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    WPS-19 1G 16MM Smaw

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    manish260320
    The document provides a welding procedure specification for structural steel work. It details the welding process, materials, parameters, and test results for welding structural steel. The specification is for single pass manual metal arc welding of groove joints in steel plates 12-24mm thick in the 1G position.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    WPS-19 1G 16MM Smaw

    Uploaded by

    manish260320
    13 views3 pages
    The document provides a welding procedure specification for structural steel work. It details the welding process, materials, parameters, and test results for welding structural steel. The specification is for single pass manual metal arc welding of groove joints in steel plates 12-24mm thick in the 1G position.

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    WPS-19 1G 16MM SMAW

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    The document provides a welding procedure specification for structural steel work. It details the welding process, materials, parameters, and test results for welding structural steel. The specification is for single pass manual metal arc welding of groove joints in steel plates 12-24mm thick in the 1G position.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    13 views3 pages

    WPS-19 1G 16MM Smaw

    Uploaded by

    manish260320
    The document provides a welding procedure specification for structural steel work. It details the welding process, materials, parameters, and test results for welding structural steel. The specification is for single pass manual metal arc welding of groove joints in steel plates 12-24mm thick in the 1G position.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 3

    ENGINEERS INDIA LIMITED

    PILING, UG & CIVIL / STRUCTURAL WORKS FOR UNIT-II (AVU) FOR PANIPAT REFINERY EXPANSION
    PROJECT (P-25) OF IOCL, PANIPAT (HARYANA)

    WELDING PROCEDURE SPECIFICATION FOR STRUCTURE

    WPS Number: :IOCL/EIL/VRC/WPS/AVU/STR-19 ,Rev-0

    0 05.07.2023 Issue for Approval

    Rev Date Purpose of Issue Prepared by VRC Checked By VRC Approval EIL

    ENGINEERS INDIA LIMITED


    PAGE 1/3

    Page 1 of 3
    Format No.:B269-01/C&S/027/10/P/F/38,Rev-0

    WELDING PROCEDURE SPECIFICATION-(WPS)


    AS PER IS 9595 (1966) (STRUCTURAL STEEL WORK)
    Project: PILING, UG & CIVIL / STRUCTURAL WORKS FOR UNIT-II (AVU) FOR PANIPAT REFINERY EXPANSION PROJECT (P-25) OF IOCL, PANIPAT
    (HARYANA)

    NOA NO:- SG/B269-999-CI-T-8015/1028/NOA/2023-24/027 DATED:


    Company Name :VRC CONSTRUCTION (I) PVT. LTD. 23.06.2023

    Welding Procedure Specification No. : IOCL/EIL/VRC/WPS/AVU-STR-19 ,Rev.-0 DATE: 05.07.2023

    Supporting PQR No. :BSL/IOCL-PNP/BS-VI/PQR-015 REV-0 DATE: 06.03.2018

    Welding process : SMAW Type: Manual


    Welding preparation Run sequence and complete weld dimension
    Joint Design : Groove
    MM
    100
    Backing : NA

    Backing Material : NA
    M
    M
    16
    Root Face
    : 2 ± 0.5MM
    Root gap
    : 2.5± 0.5MM
    Bevel Angle
    : ± 70°
    MM
    225
    Dimensions of test piece : 225X100X16mm
    225X100X16MM
    Thickness Range : 12mm to 24mm

    Welding Position : 1G (Forward)


    Parent material(s) : IS2062GR-B E350BR to IS2062GR-B E350BR
    Pre-heating : 10 °C
    Position of test piece : 1G
    Post-weld heat treat
    Interpass temprature : 250 °C Max : NA
    temprature
    Welding Consumables
    Filler Material Shielding gas / flux

    Make : ADOR(SUPERBASE-XPLUS) Flux trade name or Composition


    : D&H(SUPRATHERME) : NA
    Electrode/Filler Inert gas trade name or Composition
    :E7018 :NA
    Composition : NA Flow Rate
    : NA
    Size :2.5mm & 3.15mm Back gouging
    : NA
    Travel Speed (mechanised welding) : 60-95mm/min Welding Process
    : SMAW
    Welding Position : 1G Single Or Multiple Pass : Multiple Pass

    Single or Multiple Arc : Single Arc Batch/Cast No. : 61708001/7043


    : Nominal thickness of the thinner
    Welding Reinforcement component x 0.7 or more i.e,
    (=12*0.7=8.4mm min.)
    Non Destructive tests :-

    Visual :Satisfactory

    Magnetic Particle : NA

    Liquid Penetrant : Satisfactory

    Radiography / ultrasonic : Satisfactory

    page 2/3
    Format No.:B269-01/C&S/027/10/P/F/38,Rev-0

    WELDING PROCEDURE SPECIFICATION-(WPS)


    AS PER IS 9595 (1966) (STRUCTURAL STEEL WORK)

    Project: PILING, UG & CIVIL / STRUCTURAL WORKS FOR UNIT-II (AVU) FOR PANIPAT REFINERY EXPANSION PROJECT (P-25) OF IOCL, PANIPAT (HARYANA)

    NOA NO:- SG/B269-999-CI-T-8015/1028/NOA/2023-24/027


    Company Name :VRC CONSTRUCTION (I) PVT. LTD. DATED: 23.06.2023
    Welding Procedure Specification No. : IOCL/EIL/VRC/WPS/AVU-STR-19 ,Rev.-0 DATE: 05.07.2023
    Supporting PQR No. :BSL/IOCL-PNP/BS-VI/PQR-015 REV-0 DATE: 06.03.2018
    Welding process : SMAW Type: Manual
    Tensile strength Yield stress Location of fracture
    Tranverse Tensile
    582 N/MM² N/A Broken at parent metal
    Tensile strength Yield stress 0.2% proof stress Elongation %
    All weld tensile
    577 N/MM² 432 N/MM² N/A 22.60
    Guided bend test
    RB1
    Root bend 3tX90° Satisfactory
    Face bend FB1
    3tX90° Satisfactory
    Side Bend SB1
    3tX90° Satisfactory
    Side Bend SB2
    3tX90° Satisfactory
    Macro exanination
    : Satisfactory Refer Report no. 0318/14097 Date: 30.03.2018
    Fillet weld fracture
    : NA

    Weld Metal HAZ(HEAT AFFECTED ZONE) Parent Metal


    Hardness survey
    193-198 HV(183-188 BHN) 190-196 HV(180-186 BHN) 183 HV(173BHN)

    Additional tests : NA
    ELECTRICAL CHARACTERISTICS
    Current (AC or DC)
    : DC
    Polarity
    : EP (REVERSE)
    Tungsten Electrode size & Type
    : NA
    Electrode Wire Feed Speed Range
    : NA
    Single or Multiple Arc : Single Arc
    : Nominal thickness of the thinner component x 0.7 or
    Welding Reinforcement
    more i.e,(=12*0.7=8.4mm min.)
    Others
    : NA
    Table-1
    Filler Metal Current Voltage Travel Speed
    Weld Layer(s) Process Max Heat input
    Range Range-mm/min
    AWS Class Dia.(mm) Polarity Amp. Range KJ/mm
    ROOT SMAW E7018 2.5 DCEP 21-28
    22-28 60-95 NA
    HOTPASS SMAW E7018 3.15 DCEP 26-31
    24-28 60-95 NA
    FILL UP SMAW E7018 3.15 DCEP 26-31
    24-28 60-95 NA
    FINAL SMAW E7018 3.15 DCEP 26-31 24-28 60-95 NA
    Result of Test with with any Remarks: - Weaving shall not more than 2.5 times of the electrode dia.(AWS SFA-5.1)

    Prepared / Approved by Reviewed/Approved by


    VRC EIL

    SIGNATURE

    NAME

    DATE
    Format : VRC/EIL/IOCL/P/F/38/Rev-0 ,Rev-0 PAGE 3/3

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