Worcester Controls F819/829

Full Bore Firesafe Flanged Ball Valves

 With the Series 819/829 designed to BS 5351, Flowserve Worcester Controls brings to
the market a full bore valve which combines low cost of ownership and long service life
with high operational safety and a range of features which sets the standards for others
to follow.

What remains unchanged however is Worcester Controls’ total dedication to quality and
service support. All of this is the result of following one simple strategy – to listen and
respond to the needs of our customers.

Anti-blowout stem - Inserted from inside of

valve body for greater safety

Actuator mounting - Conforms to ISO 5211

for ease of actuation

Anti-static stem - Ensures electrical

continuity between ball and body

Seats - Wide range of seat materials to suit

customer applications

Ball - 316 stainless steel as standard with

pressure equalising hole to balance cavity
pressure with line pressure when valve is
open. Parallel ported ball maximises flow and
minimises pressure drop

Body seals - PTFE coated graphite as

standard for firesafe integrity, eliminates
media contamination.

Seat design - Cavity pressure relieving (CPR)

seats ensure that pressure generated through
media expansion when the valve is closed is
safely relieved upstream

2
Wrench - Wrench can be fitted at mid or end
position to suit space requirements

Locking clip - Maintains position of gland nut

during actuation for long leak-free performance

Gland nut - Does not need to be removed for

actuator mounting thereby maintaining valve
integrity

Stop Plate - Remains fitted during actuation

for visual indication of ball position

Flange connectors - Complying with all major

international standards or alternatively to meet
specific customer needs

Materials of construction - Body and end

connector are manufactured from cast or
wrought material. All valves are supplied with
stainless steel interflange bolting. All
components in contact with the media comply
with N.A.C.E. MR.01.75 / ISO 15156

Bolting - To meet the requirements of ASME

VIII: Div.1 pressure vessel codes

3
 Pressure/Temperature Ratings

PTFE SEATS (T) 15% GLASS FILLED PTFE (R)

Virgin PTFE is the most common sealing material and is suitable for Glass re-inforced PTFE seats are stronger than virgin and have higher
almost all media as it has excellent chemical resistance. pressure/temperature ratings. Chemical resistance as per virgin PTFE.

25% GLASS FILLED PTFE (H) FLUOROFILL (P)

Glass re-inforced PTFE material offering a greater pressure / Carbon, glass and graphite filled PTFE material, an excellent seat
temperature capability than the R seat. material for steam and thermal services. Due to its high cycling
capabilities, it is the recommended soft seat for modulating control
applications.

4
Pressure/Temperature Ratings

UHMWPE (U) PEEK

Ultra High Molecular Weight Polyethylene offers good performance PEEK is Poly Ether Ether Ketone, a material which demonstrates out-
characteristics in applications where PTFE is not suitable (for example standing pressure capabilities at elevated temperatures. PEEK has
on tobacco duty). It also has good abrasion resistance. excellent chemical and abrasion resistance.

METAL – ALPHA (N) Key A = Carbon Steel Body Rating

A 316L sintered metal seat impregnated with PTFE, this material
combines the strength and abrasion resistance of metal with the B = Stainless Steel Body Rating
lubrication properties of PTFE. A graphite-impregnated metal seat is
also available. (In accordance with BS1560 / EN 1759)

IMPORTANT NOTE
The information given in the pressure/temperature graphs on
pages 4/5 indicates the maximum performance capabilities of
these seat materials. The full potential of virgin and re-inforced
PTFE can be realised in the standard Worcester valve build.
For more demanding applications requiring the greater
pressure/temperature capabilities of the other seat materials,
it is essential that the appropriate valve build is specified.
Examples of these applications include the following:
• Thermal Fluids
• Nuclear Service
• Oxygen Service
• Tobacco
• Ammonia
• Helium
• Toxic Chemicals (eg. Chlorine, Hydrogen Peroxide,
Phosgene etc.) – Envirosafe Build
• Vacuum Service and many more.
To ensure that the correct valve is supplied, please consult
Worcester Controls.
5
 18 17

19

9
10

11

12
13
14
15
16

5
7

20
8

21

Parts/Materials List
ITEM DESCRIPTION MATERIAL ITEM DESCRIPTION MATERIAL
1. & 2. Body & Body Connector Stainless Steel ASTM-A351 CF8M/ 11. Stop Indicator Stainless Steel 316 /
Carbon Steel ASTM A216 WCB Zinc Plated Carbon Steel
3. Ball Stainless Steel 316 12. Gland Stainless Steel 316
A351 CF8M
13. Gland Packing Flexible Graphite
4. Seat PTFE Virgin, PTFE 15% glass filled,
VXI, Fluorofill, PEEK, metal or other 14. Stem Location Ring Stainless Steel 316
options (see pages 4 & 5)
15. Secondary Stem Seal Virgin PTFE
5. Body Connector Screw Stainless Steel ASTM A193M
B8 CL2/B8M CL2 16. Stop Pin Stainless Steel
6. Body Seal PTFE Coated Flexible Graphite 17. Wrench Fixing Bolt Stainless Steel / Carbon Steel
7. Stem Thrust Seal Re-inforced PTFE 18. Wrench Zinc Plated Carbon Steel
8. Stem Stainless Steel A479 316
6 19. Wrench Head Zinc Plated Carbon Steel
9. Gland Nut Locking Clip Stainless Steel
20. Anti-static Spring Stainless Steel
10. Gland Nut Zinc Plated Stainless Steel /
Carbon Steel 21. Anti-static Plunger Stainless Steel
 XØ
STEM DIMENSIONS F ACROSS FLATS
ON G DIAMETER

MOUNTING PLATFORM TO ISO 5211

E
D

C
PORT Ø

A
Valve Dimensions (mm)
819 (ANSI Cl. 150) 829 (ANSI Cl. 300)
F G F G
Valve Size A B C D E A/F Dia. J K X ISO A B C D E A/F Dia. J K X ISO
(Port Ø) MAX MAX Dia. MTG MAX MAX Dia. MTG
DN50 87.6 43.8 M20x 87.6 43.8 M20x
(51.1) 178 74 86.9 41.5 - 14.0 1.5p 156 225 55.0 F07 216 74 86.9 41.5 - 14.0 1.5p 156 225 55.0 F07

DN80 112.4 51.1 119.9 55.7

(76.5) 203 94 111.6 48.4 17.2 15.1 21.1 201 350 55.0 F07 283 94 119.1 53.0 21.4 19.3 27.2 214 557 70.0 F10

DN100 140.6 55.9 147.1 73.0

(102.3) 229 117 139.8 53.2 21.4 19.3 27.1 235 557 70.0 F10 305 132 146.3 70.3 28.6 26.6 33.2 275 850 85.0 F12

DN150 182.4 73.0 194.6 77.4 7

(151.0) 394 179 181.6 70.3 28.6 26.6 33.1 310 850 85.0 F12 403 179 193.8 74.7 29.6 30.4 37.9 327 850 100.0 F14

DN200 237.4 77.4 256.2 88.4

(203.3) 457 206 236.6 74.7 29.6 30.4 37.8 - - 100.0 F14 502 231 255.3 85.5 36.0 34.5 42.6 - - 130.0 F16
 Product Coding (Typical)

30 --F 819 4 6 6 T Z 7 T Z 150

Size Body/Insert/ Flange

Connector Material Rating
Ball Gland Packing
Variation
Material Material
Stem Secondary Stem Seal
Material Material
Series
Seat Thrust Seal
Material Material
Body Seal
Material

Standards of Compliance
Notes Valve BS 5351, Valves for petroleum industry
Specification Lloyds Register type approved.
1. When wrench not fitted, flats on stem when parallel to pipeline axis Pressure Equipment Directive 97/23/EC
denote open position. Flanges 819 BS EN 1759-1 Class 150
2. Installation, Operating and Maintenance instructions are supplied with
Flanges 829 BS EN 1759-1 Class 300
product and also available on request.
Face to Face Lengths ASME B16. 10 as standard.
3. Limiting stem input torque figures are based on random practical 50, 80 & 100mm Class 150 to EN 558-2 Table 6
laboratory tests. For critical applications where a guaranteed figure is Series 12 optional (See Note 4)
essential, consult technical sales. Pressure Test Specification BS EN 12266 Part 1

4. Compliance with ASME B16.10 requires that 50, 80 and 100mm 819 Firesafe Specification ISO 10497, API 607
valves are of shorter pattern face to face lengths than the earlier
Quality Assurance ISO 9001, ISO 17025 (optional)
standard F96 series.
Sour Gas Applications NACE MR.01.75 / ISO 15156 (internal only)

Technical Information
Valve Size Weight Limiting Stem input Flow Coefficients
Series Valve Operating Torque*
(mm) Kg Torque - Nm (see note 3) Cv Kv
819 12.0 35
DN 50 192 501 423
829 15.0 50
819 22.0 336 165
DN 80 1158 978
829 32.0 620 300
819 40.0 620 330
DN 100 2118 1789
829 57.0 1138 675
819 88.0 1138 500
DN 150 5074 4287
829 117.0 2006 1020
819 176.0 2006 1430
DN 200 9337 7889
829 236.0 2910 2030

Cv - Flow in US GPM Pressure - psi

*Valve operating torques at full differential pressure with ‘T’ Seats
Kv - Flow in M³/hr Pressure - bar

WCEBR0015-01 Printed in Germany. (Replaces PB43 iss 06/03)

Flowserve Flow Control

To find your local Flowserve representative: A Division of Flowserve GB Ltd.
Burrell Road, Haywards Heath
For more information about Flowserve Corporation, West Sussex RH16 1TL
United Kingdom
visit www.flowserve.com or call USA 1 800 225 6989 Telephone: +44 (0)1444 314400
Telefax: +44 (0)1444 314401
Due to continuous development of our product range, we reserve the right to alter the dimensions and information contained in this leaflet as required. Email: wvukinfo@flowserve.com
Information given in this leaflet is made in good faith and based upon specific testing but does not, however, constitute a guarantee.