e-ISSN: 2582-5208

International Research Journal of Modernization in Engineering Technology and Science

( Peer-Reviewed, Open Access, Fully Refereed International Journal )
Volume:05/Issue:05/May-2023 Impact Factor- 7.868 www.irjmets.com
IOT BASED MOTOR MONITORING SYSTEM
Arpit Singh*1, Anubhav Tripathi*2, Akash Agrawal*3 , Abhishek Tiwari*4,
Prashant Bind*5, Saurabh Pandey*6
*1,2,3,4,5B.Tech Student, Department Of Electrical Engineering, United Institute Of Technology,
Prayagraj, Uttar Pradesh, India.
*6Assistant Professor, Department Of Electrical Engineering, United Institute Of Technology,
Prayagraj, Uttar Pradesh, India.
ABSTRACT
Now days, the induction motor has remained the most popular type of motor for industrial applications.
Monitoring and controlling of induction motor parameter is very essential in many application and also for the
reliable operation there are several techniques available for the same. This paper deals with the monitoring of
various parameters & control of induction motor remotely based on Internet Of Things [IOT]. A module of
sensor and transducers monitors the parameters like temperature, current and voltage of induction motor and
send to the processing unit which will display parameter on server. And we will fetch it on Android Application.
The system also presents the automatic and manual control methods to stop or start the induction motor to
avoid any system failures through server gateway. The Implementation of this scheme will increase the
working efficiency of machine by continuously monitor to avoid breakdowns and also to determine the
preventive maintenance.
Keywords: Induction Motor, IOT, Sensors, Arduino, Fault Monitoring, Programming.
I. INTRODUCTION
In today’s manufacturing industries, mechanical & electromechanical systems are driven by electric motors on
the premises. The drivers of these motors are mostly on motor control and the predictive maintance schedules
of the motors are not calculated. Attempts are being made to maximize efficiency by using enterprise resource
planning(ERP), especially in 24/7 production enterprises. However, unexpected failures not predicuted by the
ERP system can cause distruptions in the production process. In this project, the temperature, current, voltage,
cycle speed of single phase induction motor were read using TCP/IP protocol via wi-fi. By using the existing
Internet network these parameter were read and transferred to the central software without the need of any
additional wire.
II. METHODOLOGY
The below given diagram is the basic block diagram of IoT Based Motor Monitoring System which clearly
explains the working.

Figure 1: Block Diagram

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 e-ISSN: 2582-5208
International Research Journal of Modernization in Engineering Technology and Science
( Peer-Reviewed, Open Access, Fully Refereed International Journal )
Volume:05/Issue:05/May-2023 Impact Factor- 7.868 www.irjmets.com
It consists of PT and CT on induction motor to measure voltage and current respectively to find input power,
also it measures temperature and rms speed by using Thermocouple sensor and IR sensor to measure
parameter of induction motor all this measured value send to microcontroller. Where it process
and encrypted packet are formed. This packet are transfer to server via wifi module which is
attach to the main controller. The data available at server can access by remote device through
encrypted connection so that data security is maintain.
Circuit Diagram:

Figure 2: Circuit Diagram

III. COMPONENTS AND SYSTEM REQUIREMENT
Components Required
 Ardunio Nano
 Node Mcu
 Transformer(240/12)
 5V DC regulator
 Current sensor(ACS 712)
 Temperature sensor(LM 35)
 IR sensor(HC 05)
 Single phase Induction motor
 Jumper wires
 LCD screen(16*4)
 PCB board
System Required
 Operating system
 Arduino IDE
 Bylnk App
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 e-ISSN: 2582-5208
International Research Journal of Modernization in Engineering Technology and Science
( Peer-Reviewed, Open Access, Fully Refereed International Journal )
Volume:05/Issue:05/May-2023 Impact Factor- 7.868 www.irjmets.com
IV. RESULTS AND DISCUSSION
The IOT Based motor monitoring system is now interfaced with Blynk 2.0 app. We can now give Turn ON and
Turn OFF commands and monitor the parameter of the motor through the android app installed on the phone.
In Figure 3 given below picture of the Prototype of Iot Based motor monitoring system is shown.
In figure 4 the interface of Bylnk 2.0 app is shown

Figure 3: Prototype of Iot Based motor monitoring system

Figure 4: Mobile app interface

V. CONCLUSION
This project presents the concept of Internet of Things for early detection and monitoring of motor system
failures remotely. The system has been designed to combine various parameter measurements in real-time,
improving the delectability of different faults. The monitoring of the motor system presents the measurement
of different parameters namely vibrations, temperature, voltage and current consumption. Thus, compared to
conventional methods that relies solely on vibrations or temperature, this design has more information sources
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[2327]
 e-ISSN: 2582-5208
International Research Journal of Modernization in Engineering Technology and Science
( Peer-Reviewed, Open Access, Fully Refereed International Journal )
Volume:05/Issue:05/May-2023 Impact Factor- 7.868 www.irjmets.com
which can enable an alarm. The concept of IoT is presented here for This paper presents the concept of Internet
of Things for early detection and monitoring of motor system failures remotely. The system has been designed
to combine various parameter measurements in real-time, improving the delectability of different faults. The
monitoring of the motor system presents the measurement of different parameters namely vibrations,
temperature, voltage and current consumption. Thus, compared to conventional methods that relies solely on
vibrations or temperature, this design has more information sources which can enable an alarm.
ACKNOWLEDGEMENT
We are grateful to the management of United Institute of Technology for providing us an opportunity to
undertake our major project in its prestigious college. We are grateful and thankful to Mr. Saurabh Panday for
helping us in every possible way. He helped us in learning a lot of new things about the project and its various
applications. We also take the opportunity to offer our sincere thanks to Mr. Saurabh Panday. We must make
special mention of our H.O.D. Mr. Swaroop Mallik for providing us a platform to complete our project
successfully. We are also thankful to respected principal sir who gave us an opportunity to present this project.
VI. REFERENCES
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[2] Sharmad Pasha, "Thingspeak Based Sensing and Monitoring System for IoT with Matlab Analysis”
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[3] S. S. Darbastwar, S. C. Sagare, V. G. Khetade “IoT Based Environmental Factor Sensing and Monitoring
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[4] B. Lu, T. G. Habetler, and R. G. Harley, “A nonintrusive and in-service motor-efficiency estimation
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[5] J. Pedro Amaro_†, Fernando J.T.E. Ferreira, “low cost wireless sensor for in field monitoring of
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[6] Yanfeng Li 1,2, Haibin Yu, “energy management of induction motors based on nonintrusive efficiency
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[7] Nagendrappa. H1, Prakash Bure2, “energy audit and management of induction motor using genetic
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[8] Ovidiu Vermesan, Peter Friess, “Internet of Things–From Research and Innovation to Market
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[9] Dave Evans, “The Internet of Things-How the Next Evolution of the Internet is Changing Everything”,
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[10] https://www.arduino.cc/en/Guide/Introduction
[11] https://www.sparkfun.com/products/13678
[12] https://en.wikipedia.org/wiki/Contactor

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