200: General, B5254T3, AW50/51 AWD Page 1 of 5

200: General, B5254T3, AW50/51 AWD

V50, 2005, B5254T3, AW50/51 AWD, L.H.D, YV1MJ682252066630, 066630

24/6/2021 PRINT
200: General, B5254T3, AW50/51 AWD
Specifications,
mechanical
Note! Some
variation in the
illustrations may
occur, but the
essential
information is
always correct.

General data
B5254T3
Engine code 68
Power (kw / rpm) 162/5000
Max torque (Nm / rpm) 320/1500-4800
Max rpm 6500/6800
Idling (rpm) 720
Cylinder bore (mm) 83
Stroke (mm) 93,2
Swept volume (litres) 2,521
Firing sequence 1-2-4-5-3
Engine control system Bosch ME 9
Weight, complete, including oil (kg) 170
Engine
manufacture
number, engine
serial number and
type

The engine serial number and type

are stamped on the left side of the
cylinder block at the top of the
mounting for the water pump.
There is also a decal on the timing
casing with the engine type,
manufacturing number, and serial
number.

Classification of
main bearings
The marking is
stamped in the engine
block and crankshaft.
The classification
marking is in the

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engine block above

the oil cooler and
crankshaft. The
classification shall be
read from the digit 1
to 7.
The first letter after
the digit 1 is the
classification of main
bearing 1. The
bearing positions are
numbered starting at
the engine's leading
edge.

Main bearing
Class A Class B Class C
block block block
small average large
diameter diameter diameter
block intermediate block intermediate block intermediate
section section section
Class A yellow yellow yellow blue blue blue
crankshaft medium medium medium thick thick thick
small
Class B red yellow yellow yellow yellow blue
crankshaft thin medium medium medium medium thick
medium
Class C red red red yellow yellow yellow
crankshaft thin thin thin medium medium medium
large
Cylinder block

Cylinder bore (D)

Standard
C-marked ........mm 83.000-83.010
D-marked ........mm 83.010-83.020
E-marked ........mm 83.020-83.030

Cylindricity
Maximum deviation
Cylinder bore ........mm 0,013

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Pistons

Pistons
Standard The diameter is measured 12 mm from the
bottom of the piston
C-marked¹ ........mm 82.950-82.960
D-marked¹ ........mm 82.960-82.970
E-marked¹ ........mm 82.970-82.980
¹Classification is marked on the top of the piston.

Piston running clearance

Tolerance piston/cylinder - top ........mm 0.010 - 0.030

Piston rings
Top ring ........mm 1.2 -0.01/-0.03
1st ring ........mm 1.5 -0.01/-0.03
Oil ring ........mm 2 -0.01/-0.136

Piston pin
Diameter ........mm 21.000 0.000/-0.004
Length ........mm 57.0 0.0/+0.2
Valves

Valves
Intake
Length (A) ........mm 102.00 ±0.07
Diameter on crown (B) ........mm 31 ±0.15
Diameter on shaft (C) ........mm 5.94 ±0.07
Valve angle (D) ........° 45.5 ±0.17
Clearance in guide ........µm 50 - 70
Valve clearance ........mm 0.20 ±0.03
Exhaust
Length (A) ........mm 101.05 ±0.07

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Diameter on crown (B) ........mm 27 ±0.15

Diameter on shaft (C) ........mm 5.94 ±0.07
Valve angle (D) ........° 45.5 ±0.17
Clearance in guide ........µm 50 - 70
Valve clearance ........mm 0.40 ±0.03

Valve seats
Seat angle ........° 45.5 ±0.17

Tappets
Diameter ........mm 32 -0.025/-0.040
Length ........mm 2.950 - 3.685 ±0.010

Camshafts
Max. lift height inlet ........mm 8.68
Max. lift height exhaust ........mm 9.05
Cylinder head

Cylinder head
Max. distortion, ........mm 0.5
Max. distortion, transverse, ........mm 0,2
Height ........mm 149.4 ±0.15

Crankshaft
Radial run-out main bearing max. 0.040
journal ........mm
Axial play (Measured in the engine with the 0.08-0.19
intermediate section tightened) ........mm
Main bearing journal, radial 0.020-0.043
runout ........mm

Big end journals

Diameter, standard¹ ........mm 50.000 0.000/-0.016
Bearing recess width ........mm 26.0 ±0.1
Maximum out-of-round ........mm 0.004
Maximum taper ........mm 0.004
¹The variation in diameter for each bearing journal must not exceed 0.008 mm.

Main bearing journals

Diameter, standard¹ ........mm 65.000 +0.003/-0.016
Axial bearing width ........mm 26.00 0.00/-0.04
Maximum out-of-round ........mm 0.004
Maximum taper ........mm 0.004
¹The variation in diameter for each bearing journal must not exceed 0.008 mm.

Connecting rods
Diameter, bearing recesses
Big end ........mm 53.000 0.000/+0.013
Small-end ........mm 21.000 +0.005/+0.011
Maximum ovality in the bearing 0.006
recesses ........mm
Length
Big end - Small end ........mm 147

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Oil pressure
Oil pressure (min.)
13.3 r/s (800 rpm) ........Mpa¹ 0.10
14.2 r/s (850 rpm) ........Mpa¹ 0.10
66.7 r/s (4000 rpm) ........Mpa¹ 0.35
Maximum oil pressure (the relief valve 0.48
opens) ........Mpa¹
¹The oil pressure given is for an oil temperature of 100°C, which is reached after 10
–15 minutes driving.

Fuel line pressure

Desired value
relative pressure 300 kPa
absolute pressure 400 kPa

Thermostat
Begins to open at 90°C
Fully open at 105°C
24/6/2021 PRINT

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