OPERATION

MANUAL
TABLE OF CONTENTS

1.0 INTRODUCTION 1

2.0 PURPOSE 1

3.0 SCOPE 1

4.0 ABBREVIATIONS AND DEFINITIONS 2

5.0 REFERENCE 2

6.0 ROLES & RESPONSIBILITY 3

7.0 PROCEDURE 4

8.0 APPENDIX 7
1.0 INTRODUCTION

Welding Habitat System (WHS) or in another word pressurized habitat provides an

excellent engineering solution in managing and controlling the risks that associated in
carrying out hot works (such as welding, grinding, cutting or sandblasting) or the use
of other sources of ignition in classified hazardous area.

This purpose is achieved by segregating the ignition source from the hazardous area.
Therefore, a safe working environment inside the pressurised habitat is build. WHS is
built with the flexibility and capability of installation in any location or environment.
In conclusion WHS provides perfect solution for hot work in hazardous areas.

2.0 PURPOSE

The purpose of this document is for the preparation, installation and dismantling of
the Welding Habitat System (WHS) to be deployed on offshore production platforms
and within onshore petro-chemical terminals.

3.0 SCOPE

This procedure is applicable for the installation and operations of Welding Habitat
System in all offshore production platforms and within onshore petro-chemical
terminals projects in classified as hazardous area or as deemed required by Company.
Pressurized Habitats shall be used to facilitate CAT-1 hot work activities in Zone 1 &
2 areas only, and shall not be used in Zone 0 environments. Welding Habitat System
cover all type of hot work (welding, cutting, grinding, etc.) in purpose to reduce lower
as possible the risk of hazard of work at critical area such as spark, fire, gas leaking,
etc.
 4.0 ABBREVIATIONS AND DEFINITIONS

CAT-1 HOT WORK Work involved with positive ignition sources e.g. welding, flame
cutting, grinding, grit/sandblasting, etc.
CAT-2 HOT WORK Any work which may generate sparks or other sources of ignition
e.g. taking of photographs with flash, use of non-intrinsically safe
equipment, including the opening of junction boxes.

COMPANY Oil & Gas Operator for which Project has been executed.
WHS Welding Habitat System
CONTRACTOR Carimin Engineering Services Sdn Bhd
EPCIC Engineering, Procurement, Construction, Installation and
Commissioning
HC Hydrocarbon
HSE Health, Safety & Environment
HSEMS Health Safety & Environment Management System
HSEO/E Health, Safety & Environment Officer / Engineer
PPE Personal Protective Equipment
PTW Permit To Work
JHA Job Hazard Analysis (may also be known as JSA – Job Safety
Analysis)
SCBA Self-Contained Breathing Apparatus
AUTO SHUTDOWN An automatic shutdown system which will automatically cut/turn off
power supply of all electrical or air tools if one of the following
occurs; gas detection and emergency stop.

5.0 REFERENCE

I. IEC 60079-0
II. IEC 60079-13
III. IEC 60079-14
IV. IEC 60079-17
V. PTS 19.40.01
VI. CSP25
6.0 SCOPE

6.1 Engineer/Supervisor

Engineer/Supervisor/Work Leader shall be responsible for the erection of

WHS as per this procedure. His role is to ensure that the team abide to the
client’s HSE requirement while executing the job, for example Permit To
Work (PTW), Job Hazard Analysis (JHA) and their HSE manual.

6.2 HSE Engineer/Officer

HSE Officer shall be responsible for random inspection of WHS and to ensure
if all equipment PTW, JSA meet client’s requirement.

6.3 WHS Technician

WHS Technician is responsible for the preparation, installation and

dismantling of the Welding Habitat System.

6.4 Scaffolder

Scaffolder is responsible for the preparation, installation and dismantling of

scaffolding to be used for the WHS. Scaffolder will possess competency
certificate for the scaffolding work.

6.5 Firewatcher

Qualified firewatcher by Main Contractor must standby at site when hot work
is performed. Firewatcher is responsible to ensure no fire within the
surrounding of the WHS location. Part of his role as well is to ensure no
combustible materials around the habitat site, to standby of fire extinguisher
near the work site, to ensure no sparks coming out of the habitat and to stop
the activity if he is leaving the location.

6.6 Authorized Gas Tester

Authorized Gas Tester (AGT) from operation team is responsible to carry out
gas test before and periodically during the execution of work at WHS. Normal
gas tested are combustible gases (LEL) and Oxygen (O2).
7.0 PROCEDURE

Inspection and testing of the complete Pressurized Habitat system shall be conducted
prior to mobilization of equipment, to ensure complete and safe functionality of all
components inclusive of habitat accessories such as blowers, ducting and
instrumentation.

All panels shall be inspected carefully for wear and tear and signs of deterioration
prior to mobilization. Damaged or defective panels shall be deemed unfit for service.

7.1 Work Planning

7.1.1. Client, Main Contractor and Habitat Technician to conduct site assessment
of the area to determine the size and layout of WHS to be use.

7.1.2. Ensure that the correct PTW have been issued and WHS Technicians are
in the correct area for habitat installation.

7.1.3. The Engineer/ Supervisor will decide on the layout of the habitat ensuring
maximum containment:
➢ The panel arrangement to ensure that grinding sparks and/or welding
slag have no possibility to escape from the enclosure.
➢ He must ensure pressurization – the inflation method creates an
internal overpressure which acts as a barrier to prevent the ingress of
hydrocarbons.
➢ He must make sure that the main door and emergency door have clear
and access and the escape route is clear and free of any obstacles.

7.2 Preparation during Installation

7.2.1. WHS System

➢ Complete WHS system shall consists of panels (depending on sizes);
blowers (electrical or pneumatic); automatic shutdown system;
manometer for pressure monitoring.
➢ The operating pressure of WHS shall be 25-50 Pascal or above at all
time.
➢ Pressure Switch will be used to indicate the pressure reading and for
low pressure (below 25 Pascal) detection.
➢ Temperature Switch will be used to indicate the temperature reading
and for high temperature (40˚C and above) detection.
➢ Two (2) technician to be supplied with each WHS
7.2.2. WHS Panel
➢ Panel standard sizes 1 meter x 1 meter or 2 meter x 1 meter.
➢ 1 meter x 1 meter or 2 meter x 1 meter penetration panels.
➢ WHS Panels are made from lightweight-flame retardant-fibre glass
based material, industrial type zip fasteners (c/w toggles both inside &
outside) and an integrated Velcro sealing strips attached to each panel.
➢ Two (2) off sleeve type penetration panels; 2 meter x 1 meter
emergency rip and run panel.
➢ Habitat Panels are certified by SIRIM.

7.2.3. Blower
➢ ATEX rated Zone-1 explosion proof electric blowers; capable of
inflating the WHS and maintaining a positive pressure and sufficient
volume of air.

7.2.4. Automatic Shutdown System (Auto Shutdown)

➢ Emergency stop button available for any immediate shutdown
requirement.
➢ Gas sensors for flammable and toxic gas will be placed upstream of air
intake.

7.2.5. Suspend the roof panels first where possible and build the top down check
each panel as you go for wear and possible damage. Do not use panels that
show signs of excessive wear. Follow the root line.

7.2.6. Attach each panels working from top to bottom and side to side and
around any obstacles. Make sure the panels are not stretched or force
together as this will put excessive strain on the zippers.

7.2.7. Used support ropes or cable tie where possible and ensure they are tied off
at safe points, beam or support, not live pipes or equipment.

7.2.8. Install the doors and again check that the access and routes are clear.
Habitat Technician to ensure that the main door and emergency way in
proper condition for safety reason.

7.2.9. Attach the floor panels and close the panel joint to from a seal.

7.2.10. Insert the small square panels where necessary.

7.2.11. Habitat Technician to ensure the pressurized habitat shall not be installed
so as to encompass live process lines.
 7.2.12. Decide where the input air will be taken from ensuring that the source is
clean and gas free at all times.

7.2.13. Place the input blower accordingly in a safe place and connect the spiral
duct to WHS.

7.2.14. Decide where the exhaust air fumes from inside the WHS will be dispersed
to safe position.

7.2.15. Connect the exhaust spiral duct to WHS.

7.2.16. Connect the electrical blower and lamp cable to allocated power supply at
auto shutdown.

7.2.17. Allocate gas detector in front of inlet blower for gas detection.

7.2.18. Ensure the pressure gauge reading is zero or near zero and close the door.

7.2.19. Ensure fire fighting equipment such as fire extinguishers are on standby
around hot work area.

7.2.20. Establish communication between firewatcher and technician working

inside WHS.

7.3 Steps taken during Operations

7.3.1. Switch on auto shutdown system.

7.3.2. Beacon light will started blinking and gas detector start to initialize and
self-calibrate. At the same time Turn On sounder alarm switch to confirm
whether it is functioning or not. If OK, turn off the alarm switch.

7.3.3. If beacon light do not stop blinking, turn off main switch auto shutdown.

7.3.4. Check if the allocated gas detector initialization is done and LEL & H2S
Zero Gas Reading. Set point alarm will be 5% for LEL and 5ppm for H2S.
Detection of flammable and toxic gas at the air intake shall trigger visual
and audible alarm and shall activate automatic de-energization of all
habitat equipment if the reading same or above than set point alarm.

7.3.5. If gas detector finished initialize and beacon light stop blinking, then
proceed to next step.

7.3.6. Turn On sounder alarm switch for auto shutdown.

7.3.7. Plug in Ex Lamp socket.

7.3.8. Ensure quality of lighting is appropriate inside the habitat while

performing hot work activities.

7.3.9. Plug in Ex blower to designated Ex blower socket at auto shutdown system

and Push Start Button to switch on blower power connection, indicating
light give signal. Plug in Ex blower one by one.

7.3.10. Check the panels are all supported and all zippers are together and the seal
flap are closed.

7.3.11. Check the pressure reading on the pressure gauge; it should give a reading
of 25-50 Pascal or above. Detection of low pressure within the habitat
(below 25 Pa) shall trigger visual and audible alarm only.

7.3.12. Check the pressure reading on the pressure gauge; it should give a reading
of below than 40˚C. Detection of high temperature within the habitat
(above 40˚C) shall trigger visual and audible alarm only.

7.3.13. Continuous air flow shall be maintained throughout the duration of hot
work.

7.3.14. Checklist will be provided as reference for a safe start. Operation Team
with habitat crew will do joint inspection based on Habitat Checklist and
need to fill up the checklist. Work will not proceed if items in the checklist
are not met. Checklist attached. Do not operate the habitat without the
correct permits in a place.

7.3.15. AGT will do the gas test inside and surround habitat to make sure no
combustible and toxic gas.

7.3.16. Common Job Hazard Analysis (JHA) for habitat attached as reference.

7.3.17. Firewatcher shall standby at the entrance of Habitat throughout the work
period. His duties shall be include sealing the doorway and advising
personnel inside Habitat that work may proceed as Habitat maintains a
positive pressure.

7.3.18. Firewatcher shall stop the work on indication that positive pressure is not
being maintained or any indication for presence of hydrocarbon on local
gas monitor.
 7.3.19. Firewatcher shall be provided with portable radio to ensure
communication between personnel inside and outside of Habitat.

7.3.20. Two dedicated firewatchers shall be made available in every Habitat, one
inside and one outside.

7.4 Steps taken after Operation

7.4.1. Deenergize power sources to auto shutdown system. Switch off auto
shutdown and disconnect the electrical blower and lamp cable.

7.4.2. Disconnect the exhaust spiral duct to welding habitat system.

7.4.3. Remove the small square panels inside the welding habitat system.

7.4.4. Remove the floor panel and open the panel joint.

7.4.5. Uninstall the door and check the access and routes are clear.

7.4.6. Remove each panel working from top to bottom and side to side and
around any obstacles.

7.4.7. Untie the support ropes and cable tie attach at the scaffolding and remove
the roof panels.

7.4.8. Place all the equipment at one place.

8.0 APPENDIX

8.1 Welding Habitat Check List

Appendix I: Installation Checklist (Prior to Hot Work Commencement)

attached to this document.

Appendix II: Removal Checklist (After Completion of Activity) attached to

this document.

8.2 Job Hazards Analysis

Please refer Appendix III: Job Hazard Analysis (JHA) attached to this
document.
 Appendix I Installation Checklist (Prior to Hot Work Commencement)

[Contractor’s PRESSURIZED HABITAT CHECKLIST

Logo] (INSTALLATION CHECKLIST)

FACILITY
COLD WORK
PERMIT NO
HOT WORK
PERMIT NO
LOCATION
DATE
SHIFT TIME
Notes:
1. This checklist is to ensure that the habitat and hot work equipment are fit for its intended purpose.
2. A new checklist must be completed for each new habitat installation.
3. A copy of this checklist must be attached to the appropriate hot work permit.
No. Description Finding Comment
(Yes/No)
Has proper JHA and PTW been raised prior to commencement of work?
1 Are all hot work equipment and accessories such as welding machines,
cables, etc. of approved type to COMPANY?
Note: Sunflex type welding cables are not allowed.
Is the scaffold valid for use and tagged?
2 Is the scaffold of a suitable size and configuration to erect the habitat?
(Ensure that the scaffold accommodates proper entry, exit, escape and
airlock if required)
3 Has the area been cleared of potential trip hazards and obstructions
surrounding the access and emergency exits?
4 Have all signs and barriers been installed to prevent unauthorized
personnel from entering the work area?
5 Is there a separate access and exit point?
Are escape routes clearly marked and not obstructed?
If applicable, has MOC been approved for escape route obstruction and
has temporary escape route been identified, communicated to all
parties and indicated by proper signage?
6 If applicable, has the airlock been installed properly to provide a double
door entry and exit arrangement?
7 Is the habitat large enough to ensure that the panels will not be
damaged by hot work activities?
(Hot work activities should be no closer than 50 cm to the panel. Should
there be no alternative, a sheet metal screen may be used to prevent
damage to the panels)
8 Are any combustible materials inside the habitat, such as scaffold
boards or ropes properly protected with welding blankets and welding
curtains prevent welding slag damage?
9 Is the air supply taken from a designated safe area?
Is the inlet ducting securely attached?
(Consider changes in wind direction)
10 Is the outlet duct at the safe distance from any likely sources of
flammable gases or liquids?
Is the outlet ducting securely attached?
11 Are the air supply and outlet ducts at least 5 meters apart?
12 Are the pressure indications installed correctly and are visible?
Has the temperature gauge been installed properly and is clearly visible?
13 Do all instruments have valid calibration certificates not more than 6
months old?
14 Are all electrical equipment connected securely using proper glanding
and termination? (For pneumatic fans, the whip check and clips shall be
in place before pressurizing)
15 Are all electrical equipment and accessories certified as suitable for use
under the prevailing hazardous area classification?
16 Have all the panel connectors been covered using flame retardant
Velcro?
17 Have all penetrations (piping, structural and adjacent plate faces) been
properly sealed using sticky Velcro, clamps, cambuckles or other means?
18 Is the required overpressure (25 Pa) obtained and maintained?
Is there adequate ventilation rate within the habitat?
19 Have any pinholes less than 10mm diameter been covered using flame-
retardant tape?
(To ensure there is not any potential opening in between habitat panel
due to nature of installed area).
20 Is the entry tag placed on the outer door of the habitat?
(The entry tag holder shall display RED sign when habitat is not fit for
use and display GREEN sign which is dated when fit for use)
21 Are the following hot work precautions in place? (Firewatchers, hoses,
firewater pumps, extinguishers, etc.)
Are this equipment fully functional and calibrated properly?
22 Is the electrical protection against overload, short circuit and earth fault
appropriate to the apparatus? Is it sufficiently sensitive?
Is the connection to potential equalization system (bonding connections
and earthing conductors) undamaged and secure?
23 Does the firewatcher have a good view of any areas where slag or
spatter may fall?
Is there a requirement for additional firewatchers outside and
underneath the habitat?
Does the habitat window allow for external monitoring?
24 Is the habitat lighting sufficient and functioning properly?
Is the lighting suitable for the prevalent hazardous area classification?
25 Have all manual or automatic shutdown devices been calibrated, tested,
and verified as working properly?
Are visual beacons clearly visible and are audible alarms clearly heard
within the habitat?
26 Is there an adequate number of spares available on site?
Is the Habitat Technician properly equipped and repair kit is available so
as to ensure smooth operation?
27 Is the Habitat Technician fully competent and does the technician
possess the required certification e.g. PTW applicant, Firewatcher &
other in-house training?

Name
HABITAT
Signature
TECHNICIAN
Date/Time

Name
COMPANY SITE
REPRESENTATIVE Signature
(CSR)
Date/Time

Name

AREA AUTHORITY Signature

Date/Time
 Appendix II Removal Checklist (After Completion of Activity)

PRESSURIZED HABITAT CHECKLIST

(REMOVAL CHECKLIST)

FACILITY
COLD WORK
PERMIT NO
HOT WORK
PERMIT NO
LOCATION
DATE
SHIFT TIME
Notes:
1. This checklist is to ensure that the work area has been reinstated properly.
No. Description Finding Comment
(Yes/No)
Have all hot work equipment and accessories such as welding machines,
1 cables, etc. been disconnected/shut down?
Have all habitat equipment & accessories e.g. inlet blower, ducting,
2 instruments, lighting and panels been dismantled?
3 Have all temporary cables been removed from the site?
4 Have all scaffolding equipment been removed from the site?
5 Have all temporary signage been removed from the site?
6 Has housekeeping been performed, and is the work site clear of any
debris and or obstructions?
7 If any MOC has been raised for escape route obstruction, has the MOC
been closed accordingly?

HABITAT Name
TECHNICIAN /
Signature
MAIN
CONTRACTOR Date/Time

Name
COMPANY SITE
REPRESENTATIVE Signature
(CSR)
Date/Time

Name

AREA AUTHORITY Signature

Date/Time
 JOB HAZARD ANALYSIS (JHA) WORKSHEET

JHA NO. PTW NO WORK PERMIT TYPE HOT/COLD

FACILITY LOCATION SPECIFIC WORKSTATION
EQUIPMENT NO. WORK DESCRIPTION
NOTE
1. JHA Shall be applicable for all work activities which required PTW.
2. Personnel carrying out the work shall be fully familiar with the written Work/Operating Procedures develop for the job. The Work/operating procedures shall describe, in step-by-step instructions, the correct
method of executing the specified work.
3. Prior to commencement of work, the task-specific JHA shall be discussed amongst all personnel involved in the execution; and requirements contained shall be fully understood and agreed by all involved
personnel.

JOB POTENTIAL POTENTIAL CONTROL BARRIERS ACTION RECOVERY ACTION

DESCRIPTION OF JOB STEP
STEP HAZARD Consequences PARTY BARRIERS PARTY
1 Examine and ensure safe work place Slips, trips and Personal injury • Watch where you are stepping
falls • Keep worksite clear of trip hazards
• Ensure cables and hoses are
placed overhead whenever
possible
• Clean up spills (if any)
• Ensure footwear is in good
condition with adequate grip Supervisor
• Maintain housekeeping throughout First Aid Work leader
Habitat Technician
working period ✓ Medical service First Aider
• Use anti-slip materials at potential Medic
slip area
• Periodic inspection of grating and
secure loose grating
• Hold hand rail when ascending and
descending
• Periodic replacement of worn-off
anti slip materials
2 Transfer equipment to work place Heavy object Back injury Work in group
Work leader / supervisor Supervisor
• Correct body position
to advise/instruct Work leader
• Lift heavy object with a few Habitat Technician
First aid First Aider
persons
Medical treatment Medic
• Buddy System
Slips, trips and Personal injury • Watch where you are stepping
falls • Keep worksite clear of trip hazards
• Ensure cables and hoses are placed
Supervisor
overhead whenever possible
First Aid Work leader
• Clean up spills (if any) Habitat Technician
✓ Medical service First Aider
• Ensure footwear is in good
Medic
condition with adequate grip
• Maintain housekeeping throughout
working period
 JOB HAZARD ANALYSIS (JHA) WORKSHEET

• Use anti-slip materials at potential

slip area
• Periodic inspection of grating and
secure loose grating
• Hold hand rail when ascending and
descending
Periodic replacement of worn-off anti
slip materials
Pinch point Finger injury • Correct hand placement Supervisor
First Aid
• Do not rushing Work leader
Habitat Technician ✓ Medical service
To install warning sign on identified First Aider
Wear Work Glove
pinch point area (if any) Medic
Sharp edge Personal injury • Correct hand placement
• Cover sharp edge with cotton First Aid Supervisor
rag Habitat Technician ✓ Medical service First Aider
To install warning sign on identified Wear Work Glove Medic
sharp edges area (if any)
3 Assemble and installation of habitat Dust Breathing disruption • Ensure to wear eyes protection Ensure eye protection and
through mouth / and dust mask. dust mask approved and Supervisor
nose and sight • Warning signage within the safe to use Work Leader
Habitat Technician
problem working areas First Aid First aider
Consider wind direction during ✓ Medical service Medic
installation Eyewash station
Working at Falling at height • Ensure grating is in good
height (personnel injury, condition before step on it.
First Aid
fatality, man • Barricade the grating area that Supervisor
✓ Medical service
overboard (if work is not safe for work. Work leader
Habitat Technician Wear Rigger Glove
overboard) • Use scaffolding as a working First Aider
Life buoy in vicinity
platform if required. Medic
ERP
Wear safety harness double lanyard
the while working at height
Sharp edge Personal injury • Correct hand placement
Supervisor
• Cover sharp edge with cotton First Aid
Work leader
rag Habitat Technician ✓ Medical service
First Aider
To install warning sign on identified Wear Work Glove
Medic
sharp edges area (if any)
Dust Breathing disruption • Ensure to wear eyes protection Ensure eye protection and
through mouth / and dust mask. dust mask approved and Supervisor
nose and sight • Warning signage within the safe to use Work Leader
Habitat Technician
problem working areas First Aid First aider
Consider wind direction during ✓ Medical service Medic
installation Eyewash station
4 Installation of auto-shutdown, blower and Heavy object Back injury Work in group Work leader / supervisor Supervisor
lighting • Correct body position to advise/instruct Work leader
Habitat Technician
• Lift heavy object with a few First Aid First Aider
persons ✓ Medical service Medic
 JOB HAZARD ANALYSIS (JHA) WORKSHEET

• Buddy System Wear Work Glove

Electrocuted / Body injury • Ensure power supply is shut off
electric shock • Temporary equipment and
installation suitably rated,
inspected and tagged – issuance of
approved green card Ensure the electrical
• Operating procedures / instructions equipment is inspected
provided and approved
• Meet the hazardous area ACP/AP Certified person at Supervisor
classification requirement
site Work leader
• Protect cables from impact / Supervisor/Work
Certified/Competent First aider
damage Leader
Equipment owner’s Rep to Medic
• Position cables in a safe position
operate OSC/ERT
• Equipment fitted with circuit
breaker First Aid
• Equipment properly insulated and ✓ Medical service
earthed Wear Work Glove
• Specific work location hazards (e.g.
open space, confined space)
• Approved PETI
Meet power rating
Pinch point Finger injury • Correct hand placement Supervisor
First Aid
• Do not rushing Work leader
Habitat Technician ✓ Medical service
To install warning sign on identified First Aider
Wear Work Glove
pinch point area (if any) Medic
Sharp edge Personal injury • Correct hand placement
Supervisor
• Cover sharp edge with cotton First Aid
Work leader
rag Habitat Technician ✓ Medical service
First Aider
To install warning sign on identified Wear Work Glove
Medic
sharp edges area (if any)
5 Check and monitor habitat installed by Working at Falling at height • Ensure grating is in good
habitat tech height (personnel injury, condition before step on it.
First Aid
fatality, man • Barricade the grating area that Supervisor
✓ Medical service
overboard (if work is not safe for work. Work leader
Habitat Technician Wear Rigger Glove
overboard) • Use scaffolding as a working First Aider
Life buoy in vicinity
platform if required. Medic
ERP
Wear safety harness double lanyard
the while working at height
Malfunction of Habitat internal • Ensure all equipment is properly Ensure habitat internal
habitat pressure drop and functioning and communication pressure in the range of
equipment can cause confusion 25 Pa to 50 Pa Supervisor
between habitat tech and fire
Ensure the electrical Work leader
watcher
Work Leader equipment is inspected First aider
• Temporary equipment and
and approved Medic
installation suitably rated,
OSC/ERT
inspected and tagged – issuance of ACP/AP Certified person at
approved green card site
 JOB HAZARD ANALYSIS (JHA) WORKSHEET

• Operating procedures / Certified/Competent

instructions provided Equipment owner’s Rep to
• Meet the hazardous area operate
classification requirement First Aid
• Protect cables from impact / ✓ Medical service
damage Wear Work Glove
• Position cables in a safe position
• Equipment fitted with circuit
breaker
• Equipment properly insulated and
earthed
• Specific work location hazards
(e.g. open space, confined space)
• Approved PETI
Meet power rating
6 Switch ON/OFF power supply and Electrocuted / Body injury • Ensure power supply is shut off
connection electric shock • Temporary equipment and
installation suitably rated,
inspected and tagged – issuance of
approved green card Ensure the electrical
• Operating procedures / instructions equipment is inspected
provided and approved
• Meet the hazardous area ACP/AP Certified person at Supervisor
classification requirement
site Work leader
• Protect cables from impact / Supervisor/Work
Certified/Competent First aider
damage Leader
Equipment owner’s Rep to Medic
• Position cables in a safe position
operate OSC/ERT
• Equipment fitted with circuit
breaker First Aid
• Equipment properly insulated and ✓ Medical service
earthed Wear Work Glove
• Specific work location hazards (e.g.
open space, confined space)
• Approved PETI
Meet power rating
7 Habitat dismantle dust breathing disruption Ensure to wear eyes protection and dust
Under supervisor/work
through mouth / mask Supervisor
leader supervision at site
nose and sight • Warning signage within the Work leader
Habitat Technician First aid
problem working areas First Aider
Medical service
• Consider wind direction during Medic
Eyewash station
installation
8 House keeping Slips, trips and Personal injury • Watch where you are stepping
Supervisor
falls • Keep worksite clear of trip hazards Familiar yourself with
Work leader
• Ensure cables and hoses are placed Habitat Technician surroundings and escape
First Aider
overhead whenever possible route
Medic
• Clean up spills (if any)
 JOB HAZARD ANALYSIS (JHA) WORKSHEET

• Ensure footwear is in good

condition with adequate grip
• Maintain housekeeping throughout
working period
• Use anti-slip materials at potential
slip area
• Periodic inspection of grating and
secure loose grating
• Hold hand rail when ascending and
descending
Periodic replacement of worn-off anti
slip materials
Pinch point Finger injury • Correct hand placement Supervisor
First Aid
• Do not rushing Work leader
Habitat Technician ✓ Medical service
To install warning sign on identified First Aider
Wear Work Glove
pinch point area (if any) Medic
Sharp edge Personal injury • Correct hand placement
Supervisor
• Cover sharp edge with cotton First Aid
Work leader
rag Habitat Technician ✓ Medical service
First Aider
To install warning sign on identified Wear Work Glove
Medic
sharp edges area (if any)
 JOB HAZARD ANALYSIS (JHA) WORKSHEET

JHA APPROVAL DURING PTW APPLICATION

REVIEWED BY APPROVED BY
NAME NAME

DESIGNATION WORK LEADER DESIGNATION PRODUCTION SUPERVISOR /MAITENANCE SUPERVISOR /BASE SUPERVISOR/FUNCTIONAL
SUPERVISOR
SIGNATURE SIGNATURE

DATE DATE

AFTER PTW HAS BEEN APPROVED

WORK TEAM (CONFIRMATION THAT JHA HAS BEEN COMMUNICATED TO WORK TEAM AS PART OF PRE_JOB/TOOLBOX MEETING _ AFTER PTW HAS BEEN APPROVED)

Name (S) Designation Signature Signature Signature Signature Signature Signature Signature Name (S) Designation Signature Signature Signature Signature Signature Signature Signature
Autoshutdown System

Sounder Bypass
Switch

Main Supply
Switch

*Switch ON : Switch from No 0 to No 2

*Switch OFF : Switch from No 2 to No 0
Plug In Socket

*Put Plug into Socket. Make sure enter the plug with
correct shape with socket

*To plug in, turn the plug to right.

Blower & Gas Detector\

*Allocated blower at fresh air area or safe are

if possible

*Gas Detector will be allocated in front of

Inlet blower
Panel Zip

Side 1 (Male Side)

Side 2 (Female Side)

Step to Attach 2 Panels
(1)

(2)
(3)

(4)
Completed
Cover Zip

*Close or seal the panel joint inside habitat using panel’s seal flap.
Cover Panel Joint Corner
(1)
(2)

*Use square panel to seal the joint.

Completed Habitat with Single Door

Picture 1

Picture 2
Picture 3