Jump Over Line Hip 01

MASTOURA FOR TRADING AND
CONTRACTING COMPANY
HAZARD IDENTIFICATION PLAN
HAZARD IDENTIFICATION PLAN JUMP OVER LINE

GENERAL MAINTENANCE SERVICES
(CRDD LFC CONTRACT # 6600044940)
REV. DATE ISSUE CODE COMMENTS
0 Feb 17,2024 Issue for Approval
Reviewed By; Approved By;
Prepared By:
Signature By;
CASTILLO VERGEL
Mastoura Safety Officer
Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 1

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Company : MASTOURA FOR TRADING & CONT. COMPANY
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OBJECTIVE:
This HIP [Hazard Identification Plan] has been formulated for implementation in accordance with applicable Saudi Aramco General Instructions
and in accordance with Saudi Aramco Safety Construction Manual; Saudi Aramco Safety Management System Manual; and the Saudi Aramco
Safety Handbook. This is a confirmation of the commitment of MASTOURA TRADING AND CONTRACTING CO. LTD (MTCC) to safeguard,
protect lives, and property of Saudi Aramco and any other third party in connection with the work to be performed.
To achieve this objective, MASTOURA TRADING AND CONTRACTING CO. LTD (MTCC) construction management, in coordination with the
concerned Saudi Aramco Project Engineer/Maintenance Supervisor, Environmental Protection Dept. Loss Prevention Department, and other
applicable agencies as required, are to make a joint site visit to identify the potential hazards of the work to be undertaken and to initiate control
measures to maintain adequate safety for the duration of the work.

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HAZARD CLASSIFICATION
 Class "A" Hazards
A condition or practice likely to cause permanent disability, loss of life or body part and/or extensive loss of structure, equipment or material
 Class "B" Hazards
A condition or practice likely to cause serious injury or illness (resulting in Temporary disability) or property damage that is disruptive, but less
severe than Class "A"
 Class "C" Hazards
A condition or practice likely to cause minor (non –disabling injury or illness or non-disruptive property damage

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SUMMARY OF WORK ACTIVITIES

The following summary of work activities have already been identified as potentially hazardous (detailed information on the hazard classification
analysis is included later in this document)
1. Mobilization
2. Miscellaneous
3. Excavation
4. Confined Space Entry
5. Concrete Form works
6. Rebar’s Installation
7. Concrete /Cutting and Breaking
8. Concrete pumping Truck
9. Concrete Pouring works
10. Back filling
11. Laydown/Fabrication Yard
12. Welding Cutting/Grinding works
13. Abrasive Blasting
14. Coating and Painting works
15. Hydro testing
16. Lifting and Pipe transfer
17. Pipe Installation by Crane
18. House Keeping

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1. MOBILIZATION
Sequence Of Specific Hazards Classification

Actions Taken to Control The Hazards
Activity Identified (A/B/C)
 Follow SA GI 6.030, Traffic and Vehicle Safety and SA Construction Safety

Manual section 8.
Road Traffic/driving A  Drivers should hold a valid Saudi Arabian government license.
 Follow SA traffic rules and regulations.
 All occupants shall wear seat belts
 Drivers shall not leave the vehicles while the engine is running
Transportation
Hitting pedestrians  Drivers who operate vehicles in remote locations shall attend off-road driver
A
training.
 Driver should follow the posted speed limit.

Dropping of loaded B  Driver shall be familiar with the route and destination
materials/equipment  Fully secure loose materials and equipment prior transporting.

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 Motor vehicle accidents (MVAs) that occur on SA premises or SA project

sites shall be reported to the nearest SA Industrial Security Control Center.
Collision with other  By telephone, radio or messenger. Journey plan should be implemented prior
B
vehicles to travel in a long distance away from the job site
 Drivers should not be hurry always observe the dangerous road conditions
and the other vehicles nearby moving both directions
Manual section 8
 Drivers shall observe a 360 degree walk around before getting into the
vehicle.
 Drivers shall inspect the vehicles’ safety equipment such as spare tires
Vehicle Breakdown
B before using the vehicles. And provide equipment checklist.
while travelling  Drivers shall ensure vehicles have a valid inspection sticker and are
maintained in a safety operating conditions.
 Drivers shall report any unsafe conditions immediately.
 Drivers shall regularly inspect and maintained tire pressure per the
manufacturer’s specifications.
 Drivers shall ensure that they have valid authority hot work permit when they
enter restricted area in SA.
Miscommunication B  Drivers must stop vehicles in stop sign boards.
 Drivers should maintained speed limit 40km/h
 Apply work permit system and proper implementation of the safety procedure
prior to start any activities

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 Put your feet around the load, with your body over it (if this is not possible,
try to get your body as close as possible to the load).
Back injuries while  Use the muscles of your legs when lifting.
B
manual handling  Straighten your back.
 Pull the load as close as possible to your body.
 Lift and carry the load with straight downward turned arms.
 Be sure to assign competent and skilled personnel to handle the task.
Manual handling
 Ensure eye protection (PPE) is worn and in good condition and the correct
shade.
Eyes injury, Hand,  Ensure all parts of body are protected; wear the correct shade of eye
Body and Feet Injury protection.
C
doing manual  Provide all workers the required PPE and let them wear it at all times around
handling the workplace.
prior to start any activity

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2. MISCELLANEOUS WORKS
Sequence Of Specific Hazards Classificatio

Activity Identified n (A/B/C)
Trip, slip and fall  Arrange all material and tools in a safe location, material management
system must be practiced at all times in the workplace.
B
 Keep the workplace clear from any obstruction; conduct regular
housekeeping before and after working period.
 Keep the materials away from the walkway
 Wear proper PPE
Manual Lifting
Operation  Put your feet around the load, with your body over it (if this is not feasible, try
to get your body as close as possible to the load).
 Use the muscles of your legs when lifting.
Back pain C  Straighten your back.
 Pull the load as close as possible to your body.
 Lift and carry the load with straight downward turned arms.
 Observe proper handling techniques or call for help as necessary
 Seek help for heavy loads or use lifting equipment where required.

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 Provide proper PPE’s accepted by SA safety standard such as; Hard hat,
Head, hand, foot Safety glass, Hand gloves and Safety shoes as minimum safety
and body injuries requirement.
B
 Let the workers wear their PPE at all times inside the workplace, correct any
unsafe act practices immediately.
 Employees should use proper PPE
 Do not allow the personals passing under lifted loads
 Barricade the area to avoid entry of unauthorized personnel
 Only Saudi Aramco certified operators will be allowed. Where it is not
Falling of lifted possible to manually handle the material, proper Equipment (Fork lift,
A
loads Boom truck will be used).
 Use proper belt/sling wires for lifting objects and inspect them before use
 Ensure the outriggers are fully extended.
 Only Saudi Aramco certified boom truck and fork lift operators will be used
to operate the equipment.
Lifting Head, hand, foot  Trained workers in proper lifting
Operation by and body injuries B  These lifting tools must be as per Saudi Aramco standard.
equipment  Trained employees will be allowed to use these lifting tools.
Equipment  Conduct periodic inspection of the crane, boom, and mechanical, electrical
and hydraulic control systems. Repair / Replace as required.
Breakdown while A
 Certified operator should observed 360 degree walk around for physical
Operating checkup of equipment and must recorded through daily checklist prior to
start operating the equipment in daily basis.

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 Operator must follow the Safe Operation Procedure for lifting standard as
per Saudi Aramco practices.
 Assigned competent mechanic to conduct periodic inspection to all
equipment and report immediately if found deficiency for repair. Defective
equipment should not be used on the site.
 Provide a crane inspection sticker be an approved Saudi Aramco third party
contractor.
 Outriggers shall be used with appropriate pads meds
High wind speed A  Do not allow any lifting operation is visibility is poor and wind strong
 Lifts shall not be allowed at wind speed above 32km/h (20mph)
 Outriggers shall be used with appropriate pads meds
Unstable ground A  Try to place the equipment in a level surface
 Follow approved Lifting procedure
 Conduct regular safety task analysis risk reduction talk prior to start any
activities
 The operator shall have a good communication with rigger
 Assigned certified operator and rigger to perform the job
Miscommunication A
 Used the standard Saudi Aramco hand signal practices
 Conduct safety task analysis risk reduction talk prior to start any activities
 Provide good supervision on each activity
 Do not operate behind any hiding objects
 Should be visible for both operator and rigger

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3. EXCAVATION WORKS
 Remove debris and excavated soil near the excavation site
 Arrange to protect workers from falling into an excavation
 Plan for removing water in an excavation
 Know the types of soil and what sloping, shoring or shielding are required
Fall into excavate  Prepare an emergency plan

A
area.  Determine how workers will enter and exit an excavation
Manual
Excavation  Be aware of nearby vehicles and mobile equipment
 Must take precautions to prevent damage to adjacent structures by

involving a professional engineer who shall specify in writing the
precautions to be taken.

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 Ensure that a pre-excavation check list should be established for the

proposed work location
 Ensure that a daily excavation check list should be attached with the permit
 Only hand tools are used for excavation work

Damages of  Ensure there is a competent person on site whenever employees are worki
underground A ng in an excavation
utilities
 All utilities shall be confirmed before excavation start.
 Excavation work should be carried out carefully and follow recognized safe
digging practices.
 Ensure proper communication clearly indicating

that all unnecessary personnel are prohibited from entering the work area
 Use Proper and Maintained the Hand tools

Eyes, Hand, Body
and Feet Injury  Ensure all parts of body are protected wear the correct shade of eye
while manual B protection.
excavation
 Use proper Personal protective Equipment’s (PPE’s)

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4. CONFINED SPACE ENTRY

 Saudi Aramco Work permit issuance procedure/GI 2.100 & SACSM

 Provide portable gas detecting equipment to the personals who work inside
the confined space area
 All personnel entering a confined space are properly trained and informed of
the hazards and controls associated with the confined space entry
 Supervisor/Engineer shall prepare a task risk assessment identifying
H2S or hazards associated with the confined space entry, and which engineering
Working inside administrative or PPE controls shall be used to reduce the existing or known
confined space Hazardous
A risk level.
areas  Conduct gas test prior to each entry
 Workers must wear task-specific personal protective equipment (PPE) as
needed, such as respirators, chemical protective clothing, hearing,
protection hard hats, and eye protection.

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Gas presence A  Conduct gas tests before entry for flammable, toxic, or oxygen deficiencies.
 Repeat gas tests frequently or continuously, if hazard is likely to reoccur or
is continually present within the confined space.
 Ensure ventilation by confirming that the natural draft is sufficient or by

installing mechanical air movers.
 Protection from hazards associated with Corrosive liquids accumulation
 Protection against cave-in
Corrosive liquids  Corrosive liquids removal (pumping)
Presence  Run-off protection
A
 Consider temporary shut-off of all equipment

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 Always test the air at various vertical and horizontal positions to ensure that
the entire space is safe.
 Provide fire extinguisher near the explosion area
 Make sure the LEL is in 0.0
 LEL, Oxygen, Co, H2S
Fire or explosion  Other toxic Conduct gas tests before entry for flammable, toxic or oxygen
A
deficiencies.
 Repeat gas tests frequently or continuously, if hazard is likely to reoccur or
is continually present within the confined space.
prior to start any activity
Oxygen deficient B  Ensure mobile equipment is placed so that exhaust gases do not
contaminate the confined space
 Provide air mover and remover
 Provide enough lightings into confined space areas

 Provide standby man at all time when personals working poor visibility area.
Poor visibility B
 Provide warning signs in prominent positions. Signs must state the hazard
and the required action

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Concrete Form Works

 Formwork timbers shall be carefully placed in separate piles to remove

nails, etc. before they are used again. They shall not be placed in an area
where personnel are obliged to walk. Keep the site clean and tidy.
B Designate a de-nailing area which shall be accessed only by personnel
involved in the de-nailing. Provide adequate space for accessing
Presence of Sharp
formworks/lumbers.
Object
Concrete  Keep formwork piled in a manner which does not exceed a prudent height
formworks and away from machinery transit areas to prevent vibration or collision.
Materials which exceed the planned live load should not be unloaded or piled
Collapse of on formwork. The correct area for loading and stockpiles should be marked.
Piles of
B
Formworks  Additions or removals from stockpiles shall be made in an orderly manner
Components without endangering the stability of the piled material. Provide supports to
the formwork during concreting to ensure stability.

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 Formworks drawing and plans shall be approved. Check the stability of

formwork before and during the concreting operation. Props shall be
braced to prevent skewing. They shall be supported on timber sleepers and
the top shall be fixed to the formwork. Vertical props shall be supported on
Collapse and horizontal surfaces. If they are supported on sloping surfaces, bracing shall
B
Breakage of be designed to prevent unexpected slipping. Carry out concreting from a
Formworks suitable height to prevent sudden movement of formwork. Place concrete
in layers to spread the load in a uniform manner over all the formwork.
During vibration, avoid touching the formwork with the vibrator. Sufficient
supports (props) per approved drawing & plans will be provided.
 The site shall be kept clean and tidy and tools shall not be abandoned. Sharp
or pointed bars that might wound personnel shall not be used as pins for
steel props. When formwork is dismantled, wire ties and separators that have
Blows and Cuts remained embedded in the concrete shall be cut to prevent cuts or injury to
from Material B operators passing nearby. Each tool should only be used for the work for
and Tools which it has been designed. Props and rebar shall be properly protected
 Formwork timbers shall be carefully placed in separate piles to remove nails,
etc. before they are used again. They shall not be placed in an area where
personnel is obliged to walk

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Rebar’s Installation
 Ensure that the tool is correctly set up and adjusted before use.
 Use only the correct tooling for powered equipment.
 Do not use equipment / tool if you are not properly trained.
 All tools shall be kept in good condition.
 The dangerous parts shall be protected and they shall be specifically fitted
with protection suitable to prevent electrical accidents if they are power tools.
 Periodic inspection and maintenance is mandatory
 Each tool should only be used for the work for which it has been designed.
Blows and Cuts  Moving parts of tools and machinery that can trap, cut or pinch shall be
Rebar works from Material and B protected with machine guards.
Tools  All guards fitted to, or provided with the equipment, must be used.
 Ensure hand held power tools are switched off and isolated at the mains
prior to making any change, repair or maintenance to the tool.
 Never hold the work piece in the hand whilst working on it with any form of
tool.
 Never use hand tools whose handles are missing, loose or damaged. Avoid
worn or chipped heads on hammers/mallets.
 Dispose of spanners with splayed jaws or which slip in use

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 Any nails, wire and bar off-cuts around the work bench (benches, trestles,
etc.) shall be regularly collected.
 Nails and other sharp objects which may be dangerous during reinforcing
Presence of steel work shall be removed from the form.
B
Sharp Object  Those ends of the bars which workers may accidentally knock must have
plastic protection to prevent the worker from cuts and pricks when operators
work around them.
 Care shall be taken in transport and handling of reinforcing steel and the
operator shall be suitably protected
 A space shall be provided on site for storage of reinforcing bars –

appropriately sorted – close to the bar-bending and assembly operation.
Caught-In-
B  Bundles of bars shall be stored horizontally on timber sleepers.
Between  Assembled reinforcing cages (columns, slabs, etc.) shall be stored at places
allocated for this purpose and separate from the assembly area. Keep
reinforcing cages away from machinery transit areas to prevent vibration of
collision

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CONCRETE CUTTING AND BREAKING

 Barriers/barricades and traffic warning signs shall be erected and maintained

as required for the protection of the work and safety of the workers
throughout the demolition period.
Flying stones, Dust B  Employees should wear dust mask and stay cross wind direction during
demolition work.
 Ensure eye protection (PPE) is worn and in good condition and the correct
shade.
 Ensure all parts of body are protected; wear the correct shade of eye
Asphalt cutter
protection.
blade
A. Demolition of  Provide all workers the required PPE and let them wear it at all times around
separation /
existing Asphalt the workplace.
detached.
paving  Ensure equipment is inspected for any loose components prior use.
 Only trained personnel is allowed operate the equipment

Ran over with  Flagman shall be present at all-time directing traffic.
Asphalt cutter  Apply work permit system and proper implementation of the safety procedure
prior to start any activity.

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 Change the persons alternately who use vibrator each after 25 minutes
 Protecting workers from the effects of vibration usually requires a
Body fatigue combination of appropriate tool selection, the use of appropriate vibration-
C
due to vibration absorbing materials (in gloves, for example), good work practices, and
education programs.
 Ensure that equipment is well maintained to avoid excessive vibration.
Noise C  Ensure the employees have earplug and earmuffs
 Ensure cutter is continuously lubricated and cooled. Fire blanket should be

Fire
A installed, and fire extinguisher available and accessible where necessary.
 Provide certified fire watch during the specified work
 Ground the equipment and stop the engine during refuel, Fire extinguisher
must be available and accessible.
Electrocution A  Inspect the equipment’ conditions prior to use
 Ensure all cables are free of defect and connected to an outlet fitted with
GFCI

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Concrete Pumping and Truck
Classifica
Sequence Of Specific Hazards
tion Actions Taken to Control The Hazards
Activity Identified
(A/B/C)
 Contractor to confirm ground can withstand advised rigger loadings.

Additional suitable supports may be required.
 Pump set up only at agreed locations as directed by site management or
their agent.
 Use of plates or sleepers to spread rigger loads where required Operator
shall ensure all riggers fully extended and pump set up in accordance with
manufacturer’s instructions.
Concrete Collapse or  Regular maintenance shall be done according to manufacturer’s instruction
A
Pump/Truck Overturning of Pump and color coding of the month.
 Thorough examination and inspection undertaken by competent person in
accordance with national requirements.
 Visual inspection by the operator prior start to work Lock valves fitted to
hydraulic rams to limit movement in event of failure

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 Working area shall be properly barricaded and signed only personnel

involved in the activity will be allowed to stay in the area
 Proximity warning alert system and rear view cameras shall be provided and
Collision with maintained in good working order.
A
Pedestrians
 Trained banks-man to oversee all reversing on site.
 High visibility clothing worn by all pedestrian Site speed limits strictly
observed. Use of designated vehicle routes only.
 Only personnel involved in the activity will be allowed to stay in the area
Impact of  All pump operators must be properly trained.
Boom/Hose with B  Persons placing the concrete fully briefed in risk assessments.
Person on Site  Suitable barriers & signage in place to prevent unauthorized access
 Pump operator to continually monitor folding/unfolding operations from safe
vantage point via use of remote control or cable remote unit

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 All moving parts fully enclose and protected by machine guards.

Caught-In-Between.  Interlock systems in place to prevent contact during cleaning/maintenance
 Use of hoses/clips of sufficient safety rating
Bursting of Hoses  Regular maintenance shall be done according to manufacturer’s instruction
Under. A and color coding of the month Defective or worn components removed
immediately from use & replaced
Pressure.
 Specific safe system of work in place for pump operator.

 Suitable segregation of persons in place at end of pipeline during cleaning
operation.
 All pump operators must be properly trained.
Sudden Ejection of  Persons placing the concrete fully briefed in risk assessments.
B
Air or Concrete  Suitable barriers & signage in place to prevent unauthorized access.
 Regular maintenance shall be done according to manufacturer’s instruction
and color coding of the month Defective or worn components removed
immediately from site Pipe jointing seals regularly maintained and cleaned.
 Pump operator or nominated person monitor hopper levels to ensure air not
pumped into system.

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Fall to Different  Restricted access to pump deck area for short duration work only.
B
Level (From Pump Harness and restraint lanyard worn for longer duration work or hand-
Deck) rails to be fitted
Sudden Release of  Suitable specified pump mix used. All pump operators must be
Concrete under properly trained. Persons placing the concrete fully briefed in risk
B
pressure due to assessments. Suitable barriers & signage in place to prevent
Blockages unauthorized access Circulation of any standing concrete in
hopper/boom/pipeline by pump operator. Avoidance of kinking within
pipeline. Monitoring of concrete quality. Suitable management of
delivery times to minimize “standing” of concrete
 To avoid risks related to cement, operators who are in contact with

this material shall be suitably informed and protected. The possibility
Chemical Exposure B
of allergy through contract with concrete shall be detected. MSDS
shall be available all times.

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CONCRETE POURING
Sequence Of Specific Hazards Classification(
Activity Identified A/B/C)
 Ensure formwork is designed and constructed to take the cement load.

 Formwork will be completed and safe to carry all the vertical and lateral loads
that may be imposed upon during the placement of concrete.
A. Concreting Collapse of  Truck shall have valid inspection sticker.
and finishing formwork B  Equipment must be in good order before use. Original manufacturer’s pins must
touch be used in adjustable props.
 Formwork, false work and temporary supports must be checked, properly tied,
footed, braced and supported before loading and before pouring walls or
columns.
Cement Truck roll-  Ensure Cement Truck is stabilized to avoid rolling

over (hitting  Assign the flog man
personnel) A  Provide barricades and warning signs to secure the work area and to prevent
unauthorized persons from entry into the work area.
 Follow the safe work load procedure.

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Cement Truck  Certified operator only allowed the vehicle operating.

Boom collapse  Truck shall have valid inspection sticker.
B
 Cement truck located level surface
 Assign the flog man
Defective flexible
 Inspect cement truck hoses and associated components before pouring
hose / detached
B  Contact periodically Inspection
while pouring  All flexible hoses shall store proper area.
 Inspect cement truck hydraulic system before pouring

Hydraulic failures
B  Check and change the Oil level as per maintains log book
 Contact periodically inspection
Skin irritation
C  Working will not be permitted over rebar protrusions unless they are bent or
capped.
Health illness due
 Proper PPE for all work forces, Gum boots with toe cap, eye protection,
to cement dust B
rubber gloves, helmet, dust mask and coverall.
 During offloading of material workers must wear dust mask.
Environmental
B  Concrete waste materials should be disposed to designated area.

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BACKFILLING
Specific Hazards
Sequence Of Identified Classification
Activity (A/B/C)
 Clear walkways, work areas of equipment, tools, construction debris and

Slips, Trips, Falls B other materials
Manual  Mark, identify, or barricade other obstructions
 Unwanted materials keep away from walking areas and stored with
Backfilling and
barricade.
compaction of
soil
 Use hearing protection when exposed to excessive noise levels
High Noise
C  Ensure that equipment is well maintained.
Levels

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 Change the persons alternately who use vibrator each after 25 minutes
 Protecting workers from the effects of vibration usually requires a
combination of appropriate tool selection, the use of appropriate vibration-
Vibration absorbing materials (in gloves, for example), good work practices, and
B
education programs.
 Ensure that equipment is well maintained to avoid excessive vibration.
 Designated site personnel shall be trained in the use of the various types of
 Vibration equipment on-site.
 Use Proper and Maintained the Hand tools

Eyes, Hand,
Body and Feet  Ensure all parts of body are protected wear the correct shade of eye
Injury while protection.
B
manual
 Use proper Personal protective Equipment’s (PPE’s)
Backfilling

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Laydown/Fabrication Yard
 First Aid facilities will be provided.
 Firefighting equipment such as fire extinguisher will be provided with SA

approved.
 Tools and Materials Storage will be in place.

Serious Injuries /
Fire / Traffic /  Adequate access will be provided.
Fabrication yard B
Equipment
 Materials will be properly stored.
Damages
 Good housekeeping will be maintained.
 Site Layout plan will be submitted for review and approval to the proponent,
this includes offices, laydown and fabrication yards, medical facilities, etc.
per the requirements of SACSM. The plan shall be approved per GI 298.010

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Welding Cutting/Grinding works

 Provide adequate type and size fire extinguisher at each welding-cutting set.
Provide standby fire watch during welding and cutting operations.
 Keep the site clean and free of inflammable material. Fire watch shall remain
in the hot work area for at least 30 minutes after the hot work activity to check
for any potential fire in the area.
Burns And  Cover all sewers within 23 meters prior to any welding or cutting activity.
Property  Use fire blanket and ensure 100% containment of cutting slags and sparks
Damage from  Gas test shall be conducted in the area prior to any hot work activity and
Hot Works Fire ensure gas test readings are at acceptable range for hot work in accordance
Welding/cutting/ A
And/or with Saudi Aramco GI 2.100
grinding Explosion  Ensure availability of charged fire hose Implement any fire protection
Fatal Injuries measures necessary, make sure a fire extinguisher is near each section.
 The cylinders should be placed vertically, and anchored, fanned and not
exposed to sun and there must be a distance of 6 m. between gas and
oxygen cylinders.
 All compressed gas cylinders shall be segregated as per bottle color /
contents and warning signs posted in Arabic and English. Check if the bottles
are properly secured and in a safe place.
 The bottles shall be placed away from electrical equipment or hot areas
(minimum distance 10 meters) and protected from direct sunlight.

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 Proper sign board to cylinder store area Flash back arrestors must be
quipped when the hose is connected
 All gas cylinder for leakage on connection fitting and hose should be regularly
inspected.
 Provide a standby fire watch during the activity
 Do not use an oxygen bottle for cleaning dust, etc.
 Use soap water to check for leaks, never use a flame. When work is
interrupted disconnect the nozzle and put in the tool box.
 Install safety valves on oxygen and acetylene hoses on the exit of couplers
as well as on the entrance if mouthpiece.
 Hoses shall have a minimum distance of 10 m to the work place.
 When not in use all gas cylinders shall be capped, chained and stored in a
vertical position as far as practical from other work areas.
 Hoses shall be color coded to prevent interchanging for different compressed
gas cylinder
 For acetylene cylinders, wrench shall always be available to operate its
valve. Grease and oil must never be used near Oxygen.
 Standard color coding of gas cylinders should be recognized by welders ant
other workers.
 Maximum working pressure for acetylene is less than 15 psi. Maximum
working pressure for oxygen is less than 50 psi. Hoses shall be color coded
to prevent interchanging for different compressed gas cylinders.
 Compressed gas cylinders must not be lifted in higher elevation. Or
acetylene cylinders, wrench shall always be available to operate its valves.

Size : A4
Rev : O
CONTRACTING COMPANY
 Gas test shall be conducted in the area prior to any hot work activity and
ensure gas test readings are at acceptable range for hot work in accordance
with Saudi Aramco GI 2.100
 Welding and cutting will be required during various phases of construction.
Hazards will arise from molten slag, ultra violet rays, open flames, hot
electrodes and electric Shocks. These hazards will increase if equipment is
defective or improperly used.
 The following actions that will be implemented to minimize the welding and
cutting hazards are :
 Work area will be inspected before starting to welding and cutting operation
to ensure that specks or molten metal will not fall on combustible materials.
 Any type of flammable item will never be used in the welding area.
 Barricading, shielding or welding curtains will be placed around established
workstations to protect other workers from flash and sparks.
 Fire extinguishers and Fire watch will be maintained during operation.
 Gas cylinders will be stored in the upright position.
 Standard color coding of cylinders will be recognized by welders.
 Warning signs will be provide.
 All welding equipment will be examined immediately before use and regularly
maintained.
 Welding machines will be grounded.
 All safety requirements on cutting, welding and brazing section per SACSM
shall be complied with, this also, include the provision of flashback arrestor
on oxygen and acetylene cylinders. No Hot Work Permits will be requested
/ issued during vessel crude loading.
 All welders are SAUDI ARAMCO certified

Size : A4
Rev : O
CONTRACTING COMPANY
Abrasive Blasting

 Ensure that Grade 'D' breathing air quality is provided, including:

 - Oxygen, not less than 20% nor more than 23% by volume. - Carbon
monoxide, not more than 10 parts per million (ppm) by volume.
Dust B  - Carbon dioxide, not more than 0.1% by volume.
 - Oil mist, not more than 5 mg/m3 at standard temperature and pressure
(STP).
 - Particulates, not more than 5 mg/m3.
Abrasive
 - Water vapor, not more than 0.76 mg/L.
Blasting
 If compressors will be used, compressor shall be certified by 3rd-party
testing laboratory
Noise B  Hearing protection shall be provided to all personnel in areas near abrasive
blasting operations where noise levels exceed 85 decibels

Size : A4
Rev : O
CONTRACTING COMPANY
 To avoid risks related to hazardous material, operators who are in contact

with this material shall be suitably informed and trained (regarding the
chemicals substance to be used) and protected.
 SDS shall be available all times Wash hands with water and soap.
 Do not eat nor smoke with dirty hands.
 Prevent from forming dust, smoke, gas and steam concentration with the
Chemical
B aid of an appropriate ventilation.
Exposure
 Personnel in charge of handling chemicals substances shall be properly
trained.
 Warning signs shall be posted in hazardous areas Abrasive blasting
operators shall wear an air-supplied hood.
 Prevent from forming dust, smoke, gas and steam, concentration with the
aid of an appropriate ventilation.
 All personnel involved in sand blasting operations are trained and qualified
 Verify proper conditions of the tool in order to carry out the work.
 Do not allow yourself or anyone else to come into contact with spray.
 Dead man switch shall be in good working condition.
Blows and Cuts B
 All operators of abrasive blasting equipment shall be instructed and trained
in the correct use and hazards associated with abrasive blasting equipment
and abrasive material

Size : A4
Rev : O
CONTRACTING COMPANY
 Air compressors supplying breathing air shall be inspected, tested, used and
maintained Breathing air compressors shall be properly placed to prevent
contaminants from entering the compressor intake
 Abrasive blasting operators shall wear an air-supplied hood, approved for

abrasive blasting operations by the National Institute for Occupational Safety
and Health (NIOSH) or equivalent.
 Breathing air filters shall be periodically checked and replaced as

recommended by the manufacturer, but not less than every three months or
sooner if objectionable odors become noticeable or if the filter begins to pass
Use of Abrasive
B moisture. Water/oil traps shall be checked and drained daily.
Equipment
 Other workers in or near the work area shall wear a high-efficiency dust filter
respirator approved by NIOSH (or equivalent organization) for the airborne
contaminants likely to occur from abrasive blasting operations and handling
of abrasive blasting media (i.e., grit).
 An abrasive blasting nozzle shall never be pointed at any person or part of

the operator’s body.
 An electrical bonding system that bonds nozzle, hose, blasting equipment
(e.g., blast pot) and the material/equipment being cleaned shall be provided.

Size : A4
Rev : O
CONTRACTING COMPANY
 The blast pot and material/equipment being cleaned shall be grounded to

prevent a buildup of static electricity.
 Ground continuity tests shall be conducted by an electrician to ensure proper

grounding (resistance of one mega ohm or less).
 Hoses and nozzle fittings shall be securely fixed to prevent unplanned
disengagement during abrasive blasting operations.
 All twist-lock fittings shall have a safety pin or wire installed to prevent
disengagement.
 Abrasive blasting equipment shall be equipped with a properly functioning

constant pressure handle or control switch that will automatically shut off the
flow of abrasive and propellant when the pressure is released (i.e., a “dead-
man” switch)

Size : A4
Rev : O
CONTRACTING COMPANY
Coating Painting Works

 Check if there any combustible products or materials within range of the painting
works In this case, remove them.
 Check that there is not any risk or explosive condition near the painting works Place
fire extinguishers so they are easily accessible, suitably labelled, checked and
stamped.
 Provide emergency instructions and contact telephone numbers.
 Paints, (varnishes, solvents, etc.), should be stored in well-ventilated areas.

Fire A
Painting Works  Do not store paints which might emit flammable vapors in an open or not properly
closed container
 Warning signs shall be posted in hazardous areas
 The quantity of paints and solvents stored at the job site shall be limited to the
amount required for one day’s usage.
 Bulk storage of paints and solvents shall be located in designated, well-marked safe
areas and protected from the sun.
 The size of portable containers (e.g., paint cans/containers) shall not exceed 19 L
(5 gal) for flammable or combustible liquids. The size of metal drums used to store
flammable liquids shall not exceed 227 L (60 gal).

Size : A4
Rev : O
CONTRACTING COMPANY
 Prevent from forming dust, smoke, and gas and steam concentration with the aid
appropriate ventilation.
 To avoid risks related to hazardous material, operators who are in contact with this
material shall be suitably protected.
Exposure to
 Personnel in contact with organic solvents (or toxic pigments) shall be properly
Harmful or Toxic A informed and trained.
Substances
 MSDS shall be available all times
 Wash hands with water and soap.
 Do not eat nor smoke with dirty hands.
 Warning signs shall be posted in hazardous areas

Size : A4
Rev : O
CONTRACTING COMPANY
Hydro test
Exceeding
Maximum  Ensure the pressure relieving device is set maximum allowable pressure for
Allowable weakest portion of the segment hydro tested.
Pressure
 Keep away from the [pressurized segment of the system hydro tested.
Injury to the
worker  Monitor the pressure gauge from safe distance away the potential source of high
Changing the pressure jetting (Such of as F Joint, Spade, and Coupling etc.)
Duration of Hydro
test  Ensure the worker wearing proper PPE
Hydro Testing
Unsafe
activity  Never increase the hydro test pressure more than maximum allowable pressure for
Depressurization
of Hydro test the weakest portion segment or pressure rating of the hose & coupling.
Fluid
 Do not leave the pressurized hose or pump unattended the hydro test is going on.
Damage to
 Isolate the equipment from all source of energy when use.
Equipment
Un-attended  Do not change (exceed/decrease) the duration of hydro test without permission
Pressurized Tool from inspection Engineer.
equipment
 Ensure the safe depressurization of hydro test.

Size : A4
Rev : O
CONTRACTING COMPANY
Lifting and Pipe transfer

Falling of lifted loads

 Trained workers in proper lifting
Head, hand, foot
A  These lifting tools must be as per Saudi Aramco standard.
and body injuries  Trained employees will be allowed to use these lifting tools.
A. Lifting
Operation by
 Only Saudi Aramco certified operators will be allowed. Where it is not
equipment
possible to manually handle the material, proper Equipment (Fork lift, Boom
Equipment truck will be used).
Breakdown while A  Use proper belt/sling wires for lifting objects and inspect them before use
Operating  Ensure the outriggers are fully extended.
 Only Saudi Aramco certified boom truck and fork lift operators will be used
to operate the equipment.
 Conduct periodic inspection of the crane, boom, and mechanical, electrical
and hydraulic control systems. Repair / Replace as required.

Size : A4
Rev : O
CONTRACTING COMPANY
 Certified operator should observed 360 degree walk around for physical
checkup of equipment and must recorded through daily checklist prior to start
operating the equipment in daily basis.
 Operator must follow the Safe Operation Procedure for lifting standard as per
Saudi Aramco practices.
 Assigned competent mechanic to conduct periodic inspection to all
equipment and report immediately if found deficiency for repair. Defective
equipment should not be used on the site.
 Provide a crane inspection sticker be an approved Saudi Aramco third party
contractor.
High wind speed A  Do not allow any lifting operation is visibility is poor and wind strong
 Lifts shall not be allowed at wind speed above 32km/h (20mph)
Unstable ground  Outriggers shall be used with appropriate pads meds
A  Try to place the equipment in a level surface
activities
 Assigned certified operator and rigger to perform the job
Miscommunication A  Used the standard Saudi Aramco hand signal practices

Size : A4
Rev : O
CONTRACTING COMPANY

Manual section 8.
Road Traffic/driving  Drivers should hold a valid Saudi Arabian government license.
A
 Follow SA traffic rules and regulations.
 All occupants shall wear seat belts
 Drivers shall not leave the vehicles while the engine is running
Hitting pedestrians  Drivers who operate vehicles in remote locations shall attend off-road driver
A
training.

Dropping of loaded
Transportation B  Driver shall be familiar with the route and destination
materials/equipment
 Fully secure loose materials and equipment prior transporting.
 Motor vehicle accidents (MVAs) that occur on SA premises or SA project

sites shall be reported to the nearest SA Industrial Security Control Center.
 By telephone, radio or messenger. Journey plan should be implemented prior
to travel in a long distance away from the job site
Collision with other
vehicles
B  Drivers should not be hurry always observe the dangerous road conditions
and the other vehicles nearby moving both directions
Manual section 8

Size : A4
Rev : O
CONTRACTING COMPANY
 Drivers shall observe a 360 degree walk around before getting into the
vehicle.
 Drivers shall inspect the vehicles’ safety equipment such as spare tires
Vehicle Breakdown before using the vehicles. And provide equipment checklist.
B
while travelling.  Drivers shall ensure vehicles have a valid inspection sticker and are
maintained in a safety operating conditions.
 Drivers shall report any unsafe conditions immediately.
 Drivers shall regularly inspect and maintained tire pressure per the
manufacturer’s specifications.
 Drivers shall ensure that they have valid authority hot work permit when they
enter restricted area in SA.
Miscommunication B  Drivers must stop vehicles in stop sign boards.
 Drivers should maintained speed limit 40km/h
prior to start any activities

Size : A4
Rev : O
CONTRACTING COMPANY
Installation of Pipe by Crane

Falling of lifted  Trained workers in proper lifting

loads  These lifting tools must be as per Saudi Aramco standard.
A
Head, hand, foot  Trained employees will be allowed to use these lifting tools.
and body injuries  Employees should use proper PPE
Incompetent  All crane operators shall be properly licensed and certified per GI 7.025 for
Operator/Rigger the crane type/model they are using.
Lifting A
Failure of  Personnel with both an approved crane operator and rigger certification shall
Operation by not be allowed to act in both capacities for the same lift (e.g., such a person
crane Equipment
shall not supervise/rig a lift while operating a crane).
Failure of Equipment
&Tool  Assigned competent mechanic to conduct periodic inspection to all
Property Damage. equipment and report immediately if found deficiency for repair. Defective
Suspended load. A equipment should not be used on the site.
Striking from other  Provide a crane inspection sticker be an approved Saudi Aramco third party
equipment, property. contractor.
 Cranes shall be inspected by the crane operator using form SA 9466 (see GI
7.028) prior to each shift

Size : A4
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CONTRACTING COMPANY
A  Do not allow any lifting operation is visibility is poor and wind strong
High wind speed  Crane Lifts shall not be allowed at wind speed above 32km/h (20mph)
Unstable ground  Outriggers shall be used with appropriate pads meds

A  Try to place the equipment in a level surface
activities
Miscommunication A  Assigned certified operator and rigger to perform the job
 Used the standard Saudi Aramco hand signal practices

Size : A4
Rev : O
CONTRACTING COMPANY
HOUSEKEEPING
 Good housekeeping will be mandated on the project and

every employee will do his part daily in this activity to ensure
the job is done efficiently and safely. Clean up will be ongoing
and not just at day’s end. A clean site will be a safe site.
Housekeeping C
on site Slip/Trip/Fall  Covered containers for trash will be provided.
Covers All Areas
Of Injury &  Trash and debris will be collected and
Equipment refused daily.
Damage
Potential  Protruding nails will be removed.
 Walking aisles and roadways will be kept clear.
 Working areas and storage yards will be orderly.
 All debris should be properly collected and disposed of in a

daily basis

Size : A4
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CONTRACTING COMPANY
 Keeps walkways and hallways free of debris, clutter and

obstacles.
 Ensure personnel wear suitable and appropriate footwear,

this includes visitors.
 Assess the cause of slippery surfaces and treat accordingly,
for example treat chemically and use appropriate cleaning
methods.
 Warn of risks at any change in surface, for example dry to
wet, even to uneven, traffic routes, by using signs, mats or
markings.
 Where there is a change in surface level, ensure good
visibility and lighting, provide hand rails and add tread
markers or other floor markings as required.
 Clean up all spillages immediately. If the floor is wet, use
appropriate signs to tell people that extra care is needed or
use another route until the spillage or wetness is gone.

Size : A4
Rev : O
CONTRACTING COMPANY
Note:
 Certified work permit receiver will be available at site all the times during the course of work as required by GI 2.100. If the receiver needs to
leave the job site, he shall be replaced by another certified work permit receiver. If no other work permit receiver is available we will stop all
the work before he leaves the site until he returns back.
 The Personal Protective Equipment (PPE) Program has been developed to provide the company employees with the necessary information
to identify work situation that require the use of PPE, the proper selection and use of PPE, and documentation of this information. This
information is important to help ensure the safety and health of all employees at MASTOURA TRADING AND CONTRACTING CO. LTD
(MTCC)
 MASTOURA TRADING AND CONTRACTING CO. LTD (MTCC) employees, who currently utilize PPE or have the potential to encounter
hazards to the eyes, face, feet, hands, or who conduct work involving electrical or fall hazards, as identified during the Hazards Assessment
of the workplace, will be required to participate in this PPE program. PPE will be selected and used to protect employees from the hazards
and potential hazards that are likely to be encountered. PPE includes all clothing and work accessories designed to protect employees from
workplace hazards.
 Work permit receiver shall ensure good housekeeping at site along with the working team, which can avoid the possible trips and fall hazards
keeping the job site area free loss time injuries.
 All employees should attend RT Community Safety Orientation Course before start the project.
 Excavation spoil shall be placed at least 2 feet from the edge of the excavation.
 Ensure timely removal of demolition waste from the job site on a daily basis and will not allow accumulating the demotion waste for the next
day.
 Ensure safe barricading of site at all times based on the nature of activities carried forth.
 HIP shall be revised and amended, as needed, when conditions change, new hazards are introduced or the scope of work changes.

Size : A4
Rev : O

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MASTOURA FOR TRADING AND

HAZARD IDENTIFICATION PLAN JUMP OVER LINE

(CRDD LFC CONTRACT # 6600044940)

REV. DATE ISSUE CODE COMMENTS

0 Feb 17,2024 Issue for Approval

Reviewed By; Approved By;

Mastoura Safety Officer

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 1

HAZARD IDENTIFICATION PLAN

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 2

 Class "A" Hazards

 Class "B" Hazards

 Class "C" Hazards

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 3

SUMMARY OF WORK ACTIVITIES

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 4

Sequence Of Specific Hazards Classification

 Follow SA GI 6.030, Traffic and Vehicle Safety and SA Construction Safety

 Driver should follow the posted speed limit.

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 5

 Motor vehicle accidents (MVAs) that occur on SA premises or SA project

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 6

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 7

Sequence Of Specific Hazards Classificatio

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 8

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 9

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 10

 Remove debris and excavated soil near the excavation site

 Arrange to protect workers from falling into an excavation

 Plan for removing water in an excavation

Fall into excavate  Prepare an emergency plan

 Must take precautions to prevent damage to adjacent structures by

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 11

 Ensure that a pre-excavation check list should be established for the

 Only hand tools are used for excavation work

 Ensure proper communication clearly indicating

 Use Proper and Maintained the Hand tools

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 12

4. CONFINED SPACE ENTRY

 Saudi Aramco Work permit issuance procedure/GI 2.100 & SACSM

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 13

 Ensure ventilation by confirming that the natural draft is sufficient or by

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 14

 Provide enough lightings into confined space areas

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 15

Concrete Form Works

 Formwork timbers shall be carefully placed in separate piles to remove

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 16

 Formworks drawing and plans shall be approved. Check the stability of

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 17

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 18

 A space shall be provided on site for storage of reinforcing bars –

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 19

CONCRETE CUTTING AND BREAKING

Sequence Of Specific Hazards Classificatio

 Barriers/barricades and traffic warning signs shall be erected and maintained

 Only trained personnel is allowed operate the equipment

Ref : SAUDI ARAMCO Construction Safety Manual App. A-4 Page : 20

Noise C  Ensure the employees have earplug and earmuffs