Baler Manual

2207 EAST ONTARIO STREET, PHILADELPHIA, PA.
19134
VERTICAL BALERS
FOR DEPENDABLE, COST-SAVING RECYCLING
ENGINEERED FOR SUPERIOR DURABILITY & MAXIMUM SAFETY
Model #_______________
Serial #_______________
TABLE OF CONTENTS
INTRODUCTION 3
GENERAL 4
WARRANTY 5
SAFETY/TRAINING INFORMATION 6-10
CONTROL LAYOUT 11
BALER OPERATING MODES 12
OPERATING INSTRUCTIONS 13-16
SAFE BALE EJECTION PROCEDURE 17-18
BALING WIRE IMFORMATION 19
PLC TROUBLESHOOTING 20-25
GENERAL TROUBLESHOOTING 26-30
LOCKOUT PROCEDURES 31-32
BALER MINIMUM CLEARANCE CHART 33
INSTALLATION INFORMATION 34-36
MAINTENANCE INSTRUCTIONS 37-40
ELECTRICAL INFORMATION 41-48
ELECTRICAL CIRCUITS 49-54
HYDRAULIC SCHEMATIC 55-56
PRESSURE SETTING & CHECKING PROCEDURES 57-58
BALER CYLINDER REPLACEMENT 59
DECAL & INSTRUCTION PLATES PLACEMENT 60
PARTS & SERVICE 61
WALL BRACKET KIT 62
MECHANICAL PARTS INFORMATION 63
LIMIT SWITCH INFORMATION 64
BALER PARTS DESCRIPTION & NUMBERS 65-67
Revised 10/2016
Congratulations on your purchase of a PTR Baler.
 PTR is known for producing balers with the highest safety and quality standards
in the industry.
 All PTR Balers are factory tested and receive a vigorous quality assurance
inspection to insure top performance and safety in the field.
 Many of the advanced design features on our balers make operation easy
without sacrificing safety.
 At PTR Baler and Compactor, operator safety is our number one priority. We
ask that all operators read and fully understand this manual and view the
provided safety/operational video. All baler operators must be at least 18 years
old.
 UL Approved and CUL Approved.
***IMPORTANT***
A. The operating keys are located inside of the control panel. A tool is
required to open the control box and only trained and authorized
service personnel should enter following proper lockout/tagout
procedures.
B. When power has been properly connected, press the Down/Up button
and observe the direction of the rotation of the motor. Look at the
motor fan, proper rotation is clockwise. (As indicated by arrow on
motor). If fan rotation is not clockwise, follow lock out/tag out
procedures and interchange any two of the three power conductors, re-
check for proper rotation. This should correct the problem.
GENERAL
 PTR’s vertical downstroke baler is designed with the operator’s safety in mind.
However, as with most industrial equipment, the ultimate responsibility for
safety rests with the operator.
 It is the operator’s duty to be thoroughly familiar with this manual and video
before operating the baler.
 Additional operator responsibilities are to insure that the units’ operation is in

accordance with safety requirements and codes, especially all applicable
Occupational Safety and Health Administration (O.S.H.A) standards and
American National Standard Institute (A.N.S.I) Regulations.
 PTR strongly recommends that current, completed, applicable ANSI and

OSHA standards are available to operators at all times.
 PTR Baler and Compactor Company strongly recommends: Keep the baler
clean and free of contaminant. Failure may cause illness or death. Bale clean
Cardboard only.
Note:
The information contained herein is subject to change without notice.
We reserve the right to make changes, and alterations to the equipment

and information contained herein at anytime.
WARRANTY
PTR BALER AND COMPACTOR COMPANY warrants all equipment when operated,
maintained and installed, and used in normal service for a period of three hundred sixty-five
(365) days after the date of installation to be free from defects in material and workmanship.
The responsibility of PTR BALER AND COMPACTOR COMPANY, under this warranty to the
purchaser, except as to title, shall not in any case exceed the cost of correcting defects in the
equipment. Warranty repair or replacements shall not extend the initial warranty period.
PTR BALER AND COMPACTOR COMPANY shall under no circumstances be responsible for
any loss of business or profit to the purchaser or any other consequential damages in connection
with the sale of such equipment or any obligation under this warranty. The foregoing shall
constitute the sole remedy of the purchaser, and the responsibility of PTR BALER AND
COMPACTOR COMPANY.
Warranty repairs and/or replacements (at our option), will be made for both parts and labor. The
authorized service center must use PTR BALER AND COMPACTOR COMPANY authorized
parts. Labor will be allowed at a maximum of ($40) hourly rate. Premium rates will be at the
customer’s accountability. All warranty calls must be called into PTR BALER AND
COMPACTOR COMPANY for dispatch. 1-800-523-3645
All parts, components or accessories requiring repair or replacement, within the warranty period,
shall be returned PREPAID, to the PTR BALER AND COMPACTOR COMPANY at the
expense of the buyer, lessee, or consignee. The PTR BALER AND COMPACTOR COMPANY
will return at its expense replacement parts, components or accessories found to be defective.
Shipment of parts under warranty shall be made via United Parcel Service or Parcel Post. Cost
of any other means or transportation shall be paid by the equipment user.
PTR BALER AND COMPACTOR COMPANY does not assume any responsibility of liability
for improper use of the equipment or improper installation of any unit, part or accessory which
may cause damage to the unit. The installation of parts or accessories manufactured or sold by
any other supplier shall be deemed to void all warranties.
Warranty claims for equipment will not be proceeded unless a properly completed and
signed warranty card (attached to the installation checklist) has been received.
NON-WARRANTABLE REPAIRS
1. Routine adjustments; limit switches, pressure switch, or relief valve.
2. Tightening of hydraulic fittings and terminal connections.
3. Electrical fuses, tripped over loads or breakers.
4. Power to the unit, phase change, motor rotation change, facility electrical problems, or
damage by customer from improper electrical hook up to unit.
5. Addition of hydraulic oil.
6. Ejector system parts such as chains, t-hooks, and shackles.
7. Repairs necessitated by improper use such as failure to follow instructions and abuse of
equipment.
8. Operator error (example: chamber door not closed tight enough or gate not pulled down flush
to top of chamber door)
9. Damage or install errors from customer supplied installer.
NOTE: Always have Serial and Model Number of unit ready when calling for service.
Baler Safety and Training Outline
I. Scope - Employers should designate a Safety/Risk Manager or equivalent person that has
qualifications necessary to evaluate and manage safety and operational training issues related to the
operation of baling equipment as part of their operator safety and training program. Each individual
baler owner should develop their own training program specific to their equipment, personnel,
processes, environment, and unique site application.
A. Your company safety official should conducted a hazard assessment of the various
baling equipment utilized at your facility and use the information from the hazard
assessment to develop a company specific baler safety training program. The
hazard assessment should include at a minimum the following:
1) Identification of material being baled. (clean cardboard only)
2) Hazards associated with the baling equipment and material baled.
3) An initial and then periodic review of the capabilities, qualifications, and
training of any person who may potentially encounter the identified hazards.
B. Your company safety official should evaluated the means and methods of controlling the hazards
identified in the hazard assessment; including information such as industry and regulatory
requirements, instructions for the operation, inspection and maintenance of balers, and other
information appropriate to the identified hazards.
1) Your company safety official should ensure compliance with applicable OSHA Code of
Federal Regulations under 29 CFR 1910 and applicable ANSI baling equipment
standards under ANSI Z245.5 and Z245.51.
2) Your company safety official should ensure that all employees (including supervisors)
engaged in the operation, cleaning, maintenance, service, or repair of the baling
equipment are properly trained according to their assigned jobs or tasks. The Baler
Safety Video supplied by PTR should be shown to all potential operators and the
manual should be read thoroughly.
3) Contractors should not be permitted to operate in-house baling equipment unless they
have been properly trained and authorized.
C. As a leading baler manufacture we recommend that your company utilizes the following baler
safety training outline and baler safety video which cover the following:
1) Pre-start up
2) Operation – (operation procedures are also posted on front of control box)
3) Safe bale ejection
4) Inspection / maintenance (see baler safety inspection checklist included in this manual)
5) Operator Safety / Prohibited practices
6) Training requirements (necessary training as identified from hazard assessment and use
of baler safety video.
7) Record keeping – (see Attachment A)
D. Your company safety official should periodically review their company specific program to
ensure the effectiveness of your safety program and make revisions as necessary.
Heed & Obey Warning Signs
Signs such as Danger, Caution, Warning, and Attention are on the machine for your protection.
Warning signs must remain in place and be kept in readable condition. Report and replace all
damaged or missing warning signs.
Operational carelessness and safety shortcuts can cause serious injury or death! Follow safety
Guidelines and be safety conscious.
Every operator should read operators manual and the operating instructions posted on the front of the
control box.
The operating key should not be left in the machine when the machine is left unattended.
Prior to Start Up
1. Wear proper safety equipment as recommended by your company safety official.
2. Never allow yourself or anyone involved with the baling system to be under the influence intoxicants or
narcotics while the baler is operating.
3. Walk around the baling system to check for proper equipment condition. Open hopper door and check
inside the baler.
4. Be positive no one is working on the baler or adjoining equipment. With ram in up position, lift gate and
look inside main chamber area to be sure no one is inside.
5. The following operational check should be conducted prior to each shift:

· With the gate raised, press all buttons in any order or combination. No motion should occur.
· Close gate and start machine, open gate during downward motion. Machine should immediately
stop.
· Close gate and start machine. Gate will automatically open with upward ram travel. During this
time, raise the gate off the ram. Machine should immediately stop.
· Demonstrate that the machine will not operate in “automatic” if the main bale door is open.
Operator should do this by having the ram in the up position and with the gate closed set the selector
switch to down and push. Release the button and the ram should stop.
6. It is imperative that proper housekeeping is performed in the area behind and around the baler.
· The areas behind the baler must be kept clean and free of debris, pallets and any other material.
· PTR recommends that this area be inspected daily to maintain the safe operation of vertical
balers.
· Bale wire stored in the area of the baler must be stored in an approved horizontal storage system.
7. If anything does not function as indicated, immediately report

problems to supervisor, remove key, lockout machine, and call for
service.
Operator Safety
Always Use Lockout/Tagout
Power must always be disconnected and locked out before working within or performing maintenance
on the baler or associated equipment. Standard Lockout/Tagout procedures should be followed in
accordance with the OSHA standard 1910.147 “The control of hazardous energy”.
A group safety lock should be used when multiple employees are working on the machine at one time so
that all locks need to be removed in order to be able to re-energize the baler. Every employee who
works on or with the baler should have his own lock and key. Never assume you are protected by
another employee’s safety lock.
Keep Safety Guards in Place
Safety guards must be kept in place and secure at all times. Keep the guards in good repair with
periodic maintenance. Keep limit switches free of debris or obstructions. Do not override of
bypass safety switches or features.
If feed gate becomes difficult to open or close, maintenance should be informed.
Operators should be instructed on how to conduct a brief visual safety inspection that includes areas
door hinges and latch. Also how to conduct a visual inspection of the ejector chains, t-hooks, and
shackles. Operator should know that maintenance should be called if there is any evidence of
damage or if anything looks “different” as opposed to prior inspections.
Practice Fire Prevention
· Keep fire extinguishers accessible at all times. Use the extinguisher recommended for the
material being baled. It should be rated safe for use of electrical fires.
· Never smoke close to combustible material.
· Clean the area before welding or other repair activities that produce sparks or source of ignition.
· Keep tank and motor areas free of oil, dust, or paper accumulations.
Keep a Clean Machine

1. Bale only clean cardboard.
2. Clean motor area monthly.
3. Remove any wedged cardboard from sides and back of ram. Remove any cardboard on the top of the ram
daily.
4. Remove any cardboard stuck on retainer dogs and limit switches.
5. Keep baler clean and free of dirt and other contaminants. Failure to do so may cause illness or death.
6. The areas behind the baler must be kept clean and free of debris, pallets and any other material.
7. PTR recommends that the area behind the baler be inspected daily to maintain the safe operation of vertical
balers.
Remember! All possible Dangers cannot be predicted. Your own safety

attitude and habits are your best protection.
Additional Safety Guidelines for Baler Operation
1. Only authorized personnel 18 years of age or older, who are trained in baler operation are
permitted to operate the baler.
2. The owner and operator are responsible for the safety of the employees and should be familiar
with applicable OSHA and ANSI standards.
3. Operate in accordance with the owner’s manual supplied with your baler.
4. Do not set the hydraulic pressure above factory specs. Specified pressures are listed inside the
control box. Severe baler damage and/or personal injury could result.
5. Bale only the specified material for which the baler was built. And also for which the hazard
assessment was conducted for.
6. Never overload the baler chamber.
7. Never enter the main chamber area unless the power is disconnected and locked out.
8. If work on or in the baler is required, disconnect the power to the baler, and lockout. Never
assume that you are protected by another employee’s safety lock. Before restarting, repeat the
“Prior to Start Up” procedures.
9. Anytime the baler is shut down, the “Prior to Start up” procedures should be repeated.
10. Never bale aerosol cans or containers filled with liquid.
11. Use of safety glasses and forearm length leather gloves are strongly recommended when
handling baling wire.
12. The areas behind the baler must be kept clean and free of debris, pallets and any other material.
13. PTR recommends that the area behind the baler be inspected daily to maintain the safe
operation of vertical balers.
14. Bale wire stored in the area behind of the baler must be stored in an approved horizontal
storage system.
Attachment A
TRAINING RECORD
Employee Name Description of Training and other Notes Date of Seen Video Employee Signature
Training Yes/No
Store name and location: ______________________ Training Video Present at Store: ____________________
Manual present at Store: __________________
Store #: _______
Name or Trainer: ____________________
Store Manager Name: _________________________ Signature of Trainer: ___________________
Signature and Date: ____________________________
1R 4XDQWLW\ 'HVFULSWLRQ 3DUW1XPEHU
)86(+2/'(5
352;6:,7&+)86(
)86(
975$16)250(5
5('/,*+7
*5((1/,*+7
7(50,1$/%/2&.6
(1'6(&7,216
.$%/2&.
.$%/2&.
83'2:1%87721
.(<6:,7&+
5(6(7%87721
&2//$5 &217$&7
$29(5/2$'
$&217$&725
%5$66/8*
)86(%/2&.
3/&
386+38//%87721
:$775(6,6725
%2;'(&$/
61$3,13/8*
;%2;
$03)86(
BALER MODES
There are three basic modes of operation a downstroke vertical baler will perform
– loading, compression, and ejection.
LOADING
Material is evenly loaded into the baler chamber while the safety charging gate and
ram are in the UP position. The baler chamber door is closed and locked.
COMPRESSION
With the safety gate down, the ram pushes the material down into the bottom of the
baler chamber area. Retainer Dogs located on baler chamber door help hold the
compressed material down while the ram travels up to the loading position,
opening the baler safety charging gate as it travels up.
EJECTION
When full bale indicator arrows on the ram face and baler frame match, the bale is
the proper size. Lift gate, unlatch and open chamber door at least 110 degrees,
slide baling wire through slots and tie off all wires.
Close feed gate by pulling it down completely.
Attach the ejector “T” hooks at back of baler to ram ejector lugs, set the
UP/DOWN switch located on baler electrical box to the UP position, press and
hold button in until the bale ejects. Keep clear of ejecting bale.
5HYLVHG
3/&%DOHU
&RQWURO'HVFULSWLRQDQG
2SHUDWLQJ,QVWUXFWLRQV

7KLVXQLWLVWREHRSHUDWHGE\DXWKRUL]HGDQGWUDLQHGSHUVRQQHORQO\%\ODZQRRQH
XQGHU\HDUVRIDJHLVSHUPLWWHGWRRSHUDWHWKLVPDFKLQH%DOHUPDQXDODQGVDIHW\
YLGHRPXVWEHUHYLHZHGDVSDUWRIRSHUDWRUDQGPDLQWHQDQFHWUDLQLQJ

&21752/6$1',1',&$7256

7KH375%DOHUFRQWUROVZLWK3/&DUHQHDUO\LGHQWLFDOWRWKHVWDQGDUGEDOHURSHUDWRUFRQWUROV

.H\HG212))6ZLWFK±7KHVZLWFKLVDQDFFHVVFRQWUROGHYLFHWKDWOLPLWVXVHWRDXWKRUL]HG
DQGWUDLQHGRSHUDWRUVLQSRVLWLRQRIWKHNH\$OVRDOORZVWKHEDOHURSHUDWLRQWREHWXUQHGRIIIRU
URXWLQHSURGXFWLRQVXFKDVW\LQJRIIDEDOH.H\6ZLWFKLV127DORFNRXWWDJRXWGHYLFHDV
UHTXLUHGIRUVHUYLFHRUHQWU\LQWRWKHPDFKLQH

(6WRS±$OORZVWKHPDFKLQHWREHVWRSSHGDWDQ\WLPHLQFDVHRIHPHUJHQF\:LOOLOOXPLQDWH
ZKHQSUHVVHGDQGPXVWEHPDQXDOO\SXOOHGEDFNRXWEHIRUHPDFKLQHFDQEHUHVWDUWHG

8S'RZQ6HOHFWDEOH6WDUW±7KLVLVWKHEXWWRQXVHGWRVWDUWWKHPDFKLQH7KHRXWHUULQJFDQEH
WXUQHGWRVHOHFWEHWZHHQVWDUWXSDQGVWDUWGRZQ7KHPDFKLQHZLOORSHUDWHLQDXWRPDWLFPRGH
ZKHQWKHPDLQEDOHGRRULVVKXWWKHJDWHLVFORVHGDQGWKHUHLVOHVVWKDQDIXOOEDOHLQWKH
FKDPEHU1RWH3UHVVLQJWKHVWDUWEXWWRQZKLOHWKHUDPLVQRWLQWKHIXOO\UDLVHGSRVLWLRQ
ZLOOUHVXOWLQWKHUDPUHWUDFWLQJWRWKHIXOO\UDLVHGSRVLWLRQDQGVWRSSLQJ3UHVVLQJWKH
EXWWRQDJDLQZLOOUHVXOWLQDQRUPDOF\FOH

7KLVEXWWRQZLOORSHUDWHDVDVXVWDLQHGPDQXDOSUHVVXUHFRQWUROWRDOORZIRUEDOHHMHFWLRQZKHQ
WKHPDLQEDOHGRRULVRSHQRUZKHQWKHIXOOEDOHOLJKWLVLOOXPLQDWHG7KHUDPPXVWEHUXQXS
EHIRUHLWFDQEHUXQGRZQZKHQLQPDQXDORSHUDWLRQLIWKHSUHVVXUHVZLWFKZDVDFWXDWHGGXULQJ
WKHSUHYLRXVGRZQVWURNH

5HVHW±7KLVEXWWRQLVQRWQRUPDOO\XVHG:KHQSUHVVHGLWZLOOUHVHWWKHRYHUORDGLQWKH
XQOLNHO\HYHQWWKDWWKHRYHUORDGKDVWULSSHGDQGWKHRYHUORDGWULSSHGOLJKWLVLOOXPLQDWHG
3OHDVHFDOO375VHUYLFHLIWKHRYHUORDGKDVWULSSHGPRUHWKDQWKUHHWLPHVLQDQ\JLYHQRQH
PRQWKWLPHSHULRGDVWKLVFDQEHLQGLFDWLYHRIDQLPSURSHUPDFKLQHSRZHUFRQQHFWLRQRURWKHU
HOHFWULFDOIDXOW
5HYLVHG

)XOO305HTXLUHG*DWH)DXOW/LJKW±7KLVOLJKWZLOOLOOXPLQDWHDQGUHPDLQLOOXPLQDWHGLID
IXOOEDOHLVGHWHFWHGLQWKHEDOLQJFKDPEHU$XWRPDWLFRSHUDWLRQZLOOEHGLVDEOHGDQGWKLVOLJKW
ZLOOUHPDLQLOOXPLQDWHGXQWLOWKHEDOHLVWLHGRIIHMHFWHGIURPWKHPDFKLQHDQGWKHPDLQEDOH
GRRUFORVHG7KHPDFKLQHLVVWLOORSHUDEOHLQPDQXDOPRGHZLWKWKHIXOOEDOHOLJKWLOOXPLQDWHG
7KHIXOOEDOHDUURZVZLOOOLQHXSZKHQWKHPD[LPXPVL]HEDOHLVLQWKHEDOHFKDPEHU'RQRW
PDNHEDOHVEH\RQGWKHSRLQWZKHUHWKHDUURZVOLQHXS

7KHPDFKLQHKDVERWKDQLQWHUQDOF\FOHFRXQWHUDQGKRXUFRXQWHUWRWUDFNPDFKLQHXVDJH7KH
30OLJKWZLOOUHSHWLWLYHO\VORZEOLQNRQHVHFRQGRQIROORZHGE\RQHVHFRQGRIIZKHQWKHF\FOH
FRXQWRUKRXUFRXQWH[FHHGVWKHSUHVHWYDOXHWKDWLQGLFDWHVSUHYHQWDWLYHPDLQWHQDQFHLV
UHTXLUHG&DOO375SDUWVDQGVHUYLFHWRVFKHGXOHSUHYHQWDWLYHPDLQWHQDQFH7KHPDFKLQHZLOO
FRQWLQXHWRRSHUDWHQRUPDOO\

7KLVLQGLFDWRUOLJKWZLOODOVRUHSHWLWLYHO\IDVWEOLQNRQHKDOIVHFRQGRQIROORZHGE\RQHKDOI
VHFRQGRIILIWKHLQWHUQDOSURJUDPGHWHFWVWKDWWKHJDWHSUR[LPLW\VZLWFKKDVEHHQE\SDVVHGRULV
LQRSHUDWLYH2SHQLQJDQGUHVKXWWLQJWKHJDWHZLOOXVXDOO\FOHDUWKHEOLQNLQJOLJKWDQGUHWXUQ
WKHPDFKLQHWRQRUPDORSHUDWLRQ3OHDVHFRQWDFW375SDUWVDQGVHUYLFHLIWKHOLJKWFRQWLQXHVWR
EOLQNDQGWKHPDFKLQHUHPDLQVLQRSHUDEOHDIWHURSHQLQJDQGFORVLQJWKHIHHGJDWH

*DWH6KXW/LJKW±7KLVOLJKWLQGLFDWHVWKDWWKHIHHGJDWHLVFRPSOHWHO\DQGSURSHUO\FORVHG7KH
QRUPDODXWRPDWLFF\FOHFDQQRWEHVWDUWHGLIWKHJDWHLVQRWIXOO\FORVHG

'RRU6KXW/LJKW±7KLVOLJKWLQGLFDWHVWKDWWKHPDLQEDOHHMHFWGRRULVWLJKWO\FORVHGDVLV
UHTXLUHGIRUQRUPDODXWRPDWLFRSHUDWLRQ:LWKWKHGRRURSHQWKHPDFKLQHZLOORQO\UXQLQ
PDQXDOPRGHZLWKVXVWDLQHGPDQXDOSUHVVXUHFRQWURORSHUDWLRQDVQHFHVVDU\WRHMHFWWKHEDOH
,IWKLVOLJKWLVQRWLOOXPLQDWHGILUVWWU\WLJKWHQLQJWKHORFNLQJKDQGZKHHOWRHQVXUHDFRPSOHWH
DQGWLJKWGRRUFORVXUH

2YHUORDG7ULSSHG/LJKW±7KLVOLJKWLQGLFDWHVWKDWWKHLQWHUQDOPRWRURYHUORDGKDVWULSSHG6HH
DERYHGHVFULSWLRQRIWKH5HVHWSXVKEXWWRQ

5HYLVHG

%$/(523(5$7,1*,16758&7,216

$ 3UHSDULQJWKHEDOHUWRPDNHDQHZEDOHRIFDUGERDUG

,QVXUHSRZHUNH\VZLWFKLVLQWKH2))SRVLWLRQ
,QVXUHEDOHUUDPLVLQWKH83SRVLWLRQ
:LWKJDWHLQWKH83SRVLWLRQRSHQEDOHFKDPEHUGRRU
/D\DIODWSLHFHRIFDUGERDUGRQWKHERWWRPRIWKHEDOHFKDPEHURYHUWRSRIWKHHMHFWRU
FKDLQV
&ORVHDQGODWFKWKHEDOHFKDPEHUGRRU

% 7RPDNHDEDOH

)LOOWKHFKDPEHUZLWKFDUGERDUGER[HVQHHGQRWEHEURNHQGRZQWKHPDWHULDOWREH
EDOHGVKRXOGEHORDGHGHYHQO\LQWKHFKDPEHU
3XOOWKHJDWHGRZQWRWKHWRSRIWKHFKDPEHUGRRU
7XUQSRZHUNH\VZLWFKWRWKH213RVLWLRQ
6HWWKH83'2:1VZLWFKWRWKH'2:1SRVLWLRQZKLFKLVDOVRWKH$872VHWWLQJ
3UHVVWKH'2:1EXWWRQDQGUHOHDVHWKHUDPZLOOWUDYHOGRZQDQGDXWRPDWLFDOO\UHYHUVH
ZKHQUHDFKLQJIXOOGRZQVWURNH
5HSHDWDERYHVWHSVXQWLOWKHIXOOEDOHOLJKWLOOXPLQDWHVRUXQWLOWKHDUURZVRQWKHIUDPH
DQGUDPDUHDOLJQHG

127(,IWKHJDWHLVRSHQHGDWDQ\WLPHGXULQJWKHF\FOHSULRUWRDXWRPDWLFDOO\RSHQLQJRULIOLIWHGRII
WKHUDPVZLWFKGXULQJDXWRPDWLFJDWHRSHQLQJ±WKHUDPZLOOLPPHGLDWHO\VWRS5DPZLOOUHWUDFWWR
WKHIXOOXSSRVLWLRQRQUHVWDUWUHJDUGOHVVRIVHWWLQJRQ8S'RZQVHOHFWRU

& 7RWLHRIIDQGHMHFWDEDOH1RWH6WHSVWKUXDUHRSWLRQDOWRDOORZWKHDGGLWLRQRIDWRSIODW
VKHHWIRUHDVLHUW\LQJRIWKHEDOH

7XUQWKH83'2:1VZLWFKWRWKH83SRVLWLRQ
3UHVVDQGKROGWKH83EXWWRQWRUDLVHWKHUDP
7XUQWKHNH\VZLWFKWRWKH2))SRVLWLRQ
/D\DIODWSLHFHRIFDUGERDUGRQWRSRIWKHEDOHWRSURYLGHDIODWVXUIDFHIRUHDVLHUW\LQJ
RIWKHEDOH±'2127UHDFKLQWRWKHFKDPEHU
/RZHUWKHJDWHDQGWXUQWKHNH\VZLWFKWRWKH21SRVLWLRQ
7XUQWKH83'2:1VZLWFKWRWKH'2:1SRVLWLRQ
3UHVVDQGKROGWKH'2:1EXWWRQWLOOWKHUDPVWRSVDJDLQVWWKHIXOOEDOH
7XUQWKHNH\VZLWFKRIIDQGUHPRYHWKHNH\
/LIWJDWHXQODWFKDQGRSHQFKDPEHUGRRUDWOHDVWGHJUHHV'RQRWVWDQGLQIURQWRI
WKHGRRU
6OLGHEDOLQJZLUHWKURXJKVORWVLQIORRUDQGEDFNWKURXJKVORWVLQUDP7KH³SRNHUURG´
RUFDUGERDUGFOHDULQJWRROFDQEHXVHGLIQHFHVVDU\WRFOHDUDSDVVDJHIRUWKHEDLOLQJ
ZLUH
7LHRIIDOOZLUHV
3RVLWLRQDSDOOHWKDQGWUXFNIRUNOLIWLQIURQWRIEDOHURSHQLQJWRUHFHLYHWKHEDOHZKHQ
LW¶VHMHFWLQJ
5HYLVHG
3ODFHHMHFWRUKRRNVRQWRWKHHMHFWRUUDPOXJVLQWKHEDFNRIWKHEDOHU
,QVHUWWKHNH\DQGWXUQWKHVZLWFK216HWWKH83'2:1VZLWFKWRWKH83SRVLWLRQ
3XOOJDWHGRZQXQWLOLWLVRQWKHUDPJDWHVZLWFKLIWKHUDPLVVWRSSHGKLJKHUWKDQWKH
GRRURUFORVHGFRPSOHWHO\LIWKHUDPLVEHORZWKHGRRU
.HHSLQJWKHDUHDLQIURQWRIWKHPDFKLQHFOHDURIDOOSHUVRQQHO3UHVVDQGKROGWKH83
VZLWFKXQWLOWKHEDOHHMHFWV
3XOOJDWHGRZQFRPSOHWHO\
7XUQWKH83'2:1VZLWFKWRWKH'2:1SRVLWLRQ
3UHVVWKH'2:1EXWWRQDQGKROGHMHFWRUFKDLQVDQGKRRNVZLOODXWRPDWLFDOO\
GLVHQJDJHGXULQJGRZQZDUGWUDYHO
7XUQWKH83'2:1VZLWFKWRWKH83SRVLWLRQ
3UHVVWKH83'2:1EXWWRQDQGKROGGRZQXQWLOWKHUDPLVLQWKH83SRVLWLRQ
7XUQWKHNH\VZLWFK2))/D\DIODWSLHFHRIFDUGERDUGRQWKHERWWRPRIWKHEDOH
FKDPEHURYHUWRSRIWKHHMHFWRUFKDLQV
&ORVHDQGODWFKWKHEDOHFKDPEHUGRRU

' 5HDG\IRUDQHZEDOHRIFDUGERDUG

)ROORZVWHSV$% &

x 127(

D 2FFDVLRQDOO\FDUGERDUGZLOOEHZHGJHGLQWKHUDPDUHD
7XUQRIIWKHSRZHUDWWKHGLVFRQQHFWER[DQGUHPRYHDQ\H[FHVVFDUGERDUGLIOHIWWR
EXLOGXSLWFRXOGDIIHFWWKHRSHUDWLRQRIWKHEDOHU

E ,IDQRSHUDWRUZLOOWU\VWRUXQWKHEDOHUDQGLWGRHVQRWRSHUDWH
%HVXUHWKHSRZHUNH\VZLWFKLV21
%HVXUHJDWHLVSXOOHGGRZQFRPSOHWHO\DQGJDWHFORVHGOLJKWLVLOOXPLQDWHG
%HVXUHFKDPEHUGRRULVFRPSOHWHO\FORVHGDQGGRRUFORVHGOLJKWLVLOOXPLQDWHG
%HVXUHQRWWROLIWWKHJDWHZKLOHUDPLVPRYLQJEDOHUZLOOVKXWGRZQDQGQRWVWDUWXQWLO
JDWHLVSXOOHGGRZQWRWKHWRSRIWKHFKDPEHUGRRU

! " " #
#
$%&%& #' " (%% % %
#) * "& #
+ & ", -,% - -,# #! " "
& # "& % #
)% . "& &% ( % -% % #

% & (& ! % & ( % #
% -&%% " % % "& #/ &
#
( % % % % ( %
%& ( % #0 , ,# %
% %% ( #
% % "% % %
%( % & & %% %" #
1# % % (- 2& %#
# " (% #
# % % - % &#
3#$ % & % & ( " % "%
% ( #
4# % % (- 2& %#
5# 6"#7 - & %8#
6"&% " ,% - #
9#):-; %% "& % (% #
= % % & " ( (% " "& # " %,
% ( >
(> &%% " "& #' " % "
"% %" (&&%% " "& #
?#/%% % , % "& : ; % %"%%

( & % % %& "% %"%% %
% #7 %& % %(% # % &
% - " %& % &
% (8#
6# & % & %% ( & " %: ; #!%
& , %& % %"% "& %% % #!
"& %"%%& % % #! & "&
" & % % % "& #
1#/% % , - %& %: ;(% %"%% ( &
% %: ;& "% % & %%
% # & % > "& (% #
11#@ - -%% % #
1# %: ;%& % - &%

% &%%& & " % #
1# %: ;%& %"%% "& #
13#A %& "" % #
14# & % & % %"%% %%& (
: ;% #
15#A(% % " "%% :%-;% -#
19# % % -#
1?# ' &% % %" " #+ % %
"" &%% #! &%" &% # "
& %%" &% & " "#
16#% % % % 6
"% #
# % % #
1#(% % % #
# % &%" #
#% & " "%% :%-;% -#
3# %- - ( % #
4# " % % "& # %
" & "%( % #
PTR Baler & Compactor Co.
2207 E. Ontario St Philadelphia, PA 19134
PHONE: 215-533-5100 * FAX 215-533-8907
Quality * History * Service* Value
Baling wire recommendation for PTR Baler and Compactor Company’s

standard built balers producing bales of ordinary cardboard. Consult
PTR Baler and Compactor for wire recommendations for non-cardboard
applications.
MODELS: 1800HD, 2318, 2300HD, 3400HD, 3600HD, 7230
Minimum of 14 Ga galvanized steel wire approximately 14’ long with one end looped for bale
tie off.
Wire is to have a tensile strength of approximately 70,000 to 85,000 psi or more and a break
strength of approximately 380 to 420 pounds or more.
MODELS: 360, 420
Minimum of 15 Ga galvanized steel wire approximately 9’ long with one end looped for bale tie
off.
MODELS: 5000HD, 7200HD
Minimum of 12 Ga galvanized steel wire approximately 16’ long with one end looped for bale
tie off.
Additional Information:
At least four baling wires must be used per bale. Slots are available for five or more bailing
wires to be used.
Care should be exercised when handling any potentially sharp objects such as bailing wire.
Follow appropriate precautions and procedures.
Always stand clear of ejecting bale.
Baling wire recommendation is based on industry standard and past history of success with this
wire in a wide variety of customer environments and usages of balers and other vertical balers
with comparable compression yielding bales of comparable size and weight.
5HYLVHG
0DQDJHUDQG6WRUH0DLQWHQDQFH,QVWUXFWLRQV

7KLVXQLWLVWREHRSHUDWHGDQGPDLQWDLQHGE\DXWKRUL]HGDQGWUDLQHGSHUVRQQHORQO\1R
RQHXQGHU\HDUVRIDJHLVSHUPLWWHGWRRSHUDWHRUVHUYLFHWKLVPDFKLQH6WDQGDUG
EDOHUPDQXDODQGVDIHW\YLGHRPXVWEHUHYLHZHGDVSDUWRIRSHUDWRUDQGPDLQWHQDQFH
WUDLQLQJ2QO\TXDOLILHGWUDLQHGDQGDXWKRUL]HGSHUVRQQHOFDQSHUIRUPWKHVHDFWLRQVDV
WKHFRQWUROSDQHOPXVWEHRSHQHGWRDFFHVVWKH3/&6DIHZRUNSUDFWLFHVLQDFFRUGDQFH
ZLWK1)3$(PXVWEHIROORZHGZKHQDFFHVVLQJDOLYHHOHFWULFDOSDQHO

7528%/(6+227,1*±%DVLF$XWKRUL]HGSHUVRQQHORQO\

0DFKLQHZLOOQRWUXQDQG(VWRSSUHVVHGOLJKWLVLOOXPLQDWHG3XOORXWHVWRS

0DFKLQHZLOOQRWUXQDQGRYHUORDGWULSSHGOLJKWLVLOOXPLQDWHG3UHVVWKHUHVHWEXWWRQDQGFDOO375
VHUYLFH

0DFKLQHZLOOQRWUXQDQGIXOO30UHTXLUHGJDWHIDXOWOLJKWLVEOLQNLQJRSHQDQGUHVKXWWKHIHHG
JDWH,IWKLVVWLOOGRHVQRWUHVROYHWKHLVVXHFDOOIRUVHUYLFHRUIROORZWKHWURXEOHVKRRWLQJJXLGHIRU
DXWKRUL]HGSHUVRQQHORQO\±6HHQH[WVHFWLRQ

0DFKLQHZLOORQO\UXQZLWKVXVWDLQHGPDQXDOSUHVVXUHFRQWUROVDQGIXOOEDOHOLJKWLVLOOXPLQDWHG2SHQ
PDLQGRRUWLHRIIEDOHHMHFWEDOHDQGUHFORVHPDLQGRRU

0DFKLQHZLOORQO\UXQZLWKVXVWDLQHGPDQXDOSUHVVXUHFRQWUROVDQGGRRUVKXWOLJKWLVQRWLOOXPLQDWHG
6KXWPDLQEDOHGRRUDQGWLJKWHQVLGHZKHHOORFN

0DFKLQHLVRSHUDWLRQDOEXWIXOO30UHTXLUHGJDWHIDXOWOLJKWLVEOLQNLQJ0DFKLQHLVGXHIRU
SUHYHQWDWLYHPDLQWHQDQFH&DOOVHUYLFHIRU300DFKLQHFDQFRQWLQXHWREHRSHUDWHGQRUPDOO\

5HYLVHG
3/&LQIRUPDWLRQDOVFUHHQVDQGDGMXVWDEOHVHWWLQJV
8VHWKH³$´RU³%ÉXWWRQWRVFUROOWKURXJKWKHDYDLODEOHGLVSOD\VFUHHQV


5HYHUVH7LPHU6FUHHQ1RWIRUXVHE\HQGXVHU±2QO\WREHDGMXVWHGE\IDFWRU\DXWKRUL]HGVHUYLFH
SHUVRQQHO2ULJLQDOWLPHUVHWWLQJLVUHFRUGHGRQWKHVWLFNHUDIIL[HGWRWKHLQVLGHRIWKHFRQWUROSDQHO
GRRU

)XOO%DOH7LPHU6FUHHQ7KLVVFUHHQDOORZVWKHIXOOEDOHWLPHUWREHDGMXVWHGLQRUGHUWRFKDQJHWKH
VL]HRIWKHEDOHLQWKHEDOLQJFKDPEHUZKHQWKHIXOOEDOHOLJKWLOOXPLQDWHV/RZHUWLPHUVHWWLQJVUHVXOW
LQODUJHUEDOHVZKLOHKLJKHUWLPHUVHWWLQJVUHVXOWLQVPDOOHUEDOHV7KHRULJLQDOIDFWRU\VHWWLQJZLOOYDU\
E\PRGHODQGSRZHUXQLWRSWLRQ6WDQGDUG+'¶V+'¶VZRXOGKDYHDGHIDXOWVHWWLQJRI
VHFRQGVDGMXVWDEOHLQWKVHFRQGLQFUHPHQWVIURPVHFRQGVWRVHFRQGV7RDGMXVWWKHSUHVHW
WLPHUVHWWLQJSUHVVWKH³2.ÉXWWRQXQWLOWKHEDFNJURXQGRIWKHSUHVHWYDOXHVWRSVEOLQNLQJDQGWKH
SUHVHWYDOXHEHJLQVEOLQNLQJWKHQXVHWKHXS DQGGRZQ EXWWRQVWRDGMXVWWKHSUHVHWYDOXHDQG
ILQDOO\SUHVVWKH³2.ÉXWWRQRQFHDJDLQWRHQWHUWKHQHZYDOXHDQGUHWXUQWRWKHEDFNJURXQGEOLQNLQJ
7KHDGMXVWPHQWUDQJHLVOLPLWHGDQGYDOXHVRXWVLGHWKLVUDQJHFDQQRWEHHQWHUHG'RQRWPDNHEDOHV
ODUJHUWKDQDOORZHGE\WKHSK\VLFDOFRQVWUDLQWVRIWKHEDOHUDVLQGLFDWHGZKHQWKHDUURZVRQWKHIUDPH
DQGUDPDUHDOLJQHG

)XOO%DOH/LJKW&RXQWHU6FUHHQ'LVSOD\VERWKWKHWRWDOQXPEHURIWLPHVWKHIXOOEDOHOLJKWKDV
LOOXPLQDWHGRYHUWKHOLIHWLPHRIWKHPDFKLQHDQGWKHQXPEHURIWLPHVWKHIXOOEDOHOLJKWKDVLOOXPLQDWHG
VLQFHWKHFXUUHQWFRXQWHUZDVODVWUHVHW7RUHVHWWKHFXUUHQWFRXQWHUVLPXOWDQHRXVO\SUHVVDQGKROGWKH
83 DQG'2:1 EXWWRQVIRUVHFRQGVZKLOHYLHZLQJWKLVVFUHHQ7KLVVFUHHQFRXQWVWKHQXPEHU
RIIXOOVL]HGEDOHVPDGHE\WKHPDFKLQH,WZLOOQRWFRXQWXQGHUVL]HGEDOHVWKDWZHUHWLHGRIIDQG
HMHFWHGSULRUWRWKHIXOOEDOHOLJKWLOOXPLQDWLQJ

'RRU2SHQ&ORVH&\FOH&RXQWHU6FUHHQ'LVSOD\VERWKWKHWRWDOQXPEHURIWLPHVWKHPDLQEDOHGRRU
KDVF\FOHGIURPFORVHGWRRSHQWRFORVHGRYHUWKHOLIHWLPHRIWKHPDFKLQHDQGWKHQXPEHURIWLPHVWKH
GRRUKDVF\FOHGVLQFHWKHFXUUHQWFRXQWHUZDVODVWUHVHW7RUHVHWWKHFXUUHQWFRXQWHUVLPXOWDQHRXVO\
SUHVVDQGKROGWKH83 DQG'2:1 EXWWRQVIRUVHFRQGVZKLOHYLHZLQJWKLVVFUHHQ7KLVVFUHHQ
ZLOOFRXQWHYHU\GRRURSHQFORVHF\FOHZKHUHWKHGRRUKDVEHHQRSHQIRUDWOHDVWVHFRQGVIROORZHG
E\WKHGRRUEHLQJFORVHGE\DWOHDVWVHFRQGV8QGHUQRUPDOXVDJHWKHUHLVQRUHDVRQWRRSHQWKH
PDLQEDOHGRRUH[FHSWWRHMHFWDEDOH7KHGLIIHUHQFHEHWZHHQWKLVFRXQWDQGWKHIXOOEDOHOLJKWFRXQWHU
ZLOOEHYHU\FORVHWRWKHQXPEHURIXQGHUVL]HGEDOHVPDGHE\WKHPDFKLQHWKDWZHUHWLHGRIIDQG
HMHFWHGSULRUWRWKHIXOOEDOHOLJKWLOOXPLQDWLQJ
5HYLVHG

&\FOH&RXQWHU6FUHHQ1RWIRUXVHE\HQGXVHU±2QO\WREHUHVHWE\IDFWRU\DXWKRUL]HGVHUYLFH
SHUVRQQHO'LVSOD\VERWKWKHWRWDOQXPEHURIPDFKLQHF\FOHVRYHUWKHOLIHWLPHRIWKHPDFKLQHDQGWKH
QXPEHURIPDFKLQHF\FOHVVLQFHWKHFXUUHQWFRXQWHUZDVODVWUHVHW7RUHVHWWKHFXUUHQWFRXQWHU
VLPXOWDQHRXVO\SUHVVDQGKROGWKH83 DQG'2:1 EXWWRQVIRUVHFRQGVZKLOHYLHZLQJWKLV
VFUHHQ7KH30UHTXLUHGOLJKWLVWULJJHUHGZKHQWKHFXUUHQWFRXQWH[FHHGVF\FOHVDQGLVUHVHW
ZKHQWKHFXUUHQWFRXQWHULVUHVHW7KHWRWDOF\FOHFRXQWFDQQRWEHUHVHW5HVHWWLQJWKHFXUUHQWF\FOH
FRXQWDOVRUHVHWVWKHFXUUHQWKRXUFRXQW

+RXU&RXQWHU6FUHHQ1RWIRUXVHE\HQGXVHU±2QO\WREHUHVHWE\IDFWRU\DXWKRUL]HGVHUYLFH
SHUVRQQHO'LVSOD\VERWKWKHWRWDOQXPEHURIPRWRUXVDJHKRXUVRYHUWKHOLIHWLPHRIWKHPDFKLQHDQG
WKHQXPEHURIPRWRUXVDJHKRXUVVLQFHWKHFXUUHQWFRXQWHUZDVODVWUHVHW7RUHVHWWKHFXUUHQWFRXQWHU
VLPXOWDQHRXVO\SUHVVDQGKROGWKH83 DQG'2:1 EXWWRQVIRUVHFRQGVZKLOHYLHZLQJWKLV
VFUHHQ7KH30UHTXLUHGOLJKWLVWULJJHUHGZKHQWKHFXUUHQWFRXQWH[FHHGVKRXUVDQGLVUHVHW
ZKHQWKHFXUUHQWFRXQWHULVUHVHW7KHWRWDOF\FOHFRXQWFDQQRWEHUHVHW5HVHWWLQJWKHFXUUHQWKRXU
FRXQWDOVRUHVHWVWKHFXUUHQWF\FOHFRXQW

(UURU6FUHHQ7KHHUURUVFUHHQFDQQRWEHGLVSOD\HGXVLQJWKH³$´DQG³%ÉXWWRQV,WZLOOGLVSOD\
DXWRPDWLFDOO\LIDQHUURULVGHWHFWHGZLWKRQHRIWKHIROORZLQJHUURUPHVVDJHV3UHVVXUHKHOGIRUPRUH
WKDQVHFRQGV8SDQGQROLPLWPRUHWKDQRQHPLQXWH8SDQGSUHVVXUH'RZQDQGQRSUHVVXUHPRUH
WKDQPLQXWH3UR[SHGGOHDQGPRWRUPRUHWKDQKDOIVHFRQG7KUHHF\FOHVDQGQRJDWHRSHQLQJ6HH
WKHDGYDQFHGWURXEOHVKRRWLQJVHFWLRQIRUPRUHGHWDLO

2SWLRQ6FUHHQV&XVWRPSURJUDPVIRUVSHFLDORUGHUPDFKLQHVPD\KDYHDGGLWLRQDOVFUHHQV
5HYLVHG
7528%/(6+227,1*±$GYDQFHG$XWKRUL]HGSHUVRQQHORQO\


*HQHUDO1RWHV7KHGHIDXOW3/&VFUHHQZLOOVKRZWKHVWDWXVRIDOOLQSXWVDQGRXWSXWV$QLQDFWLYH
LQSXWRURXWSXWZLOOVKRZDVDGDUNQXPEHURQDOLJKWEDFNJURXQG$QDFWLYHLQSXWRURXWSXWZLOOVKRZ
DVDKLJKOLJKWHGQXPEHUZLWKDGDUNVTXDUHKLJKOLJKWLQJWKHOLJKWQXPEHU RIWHQGHVFULEHGDVORRNLQJ
OLNHDSRVWDJHVWDPS 7KHZLULQJGLDJUDPFDQEHFRQVXOWHGWRVKRZZKLFKGHYLFHLVFRQQHFWHGWR
ZKLFKLQSXWRURXWSXW7KLVZLOODOORZVLPSOHGHWHUPLQDWLRQRIGHYLFHVWDWHVZLWKRXWUHTXLULQJWKHXVH
RIDQHOHFWULFDOPHWHU)RUH[DPSOHWKHJDWHSUR[LPLW\VZLWFKLVFRQQHFWHGWRLQSXWQXPEHUHLJKW
7KLVLQSXWVKRXOGEHLQDFWLYHZLWKWKHJDWHRSHQDQGDFWLYHZLWKWKHJDWHVKXW

)XOOEDOHOLJKWLVLOOXPLQDWHGDQGGRRUFDQQRWEHRSHQHG$OWHUQDWLYHUHVHWIRUIXOOEDOHOLJKWLVWR
VLPXOWDQHRXVO\SUHVVDQGKROGWKH83 DQG'2:1 EXWWRQVRQWKH3/&IDFHIRUWHQVHFRQGV
ZKLOHWKHIXOOEDOHUWLPHUVFUHHQLVGLVSOD\HGRQWKH3/&VFUHHQ$OWHUQDWLYHO\WKHGRRUVZLWFKZLUH
PD\EHGLVFRQQHFWHGWKHUDPUHWUDFWHGDQGWKHZLUHUHFRQQHFWHGWRVLPXODWHWKHHMHFWLRQRIWKHEDOH

7RUHVHWEDOHFRXQW3/&LQIRUPDWLRQVFUHHQVDUHYLHZDEOHE\SUHVVLQJ³$´RU³%´WKHEXWWRQVRQWKH
FRQWUROOHUIDFHWRVFUROOIRUZDUGRUEDFNZDUGWKURXJKWKHDYDLODEOHVFUHHQV7ZRVFUHHQVNHHSDWDOO\
RIWKHEDOHVPDGH2QHE\FRXQWLQJIXOOOLJKWLOOXPLQDWLRQVDQGWKHRWKHUE\FRXQWLQJGRRURSHQFORVH
F\FOHV7KHFXUUHQWYDOXHFDQEHUHVHWE\SUHVVLQJVLPXOWDQHRXVO\SUHVVLQJWKH83 DQG'2:1
NH\VRQWKH3/&IDFHIRUVHYHQVHFRQGVZKLOHLQWKHVFUHHQGLVSOD\LQJWKHIXOOEDOHFRXQWWREHUHVHW
7KHWRWDOFRXQWFDQQRWEHUHVHWE\WKHXVHU

)XOO30*DWH)DXOWOLJKWLVVORZEOLQNLQJWKHPDFKLQHLVRSHUDWLRQDODQG30KDVEHHQSHUIRUPHG
30OLJKWFDQEHUHVHWE\SUHVVLQJWKH83 DQG'2:1 EXWWRQVRQWKH3/&IDFHVLPXOWDQHRXVO\
IRUVHYHQVHFRQGVZKLOHLQWKHVFUHHQGLVSOD\LQJWKHF\FOHFRXQWRUKRXUFRXQW7KH30OLJKWLVVHWWR
FRPHRQDIWHUPDFKLQHF\FOHVRUKRXUVRIPRWRURSHUDWLRQ7KHWRWDOPDFKLQHF\FOHVDQG
PRWRUKRXUVVLQFHWKHODVW30FDQEHYLHZHGRQWKH3/&LQIRUPDWLRQVFUHHQV7KHVFUHHQVDUH
YLHZDEOHE\SUHVVLQJWKH³$´RU³%ÉXWWRQVRQWKHFRQWUROOHUIDFHWRVFUROOIRUZDUGRUEDFNZDUG
WKURXJKWKHDYDLODEOHVFUHHQV7KHWRWDOQXPEHURIF\FOHVRUKRXUVFDQQRWEHUHVHW5HVHWWLQJHLWKHURI
WKHUHVHWWDEOHKRXURUF\FOHFRXQWHUVZLOOUHVHWERWK
5HYLVHG

)XOO30*DWH)DXOWOLJKWLVIDVWEOLQNLQJ7KH3/&KDVGHWHFWHGDQDWWHPSWWRE\SDVVWKHJDWHVDIHW\
GHYLFHVRUVDIHW\GHYLFHIDLOXUH7KLVLVGHWHFWHGLQRQHRIWZRZD\V$ 7KHJDWHSUR[LPLW\VZLWFK
DQGWKHUDPSHGGOHVZLWFKDUHERWKDFWXDWHGIRUPRUHWKDQVHFRQGVZLWKWKHPRWRUUXQQLQJ
1RUPDOO\WKHSHGGOHVZLWFKLVGHSUHVVHGDQGWKHQWKHSUR[LPLW\VZLWFKLPPHGLDWHO\RSHQV7KLVHUURU
FDQEHFDXVHGE\DGHOLEHUDWHDWWHPSWWRIRLOWKHJDWHSUR[VZLWFKRUWKHUDPSHGGOHVZLWFK7KLVFDQ
DOVREHFDXVHGE\DIDLOXUHRIWKHUDPSHGGOHVZLWFKJDWHSUR[LPLW\VZLWFKRUDVVRFLDWHGZLULQJ%
7KHPDFKLQHKDVUXQPRUHWKDQWZRFRQVHFXWLYHF\FOHVZLWKRXWVHHLQJWKHSUR[LPLW\VZLWFKWUDQVLWLRQ
WRRSHQ1RUPDOO\WKHUDPDXWRRSHQVWKHJDWHDWWKHHQGRIHYHU\F\FOHDQGWKHSUR[LPLW\VZLWFK
WUDQVLWLRQVWRRSHQ7KLVHUURUFDQEHFDXVHGE\DGHOLEHUDWHDWWHPSWWRE\SDVVWKHJDWHSUR[LPLW\
VZLWFKDIDLOXUHRIWKHJDWHSUR[LPLW\VZLWFKRUDVVRFLDWHGZLULQJ7KLVHUURUFDQDOVREHFDXVHGE\
WKHXQDXWKRUL]HGPDFKLQHPRGLILFDWLRQWRGLVDEOHWKHDXWRRSHQJDWHIHDWXUH7KLVHUURUFDQEHUHVHW
E\RSHQLQJDQGFORVLQJWKHIHHGJDWHDQGUHWXUQLQJDQ\XQDXWKRUL]HGPRGLILFDWLRQVWRWKHRULJLQDO
IDFWRU\FRQILJXUDWLRQ,ILVVXHUHRFFXUVFRQVXOW375VHUYLFH

30OLJKWLVEOLQNLQJDQGPDFKLQHZLOOQRWRSHUDWH$QHUURULQPDFKLQHRSHUDWLRQKDVEHHQGHWHFWHGE\
WKH3/&7KH3/&VFUHHQZLOOGLVSOD\DQHUURUPHVVDJHWRLGHQWLI\WKHVSHFLILFHUURUGHWHFWHG)LUVW
UHVROYHWKHPDFKLQHLVVXHOHDGLQJWRWKHHUURUDQGWKHQUHVHWWKHHUURUWKURXJKWKH3/&E\SUHVVLQJDQG
KROGLQJWKH83 DQG'2:1 EXWWRQVRQWKH3/&VLPXOWDQHRXVO\IRUVZKLOHWKHHUURUVFUHHQLV
GLVSOD\HG

¾ WƌĞƐƐƵƌĞŚĞůĚĨŽƌŵŽƌĞƚŚĂŶϯƐĞĐŽŶĚƐͲĞƚĞĐƚƐƚŚĂƚƚŚĞƉƌĞƐƐƵƌĞƐǁŝƚĐŚŚĂƐďĞĞŶĂĐƚƵĂƚĞĚĨŽƌŵŽƌĞ
ƚŚĂŶƚŚƌĞĞƐĞĐŽŶĚƐĂŶĚƐŚƵƚƐĚŽǁŶŵĂĐŚŝŶĞƚŽƉƌĞǀĞŶƚŽǀĞƌŚĞĂƚŝŶŐŽĨŽŝůĂŶĚŵŽƚŽƌ͘WŽƐƐŝďůĞĐĂƵƐĞƐ
ŝŶĐůƵĚĞƉƌĞƐƐƵƌĞƐǁŝƚĐŚĨĂŝůƵƌĞ͕ŝŵƉƌŽƉĞƌůǇĂĚũƵƐƚĞĚƉƌĞƐƐƵƌĞƐǁŝƚĐŚ͕ĚŝƌĞĐƚŝŽŶĂůǀĂůǀĞĨĂŝůƵƌĞ͕ŽƌĨĂŝůƵƌĞ
ŽĨǁŝƌŝŶŐĂƐƐŽĐŝĂƚĞĚǁŝƚŚĚŝƌĞĐƚŝŽŶĂůǀĂůǀĞŽƌƉƌĞƐƐƵƌĞƐǁŝƚĐŚ͘DƵƐƚďĞƌĞƐĞƚƚŽƌĞƐƵŵĞŵĂĐŚŝŶĞ
ŽƉĞƌĂƚŝŽŶ͘

¾ hƉĂŶĚŶŽůŝŵŝƚŵŽƌĞƚŚĂŶŽŶĞŵŝŶƵƚĞͲĞƚĞĐƚƐƚŚĂƚƚŚĞŵĂĐŚŝŶĞŚĂƐďĞĞŶƚƌǇŝŶŐƚŽƌĂŝƐĞƚŚĞƌĂŵĨŽƌ
ŵŽƌĞƚŚĂŶŽŶĞŵŝŶƵƚĞĂŶĚŚĂƐŶŽƚĂĐƚƵĂƚĞĚƚŚĞƵƉůŝŵŝƚƐǁŝƚĐŚ͘WŽƐƐŝďůĞĐĂƵƐĞƐŝŶĐůƵĚĞŝŵƉƌŽƉĞƌ
ŵŽƚŽƌƌŽƚĂƚŝŽŶ͕ůŝŵŝƚƐǁŝƚĐŚĨĂŝůƵƌĞ͕ĚŝƌĞĐƚŝŽŶĂůǀĂůǀĞĨĂŝůƵƌĞ͕ŝŶĂďŝůŝƚǇƚŽďƵŝůĚƉƌĞƐƐƵƌĞĚƵĞƚŽŚǇĚƌĂƵůŝĐ
ĨĂŝůƵƌĞ͕ŽƌǁŝƌŝŶŐĂƐƐŽĐŝĂƚĞĚǁŝƚŚůŝŵŝƚƐǁŝƚĐŚĂŶĚĚŝƌĞĐƚŝŽŶĂůǀĂůǀĞ͘DƵƐƚďĞƌĞƐĞƚƚŽƌĞƐƵŵĞŵĂĐŚŝŶĞ
ŽƉĞƌĂƚŝŽŶ͘

¾ hƉĂŶĚWƌĞƐƐƵƌĞͲĞƚĞĐƚƐƚŚĂƚƚŚĞƉƌĞƐƐƵƌĞƐǁŝƚĐŚŚĂƐĂĐƚƵĂƚĞĚĚƵƌŝŶŐƵƉǁĂƌĚƌĂŵƚƌĂǀĞů͘WŽƐƐŝďůĞ
ĐĂƵƐĞƐŝŶĐůƵĚĞƌĞǀĞƌƐĞĚŚŽƐĞƐ͕ƌĞǀĞƌƐĞĚĚŝƌĞĐƚŝŽŶĂůǀĂůǀĞǁŝƌĞƐ͕ƵƉůŝŵŝƚƐǁŝƚĐŚĨĂŝůƵƌĞ͕ƉƌĞƐƐƵƌĞƐǁŝƚĐŚ
ĨĂŝůƵƌĞ͕ŝŵƉƌŽƉĞƌƉƌĞƐƐƵƌĞƐǁŝƚĐŚĂĚũƵƐƚŵĞŶƚ͕ƉŚǇƐŝĐĂůũĂŵŵŝŶŐŽĨƚŚĞƌĂŵ͕ŽƌŝƐƐƵĞǁŝƚŚǁŝƌŝŶŐ
ĂƐƐŽĐŝĂƚĞĚǁŝƚŚƉƌĞƐƐƵƌĞƐǁŝƚĐŚŽƌƵƉůŝŵŝƚƐǁŝƚĐŚ͘DƵƐƚďĞƌĞƐĞƚƚŽƌĞƐƵŵĞŵĂĐŚŝŶĞŽƉĞƌĂƚŝŽŶ͘

¾ ŽǁŶĂŶĚŶŽƉƌĞƐƐƵƌĞŵŽƌĞƚŚĂŶϭŵŝŶƵƚĞͲĞƚĞĐƚƐƚŚĂƚƚŚĞƉƌĞƐƐƵƌĞƐǁŝƚĐŚŚĂƐŶŽƚĂĐƚƵĂƚĞĚĂĨƚĞƌ
ŽŶĞŵŝŶƵƚĞŽĨĚŽǁŶǁĂƌĚƌĂŵƚƌĂǀĞů͘WŽƐƐŝďůĞĐĂƵƐĞƐŝŶĐůƵĚĞŝŵƉƌŽƉĞƌŵŽƚŽƌƌŽƚĂƚŝŽŶ͕ƉƌĞƐƐƵƌĞ
ƐǁŝƚĐŚĨĂŝůƵƌĞ͕ĚŝƌĞĐƚŝŽŶĂůǀĂůǀĞĨĂŝůƵƌĞ͕ŝŵƉƌŽƉĞƌůǇĂĚũƵƐƚĞĚƉƌĞƐƐƵƌĞƐǁŝƚĐŚ͕ŚǇĚƌĂƵůŝĐĨĂŝůƵƌĞĐĂƵƐŝŶŐ
ŝŶĂďŝůŝƚǇƚŽďƵŝůĚƉƌĞƐƐƵƌĞ͕ĨĂƵůƚŝŶǁŝƌŝŶŐĂƐƐŽĐŝĂƚĞĚǁŝƚŚƉƌĞƐƐƵƌĞƐǁŝƚĐŚŽƌĚŝƌĞĐƚŝŽŶĂůǀĂůǀĞ͘DƵƐƚďĞ
ƌĞƐĞƚƚŽƌĞƐƵŵĞŵĂĐŚŝŶĞŽƉĞƌĂƚŝŽŶ͘

5HYLVHG
¾ WƌŽǆ͕ƉĞĚĚůĞ͕ĂŶĚŵŽƚŽƌŵŽƌĞƚŚĂŶŚĂůĨƐĞĐŽŶĚͲĞƚĞĐƚƐƚŚĂƚƚŚĞŐĂƚĞƉĞĚĚůĞƐǁŝƚĐŚĂŶĚŐĂƚĞ
ƉƌŽǆŝŵŝƚǇƐǁŝƚĐŚŚĂǀĞďŽƚŚďĞĞŶĂĐƚŝǀĞĂƚƚŚĞƐĂŵĞƚŝŵĞĨŽƌŵŽƌĞƚŚĂŶЪƐĞĐŽŶĚǁŚŝůĞƚŚĞŵŽƚŽƌŝƐŝŶ
ŽƉĞƌĂƚŝŽŶ͘dŚŝƐǁŝůůƚǇƉŝĐĂůůǇŝŶĚŝĐĂƚĞĂŶĂƚƚĞŵƉƚƚŽďǇƉĂƐƐƚŚĞŐĂƚĞƉƌŽǆŝŵŝƚǇƐǁŝƚĐŚŽƌĂŚĂƌĚǁĂƌĞ
ĨĂŝůƵƌĞĂƐƐŽĐŝĂƚĞĚǁŝƚŚƚŚĞƉĞĚĚůĞƐǁŝƚĐŚ͕ƉƌŽǆŝŵŝƚǇƐǁŝƚĐŚŽƌĂƐƐŽĐŝĂƚĞĚǁŝƌŝŶŐ͘dŚŝƐĂůĂƌŵĚŽĞƐŶŽƚ
ƌĞƋƵŝƌĞĂĐŬŶŽǁůĞĚŐĞŵĞŶƚƚŽďĞƌĞƐĞƚ͘/ĨĂůůĐŽŵƉŽŶĞŶƚƐĂƌĞǁŽƌŬŝŶŐĐŽƌƌĞĐƚůǇ͕ƐŝŵƉůǇƌĂŝƐŝŶŐƚŚĞŐĂƚĞ
ƚŽĐůĞĂƌƚŚĞƉƌŽǆŝŵŝƚǇƐǁŝƚĐŚĂŶĚƉĞĚĚůĞƐǁŝƚĐŚǁŝůůĐůĞĂƌƚŚĞĂůĂƌŵĂŶĚĂůůŽǁƚŚĞŵĂĐŚŝŶĞƚŽŽƉĞƌĂƚĞ͘

¾ dŚƌĞĞĐǇĐůĞƐĂŶĚŶŽŐĂƚĞŽƉĞŶŝŶŐͲĞƚĞĐƚƐƚŚĂƚƚŚĞŵĂĐŚŝŶĞŚĂƐƌƵŶƚŚƌĞĞĐŽŶƐĞĐƵƚŝǀĞĐǇĐůĞƐǁŝƚŚŽƵƚ
ƐĞĞŝŶŐƚŚĞƉƌŽǆŝŵŝƚǇƐǁŝƚĐŚŽƉĞŶ͘dŚŝƐǁŝůůƚǇƉŝĐĂůůǇŝŶĚŝĐĂƚĞĂŶĂƚƚĞŵƉƚƚŽďǇƉĂƐƐƚŚĞŐĂƚĞƉƌŽǆŝŵŝƚǇ
ƐǁŝƚĐŚ͕ŽƉĞƌĂƚŽƌĞƌƌŽƌ͕ŽƌĂŚĂƌĚǁĂƌĞĨĂŝůƵƌĞŽĨƚŚĞƉƌŽǆŝŵŝƚǇƐǁŝƚĐŚŽƌĂƐƐŽĐŝĂƚĞĚǁŝƌŝŶŐ͘dŚŝƐĂůĂƌŵ
ĚŽĞƐŶŽƚƌĞƋƵŝƌĞĂĐŬŶŽǁůĞĚŐĞŵĞŶƚƚŽďĞƌĞƐĞƚ͘/ĨĂůůĐŽŵƉŽŶĞŶƚƐĂƌĞǁŽƌŬŝŶŐĐŽƌƌĞĐƚůǇ͕ƐŝŵƉůǇƌĂŝƐŝŶŐ
ƚŚĞŐĂƚĞƚŽĐůĞĂƌƚŚĞƉƌŽǆŝŵŝƚǇƐǁŝƚĐŚǁŝůůĐůĞĂƌƚŚĞĂůĂƌŵĂŶĚĂůůŽǁƚŚĞŵĂĐŚŝŶĞƚŽŽƉĞƌĂƚĞ͘

TROUBLE SHOOTING GUIDE
BALER WILL NOT OPERATE
POSSIBLE CAUSE POSSIBLE REMEDY
A) No Power 1. Check main power source

1. Check if power key switch is on
2. Reset Overloads
3. Check motor starter contacts for extreme wear
4. Check if gate is down
5. Check bale chamber door is closed
B) Limit Switch (Ram) 1. Upper Limit Switch malfunction

1. Upper Limit Switch needs adjustment
C) Motor Overload Tripped 1. Reset overload on motor starter

2. Check current Load (Amps)
D) Blown Fuses 1. Replace fuses – Turn power off at wall

disconnect switch
E) Electrical Malfunction 1. Perform electrical system continuity check
BALER WILL NOT OPERATE IN AUTO

(All the above can be applied to the Auto Mode)
A) Door Switch 1. Main door may not be closed properly against

switch
2. Door Switch loose
3. Door Switch malfunction
B) Pressure Switch 1. Improper pressure setting

2. Bad electrical contact
RAM WILL NOT TRAVEL DOWN
A) Directional Valve 1. Check valve solenoid

Malfunction 2. Push in manual override, pins are on each end
of solenoid
B) Electrical Malfunction 1. Perform electrical system continuity check
C) Material Jamming Ram 1. Remove all jamming material from ram
D) Ram Switch 1. Ram Switch not in proper position

2. Limit Switch malfunction.
3. Adjust Limit Switch
4. Pedal Switch jammed in down position.
E) Pressure Switch 1. Improper pressure setting

F) Solenoid 1. Check for shifting of solenoid (check

light)
G) Proximity Switch 1. Proximity switch must detect plate

mounted on gate counter weight
2. Proximity switch malfunction
RAM WILL NOT TRAVEL UP
A) Hydraulic Fluid Level Low 1. Check hydraulic fluid level gauge on

reservoir, add hydraulic fluid.
B) Pump Taking Air 1. Check fittings to see if they are tight
C) Directional Valve 1. Check valve solenoid

Malfunction 2. Push in manual override, pins are on
each end of solenoid
D) Electrical Malfunction 1. Perform electrical continuity check
E) Material Jamming Ram 1. Remove all jamming material from ram
F) Incorrect Pump Rotation 1. Check fan rotation on motor (fan

should turn clockwise)
G) Relief Valve 1. Check setting

2. Replace valve
H) Pump Not Building Pressure 1. Replace pump
I) Hydraulic System Pressure 1. Check pressure setting

Is Low 2. Check relief valve for malfunction
3. Worn pump
J) Pressure Switch 1. Improper pressure setting

K) Cylinder 1. Check for internal/external cylinder

leakage
L) Up Stop Limit Switch 1. Check arm is free and not activated
M) Gate 1. Make sure gate is down

2. Check switch
RAM DRIFTS DOWN

A) Directional Valve 1. Spool may be jammed
B) Cylinder 1. Seals may be damaged (Replace seals

or replace cylinder)
C) (optional) Regenerative Hydraulic Valve 1. Hoses may be reversed. Verify “A” to

extend and “B” to retract.
D) Hydraulic Leak 1. Check all connections for leaks.
MOTOR DOES NOT STOP WHEN RAM

RETURNS TO THE UP POSITION

A) Limit Switch 1. Check for broken limit switch arm
2. Improper switch adjustment
3. Bad contacts in motor starter.
HYDRAULIC PRESSURE NOT OBTAINABLE
A) Worn Pump
B) Cylinder bypass
C) Relief valve malfunction
D) Improper pressure setup
E) Loose fitting
BALER IS NOISY

A) Ram Rubbing 1. Cylinder and ram may not be centered
in chamber
2. Cylinder rod may be bent
B) Noise at Directional Valve 1. Directional valve worn

2. Check for broken springs inside valve
PUMP NOISE

A) Oil Reservoir Level Low 1. Check oil level gauge on reservoir
(add oil if necessary)
B) Worn Pump 1. Check hydraulic system pressure
C) Restricted Inlet Strainer 1. Replace strainer
D) Air Leakage in Oil 1. Check for foamy hydraulic fluid in

reservoir oil level gauge
Baler Operational And Repair Safety Instructions
WARNING: DO NOT OPERATE BALER WITHOUT THOROUGH
UNDERSTANDING OF INSTRUCTIONS.
DAILY: PERFORM SAFETY CHECK TO ENSURE PROPER INTERLOCK FUNCTION
ONLY AUTHORIZED PERSONNEL SHOULD BE ALLOWED TO OPERATE THIS
BALER
Keys to this machine should be removed between uses to prevent unauthorized operation.
Federal regulation prohibits use of this machine by people under the age of 18.
DO NOT ATTEMPT TO DEFEAT THE PURPOSE OF ANY SAFETY SWITCH!
Immediately replace any switches that are found not to be in proper working condition
DO NOT OPERATE BALER UNLESS GATE IS FULLY CLOSED
KEEP CLEAR OF THE BALER WHILE EJECTING A BALE
THE BALER SHOULD NEVER BE ENTERED OR SERVICED
WITHOUT FOLLOWING THE LOCK-OUT TAG-OUT
PROCEDURE
The baler should not be restarted until all workers have exited the baler and
moved out of the way of all moving components.
Lock-out procedure is listed on the following page.
ONLY AUTHORIZED PERSONNEL SHOULD BE ALLOWED TO
OPEN THE PANEL BOX
Baler operates with high voltage, and should not be serviced by people who are
not certified to do so.
Lock-out procedure must be used before opening panel box.
BEWARE OF MOVING COMPONENTS

The gate and door should not be opened at anytime while the ram is
advancing under pressure. The user should stand away from baler while in
operation, and should never reach into the machine in any way.
DO NOT CLIMB THE BALER UNDER ANY CIRCUMSTANCE
User should also be familiar with applicable safety codes, including
those issued by ANSI, OSHA, UL, NFPA, etc.
NOTICE: WHEN CHANGING CYLINDER, PERFORMING

HYDRAULIC SERVICE, OR PERFORMING STRUCTURAL
REPAIRS Be absolutely sure to fully support the ram. Suggested method shown on
drawing AB340367 in the user manual
DANGER: THE AREAS BEHIND THE BALER MUST BE KEPT CLEAN AND
FREE OF ANY DEBRIS, PALLETS, AND ANY OTHER MATERIAL
Balers that are found not to be operating safely, must be
IMMIEDIATELY reported to PTR Baler and Compactor
AT: (800) 523-3654
LOCKOUT/TAGOUT PROCEDURE DEVELOPMENT INFORMATION
Warning! Before performing maintenance or service work on the baler, the OSHA
(Occupational Safety and Health Administration) 29 CFR (Code of Federal Regulations)
1910.147 requires that each company develop, maintain, and follow a lock-out / tag-out
procedure for employees and equipment.(standard should be referenced for definitions to
various terms such as isolation, affected, and authorized.) This procedure must be followed
prior to performing maintenance or service work or entering any hazard area that may exist.
The following is merely a guideline for creating a company/equipment specific lock-out /
tag-out procedure and is not intended to supplant either the specific company procedure or
OSHA standard 29 CFR 1910.147 and 29 CFR 1910.147 appendix A.
1. All “affected” employees shall be notified that equipment is being shut down and
locked out prior to performing service or maintenance.
2. The equipment, if operating, shall be shut down by normal means and the energy-
isolating device shall be de-activated to isolate the equipment from the energy source
by an “authorized” employee. Isolation shall include:
a) Removing the key from the key-lock ON-OFF switch on the baler control box
b) turning off disconnect and affixing a lock, securing disconnect in the off
position
c) Affixing a tag to the lock, clearly identifying the individual who locked out
the machine, warn against hazardous conditions, and actions required to avoid
hazardous conditions, such as, “Do not operate”
d) Placing operating equipment in such a position as not to be subject to possible
free fall and/or installing additional blocking devices to prevent freefall. See
drawing number AB340367 in user manual
e) Relieving stored hydraulic or pneumatic pressure, after blocking devices are
installed
3. Equipment isolation shall be verified by activating the normal operating controls,
ensuring first that no personnel are exposed (insure operating controls are returned to
the neutral or “off” position after verifying the isolation of the equipment).
4. When the servicing or maintenance is completed, only after checking that the
equipment is ready to operate, ensuring that the surrounding area is clear, that
employees are safely positioned or removed from the area, and verifying that controls
are in neutral, shall the lockout devices be removed and the equipment be re-energized.
Tags and locks must be removed by the same person who attached them.
5. Affected employees shall be notified that the servicing or maintenance has been
completed and the equipment is ready for use.
PTR Baler & Compactor strongly recommends that current and applicable ANSI and
OSHA standards be made available to operators at all times. At the time of printing the
applicable OSHA Standard 29 CFR1910.147 / 1910.147 Appendix A applied. Also
reference ANSI Z245.5, others may also apply.
DIMENSIONS AND MINIMUM CLEARANCES
. OF INSTALLED BALERS: .
MODEL 360 420 1800HD 2300HD 3400HD 3600HDLP 5000HD 7200HD

A 7' -11 1/2" 7' -11 1/2" 11' -6" 12' - 8" 12' - 7" 7' - 11.5" 12' - 6" 12' - 6"
B 4' - 2" 4' - 10" 5' - 7" 6' - 3" 6' - 5" 6' - 9" 6" - 5" 7' - 3"
C 2 '- 10" 2 '- 10" 3 '- 7" 3- ' 9" 3' - 10.5" 4' - 5" 3' - 11" 4' - 10"
Dimension
D 5' - 3" 5' - 4" 7' - 4.5" 8' 8" 8' - 7" 6' - 2" 8' - 7" 8' - 7"
E 6' - 8" 7' - 2" 9' - 7.5" 10' - 9.5" 10' - 8" 7' - 12" 10' - 11" 10' - 11"
F 3' - 11" 4' - 6" 5' - 1" 5' - 8.5" 5' - 10" 5' - 11" 5' - 11" 6' - 9"
G 1' - 10 1/2" 2' - 2" 2' - 16.5" 3' - 5" 3' - 5" 3' - 5" 3' - 5" 3' - 5"
H 2' - 8" 2' - 8" 3' - 7" 4' - 8.5 4' - 6" 2' - 9" 1' - 5" 4' - 5"
I 1' - 7" 1' - 7" 2' - 1" 2' - 3" 2' - 4 1' - 7" 2' - 2" 2' - 2"
J 5' - 6" 6' - 2" 7' - 2" 8' - 5" 8' - 9" 9' - 4" 9' - 1" 10' - 8"
Clearance
K 3' - 2" 3' - 8" 4' - 11" 5' - 10" 5' - 10" 5' - 10" 5' - 10" 6' - 6"
L 0' - 5" 0' - 5" 0' - 5" 0' - 7" 0' - 7" 0' - 7" 0' - 7" 0' - 7"
M 1' - 6" 1' - 6" 1' - 6" 1' - 6" 1' - 6" 1' - 6" 1' - 6" 1' - 6"
N 1' - 6" 1' - 6" 1' - 6" 1' - 6" 1' - 6" 1' - 6" 1' - 6" 1' - 6"
BALER INSTALLATION GUIDE
1. Place the Baler in the location desired by the customer. While doing so, be sure to
maintain the minimum clearances, listed in dimension table, otherwise, the baler will
not be able to function properly.
2. After the baler has been placed, it must then be anchored to the floor using the 4
supplied anchors through the mounting holes on the bottom of the baler.
3. Run power to the control panel from the customer supplied wall disconnect.
NOTE: The disconnect must adhere to local, state, and federal electrical and safety
codes and must be located within line of sight of the Baler start controls. The
manual electrical section can be referred to for minimum wire size, amperage
requirements and fuse specifications. Wire sizes given are for runs of under 25 ft,
longer runs require heavier wire. Line must be fused with time delay fuses.
4. Once the power has been properly connected, press the Down/Up button and observe
the
direction of the rotation of the motor. Look at the motor fan, proper rotation is
clockwise. (As indicated by the arrow on the motor) If the fan rotation is not
clockwise, follow the lock-out / tag-out procedures and interchange, any two, and only
two of the three power connecters and re-check for proper rotation. This should
correct the problem.
5. Affix the provided seal across the control box opening. This sticker must then be
ripped to access the control box after the initial install. The sticker reads “Danger –
High Voltage – Danger, Do Not Open This Control Box, Can Only Be Serviced By
Authorized Personnel.”
6. Any scrap material should be picked up and discarded after the completion of the
installation. All scratches and exposed metal on the baler must be touched up.
7. Fill out the Operating and Safety Checklist, the Preventative Maintenance
Checklist, and the Baler Installation Information sheet.
8. Supply the customer with the operation manual and video. Also, get them to sign
them the two checklists and the Baler Installation Information sheet which
must be completed and mailed or faxed to PTR.
TO BE COMPLETED BY INSTALLER 2207 E Ontario St.
Please complete and mail/fax this form along with the Philadelphia, PA, 10134
completed Baler Safety Checklist, immediately after installation Fax: (215) 533 - 8907
PTR Baler and Compactor Company
Baler Installation: Information / Check List
Baler Information:
Model No: . Serial No: .
Installed By: Date: .
Signature of Installer: .
Customer Information:
Customer and Store No:
Address
Phone No:
Operation and Maintenance Manual Received By:
Name & Signature:
Individuals Instructed In Safety Procedures And Operation Of Machine:
Names & Signatures:
Keys Received By:
Name & Signature:
Operation Video Tape Received By:
Name & Signature:
Verify The Following:
ELECTRICAL HYDRAULIC
1. All connections made ( ) 1. Oil Level ( )
2. All terminals tight ( ) 2. All (4) hose fittings re-tightened ( )
3. Fuse clips tight ( ) after unit was set in place
4. Limit switches tight (door and gate) ( ) 3. Motor/pump coupling tight ( )
5. Proximity switch tight ( ) 4. Directional valve shifting ( )
6. All switch buttons (selectors) ( ) smoothly and quietly
tight and properly aligned 5. Pressure settings ( )
7. Seal the control box with the ( )
High Voltage Sticker
8. Push relay tight to relay base ( )
PHYSICAL OPERATIONAL
1. Anchored to floor ( ) 1. Power to machine ( )
2. Ejector chain assys. In place ( ) 2. Run to check proper operation ( )
properly aligned 3. Demonstrate proper operation ( )
3. Cylinder bolts tight ( ) to customer –See baler safety checklist in manual
4. All gate hardware tight ( )
5. Touch up paint if required ( )
6. All safety signs in place ( )
7. Gate moves up/down easily ( )
See sticker location drawing in manual

! "

#

$ % & !' ( ) & ) &
) ( * ) !) * ) ! !+ ) , - !&
)
.

/
! " #

% %
& &

$ %

0
' ( %
)
* +
1
,
% 2& *
! "

!""
#
$ % &'() #
$ *+,

#
- !."

-/

-

0 1
2

/

!3.4

67&

4 1
6 84 7

9 : 7

1;& '&<1

=

#

!

!"""
>
! = &

+
! <

1
0 0

:
8
; : >
:7

++"?=' &
1!@!A(
*."",B+AA)B( *."",B+A!!BB *+!B,BAAB!""
*+!B,BA?.BA)*-1C,
ELECTRICAL INFORMATION
The unit “as shipped” is pre-wired to a specific voltage, as shown on the cover of its
control panel. The standard baler is intended for indoor installations only. Please contact
PTR Baler and Compactor Co. if a baler is required for an outdoor application.
CAUTION
If your power supply voltage does not agree with the voltage stated on the Compactor
control panel cover, DO NOT CONNECT THEM; damage may occur. Have an
authorized electrician reset the unit to match your power supply voltage. By “code”, the
control panel wire harness must be connected to a properly sized fused disconnect
switch. The disconnect switch should be “time delay fuse type” and must be located
less than 15 feet and adjacent to the compactor while always within clear view of its
operator.
MINIMUM SIZING REQUIRED

* “Wire size” denotes wire to be used from power supply to disconnect switch, use
heavier wire if distance is more than 25 feet.
CONVERSION VOLTAGE: In order to convert the compactor from high to low

voltage, or vise versa, the following components must
be changed: Motor connection as indicated by
diagram on motor. Transformer connection as
indicated by diagram on transformer. Overload size
as indicated by voltage requirements.
IMPORTANT MOTOR ROTATION

When power has been properly connected, press the START button momentarily and
observe the direction of the rotation of the motor. Look at the motor fan, proper rotation
is clockwise. (If fan rotation is not clockwise, interchange any two of the three power
conductors). This should correct the rotation.
CHECK OPERATION
Check by following the operating instructions listed on the cover plate of the unit’s
control panel.
ELECTRICAL INFORMATION
GROUNDING INSTRUCTIONS
The baler must be connected to a grounded, metal, permanent

wiring system; or an equipment-grounding conductor must be run
with the circuit conductors and connected to the equipment-
grounding terminal or lead on the baler. A qualified electrician
should be consulted if there is any doubt as to whether an outlet box or
the machine is properly grounded.
3 HP MOTOR, 3 PHASE, 60 CYCLE

Voltage F.L.A. Type Fuse Wire Size Disconnect Switch
200V-208V 10 amp Time Delay 14 30 amp
Electrical Information
For 50Hz power
GROUNDING INSTRUCTIONS
The compactor must be connected to a grounded, metal, permanent

wiring system; or an equipment-grounding conductor must be run
with the circuit conductors and connected to the equipment-
grounding terminal or lead on the compactor. A qualified electrician
should be consulted if there is any doubt as to whether an outlet box or
the machine is properly grounded.
3 HP MOTOR – 3 PHASE – 50 CYCLE

Voltage F.L.A. Type Fuse Wire Size* Disconnect Switch
380V 5.4 amp Time Delay 14 30 amp


380V 17 amp Time Delay 8 30 amp


* - “Wire Size” denotes minimum wire size required to be used from power supply to disconnect
switch. Use a heavier wire if distance is more than 25 feet.
PRESSURE SETTING PROCEDURE
1. Locate relief valve & loosen locking nut
2. Turn adjustment screw counter-clockwise to lower pressure setting
3. Locate the set screw on the pressure switch & loosen it
4. Turn the adjustment ring on the pressure switch clockwise to raise pressure
switch setting
5. Note reverse timer setting in PLC, and adjust the reverse timer setting to the
maximum allowable value
6. Press ram down button until ram bottoms out
7. After the ram bottoms out, turn the relief valve adjustment clockwise until
desired working pressure setting is displayed on gauge
8. Adjust pressure switch counter-clockwise until ram stops and reverses
9. Run ram again to verify the ram reverses due to maximum pressure and not
the reverse timer
10.Remove wire #7 on terminal strip
11.Start baler and run ram down
12.After ram bottoms out, adjust relief valve until the pressure gauge reads
desired relief pressure
13.Lock relief valve at that point & lock the pressure switch
14.Reconnect wire #7
15.Reset the reverse timer to the original value
Note: If baler door is open, baler controls are fully manual – machine will not
cycle automatically
PRESSURE CHECKING PROCEDURE
1. Note reverse timer setting in PLC, and adjust the reverse timer setting to the
maximum allowable value
2. Run the machine & watch the pressure gauge as the cylinder reaches
maximum pressure (ram fully extended)
3. The pressure on the pressure gauge should spike towards an area around the
labeled working pressure
4. Disconnect wire #7 on the terminal strip
5. Start baler & run ram down
6. Watch the pressure gauge as the cylinder reaches maximum pressure (ram
fully extended)
7. The pressure on the pressure gauge should settle at an area around the
labeled relief pressure
8. Reconnect wire #7
9. Reset the reverse timer to the original value
Note: In either case, if the needle did not spike around the desired working and
relief pressures, refer to the pressure setting procedure to set the correct
pressures.
PARTS AND SERVICE
PTR Baler and Compactor Company has carefully chosen the components in your
vertical downstroke baler to be the best available for you particular model. We
strongly recommend that all replacement parts be identical to the original
components.
PTR Baler and Compactor Company will not be responsible for equipment failures
resulting from use of incorrect replacement parts or unauthorized modification to
the baler.
PTR Baler and Compactor will gladly supply replacement parts for your vertical
downstroke baler. Main components are identified in Parts Description Section.
(See Table of Contents for page numbers)
When ordering, please include the Model and serial Number of the unit. This is
located on the baler electrical panel box door shown in Control Cover Layout. (See
Table of Contents for page numbers)
When ordering parts for a cylinder, please include the Cylinder Number, which is
shown in Parts Description Section. (See Table of Contents for page numbers)
To order replacement parts, please call the parts and service department.
PTR BALER AND COMPACTOR COMPANY

2207 E. Ontario Street
Philadelphia, PA 19134
(800) 523-3654
(800) 523-1155
(215) 533-5100
THANKS AGAIN FOR YOUR PATRONAGE OF PTR BALER

AND COMPACTOR COMPANY!
EFFECTIVE 10/2016
324 324 360 360 420 420 460 1800 1800 2300 2300 3400 3600 3400 5000 7230 7200
PART NO. DESCRIPTION HD HD HD HD HD HDLP HD HDLP KP IHD IHD
500459 PUMP 1.3 G.P.M. X X X X X X

500460 PUMP 3.7 G.P.M. X X X X X X
605746 PUMP 10.5 G.P.M. X X X X X X X X
500127 PUMP 15.1 G.P.M. X X
500063 4 WAY VALVE: SS-G01-C7Y-FR-E115 X X X X X X
155529 5 WAY VALVE: SS-G03-C7Y-FR-E115 X X X X X X X X X X
330766.1 PRESSURE GAUGE 0 TO 4000 P.S.I. X X X X X X X X X X X X X X X X
500515 PRESSURE SWITCH (UE) X X X X X X X X X X X X X X X X
311606 OIL TANK GAUGE (TEMPERATURE/LEVEL) X X X X X X X X X X X X X X X X
311640 BREATHER CAP #UC10500 X X X X X X X X X X X X X X X X
330465 RELIEF VALVE RPEC-FAN-SUN X X X X X X X X X X X X X X X X
500461 SUMP SCREEN #CU20500 X X X X X X
500461 SUMP SCREEN #LH50950 X X X X X X X X
500462 SUMP SCREEN #CU20502 X X
330547A CYLINDER 3" X 1 3/4" X 32" X X X
330525 CYLINDER 6" X 3 1/2" X 48" X X
330534 CYLINDER 6" X 3 1/2" X 38" X X X X X
500162 CYLINDER 6" X 3 1/2" X 27" X
330533 CYLINDER 7" X 4" X 48" X X
500870 CYLINDER 4" X 2 1/2" X 32" X X X
330174 HYDRAULIC HOSE (BALER) 52" (1/2") X X X X X X X X X X
500591 HYDRAULIC HOSE (BALER) 32" (1/2") X X
500592 HYDRAULIC HOSE (BALER) 40" (1/2") X X X X X X X X
500146-A HYDRAULIC HOSE (BALER) 32" (3/8") X X X X X X
500146-B HYDRAULIC HOSE (BALER) 41" (3/8") X X X X X X
500295 MOTOR 3H.P. 208-230-460 X X X X X X
602823 MOTOR 5H.P. 220 (SINGLE PHASE) X X X X X X
602001 MOTOR 10H.P. 208-230-462 X X X X X X X
602002 MOTOR 15H.P. 208-230-463
602003 MOTOR 20H.P. 208-230-464 X X
155491 PROXIMITY SWITCH X X X X X X X X X X X X X X X X
155420 UP/STOP LIMIT SWITCH (W/ARM) X X X X X X X X X X X X X X X X
500266 RAM SWITCH (CAST METAL) X X X X X X X X X X X X X X X X
155419 DOOR LIMIT SWITCH (BUTTON HEAD) X X X X X X X X X X X X X X X X
155418 FULL BALE LIMIT SWITCH (W/ARM) X X X X X X X X X X X X X X X X
155350 TRANSFORMER 100VA X X X X X X X X X X X X X X X X
320209 TRANSFORMER FUSE X X X X X X X X X X X X X X X X
155408 POWER ON/OFF KEY SWITCH X X X X X X X X X X X X X X X X
EFFECTIVE 10/2016
324 324 360 360 420 420 460 1800 1800 2300 2300 3400 3600 3400 5000 7230 7200
155397 UP/DOWN PUSH BUTTON X X X X X X X X X X X X X X X X

155398 EMERGENCY STOP BUTTON X X X X X X X X X X X X X X X X
155399 CONTACT BLOCKS KA-1 X X X X X X X X X X X X X X X X
155392 RELAY (11 PIN) X X X X X X X X X X X X X X X X
155393 RELAY BASE (11 PIN) X X X X X X X X X X X X X X X X
311604 COIL CORD X X X X X X X X X X X X X X X X
600175 #80 CONNECTING LINK X X
500720 PROX SWITCH (NEW STYLE) X X X X X X X X X X X X X X X X
603200 STARTER: 75A X X X
603196 STARTER: 40A X X X X X X X X X X
603198 STARTER: 22A X X X X X X
603197 OVERLOAD: 40A X X X X X X X X X X
603201 OVERLOAD: 80A
603199 OVERLOAD: 20A X X X X X X
500088.73 LEAF EJECTON CHAIN BL534 BEFORE 7/96 X
500645 LEAF EJECTON CHAIN HD BL634 X
330387 LINK EJECTOR CHAIN #40 X
320086 ANCHOR CHAIN X X X X X X X X X X X X X
500740 ANCHOR CHAIN HD X X X X X X X X
330388 GATE CONNECTION LINK #40 X X X X X X X X
500113 EJECTOR CONNECTING LINK # 60 BEFORE 7/96 X
330235 SHACKLE 1/4" X X X X X X X X X X X X X X
400018 EJECT 'T' HOOK X X
330120-1-2 EJECT RECESSED 'T' HOOK X X X X X X X X X X X X X
401412 EJECT SPROCKET 'T' HOOOK X
500056 SIDE WHEEL TURN BUCKLE 8" X X X X X X
330506 SIDE WHEEL TURN BUCKLE 10" X X X X X X X X X X
500273 NYLON GUIDE 1/2" X 2" X 36" LG X
500012 NYLON GUIDE 1/2" X 2" X 42" LG X X X X X X X X X
500602 NYLON GUIDE 1/2" X 2" X 23" LG X X X
600042 NYLON GUIDE 3/8" X 2" X 42" LG X
500011 NYLON GUIDE 3/8" X 2" X 36" LG X X X X X X X X X
320085-4 NYLON GUIDE 3/4" X 1" X 4" LG X X
320085-23 NYLON GUIDE 3/4" X 1" X 23" LG X X X X X X
320085-24 NYLON GUIDE 3/4" X 1" X 24" LG X X X X X X
320085-33 NYLON GUIDE 3/4" X 1" X 33" LG X X X X
EFFECTIVE 10/2016
324 324 360 360 420 420 460 1800 1800 2300 2300 3400 3600 3400 5000 7230 7200
500042 POWER UNIT 3 H.P. X X X X X X

500077 POWER UNIT 5 H.P. (220V/1PH.) X X X X
500985 POWER UNIT 10 H.P. X X X X X
500985 POWER UNIT 10 H.P.-H.T. X X X
500986 POWER UNIT 15 H.P.
500995 POWER UNIT 20 H.P. X X
500977 POWER UNIT INCLUDES: X
-5 H.P. SUBMERSIBLE MOTOR X
-6 GPM SUBMERSIBLE PUMP X
-DIRECTIONAL VAVLE X
-RELIEF VALVE X
-PRESSURE GAUGE X
-SUMP SCREEN X
-TANK GUAGE X
-PRESSURE SWITCH X
500979 CYLINDER 4 1/2" BORE X 3" ROD X 36" STROKE X
401485-6 NYLON GUIDE 1/2" X 2" X 21 1/2" LG. X
401484-20 NYLON GUIDE 3/8" X 2" X 27 1/2" LG. X
DB401485 EJECTOR ASSEMBLY PARTS: X
AB401565 -HOOK X
401485-31 -HANDLE X
401485-14 -ROD (BENT) X
401485-35 -ROD SUPPORT CLAMPS X
401485-37 -SPRING X
401485-36 -SPRING COLLAR X
401485-26 -HOOK PIN X
401485-20 -CLEVIS PIN X
401485-38 -ROLL LOCK PIN X

Baler Manual

Uploaded by

Copyright:

Available Formats

Baler Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Baler Manual

Uploaded by

Copyright:

Available Formats

2207 EAST ONTARIO STREET, PHILADELPHIA, PA.

ENGINEERED FOR SUPERIOR DURABILITY & MAXIMUM SAFETY

 UL Approved and CUL Approved.

 Additional operator responsibilities are to insure that the units’ operation is in

 PTR strongly recommends that current, completed, applicable ANSI and

We reserve the right to make changes, and alterations to the equipment

5. The following operational check should be conducted prior to each shift:

7. If anything does not function as indicated, immediately report

Keep Safety Guards in Place

If feed gate becomes difficult to open or close, maintenance should be informed.

Practice Fire Prevention

Keep a Clean Machine

Remember! All possible Dangers cannot be predicted. Your own safety

6. Never overload the baler chamber.

10. Never bale aerosol cans or containers filled with liquid.

           

)% .  "&  &% (   % -% % #

1# % %  (-   2& %#

#   "    (%  #

# % %  - % &#

4# % %  (-   2& %#

9#):-;     %% "& % (% #

?#/%% % ,  %  "& : ; % %"%%

11#@ - -%% % #

1#  %: ;%&  %   -  &%

1#   %: ;%& %"%% "&  #

13#A   %& ""  % #

15#A(% %  " "%% :%-;%  -#

19# % %  -#

# %  % #

1#(%  % % #

# %    &%" #

#% &    " "%% :%-;% -#

3# %- - ( %   #

Quality * History * Service* Value

Baling wire recommendation for PTR Baler and Compactor Company’s

Always stand clear of ejecting bale.

POSSIBLE CAUSE POSSIBLE REMEDY

A) No Power 1. Check main power source

B) Limit Switch (Ram) 1. Upper Limit Switch malfunction

C) Motor Overload Tripped 1. Reset overload on motor starter

D) Blown Fuses 1. Replace fuses – Turn power off at wall

E) Electrical Malfunction 1. Perform electrical system continuity check

BALER WILL NOT OPERATE IN AUTO

A) Door Switch 1. Main door may not be closed properly against

B) Pressure Switch 1. Improper pressure setting

POSSIBLE CAUSE POSSIBLE REMEDY

A) Directional Valve 1. Check valve solenoid

B) Electrical Malfunction 1. Perform electrical system continuity check

C) Material Jamming Ram 1. Remove all jamming material from ram

D) Ram Switch 1. Ram Switch not in proper position

E) Pressure Switch 1. Improper pressure setting

F) Solenoid 1. Check for shifting of solenoid (check

G) Proximity Switch 1. Proximity switch must detect plate

POSSIBLE CAUSE POSSIBLE REMEDY

A) Hydraulic Fluid Level Low 1. Check hydraulic fluid level gauge on

B) Pump Taking Air 1. Check fittings to see if they are tight

C) Directional Valve 1. Check valve solenoid

D) Electrical Malfunction 1. Perform electrical continuity check

)% . "& &% ( % -% % #

1# % % (- 2& %#

# " (% #

# % % - % &#

4# % % (- 2& %#

9#):-; %% "& % (% #

?#/%% % , % "& : ; % %"%%

11#@ - -%% % #

1# %: ;%& % - &%

1# %: ;%& %"%% "& #

13#A %& "" % #

15#A(% % " "%% :%-;% -#

19# % % -#

# % % #

1#(% % % #

# % &%" #

#% & " "%% :%-;% -#

3# %- - ( % #

$ %

$ *+,

- !."

-

/

67&

9 : 7

#

!

>

! = &

! <

:7