G406-4 Manual - 570-5012P
G406-4 Manual - 570-5012P
G406-4 Manual - 570-5012P
Page 1 of 70
25-62-21 JULY 13/2023
570-5012 Rev. P
Initial Issue JAN 08/2001
ARTEX PRODUCTS / ACR ELECTRONICS, INC.
5757 Ravenswood Rd, Ft. Lauderdale, FL 33312
Cage Code: 18560
ARTEX PRODUCTS / ACR ELECTRONICS, INC
DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL
G406-4 (453-5012)
NOTICES
Information in this manual is subject to change without notice. ACR Electronics makes no warranty,
expressed or implied, with regard to this manual, including but not limited to any implied warranties of
merchantability, fitness for a particular purpose, and non-infringement. In addition, ACR Electronics makes no
warranty with regard to the documentation or data contained herein. ACR Electronics is not liable in the event
of incidentals, special, consequential, or any other damages in connection with or arising from furnishing,
performance, or use of this manual.
For further information contact Sales, ACR Electronics, 5757 Ravenswood Rd, Fort Lauderdale, FL 33312.
Telephone (954) 981-3333.
AIRWORTHINESS LIMITATIONS
The Airworthiness limitations section is FAA approved and specifies inspections and other maintenance
required under 14 CFR§ 43.16 and 91.403, unless an alternative program has been approved.
IMPORTANT NOTICE
ACR Electronics will be responsible for full distribution and revisions of ICA’s (Instructions for Continued
Airworthiness). For inquiries regarding the content and currency of this manual, contact ACR Electronics,
5757 Ravenswood Rd, Fort Lauderdale, FL 33312. Telephone (954) 981-3333.
Title Page 1 Jul 13/23 Test and Fault Isolation (cont.) 36 May 28/20
Notices 2 May 28/20 37 May 28/20
Record of Revisions 3 Jul 13/23 38 May 28/20
Service Bulletin List 4 May 28/20 Removal 39 May 28/20
List of Effective Pages 5 Jul 13/23 40 May 28/20
Table of Contents 6 May 28/20 41 May 28/20
7 May 28/20 Installation 42 May 28/20
8 May 28/20 43 May 28/20
List of Figures 9 May 28/20 44 May 28/20
Introduction 10 May 28/20 45 May 28/20
11 May 28/20 46 May 28/20
12 Jul 13/23 47 May 28/20
13 May 28/20 48 May 28/20
14 May 28/20 49 May 28/20
15 May 28/20 50 May 28/20
16 May 28/20 51 May 28/20
Description and Operation 17 May 28/20 52 May 28/20
18 May 28/20 53 May 28/20
19 May 28/20 54 May 28/20
20 May 28/20 55 May 28/20
21 May 28/20 56 May 28/20
22 May 28/20 57 May 28/20
23 May 28/20 58 May 28/20
24 May 28/20 59 May 28/20
Test and Fault Isolation 25 May 28/20 60 May 28/20
26 May 28/20 61 May 28/20
27 May 28/20 Appendix A 62 May 28/20
28 May 28/20 63 May 28/20
29 May 28/20 Illustrated Parts List 64 May 28/20
30 May 28/20 65 May 28/20
31 May 28/20 66 May 28/20
32 May 28/20 67 May 28/20
33 May 28/20 68 May 28/20
34 May 28/20 69 May 28/20
35 May 28/20 70 May 28/20
INTRODUCTION ..................................................................................................................................... 10
1. Manual Usage .............................................................................................................................. 10
A. General ............................................................................................................................... 10
B. Application .......................................................................................................................... 10
2. Model Description ........................................................................................................................ 11
A. G406-4 ................................................................................................................................ 11
3. Approvals .................................................................................................................................... 11
A. G406-4 ................................................................................................................................ 11
B. Battery ................................................................................................................................ 11
C. RTCA DO-160D Compliance .................................................................................................. 12
4. Frequency Allocations ................................................................................................................... 13
A. Application .......................................................................................................................... 13
B. Discussion ........................................................................................................................... 13
5. List of Acronyms, Abbreviations, and Definitions ............................................................................ 14
6. References .................................................................................................................................. 16
A. Regulatory Documents ......................................................................................................... 16
B. Other Documents ................................................................................................................. 16
REMOVAL ............................................................................................................................................... 39
1. ELT ............................................................................................................................................. 39
A. ELT Removal ....................................................................................................................... 39
2. Battery ........................................................................................................................................ 40
A. Battery Pack Removal .......................................................................................................... 40
3. Material or Equipment Return ....................................................................................................... 41
A. Shipment Information .......................................................................................................... 41
B. Return Material Authorization................................................................................................ 41
INSTALLATION ....................................................................................................................................... 42
1. Regulatory Requirements and Guidelines ....................................................................................... 42
A. For US Registered aircraft: ................................................................................................... 42
B. TSO C126, Paragraph D ....................................................................................................... 42
C. FAA ..................................................................................................................................... 42
D. Canada................................................................................................................................ 43
E. Other Countries ................................................................................................................... 43
F. RTCA................................................................................................................................... 43
2. Mounting Tray ............................................................................................................................. 44
A. Location .............................................................................................................................. 44
B. Installation .......................................................................................................................... 46
3. Antenna ...................................................................................................................................... 47
A. Selection ............................................................................................................................. 47
B. Location .............................................................................................................................. 47
C. Installation .......................................................................................................................... 47
4. Remote Switch............................................................................................................................. 49
A. Location .............................................................................................................................. 49
B. Installation .......................................................................................................................... 49
5. Buzzer ......................................................................................................................................... 50
TASK 25-62-21-990-801
1. Manual Usage
SUBTASK 25-62-21-990-001
A. General
1) This manual describes the operation, installation, and maintenance of the Model G406-4 emergency
locator transmitter (ELT). This information is provided to ensure initial and continued airworthiness.
Information presented in this manual is accurate at time of printing, but is subject to change. Refer to
the Artex products web site at www.acrelectronics.com for the latest information and any updates to this
manual.
2) Information on COSPAS-SARSAT emergency locator beacon registration requirements and procedures is
provided in Appendix A – ELT Registration on page 62.
3) Web links provided in this manual were accurate at time of printing but may be subject to change.
4) ACR Electronics reserves the right to add approved components to the ELT system; including, but not
limited to antennas, remote switches, and coaxial cables.
5) Regulatory references contained herein are generally confined to United States and Canadian
requirements and, in any case, should not be considered all encompassing. Consult your national aviation
authority for applicable requirements.
SUBTASK 25-62-21-990-002
B. Application
1) This manual constitutes supporting data/documentation for the G406-4 ELT, including:
a) Description and Operation
b) Test and Fault Isolation (includes inspection criteria)
c) Removal
d) Installation
e) Registration
f) Illustrated Parts List
2) In the United States, the G406-4 ELT must be installed and maintained in accordance with the
requirements herein and 14 CFR, FAR Parts 43, and 91; and other airworthiness requirements, as
applicable.
3) In Canada, the G406-4 ELT must be installed and maintained in accordance with the requirements
herein and Canadian Aviation Regulations (CAR), Part V, Paragraph 551.104 and other CAR
airworthiness requirements, as applicable.
4) G406-4 ELT installation and maintenance in all other countries must comply with the requirements
herein and applicable national airworthiness requirements.
5) The accessories (i.e., remote switch and antennas) addressed in this manual are the accessories
most commonly associated with the G406-4 ELT. Other options, such as a different remote switch
configuration or an ELT/NAV Interface, should be installed and maintained in accordance with the
written instructions specific to the accessory.
NOTE: Contact ACR Electronics for optional accessories approved for use with the G406-4
ELT.
6) To ensure proper operation, only parts listed in the Illustrated Parts List of this manual or those
recommended by ACR Electronics may be used as replacement parts for the G406-4 ELT.
2. Model Description
SUBTASK 25-62-21-990-001
A. G406-4
1) The G406-4 is a type AF (Automatic Fixed) ELT, which transmits on 121.5, 243.0, and 406 MHz.
2) The ELT is enclosed within a multi-piece mounting frame consisting of a mounting tray, protective
top cover and mounting frame cap.
3) When ordered as a system, an installation kit, cockpit remote switch, coax cables, audible buzzer,
and dual input antenna are provided.
NOTE: The G406-4 ELT may be ordered with separate 121.5/243.0 MHz and 406 MHz
antennas, rather than a single, dual input antenna.
TASK 25-62-21-990-803
3. Approvals
SUBTASK 25-62-21-990-001
A. G406-4
1) FAA TSO C126, Type AF
a) The conditions and tests required for TSO approval of this article are minimum performance
standards. It is the responsibility of those installing this article either on or within a specific type
or class of aircraft to determine that the aircraft installation conditions are within TSO standards.
TSO articles must have separate approval for installation in an aircraft. The article may be
installed only if performed under 14 CFR Part 43 or the applicable airworthiness requirements.
2) Transport Canada - Type Certificate Data Sheet AP-47, Issue 2
3) Industry Canada Certification Number 1215873110AF
4) JTSO-2C126
5) COSPAS-SARSAT - Certificate No. 112 or 170
SUBTASK 25-62-21-990-002
B. Battery
CAUTION: LITHIUM BATTERY SAFETY CONCERNS INCLUDE THE POSSIBILITY OF FIRE,
VENTING VIOLENTLY, AND VENTING OF TOXIC GASES.
1) The lithium battery pack used on the G406-4 ELT is certified under TSO C142.
a) The conditions and tests required for TSO approval of this battery are minimum performance
standards. It is the responsibility of those desiring to install this battery in a specific type or class
of aircraft to determine that the aircraft installation conditions are within the TSO standards. The
battery may be installed only if further evaluation by applicant documents an acceptable
installation and is approved by the Administrator.
C1 4.0 Temperature/Altitude
A 6.0 Humidity
X 9.0 Explosion
R 10.0 Waterproofness
X 13.0 Fungus
X 22.0 Lightning
X 24.0 Icing
4. Frequency Allocations
SUBTASK 25-62-21-990-001
A. Application
1) This section addresses the 406.0-406.1 MHz transmitter window and the specific frequency band
allocations residing above 406.025 MHz, beginning with 406.028 MHz, which are assigned or reserved
within the 406.0-406.1 MHz distress frequency window.
SUBTASK 25-62-21-990-002
B. Discussion
1) The 406 MHz transmitter frequency of the G406-4 ELT was originally 406.025 MHz. In order to
comply with COSPAS-SARSAT frequency allocation requirements, changes to the 406 MHz frequency
may occur since the original release of this product.
2) While the original G406-4 ELTs covered by this manual transmit on 406.025 MHz, current G406-4
ELTs may not. The product identification label on each ELT specifies the transmitting frequencies of
the individual ELT. The 406 MHz component may be 406.025, 406.028, 406.037 MHz, etc. Allocation
of frequencies, based on beacon population per specified frequency band, is controlled by COSPAS-
SARSAT.
3) The frequency references throughout this manual for the 406 MHz component should be considered
the baseline and the specific frequency indicated on the ELT product label should be substituted if it
differs from 406.025 MHz.
SUBTASK 25-62-21-990-001
Term Definition
AC Advisory Circular – A Federal Aviation Administration (USA) bulletin with special
information. For the purposes of this document, the acronym AC does not refer
to electrical alternating current.
AWG American Wire Gauge – An electrical wire diameter standard. Look for this
acronym in front of or following a wire size number.
BNC Connector A very common type of coax cable connector having a 50 impedance and
used for RF signal connections.
CAR Canadian Aviation Regulations – The rules and regulations governing the
manufacture, certification, operation, maintenance, and alteration of aircraft in
Canada.
CFR Code of Federal Regulations – The general and permanent rules published in
the Federal Register by the executive departments and agencies of the Federal
Government. Title 14, “Aeronautics and Space” contains the FARs.
Container The term “Container”, within the context of this document, refers to a device
designed to suppress RF signals, such that the broadcast of an ELT placed in
the container cannot reach the SAR satellite system.
COSPAS-SARSAT The international search and rescue consortium that governs the international
satellite-based search and rescue distress alert detection and information
distribution system. For a complete description go to the official web site for the
International COSPAS-SARSAT Program.
DER Designated Engineering Representative – An individual qualified and designated
by the FAA to approve, or recommend approval, of technical data to the FAA.
Drip Loop Extra wire length used to form a U-shaped bend in a wire or cable. Water or
other fluids will flow down to the bottom of the loop and drip off. Electrical
connections are made at the top of the loop.
ELT Emergency Locator Transmitter – ELTs are installed on aircraft and used to send
emergency signals to the SAR satellite system. The word “Beacon” is associated
with these devices.
EMI Electromagnetic Interference – An undesirable disturbance that affects an
electrical circuit due to either electromagnetic conduction or electromagnetic
radiation emitted from an external source. Also called radio frequency
interference or RFI.
Eurocae European Organization for Civil Aviation Equipment – EUROCAE documents are
widely referenced as a means of compliance to European Technical Standard
Orders (ETSOs) and other regulatory documents.
FAA Federal Aviation Administration – The United States government agency for
aircraft safety and regulation.
FAR Federal Aviation Regulations – The rules and regulations governing the
manufacture, certification, operation, maintenance, repair, and alteration of
aircraft in the United States.
Form 337 FAA Form 337 is required anytime a major repair and/or major alteration is
performed on an aircraft. Refer to FAR, Part 43, Appendix A and the definitions
of Major Repair/Alteration contained in FAR, Part 1 for guidance.
6. References
SUBTASK 25-62-21-990-001
A. Regulatory Documents
1) The following regulatory documents are referred to herein. When referring to such documents, it is
the manual user’s responsibility to ensure they are using the latest revision or release of such
documents. To that end, the revision designator of specific document numbers has not been
included, with the exception of the RTCA document listing, which reflects the revision level of the
documents at the time of TSO testing and certification.
2) Except in the case of a printed manual, reference documents available on-line or source locations are
linked to applicable web sites.
3) United States
a) AC 43-9, “Maintenance Records”
b) AC 43-210, “Standardized Procedures for Requesting Field Approval of Data, Major Alterations,
and Repairs”
c) AC 43.9-1, “Instructions for Completion of FAA Form 337”
d) AC 43-13-1, “Acceptable Methods, Techniques, and Practices – Aircraft Inspection and Repair”
e) AC 43.13-2, “Acceptable Methods, Techniques, and Practices - Aircraft Alterations”
f) FAR, Part 43, “Maintenance, Preventive Maintenance, Rebuilding, and Alteration”
g) FAR, Part 91, “General Operating and Flight Rules”
4) Canada
a) CAR, Part V, “Airworthiness”
b) CAR, Part VI, “General Operating and Flight Rules”
5) COSPAS-SARSAT
a) C/S G.005, “Cospas-Sarsat Guidelines on 406 MHz Beacon Coding, Registration and Type
Approval”
b) C/S S.007, “Handbook of Beacon Regulations”
6) RTCA – The following documents are available for purchase at RTCA’s web site www.rtca.org, or by
mail:
a) DO-160D, “Environmental Conditions and Test Procedures for Airborne Equipment”
b) DO-178B, “Software Considerations in Airborne Systems and Equipment Certification”
c) DO-182, “Emergency Locator Transmitter (ELT) Equipment Installation and Performance”
d) DO-183, “Minimal Operational Performance Standards for Emergency Locator Transmitters -
Automatic Fixed-ELT (AF), Automatic Portable-ELT (AP), Automatic Deployable-ELT (AD),
Survival-ELT (S) Operating on 121.5 and 243.0 MHz”
e) DO-204, “Minimal Operational Performance Standards for 406 MHz Emergency Locator
Transmitters (ELT)”
SUBTASK 25-62-21-990-002
B. Other Documents
1) The following documents are available on-line at the Artex products web site at
www.acrelectronics.com, or from ACR Electronics upon request.
a) 570-1000, “ELT Test Set (ETS) Operation Manual”
b) 570-4602, “ELT/NAV Interface Description, Operation, Installation and Maintenance Manual”
TASK 25-62-21-870-801
1. Description
SUBTASK 25-62-21-870-001
A. Functional Overview
1) The ELT automatically activates during a crash and transmits the standard sweep tone on 121.5 and
243.0 MHz. Approximately every 50 seconds, for up to 520 milliseconds (long message protocol), the
406 MHz transmitter turns on. During that time, an encoded digital message is sent to the COSPAS-
SARSAT Search and Rescue (SAR) satellite system.
2) The information contained in the message includes:
a) Serial number assigned to the ELT by the beacon manufacturer or the national beacon
registration authority, or
b) Aircraft identification or registration number, and
c) Country of registration and country code; plus
d) Position coordinates, when coupled with an ELT/NAV Interface (453-6500). Refer to the ELT/NAV
Interface Abbreviated Component Maintenance Manual (570-4602) for a detailed discussion of
the interaction between the ELT, ELT/NAV Interface, and aircraft navigation system.
3) The 406 MHz transmitter will operate for 24 hours and then shuts down automatically. The
121.5/243.0 transmitter will continue to operate until the batteries are exhausted, which is at least 50
hours.
4) The 406 MHz transmitter produces a much more accurate position, typically 3 kilometers as
compared with 15 to 20 kilometers for 121.5/243.0 MHz transmitters. When coupled to the aircraft
navigation system via the ELT/NAV Interface, the accuracy improves to approximately 100 meters.
5) The ELT transmits a digital message that allows search and rescue authorities to contact the
owner/operator of the aircraft through information contained in a database. Information contained in
the database includes:
a) Type of aircraft and aircraft registration number,
b) Owner address and telephone number, and
c) Alternate emergency contact.
6) After the ELT is activated and the 406 MHz signal is detected by the SAR satellite system and a
position is calculated, the 121.5/243.0 MHz transmissions are used to home in on the crash site.
NOTE: Effective February 1, 2009, COSPAS-SARSAT has terminated satellite processing of
distress signals from 121.5 and 243.0 MHz beacons.
7) Aircraft communications transceivers are not capable of receiving 406 MHz transmissions; therefore, the
only methods of monitoring the ELT are:
a) The blinking cockpit remote switch LED,
b) The buzzer, or
c) 121.5/243.0 MHz transmissions, which can be monitored using the aircraft communications
transceiver or an AM radio tuned to 121.5 MHz.
B. Components
1) The G406-4 ELT main assembly is housed in a high impact, fire resistant, polycarbonate plastic case,
which is enclosed in a protective mounting frame assembly made of similar material. See Figure 1
G406-4 ELT and Mounting Frame Assembly.
NOTE: The ELT main assembly and its mounting frame assembly are capable of
withstanding extremely harsh environments and have been subjected to the rigorous
environmental testing required by COSPAS-SARSAT for certification.
Figure 3 Buzzer
4) The battery pack for the G406-4 ELT consists of four “D” size lithium manganese dioxide cells connected
in series. In an effort to increase the safety of the battery pack, a number of features were designed into
the battery pack. To prevent the cells from being charged, diodes are connected across each cell and
fuses are connected to the output. See Figure 4 Battery Pack Assembly.
Figure 5 Antennas
2. Operation
SUBTASK 25-62-21-870-001
A. Operational Overview
1) See Figure 6 ELT Operational Flow Diagram.
2) A primary feature of the G406-4 ELT is its simplicity of operation. As long as the ELT is connected to
the remote switch harness ELT connector, such that pins 5 and 8 are jumpered (G-switch loop), it will
activate in the event of a crash.
NOTE: Neither the cockpit remote switch or the ELT local switch can be positioned in such a
manner as to prevent automatic activation when the ELT is connected properly.
SUBTASK 25-62-21-870-002
B. Normal Operation
1) The cockpit remote switch is in the “ARM” position (i.e., down).
2) The local switch on the ELT is in the “OFF” position (i.e., down).
SUBTASK 25-62-21-870-003
C. Manual Activation
1) The ELT may be manually activated by placing either the remote switch or the ELT local switch in the
“ON” position.
NOTE: As long as the cockpit remote switch and the ELT local switch are in the ARM/OFF
positions respectively, the ELT will automatically activate on impact.
SUBTASK 25-62-21-870-004
D. ELT Reset
1) If the ELT is activated accidently, it will need to be reset.
2) Reset the ELT from the cockpit by moving the remote switch to the “ON” position, waiting
approximately one second, and then moving it back to the “ARM” position. If the switch is already in
the “ON” position, move it to the “ARM” position.
3) Reset the ELT locally by moving the switch on the ELT to the “ON” position, waiting approximately
one second, and then moving it back to the “OFF” position. If the switch is already in the “ON”
position, move it to the “OFF” position.
NOTE: The ELT cannot be reset if either the cockpit remote switch or the ELT local switch is
in the “ON” position.
SUBTASK 25-62-21-750-001
E. Functional Check
1) A monthly functional check is recommended to verify operational status of the ELT.
2) Perform this functional check in accordance with SUBTASK 25-62-21-750-011 on page 34.
3. Specifications
SUBTASK 25-62-21-870-001
Vibration 10 g, 5 Hz to 2,000 Hz
B. Electrical
1) Table 3 lists the electrical specifications of the G406-4 ELT.
± 2 KHz (Initial)
406.025 MHz ± 5 KHz (5 years)
2 parts/10E9 in 100 ms
Operating Frequencies
406.028 MHz, or higher ± 1 KHz
440 ms (± 1%), or
406 MHz 520 ms (± 1%), every
Transmitter Duty Cycle 50 seconds (± 5%)
C. Antennas
1) Table 4 lists the specifications of the antennas approved for use with the G406-4 ELT.
CHARACTERISTIC
PARAMETERS
110-320 110-324 110-329
121.5, 243.0
Frequencies 121.5 and 243.0 MHz 406 MHz
and 406 MHz
121.5/243 MHz -
Omnidirectional
Radiation Pattern Omnidirectional Hemispherical
406 MHz -
Hemispherical
BNC Female
Connectors (121.5/243.0 MHz) BNC Female TNC Female
TNC Female (406 MHz)
TASK 25-62-21-750-801
SUBTASK 25-62-21-990-001
A. United States
1) In accordance with FAR Part 91, Subpart C, § 91.207 (d), the ELT must be inspected within 12
calendar months after the last inspection for:
a) Proper installation;
b) Battery corrosion;
c) Operation of controls and crash sensor; and
d) The presence of a sufficient signal radiated from its antenna.
2) All maintenance shall be performed in accordance with FAR Part 43, Appendix D, which requires the
following inspections at each annual or 100-hour inspection:
a) ELT and mount for improper installation;
b) Wiring and conduits for improper routing, insecure mounting, and obvious defects;
c) Bonding and shielding for improper installation and poor condition; and
d) Antenna, including trailing antenna, for poor condition, insecure mounting, and improper
operation.
SUBTASK 25-62-21-990-002
B. Canada
1) CAR Part VI, Standard 625, Appendix C, requires the ELT to be inspected at intervals not exceeding
12 months.
2) All maintenance and testing shall be performed in accordance with the requirements of CAR Part V,
Standard 571, Appendix G, which requires:
a) Corrosion inspection;
b) Operational testing;
c) Performance testing, including:
1. Measured peak power after 3 minutes of operation,
2. Measured frequency after 3 minutes of operation,
3. Audio modulation, which shall be recognizable as a typical ELT signal,
4. Measured current draw in the “OFF” (ARM) and in the “ON” position, as specified by the
manufacturer, and
5. The automatic activation system.
SUBTASK 25-62-21-990-003
C. Other Countries
1) For all other countries, maintenance and testing shall be conducted in accordance with the
requirements of applicable national regulatory authorities and the requirements herein, as applicable.
Local regulations and requirements shall take precedence.
TASK 25-62-21-750-802
SUBTASK 25-62-21-990-001
A. Checklist
1) Table 5 provides a list of the ELT inspection and testing requirements, a copy of which may be used
as a checklist to verify inspection and test completion. The item numbers in the table correspond to
the item identifiers for each task.
NOTE: Items 5a through 5h are mandatory requirements only in Canada, in addition to
meeting the other inspection and test requirements listed in Table 5.
7 Antenna Test
SUBTASK 25-62-21-000-001
B. Preparation
1) Remove the ELT in accordance with SUBTASK 25-62-21-010-001 on page 39.
2) Remove the battery pack in accordance with SUBTASK 25-62-21-050-001 on page 40.
SUBTASK 25-62-21-220-001
SUBTASK 25-62-21-220-002
SUBTASK 25-62-21-220-003
SUBTASK 25-62-21-750-003
SUBTASK 25-62-21-750-004
SUBTASK 25-62-21-750-006
SUBTASK 25-62-21-750-007
SUBTASK 25-62-21-750-010
SUBTASK 25-62-21-750-013
3. Fault Isolation
SUBTASK 25-62-21-810-001
Upright metal structure obstructing Stay at least 10-12 inches away from
antenna causing re-radiation upright metal structures
Battery low
Low power output
3A fuse on battery pack circuit board
3-Flash faulty
(cont.)
Improper programming Verify 406 MHz programming
TASK 25-62-21-010-801
1. ELT
SUBTASK 25-62-21-010-001
A. ELT Removal
1) See Figure 10 ELT Removal Sequence.
2. Battery
SUBTASK 25-62-21-050-001
SUBTASK 25-62-21-510-001
A. Shipment Information
1) If any material or equipment is to be returned to the factory, under warranty or otherwise, ACR
Electronics must be notified prior to shipment with the following information:
a) Model and serial number of equipment being returned,
b) Date purchased,
c) Date placed in service,
d) Number of hours in service,
e) Nature and cause of failure, and
f) Remarks, if any.
SUBTASK 25-62-21-580-001
a) Failure to obtain a RMA number and provide the details listed in SUBTASK 25-62-21-510-001 may
cause unnecessary delay and/or rejection of the returned material or equipment.
b) All material or equipment returned to the factory must be freight prepaid.
c) Acceptable methods of shipment for international return are Airborne, Burlington Air, DHL,
Emery, Federal Express, UPS International, and World Wide only.
NOTE: Do not use “International Commercial Airlines”, such carriers may cause a loss of
returned material or equipment.
TASK 25-62-21-410-801
SUBTASK 25-62-21-990-001
NSOF E/SPO53
SUBTASK 25-62-21-990-002
C. FAA
1) This manual constitutes supporting data, as described in AC43.9-1, Paragraph 6.h.(2) and AC 43-210,
Chapter 2, Paragraph 201(a)(6), and as such may be used as support for FAA field approval of the
ELT installation.
2) In addition to the procedures outlined herein and in accordance with FAR Part 43, the installer must
adhere to the aircraft manufacturer’s instructions and recommendations and the guidelines provided
by FAA Advisory Circular AC 43.13-2 “Acceptable Methods, Techniques, and Practices - Aircraft
Alterations”, specifically Chapters 1 through 3, 11, and 13.
3) By signing the aircraft logbook, and FAA Form 337, the installer is stating the installation has been
performed in accordance with current FAR requirements and the procedures outlined herein. The
completed Form 337 is provided to the FAA and also becomes a permanent part of the aircraft
maintenance records in accordance with AC43-9, Paragraph 17.
D. Canada
1) All installations must be performed in accordance with Canadian Aviation Regulations (CAR) Part V,
Chapter 551, Paragraph 551.104.
SUBTASK 25-62-21-990-004
E. Other Countries
1) Installations in aircraft outside of the United States and Canada, must be performed in accordance
with applicable regulatory authority rules and regulations.
SUBTASK 25-62-21-990-005
F. RTCA
1) DO-204, § 3.1.8 guidelines for mounting a ELT:
a) The ELT shall be mounted to primary aircraft load carrying structures, such as trusses,
bulkheads, longerons, spars, or floor beams.
b) The mounts shall have a maximum static local deflection no greater than 0.1 inches (2.5 mm)
when a force of 100 lbs (450 newtons) is applied to the mount in the most flexible direction.
Deflection measurements shall be made with reference to another part of the aircraft not less
than 1 foot (0.3 meters) nor more than 3 feet (1.0 meters) from the mounting location.
2) DO-182, § 6.2.2.b recommends that:
a) To maximize the probability of the ELT transmitting a detectable signal after a crash, all ELT
system components, which must survive a crash intact, e.g., transmitter and external antenna,
should be attached to the airframe in such a manner that the attachment system can support a
100 g load, (ELT weight x 100, ELT antenna weight x 100, etc.) applied through the center of
gravity of the component (ELT, antenna, etc.) in the plus and minus directions of the three
principal axes of the aircraft.
b) Post-crash critical components of the ELT system, e.g., transmitter and external antenna, should
be mounted as close to each other as possible.
c) The antenna coax cable should not cross any production breaks, e.g., major structure sections,
such that the ELT and antenna are in the same section of the aircraft and as close together as
possible.
d) If the ELT and external antenna are on opposite sides of an airframe production break, the
components should be secured to each other by a tether that can support a 100 g load (ELT
weight x 100). The interconnecting antenna-to-ELT coax cable should have sufficient slack on
both ends that it will not be subjected to any tensile load and should be tied loosely to the tether.
2. Mounting Tray
SUBTASK 25-62-21-450-001
A. Location
CAUTION: MANY ORIGINAL ELT INSTALLATIONS ARE INADEQUATE AS FAR AS UNIT
LOCATION AND SURFACE RIGIDITY ARE CONCERNED. BECAUSE OF THE CRITICAL
FUNCTION AN ELT PERFORMS, IT IS IMPORTANT THE INSTALLATION FOLLOWS
THE INSTRUCTIONS AND RECOMMENDATIONS HEREIN.
CAUTION: THE MOUNTING SURFACE MUST BE EXTREMELY RIGID; THEREFORE, MOUNTING
AN ELT DIRECTLY TO THE AIRCRAFT SKIN IS UNACCEPTABLE. MOUNTING THE ELT
DIRECTLY TO THE AIRCRAFT SKIN INDUCES “CRASH HIDING” VIBRATIONS AND
PROVIDES A VERY POOR MOUNTING SURFACE.
CAUTION: AVOID LOCATING THE ELT WHERE IT WILL BE SUBJECTED TO UNPROTECTED
EXPOSURE TO HARSH CHEMICAL FLUIDS SUCH AS DEICING COMPOUNDS. THESE
TYPES OF CHEMICAL FLUIDS CAN PROMOTE CRACKING AND FRACTURING OF THE
ELT MOUNTING FRAME AND HOUSING COMPONENTS BY DEGRADING THE
STRUCTURAL INTEGRITY OF THESE COMPONENTS. THESE SAME CHEMICAL
AGENTS MAY ALSO CAUSE CORROSION OF ELECTRICAL CONNECTIONS.
B. Installation
1) See Figure 13 Typical Mounting Tray Installation.
3. Antenna
SUBTASK 25-62-21-990-001
A. Selection
1) Use only antennas approved for use with the G406-4 ELT. The ELT will not work properly without
being connected to an antenna for which it was designed.
2) Verify the antenna selected matches the requirements of the specific installation. Considerations
include aircraft maximum rated speed, location restrictions, and any other considerations specific to
the installation.
NOTE: If the combination of a 121.5/243.0 MHz whip antenna and a 406 MHz whip antenna
is selected for installation, the requirements herein apply to both antennas.
SUBTASK 25-62-21-450-001
B. Location
1) Select a suitable location for the antenna.
a) Place the antenna in a location where the antenna can be installed within 15° of vertical and with
at least 30 inches (762 mm) of clearance from other antennas, particularly VHF, in accordance
with RTCA/DO-204, § 3.1.10.2.
NOTE: AC 43.13-2, Chapter 3 recommends a minimum distance of 36 inches (914 mm)
clearance between antennas.
b) Additional location guidance may be found in AC 43.13-2, Chapter 3, which deals specifically with
antenna installations.
SUBTASK 25-62-21-450-002
C. Installation
NOTE: Refer to the airframe manufacturer’s written instructions and AC 43.13-2, Chapter 3
for antenna installation practices and requirements.
1) Install a doubler plate if necessary to meet rigidity requirements. A 20 lb (9.1 kg) force applied to the
antenna in all directions should not cause an appreciable distortion in the aircraft skin.
2) Install a ground plane if necessary. In certain applications, particularly those where antennas are
installed on composite, fabric, or wood airframes, a ground plane is required.
3) Drill the antenna mounting holes and coax connector holes referring to the appropriate antenna
illustration for hole patterns and hole sizes.
a) See Figure 14 Whip Antennas 110-324 and 110-329 Outlines and Dimensions on page 48 and
Figure 15 Rod Antenna 110-320 Outline and Dimensions on page 48.
4) Mount the antenna referring to the appropriate antenna illustration for hardware requirements,
torque, and other applicable installation requirements.
5) Two coax cables, 6 feet (1.8 m) long, are provided as part of the ELT kit. The 121.5/243.0 MHz cable
has BNC connectors and the 406 MHz cable has TNC (antenna) and TPS (ELT) connectors.
4. Remote Switch
SUBTASK 25-62-21-450-001
A. Location
1) Select a suitable location for the remote switch assembly. The switch assembly must be mounted in
the cockpit where the pilot can easily reach the switch and see the LED.
NOTE: This procedure is applicable to the most commonly used remote switch (345-6196-
04). If an optional switch is installed in lieu of this one, the applicable installation
instructions should be consulted.
2) The switch assembly must be mounted in the cockpit where the pilot can easily reach the switch and
see the LED.
3) The switch assembly requires a space approximately 2.0 x 1.3 in. (51 x 33 mm) on the panel surface
and behind the panel. See Figure 16 Remote Switch Outline and Dimensions.
SUBTASK 25-62-21-450-002
B. Installation
1) Mark the cutout on the cockpit panel. See Figure 16 Remote Switch Outline and Dimensions.
2) Fit the switch assembly into the cutout and mark the four screw holes, then remove the switch.
3) Drill the screw holes with a #28 or 3.6 mm drill.
4) Install the switch assembly using the 4-40 x ½ in. pan head screws, nuts and lock washers provided
in the remote switch installation kit (455-6196).
NOTE: Step 4 may be accomplished after wiring is completed and the harness plug has been
plugged into the switch assembly in accordance with the requirements of SUBTASK
25-62-21-450-010 on page 56. If such is the case, perform a fit check at this time.
5) Apply the “For Aviation Emergency Use Only/Unauthorized Use Prohibited” placard (591-0428),
provided in the installation kit, as close to the switch as practical.
5. Buzzer
SUBTASK 25-62-21-450-001
A. Location
CAUTION: PLACING THE BUZZER IN THE COCKPIT IS NOT RECOMMENDED DUE TO THE
POTENTIAL FOR DISTRACTION. THE BUZZER PRODUCES A LOUD, SIREN-TYPE
SOUND WHEN THE ELT IS ACTIVATED. SINCE THE BUZZER OPERATES IN TANDEM
WITH THE COCKPIT LED, IT WOULD ONLY SERVE AS A REDUNDANT WARNING
INDICATOR IN THE COCKPIT.
1) Select a suitable location for the buzzer.
NOTE: The buzzer may be located anywhere in the aircraft; however, the recommended
location is near the ELT, as the buzzer is loud enough to be heard outside the aircraft
when the engine(s) is not running. When the engine(s) is running, the LED on the
cockpit remote switch assembly will warn the pilot the ELT is active.
SUBTASK 25-62-21-450-002
B. Installation
1) Fabricate a bracket suitable for supporting the buzzer. See Figure 17 Buzzer Outline and Dimensions.
NOTE: Refer to the aircraft manufacturer’s written instructions or AC 43.13-2, as applicable,
for approved bracket fabrication and installation methods.
6. Wiring
SUBTASK 25-62-21-990-001
SUBTASK 25-62-21-450-002
SUBTASK 25-62-21-450-003
SUBTASK 25-62-21-450-004
E. Wiring Installation
1) Route the remote switch harness wire bundle and breakout wiring through the airframe.
2) Route the two antenna coax cables through the airframe.
NOTE: Longer coax cables, up to 20 feet (6.1 m), may be fabricated if the cables provided
are too short. Use RG-142 or RG-400 coax cable.
3) Support the wiring and coax cables by clamping or other suitable means, such that the wiring and
cables are properly supported and protected from chaffing and strain. Refer to the aircraft
manufacturer’s written instructions or as described in AC 43.13-1, Chapter 11, § 9 through 12, as
applicable.
SUBTASK 25-62-21-450-005
F. Antenna Connections
1) Connect the two coax cables to the antenna, making sure the cables are routed and supported such
that there is no tensile load (i.e., strain) on the connections.
SUBTASK 25-62-21-450-006
SUBTASK 25-62-21-450-007
SUBTASK 25-62-21-450-008
SUBTASK 25-62-21-450-009
J. Buzzer Connections
1) Connect the power wire to the buzzer positive (+) terminal.
2) Connect the ground wire to the buzzer negative (–) terminal.
SUBTASK 25-62-21-450-010
TASK 25-62-21-410-802
7. ELT Installation
SUBTASK 25-62-21-410-001
SUBTASK 25-62-21-450-001
C. Installation Documentation
1) Make appropriate logbook (i.e., aircraft records) entries and submit FAA Form 337, along with any
supporting data required by the FAA for approval of the installation, as applicable.
NOTE: Refer to TASK 25-62-21-410-801 on page 42 for additional information on installation
approvals.
2) In countries other than the United States, make appropriate aircraft records entries and submit
documentation as required for installation approval in accordance with national regulatory authorities.
TASK 25-62-21-450-806
SUBTASK 25-62-21-450-001
A. Battery Reinstallation
CAUTION: THE BATTERY PACK CONTAINS ELECTROSTATIC DISCHARGE SENSITIVE (ESD)
COMPONENTS AND IT MUST BE HANDLED WITH CARE. IF POSSIBLE, WEAR A
GROUNDED WRIST STRAP WHEN HANDLING THE BATTERY PACK DURING
INSTALLATION ACTIVITIES. TAKE PARTICULAR CARE TO AVOID TOUCHING THE
EXPOSED CIRCUIT BOARD AND CONNECTOR PINS ON THE BOARD.
1) This subtask applies to reinstallation of an existing battery that was removed for inspection and
testing.
2) See Figure 22 Battery Pack Installation.
TASK 25-62-21-990-801
1. Background Information
SUBTASK 25-62-21-990-001
A. Hex ID Code
1) Each 406 MHz ELT is programmed with a unique hex ID code (i.e., registration code) that is
transmitted to the SAR satellite system. At a minimum, this code provides information regarding:
a) Unique aircraft or ELT identification,
b) Country of origin, and
c) Latitude and longitude position data, if equipped with a navigation interface device.
SUBTASK 25-62-21-990-002
SUBTASK 25-62-21-990-003
2. Registration
SUBTASK 25-62-21-990-001
A. Responsibility
1) It is the responsibility of the aircraft owner to register the ELT.
a) If an ELT is moved to a different aircraft (i.e., an aircraft other than the one it was originally
installed on), and/or the aircraft is registered in a new country, the ELT must be re-registered.
b) If the aircraft is registered in a new country, the ELT must be re-registered.
c) The product label must re-marked with the new HEX ID code to indicate new programming, if
applicable.
SUBTASK 25-62-21-990-002
B. Required Information
1) The following information is required when registering an ELT:
a) The unique Hex ID code printed on the ELT product label,
b) The information listed in SUBTASK 25-62-21-990-002 on page 62.
2) The information (i.e., address, telephone number, etc.), filed as part of the registration process,
should be kept up to date.
SUBTASK 25-62-21-990-003
C. Where to Register
1) In the United States, the National Oceanic and Atmospheric Administration (NOAA) is the registration
agency.
2) Specific registration web sites and information may be found at:
a) The Artex products web site at www.acrartex.com has links to online registration sites and also a
link to registration forms and instructions for a number of countries.
b) An ELT may also be registered in the United States by going directly to the NOAA ELT registration
web site at www.beaconregistration.noaa.gov.
NOTE: NOAA may also be contacted by mail at SARSAT Beacon Registration, NSOF,
E/SPO53 1315 East West Hwy, Silver Spring, MD 20910-3282, or by phone at 1-888-
212-7283 or 301-817-4565.
3) In other countries, the national civil aviation authority in the applicable country should be contacted
to obtain registration information.
TASK 25-62-21-990-801
1. Introduction
SUBTASK 25-62-21-990-001
A. Purpose
1) This illustrated parts list (IPL) illustrates and lists the spare parts, with attaching hardware, applicable
to the G406-4 ELT.
2) Parts and components not listed herein, are not field replaceable and ELT repairs requiring parts
outside the scope of this manual must be accomplished by the manufacturer.
SUBTASK 25-62-21-990-002
TASK 25-62-21-990-802
SUBTASK 25-62-21-990-001
A. Ordering Information
1) Approved parts may be ordered from ACR Electronics, or any authorized dealer.
CONTACT INFORMATION
5757 Ravenswood Rd
SUBTASK 25-62-21-990-001
SUBTASK 25-62-21-990-002
B. Part # Column
1) This column contains the manufacturer’s part number for each part.
SUBTASK 25-62-21-990-003
C. Nomenclature Column
1) This column contains descriptive nomenclature for each part, service bulletin numbers affecting the
part, and obsolete part numbers.
2) The indenture system used in the “Nomenclature” column indicates the relationship of one part to
another, as follows:
123
ATTACHING PARTS
***
. Subassemblies
ATTACHING PARTS
***
ATTACHING PARTS
***
SUBTASK 25-62-21-990-004
ATTACHING PARTS
***
***
***
ATTACHING PARTS
***
ITE
FIG # PART # 1234 NOMENCLATURE UPA
M
ATTACHING PARTS
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Figure 26 Antennas
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