Cambio de Soporte - Enfriadores de Frenos

5/12/2020 SIS 2.
Procedure to Rework the Brake Oil Cooler Mounting on Certain 793F Off-
2017/10/31
Highway Trucks {1351, 1365, 1375} (M0073048)
SMCS - 1351,1365,1375 i07219786

Off-Highway Truck/Tractor
793F (S/N: SSP1-UP; RBT1-UP)
Introduction
Do not perform any procedure in this Special Instruction until you have read the
information and you understand the information.
Reference: Operation and Maintenance Manual, SEBU8406, "793F and 793F XQ Off-
Highway Truck"
Reference: Disassembly and Assembly, KENR8579, Oil Cooler Core (Rear Brake) and
Oil Cooler Core (Front Brake) - Remove and Install
Reference: Special Instruction, REHS7995, "Procedure to Inspect and Repair the Center
Section Frame on Certain 793F Off-Highway Trucks"
Safety
Reference: Operation and Maintenance Manual, SEBU8406, "793F and 793F XQ Off-
Highway Truck", "Prepare the Machine for Maintenance"
Do not perform any procedure in this special instruction until you have read this special
instruction and you understand this information. Use only proper tools and observe all
precautions that pertain to the use of those tools. Failure to follow these procedures can
result in personal injury. The following procedures should also be observed.
Work safely. Most accidents that involve product operation, maintenance, and repair are
caused by failure to observe basic safety rules or precautions. An accident can often be
avoided by recognizing potentially hazardous situations before an accident occurs.
A person must be alert to potential hazards. This person should also have the necessary
training, skills, and tools to perform these functions properly.
Safety precautions and warnings are provided in this instruction and on the product. If
these hazard warnings are not heeded, bodily injury or death could occur to you or to
other persons. Caterpillar cannot anticipate every possible circumstance that might
involve a potential hazard.
Therefore, the warnings in this publication and the warnings that are on the product are
not all inclusive. If the tools, the procedure, the work method, or your actions are not
recommended by Caterpillar, ensure that the tools and your actions are safe for you and
for others.
Ensure that the product will not be damaged or the product will be made unsafe by the
operation, lubrication, maintenance, or the repair procedures.
Do not operate or work on this machine unless you have read

and understand the instructions and warnings in the Operation
and Maintenance Manuals. Failure to follow the instructions or
heed the warnings could result in injury or death. Contact your
Cat dealer for replacement manuals. Proper care is your
responsibility.
https://sis2.cat.com/#/detail?
keyword=M0073048&tab=3&serialNumber=ssp&infoType=15&serviceMediaNumber=M0073048&serviceIeSystemControlNumber=i06715103
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5/12/2020 SIS 2.0
Accidental engine starting can cause injury or death to

personnel working on the equipment.
To avoid accidental engine starting, disconnect the battery cable

from the negative (−) battery terminal. Completely tape all metal
surfaces of the disconnected battery cable end in order to
prevent contact with other metal surfaces which could activate
the engine electrical system.
Place a Do Not Operate tag at the Start/Stop switch location to

inform personnel that the equipment is being worked on.
Personal injury or death can result from improper lifting or

blocking.
When a hoist or jack is used to lift any part or component, stand

clear of the area. Be sure the hoist or jack has the correct
capacity to lift a component. Install blocks or stands before
performance of any work under a heavy component.
Approximate weights of the components are shown. Clean all

surfaces where parts are to be installed.
The space between the body and the frame becomes a zero
clearance area when the body is lowered. Failure to install the
retaining cable can result in injury or death to personnel
working in this area.
At operating temperature, the hydraulic tank is hot and under

pressure.
Hot oil and components can cause personal injury. Do not allow
hot oil or components to contact skin.
Remove the filler cap only when the engine is stopped, and the
filler cap is cool enough to touch with your bare hand. Remove
the filler cap slowly in order to relieve pressure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component

life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and
repair of the product. Be prepared to collect the fluid with
suitable containers before opening any compartment or
disassembling any component containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain
fluids on Cat® products.
Dispose of all fluids according to local regulations and

mandates.
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Personal injury can result from hydraulic oil pressure and hot
oil.
Hydraulic oil pressure can remain in the hydraulic system after

the engine has been stopped. Serious injury can be caused if
this pressure is not released before any service is done on the
hydraulic system.
Make sure all of the work tools have been lowered to the ground,
and the oil is cool before removing any components or lines.
Remove the oil filler cap only when the engine is stopped, and
the filler cap is cool enough to touch with your bare hand.
Welding Specifications and Qualifications
Protect yourself and others; read and understand this warning.

Fumes and gases can be dangerous to your health. Ultraviolet
rays from the weld arc can injure eyes and burn skin. Electric
shock can kill.
Read and understand the manufacturer's instruction and your

employer's safety practices. Keep your head out of the fumes.
Use ventilation, exhaust at the arc, or both, to keep fumes and
gases from your breathing zone and the general area. Wear
correct eye, ear and body protection. Do not touch live electric
parts.
Refer to the American National Standard Z49.1, "Safety in

Welding and Cutting" published by the American Welding
Society, 2501 N.W. 7th Street, Miami, Florida 33125: OSHA Safety
and Health Standards, 29 CFR 1910, available from U.S. Dept. of
Labor, Washington D.C. 20210.
Note: Personal breathing protection should be worn by the personnel that are welding.
Personal breathing protection will prevent fumes from entering the lungs of the person
that is welding. Use a 237-5181 Respirator for breathing protection.
Qualifications
Welders must be qualified for the appropriate type of weld that is being performed.
Welders must be qualified for the appropriate position of weld that is being performed.
Welders must be qualified for the welding process that is being utilized: Shielded Metal
Arc Welding (SMAW) and Flux Cored Arc Welding (FCAW). Refer to Specification
ANSI/AWS D1.1 for information that regards qualification requirements. The welders
must have used the process at some time within the last 6 months. The welders must
complete the process of certification if the welders have not used the welding processes
for 6 months.
Proper Welding Procedure on Machines and

Engines with Electronic Controls
Proper precautions are necessary to prevent damage to electronic controls. When you
weld on a machine with electronic controls, use the steps that follow:
1. Turn off the engine. Put the key start switch in the OFF position.
2. If the machine has a battery disconnect switch, open the switch. If the machine
does not have a battery disconnect switch, disconnect the negative battery cable at
the battery.
3. Attach the clamp for the ground cable as close as possible to the area that is being
welded. This process will reduce the likelihood of damage from the welding current
5/12/2020 SIS 2.0
to the following components: bearings, hydraulic components, and electrical

components. DO NOT weld plates to the frame for grounding/clamping
purposes. Use existing blocks, brackets, bosses, and so on, to attach the
clamp.
Note: Do NOT use electrical components as a ground point for the welder. Do NOT
use ground points for electronic components as a ground point for the welder.
4. Protect the wiring harnesses and machine surfaces from sparks and welding
spatter.
Area Preparation
The area to be welded shall be clean, dry, and free of the following contaminants:
Oil
Grease
Paint
Dirt
Rust
Any fluids or moisture
All welding shall be conducted on base material heated and maintained at a minimum
temperature of 15.6° C (60° F).
Note: Heating instructions (preheat, interpass, and postheat) for any specific repair shall
override the minimum 15.6° C (60° F) requirement.
Note: Heat distortion of the base metal is possible when you weld. Avoid excessive
heating of the base metal.
Welding Electrodes and Parameters

Flux Cored Welding Electrode for the FCAW Process
Use the Flux Cored Arc Welding (FCAW) with E71T-1 H8 (ANSI/A5.20) welding electrode
and the manufacturer's shielding gases that are specified (typically 75% argon and 25%
carbon dioxide). The H8 implies that the electrode is designed to provide less than 8
ml/100 g of diffusible hydrogen in the weld deposit. The weld that is deposited by the flux
cored welding electrode will have the following minimum mechanical properties:
Mechanical Properties from Flux Cored Welding Electrode That Is

Classified as "ANSI/AWS A5.20 E71T-1 H8"
Tensile Strength 480 MPa (70000 psi)
Yield Strength 400 MPa (58000 psi)
Elongation 22%
Impact Toughness 27 J @ -18 °C (20 ft lb @ -0 °F)
Table 1
The table that follows show the recommended parameter range for out of position
welding in the field for flux cored welding electrode diameter.
Welding Current for Flux Cored Welding Electrode that Is 1.2 mm

(0.045 inch)
Wire Feed Rate Voltage Amperage

7620 mm (300 inch) Per Minute to 10,160 mm (400 inch) Per
24 to 28 190 to 240
Minute
Table 2
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Note: The settings listed above are recommendations-based on experience from welding
in the horizontal, vertical-up, and overhead positions. Slight changes in the voltage and
amperage may be necessary due to welding position and various formulations by
different electrode manufacturers. The use of higher parameters than specified for
welding in the flat position is acceptable.
Use a polarity setting of DC reverse polarity. Remove the slag after each welding pass.
The fast freezing characteristics of flux cored welding electrode increases the possibility
of evolving gas that is trapped in the weld. Control the size of the weld to reduce the
possibility of evolving gas that is trapped in the weld. The maximum size weld per pass
shall be equivalent to that of a 8.0 mm (.32 inch) fillet weld.
Low Hydrogen Electrodes for the SMAW Process

As an alternative process or when wind conditions are a factor, use SMAW and low
hydrogen electrodes that meet the following requirements.
Mechanical Properties of Welds from Low Hydrogen Electrodes That

Are Classified as "ANSI/AWS A5.1 E7018H4R"
Tensile Strength 480 MPa (70000 psi)
Yield Strength 400 MPa (58000 psi)
Elongation 22%
Impact Toughness 27 J @ -29 °C (20 ft lb @ -20 °F)
Table 3
Low hydrogen electrodes must be stored in an electrode oven at 120 °C (250 °F) when
not in use. If low hydrogen electrodes get damp, scrap the low hydrogen electrodes or
recondition the low hydrogen electrodes to the manufacturer's specifications.
The table that follows shows the settings for the welding current based on electrode
diameter.
Welding Current for Low Hydrogen Electrodes

Diameter Amperage Rating
3.2 mm (1/8 inch) 105-155
4.0 mm (5/32 inch) 130-200
4.8 mm (3/16 inch) 200-275
Table 4
Use a polarity setting of DC reverse polarity. Remove the slag after each pass of the
welding electrode. The width of the weld shall not exceed two times the electrode
diameter.
Weld Inspection and Acceptance Criteria

ISO 6520
Defect
Defect Name Remarks Defect Limit
Reference
Number
1011, 1012,
Cracks - 1013, 1014,
Longitudinal, 1023, 1024,
Transverse, 1031, 1033,
Radiating, 1034, 1045, -- Not Permitted
Crater, 1046, 1047,
Disconnected, 1051, 1053,
Branching 1054, 1061,
1063, 1064
Crack -
1021 Hard Surfacing Welds Only Permitted
Transverse
Crack -
1021 Joining Welds Not Permitted
Transverse
Porosity 2011, 2012, Maximum Diameter for a Single
https://sis2.cat.com/#/detail? 1 mm (0.040 inch)
2014, 2017 Pore
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Maximum Pores in Any 300 mm

6
(11.81 inch) Length of Weld
Maximum Number of Pores in
Any 50 mm (2.0 inch) of Weld
1
Length for Welds Less Than
300 mm (11.81 inch) in Length
Clustered Maximum Length of Cluster in
2013 3 mm (0.120 inch)
Porosity Any Weld
Maximum Height or Width 3 mm (0.120 inch)
Elongated Maximum Length for Any Single
2015 25 mm (1.00 inch)
Cavities Discontinuity
Maximum Length in Any Weld 10% of Weld Length
Maximum Dimension of Any
3 mm (0.120 inch)
Single Cavity
Elongated
2016 10% of Weld Length
Cavities Maximum Total Length of
Not to Exceed
Affected Area in Any Weld
25 mm (1.00 inch)
Shrinkage 2021, 2024,
Maximum Diameter or Length 1 mm (0.040 inch)
Cavities 2025
3011, 3012,
Slag or Flux Maximum Length for Any Single
3014, 3021, 25 mm (1.00 inch)
Inclusions Discontinuity
3022, 3024
Oxide 3031, 3032, Maximum Length for Any Single
25 mm (1.00 inch)
Inclusions 3033 Discontinuity
Puckering
(Oxide
3034 -- Not Permitted
Inclusion -
Aluminum)
Metallic 3041, 3042,
-- Not Permitted
Inclusion 3043
Visual (Breaking the Surface) Not Permitted
Subsurface Maximum Height or
1 mm (0.040 inch)
Lack of 4011, 4012, Width
Fusion 4013 Subsurface Maximum Length for
25 mm (1.00 inch)
Any Single Discontinuity
10% of Nominal
Penetration Not to
Maximum Reduced Penetration
Lack of Exceed 1 mm
402, 4021 (0.040 inch)
Penetration
Maximum Allowed Total Length
10% of Weld Length
of Reduced Penetration
5011, 5012,
Maximum Depth Measured From 0.5 mm
Undercut 5013, 5014,
Plate Surface - Any Length (0.020 inch)
5015
Any Length --
Weld Face Width 5 mm
1 mm (0.040 inch)
(0.20 inch) or Less
Weld Face Width Over 5 mm
(0.20 inch) But Less Than 1.5 mm (0.060 inch)
Excess Weld 10 mm (0.40 inch)
Metal - Groove
Weld 502 Weld Face Width Over 10 mm
Reinforcement (0.40 inch) But Less Than 2 mm (0.080 inch)
(Convexity) 20 mm (0.80 inch)
Weld Face Width Over 20 mm
(0.80 inch) But Less Than 3 mm (0.120 inch)
30 mm (1.20 inch)
Weld Face Width 30 mm
4 mm (0.160 inch)
(1.20 inch) and Over
Excess Weld 503 Convexity Affects Weld Toe
https://sis2.cat.com/#/detail? 90 Degrees
Metal - Fillet Angle, Reducing Fatigue Life
Weld
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Convexity Weld Toe Angles of 135 Degrees

--
and More Are Better
Defect Limits Expressed as
--
Minimum Toe Angles Allowed
2 mm (0.080 inch)
Without Drawing Limitation
(Any Length)
Excess 5041, 5042, With "Melt - Thru" and "Flush" 1 mm (0.040 inch)
Penetration 5043 Weld Symbols (Any Length)
With "Melt - Thru" and "Grind Not Permitted (After
Flush" Symbols Grinding)
When 1E2995 Applies
Incorrect Weld 3 mm (0.120 inch)
505 (Expressed as a Toe Radius
Toe Minimum Radius
Rather Than a Toe Angle)
Expressed as Minimum Toe
Overlap 5061, 5062 90 Degrees
Angle
Applies to Either Weld Leg
Measured Independent of the --
Other
Maximum Undersize 1 mm (0.040 inch)
Fillet Weld Leg 10% of Total Weld

Size - -- Length If At Least
Undersize 10% of Total Weld
Length is at Least
Maximum Length of Undersize
1 mm (0.040 inch)
Weld
Over Nominal Size,
Otherwise, No
Undersize Length is
Permitted
Applies to Either Weld Leg
Measured Independent of the --
Other
+25% (max 3 mm
Maximum Oversize
(0.120 inch))
Fillet Weld Leg Conformance to Design - Fillet
Size - -- Weld Leg Sizes May be
Oversize Oversized (Within Defect
Limitations or Beyond) Without
Correction Provided the Excess --
Does not Interfere with
Satisfactory End Use of the
Component (i.e., Distortion, Fit-
Up Interference, etc.)
Fillet Weld - Weld Size ≤ 6.5 mm ± 6.5 mm
Linear Length (0.256 inch) (0.256 inch)
when specified
--
at less than
the length of ± 12.5 mm
Weld Size ≥ 6.5 mm (0.256 inch)
the joint (0.492 inch)
Nominal Size (0.7 x Leg Size)

Not Inclusive of Penetration Not Permitted
Beyond the Weld Root
2 mm (0.080 inch)
Fillet Weld MAX - and Not to
Throat Size - 5213 Exceed 20% of
Undersize Weld Crater Only - Maximum Specified Throat,
Undersize Not Inclusive of
Penetration Beyond
the Weld Root (0.7 x
Leg Size)
Careful Consideration Needs to
Incompletely be Given When Plate Mismatch Not Permitted
Filled Groove 511 is Apparent
Weld Weld Depth Must be Maintained
--
as a Minimum
Root
Maximum Depth measured From
Concavity on 0.5 mm
515, 5013 Plate Surface or Tube Inner
Open Root (0.020 inch)
Surface - Any Length
Groove Welds
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Measured in Terms of Excess

Weld Metal (Fillet Weld
Convexity) or Overlap on Groove --
Welds, Lack of Fusion, or
Insufficient Throat
Excess Weld Metal on Fillet
Welds, Defect Limits Expressed 90 Degrees
Poor Restart as Minimum Toe Angles Allowed
5171, 5172
(Tie - In)
Overlap on Groove Welds,
Defect Limits Expressed as 90 Degrees
Minimum Toe Angles Allowed
Lack of Fusion - Visual
3 mm (0.120 inch)
Maximum Length Per Restart
Insufficient Weld Throat Not Permitted
Stray Arc
601 -- Not Permitted
Strike
SMAW, SAW, FCAW, GMAW Not Permitted
Silicon Residue
Slag Residue 615 Permitted Unless
GTAW
Removal Specified
by Drawing Note
Total Maximum Combined
Length of All Imperfections in a
15%
Weld, Expressed as a Percent of
Combined Total Weld Length
--
Discontinuities
(No Single Type of Imperfection
Can Exceed the Limits for That --
Single Type of Imperfection)
Table 5
General Weld Repair

1. Remove any components that prevent access to the cracked weld.
2. Refer to "Area Preparation" Section in this Special Instruction.
3. Use dye penetrant (PT) or magnetic particle (MT) to identify the extent and/or
length of the necessary repair.
4. Protect machined surfaces from sparks and weld debris.
5. Ensure that the base material is at a minimum temperature between 125° C

(257° F) and 300° C (572° F) maximum. Welding of attachments (such as
blocks and tank mounts) to the inside/outside window plates and subsequent
TIG dressing can be completed at 20° C (68° F) is maintained throughout the
entire welding procedure.
Note: The use of heating elements (such as a flexible ceramic pad) is the best
method for pre-heat and inter-pass temperature control. If utilizing a gas
torch, wait 1 minute after removing the heat source before measuring the
base metal temperature.
6. The crack (and sound metal 50 mm (2.00 inch) beyond each end of the crack) shall
be removed by gouging and/or grinding. Caution shall be used to avoid excessive
removal of the surrounding base material. Areas that are gouged by air carbon arc
torch shall be later ground and cleaned prior to welding to remove all carbon
absorption or contamination. Gouged areas requiring rewelding shall have a root
radius of not less than 5 mm (0.20 inch) and a Single V - 60 degree included angle
joint preparation to allow the welder reasonable access to reinstate the weld.
7. Use PT or MT to inspect the gouged and ground area to ensure that the crack has
been removed before welding commences.
8. Repair the prepared groove utilizing the recommendations provided in the "Welding
Electrodes and Parameters" Section in this Special Instruction.
Remove the slag after each weld pass

5/12/2020 SIS 2.0
Utilize stringer bead technique
All vertical welding (SMAW and FCAW) shall be vertical up progression
Stagger weld starts and stops when completing multi-pass fillet welds and
groove welds
9. Clean the weld area. Inspect the area that was welded. All weld quality shall
conform to the criteria specified in the "Weld Inspection and Acceptance Criteria"
section in this Special Instruction.
Required Parts
Required Part to Rework the Extra Retarding Cooler Group (if equipped)
Qty Part Number Description
4 172-9966 Bolt
51 198-4778 Hard Washer
1 493-1624 Bracket As
8 5P-1076 Hard Washer
10 8T-4183 Bolt
4 8T-4194 Bolt
4 8T-4223(1) Hard Washer
6 8T-4244 Nut
23 8T-4910 Bolt
Table 6
(1)
Use to secure bonnets to auxiliary oil cooler along with four bolts (10), if bonnets were removed.
Required Part to Update the Inner Left-Hand Window Plate

Qty Part Number Description
1 8T-4935 Weld Boss
1 7X-0752 Weld Boss
Table 7
Component Removal
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Illustration 1 g06106760
View of the brake oil coolers on the left- hand inside the frame
(Group 1) Machines configured with Downhill Haul Retarding Arrangement
(Group 2) Machines configured with Flat/Uphill Haul Retarding Arrangement
1. Remove brake oil coolers. Refer to Disassembly and Assembly, KENR8579, Oil
Cooler Core (Rear Brake) and Oil Cooler Core (Front Brake) - Remove and Install.
Refer to Illustration 1 for machine configurations.
View of the hydraulic and electrical lines on the inner left-hand window plate
2. Remove and secure out of the way the hydraulic and electrical lines that are clipped
to the inner left-hand window plate.
Inner Left-Hand Window Plate Update

Required Part to Update the Inner Left-Hand Window Plate
Item Qty Part Number Description
1 1 8T-4935 Weld Boss
2 1 7X-0752 Weld Boss
Table 8
View of the cooler mounting blocks on the left-hand inside window plate
(A) Block
(B) Block
(C) Block
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NOTICE
Take special care so that the window plate parent material is not
damaged during block removal.
1. Using a grinder, remove and discard block (B) and block (C) from inner left-hand
side window plate.
2. Use dye penetrant or magnetic particle testing to identify any cracking on the inner
left-hand window plate attachments.
Repair any defects. Refer to the Procedure for Repairing Frame Cracks at the
Cooler Mounting Blocks and Inner Left-Hand Window Plate on the Mid Frame
Section in Special Instruction, REHS7995, "Procedure to Inspect and Repair the
Center Section Frame on Certain 793F Off-Highway Trucks".
View of the cooler mounting blocks on the left-hand inside window plate
(AA) 157 mm (6.20 inch)
(BB) 76 mm (3.00 inch)
(CC) 90 mm (3.55 inch)
(DD) 147 mm (5.80 inch)
(D) Boss
(E) Block
(1) Weld boss
(2) Weld boss
3. Using existing boss (D) and block (E) and the dimensions in Illustration 4 to locate
weld boss (1) and weld boss (2).
4. Secure weld boss (1) and weld boss (2) using a 5 mm (0.20 inch) fillet weld all
around the bosses.
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View of the blocks and bosses which require TIG dressing
5. TIGdress all fillet welds (except the weld in the slot in block) on the inner window
plate to a minimum of 5 mm (0.20 inch) radius. TIG dress the fillet weld toe that is
adjacent to and contacting the inner window plate.
Note: If any other fillet weld attachments are added to the window plate (in addition
to what has been identified in the Special Instruction), these attachments require
TIG dressing.
Note: TIG dress the entire length of the fillet weld toe, including around the ends of
the start and stops for each attachment.
Note: For detailed information regarding TIG dressing refer to Post Weld Treatment
- TIG Dressing in Special Instruction, REHS7995, "Procedure to Inspect and Repair
the Center Section Frame on Certain 793F Off-Highway Trucks".
6. Machines configured with Flat/Uphill Haul Retarding Arrangement (Group 2)

proceed to the "Component Installation" Section in this Special Instruction.
Rework Procedure Extra Retarding Cooler

Group (if equipped)
Required Part to Rework the Extra Retarding Cooler Group (if equipped)
Item Qty Part Number Description
1 4 172-9966 Bolt
2 51 198-4778 Hard Washer
3 1 493-1624 Bracket As
4 1 493-1628 Bracket As
5 1 493-1629 Bracket As
6 1 493-1630 Bracket As
7 1 493-1631 Bracket As
8 1 493-1627 Bracket As
9 8 5P-1076 Hard Washer
10 10 8T-4183 Bolt
11 4 8T-4194 Bolt
12 4 8T-4223(1) Hard Washer
13 6 8T-4244 Nut
14 23 8T-4910 Bolt
Table 9
(1)
Use to secure bonnets to auxiliary oil cooler along with four bolts (10), if bonnets were removed.
5/12/2020 SIS 2.0
Removal
View of the auxiliary oil cooler group
(A) Auxiliary oil cooler
(B) Bolt
(C) Hard washer
(D) Bracket assembly
(E) Plate
(F) Bracket assembly
(G) Plate
1. Attach a suitable lifting device to auxiliary oil cooler (A). The approximate weight of
auxiliary oil cooler (A) is 30 kg (66 lb).
2. Remove and discard four bolts (B) and four hard washers (C) securing auxiliary oil
cooler (A) to the bracket assemblies at both ends of auxiliary oil cooler (A).
3. Discard two bracket assemblies (D), plate (E), two bracket assemblies (F), and
plate (G).
View of the front of the oil cooler group
(H) Bolt
(J) Hard washer
(K) Bolt
(L) Hard washer
(M) Hard washer
(N) Nut
(P) Bracket assembly
4. Remove and discard four bolts (H), four hard washers (J), four bolts (K), four hard
washers (L), four hard washers (M), and four nuts (N). Retain two bracket
assemblies (P).
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(R) Bolt
(S) Hard washer
(T) Hard washer
(U) Nut
(V) Bracket assembly
5. Remove and discard four bolts (R), four hard washers (S), four hard washers (T),
four nuts (U), and bracket assembly (V).
Installation
(A) Bracket assembly
(2) 198-4778 Hard Washer
(7) 493-1631 Bracket As
(10) 8T-4183 Bolt
(13) 8T-4244 Nut
(14) 8T-4910 Bolt
Note: Bolts (14A) and hard washers (2A) are used when securing the oil cooler
group to the mounting blocks on the frame.
1. Install bracket assembly (7) and secure into position using four bolts (14), eight
hard washers (2), and four nuts (13).
2. Install bracket assemblies (A) which were retained in Step 4 of the removal
procedure. Secure bracket assemblies (A) into position using two bolts (10), two
hard washers (2), two bolts (14), four hard washers (2), and two nuts (13).
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(3) 493-1624 Plate
(7) 493-1631 Bracket As
(11) 8T-4194 Bolt
3. Install plate (3) onto bracket assembly (7) and secure into position using four bolts
(11), and four hard washers (2).
(1) 172-9966 Bolt
(3) 493-1624 Plate
(5) 493-1629 Bracket As
(6) 493-1630 Bracket As
(13) 8T-4244 Nut
4. Install bracket assembly (5) onto plate (3) and secure into position using two bolts
(1), four hard washers (2), and two nuts (13).
5. Install bracket assembly (6) onto plate (3) and secure into position using two bolts
(1), four hard washers (2), and two nuts (13).
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(4) 493-1628 Bracket As
(13) 8T-4244 Nut
(14) 8T-4910 Bolt
6. Install bracket assembly (4) and secure into position using two bolts (14), four hard
washers (2), and two nuts (13).
(8) 493-1627 Bracket As
(10) 8T-4183 Bolt
7. Install bracket assembly (8) and secure into position using two bolts (10) and two
hard washers (2).
5/12/2020 SIS 2.0
View of the bottom of the oil cooler group
(B) Auxiliary oil cooler
(9) 5P-1076 Hard Washer
(14) 8T-4910 Bolt
8. Attach a suitable lifting device to auxiliary oil cooler (B). The approximate weight of
auxiliary oil cooler (B) is 30 kg (66 lb).
9. Position auxiliary oil cooler (B) onto the new mounting hardware and secure the
bottom of auxiliary oil cooler (B) using four bolts (14), four hard washers (9), and
four hard washers (2).
View of the top of the oil cooler group
(B) Auxiliary oil cooler
(9) 5P-1076 Hard Washer
(14) 8T-4910 Bolt
10. Secure the top of auxiliary oil cooler (B) using four bolts (14), four hard washers (9),
and four hard washers (2).
Component Installation
1. Reinstall and clip the hydraulic and electrical lines that were removed at the
beginning of this procedure to the two new bosses.
5/12/2020 SIS 2.0
View of the brake oil coolers on the left-hand inside the frame
(Group 1) Machines configured with Downhill Haul Retarding Arrangement
(Group 2) Machines configured with Flat/Uphill Haul Retarding Arrangement
2. Install brake oil coolers. Refer to Disassembly and Assembly, KENR8579, Oil
Cooler Core (Rear Brake) and Oil Cooler Core (Front Brake) - Remove and Install.
PPI-0006A0CA
2020/12/05
12:56:09-05:00
i06715103
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Cambio de Soporte - Enfriadores de Frenos

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5/12/2020 SIS 2.

SMCS - 1351,1365,1375 i07219786

Do not operate or work on this machine unless you have read

Accidental engine starting can cause injury or death to

To avoid accidental engine starting, disconnect the battery cable

Place a Do Not Operate tag at the Start/Stop switch location to

Personal injury or death can result from improper lifting or

When a hoist or jack is used to lift any part or component, stand

Approximate weights of the components are shown. Clean all

At operating temperature, the hydraulic tank is hot and under

Contaminants may cause rapid wear and shortened component

Refer to Special Publication, NENG2500, "Dealer Service Tool

Dispose of all fluids according to local regulations and

Hydraulic oil pressure can remain in the hydraulic system after

Welding Specifications and Qualifications

Protect yourself and others; read and understand this warning.

Read and understand the manufacturer's instruction and your

Refer to the American National Standard Z49.1, "Safety in

Proper Welding Procedure on Machines and

to the following components: bearings, hydraulic components, and electrical

Any fluids or moisture

Welding Electrodes and Parameters

Mechanical Properties from Flux Cored Welding Electrode That Is

Welding Current for Flux Cored Welding Electrode that Is 1.2 mm

Wire Feed Rate Voltage Amperage

Low Hydrogen Electrodes for the SMAW Process

Mechanical Properties of Welds from Low Hydrogen Electrodes That

Welding Current for Low Hydrogen Electrodes

Weld Inspection and Acceptance Criteria

Maximum Pores in Any 300 mm

Convexity Weld Toe Angles of 135 Degrees

Fillet Weld Leg 10% of Total Weld

Nominal Size (0.7 x Leg Size)

Measured in Terms of Excess

General Weld Repair

2. Refer to "Area Preparation" Section in this Special Instruction.

4. Protect machined surfaces from sparks and weld debris.

5. Ensure that the base material is at a minimum temperature between 125° C

Remove the slag after each weld pass

Utilize stringer bead technique

All vertical welding (SMAW and FCAW) shall be vertical up progression

Required Part to Update the Inner Left-Hand Window Plate

Inner Left-Hand Window Plate Update

6. Machines configured with Flat/Uphill Haul Retarding Arrangement (Group 2)

Rework Procedure Extra Retarding Cooler

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