COMMERCIAL HRV

OPERATION AND INSTALLATION

455FD/DD, 650FD/DD, 700FD/DD , 1200FD/DD

69-COMHRV 011118

511 McCormick Blvd. General Info/Tech Support:

London, ON 1 855. 247 4200
Canada Online:
N5W 4C8 www.lifebreath.com
Table of Contents

The Benefits of HRVs Optional Wireless Timer ............................. 16-17

Location of the HRV for Mounting ............... 3 Optional Wireless Repeater
Specifications - Model 455FD/DD ................ 4 Optional Timer ........................................... 18
Specifications - Model 700FD/DD ................ 5 Function And Controls ................................. 19
Specifications - Model 650FD/DD ................ 6 Connecting Optional Digital Controls ............ 20-21
Specifications - Model 1200FD/DD ............... 7 Balancing the HRV ...................................... 22
The Ductwork System Service and Maintenance ............................. 23-24
Outside Weatherhoods ................................ 8
Reverse Installation ...................................... 25-26
Stale Air Return System
Fresh Air Supply System Aircom Relays ............................................ 27

Adjustable Grilles ........................................ 9 Troubleshooting your HRV System .............. 28

Wiring Diagrams ......................................... 29-32
The Integrated HVAC System ...................... 10
Drain Connections Warranty .................................................... 33
Electrical Connections ................................ 11
HRV Defrost Strategies
Defrost Time Adjustment ............................ 12
! ATTENTION
Reversing the Supply and Defrost Air Ports ... 13
Do not apply electrical power to the unit until
Optional Ventilation Control installation has been fully completed (including
Optional 3 Speed Control ............................ 14 low voltage control wiring).

Optional Dehumidistat ................................ 15

! CAUTION
! CAUTION Never install an HRV in a situation where its
Assess how the operation of an HRV may inter- normal operation, lack of operation or partial
act with already installed vented combustion failure may result in the backdrafting or im-
equipment (ie. Gas Furnaces, Oil Furnaces, proper functioning of vented combustion
Wood Stoves, etc.). equipment!

Leave this manual with your customer!

TO BE COMPLETED BY CONTRACTOR AFTER INSTALLATION

Installing Contractor

Telephone / Contact

Serial Number

Installation Date Model

2
The Benefits of HRVs
Heat Recovery Ventilators (HRV) are designed to supply
fresh air to a building while exhausting an equal amount
of stale air from the building. An energy savings is expe-
rienced during the process by reducing the heating (or Fresh Stale Indoor
Air
cooling) requirements. Outdoor Air

HRV - Aluminum Core

During the winter months, the incoming cold fresh air is
warmed by utilizing the heat recovered from the stale air Fresh Air
Stale Air
before it is exhausted to the outdoors. During summer to Indoors
to Outdoors
months when the indoor space is air conditioned, the
Heat Recovery Ventilator will help in cooling the incom-
ing fresh air with the stale air that is being exhausted.

Location of the HRV for Mounting

The HRV must be located in a heated space where the A minimum clearance of 30 inches (76 cm) in front of the
surrounding air temperature does not fall below 60°F HRV is recommended to service the heat exchanger cores
(16°C). The unit must be mounted level (horizontal) to and the filters. The HRV may be mounted on an equip-
obtain proper drainage of water from the heat exchange ment platform providing the drain hoses are clear and
element and drip pans. The warranty will be void if these there is sufficient space to open the doors for servicing.
conditions are not met.

Typically, the HRV is positioned close to an outside wall

or the roof to simplify the connections and keep the
length of insulated ducting required for the fresh air in-
take to a minimum.

Threaded Rod
Saddle Installation (Supplied by others)
Curb Mounted

Curb—Wood or Metal
(Supplied by others)

May be an-
chored to
floor, leaving
space for
drain connec-
tions

Vibration Isolators Mount unit on wooden or

Hang unit with suspended rods metal curb assembly. Unit must be raised an adequate Vibration Isolators
(Supplied by others)
and "U" channel members. height for installation and slope of drain lines. (Supplied by others)

! ATTENTION
Flexible duct connectors should be installed
between the HRV and the galvanized ductwork.
3
Specifications 455FD/DD

PERFORMANCE
AIRFLOWS (Each Air Stream)
600 (283)
CORES 550 (260)

AIRFLOW IN CFM (L/s)

Modular (2 section) patented aluminum heat recovery cores arranged
for efficient counter-flow ventilation. 500 (236)
High
MOTORS 450 (212) Spee
Med S d
Two PSC, 3 speed single shafted, 120 VAC,1.92 Amps each (3.8 total p ee
400 (189) Low S d
on high speed). HP- 1/6, 1625 RPM. MCA: 4.8 MOP: 15. Watts - total peed
on high speed - 437. 350 (165)
FILTERS 300 (142)
Washable air filters in exhaust and supply air streams.
250 (118)
BLOWERS
Slide easily in / out of unit. Centrifugal type rated at 236 L/s (500 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
CFM) free air delivery. Each air stream has one single shafted motor (25) (50) (75) (100) (125) (150) (175) (200) (225)
driving a centrifugal blower. EXTERNAL STATIC PRESSURE IN. W.C. (PASCALS)
CONNECTION DUCT SIZES TEMPERATURE EFFECTIVENESS
Four - 14" x 8" (356 mm x 200 mm).
MOUNTING
Unit to be set on support brackets hung by threaded rod type appa-
ratus (brackets and rods not provided). 70%
CASE

EFFECTIVENESS
Unit has front and back access doors and electrical panel can be
switched to either side giving the installer flexibility in duct direction. 60%
20 gauge pre-painted galvanized steel (G60) for superior corrosion
resistance. Insulated with foil faced insulation where required to pre-
vent exterior condensation. Drain connections; two - 1/2" (12 mm)
O.D. 50%
ELECTRONICS
Integrated microprocessor circuit board. Built-in interlock contacts.
DEFROST CONTROLS 200 (94) 300 (143) 400 (189) 500 (236)
MODEL 455FD - Interrupts supply air while exhaust air defrosts core.
AIRFLOW IN CFM (L/s)
MODEL 455DD - Supply bypass routes indoor air to defrost core.
WEIGHT 150 lbs. (70 kg) SHIPPING WEIGHT 210 lbs. (90 kg) AHRI 1060 Certified
CONTROL OPTIONS Core: Contains two 68-222
99-BC02 Lifebreath Ventilation Control
 2 speed fan setting (Low/High) TIMER OPTIONS
 Humidity control through adjustable Dehumidistat 99-DET01 Lifebreath 20/40/60 Minute Timer
 Compatible with 99-DET02 Wireless Timers  Initiates high speed Ventilation for 20, 40 or 60 minutes
 3 wire connection; 20 gauge wire (minimum)  3 wire connection; 20 gauge wire (minimum)
99-500 3 Speed Control 99-DET02 Lifebreath WIRELESS 20/40/60 Minute Timer
 3 Speed Fan setting (Low/Medium/High)  Initiates high speed Ventilation for 20, 40 or 60 minutes
 4 wire connection; 20 gauge wire (minimum)  Wirelessly connects to main control for ease of installation
99-DH01 Lifebreath Dehumidistat  40' approximate range
 Humidity control through adjustable Dehumidistat 99-RX02 Lifebreath WIRELESS Repeater
 3 wire connection; 20 gauge wire (minimum)  Used to extend range of 99-DET02 Wireless Timers when
Timers are out of range
DIMENSIONS inches (mm) NOTE: The 455FD/DD model may
 Plugs into 120V power outlet and wirelessly connects to
SUPPLY AIR easily be reversed in the field. Refer to
main control and 99-DET02
FROM OUTSIDE
page 25 for installation instructions.
WARRANTY
DD MODEL ONLY

DEFROST AIR EXHAUST AIR Units carry a 15 year warranty

DD MODEL ONLY TO OUTSIDE
SUPPLY AIR
14”
on the HRV core and a 2 year
FROM OUTSIDE 6 1/2” 6 1/2” 14”
FD MODEL ONLY (356 mm)
(165 mm) (165 mm) (356 mm)
replacement parts warranty.
4 3/4”
28 3/4” (121 mm) 7 1/2”
(730 mm) (191 mm)
All units conform to CSA and UL
8”
(200 mm) standards
EXHAUST AIR 8”
FROM BUILDING SUPPLY AIR (200 mm)
TO BUILDING NOTE: All specifications are sub-
ject to change without notice.
NOTE: Service clearance
is 30 in. (760 mm) from
33 1/4” 29” 29”
front access doors (845 mm) (737 mm) (737 mm)

FRONT VIEW DISCHARGE SIDE INLET SIDE

Date: ______________________________________ Contractor: _________________________________

Tag: ____________________ Qty: ______________ Supplier: ___________________________________
Project: ____________________________________ Quote #: ___________________________________
Engineer: ___________________________________ Submitted by: _______________________________ 4
Specifications 700FD/DD

PERFORMANCE
AIRFLOWS (Each Air Stream)
900 (425)
CORES 800 (378)

AIRFLOW IN CFM (L/s)

Modular (2 section) patented aluminum heat recovery cores arranged 700 (329) High Spe
ed
for efficient counter-flow ventilation. Med Spee
d
600 (282)
MOTORS Low Speed
500 (235)
Two PSC, 3 speed single shafted, 120 VAC, 4.5 Amps each (9 total on
high speed). HP-1/4, 1450 RPM. MCA: 11.3 MOP: 15 Watts - total 400 (190)
on high speed - 1032. 300 (143)
FILTERS 200 (94)
Washable air filters in exhaust and supply air streams.
100 (42)
BLOWERS
Slide easily in / out of unit. Centrifugal type rated at 700 CFM (329 L/ 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
s) free air delivery. Each air stream has one single shafted motor driv- (25) (50) (75) (100) (125) (150) (175) (200) (225) (250)
ing a centrifugal blower. EXTERNAL STATIC PRESSURE IN. W.C. (PASCALS)
CONNECTION DUCT SIZES - Four - 14" x 8" (356 mm x 200 mm). TEMPERATURE EFFECTIVENESS
MOUNTING
Unit to be set on support brackets hung by threaded rod type appa-
ratus (brackets and rods not provided).
CASE 70%
Unit has front and back access doors and electrical panel can be

EFFECTIVENESS
switched to either side giving the installer flexibility in duct direction.
20 gauge pre-painted galvanized steel (G60) for superior corrosion 60%
resistance. Insulated with foil faced insulation where required to pre-
vent exterior condensation. Drain connections are two - 1/2" (12 mm)
O.D.
50%
ELECTRONICS
Integrated microprocessor circuit board. Built-in interlock contacts.
DEFROST CONTROLS
MODEL 700FD - Interrupts supply air while exhaust air defrosts core. 300 400 500 600 700
MODEL 700DD - Supply bypass routes indoor air to defrost core. (143) (190) (143) (190) (143)
WEIGHT 260 LBS (118 KG) SHIPPING WEIGHT 310 LBS. (141 KG) AIRFLOW IN CFM (L/s)

CONTROL OPTIONS AHRI 1060 Certified

99-BC02 Lifebreath Ventilation Control Core: Contains two 68-222
 2 speed fan setting (Low/High)
 Humidity control through adjustable Dehumidistat TIMER OPTIONS
 Compatible with 99-DET02 Wireless Timers 99-DET01 Lifebreath 20/40/60 Minute Timer
 3 wire connection; 20 gauge wire (minimum)  Initiates high speed Ventilation for 20, 40 or 60 minutes
99-500 3 Speed Control  3 wire connection; 20 gauge wire (minimum)
 3 Speed Fan setting (Low/Medium/High) 99-DET02 Lifebreath WIRELESS 20/40/60 Minute Timer
 4 wire connection; 20 gauge wire (minimum)  Initiates high speed Ventilation for 20, 40 or 60 minutes
99-DH01 Lifebreath Dehumidistat  Wirelessly connects to main control for ease of installation
 Humidity control through adjustable Dehumidistat  40' approximate range
 3 wire connection; 20 gauge wire (minimum) 99-RX02 Lifebreath WIRELESS Repeater
 Used to extend range of 99-DET02 Wireless Timers when
Timers are out of range
 Plugs into 120V power outlet and wirelessly connects to
DIMENSIONS inches (mm) NOTE: The 700FD/DD model may main control and 99-DET02
SUPPLY AIR
easily be reversed in the field. Refer to FILTER OPTION
FROM OUTSIDE page 25 for installation instructions.
DD MODEL ONLY 99-65-183 2” pleated MERV 8 filter for fresh air stream
EXHAUST AIR
DEFROST AIR TO OUTSIDE
DD MODEL ONLY
SUPPLY AIR
FROM OUTSIDE
FD MODEL ONLY
WARRANTY
Units carry a 15 year warranty on the HRV
core and a 2 year replacement parts warranty.

EXHAUST AIR All units conform to CSA and UL standards

FROM BUILDING
SUPPLY AIR
TO BUILDING NOTE: All specifications are subject to change
NOTE: Service without notice.
clearance is 30 in.
(760 mm) from
front access doors
FRONT VIEW DISCHARGE SIDE INLET SIDE
Date: ______________________________________ Contractor: _________________________________
Tag: ____________________ Qty: ______________ Supplier: ___________________________________
Project: ____________________________________ Quote #: ___________________________________
Engineer: ___________________________________ Submitted by: _______________________________
5
 Specifications 650FD/DD

PERFORMANCE
AIRFLOWS (Each Air Stream)
CORES 900 (425)

TOTAL CURRENT DRAW (AMPS) @ 120 VAC

Modular (6 section) patented aluminum heat recovery cores arranged for 800 (378)
high efficiency counter-flow ventilation.

AIRFLOW CFM (L/s)

700 (329) 7.9 HIGH

MOTORS 600 (282)

Two PSC, 3 speed double shafted, 120 VAC, 3.8 Amps each 7.0 MED
500 (235)
(7.6 total on high speed). HP - 1/4, 1625 RPM. Watts - total on High
400 (190)
Speed - 912. MCA: 9.5 MOP: 15 6.6 LOW
300 (143)
FILTERS
200 (94)
Washable air filters in exhaust and supply air streams.
100 (42)
BLOWERS
Slide easily in / out of unit. Centrifugal type rated at 850 cfm (401 L/s) 25 (.1) 50 (.2) 75 (.3) 100 (.4) 125 (.5) 150 (.6) 175 (.7) 200 (.8) 225 (.9) 250 (1)
free air delivery. Each air stream has one double shafted motor driving EXTERNAL STATIC PRESSURE IN PASCALS (in. W.C.)
two centrifugal blowers.
CONNECTION DUCT SIZES TEMPERATURE EFFECTIVENESS
Four - 20" x 8" (508 mm x 200 mm). Model 650DD - additional 20" X 8"
defrost port

EFFECTIVENESS
90%
MOUNTING
Unit to be set on support brackets hung by threaded rod type apparatus
(brackets and rods not provided). 80%

CASE
Unit has front and back access doors and electrical panel can be switched 70%
to either side giving the installer flexibility in duct direction. 20 gauge
pre-painted galvanized steel (G60) for superior corrosion resistance. NOTE: Exhaust Relative Humidity (RH) at 40%
Insulated with foil faced insulation where required to prevent exterior
condensation. Drain connection is one - 1/2" (12 mm) O.D. 500
(235)
600
(282)
700
(329)
800
(378)
900
(425)

ELECTRONICS AIRFLOW IN CFM (L/s)

Integrated microprocessor circuit board. Built-in interlock contacts. AHRI 1060 Certified
DEFROST CONTROLS Core: Contains six 68-222
Model 650FD - Interrupts supply air while exhaust air defrosts core.
Model 650DD - Supply bypass routes indoor air to defrost core. TIMER OPTIONS
99-DET01 Lifebreath 20/40/60 Minute Timer
WEIGHT 270 lbs. (120 kg) SHIPPING WEIGHT 350 lbs. (156 kg) • Initiates high speed Ventilation for 20, 40 or 60 minutes
• 3 wire connection; 20 gauge wire (minimum)
CONTROL OPTIONS 99-DET02 Lifebreath WIRELESS 20/40/60 Minute Timer
• Initiates high speed Ventilation for 20, 40 or 60 minutes
99-BC02 Lifebreath Ventilation Control • Wirelessly connects to main control for ease of installation
• 2 speed fan setting (Low/High) • 40' approximate range
• Humidity control through adjustable Dehumidistat 99-RX02 Lifebreath WIRELESS Repeater
• Compatible with 99-DET02 Wireless Timers • Used to extend range of 99-DET02 Wireless Timers when
• 3 wire connection; 20 gauge wire (minimum) Timers are out of range
99-500 3 Speed Control • Plugs into 120V power outlet and wirelessly connects to main
• 3 Speed Fan setting (Low/Medium/High) control and 99-DET02
• 4 wire connection; 20 gauge wire (minimum) FILTER OPTIONS
99-DH01 Lifebreath Dehumidistat 99-65-183 2" pleated MERV 8 filter for fresh air stream
• Humidity control through adjustable Dehumidistat
• 3 wire connection; 20 gauge wire (minimum) WARRANTY
Units carry a 15 year warranty
on the HRV core and a 2 year NOTE:
DIMENSIONS inches (mm) replacement parts warranty. The 650FD/DD
model may easily
be reversed in the
20 in field. Refer to
EXHAUST AIR EXHAUST AIR 20 in
TO OUTSIDE FROM BUILDING
1.75 in
(44 mm)
(508 mm) 11 in
(279 mm) 11 in (508 mm) page 25 for
(279 mm)
installation
24.75 in
(629 mm) instructions.
SUPPLY AIR 8 in
FROM OUTSIDE SUPPLY AIR
(203 mm) 4.75 in
(121 mm) 8 in All units conform to
2 in
TO BUILDING
5.5 in
(203 mm)
(51 mm) CS A and UL
(140 mm) standards
NOTE: All
42 in 42 in
DEFROST AIR
DD MODEL ONLY
(1067 mm) (1067 mm) specifications are
54 in NOTE:
(1371 mm) Service clearance subject to change
is 30 in. (760 mm) INTERIOR DUCT EXTERIOR DUCT without notice.
FRONT VIEW from front
access doors
CONNECTION SIDE CONNECTION SIDE

Date: ___________________________________________ Contractor: ______________________________________

Tag: _____________________Qty:___________________ Supplier: ________________________________________
Project: _________________________________________ Quote#: _________________________________________
Engineer: ________________________________________ Submitted by: ____________________________________
6
 Specifications 1200FD/DD

PERFORMANCE
AIRFLOWS (Each Air Stream)
1600 (755)
CORES

AIRFLOW IN CFM (L/s)

1400 (660)
Modular (3 section) patented aluminum heat recovery cores arranged
for efficient counter-flow ventilation.
1200 (566)
MOTORS
Two PSC, 3 speed double shafted, 120 VAC, 9.4 Amps each (18.8 1000 (472)
total on high speed). HP - 1/2, 1625 RPM. Watts - total on high speed
- 2256. MCA: 23.5 MOP: 30 800 (378)
FILTERS
Washable air filters in exhaust and supply air streams. 600 (282)
BLOWERS
Slide easily in / out of unit. Centrifugal type rated at 1200 cfm (566 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
L/s) free air delivery. Each air stream has one double shafted motor (25) (50) (75) (100) (125) (150) (175) (200) (225) (250)
driving 2 centrifugal blowers. EXTERNAL STATIC PRESSURE IN. W.C. (PASCALS)
CONNECTION DUCT SIZES TEMPERATURE EFFECTIVENESS
Four - 20" x 8" (508 mm x 200 mm).
MOUNTING
Unit to be set on support brackets hung by threaded rod type appa-
ratus (brackets and rod not provided). 70%
CASE

EFFECTIVENESS
Unit has front and back access doors and electrical panel can be
switched to either side giving the installer flexibility in duct direction. 60%
20 gauge pre-painted galvanized steel (G60) for superior corrosion
resistance. Insulated with foil faced insulation where required to pre-
vent exterior condensation. Drain connections; two - 1/2" (12 mm)
O.D. 50%
ELECTRONICS
Integrated microprocessor circuit board. Built-in interlock contacts.
Optional remote speed control. 500 600 700 800 900 1000 1100 1200
DEFROST CONTROLS (235) (282) (329) (378) (423) (472) (518) (566)
MODEL 1200FD - Interrupts supply air while exhaust air defrosts core. AIRFLOW IN CFM (L/s)
MODEL 1200DD - Supply bypass routes indoor air to defrost core.
WEIGHT 285 LBS (130 KG) SHIPPING WEIGHT 335 LBS. (152 KG) AHRI 1060 Certified
Core: Contains three 68-222
CONTROL OPTIONS
99-BC02 Lifebreath Ventilation Control TIMER OPTIONS
 2 speed fan setting (Low/High) 99-DET01 Lifebreath 20/40/60 Minute Timer
 Humidity control through adjustable Dehumidistat  Initiates high speed Ventilation for 20, 40 or 60 minutes
 Compatible with 99-DET02 Wireless Timers  3 wire connection; 20 gauge wire (minimum)
 3 wire connection; 20 gauge wire (minimum) 99-DET02 Lifebreath WIRELESS 20/40/60 Minute Timer
99-500 3 Speed Control  Initiates high speed Ventilation for 20, 40 or 60 minutes
 3 Speed Fan setting (Low/Medium/High)  Wirelessly connects to main control for ease of installation
 4 wire connection; 20 gauge wire (minimum)  40' approximate range
99-DH01 Lifebreath Dehumidistat 99-RX02 Lifebreath WIRELESS Repeater
 Humidity control through adjustable Dehumidistat  Used to extend range of 99-DET02 Wireless Timers when
 3 wire connection; 20 gauge wire (minimum) Timers are out of range
 Plugs into 120V power outlet and wirelessly connects to
DIMENSIONS inches (mm) NOTE: The 1200FD/DD model may main control and 99-DET02
SUPPLY AIR
FROM OUTSIDE easily be reversed in the field. Refer to FILTER OPTION
DD MODEL ONLY page 25 for installation instructions.
99-65-184 2” pleated MERV 8 filter for fresh air stream

WARRANTY
DEFROST AIR
DD MODEL ONLY
SUPPLY AIR
FROM OUTSIDE
FD MODEL ONLY EXHAUST AIR Units carry a 15 year war-
TO OUTSIDE ranty on the HRV core and
a 2 year replacement parts
warranty.
EXHAUST AIR
FROM BUILDING All units conform to CSA and
SUPPLY AIR
TO BUILDING UL standards
NOTE: Service
NOTE: All specifications are
clearance is 30 in.
(760 mm) from subject to change without
front access doors notice.
FRONT VIEW DISCHARGE SIDE INLET SIDE
Date: ______________________________________ Contractor: _________________________________
Tag: ____________________ Qty: ______________ Supplier: ___________________________________
Project: ____________________________________ Quote #: ___________________________________
Engineer: ___________________________________ Submitted by: _______________________________ 7
The Ductwork System
A properly designed ducting system will allow the HRV to Connecting sections and shorter runs may be flexible
operate at its maximum efficiency. (Air flow will be re- ducting one size larger than the metal equivalent. Use
stricted by undersized ducting, use of too many elbows, flexible duct connectors at the HRV to avoid noise trans-
tees, bends, etc.). Always try to keep duct runs as short mission.
and straight as possible.
All duct joints must be secured with screws, rivets or duct
NOTE: Fully insulated ducting with an integral vapor sealant and sealed with aluminum duct tape to prevent
barrier must be used on all runs passing through unheat- leakage.
ed areas in order to avoid condensation problems and
energy losses from the air steams.
! ATTENTION
All joints must be airtight, sealed and impervious to
Fully insulated ducting with an integral vapour
moisture. See specification sheets for each unit for exact
barrier must be used on all runs passing
duct sizes and location.
through unheated areas in order to avoid con-
To minimize pressure drop and noise, galvanized metal densation problems and energy losses from the
ducts, properly sized, are recommended. Keep ducting air systems.
as short as possible and use a minimum of elbows and
tees.

Outside Weatherhoods

The weatherhoods must have built-in “bird” screen with Ducting from the Weatherhoods
1/4 in (6.35 mm) minimum mesh to prevent birds and Galvanized sheet metal ducting with sufficient cross sec-
rodents from entering into the ductwork. Do not use tion with an integral single piece vapor barrier should be
smaller mesh as it will be very susceptible to plugging used to connect the HRV to the weatherhoods. All duct-
up. Gravity dampers at the vents must not be used as ing must meet UL Class 1 requirements.
they will restrict air flow and often “seize up”. The pre-
A minimum R value of insulation should be equal to 4
ferred location of the outside weatherhoods is:
(RSI 0.75)
 no less than 10 ft. (3 m) apart from each other
A good bead of high quality caulking (preferably acousti-
 at least 18 in (46 cm) above snow line or ground cal sealant) and taping with a high quality aluminum foil
level tape is recommended to seal the duct to both the HRV
and the weatherhood.
 away from sources of contaminants, such as auto-
mobile exhaust fumes, gas meters, garbage cans,
containers, etc.

 not exposed to prevailing winds

The outside perimeter of the weatherhood must be

caulked to prevent leakage into the building.

The design and size of the weatherhoods or louvers cho-

sen by the installer must allow for adequate free area.
Water and debris penetration of the system is minimized
when the airflow does not exceed 1000 FPM (5.08 m/s)
free area velocity.

8
Stale Air Return System
The stale air return system is used to draw air from the The inlets may be located in the ceiling or high on the
points in the building where the worst air quality prob- walls and fitted with inlet grilles.
lems occur. Balancing dampers and/or adjustable grilles
Many commercial activities produce air contaminants in
are recommended on all return air lines which are used
the form of dusts, fumes, mists, vapors and gases. Con-
during installation to help balance the “draw” from differ-
taminants should be controlled at the source so they are
ent areas of the building.
not dispersed through the building or allowed to increase
Alternately, the stale air may be drawn directly from the to toxic concentration levels. The ventilator allows for
return air duct. When this system is used, the air han- economical operation of the HVAC system while effective-
dler’s blower must constantly operate. The exhaust take- ly removing contaminants from the space. In designing
off connection must be at least 3 ft (1 m) from a directly the exhaust portion of the system the exhaust grilles are
connected HRV supply duct if both are connected to the situated to remove the contaminants while not allowing
same duct run. Note and compensate for the static pres- them to enter the breathing zone of the occupants.
sure of the air handlers return system if the static pres-
For contaminants lighter than air, grilles should be locat-
sure of the return in the air handler exceeds .1 to .15”
ed high on the wall. If contaminants are heavier than air,
W.C.
a lower placement of the grilles will be required. Infor-
A damper located just prior to the HRV is required to mation on a contaminants specific gravity and toxicity
balance the stale air exhausted with the fresh air supply should be available from chemical data sheets.
entering the building.
Return air suction points should be located on the oppo-
site side of the room from the fresh air inlet.

Fresh Air Supply System

The fresh air supply ductwork from the HRV may be di- When installing an HRV, the designer and installer should
rectly connected to the return air duct of the forced air be aware of local codes that may require smoke detec-
system. Check the air flow balance of the HRV with the tors and/or firestats in the HVAC or HRV ductwork.
air handler blower both “ON” and “OFF” to determine
Because an HRV is designed to bring fresh air into the
that it does not imbalance the HRV more than 10%. Al-
building, structures may require supply voltage interrupt
so, it is advisable to include a short length of flex duct or
when smoke or flame sensors are triggered, or when a
other non-metallic connector in this hard ducted line in
central fire alarm system is activated.
order to keep the HRV acoustically isolated and sepa-
rately grounded (electrically) from the air handler. This Supply air grilles may be ceiling or high wall mounted.
will avoid a possible shock hazard to service people if a Avoid locating incoming fresh air grilles that could cause
short to ground develops in one of the devices. a direct draft on the occupants as the incoming air may
be below room temperature. A reheat duct heater can be
It may be necessary to install a separate fresh air supply
installed to improve occupant comfort.
ductwork system if the heating is other than forced air.

Adjustable Grilles
The use of balancing dampers or adjustable grilles as
supply air diffusers and air exhaust covers are recom-
mended. TECHGRILLES™ are round, efficient, sound AIR FLOW
absorbing devices available in 4”, 5”, 6” and 8” (100, SUPPLY
125, 150, and 200 mm) models.

Part# 99-EAG4 4” diameter Techgrille

Part# 99-EAG5 5” diameter Techgrille AIR FLOW
Part# 99-EAG6 6” diameter Techgrille EXHAUST

Part# 99-EAG8 8” diameter Techgrille

9
The Integrated HVAC System
The HRV has become an integral component of the In installations where it is satisfactory to provide general
HVAC system. Figure A shows an HRV unit providing exhaust from the space, the air to be exhausted may be
fresh air directly to the return air plenum of a rooftop taken directly from the return air plenum to the HRV as it
heat/cool unit. is drawn back to the air handler. Fresh air supplied by
the HRV is then introduced directly into the return air
In the balanced airflow system, the HRV exhaust re-
plenum but at a location closer to the air handler. The air
moves stale room air (eg. from lunch room, storage or
handler would have a constant running blower to effec-
copy area) and returns to the space an equal amount of
tively distribute the fresh air and remove the stale air.
fresh outdoor air, making the use of an economizer ob-
Balancing dampers would be located in both the HRV
solete in conjunction with an HRV.
supply and exhaust ducts between the return air plenum
Many buildings have ceiling return air plenum as in Fig- and the HRV.
ure B. Fresh air from the HRV can be introduced directly
NOTE: At no time should the air handler T.E.S.P.
into the ceiling space but this should occur near the air
on the return duct exceed that of the HRV .
handler’s intake.
By operating the HRV on a 24 hour / 7 day battery
backed timer, the unit can be set to operate only when
! CAUTION
occupancy or indoor conditions require the air exchange. When interlocking a rooftop unit with an HRV,
take care to ensure the fans of both units oper-
ate in the correct rotation.

Figure A

Figure B

10
Drain Connections
The HRV must be level for proper drainage of conden- Install the drain pans in the bottom of the HRV so the
sate from the drain pans. drain connections protrude through the holes provided.
Use drain hoses with hose clamps to connect the drain
Install a loop or "P Trap" in the condensate line and pour
pan outlets to a floor drain or standpipe. Make sure the
a cup of water into the drain pan. This will create a wa-
drain line slopes down to the outlet. If this is not possi-
ter seal which will prevent odors from being drawn up
ble, a condensate pump will be required for positive re-
the hose and into the fresh air supply of the HRV.
moval of the water. Protect the drain line from freezing.

HRV Cabinet

DRAIN SPOUT DRAIN SPOUT

TAPE
TEE CONNECTOR
Forming the “P” Trap

TO DRAIN

! CAUTION ! CAUTION
The HRV and all condensate lines must be in- Drain trap and tubing MUST be below bottom
stalled in a space where the temperature is of door with 1/4" per foot downwards slope
maintained above the freezing point. away from unit.

Electrical Connections
Electrical Connections
! CAUTION
It is recommended that a licensed electrician make all
electrical connections. It is very important that the unit The HRV is designed to operate with ducting.
be properly grounded. The circuit must be sized to han- When first starting the HRV, measure the amp
dle the F.L.A. indicated on the name tag for the circuit. draw to each motor at each speed to ensure it
WARNING: Verify the polarity of the power coming into is operating at or below the max rating.
the unit with a test lamp or multimeter. Connect the
multimeter or test lamp probe to the wire being tested
and the other probe to ground. The black line should be Maximum AMP Rating
“live”. If the white line is “live” the polarity is reversed
and must be corrected. If both lines are live, the voltage
HIGH MED. LOW
is not 120VAC. The black open line from the unit should
be connected to the live line and the white open line
should be connected to the neutral line. Some unit have 1200DD, 1200FD 9.4 6.0 4.5
a safety disconnect rocker switch located just outside of
the electrical control box area. The switch disconnects 700DD, 700FD 4.5 3.2 2.4
the live line. Verify that it is working properly with a
multimeter or test lamp. Always ensure the HRV is 650DD, 650FD 4.6 3.0 2.3
properly grounded before and after testing.
455DD, 455FD 2.0 1.4 1.0

11
HRV Defrost Strategies (Fan Defrost and Damper Defrost)
Fan Defrost Damper Defrost
Models 455FD, 700 FD, 650FD, 1200FD Models 455DD, 700DD, 650DD, 1200DD
Fan defrost HRV's are equipped with an electronically These damper defrost HRV's have an electronically con-
controlled fan defrost system to remove frost that col- trolled damper defrost mechanism. If the outside temper-
lects on the warm air side of the aluminum heat transfer ature drops below 27°F (-3°C ), the defrost timer is acti-
surfaces of the heat exchanger core. When the outside vated. A motor driven damper door mechanism opens
air temperature drops below 27°F (-3°C), defrost is acti- the defrost port and at the same time closes off the sup-
vated which provides for an automatic defrost cycle. ply air from outside. After the defrost period, the damper
During the automatic defrost cycle the fresh air supply is operates in the opposite direction to close off the defrost
shut off while the exhaust fan continues to operate. This port and reopen the fresh air at the supply port. Defrost
allows warm inside air to flow through the heat exchang- cycle repeats until the temperature again rises above 27°
er core melting frost accumulation. After the defrost pe- F (-3°C).
riod, the fresh air supply fan automatically returns to the
normal speed and fresh outside air continues to be
drawn into the building. Water from the melted frost
collects in the bottom drip pans and drains out through
the bottom drain connections. The defrost cycle repeats
automatically until the air temperature rises above 27°F
(-3°C).

Defrost Time Adjustment 455FD/DD, 700FD/DD, 650FD/DD, 1200FD/DD

DIP switch #8 will adjust the defrost time. Do not

change any of the other DIP switch settings. ! ATTENTION
Change DIP switch #8 only as illustrated on
this page. Do not adjust any other switches.

Factory Setting (DIP Switch 8 OFF) Increased Defrost Time (DIP Switch 8 ON)
The HRV enters defrost mode when outdoor tempera- Cooler climates may require a more aggressive defrost
tures drop below 27°F (-3°C). cycle.
The factory defrost cycle is 4 minutes defrost with a 30 Positioning DIP switch 8 to ON will initiate a 4 minute
minute run time. defrost with a 20 minute run time.

12
Reversing the Supply and Defrost Air Ports (Damper Defrost Units only- Models 455DD, 650DD,
700DD, 1200DD)
Sometimes installation is easier if the "Supply Air from Changing the functionality of these two ports is easily
Outside" is ducted from the upper left side port (Defrost accomplished by switching the red and yellow defrost
Air) instead of the top port. motor wires at the circuit board. Switch T37 and T39 on
the Aircom circuit board.

SUPPLY AIR
FROM OUTSIDE

EXHAUST AIR
DEFROST AIR TO OUTSIDE

SUPPLY AIR
EXHAUST AIR TO BUILDING
FROM BUIULDING

Switch T37 (red wire) and T39 (yellow wire) on the Air-
com circuit board if you wish to reverse the "Supply Air
From Outside" and "Pool and Defrost Air" ports.
This illustration shows the factory configuration.

13
Optional Lifebreath Ventilation Control - Part #99-BC02
Key Features:
 2 speed fan setting (LOW / HIGH)
Humidity
 Standby setting (fan OFF) Setting
 Electronic Dehumidistat
 Compatible with 99-DET02 Wireless Timers
 Slim-line design Fan Speed
ON/OFF Indicator
 Connect to 3 wire 20 gauge low voltage Indicator
wire
ON/OFF Fan
Button Speed
BC02 Operating Instructions:
Turning on the Control Dehumidi-
Press and release the ON/OFF button . The light
stat Button
above will illuminate.

Setting the Ventilation Speed

Press and release the Fan button to select LOW or HIGH fan speed. The corresponding “Indicator Light" will illumi-
nate. If both LO and HI indicator lights are off, the fan is OFF but will turn ON if required by the Dehumidistat or remote
Timer (if installed).
Humidity Control
Your unit will reduce indoor humidity when outdoor humidity levels are lower than indoor humidity levels. This feature is
only effective when the outdoor temperature is below 59˚F (15˚C).
Setting the Dehumidistat
Press and release the Dehumidistat button until the Dehumidistat Light is at the desired setting. After a few seconds
the Dehumidistat light will either flash or be on continuous.
A flashing light indicates the humidity level is higher than the setting and the unit is operating on high speed ventilation.
A continuous light indicates the humidity level is lower than the setting. Refer to the unit's Home Owner’s manual for
instructions on how the Dehumidistat works.
The Dehumidistat will override the current speed setting to HIGH speed.
The Dehumidistat function can be turned OFF by pressing the button until no Dehumidistat light is on.
Note - Only 1 Dehumidistat should be installed in a system.

Optional Lifebreath 3 Speed Control - Part #99-500

Key Features:
 3 Speed Fan setting (LOW / MEDIUM / HIGH)
 4 wire; 20 gauge wire (minimum)
 Connect to Red, White, Yellow, Green.

! ATTENTION
When used in conjunction with the 99-BC02,
the BC02 control must be ON for the 99-500
control to operate. The 99-BC02 will override
the 99-500 control when the Dehumidistat is
operating or the control is set to HIGH speed.

14
Optional Lifebreath Dehumidistat - Part #99-DH01
Key Features:
 The Dehumidistat measures the indoor humidity
level and will initiate high speed ventilation when Instruction Card
the moisture level in the building exceeds the set
point on the control.
 Once the humidity in the building is reduced, the Dehumidistat Indicator LEDs
HRV will revert back to its previous setting. Set to the desired humidity lev-
el. High speed ventilation will
 The Dehumidistat should be set to OFF for all sea-
initiate when the indoor mois-
son except the heating season.
ture level exceeds the set point
 Connect to 3 wire 20 gauge low voltage wire. on the control.

Humidity Control Dehumidistat

Your HRV will produce a dehumidifying effect when Adjust Button
outdoor humidity levels are lower than indoor humidity
levels. Never use the Dehumidistat feature when out-
door temperatures are above 59 F (15 C).
Note: The indoor humidity level is measured at the
control.
Setting the Dehumidistat
Press and release the Dehumidistat button until the
Dehumidistat Light is at the desired setting. After 5
seconds the Dehumidistat light will either flash or be on
continuous.
A flashing light indicates the humidity level is higher
than the setting and the unit is operating on high
speed ventilation. A continuous light indicates the hu-
midity level is lower than the setting. Refer to the unit's
Operation & Installation Manual for instructions on how
the Dehumidistat works.
Note - Only 1 Dehumidistat should be active on a sys-
tem.

15
Optional Lifebreath Wireless Timer - Part #99-DET02
The Timers may be installed onto a flush mounted electri-
cal switch box or it may be surface mounted onto a wall. Note
Multiple Timers may be installed in a ventilation system.
To increase the range of a wireless Timer, a RX02 Repeat- The wireless Timers and Repeaters must be matched to the
main wall control of the HRV / ERV. This process is called
er should be used.
"Pairing". Multiple Timers and Repeaters can be paired to a
Pairing: single wall control.

1. Turn on the main wall control by pressing the ON/

Figure A Figure B
OFF button and remove the battery from Timer. Back Plate
1/8 in hole for
2. Press the left and right buttons simultaneously on screw and
Face Plate
the main wall control ( and ). The bottom row anchor
of 3 LED's will begin flashing. This indicates that the
main control is now in pairing mode. (Figure E)
3. Keep the Timer within 16” of the main wall control
when pairing.
4. Install the battery in the DET02 Timer. All four
lights on the Timer will immediately flash 5 times,
then only the red battery light will remain on for 1/8 in hole for
approximately 12 seconds after which the "40" light screw and
flashes the rev code. 20, 40, 60 lights will flash until anchor
paired or will stop if not paired within 12 seconds.
If pairing was not successful you now must return
to step 1 to restart the pairing process. Figure C Figure D
5. Press the button on the main wall control to Alternate Wall Mount
exit. 1/8 in hole for BC02
Break off tab
screw and anchor Control
To pair additional DET02 Timers with the same wall
control, or if pairing was not successful, repeat steps 1-
6. NOTE: Your
control may
When paired, the DET02 Timers can be moved and in- 1/8 in hole
look different
stalled elsewhere. Estimated range of the Timer is 40’ for screw
than the one
and anchor
with no obstructions. A RX02 Repeater may be installed shown.

to increase the range of the Timers.

Press simultaneously to
Test if pairing was successful by pressing the Select Break off tab initiate pairing mode
Button and listen for the HRV / ERV to initiate HIGH fan
speed Ventilation.
Figure E
Un-pairing: DET02 Timer

1. Remove the battery from the back of the DET02 Removable

Time. Back Plate

2. 2. Press and hold the Select Button on the front of 20/40/60 minute
the Timer. status lights

3. While holding the Select Button, reinsert the battery Select Button
in the Timer. Continue holding the select button initiates high
until the LED under "40" begins flashing. The speed ventilation
for 20, 40 or 60
DET02 Timer will now be unpaired with the main
min.
wall control.
Battery Indicator

16
Optional Lifebreath Wireless Timer - Part #99-DET02

Installation of Wireless Timer

1. Separate the Face Plate from the Back Plate by firmly pulling apart (Figure A).
2. For mounting the control without a Decora plate, break off top and bottom tabs and refer to Figure C for mounting.
3. Place the Back Plate of the control in the desired location on the wall and pencil mark the top and bottom screw
holes (Figure B or C). Drill two 1/8" holes. Back Plate
4. Attach the Back Plate to the wall using the 2 supplied screws and anchors.
5. Attach the Face Plate to the Back Plate (Figure A). Face Plate

Overview of Lifebreath Wireless 20/40/60 Minute Timer

Initiates HIGH speed Ventilation for 20, 40 or 60 minutes. The 20/40/60
minute Status Lights indicate HIGH speed operation.
Wireless Timers have an estimated range of 40' with no obstructions. To
increase the range of a Wireless Timer a 99-RX02 Repeater may be used.
Using the Wireless Timer
When paired to the main wall control, the Wireless Timer may be moved to
a remote location in the home such as a bathroom.
Pressing the Select Button on the Timer will initiate HIGH speed fan opera-
tion. The corresponding Status Light will illuminate under the number on
the Timer to indicate either 20, 40 or 60 minutes of HIGH speed fan opera-
tion. To cancel the call for HIGH speed fan operation, press the Select
Button until the Status Lights are no longer illuminated. Removable
Back Plate
Replacing the Battery
When the battery needs to be replaced in the Wireless Timer, the red LED
Battery Indicator will illuminate.
To replace the battery, first remove the Face Plate by pulling it off the wall. 20/40/60 minute
On the back of the Timer Face Plate the battery will be exposed. Replace status lights
the battery and re-attach the Face Pate to the Back Plate. Be careful not
to damage the tabs on the Back Plate when re-attaching the Face Plate.
Select Button initiates
high speed ventilation
for 20, 40 or 60 min.
Back of
99-DET02
Face Plate Battery Indicator

Battery

17
Optional Lifebreath Wireless Repeater - Part #99-RX02
The RX02 Repeaters are to be plugged directly into a 120V power outlet
1. Turn on the main wall control by pressing the ON/OFF button .
2. Press the left and right buttons simultaneously on the main wall control ( and ). The bottom row of 3
LED's will begin flashing. This indicates that the main control is now in pairing mode.
3. The RX02 Repeater must be powered within 16” of the main wall control for pairing. If an outlet is not
available an extension cord should be used to power the repeater initially for pairing.
4. Plug the RX02 Repeater into the power outlet. The green light will flash after approximately 12 seconds
indicating that the repeater is paired with the main wall control.
5. Press the ON/OFF button on the main wall control to exit pairing mode and the Repeater may now be un-
plugged and moved to its permanent location. RX02
Repeater
To pair additional RX02 Repeaters with the same wall control, repeat steps 1-5 until
all Repeaters have been paired. Power
Plug
When installed in its permanent location, the green LED will remain solid to indicate
the best location and the Repeater can be moved farther if required. The green LED
will flash to indicate it is in a good location. A red light indicates the Repeater is out of
range and needs to be moved closer to the main wall control.

Optional Lifebreath 20/40/60 Minute Timer - Part #99-DET01

Operating the Timer
Press and release the Select Button to activate a 20, 40
Status
or 60 minute HIGH speed override cycle. The Light will
Lights Yellow
illuminate and the unit will run on HIGH speed Ventila-
tion for the selected time. The Light will dim after 10 Red

sec. for run time. The Light will flash during the last 5 Green
min. of the cycle. The Timer connected to the unit will Select Button initiates
high speed Ventilation
illuminate for the duration of the override when the Se- for 20, 40 or 60 min.
lect Button is pressed.

Lockout Mode NOTE

Lockout Mode is useful if you wish to disable the Tim-
 Timers mount in standard 2” x 4” electrical boxes.
ers. The Timer can be set to lockout mode by pressing  Wire multiple timers individually back to the unit.
and holding the Select Button for five seconds. After 5  Use 3/20 low voltage wire
sec., the Light will flash; release the Select Button. The
Timer is now in lockout mode. If the Select Button is
Terminal strip on
pressed during lockout mode the Light will momentarily Aircom circuit board
illuminate but no override will be initiated.
RED

 Yellow to YEL
Digital Controls

If lockout mode is initiated when the Timer is activated,

 Red to RED
the Timer will continue its timed sequence but will not
GRN
DET

allow any further overrides to be initiated. Lockout  Green to GRN

mode can be unlocked by pressing and holding the Se-  Use 3/20 wire
YEL

lect Button for 5 sec. After 5 sec. the Light will stop
flashing. Release the Select Button and the Timer will
now operate normally.
18
Function and Controls

Basic Functions Setup

Speed control is obtained by powering 24V to one of the Select appropriate operational speed by installing the
designated speed taps. jumper wire between one of the designated speed taps.
(A jumper wire is factory installed in the low speed posi-
Example:
tion.)
A jumper between the R terminal and the
Note:
G terminal will result in low speed operation. It is recommended to use the optional speed control Part
# 99-500 in order to obtain 3 speed fan control.

SPEED JUMPER
Jumper wire place-
ment on micropro- High R W
cessor board Medium R Y
Low R G

Optional 3 Speed Control (Part #99-500)

Connect to R, W, Y and G on Thermostat

Refer to “Connecting Optional

Control” in this manual for instruc-
tions on connecting the optional Life-
breath Ventilation Control
Optional 20/40/60 Minute Timer
(Part# 99-BC02) and optional Life-
Part# 99-DET01
breath Dehumidistat (Part# 99-DH-01)
 Boost unit to Ventilation Mode for 20,
40, 60 minutes (no speed change). Connect to Yellow, Red & Green
 Connect up to 4 maximum
 Connect to Yellow, Red & Green

19
Connecting Optional Control - Part #99-BC02
The control is to be surface mounted onto a wall.
! ATTENTION
Only 1 master control should be installed to a venti-
lation system (the Face Plate on this illustration Pay special attention not to damage the Con-
may not be exactly the same as yours). tact Pins when attaching and detaching the
Face Plate. (Figure B)
1. Separate the Face Plate from the Back
Plate by firmly pulling apart (Figure A).
Be careful not to damage Face Plate Con- Figure A Figure B
tact Pins. Back Plate 1/8 in hole for
Face Plate
screw and
2. For mounting the control without a Deco-
anchor
ra plate, break off top and bottom tabs
and refer to Figure C for mounting. 1 in x 3/4 in
oval hole for
3. Place the Back Plate of the control in the wire opening 0.75”
1.625”
desired location on the wall and pencil
mark the top and bottom screw holes
(Figure B or C). 1”

4. Remove the Back Plate and mark the cen- Wiring

ter hole for the wires in the middle of the terminals 1.625”

screw holes. Refer to Figure B or C for

placement.
Keep top / bottom 1/8 in hole for
5. Cut in a 3/4 in by 1 in oval hole in the screw and
vent openings clear
wall to allow for the wire opening and anchor
drill (two) 1/8 in holes for the screws and
wall anchors (Figure B or C).
6. Pull 3 wire 20 gauge (min.) 100 ft length
(max.), through the opening in the wall. Figure C Figure D
7. Connect red, green, and yellow to the Alternate Wall Mount
Wiring Terminals located on the Back Break off tab Terminal strip
1/8 in hole for
Plate (Figure B or C). screw and
on Aircom

anchor RED circuit board

8. Attach the Back Plate to the wall using
Digital Controls

the 2 supplied screws and anchors. Wire hole

1 in x 3/4 in 0.75”
 Yellow to YEL
centered
GRN
DET

oval hole
9. Attach the Face Plate to the Back Plate between  Red to RED
for wire
(Figure A). Note: Be careful to correctly opening
screw holes
1”
 Green to GRN
align the Face Plate to avoid damaging
YEL

the Face Plate Contact Pins.  Use 3/20 wire

Wiring
10. Connect the 3 wire 20 gauge (min.) 100 terminals
ft length (max.) to the digital controls
terminal strip located on the Aircom cir- 1/8 in hole for
screw and Break off tab
cuit board (Figure D).
anchor

20
Connecting Optional Control - Part #99-DH01
The Lifebreath Dehumidistat may be installed onto
a flush mounted 2" x 4" electrical switch box or it ! ATTENTION
may be surface mounted onto a wall. Pay special attention not to damage the Contact
Only 1 master control should be installed to a venti- Pins when attaching and detaching the Face Plate.
lation system (the Face Plate on this illustration (Figure B)
may not be exactly the same as yours).
Figure A - Face Plate Figure B
1. Remove the Operating Instructions Card from the
Operating Instructions Side View
top of the Control (Figure A).
Card
Back Plate
2. Separate the Face Plate from the Back Plate by
firmly pulling apart (Figure B). Be careful not to
damage Face Plate Contact Pins.
Face Plate
3. Place the Back Plate of the control in the desired Contact
Face
location on the wall and pencil mark the wall in Pins
Plate
the center of the Wire Opening, Top Screw Hole
and Bottom Screw Hole (Figure C).
4. Remove the Back Plate and drill a 3/8" opening in
the wall to allow for the Wire Opening and a 1/8"
hole for the Wall Anchors for the top and bottom
screw holes (Figure D).
Separate the Face Plate
5. Pull 3/20 wire through the opening in the wall from the Back Plate
Figure C
and the Wire Opening of the Back Plate (Figure
C). Front View of Back Plate Figure D

Top Screw Hole Drill Holes in Wall

6. Connect Red, Green and Yellow to the Wiring
Terminals located on the Back Plate (Figure C). 1/8 in hole for
Wire screw and
7. Secure a single wire to the Wire Retainer located anchor
Opening
on the Back Plate (Figure C).
3/8 in hole
8. Attach the Back Plate to the wall using the 2 sup- for wire
plied screws and anchors. opening

9. Attach the Face Plate to the Back Plate (Figure Wiring

1/8 in hole for
B). Note: Be careful to correctly align the Face screw and
Terminals
anchor
Plate to avoid damaging the Face Plate Contact
Pins. Figure F
10. Insert the Operating Instructions Card into the Bottom Screw Hole Side View
Back Plate
control (Figure A).
Figure E
11. Connect the 3 wire 20 gauge (min.) 100 ft length
(max.) to the digital controls terminal strip locat- Face Plate
Terminal strip
ed on the Aircom circuit board (Figure E). Face Contact
on Aircom
Pins
RED

circuit board Plate

Digital Controls

 Yellow to YEL
GRN
DET

 Red to RED
 Green to GRN
YEL

 Use 3/20 wire

Dehumidistat Sensor Open-
ings to room air allow accu-
rate sensor readings.
21
Pitot Tube Air Flow Balancing - Commercial
It is necessary to have balanced air flows in an HRV. The For general balancing it is sufficient to move the pitot tube
volume of air brought in from the outside must equal the around in the duct and take an average or typical reading.
volume of air exhausted by the unit. If the air flows are not Repeat this procedure in the other (supply or return) duct.
properly balanced, then; Determine which duct has the highest airflow (highest
 The HRV may not operate at its maximum efficiency reading on the manometer). Adjust the higher airflow by
 A negative or positive air pressure may occur reducing the fan speed (see “Adjusting the Airflow”). The
in the building flows should now be balanced. Actual airflow can be deter-
 The unit may not defrost properly mined from the gauge reading. The value read on the
 Failure to balance HRV properly may void warranty gauge is called the velocity pressure. The Pitot tube comes
with a chart that will give the air flow velocity based on the
Excessive positive pressure may drive moist indoor air velocity pressure indicated by the gauge. This velocity will
into the external walls of the building where it may con- be in either feet per minute or meters per second. To de-
dense (in cold weather) and degrade structural components. termine the actual airflow, the velocity is multiplied by the
May also cause key holes to freeze up. cross sectional area of the duct being measured.
Excessive negative pressure may have several undesira- This is an example for determining the airflow in a 6" duct.
ble effects. In some geographic locations, soil gases such as
methane and radon gas may be drawn into the home The Pitot tube reading was 0.025 inches of water.
through basement/ground contact areas. Excessive negative From the chart, this is 640 feet per minute.
pressure may also cause the back-drafting of vented com- The 6" duct has a cross sectional area of
bustion equipment. = [3.14 x (6"÷12)2]÷4
Read the Application Warning on the front of this = 0.2 square feet
manual! The airflow is then:
Prior to balancing, ensure that: 640 ft./min. X 0.2 square feet = 128 cfm
 All sealing of the ductwork system has been completed. For your convenience, the cross sectional area of some
 All of the HRV's components are in place and function- common round duct is listed below:
ing properly. DUCT DIAM. (inches) CROSS SECTION AREA (sq. ft.)
 Balancing dampers are fully open.
 Unit is on HIGH speed. 5 (127 mm) 0.14
 Air flows in branch lines to specific areas of the house
6 (152 mm) 0.20
should be adjusted first prior to balancing the unit. A
smoke pencil used at the grilles is a good indicator of 7 (178 mm) 0.27
each branch line's relative air flow.
 After taking readings of both the stale air to the HRV The accuracy of the air flow reading will be affected by
duct and fresh air to the house duct, the duct with the how close to any elbows or bends the readings are taken.
lower CFM ([L/s] velocity) reading should be left alone, Accuracy can be increased by taking an average of multiple
while the duct with the higher reading should be adjust- readings as outlined in the literature supplied with the Pitot
ed back to match the lower reading. See Adjusting the tube.
Airflow. Pitot tube and gauge
 Return unit to appropriate fan speed for normal opera-
tion Duct Pitot Tube Air
Airflow Flow Balancing Kit
BALANCING PROCEDURE
Pitot c/w digital manome-
The following is a method of field balancing an HRV using a
Pitot tube, advantageous in situations when flow stations tube ter, Pitot tube, hose
Digital
are not installed in the ductwork. Procedure should be per- and tool bag.
Manometer
formed with the HRV on high speed. PART NO.
The first step is to operate all mechanical systems on high 99-BAL-KIT
speed, which have an influence on the ventilation system,
i.e. the HRV itself and the forced air furnace or air handler if
applicable. This will provide the maximum pressure that the
HRV will need to overcome, and allow for a more accurate
balance of the unit. Outdoors
Drill a small hole in the duct (about 3/16"), three feet down-
stream of any elbows or bends, and one foot upstream of Note: Duct connections may
any elbows or bends. These are recommended distances but vary, depending on model.
the actual installation may limit the amount of straight duct.
The Pitot tube should be connected to a manometer capa-
ble of reading 3 digits of resolution. The tube coming out of
the top of the pitot is connected to the high pressure side of
the gauge. The tube coming out of the side of the pitot is
Pitot Tube
connected to the low pressure or reference side of the Pitot Tube
gauge. Place pitot tube a minimum
Insert the Pitot tube into the duct; pointing the tip into the of 18" from blower or elbows
Digital Manometer
airflow.

22
Service and Maintenance
Servicing your HRV on a regular schedule will result in When removing the core, the location it is removed from
optimum operating efficiencies and prolonged life of the should be noted.
equipment.
The core is removed by carefully pulling the core outward
Due to numerous applications in which this equipment can from the unit, sliding it evenly along its guide rail sup-
be installed, it is difficult to predict servicing intervals. In ports found on the top and bottom corners, and on either
certain situations where there is heavy smoke, servicing side of the core. Note the core may have some resistance
the equipment every one - two months may be needed; when sliding out. Avoid tilting the core as this will result
whereas ventilating a meeting room for carbon dioxide in its edges catching the guide rail and temporarily pre-
may only need service every six months to a year. venting its removal.

Motor In most cases, washing the core in a mild detergent and

Access to the motor is through the front service doors. warm water will be all that is needed to completely clean
Note heat exchanger core can be removed to provide them. Do not use harsh chemicals as this may cause cor-
more room. See HRV Core in this section. rosion in the HRV. The time between core service will
depend on the application the HRV has been installed in.
The motor is a permanent split capacitor type (PSC) which
It can be as often as one - two months or at the very
uses a sleeve mechanism to steady the shaft.
least, cleaned every six months. When reinstalling the
HRV Core core you must note foam location and drip edge location
The heat exchange core is accessible through the front for proper core placement. See diagram below.
service door. Special care and attention should be given
to this component as the edges may be sharp, and the
core itself susceptible to damage if dropped.

Models 455, 700, 1200 Model 650

FILTER FILTER

CORE CORE
CORE

FILTER

FILTER

DRAIN PANS DRAIN PAN

When removing cores and filters note their location and arrangement.

23
Service and Maintenance
Filters Duct Work
Open front service door to access the filters located in It is a good idea to inspect ducting, outside weather
both supply and exhaust air streams. Note to remove and hoods (wall caps), and grilles for blockage and dirt
install filters, it may be easier to first remove the core(s). buildup, at least every six months.
Refer to HRV Core.
Outside weatherhoods should be protected by a bird
The filters are designed to stop large particles from enter- screen which can plug up with debris. Also, it is a good
ing in the core. The filters are fastened in place by a met- idea to visually confirm that the fresh air supply is free
al spring rod. To remove filters from core(s) simply pull from any sources of contamination, such as other vented
the rod from one end, outward until free from core lip, combustion equipment added after the fact.
and remove.
Damper Motor
Only use warm water with a mild detergent to wash the The damper motor, (if applicable) is a self contained mo-
filters. Do not use harsh chemicals. tor and does not require service. The damper door at-
tached to the motor could use a little lithium grease on
The time between filter service will depend on the applica-
the shaft opposite the motor, where it enters its holder,
tion the HRV has been installed in. It can be as often as
once every two - three years.
one - two months or at the very least, cleaned every six
months. General Maintenance
As a final step in a routine maintenance schedule, it is a
Condensate Drains
good idea to confirm operation of the system, checking
The condensate drains consist of two drain pans which
speed control functions and remote control operation, if
may collect water after the HRV initiates a defrost cycle,
applicable.
and a drain line to remove the condensate.
Wipe the inside of the cabinet to remove dust and cob
Maintenance on this portion of the system should be done
webs as needed.
as often as possible and should not exceed six months.
Note bacterial growth in standing water is a major con- It is a good idea to keep a service/maintenance log of the
cern to healthy indoor air quality, and should be avoided unit.
whenever possible.

To clean these components, open the front service door

and flush the pans with water. Ensure that the pans drain
completely and in a reasonable amount of time. Note if
the water does not drain right away, check for blockage in
the drain line, also check that the drain line has a good
slope to it. (1/8 - 1/4” per foot)

The drain line itself should have a “P” trap in it below the
HRV which is to be filled with water to prevent odors or
gases from entering back into the unit.

24
Reverse Installation of the HRV

Electrical Box Removal: Damper Removal:

 Remove the door panels from the HRV by loosening 9. Cut cable tie fastening thermistor wire to bracket,
the screws located on the face of the doors. disconnect thermistor from circuit, and remove ther-
mistor.
 Remove the electrical box cover by removing the 4
screws fastening the cover in place. 10. On the damper motor, loosen the two set screws
which hold the square damper rod in place using a
 Disconnect the motor wires coming through the bot-
1/8” hex key.
tom of the electrical box from the circuit board, ca-
pacitors and relays, and remove from the electrical 11. Remove the machine screw and kep nut fastening
box. the damper motor to the bracket.

 Pull motor wires for lower blower through hole in 12. Remove the damper motor from the bracket and en-
blower divider panel. sure that the two shims are collected from either side
of the damper rod, and by pulling the damper motor
 Disconnect damper motor wires (three) from the cir-
wires out from the top core support panel.
cuit board and remove from the electrical box.
13. Remove the plastic snap bushing from the hole in the
 Disconnect thermistor from circuit board and remove
top core support panel where the damper wires were
from electrical box.
removed from, and install a snap plug to seal the
 Remove the 4 screws securing the electrical box to hole, found in the manual bag.
the cabinet of the HRV.
Reinstalling the Damper Motor:

14. On the opposite side of the HRV, place the damper

! ATTENTION motor over the square damper rod aligning the end
8. Remove the ground continuity screw from both of the rod flush with the damper motor.
the upper and lower blower pans securing them
15. Install the machine screw and kep nut which fastens
to the pan stops.
the damper motor to the bracket.

16. Insert the shim around the damper rod ensuring it is

placed on the opposite side of the rod from the set
screws. Both of the set screws should screw directly
into the damper rod, not the shim.

17. Prior to tightening the set screws ensure proper

alignment of the damper door such that it is evenly
spaced over the port collars providing a good seal in
both directions.

18. Once alignment is confirmed, tighten the set screws

to secure the damper into place.

19. Remove the snap plug from the hole in the top core
support panel, and install a plastic snap bushing in
hole.

20. Route damper motor wires through hole in top core

support panel.

25
Reverse Installation of the HRV (Continued)

Reinstalling the Electrical Box: 32. Route thermistor wire from electrical box, through
hole in the top core support panel, and secure the
21. Remove the two snap plugs from the opposite side of
blue end to the thermistor bracket in front of the
the cabinet for electrical and control wires.
damper motor using a plastic cable tie.
22. Install the two snap plugs in the cabinet holes on the
33. Connect the thermistor to the circuit board in the
side of the HRV which electrical box was originally
electrical box.
removed from.
34. Putty holes closed in blower divider panel and top
23. Route wires for both blower motors to opposite side
core support panel with wires protruding through.
of HRV cabinet where electrical box is to be installed.
35. Install the large single door panel on the now back of
24. Install the grounding continuity screw in both the up-
the cabinet where electrical box was removed from
per and lower blower assemblies on the opposite side
and fasten using the eight machine screws.
of the HRV where electrical box is now installed.
36. Reversing of the HRV is now complete. Continue with
25. Fasten the electrical box to the cabinet of the HRV
the installation of the HRV.
using the 4 screws that were previously removed.

26. Remove the snap plug from the blower divider panel
and install plastic snap bushing provided in manual
bag.

27. Install snap plug in hole in blower divider panel where

lower blower motor wires were originally removed
from.

28. Route the lower blower motor wires through the hole
in the divider panel into the electrical box.

29. Route upper motor wires into the electrical box.

30. Route damper motor wires into e-box and connect the
motor wires to the circuit board, relays and capacitors
using wiring diagram found in manual for reverse in-
stallations.

31. Connect damper motor wires to circuit board using

wiring diagram found in manual for reverse installa-
tions.

26
Aircom Relays Models 455, 650, 700, 1200
The Aircom circuit board has three available “dry contact” Contact 2 and 4
relays. Contact 3 is not available. These relays initiate whenever the HRV fans are operat-
ing.
Maximum 115V 10 amp resistive load.

Aircom Relays

Use contact 2 or 4 to interlock the HRV to an Air Handler

or Furnace.
! CAUTION
Consideration must be given to competing air-
Connecting the HRV as illustrated will ensure the Air Han-
flows when connecting the HRV in conjunction
dler Blower Motor is operating whenever the HRV is venti-
with an Air Handler/Furnace Blower system.
lating.

Thermostat
Wire
Connector

Air Handler/Furnace
Terminal Strip

27
Troubleshooting Your HRV System

Symptom Cause Solution

Poor airflows  1/4 in (6 mm) mesh on outside hood is plugged  Clean exterior hoods or vents
 Filters plugged  Remove and clean filter
 Core obstructed  Remove and clean core
 House grills closed or blocked  Check and open grilles
 Dampers are closed if installed  Open and adjust dampers
 Poor power supply at site  Have electrician check supply voltage
 Ductwork is restricting HRV  Check duct installation
 Improper speed control setting  Increase the speed of the HRV
 HRV airflow improperly balanced  Have contractor balance HRV

Supply air feels cold  Poor location of supply grilles, the airflow may irritate the  Locate the grilles high on the walls or under the base-
occupant boards, install ceiling mounted diffuse or grilles so as
 Outdoor temperature extremely cold not to directly spill the supply air on the occupant (i.e.
over a sofa)
 Turn down the HRV supply speed. A small duct heater
(1 kW) could be used to temper the supply air.
 Placement of furniture or closed doors is restricting the
movement of air in the home
 If supply air is ducted into furnace return, the furnace
fan may need to run continuously to distribute ventila-
tion air comfortably

Dehumidistat in not  Outdoor temperature is above 15°C (59°F)  Dehumidistat is functioning normally (see Auto Dehu-
operating  Improper low voltage connection midistat Disable in this manual)
 External low voltage is shortened out by a staple or nail  Check that the correct terminals have been used
 Check Dehumidistat setting it may be on OFF  Check external wiring for a short
 Set the Dehumidistat at the desired setting

Humidity levels are  Dehumidistat is set too high  Set Dehumidistat lower
too high condensa-  HRV is not sized to handle a hot tub, indoor pool etc.  Cover pools, hot tubs when they are not in use
tion is appearing on  Lifestyle of the occupants  Avoid hanging clothes to dry, storing wood and venting
the windows  Moisture coming into the home from an unvented or unheat- clothes dryer inside. Firewood may have to be moved
ed crawl space outside
 Moisture is remaining in the wash room and kitchen areas  Vent crawl space and place a vapor barrier on the floor
of the crawl space
 Condensation seems to form in the spring and fall
 HRV is set at too low a speed
 Ducts from the washroom should be sized to remove
moist air as effectively as possible, use of a bathroom
fan for short periods will remove additional moisture
 On humid days, as the seasons change, some condensa-
tion may appear but the homes air quality will remain
high with some HRV use
 Increase speed of the HRV

Humidity levels are  Dehumidistat control set too low  Set Dehumidistat higher
too low  Blower speed of HRV is too high  Decrease HRV blower speed
 Lifestyle of occupants  Humidity may have to be added through the use of
 HRV airflows may be improperly balanced humidifiers
 Have contractor balance HRV airflows

HRV and/or ducts  HRV airflows are improperly balanced  Note: minimal frost build-up is expected on cores before
frosting up  Malfunction of the HRV defrost system unit initiates defrost cycle functions
 Have HVAC contractor balance the HRV

Condensation or ice  Incomplete vapor barrier around insulated duct  Tape and seal all joints
build up in insulated  A hole or tear in outer duct covering  Tape any holes or tears made in the outer duct cover-
ing, ensure that the vapor barrier is completely sealed
duct to the outside
Excess water in the  Drain pans plugged  Look for obstructions in the drain line
bottom of the HRV  Improper connection of HRV’s drain lines  Look for kinks in the drain line
 HRV is not level
 Drain lines are obstructed
 HRV heat exchange core is not properly installed

Excessive vibration  Dirt on fan wheels  Have contractor service HRV

28
Fan Defrost Wiring Diagram Model 650FD

29
Fan Defrost Wiring Diagram Model 455FD

30
Fan Defrost Wiring Diagram Models 700FD, 1200FD

31
Damper Defrost Wiring Diagram Models 455DD, 650DD, 700DD, 1200DD

32
 COMMERCIAL LIFEBREATH®
HEAT RECOVERY VENTILATORS

2 Year Limited Warranty • 15 Year HRV Core Warranty

AIRIA BRANDS INC.® (AIRIA) warrants to the original purchaser of the Commercial LIFEBREATH® model and
accessories referred to below, to be free from manufacturing defects.
This Warranty is personal to AIRIA® and is in effect from the date of the original purchase for a period of two
years, save and except that a 15 YEAR WARRANTY is given to the LIFEBREATH® HRV core should it develop a
condensation leak or become damaged during normal use.
Damage resulting from all other causes, including but not limited to: lightning, hurricane, tornado, earthquake or
any other acts of God; improper installation, modification, alteration or misuse of the LIFEBREATH® or its opera-
tion in a manner contrary to the instructions accompanying the unit at the time of sale; accidental or intentional
damage, neglect, improper care, or other failure by the owner to provide reasonable and necessary maintenance
of the product; any attempt at repair by an unauthorized service representative or not in accordance with this
warranty; or any other causes beyond the control of AIRIA®, are excluded from this warranty.
If you feel that the LIFEBREATH® you purchased is not free from manufacturing defects, please contact AIRIA
BRANDS INC.®, 511 McCormick Blvd., London, Ontario N5W 4C8, 519-457-1904 or fax 519-457-1676 to find the
name of your nearest dealer in order to repair the product. The labour required to install any replacement part(s)
shall be dealt with at the option of the customer in either of the following ways:
a) the customer may supply labour at their own expense: or
b) if the product was purchased from a dealer, then the dealer may supply labour at cost
to the customer.
AIRIA® reserves the right to replace the entire unit or to refund the original purchase price in lieu of repair.
AIRIA® MAKES NO EXPRESS WARRANTIES, EXCEPT FOR THOSE THAT ARE SET FORTH HEREIN
AND SHALL NOT BE LIABLE FOR ANY INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES WITH
RESPECT TO LIFEBREATH® COVERED BY THIS WARRANTY. AIRIA’S COMPLETE LIABILITY AND THE
OWNER’S EXCLUSIVE REMEDY BEING LIMITED TO REPAIR OR REPLACEMENT ON THE TERMS
STATED HEREIN. ANY IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED
WARRANTY OF MERCHANTABILITY AND OF FITNESS FOR ANY PARTICULAR PURPOSE, ARE EX-
PRESSLY EXCLUDED.
NO PERSON IS AUTHORIZED TO CHANGE THE WARRANTY IN ANY WAY OR GRANT ANY OTHER
WARRANTY UNLESS SUCH CHANGES ARE MADE IN WRITING AND SIGNED BY AN OFFICER OF AIR-
IA®.
MODEL NO.: ____________________________________________________________________
UNIT SERIAL NO.:________________________________________________________________
INSTALLED BY: _________________________________________________________________
DATE:__________________________________________________________________________

33
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69-ComHRV
011118
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