G2 - Aggregates Docs
G2 - Aggregates Docs
TESTING
CE 313
AGGREGATE
CHAPTER 2
Members:
Abayan, Abram Nathaniel
Alota, Rosanna
Cacho, Sophia Nicole
Mudlong, Earl Rameses
Presbitero, Justinne
BSCE 3A
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AGGREGATES
Aggregates are the main ingredient in making materials like Concrete and
Mortar which account for 70–80% of the concrete volume. Aggregate as a filler with
binding material is the derived product of sedimentary, igneous, and metamorphic
rocks, and thus it is hard, strong, and durable. It can also be made from blast furnace
slag. As aggregates are used in large quantities in the manufacturing of concrete,
they have a significant effect on the properties of the concrete. Therefore, it is vitally
important to choose the right variety and quality before constructing. Unlike other
materials like cement and water, this does not require any special storage place and
has negligible effects when exposed to various climatic conditions.
You might not know it, but aggregates play a hugely important role within our
lives. No matter where you go, you are most likely surrounded by structures and
items that are made up of different types of aggregate materials.
❖ Grading
❖ Durability
❖ Particle Shape and Surface Texture
❖ Abrasion and Skid Resistance
❖ Unit Weights and Voids
❖ Absorption and Surface Moisture
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USES OF AGGREGATES
Aggregates are used as the base, subbase, and/or surface of roads in several
forms:
❖ Stabilized using cementitious materials (blends of cement, fly ash, slag, lime).
❖ Stabilized with bituminous materials (bitumen or tar).
❖ Stabilized with other materials (resins, fibers, geosynthetics, etc.).
❖ Recycled aggregate.
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In roads, it is also used to help distribute the load and assist in ground water
running off the road. Aggregates are foundational to road construction, serving as
base materials that provide stability, strength, and proper drainage to road surfaces.
The right selection and placement of aggregates contribute to the longevity and
safety of roadways.
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TYPES OF AGGREGATES
1. FINE AGGREGATE
The majority of the volume in the formulations for making a concrete mix is
taken up by fine particles, which serve as the structural filler. You are able to have a
substantial influence on the output by modifying the makeup of the fine aggregate as
well as its geometry, size, and other characteristics. The function of fine aggregate
may be broken down into the following points:
❖ The use of fine aggregates helps the mixture to sustain its dimensions.
❖ The use of fine aggregate has the potential to affect both the elastic
properties and the damage tolerance of the concrete.
❖ The quality of the fine aggregates also affects the proportions of the mixture
as well as its hardening capabilities.
❖ In addition, the characteristics of the fine aggregates have a considerable
bearing on the degree to which the concrete will shrink.
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2. COARSE AGGREGATE
a. Granite aggregates
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b. Gravel aggregates
3. LIMESTONE AGGREGATES
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4. SECONDARY AGGREGATES
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❖ And For reinforcing the weak soils
5. SLAG AGGREGATES
There are plenty of other uses for aggregate material, such as agricultural
re-mineralizing, dust control, and field drainage. Whatever projects you may need
aggregate for, our crushers will be able to provide exactly the material you need.
The crushed rock that makes up aggregate material fills many purposes in
construction projects. Aggregate provides drainage, fills voids to stabilize the
foundation, and protects underground pipes. The material is also used for roofing
granules and landscape material. All of these are necessary in building schools,
hospitals, apartments, homes and offices.
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Other Types of Aggregates According to Source
1. Natural Aggregates
The rock fragments that need minimal processing before use are called
natural aggregates. The natural aggregates are generally available at the earth’s
surface which are collected by excavating pits in-ground, on riverbeds, and on the
seabed. As these Aggregates are naturally obtained which may have a lot of
impurities, the collected aggregates must be washed to clean the foreign materials or
else the binding material will not work properly. IS 383:1970 (Reaffirmed 2002) lays
the guidelines for coarse and fine natural aggregates.
Examples:
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❖ Hot Mix Asphalt - is a bituminous hot
asphalt product that is suitable for all areas
and pavements that are exposed to heavy
traffic. This includes roads, car-parks,
driveways, footpaths etc. Hot Mix provides
maximum strength and durability in all
areas, making it a permanent stable
solution for all pavement jobs.
3. Artificial Aggregates
Artificial aggregates are eco-friendly materials. They are made out of various
by-products such as fly ash, power plant solid waste, rice husk ash, blast furnace
slag, granite powder, iron ore slag, over burnt brickbats etc. As such these materials
are considered as pollutants of the environment.
The waste materials from industrialization are one of the concern issues in
sustainable development. Recycling and reducing the waste material is one of the
strategies to produce a better sustainable system. One of the methods is by using
the waste materials to produce artificial aggregate.
Examples:
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❖ Sintered Fly Ash - Sintered fly ash is a
lightweight material which can be used as
an equivalent of stone aggregates in
concrete. Fly ash can widely reduce the
self-weight of structures. Sintered fly ash is
cheaper than natural stones or crushed
rocks.
4. Recycled Aggregates
Example:
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AGGREGATE FOR CONSTRUCTION
Aggregates are used in concrete for very specific purposes. The use of
coarse and fine aggregates in concrete provides significant economic benefits for the
final cost of concrete in place.
Coarse aggregate for concrete shall meet the requirements of AASHTO M 80.
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703.3 Aggregate for Portland Cement Treated and Stabilized Base Course
The crushed and uncrushed granular material shall consist of hard durable
stones and rocks of accepted quality, free from an excess of flat, elongated, soft or
disintegrated pieces or other objectionable matter. The method used in obtaining the
aggregate shall be such that the finished product shall be as consistent as practical
All materials passing the 4.75 mm (No. 4) mesh produced in the crushing
operation of either the stone or gravel shall be incorporated in the base material to
the extent permitted by the gradation requirements. The plasticity index shall not be
less 4 nor more than 10. 377
Aggregate is the material retained on the 2.00 mm (No. 10) sieve and shall
have a percentage of wear of not more than 50 for sub-base and not more than 45
for Base and Surface Courses as determined by AASHTO Method T 96.
Fine aggregate is the material passing the 2.00 mm (No. 10) sieve and shall
consist of natural or crushed sand and fine mineral particles. The fraction passing the
0.075 mm (No. 200) sieve shall not be greater than 0.66 (two-thirds) of the fraction
passing the 0.425 mm (No. 40) sieve. For base courses, the fraction passing the
0.425 mm (No. 40) sieve shall have a liquid limit not greater than 25 and a plasticity
index not greater than 6, while for sub-base course; the liquid limit shall not be
greater than 35 plasticity index not greater than 12.
For surface courses, the fraction passing the 0.425 mm (No. 40) sieve shall
have a liquid limit not greater than 35 and a plasticity index not less than 4 or greater
than 9.
All materials shall be free from vegetable matter and lumps or balls of clay.
When crushed aggregate is specified, not less than 50 mass percent of the
particles retained on the 4.75 mm (No. 4) sieve shall have at least one fractured face.
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Classification of Aggregates Based on Its Shape
Rounded Aggregates
Irregular Aggregates
Angular Aggregates
Flaky Aggregates
Elongated Aggregates
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Flaky and Elongated
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VARIOUS AGGREGATE TESTING METHODS AND LABORATORY TEST
This test method covers the determination of the particle size distribution of
fine and coarse aggregates by sieving. This method is also used primarily to
determine the grading of materials proposed for use as aggregates or being used as
aggregates. Aggregate samples are passed through a stack of standard sieves
arranged in descending order of opening sizes. The particles that retained on sieve
#4 (4.75mm) are coarse aggregates while particles that pass through sieve #4 but
retained on sieve #200 are considered fine aggregates. The results are used to
determine compliance of the particle size distribution with applicable specification
requirements and to provide necessary data for control of the production of various
aggregate products and mixtures containing aggregates. The data may also be
useful in developing relationships concerning porosity and packing. (ASTM C136/
C136M-14) Sieve Apparatus
This test method covers the determination of relative density (specific gravity)
and the absorption of coarse aggregates. The specific gravity of is the ratio of the
weight of a given volume of an aggregate to the weight of an equal volume of water.
Water absorption is the percentage of water absorbed by air-dried aggregate when
submerged in water at 27°C for 24 hours. This test is done to measure the strength
of a material. The relative density (specific gravity), a dimensionless quantity, is
expressed as oven-dry (OD), saturated-surface-dry (SSD), or as apparent relative
density (apparent specific gravity). The OD relative density is determined after drying
the aggregate. The SSD relative density and absorption are determined after soaking
the aggregate in water for a prescribed duration.
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Relative density (specific gravity) is the ratio of mass of an aggregate to the
mass of a volume of water equal to the volume of the aggregate particles also
referred to as the absolute volume of the aggregate. It is also expressed as the ratio
of the density of the aggregate particles to the density of water. Distinction is made
between the density of aggregate particles and the bulk density of aggregates as
determined by Test Method C29/C29M, which includes the volume of voids between
the particles of aggregates. (ASTM C127-15)
This test method covers the determination of the relative density (specific
gravity) and absorption of fine aggregates. Bulk relative density (specific gravity) is
the characteristic generally used for calculation of the volume occupied by the
aggregate in various mixtures containing aggregate including Portland cement
concrete, bituminous concrete, and other mixtures that are proportioned or analyzed
on an absolute volume basis. Bulk relative density (specific gravity) is used in the
computation of voids in aggregate in C1252 and C29/C29M. Bulk relative density
(specific gravity) determined on the saturated surface dry (SSD) basis is used if the
aggregate is wet, that is, if its absorption has been satisfied. Conversely, the bulk
relative density (specific gravity) determined on the oven-dry basis is used for
computations when the aggregate is dry or assumed to be dry. (ASTM D7172- 14)
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AGGREGATE IMPACT VALUE
Impact Value, as determined using the standard 4.5 kg (10 Ibm) hammer, has
direct application to design and construction of pavements and a general application
to earthworks compaction control and evaluation of strength characteristics of a wide
range of materials, such as soils, soil aggregates, stabilized soil and recreational turf.
Impact Value is one of the properties used to evaluate the strength of a layer of soil
up to about 150 mm (6 in.) in thickness and by inference to indicate the compaction
condition of this layer. Impact Value reflects and responds to changes in physical
characteristics that influence strength. It is a dynamic force penetration property and
may be used to set a strength parameter.
This test method provides immediate results in terms of IV and may be used
for the process control of pavement or earth fill activities where the avoidance of
delays is important and where there is a need to determine variability when
statistically based quality assurance procedures are being used. This test method
does not provide results directly as a percentage of compaction but rather as
strength index value from which compaction may be inferred for the particular
moisture conditions. From observations, strength either remains constant along the
dry side of the compaction curve or else reaches a peak and declines rapidly with
increase in water content slightly dry of optimum water content This is generally
between 95 and 98% maximum dry density. As-compacted target strength in terms of
IV may be designated from laboratory testing or field trials as strength to achieve in
the field as the result of a compaction process for a desired density and water
content. If testing is performed after compaction when conditions are such that the
water content has changed from the critical value, determination of the actual water
content by laboratory testing enables the field density to be inferred from regression
equations using IV, density and water content. (ASTM D5874-16)
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CALIFORNIA BEARING RATIO
CBR Ranges
≤2 Weak
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AGGREGATE CRUSHING AND ABRASION VALUE
The test has been widely used as an indicator of the relative quality or
competence of various sources of aggregate having similar mineral compositions.
The results do not automatically permit valid comparisons to be made between
sources distinctly different in origin, composition, or structure. Assign specification
limits with extreme care in consideration of available aggregate types and their
performance history in specific end uses.
This test method covers testing sizes of coarse aggregate larger than 19 mm
(4 in.) for resistance to degradation using the Los Angeles testing machine. (ASTM
C131 / C131M-14)
≤ 10 Strong
≥ 35.00 Weak
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RIFFLE SAMPLE SPLITTER
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BUOYANCY BALANCE
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REFERENCES
Mahajan, B. (2020, May 21). Aggregate Impact Value Test | Impact Test of
https://civiconcepts.com/blog/aggregate-impact-value-test
Bala. (2020, May 16). Aggregate Impact Value Test - Procedure & Uses - [Civil
https://civilplanets.com/aggregate-impact-value-test/
Satheesh. (2020, May 31). What Is Grading Of Aggregates? And Its Limits
https://civilplanets.com/grading-of-aggregates/
https://constructionhow.com/sieve-analysis-of-coarse-and-fine-aggregate
s/
https://theconstructor.org/building/aggregates-specific-gravity-water-abso
rption-test/1358/
Mahajan, B. (2020, May 25). Specific Gravity and Water Absorption Test of
https://civiconcepts.com/blog/specific-gravity-and-water-absorption-test-o
f-coarse-aggregate#:~:text=The%20specific%20gravity%20of%20coarse
,ranges%20from%200.1%20to%202%25.
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Butwani, R. (2023, August 12). Construction Aggregate: Types, Uses,
andPrices.https://timesproperty.com/news/post/how-welcoming-are
-indians-of-senior-living-projects-blid5418?offset=3
https://www.aboutcivil.org/uses-of-aggregate.html
https://civiconcepts.com/blog/types-of-aggregates
https://enviroskiphire.co.uk/2022/04/types-of-aggregates-and-their-uses/
https://www.gmat.co.uk/4-different-types-of-aggregates-everyone-should-know/
https://dailycivil.com/types-of-aggregates-used-in-construction/
https://constructionkart.in/types-of-aggregates-and-classification/
https://viyaconstructions.com/aggregates-in-construction/
https://link.springer.com/article/10.1007/BF02257020
https://parkleasandsoil.com.au/building-supplies/natural-aggregates-quarry-products/
https://housing.com/news/fine-aggregate-types-and-applications-in-building-construct
ion/#:~:text=The%20size%20of%20fine%20aggregate,also%20fall%20under%20this
%20category.
https://shorelineaggregate.com/limestone-aggregate-construction-asphalt-concrete-c
ement-aglime/
https://www.aggbusiness.com/ab10/feature/secondary-aggregates-resource-not-wast
e-stream
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