149 417 341 149 433 74 97
D30 .65 9.19 3.27 12.75 12.06 6.12 15.63 12.71 6.12 16.25 2.50 3.33 233 83 323 306 155 155 322 155 412 63 84
J30 .48 2.61 3.34 66 84
10.19 4.33 14.63 13.06 7.18 17.50 13.71 7.18 18.19 258 109 371 331 182 182 348 182 462
L30 .40 3.24 3.98 82 101
B60 .68 2.77 3.44 70 87
9.81 3.80 14.25 12.68 6.68 17.12 13.33 6.68 17.75 249 96 361 322 169 434 338 169 450
C60 .55 2.87 3.60 72 91
Levels ± 0.25" (6 mm)

CHAMBERS WITH 11⁄2-INCH CONNECTIONS


INCHES MILLIMETERS
Min. 1 ⁄2" NPT Threaded 11⁄2" Flanged 11⁄2" Flanged Actuating 11⁄2" NPT Threaded 11⁄2" Flanged 11⁄2" Flanged Actuating
1

Sp. & Socket Weld Upper Side/Bottom Side/Side Levels & Socket Weld Upper Side/Bottom Side/Side Levels
gr. A B C A B C A B C HL LL A B C A B C A B C HL LL
C29 .76 9.75 3.44 14.38 13.81 6.87 18.38 14.46 6.87 19.06 2.02 2.92 247 87 365 350 174 466 367 174 484 51 74
D30 .65 9.00 3.69 13.12 13.06 7.12 17.19 13.71 7.12 17.88 1.87 2.70 228 93 333 331 180 436 348 180 454 47 68
J30 .48 1.97 2.70 50 68
10.00 4.75 15.06 14.06 8.18 19.12 14.71 8.18 19.75 254 120 382 357 207 485 374 207 501
L30 .40 2.60 3.34 66 84
B60 .68 1.46 2.13 37 54
9.62 4.22 14.69 13.68 7.68 18.75 14.33 7.68 19.38 244 107 373 347 195 476 383 195 492
C60 .55 1.93 2.66 49 67
Levels ± 0.25" (6 mm)

CHAMBERS WITH 2-INCH CONNECTIONS


INCHES MILLIMETERS
Min. 2" NPT Threaded 2" Flanged 2" Flanged Actuating 2" NPT Threaded 2" Flanged 2" Flanged Actuating
Sp. & Socket Weld Upper Side/Bottom Side/Side Levels & Socket Weld Upper Side/Bottom Side/Side Levels
gr. A B C A B C A B C HL LL A B C A B C A B C HL LL
C29 .76 10.00 3.56 14.44 13.81 6.87 18.25 14.46 6.87 18.94 2.07 2.97 254 90 366 350 174 463 367 174 481 52 75
D30 .65 8.75 3.81 13.25 13.06 7.12 17.56 13.71 7.12 18.25 1.50 2.33 222 96 336 331 180 446 348 180 463 38 59
J30 .48 1.60 2.33 40 59
9.74 4.87 15.19 14.06 8.18 19.50 14.71 8.18 20.12 247 123 385 357 207 495 374 207 511
L30 .40 2.23 2.97 56 75
B60 .68 1.52 2.19 38 55
9.38 4.34 14.81 13.68 7.68 19.12 14.33 7.68 19.75 238 110 376 347 195 485 363 195 501
C60 .55 1.99 2.72 50 69
Levels ± 0.25" (6 mm)

16 46-605 Flanged External Cage Float Actuated Liquid Level Switches


Inches (mm)
5.93
(151)
3.78
(96)

8.46
10.12 (215)
(257) 8.46
10.12 (215)
(257)
D D
plugged D D
plugged

HL
LL
HL
C LL

A
C
A

Threaded and Socket Weld Side/Bottom Flanged

5.93
(151)
3.78
(96)
Conduit Connections D
Electrical Switches
TYPE 4X/7/9: 1" NPT
8.46 Group B: 1" NPT
10.12 (215)
(257) Pneumatic Switches
TYPE 1: 1
⁄4" NPT

D D
plugged

NOTES:
1. Switch actuating levels (HL & LL) are given for
HL minimum specific gravity conditions. Levels will be
LL lower in the float chamber for higher specific gravities.
2. Standard process connections are a combination of
C 1" NPT and 1" socket weld coupling.
3. Allow overhead clearance of 10" (254 mm) for
A NEMA 4X/7/9 housing.

Side/Side Flanged

46-605 Flanged External Cage Float Actuated Liquid Level Switches 17


6.0 Replacement Parts

6.1 Standard Flanged External Cage Models

6.1.1 Parts identification


1 1 Housing cover
4 2 Housing base
3 Switch mechanism
3
4 Enclosing tube
16 14
5 Enclosing tube gasket
2 15 6 Head flange
5
7 7 Studs
8 8 Hex nuts
17
6 9 Flange gasket
9
10 Float chamber
12 11 Stop strap
12 Screws
11
13 Float and stem assembly
14 Jam nuts
10
15 Guide washer
16 Attraction sleeve
13 17 Stop tube (not required for Models C29 and D30)

IMPORTANT:
When ordering, please specify:
A. Model and serial number of control.
B. Replacement assembly (kit) part number.

6.1.2 Switch and housing reference


Series Type Bulletin #
Dry contact B, C, D 42-683
Hermetically sealed F 42-683
Hermetically sealed HS 42-694
Bleed type pneumatic J 42-685
Non-bleed type pneumatic K 42-686
High temperature 8, 9, R 42-799

6.1.3 Model C29


Housing cover Refer to Section 6.1.2
Housing base Refer to Section 6.1.2
Switch mechanism Refer to Section 6.1.2
Enclosing tube kit: includes items 4 and 5 ➀ 089-5933-004
Enclosing tube gasket 012-1204-001
Head flange kit: includes items 5, 6, 7, 8, and 9 089-4203-001
Flange gasket 012-1204-016
Float chamber kit: includes items 7, 8, 9, and 10 089-4603-001
Float and stem assembly: includes items 9, 11, 12, 13, 14, 15, 16, and 17 ➀ 089-3257-001
Complete control less float chamber (10), bolts (7), and nuts (8) √ 089-6567-003

18 46-605 Flanged External Cage Float Actuated Liquid Level Switches


6.1.4 Models D30, J30 and L30
D30 J30 L30
Housing cover Refer to Section 6.1.2
Housing base Refer to Section 6.1.2
Switch mechanism Refer to Section 6.1.2
Enclosing tube kit ➀ ➁ 089-5915-001 089-5933-011
includes items 4 and 5
Enclosing tube gasket 012-1204-001 012-1204-001
Head flange kit 089-4204-001 089-4205-001
includes items 5, 6, 7, 8, and 9
Flange gasket 012-1204-014 012-1204-017
Float chamber kit ➂ 089-4604-001 089-4605-001
includes items 7, 8, 9, and 10
Float and stem assembly ➀ 089-3204-001 089-3205-001 089-3206-001
includes items 9, 11, 12, 13, 14, 15, 16, and 17
Complete control ➀ √ 089-6569-002 not available
less float chamber (10), bolts (7), and nuts (8)

6.1.5 Models B60 and C60


B60 C60
Housing cover Refer to Section 6.1.2
Housing base Refer to Section 6.1.2
Switch mechanism Refer to Section 6.1.2
Enclosing tube kit: includes items 4 and 5 ➀ 089-5933-004 089-5933-011
Enclosing tube gasket 012-1204-001 012-1204-001
Head flange kit: includes items 5, 6, 7, 8, and 9 089-4206-001 089-4206-002
Flange gasket 012-1204-015 012-1204-015
Float chamber kit: ➂ includes items 7, 8, 9, and 10 089-4606-001 089-4606-002
Float and stem assembly: includes items 9, 11, 12, 13, 14, 15, 16, and 17 ➀ 089-3208-001 089-3209-001
Complete control less float chamber (10), bolts (7), and nuts (8) ➀ √ 089-6568-004 089-6568-003

NOTE: All replacement assemblies listed are furnished in kit form for standard base models. Consult local representative for ordering assistance
on all special model replacement parts or accessories not included in above listing.

➀ For models with -2 material codes, consult factory for spare parts.
➁ Model D30 unit is specially designed for Dowtherm “A” service only, with Hastelloy C enclosing tube.
➂ Kits are units with 1” NPT or SW side/bottom connections. For other configurations, consult factory.
√ Furnished with one Series C, SPDT Snap Switch and NEMA 4X/7/9 cast aluminum switch housing.

46-605 Flanged External Cage Float Actuated Liquid Level Switches 19


6.2 Tandem Flanged External Cage Models

6.2.1 Parts identification

16 1 Housing cover
3 2 Housing base
17
14 3 Switch mechanism
15 4 Enclosing tube
2 1 5 Enclosing tube gasket
6 Head flange
13
7 Studs and bolts
8 Hex nuts
9 Flange gasket
4 6
10 Stop strap
9 5 11 Screws
12 Upper float and stem assembly
8 13 Lower attraction sleeve
11
7 14 Spacer washer
15 Retaining ring
10 16 Jam nuts
17 Upper attraction sleeve
18 Lower float and stem assembly
12 19 Safety stop washer
20 Float chamber
21 Chamber liner (not shown)
19
IMPORTANT:
When ordering, please specify:
20 A. Model and serial number of control.
18 B. Replacement assembly (kit) part number.

6.2.2 Switch and housing reference


Series Type Bulletin #
Dry contact B, C, D 42-683
Hermetically sealed F 42-683
Hermetically sealed HS 42-694
Bleed type pneumatic J 42-685
Non-bleed type pneumatic K 42-686
High temperature 8, 9, R 42-799

20 46-605 Flanged External Cage Float Actuated Liquid Level Switches


6.2.3 Model C29 TDM
Housing kit: includes items 1 and 2 Refer to Section 6.2.2
Switch mechanism Refer to Section 6.2.2
Enclosing tube kit: includes items 4 and 5 089-5909-002
Enclosing tube gasket 012-1204-001
Head flange kit: includes items 5, 6, 7, 8, and 9 089-4203-001
Flange gasket 012-1204-016
Upper float and stem kit: includes items 9, 10, 11, 12, 13, 14 and 15 089-3217-001
Lower float and stem kit: includes items 9, 16, 17, 18 and 19 Special order ➀
Float chamber kit: includes items 7, 8, 9, and 20 Special order ➀

6.2.4 Models D30 TDM, J30 TDM and L30 TDM


D30 TDM ➁ J30 TDM L30 TDM
Housing kit: includes items 1 and 2 Refer to Section 6.2.2
Switch mechanism Refer to Section 6.2.2
Enclosing tube kit 089-5909-002
includes items 4 and 5
Enclosing tube gasket 012-1204-001
Head flange kit 089-4204-001 089-4205-001
includes items 5, 6, 7, 8, and 9
Flange gasket 012-1204-014 012-1204-017
Upper float and stem kit 089-3218-001 089-3219-001 089-3220-001
includes items 9,10,11,12,13,14, and 15
Lower float and stem kit Special order ➀
includes items 9, 16, 17, 18, and 19
Float chamber kit Special order ➀
includes items 7,8 9, and 20

6.2.5 Models B60 TDM and C60 TDM


B60 TDM C60 TDM
Housing kit: includes items 1 and 2 Refer to Section 6.2.2
Switch mechanism Refer to Section 6.2.2
Enclosing tube kit: includes items 4 and 5 089-5933-004 089-5933-011
Enclosing tube gasket 012-1204-001 012-1204-001
Head flange kit: includes items 5, 6, 7, 8, and 9 089-4206-001 089-4206-002
Flange gasket 012-1204-015 012-1204-015
Upper float and stem kit: includes items 9, 10, 11, 12, 13, 14, and 15 089-3222-001 089-3223-001
Lower float and stem kit: includes items 9, 16, 17, 18, and 19 Special order ➀
Float chamber kit: includes items 7, 8, 9, and 20 Special order ➀

NOTE: All replacement assemblies listed are furnished in kit form for standard base models. Consult local representative for ordering assistance
on all special model replacement parts or accessories not included in above listing.
➀ Specify model and serial number when ordering special order items.
➁ Model D30 unit is specially designed for Dowtherm “A” service only, with Hastelloy® C enclosing tube.

46-605 Flanged External Cage Float Actuated Liquid Level Switches 21


7.0 Model Numbers

MODEL NUMBER CODE


Minimum Specific gravity ➁ Pressure Rating
➀ for Models with
Model Material of Construction Code psig @ °F bar @ °C
No.
1 2 100 450 750 900 1000 38 232 399 482 538

C29 0.76 0.81 500 465 403 388 383 34 32 28 27 26


D30 ➂ 0.65 0.69 250 — 201 194 191 17 — 14 13 13
J30 0.48 0.51 400 √ 372 322 √ 310 167 28 √ 26 22 √ 21 12
L30 0.40 0.42 300 √ — 242 √ 233 167 21 √ — 17 √ 16 12
B60 0.68 0.71 900 — 725 496 182 62 — 50 34 13
C60 0.55 0.59 500 465 403 388 182 34 32 28 27 13

MATERIALS OF CONSTRUCTION
1 Carbon steel chamber, 316 stainless steel float, 400 stainless steel sleeve
2 Carbon steel chamber, 316 stainless steel float, 316 stainless steel sleeve

TANK CONNECTION TyPE AND SIZE


Connection Connection Size
Type 1" 11⁄2" 2"
Threaded
B20 C20 D20
Side/Bottom
Socket Weld
B30 C30 D30
Side/Bottom
Cage Mounting Flange Rating (lbs.)
150 300 600 150 300 600 150 300 600
Flanged Upper
N30 N40 N50 P30 P40 P50 Q30 Q40 Q50
Side/Bottom
Flanged
S30 S40 S50 T30 T40 T50 V30 V40 V50
Side/Side
Connection flanges are ASME B16.5 raised face.

PNEUMATIC SWITCH MECHANISM AND ENCLOSURE


Maximum Maximum Bleed Models with
Supply Process Orifice Material of Construction
Switch Pressure Temperature Diameter Code 1 Code 2
Description
psig bar °F °C inches mm NEMA 1 NEMA 1
Series J 100 7 +400 +204 .063 1.6 JDG JDE
Bleed Type 60 4 +400 +204 .094 2.3 JEG JEE
Series K 100 7 +400 +204 — — KOE KOE
Non-Bleed 40 3 +400 +204 — — KOG —
Electric switch mechanism and enclosure codes on next page

➀ Models are limited to maximum temperature rating of selected


switch mechanisms.
➁ For single stage models only. Consult factory for multiple stages.
➂ Model D30 recommended for Dowtherm applications.
√ Float cage rated 600 psig @ +100 °F (41 bar @ +38 °C) and
340 psig @ +750 °F (23 bar @ +399 °C).

22 46-605 Flanged External Cage Float Actuated Liquid Level Switches


ELECTRIC SWITCH MECHANISM AND ENCLOSURE
All models with All models with
Material of Construction Code 1 Material of Construction Code 2
Process ➄
Switch Temperature Set TyPE 4X/7/9 Aluminum Enclosure ➅
Range Contacts
Description Points
°F (°C) ATEX ATEX
Class I, Div 1 Class I, Div 1 Class I, Div 1 Class I, Div 1
Ex II 2 G EEx Ex II 2 G EEx
Groups C&D Group B Groups C&D Group B
d IIC T6 d IIC T6
1 BKA BKJ BCC BKB BKK BC9
SPDT 2 BLA BLJ BDC BLB BLK BD9
Series B -40 to +250
3 BMA BMJ BEC BMB BMK BE9
Snap Switch (-40 to +121)
1 BNA BNJ BFC BNB BNK BF9
DPDT
2 BOA BOJ BGC BOB BOK BG9
1 CKA CKJ CCC CKB CKK CC9
SPDT 2 CLA CLJ CDC CLB CLK CD9
Series C -40 to +450
3 CMA CMJ CEC CMB CMK CE9
Snap Switch (-40 to +232)
1 CNA CNJ CFC CNB CNK CF9
DPDT
2 COA COJ CGC COB COK CG9
1 DKB DKK DC9 DKB DKK DC9
SPDT 2 DLB DLK DD9 DLB DLK DD9
Series D DC Current -40 to +250
3 — DMB DMK DE9
Snap Switch (-40 to +121)
1 DNB DNK DF9 DNB DNK DF9
DPDT
2 DOB DOK DG9 DOB DOK DG9
1 FKA FKJ FCC FKB FKK FC9
Series F SPDT
-50 to +750 2 FLA FLJ FDC FLB FLK FD9
Hermetically Sealed
(-46 to +399) 1 FNA FNJ FFC FNB FNK FF9
Snap Switch DPDT
2 FOA FOJ FGC FOB FOK FG9
Series HS 1 HMJ HMK HMJ HMK
-50 to +550 SPDT
Hermetically Sealed 2 HMN HMP HMN HMP
(-46 to +288) — —

5-amp Snap Switch 1 HMS HMT HMS HMT
with Wiring Leads DPDT
2 HMY HMZ HMY HMZ
Series HS SPDT 1 HM3 HM4 HA9 HM3 HM4 HA9
-50 to +550
Hermetically Sealed
(-46 to +288)

5-amp Snap Switch
with Terminal Block DPDT 1 HM7 HM8 HB9 HM7 HM8 HB9
1 RKB RKK RC9 RKB RKK RC9
Series R SPDT
-40 to +750 2 RLB RLK RD9 RLB RLK RD9
High Temperature
(-40 to +399) 1 RNB RNK RF9 RNB RNK RF9
Snap Switch DPDT
2 ROB ROK RG9 ROB ROK RG9
1 8KA 8KJ 8CC 8KB 8KK 8C9
Series 8 SPDT 2 8LA 8LJ 8DC 8LB 8LK 8D9
-50 to +750
Hermetically Sealed 3 8MA 8MJ 8EC 8MB 8MK 8E9
(-46 to +399)
Snap Switch 1 8NA 8NJ 8FC 8NB 8NK 8F9
DPDT
2 8OA 8OJ 8GC 8OB 8OK 8G9
1 9KA 9KJ 9CC 9KB 9KK 9C9
Series 9 SPDT 2 9LA 9LJ 9DC 9LB 9LK 9D9
High Temperature -50 to +750
3 9MA 9MJ 9EC 9MB 9MK 9E9
Hermetically Sealed (-46 to +399)
Snap Switch 1 9NA 9NJ 9FC 9NB 9NK 9F9
DPDT
2 9OA 9OJ 9GC 9OB 9OK 9G9
CS/Aluminum Cast Iron CS/Aluminum Cast Iron
Class I, Div 1 Class I, Div 1 Class I, Div 1 Class I, Div 1
NEMA 4X NEMA 4X
Groups C&D Group B Groups C&D Group B
1 R1M RKM RKW R1M RKM RKW
Series R High -40 to +1000 SPDT
2 R3M RLM RLW R3M RLM RLW
Temperature Snap (-40 to +538)

1 RDM RNM RNW RDM RNM RNW
Switch DPDT
2 REM ROM ROW REM ROM ROW
1 9AD 9KD 9KV 9AM 9KM 9KW
Series 9 High
-50 to +1000 SPDT 2 9BD 9LD 9LV 9BM 9LM 9LW
Temperature
(-46 to +538) 3 9CD 9MD 9MV 9CM 9MM 9MW

Hermetically Sealed
1 9DD 9ND 9NV 9DM 9NM 9NW
Snap Switch DPDT
2 9ED 9OD 9OV 9EM 9OM 9OW

➄ Process temperature based on +100 °F (+38 °C) ambient.


➅ Consult factory for NEMA 4X/7/9 cast iron housing codes.
∆ On condensing applications, temperature down-rated to
+400 °F (+204 °C) process at +100 °F (+38 °C) ambient.
➇ Consult factory for temperatures above +842 °F (+450 °C)

46-605 Flanged External Cage Float Actuated Liquid Level Switches 23


ASSURED qUALITy & SERvICE COST LESS

Service Policy Return Material Procedure


Owners of Magnetrol may request the return of a control So that we may efficiently process any materials that are
or any part of a control for complete rebuilding or returned, it is essential that a “Return Material
replacement. They will be rebuilt or replaced promptly. Authorization” (RMA) number be obtained from the
Controls returned under our service policy must be factory, prior to the material’s return. This is available
returned by Prepaid transportation. Magnetrol will repair through a Magnetrol local representative or by contacting
or replace the control at no cost to the purchaser (or the factory. Please supply the following information:
owner) other than transportation if: 1. Company Name
1. Returned within the warranty period; and 2. Description of Material
2. The factory inspection finds the cause of the claim 3. Serial Number
to be covered under the warranty. 4. Reason for Return
If the trouble is the result of conditions beyond our con- 5. Application
trol; or, is NOT covered by the warranty, there will be Any unit that was used in a process must be properly
charges for labor and the parts required to rebuild or cleaned in accordance with OSHA standards, before it is
replace the equipment. returned to the factory.
In some cases it may be expedient to ship replacement A Material Safety Data Sheet (MSDS) must accompany
parts; or, in extreme cases a complete new control, to material that was used in any media.
replace the original equipment before it is returned. If All shipments returned to the factory must be by prepaid
this is desired, notify the factory of both the model and transportation.
serial numbers of the control to be replaced. In such
cases, credit for the materials returned will be determined All replacements will be shipped F.O.B. factory.
on the basis of the applicability of our warranty.
No claims for misapplication, labor, direct or consequen-
tial damage will be allowed.

705 Enterprise Street • Aurora, Illinois 60504-8149 USA


630.969.4000 • info.magnetrol@ametek.com • magnetrol.com
BULLETIN: 46-605.21
Copyright © 2023 AMETEK Magnetrol USA, LLC EFFECTIvE: February 2021
SUPERSEDES: February 2017

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