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Multi-turn actuators

SA 07.2 – SA 16.2
SAR 07.2 – SAR 16.2
Control unit: electronic (MWG)
with actuator controls
AC 01.2 Non-Intrusive

Control
Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
→ EtherNet/IP
Foundation Fieldbus
HART

Operation instructions Assembly and commissioning


SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Table of contents AC 01.2 Non-Intrusive EtherNet/IP

Read operation instructions first.



Observe safety instructions.

These operation instructions are part of the product.

Store operation instructions during product life.

Pass on instructions to any subsequent user or owner of the product.

Target group:
This document contains information for assembly, commissioning and maintenance staff.

Reference documents:

Manual (device integration) of actuator controls AC 01.2 EtherNet/IP
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).

Table of contents Page


1. Safety instructions................................................................................................................. 5
1.1. Prerequisites for the safe handling of the product 5
1.2. Range of application 5
1.3. Applications in Ex zone 22 (option) 6
1.4. Warnings and notes 7
1.5. References and symbols 7
2. Identification........................................................................................................................... 8
2.1. Name plate 8
2.2. Short description 11
3. Transport and storage........................................................................................................... 12
3.1. Transport 12
3.2. Storage 14
4. Assembly................................................................................................................................ 16
4.1. Mounting position 16
4.2. Valve attachments 16
4.2.1. Design of output drive type A 16
4.2.2. Design of output drive types B and E 16
4.3. Handwheel fitting 17
4.4. Multi-turn actuator: mount to valve/gearbox 18
4.4.1. Stem nut for output drive type A: finish machining 18
4.4.2. Multi-turn actuator with output drive type A: mount 19
4.4.3. Multi-turn actuator with output drive type B: mount 20
4.5. Accessories for assembly 21
4.5.1. Stem protection tube for rising valve stem 21
4.6. Mounting positions of local controls 22
4.6.1. Mounting positions: modify 22
5. Electrical connection............................................................................................................. 23
5.1. Basic information 23
5.2. Overview of AUMA electrical connections 25
5.3. SJ electrical connection (AUMA plug/socket connector) 26
5.3.1. Terminal compartment (for mains connection): open 27
5.3.2. Cable connection 28

2
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Table of contents

5.3.3. Terminal compartment (for mains connection): close 29


5.3.4. Fieldbus terminal compartment: open 30
5.3.5. Industrial Ethernet cable: connect 30
5.3.6. Fieldbus terminal compartment: close 31
5.4. Compact version SF electrical connection for EtherNet/IP 32
5.4.1. Terminal compartment (for mains connection): open 33
5.4.2. Cable connection 34
5.4.3. Terminal compartment (for mains connection): close 35
5.4.4. Industrial Ethernet cable: connect 36
5.5. Accessories for electrical connection 36
5.5.1. Actuator controls on wall bracket 36
5.5.2. Parking frame 37
5.5.3. External earth connection 38
6. Operation................................................................................................................................ 39
6.1. Manual operation 39
6.1.1. Manual valve operation 39
6.2. Motor operation 40
6.2.1. Local actuator operation 40
6.2.2. Actuator operation from remote 41
6.3. Menu navigation via push buttons (for settings and indications) 41
6.3.1. Menu layout and navigation 42
6.4. User level, password 43
6.4.1. Password entry 44
6.4.2. Password change 44
6.5. Language in the display 45
6.5.1. Language change 45
7. Indications.............................................................................................................................. 47
7.1. Indications during commissioning 47
7.2. Indications in the display 47
7.2.1. Feedback indications from actuator and valve 48
7.2.2. Status indications according to AUMA classification 50
7.2.3. Status indications according to NAMUR recommendation 51
7.3. Indication lights of local controls 53
7.4. Optional indications 54
7.4.1. Mechanical position indication (self-adjusting) 54
7.4.2. Mechanical position indication via indicator mark (not self-adjusting) 54
8. Signals (output signals)......................................................................................................... 55
8.1. Status signals via output contacts (digital outputs) 55
8.1.1. Assignment of outputs 55
8.1.2. Coding the outputs 55
8.2. Analogue signals (analogue outputs) 55
9. Commissioning (basic settings)........................................................................................... 56
9.1. Type of seating: set 56
9.2. Torque switching: set 57
9.3. Limit switching: set 58
9.4. Connection between EtherNet/IP module and computer: check 60
9.5. EtherNet/IP module configuration 61
9.6. Test run 63
9.6.1. Direction of rotation at mechanical position indicator: check 63

3
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Table of contents AC 01.2 Non-Intrusive EtherNet/IP

9.6.2. Direction of rotation at hollow shaft/stem: check 65


9.6.3. Limit switching: check 65
10. Commissioning (settings/options in the actuator)............................................................. 67
10.1. Switch compartment: open/close 67
10.2. Mechanical position indicator (self-adjusting) 68
10.2.1. Mechanical position indicator: set 68
10.2.2. Gear stage of the reduction gearing: test/set 69
10.3. Mechanical position indication via indicator mark (not self-adjusting) 70
10.3.1. Mechanical position indicator: set 70
10.3.2. Gear stage of the reduction gearing: test/set 71
11. Corrective action.................................................................................................................... 74
11.1. Faults during commissioning 74
11.2. Fault indications and warning indications 74
11.3. Fuses 78
11.3.1. Fuses within the actuator controls 78
11.3.2. Fuse replacement 79
11.3.2.1. Replace fuses F1/F2 79
11.3.2.2. Test/replace fuses F3/F4 80
11.3.3. Motor protection (thermal monitoring) 80
12. Servicing and maintenance................................................................................................... 81
12.1. Preventive measures for servicing and safe operation 81
12.2. Maintenance 82
12.3. Disposal and recycling 82
13. Technical data......................................................................................................................... 83
13.1. Technical data Multi-turn actuators 83
13.2. Technical data Actuator controls 85
14. Spare parts............................................................................................................................. 91
14.1. Multi-turn actuators SA(V) 07.2 – SA(V) 16.2/SAR(V) 07.2 – SAR(V) 16.2 91
14.2. AC 01.2 actuator controls with SJ electrical connection 93
14.3. AC 01.2 actuator controls SF compact 95
15. Certificates.............................................................................................................................. 97
15.1. Declaration of Incorporation and EU Declaration of Conformity 97
Index........................................................................................................................................ 98
Addresses............................................................................................................................... 101

4
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Safety instructions

1. Safety instructions
1.1. Prerequisites for the safe handling of the product
Standards/directives The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
They include among others:
● Applicable configuration guidelines for network applications.

Safety instructions/
All personnel working with this device must be familiar with the safety and warning
warnings
instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.

Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out by suitably qualified personnel authorised by the end user or contractor
of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.

Commissioning Prior to commissioning, imperatively check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.

Operation Prerequisites for safe and smooth operation:


● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe national regulations.
● During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface temper-
ature using an appropriate thermometer and wearing protective gloves, prior
to working on the device.

Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.

Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior written consent of the manufacturer.
1.2. Range of application
AUMA multi-turn actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves, and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.

The following applications are not permitted, e.g.:


● Industrial trucks according to EN ISO 3691
● Lifting appliances according to EN 14502
● Passenger lifts according to DIN 15306 and 15309

5
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Safety instructions AC 01.2 Non-Intrusive EtherNet/IP

● Service lifts according to EN 81-1/A1


● Escalators
● Continuous duty
● Buried service
● Continuous submersion (observe enclosure protection)
● Potentially explosive areas, with the exception of zone 22
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3. Applications in Ex zone 22 (option)

Actuators of the indicated series basically meet the requirements for applications in
dust hazardous locations of ZONE 22 in compliance with the ATEX directive
2014/34/EU.
To comply with all requirements of the ATEX directive, observe the following points:
● Actuators are marked with the explosion protection designation II3D... for use
in ZONE 22.
● Maximum surface temperature of actuators
- T150 °C for ambient temperatures up to +60 °C or
- T190 °C for ambient temperatures up to +80 °C.
Increased dust deposit on the equipment was not considered for the determin-
ation of the maximum surface temperature.
● The following conditions must be fulfilled to respect the maximum permissible
surface temperatures at the actuator:
- Respecting types of duty and technical manufacturer data
- Correct connection of thermal motor protection (thermoswitches or PTC
thermistor)
Table 1:
Ambient temperature Tripping temperature Maximum
Thermal motor protection surface temperature
up to +60 °C 140 °C T150 °C
up to +80 °C 155 °C T190 °C

● The connector may only be connected or disconnected when not live.


● The cable glands and cable entries used have to meet the requirements of
category II3D and must at least comply with enclosure protection IP67.
● The actuators must be connected by means of an external earth connection
(accessory part) to the equipotential earth bonding or integrated into an earthed
piping system.
● To ensure combustible dust hazard protection, seal hollow shaft against ingress
of dust:
- Using threaded plug (ref. no. 511.0) and appropriate seal
- Using metallic stem protection tube, protective cap and V-seal (ref. no.
568.1, 568.2, 568.3) for rising valve stem
● As a general rule, the requirements of IEC 60079 Parts 14 and 17 must be re-
spected in dust hazardous locations. During commissioning, service, and
maintenance, special care as well as qualified and trained personnel are required
for safe actuator operation.

6
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Safety instructions

1.4. Warnings and notes

The following warnings draw special attention to safety-relevant procedures in these


operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).

Indicates an imminently hazardous situation with a high level of risk. Failure


to observe this warning results in death or serious injury.

Indicates a potentially hazardous situation with a medium level of risk. Failure


to observe this warning could result in death or serious injury.

Indicates a potentially hazardous situation with a low level of risk. Failure to


observe this warning could result in minor or moderate injury. May also be
used with property damage.

Potentially hazardous situation. Failure to observe this warning could result


in property damage. Is not used for personal injury.

Safety alert symbol warns of a potential personal injury hazard.


The signal word (here: DANGER) indicates the level of hazard.
1.5. References and symbols

The following references and symbols are used in these instructions:

Information The term Information preceding the text indicates important notes and information.

Symbol for CLOSED (valve closed)


Symbol for OPEN (valve open)
Via the menu to parameter
Describes the menu path to the parameter. When using the push buttons of local
controls, the required parameter can be quickly found on the display. Display texts
are shaded in grey: Display.
Wiring diagram Texts extracted from other documents
Texts extracted from other documents are highlighted in a different font. For example
Wiring diagram.
➥ Result of a process step
Describes the result of a preceding process step.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Identification AC 01.2 Non-Intrusive EtherNet/IP

2. Identification
2.1. Name plate
Figure 1: Arrangement of name plates

[1] Actuator name plate


[2] Actuator controls name plate
[3] Motor name plate
[4] Additional plate, e.g. KKS plate (Power Plant Classification System)

Actuator name plate


Figure 2: Actuator name plate (example)

(= manufacturer logo); (= CE mark)


[1] Name of manufacturer
[2] Address of manufacturer
[3] Type designation
[4] Order number
[5] Serial number
[6] Speed
[7] Torque range in direction CLOSE
[8] Torque range in direction OPEN
[9] Type of lubricant
[10] Permissible ambient temperature
[11] Can be assigned as an option upon customer request
[12] Enclosure protection
[13] Data Matrix code

8
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Identification

Actuator controls name plate


Figure 3: Name plate for actuator controls (example)

[1] Type designation


[2] Order number
[3] Serial number
[4] Actuator terminal plan
[5] Actuator controls terminal plan
[6] Mains voltage
[7] AUMA power class for switchgear
[8] Permissible ambient temperature
[9] Enclosure protection
[10] Control
[11] Data Matrix code

Motor name plate


Figure 4: Motor name plate (example)

(= manufacturer logo); (= CE mark)


[1] Motor type
[2] Motor article number
[3] Serial number
[4] Current type, mains voltage
[5] Rated power
[6] Rated current
[7] Type of duty
[8] Enclosure protection
[9] Motor protection (temperature protection)
[10] Insulation class
[11] Speed
[12] Power factor cos phi
[13] Mains frequency
[14] Data Matrix code

9
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Identification AC 01.2 Non-Intrusive EtherNet/IP

Descriptions referring to name plate indications


Type designation Figure 5: Type designation (example)

1. Type and size of actuator


2. Flange size
Type and size
These instructions apply to the following devices types and sizes:
● SA.....= Type = Multi-turn actuator for open-close duty
Sizes and generation: 07.2, 07.6, 10.2, 14.2, 14.6, 16.2
● SAR.... = Type = Multi-turn actuator for modulating duty
Sizes and generation: 07.2, 07.6, 10.2, 14.2, 14.6, 16.2
● AC = Type = AC actuator controls
Size and generation: 01.2

Order number The product can be identified using this number and the technical data as well as
order-related data pertaining to the device can be requested.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com > Service & Support > myAUMA, we offer
a service allowing authorised users to download order-related documents such as
wiring diagrams and technical data (both in German and English), inspection certificate
and the operation instructions when entering the order number.

Actuator serial number Table 2:


Description of serial number (example of 0519MD12345)
05 19 MD12345
05 Positions 1+2: Assembly in week = week 05
19 Positions 3+4: Year of manufacture = 2019
MD12345 Internal number for unambiguous product identification

Actuator terminal plan Position 9 after TPA: Position transmitter version


I, Q = MWG (magnetic limit and torque transmitter)

AUMA power class for The switchgear used in the actuator controls (reversing contactors/thyristors) are
switchgear classified according to AUMA power classes (e.g. A1, B1, ....). The power class
defines the max. permissible rated power (of the motor) the switchgear has been
designed for. The rated power (nominal power) of the actuator motor is indicated in
kW on the motor name plate. For the assignment of the AUMA power classes to the
nominal power of the motor types, refer to the separate electrical data sheets.
For switchgear without assignment to any power classes, the actuator controls name
plate does not indicate the power class but the max. rated power in kW.

Control Table 3:
Control examples (indications on actuator controls name plate)
Input signal Description
EtherNet/IP Control via EtherNet/IP interface
EtherNet/IP/24 V DC Control via EtherNet/IP interface and control voltage for OPEN - CLOSE
control via digital inputs (OPEN, STOP, CLOSE)

Data Matrix code When registered as authorised user, you may use our AUMA Assistant App to scan
the Data Matrix code and directly access the order-related product documents without
having to enter order number or serial number.

10
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Identification

Figure 6: Link to AUMA Assistant App:

For further Service & Support, software/apps/... refer to www.auma.com.


2.2. Short description

AUMA multi-turn actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 are driven by
an electric motor and are capable of withstanding thrust in combination with output
drive type A. For manual operation, a handwheel is provided. Switching off in end
positions may be either by limit or torque seating. Actuator controls are required to
operate or process the actuator signals.
Actuator controls AC 01.2 actuator controls are used to operate AUMA actuators and are supplied
ready for use. The actuator controls may be mounted directly to the actuator or
separately on a wall bracket.
The functions of the actuator controls include standard valve control in OPEN-CLOSE
duty, positioning, process control, logging of operating data, diagnostic functions
right through control via various interfaces (e.g. Fieldbus, Ethernet and HART).
Local controls/ Operation, setting, and display can be performed directly at the actuator controls or
AUMA CDT alternatively from REMOTE via a communication interface.
When set to local control, it is possible to
● operate the actuator via the local controls (push buttons and display) and perform
settings (contents of these instructions).
● read in or out data or modify and save settings via AUMA CDT software (ac-
cessory), using a computer (laptop or PC). The connection between computer
and actuator controls is wireless via Bluetooth interface (not included in these
instructions).

Intrusive - Non-Intrusive ● Intrusive version (control unit: electromechanical):


Limit and torque setting is performed via switches in the actuator.
● Non-Intrusive version (control unit: electronic):
Limit and torque setting is performed via the controls, without removal of actu-
ator or actuator controls covers. For this purpose, the actuator is equipped with
an MWG (magnetic limit and torque transmitter), also capable to supply analogue
torque feedback signals/torque indication and analogue position feedback sig-
nals/position indication at the actuator controls output.

11
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Transport and storage AC 01.2 Non-Intrusive EtherNet/IP

3. Transport and storage


3.1. Transport

Actuator and actuator For transport to place of installation, use sturdy packaging.
controls
Hovering load!
Death or serious injury.
→ Do NOT stand below hovering load.
→ Attach lifting accessories for the purpose of lifting by hoist only to housing and
NOT to handwheel.
→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→ Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→ Actuators mounted to actuator controls: Attach ropes or hooks for the purpose
of lifting by hoist only to the actuator and NOT to the controls.
→ Respect total weight of combination (actuator, actuator controls, gearbox, valve)
→ Secure load against falling down, sliding or tilting.
→ Perform lift trial at low height to eliminate any potential danger e.g. by tilting.

Figure 7: Example: Lifting the actuator

Weights Table 4:
Weight for AC 01.2 actuator controls
with electrical connection type: Weight approx. [kg]
AUMA plug/socket connector with screw-type connection 7

12
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Transport and storage

Table 5:
Weights for multi-turn actuators SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2
with 3-phase AC motors
Type designation Motor type1) Weight2)
Actuator approx. [kg]
SA 07.2/ VD... 19
SAR 07.2 AD... 20
SA 07.6/ VD... 20
SAR 07.6 AD... 21
SA 10.2/ VD... 22
SAR 10.2 AD... 25
SA 14.2/ VD... 44
SAR 14.2 AD... 48
SA 14.6/ VD... 46
SAR 14.6 AD... 53
SA 16.2/ VD... 67
SAR 16.2 AD... 83

1) Refer to motor name plate


2) Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con-
nection in standard version, output drive type B1 and handwheel. For other output drive types, heed
additional weights.

Table 6:
Weights for multi-turn actuators SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2
With 1-phase AC motors
Type designation Motor type1) Weight2)
Actuator approx. [kg]
SA 07.2/ VB... 21
SAR 07.2 VE... 21
AE... 28
SA 07.6/ VB... 21
SAR 07.6 VE... 25
AE... 28
AC... 37
SA 10.2/ VE...48-4... 28
SAR 10.2 VE...48-2... 31
AC... 56-4... 40
AC... 56-2... 43
SA 14.2/ VE... 59
SAR 14.2 VC... 61
AC... 63
SA 14.6/ VE... 63
SAR 14.6 VC... 66

1) Refer to motor name plate


2) Indicated weight includes AUMA NORM multi-turn actuator with 1-phase AC motor, electrical con-
nection in standard version, output drive type B1 and handwheel. For other output drive types, heed
additional weights.

13
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Transport and storage AC 01.2 Non-Intrusive EtherNet/IP

Table 7:
Weights for multi-turn actuators SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2
With DC motors
Type designation Motor type1) Weight2)
Actuator approx. [kg]
SA 07.2/ FN... 63-... 29
SAR 07.2 FN... 71-... 32
SA 07.6/ FN... 63-... 30
SAR 07.6 FN... 80-... 44
SA 10.2/ FN... 63-... 33
SAR 10.2 FN... 71-... 36
FN... 90-... 56
SA 14.2/ FN... 71-... / FN... 80-... 68
SAR 14.2 FN... 90-... 100
SA 14.6/ FN... 80-... / FN... 90-... 76
SAR 14.6 FN... 112-... 122
SA 16.2/ FN... 100-... 123
SAR 16.2

1) Refer to motor name plate


2) Indicated weight includes AUMA NORM multi-turn actuator with DC motor, electrical connection in
standard version, output drive type B1 and handwheel. For other output drive types, heed additional
weights.

Table 8:
Weights for output drive type
Type designation Flange size [kg]
A 07.2 F07 1.1
F10 1.3
A 10.2 F10 2.8
A 14.2 F14 6.8
A 16.2 F16 11.7

Table 9:
Weights for output drive type
Type designation Flange size [kg]
AF 07.2 F10 5.2
AF 07.6 F10 5.2
AF 10.2 F10 5.5
AF 14.2 F14 13.7
AF 16.2 F16 23

3.2. Storage

Danger of corrosion due to inappropriate storage!


→ Store in a well-ventilated, dry room.
→ Protect against floor dampness by storage on a shelf or on a wooden pallet.
→ Cover to protect against dust and dirt.
→ Apply suitable corrosion protection agent to uncoated surfaces.

14
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Transport and storage

Risk of damage due to excessively low temperatures!


→ Actuator controls may only be stored permanently down to –30 °C.
→ On request, actuators controls may be transported in specific cases and for
short duration at temperatures down to –60 °C.

Long-term storage For long-term storage (more than 6 months), observe the following points:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.

15
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Assembly AC 01.2 Non-Intrusive EtherNet/IP

4. Assembly

4.1. Mounting position

When using grease as lubricant, the product described herein can be operated in
any mounting position.
When using oil instead of grease within the actuator gear housing, perpendicular
mounting position is specified whereby the flange is pointing downward. The type of
lubricant used is indicated on the actuator name plate (short designation F...= grease;
O...= oil).

4.2. Valve attachments

Table 10: Overview on output drive types


Valve attachment Application Description Assembly
A ● for rising, non-rotating valve stem ➭ page 16, Design of output drive type ➭ page 19, Multi-turn actuator with
● capable of withstanding thrust A output drive type A: mount

B, B1 – B4 ● for rotating, non-rising valve stem ➭ page 16, Design of output drive types ➭ page 20, Multi-turn actuator with
E ● not capable of withstanding thrust B and E output drive type B: mount

4.2.1. Design of output drive type A


Output mounting flange [1] with axial bearing stem nut [2] form one unit. Torque is
transmitted to valve stem [3] via stem nut [2].
Figure 8: Design of output drive type A

[1] Output mounting flange


[2] Stem nut with dog coupling
[3] Valve stem
To adapt the actuators to available output drive types A with flanges F10 and F14
(year of manufacture 2009 and earlier), an adapter is required. The adapter can be
ordered from AUMA.
4.2.2. Design of output drive types B and E
Connection between hollow shaft and valve or gearbox via output drive sleeve fixed
to the hollow shaft of the multi-turn actuator via retaining ring.
When exchanging the output drive sleeve, later retrofitting to a different output drive
type is possible
● Output drive types B and E: Output drive sleeve with bore according to DIN
3210
● Output drive types B1 – B4: Output drive sleeve with bore according to EN ISO
5210

16
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Assembly

Figure 9: Output drive type B

[1] Flange multi-turn actuator (e.g. F07)


[2] Hollow shaft
[3] Output drive sleeve (illustration examples)
[3] B/B1/B2 and [3]* B3/B4/E, respectively with bore and keyway
[4] Gearbox/valve shaft with parallel key

Information Spigot at valve flanges should be loose fit.

4.3. Handwheel fitting


For transport reasons, handwheels with a diameter of 400 mm and larger are supplied
separately within the scope of delivery.
Figure 10: Handwheel

[1] Spacer
[2] Input shaft
[3] Handwheel
[4] Retaining ring

1. If required, fit spacer [1] on input shaft [2].

17
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Assembly AC 01.2 Non-Intrusive EtherNet/IP

2. Slip handwheel [3] onto input shaft.


3. Secure handwheel [3] with retaining ring [4].
Information: The retaining ring [4] (together with these operation instructions)
is stored in a weatherproof bag, which is attached to the device prior to delivery.
4.4. Multi-turn actuator: mount to valve/gearbox

Corrosion due to damage to paint finish and condensation!


→ Touch up damage to paint finish after work on the device.
→ After mounting, connect the device immediately to electrical mains to ensure
that heater minimises condensation.

4.4.1. Stem nut for output drive type A: finish machining

This working step is only required if stem nut is supplied unbored or with pilot bore.
Information For exact product version, please refer to the order-related technical data sheet or
the AUMA Assistant App.
Figure 11: Output drive type A

[1] Stem nut


[2] Axial needle roller bearing
[2.1] Axial bearing washer
[2.2] Axial needle roller and cage assembly
[3] Spigot ring

Procedure 1. Remove spigot ring [3] from output drive.


2. Remove stem nut [1] together with axial needle roller bearings [2].
3. Remove axial bearing washers [2.1] and axial needle roller and cage assemblies
[2.2] from stem nut [1].
4. Drill and bore stem nut [1] and cut thread.
5. Clean the machined stem nut [1].
6. Apply sufficient Lithium soap EP multi-purpose grease to axial needle roller and
cage assemblies [2.2] and axial bearing washers [2.1], ensuring that all hollow
spaces are filled with grease.
7. Place greased axial needle roller and cage assemblies [2.2] and axial bearing
washers [2.1] onto stem nut [1].

18
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Assembly

8. Re-insert stem nut [1] with axial needle roller bearings [2] into output drive.
9. Screw in spigot ring [3] until it is firm against the shoulder.
4.4.2. Multi-turn actuator with output drive type A: mount

Figure 12: Assembly of output drive type A

[1] Valve stem


[2] Output drive type A
[3] Screws to actuator
[4] Valve flange
[5] Screws to output drive

Procedure 1. If output drive type A is already mounted to the multi-turn actuator: Loosen
screws [3] and remove output drive type A [2].
2. Apply a small quantity of grease to the valve stem [1].
3. Place output drive type A on valve stem and turn until it is flush on the valve
flange.
4. Turn output drive type A until alignment of the fixing holes.
5. Screw in fastening screws [5], however do not completely tighten.
6. Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into
the output drive sleeve.
➥ The flanges are flush with each other if properly engaged.
7. Adjust multi-turn actuator until alignment of the fixing holes.
8. Fasten multi-turn actuator with screws [3].
9. Fasten screws [3] crosswise with a torque according to table.
Table 11:
Tightening torques for screws
Threads Tightening torque [Nm]
Strength class A2-80/A4–80
M6 10
M8 24
M10 48
M12 82
M16 200
M20 392

10. Turn multi-turn actuator with handwheel in direction OPEN until valve flange
and output drive type A are firmly placed together.

19
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Assembly AC 01.2 Non-Intrusive EtherNet/IP

11. Tighten fastening screws [5] between valve and output drive type A crosswise
applying a torque according to table.
4.4.3. Multi-turn actuator with output drive type B: mount

Figure 13: Mounting output drive types B

[1] Multi-turn actuator


[2] Valve/gearbox
[3] Valve/gearbox shaft

Procedure 1. Check if mounting flanges fit together.


2. Check if output drive of multi-turn actuator [1] matches the output drive of
valve/gearbox or valve/gearbox valve shaft [2/3].
3. Apply a small quantity of grease to the valve or gearbox shaft [3].
4. Place multi-turn actuator [1] and ensure that the spigot fits uniformly in the recess
and that the mounting faces are in complete contact.
5. Fasten multi-turn actuator with screws according to table.
Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
6. Fasten screws crosswise to a torque according to table.
Table 12:
Tightening torques for screws
Threads Tightening torque [Nm]
Strength class A2-80/A4–80
M6 10
M8 24
M10 48
M12 82
M16 200
M20 392

20
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Assembly

4.5. Accessories for assembly

4.5.1. Stem protection tube for rising valve stem


Figure 14: Assembly of the stem protection tube

[1] Protective cap for stem protection tube (fitted)


[1]* Option: Protective cap made of steel (screwed)
[2] Stem protection tube
[3] V-seal

Procedure 1. Seal all threads with hemp, Teflon tape, or thread sealing material.
2. Screw stem protection tube [2] into thread and tighten it firmly.
Information: For stem protection tubes made of two or more segments, all
parts have to be thoroughly screwed together.
Figure 15: Protection tube made of segments with threaded sleeves (>900 mm)

[2] Segment of stem protection tube


[3] V-seal
[4] Threaded sleeve
3. Push down the sealing ring [3] onto the housing.
Information: For mounting segments, push down seals of segments down to
the sleeve (connecting piece).
4. Check whether protective cap [1] for stem protection tube is available, in perfect
condition and tightly placed on or screwed to the tube.

Risk of bending or oscillation of protection tubes exceeding a length of 2 m!


Risk of damage at stem and/or protection tube.
→ Secure protection tubes exceeding 2 m by an appropriate support.

21
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Assembly AC 01.2 Non-Intrusive EtherNet/IP

4.6. Mounting positions of local controls

Figure 16: Mounting positions

The mounting position of the local controls is implemented according to the order.
If, after mounting the actuator to the valve or the gearbox on site, the local controls
are in an unfavourable position, the mounting position can be changed at a later
date. Four mounting positions shifted by respectively 90° are possible (by maximum
180° into one direction).

4.6.1. Mounting positions: modify

Electric shock due to presence of hazardous voltage!


Failure to observe this warning results in death or serious injury.
→ Disconnect device from the mains before opening.

Electrostatic discharge ESD!


Risk of damage to electronic components.
→ Earth both operators and devices.

1. Loosen screws and remove the local controls.


2. Check whether O-ring is in good condition, correctly insert O-ring.
3. Turn local controls into new position and re-place.

Cable damage due to twisting or pinching!


Risk of functional failures.
→ Turn local controls by a maximum of 180°.
→ Carefully assemble local controls to avoid pinching the cables.

4. Fasten screws evenly crosswise.

22
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Electrical connection

5. Electrical connection
5.1. Basic information

Electric shock due to presence of hazardous voltage!


Failure to observe this warning can result in death, serious injury, or property damage.
→ The electrical connection must be carried out exclusively by suitably qualified
personnel.
→ Prior to connection, observe basic information contained in this chapter.
→ After connection but prior to applying the voltage, observe the <Commissioning>
and <Test run> chapters.

Wiring diagram/terminal The pertaining wiring diagram/terminal plan (in German or English) is attached to
plan the device in a weather-proof bag, together with these operation instructions. It can
also be requested from AUMA (state order number, refer to name plate) or
downloaded directly from the Internet (http://www.auma.com).

Permissible networks Actuator controls (actuators) are suitable for use in TN and TT networks with directly
(supply networks) earthed star point for mains voltage up to maximum 690 V AC. Use in IT networks
for nominal voltages up to maximum 600 V AC are permissible. For IT network, a
suitable, approved insulation monitor measuring the pulse code is required.

Current type, mains Type of current, mains voltage and mains frequency must match the data on the
voltage, mains fre- actuator controls and motor name plates. Also refer to chapter <Identification>/<Name
quency plate>.
Figure 17: Motor name plate (example)

[1] Type of current


[2] Mains voltage
[3] Mains frequency (for 3-phase and 1-phase AC motors)

External supply of the For external electronics supply, the power supply of actuator controls must have an
electronics enhanced isolation against mains voltage in compliance with IEC 61010-1 and the
output power has to be limited to 150 VA in compliance with IEC 61010-1.

Protection and sizing on For short-circuit protection and for disconnecting the actuator from the mains, fuses
site and disconnect switches have to be provided by the customer.

The current values for sizing the protection can be derived from the current
consumption of the motor (refer to motor name plate) plus the current consumption
of actuator controls.
We recommend adapting the switchgear sizing to the max. current (Imax) and selecting
and setting the overcurrent protection device in compliance with the indications in
the electrical data sheet.

23
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Electrical connection AC 01.2 Non-Intrusive EtherNet/IP

Table 13:
Current consumption of actuator controls
Mains voltage Max. current consumption
Permissible variation of the mains voltage ±10 % ±30 %
100 to 120 V AC 750 mA 1,000 mA
208 to 240 V AC 400 mA 750 mA
380 to 500 V AC 250 mA 400 mA
515 to 690 V AC 200 mA 400 mA

Table 14:
Maximum permissible protection
Switchgear Rated power max. protection
(switchgear with power class)1)
Reversing contactor A1 up to 1.5 kW 16 A (gL/gG)
Reversing contactor A2 up to 7.5 kW 32 A (gL/gG)
Reversing contactor A3 up to 15 kW 63 A (gL/gG)
Thyristor B1 up to 1.5 kW 16 A (g/R) I²t<1,500A²s
Thyristor B2 up to 3 kW 32 A (g/R) I²t<1,500A²s
Thyristor B3 up to 5.5 kW 63 A (g/R) I²t<5,000A²s

1) The AUMA power class (A1, B1, ...) is indicated on the actuator controls name plate

Consider the motor starting current (IA) (refer to electrical data sheet) when selecting
the circuit breaker. We recommend tripping characteristics D or K for circuit breakers
in accordance with IEC 60947-2. For controls with thyristors, we recommend safety
fuses instead of circuit breakers.
We recommend refraining from using residual current devices (RCD). However, if
an RCD is used within the mains, the residual current device must be of type B.

For actuator controls equipped with a heating system and external electronics power
supply, the fuses for the heating system have to be provided by the customer (refer
to wiring diagram F4 ext.)

Table 15:
Fuse for heating system
Designation in wiring diagram = F4 ext.
External power supply 115 V AC 230 V AC
Fuse 2AT 1AT

If actuator controls are mounted separately from actuator (actuator controls on wall
bracket): Consider length and cross section of connecting cable when defining the
protection required.

Potential of customer All input signals (control inputs) must be supplied with the same potential.
connections All output signals (status signals) must be supplied with the same potential.

Safety standards Safety measures and safety equipment must comply with the respectively valid
national on site specifications. All externally connected devices shall comply with
the relevant safety standards for the place of installation.

Connecting cables ● We recommend using connecting cables and connecting terminals according
to rated current (IN) (refer to motor name plate or electrical data sheet).
● For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
● Use connecting cable with appropriate minimum rated temperature.
● For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
● For the connection of position transmitters, screened cables must be used.

24
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Electrical connection

Cable installation in ac- Network cables are sensitive to interference. Motor cables are interference sources.
cordance with EMC ● Lay cables being susceptible to interference or sources of interference at the
highest possible distance from each other.
● The interference immunity of network cables increases if the cables are laid
close to the earth potential.
● If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.
● Avoid parallel paths with little cable distance of cables being either susceptible
to interference or interference sources.

Network cables This device is equipped with a network port.

Table 16:
Cable recommendation
Only network cables suitable for Industrial Ethernet are to be used.
Minimum requirement Cat.5e for fixed installation, 2x2xAWG22 structure
Cable recommendation Cat.6e for fixed installation, 2x2xAWG22 structure

Prior to installation, please note:


● Install network cables at a distance of minimum 20 cm to other cables.
● If possible, network cables should be laid in a separate, conductive, and earthed
cable tray.
● Ensure absence of equipotential earth bonding differences between the indi-
vidual devices within the network (perform an equipotential earth bonding).
● Do not use network hubs.
Table 17: Transmission rate/cable length for star topology or point-to-point wiring
Baud rate (kbit/s) Maximum cable length: between two network participants for copper cables
10/100 Mbits/s 100 m

5.2. Overview of AUMA electrical connections


The section below provides an overview of the different electrical connections
described in the chapters to follow.

Table 18: Versions of the AUMA plug/socket connector


Electrical con- Figure Properties For description
nection and assembly
refer to chapter
SJ Plug/socket connector with enlarged ➭ page 26, SJ
terminal compartment electrical connec-
tion (AUMA
plug/socket con-
nector)

Compact version Plug/socket connector with remov- ➭ page 32, Com-


SF able cover and enlarged terminal pact version SF
compartment for EtherNet/IP electrical connec-
tion for Ether-
Net/IP

25
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Electrical connection AC 01.2 Non-Intrusive EtherNet/IP

5.3. SJ electrical connection (AUMA plug/socket connector)

Figure 18: SJ electrical connection

[1] Terminal compartment (in cover)


[1A] Cable entries for mains connection (power and control contacts)
[1B] Cable entries for fieldbus cables
[2] Socket carrier with screw-type terminals
Short description Plug-in electrical connection with screw-type terminals for power and control contacts.
Control contacts also available as crimp-type connection as an option.
SJ version . For power and control cable connection, remove the AUMA plug/socket
connector and the socket carrier from terminal compartment. Removing the cover
is sufficient for connecting the fieldbus cables.
Technical data Table 19:
Electrical connection via AUMA plug/socket connector
Power contacts Control contacts
No. of contacts max. 6 (3 equipped) + protective 50 pins/sockets
earth conductor (PE)
Designation U1, V1, W1, U2, V2, W2, PE 1 to 50
Connection voltage max. 750 V 250 V
Rated current max. 25 A 16 A
Type of customer connection Screw connection Screw connection, crimp-type (option)
2 2
Connection diameter max. 6 mm (flexible) 2.5 mm
2
10 mm (solid) (flexible or solid)

Information For some special motors, the connection of the power terminals (U1, V1, W1, U2,
V2, W2) is not performed via the AUMA plug/socket connector but via a terminal
board directly at the motor.

26
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Electrical connection

5.3.1. Terminal compartment (for mains connection): open

Figure 19: Open mains terminal compartment

[1] Connection housing


[2] Screws for frame
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entries for mains connection (power and control contacts)
[7] Blanking plug
[8] Cable gland (not included in delivery)

Electric shock due to presence of hazardous voltage!


Failure to observe this warning results in death or serious injury.
→ Disconnect device from the mains before opening.

1. Loosen screws [2] and remove connection housing [1].


2. Loosen screws [4] and remove socket carrier [5] from connection housing [1].
3. Insert cable glands [8] suitable for connecting cables.
➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used.
Figure 20: Example: Name plate for enclosure protection IP68

4. Seal unused cable entries [6] with suitable blanking plugs [7].
Information Fieldbus connection can be accessed separately from the mains connection (refer
to <Fieldbus terminal compartment: open>.

27
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Electrical connection AC 01.2 Non-Intrusive EtherNet/IP

5.3.2. Cable connection

Table 20:
Terminal cross sections and terminal tightening torques
Designation Terminal cross sections Tightening torques
2
Power contacts 1.0 – 6 mm (flexible) 1.2 – 1.5 Nm
2
(U1, V1, W1, U2, V2, W2) 1.5 – 10 mm (solid)
2
Protective earth connection (PE) 1.0 – 6 mm (flexible) with ring lugs 1.2 – 2.2 Nm
2
1.5 – 10 mm (solid) with loops
2
Control contacts 0.25 – 2.5 mm (flexible) 0.5 – 0.7 Nm
2
(1 to 50) 0.34 – 2.5 mm (solid)

1. Remove cable sheathing.


2. Insert the wires into the cable glands.
3. Fasten cable glands with the specified torque to ensure required enclosure
protection.
4. Strip wires.
→ Controls approx. 6 mm, motor approx. 10 mm
5. For flexible cables: Use wire end sleeves according to DIN 46228.
6. Connect cables according to order-related wiring diagram.

In case of a fault: Hazardous voltage while protective earth conductor is NOT


connected!
Risk of electric shock.
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.

7. Tighten PE conductors firmly to PE connection using ring lugs (flexible cables)


or loops (solid cables).
Figure 21: Protective earthing

[1] Socket carrier


[2] Screw
[3] Washer
[4] Lock washer
[5] Protective earth with ring lugs/loops
[6] Protective earthing, symbol:
8. For shielded cables: Link the cable shield end via the cable gland to the housing
(earthing).

28
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Electrical connection

5.3.3. Terminal compartment (for mains connection): close

Figure 22: Close mains terminal compartment

[1] Connection housing


[2] Screws for frame
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable gland (not included in delivery)
[7] Blanking plug

Short-circuit due to pinching of cables!


Risk of electric shock and functional failures.
→ Carefully fit socket carrier to avoid pinching the cables.

1. Insert the socket carrier [5] into the connection housing [1] and fasten with
screws [4].
2. Clean sealing faces of connection housing [1] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Fit connection housing [1] and fasten screws [2] evenly crosswise.
6. Fasten cable glands and blanking plugs applying the specified torque to ensure
the required enclosure protection.

29
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Electrical connection AC 01.2 Non-Intrusive EtherNet/IP

5.3.4. Fieldbus terminal compartment: open

Figure 23: Open cover to fieldbus terminal compartment

[1] Cover (fieldbus terminal compartment)


[2] Screws for cover
[3] O-ring
[4] Cable entries for fieldbus cables
[5] Blanking plug
For connecting the Industrial Ethernet cable within the AUMA plug/socket connector,
a field-assembled Ethernet connector is used. When removing the cover [1], the
connection board is easily accessible.

Electric shock due to presence of hazardous voltage!


Failure to observe this warning results in death or serious injury.
→ Disconnect device from the mains before opening.

Electrostatic discharge ESD!


Risk of damage to electronic components.
→ Earth both operators and devices.

1. Loosen screws [2] and remove cover [1].


2. Insert cable glands suitable for fieldbus cables.
➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used.
Figure 24: Example: Name plate for enclosure protection IP68

3. Seal unused cable entries with suitable plugs.


5.3.5. Industrial Ethernet cable: connect

Information This description applies to the connection for Ethernet cables equipped with RJ-45
connectors.

30
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Electrical connection

Figure 25: EtherNet/IP module

[1] RJ-45 plug-in socket for connecting the Industrial Ethernet cable
[2] Power supply

Cable connection 1. For connecting cables to RJ-45 connectors, proceed in compliance with the
connector manufacturer specifications.
➥ When using the RJ-45 connector supplied by AUMA, please heed the assembly
instructions provided.
2. Connect RJ-45 connector to port for Ethernet cable [1].
5.3.6. Fieldbus terminal compartment: close

Figure 26: Close fieldbus terminal compartment

[1] Cover (fieldbus terminal compartment)


[2] Screws for cover
[3] O-ring
[4] Cable entries for fieldbus cables
[5] Blanking plug

1. Clean sealing faces of cover [1] and housing.


2. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the sealing faces.
3. Check whether O-ring [3] is in good condition, correctly insert O-ring.
4. Fit cover [1] and fasten screws [2] evenly crosswise.
5. Fasten cable glands and blanking plugs applying the specified torque to ensure
the required enclosure protection.

31
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Electrical connection AC 01.2 Non-Intrusive EtherNet/IP

5.4. Compact version SF electrical connection for EtherNet/IP

Figure 27: SF electrical connection

[1] Terminal compartment (with cover)


[1A] Cable entries for mains connection (pins for motors and pins for controls)
[1B] Cable entries for network cables
[2] Socket carrier with screw-type terminals
Short description Plug-in electrical connection with screw-type terminals for pins for motors and pins
for controls.
SF version. For power and control cable connection, remove the AUMA plug/socket
connector and the socket carrier from terminal compartment. The cover does not
have to be removed for connecting network cables.
Technical data Table 21:
Electrical connection via AUMA plug/socket connector
Power contacts Control contacts
No. of contacts max. 6 (3 equipped) + protective 50 pins/sockets
earth conductor (PE)
Designation U1, V1, W1, U2, V2, W2, PE 1 to 50
Connection voltage max. 750 V 250 V
Rated current max. 25 A 16 A
Type of customer connection Screw connection Screw connection, crimp-type (option)
2 2
Connection diameter max. 6 mm (flexible) 2.5 mm
2
10 mm (solid) (flexible or solid)

Information For some special motors, the connection of the power terminals (U1, V1, W1, U2,
V2, W2) is not performed via the AUMA plug/socket connector but via a terminal
board directly at the motor.

32
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Electrical connection

5.4.1. Terminal compartment (for mains connection): open

Figure 28: Open mains terminal compartment

[1] Connection housing


[2] Screws for frame
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entries for mains connection (pins for motors and pins for controls)
[7] Blanking plug
[8] Cable gland (not included in scope of delivery)

Electric shock due to presence of hazardous voltage!


Failure to observe this warning results in death or serious injury.
→ Disconnect device from the mains before opening.

1. Loosen screws [2] and remove connection housing [1].


2. Loosen screws [4] and remove socket carrier [5] from connection housing [1].
3. Insert cable glands [8] suitable for connecting cables.
➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used.
Figure 29: Example: Name plate for enclosure protection IP68

4. Seal unused cable entries [6] with suitable blanking plugs [7].
Information Fieldbus connection can be accessed separately from the mains connection (refer
to <Fieldbus terminal compartment: open>.

33
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Electrical connection AC 01.2 Non-Intrusive EtherNet/IP

5.4.2. Cable connection

Table 22:
Terminal cross sections and terminal tightening torques
Designation Terminal cross sections Tightening torques
2
Power contacts 1.0 – 6 mm (flexible) 1.2 – 1.5 Nm
2
(U1, V1, W1, U2, V2, W2) 1.5 – 10 mm (solid)
2
Protective earth connection (PE) 1.0 – 6 mm (flexible) with ring lugs 1.2 – 2.2 Nm
2
1.5 – 10 mm (solid) with loops
2
Control contacts 0.25 – 2.5 mm (flexible) 0.5 – 0.7 Nm
2
(1 to 50) 0.34 – 2.5 mm (solid)

1. Remove cable sheathing.


2. Insert the wires into the cable glands.
3. Fasten cable glands with the specified torque to ensure required enclosure
protection.
4. Strip wires.
→ Controls approx. 6 mm, motor approx. 10 mm
5. For flexible cables: Use wire end sleeves according to DIN 46228.
6. Connect cables according to order-related wiring diagram.

In case of a fault: Hazardous voltage while protective earth conductor is NOT


connected!
Risk of electric shock.
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.

7. Tighten PE conductors firmly to PE connection using ring lugs (flexible cables)


or loops (solid cables).
Figure 30: PE connection

[1] Socket carrier


[2] Screw
[3] Washer
[4] Lock washer
[5] PE conduction with ring lugs/loops
[6] Protective earth connection, symbol:
8. For shielded cables: Link the cable shield end via the cable gland to the housing
(earthing).

34
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Electrical connection

5.4.3. Terminal compartment (for mains connection): close

Figure 31: Close mains terminal compartment

[1] Connection housing


[2] Screws for connection housing
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable gland (not included in scope of delivery)
[7] Blanking plug

Short-circuit due to pinching of cables!


Risk of electric shock and functional failures.
→ Carefully fit socket carrier to avoid pinching the cables.

1. Insert the socket carrier [5] into the connection housing [1] and fasten with
screws [4].
2. Clean sealing faces of connection housing [1] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Fit connection housing [1] and fasten screws [2] evenly crosswise.
6. Fasten cable glands and blanking plugs applying the specified torque to ensure
the required enclosure protection.

35
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Electrical connection AC 01.2 Non-Intrusive EtherNet/IP

5.4.4. Industrial Ethernet cable: connect

[1] M12 connector for connecting the Industrial Ethernet cable


[2] M12 port

Cable connection 1. Remove protective cap.


2. Connect M12 connector [1] to M12 port for Ethernet cable [2].
3. Tighten cap nut.
5.5. Accessories for electrical connection
5.5.1. Actuator controls on wall bracket
Design Figure 32: Design principle with wall bracket (example)

[1] Wall bracket


[2a] Motor connection/motor control
[2b] Feedback signals from actuator
[3] Electrical connection of wall bracket (XM)
[4] Electrical connection of actuator (XA)
[5] Electrical connection of actuator controls (XK) - customer plug

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Electrical connection

Application The wall bracket allows separate mounting of actuator controls and actuator.
● If the actuator cannot be accessed safely.
● If the actuator is subjected to high temperatures.
● In case of heavy vibration of the valve.
Information on installation with wall bracket
● The permissible cable length between actuator controls on wall bracket and
the actuator amounts to 100 m maximum.
● We recommend using an AUMA “LSW” cable set.
● If the AUMA cable set is not used:
- Use suitable flexible and screened connecting cables.
- Use separate CAN bus cable of 120 Ohm character impedance for MWG
(e.g. UNITRONIC BUS-FD P CAN UL/CSA - 2 x 2 x 0.5 mm², manufacturer:
Lapp).
- Data cable connection: XM2-XA2 = CAN L, XM3-XA3 = CAN H.
- Voltage supply MWG: XM6-XA6 = GND, XM7-XA7 = + 24 V DC (refer to
wiring diagram).
● For the electrical connection at wall bracket [3], the terminals are made as crimp
connections.
- Use a suitable four indent crimp tool for crimping.
- Cross sections for flexible wires:
- Control cables: max. 0.75 to 1.5 mm²
- Mains connection: max. 2.5 to 4 mm²
● When using connecting cables, e.g. of the heater or switch, requiring direct
wiring from the actuator to the XK customer plug (XA-XM-XK, refer to wiring
diagram), these connecting cables must be subject to an insulation test in
compliance with EN 50178. Connecting cables of position transmitters (EWG,
RWG, IWG, potentiometer) do not belong to this group. They may not be sub-
jected to an insulation test.
5.5.2. Parking frame
Figure 33: Parking frame, example with plug/socket connector and cover

Application Parking frame for safe storage of a disconnected plug or cover.


For protection against touching the bare contacts and against environmental
influences.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Electrical connection AC 01.2 Non-Intrusive EtherNet/IP

5.5.3. External earth connection


Figure 34: Earth connection for multi-turn actuator

Application External earth connection (U-bracket) for connection to equipotential compensation.

Table 23:
Terminal cross sections and earth connection tightening torques
Conductor type Terminal cross sections Tightening torques
Solid wire and stranded 2.5 mm² to 6 mm² 3 – 4 Nm
Fine stranded 1.5 mm² to 4 mm² 3 – 4 Nm
For fine stranded (flexible) wires, connection is made via cable lugs/ring terminals. When connecting
two individual wires with a U-bracket, cross sections have to be identical.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Operation

6. Operation

6.1. Manual operation


The handwheel allows actuator operation even in case of power failure.
However, handwheel operation is only provided for occasional manual valve operation.
Manual operation is automatically disengaged when motor is started again. The
handwheel does not rotate during motor operation.

6.1.1. Manual valve operation

Damage at the motor coupling due to faulty operation!


→ Engage manual operation only during motor standstill.
→ Do NOT use extensions as lever for operation.

Procedure 1. Press push button.


2. Turn handwheel in desired direction.
Figure 35:

➥ The closing direction is marked on the handwheel.

Table 24: Handwheel marking (examples)


→ For valve closing, turn handwheel in direction of the arrowhead.

clockwise closing counterclockwise closing


Drive shaft (valve) turns clockwise in direction Drive shaft (valve) turns counterclockwise
CLOSE. in direction CLOSE.

Overload protection for To protect the valve, an overload protection is available as option for manual
manual operation operation. If the torque applied at the handwheel exceeds a certain value (refer to
order-related technical data sheet), the shear pins will rupture and thus protect the
valve from damage. The handwheel can no longer transmit the torque (= handwheel
is spinning). Motor operation is still possible. In case of shear pin rupture due to
overload, imperatively replace the safety hub.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Operation AC 01.2 Non-Intrusive EtherNet/IP

Figure 36: Handwheel without/with overload protection

[1] Handwheel without overload protection (standard)


[2] Handwheel with overload protection/safety hub (option)

6.2. Motor operation


Perform all commissioning settings and the test run prior to motor operation.

Valve damage due to incorrect basic setting!


→ Prior to electrical operation of the actuator, the basic settings i.e. type of seating,
torque and limit switching have to be completed.

6.2.1. Local actuator operation


Local actuator operation is performed using the local controls push buttons of actuator
controls.
Figure 37: Local controls

[1] Push button for operation command in direction OPEN


[2] Push button STOP
[3] Push button for operation command in direction CLOSE
[4] Push button RESET
[5] Selector switch

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Operation

Hot surfaces, e.g. possibly caused by high ambient temperatures or strong


direct sunlight!
Danger of burns
→ Verify surface temperature and wear protective gloves.

→ Set selector switch [5] to position Local control (LOCAL).

➥ The actuator can now be operated using the push buttons [1 – 3]:
- Run actuator in direction OPEN: Press push button [1].
- Stop actuator: Press push button STOP [2].
- Run actuator in direction CLOSE: Press push button [3].

Information OPEN and CLOSE operation commands can be given either in push-to-run or in
self-retaining operation mode. In self-retaining mode, the actuator runs to the defined
end position after pressing the button, unless another command has been received
beforehand. For further information, please refer to Manual (Operation and setting).
6.2.2. Actuator operation from remote

Risk of immediate actuator operation when switching on!


Risk of personal injuries or damage to the valve
→ If the actuator starts unexpectedly: Immediately turn selector switch to position
0 (OFF).
→ Check input signals and functions.

→ Set selector switch to position Remote control (REMOTE).

➥ Now, the actuator can be remote-controlled via fieldbus.


Information For actuators equipped with a positioner, it is possible to change over between OPEN
- CLOSE control (Remote OPEN-CLOSE) and setpoint control (Remote SET-
POINT). For further information, please refer to the Manual (Operation and setting).

6.3. Menu navigation via push buttons (for settings and indications)
Menu navigation for display and setting is made via the push buttons [1 – 4] of the
local controls.
Set the selector switch [5] to position 0 (OFF) when navigating through the menu.

The bottom row of the display [6] serves as navigation support and explains which
push buttons [1 – 4] are used for menu navigation.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Operation AC 01.2 Non-Intrusive EtherNet/IP

Figure 38:

[1–4] Push buttons or navigation support


[5] Selector switch
[6] Display

Table 25: Important push button functions for menu navigation


Push buttons Navigation sup- Functions
port on display
[1] Up ▲ Change screen/selection
Change values
Enter figures from 0 to 9
[2] Down ▼ Change screen/selection
Change values
Enter figures from 0 to 9
[3] Ok Confirm selection
Save Save
Edit Enter <Edit> menu
Details Display more details
[4] C Setup Enter Main menu
Esc Cancel process
Return to previous display

Backlight ● The display is illuminated in white during normal operation. It is illuminated in


red in case of a fault.
● The screen illumination is brighter when operating a push button. If no push
button is operated for 60 seconds, the display will become dim again.
6.3.1. Menu layout and navigation

Groups The indications on the display are divided into 3 groups:


Figure 39: Groups

[1] Startup menu


[2] Status menu
[3] Main menu

ID Status menu and main menu are marked with an ID.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Operation

Figure 40: Marking with ID

S ID starts with S = status menu


M ID starts with M = main menu
Group selection It is possible to select between status menu S and main menu M:
For this, set selector switch to 0 (OFF), hold down push button C for approx. 2
seconds until a screen containing the ID M... appears.
Figure 41: Select menu groups

You return to the status menu if:


● the push buttons on the local controls have not been operated within 10 minutes
● or by briefly pressing C

Direct display via ID When entering the ID within the main menu, screens can be displayed directly (without
clicking through).
Figure 42: Direct display (example)

Display indicates in the bottom row: Go to


1. Press push button Go to.
Display indicates: Go to menu M0000
2. Use push buttons Up ▲ Down ▼ to select figures 0 to 9.
3. Press push button Ok to confirm first digit.
4. Repeat steps 2 and 3 for all further digits.
5. To cancel the process: Press C Esc.
6.4. User level, password
User level The user level defines which menu items or parameters can be displayed or modified
by the active user.
There are 6 different user levels. The user level is indicated in the top row:
Figure 43: User level display (example)

Password A password must be entered to allow parameter modification. The display indicates:
Password 0***
A specific password is assigned to each user level and permits different actions.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Operation AC 01.2 Non-Intrusive EtherNet/IP

Table 26:
User levels and authorisations
Designation (user level) Authorisation/password
Observer (1) Verify settings
No password required
Operator (2) Change settings
Default factory password: 0000
Maintenance (3) Reserved for future extensions
Specialist (4) Change device configuration
e.g. type of seating, assignment of output contacts
Default factory password: 0000
Service (5) Service staff
Change configuration settings
AUMA (6) AUMA administrator

6.4.1. Password entry

1. Select desired menu and hold down push button for approx. 3 seconds.
➥ Display indicates the set user level, e.g Observer (1)
2. Select higher user level via Up ▲ and confirm with Ok.
➥ Display indicates: Password 0***
3. Use push buttons Up ▲ Down ▼ to select figures 0 to 9.
4. Confirm first digit of password via push button Ok.
5. Repeat steps 1 and 2 for all further digits.
➥ Having confirmed the last digit with Ok, access to all parameters within one
user level is possible if the password entry is correct.

6.4.2. Password change


Only the passwords of same or lower access level may be changed.
Example: If the user is signed in as Specialist (4), he/she can change passwords as
for password levels (1) through (4).
Device configuration M0053
Service functions M0222
Change passwords M0229
Menu item Service functions M0222 is only visible, if user level Specialist (4) or higher
is selected.

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Operation

Change passwords 3. Select parameter Change passwords either:


→ click via the menu to parameter, or
→ via direct display: press and enter ID M0229
- Display indicates: ▶ Change passwords
- The user level is indicated in the top row (1 – 6), e.g.:

- For user level 1 (view only), passwords cannot be changed. To change pass-
words, you must change to a higher user level. For this, enter a password via
a parameter.
4. For a user level between 2 and 6: Press push button Ok.
➥ The display indicates the highest user level, e.g.: For user 4
5. Select user level via push buttons Up ▲ Down ▼ and confirm with Ok.
➥ Display indicates: ▶ Change passwords Password 0***
6. Enter current password (→ enter password).
➥ Display indicates: ▶ Change passwords Password (new) 0***
7. Enter new password (→ enter password).
➥ Display indicates: ▶ Change passwords For user 4 (example)
8. Select next user level via push buttons Up ▲ Down ▼ or cancel the process
via Esc.
6.5. Language in the display
The AUMATIC actuator controls display is multilingual.
6.5.1. Language change

Display M0009
Language M0049

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display
Change language 3. Press Ok.
➥ Display indicates: ▶ Language
4. Press Ok.
➥ Display indicates the selected language, e.g.: ▶ Deutsch
5. The bottom row of the display indicates:
→ Save → continue with step 10
→ Edit → continue with step 6
6. Press Edit.
➥ Display indicates: ▶ Observer (1)
7. Select user level via Up ▲ Down ▼ resulting in the following significations:
→ black triangle: ▶ = current setting
→ white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Operation AC 01.2 Non-Intrusive EtherNet/IP

9. Enter password (→ enter password).


➥ Display indicates: ▶ Language and Save (bottom row)
Language selection 10. Select new language via Up ▲ Down ▼ resulting in the following significations:
→ black triangle: ▶ = current setting
→ white triangle: ▷ = selection (not saved yet)
11. Confirm selection via Save.
➥ The display changes to the new language.The new language selection is saved.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Indications

7. Indications
7.1. Indications during commissioning
LED test When switching on the power supply, all LEDs on the local controls illuminate for
approx. 1 second. This optical feedback indicates that the voltage supply is connected
to the controls and all LEDs are operable.
Figure 44: LED test

Language selection During the self-test, the language selection can be activated so that the selected
language is immediately indicated in the display. For this, set selector switch to
position 0 (OFF).
Activate language selection:
1. Display indicates in the bottom row: Language selection menu? 'Reset'
2. Press push button RESET and hold it down until the following text is displayed
in the bottom line: Language menu loading, please wait.
Figure 45: Self-test

The language selection menu follows the startup menu.


Startup menu The current firmware version is displayed during the startup procedure:
Figure 46: Startup menu with firmware version: 04.00.00–xxxx

If the language selection feature has been activated during the self-test, the menu
for selecting the display language will now be indicated. For further information on
language setting, please refer to chapter <Language in the display>.
Figure 47: Language selection

If no entry is made over a longer period of time (approx. 1 minute), the display
automatically returns to the first status indication.
7.2. Indications in the display
Status bar
The status bar (first row in the display) indicates the operation mode [1], the presence
of an error [2] and the ID number [3] of the current display indication.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Indications AC 01.2 Non-Intrusive EtherNet/IP

Figure 48: Information in the status bar (top)

[1] Operation mode


[2] Error symbol (only for faults and warnings)
[3] ID number: S = Status page
Navigation support If further details or information are available with reference to the display, the following
indications Details or More appear in the navigation support (bottom display row).
Then, further information can be displayed via the push button.
Figure 49: Navigation support (bottom)

[1] shows list with detailed indications


[2] shows further available information
The navigation support (bottom row) is faded out after approx. 3 seconds. Press any
push button (selector switch in position 0 (OFF)) to fade in the navigation support.
7.2.1. Feedback indications from actuator and valve

Display indications depend on the actuator version.


Valve position (S0001)
● S0001 on the display indicates the valve position in % of the travel.
● The bar graph display appears after approx. 3 seconds.
● When issuing an operation command, an arrow indicates the direction
(OPEN/CLOSE).
Figure 50: Valve position and direction of operation

Reaching the preset end positions is additionally indicated via (CLOSED) and
(OPEN) symbols.
Figure 51: End position CLOSED/OPEN reached

0% Actuator is in end position CLOSED


100% Actuator is in end position OPEN

Torque (S0002)
● S0002 on the display indicates the torque applied at the actuator output.
● The bar graph display appears after approx. 3 seconds.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Indications

Figure 52: Torque

Select unit The push button allows to select the unit displayed (percent %, Newton metre Nm
or "foot-pound" ft-lb
Figure 53: Units of torque

Display in percent 100 % indication equals the max. torque indicated on the name plate of the actuator.
Example: SA 07.6 with 20 – 60 Nm.
● 100 % corresponds to 60 Nm of nominal torque.
● 50 % corresponds to 30 Nm of nominal torque.
Operation commands (S0003)
The display S0003 indicates:
● active operation commands, like e.g.: Operation in direction CLOSE or in direc-
tion OPEN
● the actual value E2 as bar graph indication and as value between 0 and 100
%.
● for setpoint control (positioner): setpoint E1
● for stepping mode or for intermediate positions with operation profile: pivot
points and operation behaviour of pivot points
The navigation support (bottom row) is faded out after approx. 3 seconds and the
axis/axes for pivot point display are shown.
OPEN - CLOSE control Active operation commands (OPEN, CLOSE, ...) are shown above the bar graph
display. The figure below shows the operation command in direction CLOSE.
Figure 54: Display for OPEN - CLOSE control

E2 Actual position value

Setpoint control If the positioner is enabled and activated, the bar graph indication for E1 (position
setpoint) is displayed.
The direction of the operation command is displayed by an arrow above the bar
graph indication.The figure below shows the operation command in direction CLOSE.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Indications AC 01.2 Non-Intrusive EtherNet/IP

Figure 55: Indication for setpoint control (positioner)

E1 Position setpoint
E2 Actual position value
Pivot point axis The pivot points and their operation behaviour (operation profile) are shown on the
pivot point axis by means of symbols.
The symbols are only displayed if at least one of the following functions is activated:
Operation profile M0294
Timer CLOSE M0156
Timer OPEN M0206
Figure 56: Examples: on the left pivot points (intermediate positions); on the right
stepping mode

Table 27: Symbols along the pivot point axis


Symbol Pivot point (intermediate position) Stepping mode
with operation profile
| Pivot point without reaction End of stepping mode
Stop during operation in direction Start of stepping mode in direction
CLOSE CLOSE
Stop during operation in direction Start of stepping mode in direction
OPEN OPEN
Stop during operation in directions –
OPEN and CLOSE
Pause for operation in direction CLOSE –
Pause for operation in direction OPEN –
Pause for operation in directions OPEN –
and CLOSE

7.2.2. Status indications according to AUMA classification

These indications are available if the parameter Diagnostic classific. M0539 is set
to AUMA.
Warnings (S0005)
If a warning has occurred, the display shows S0005:
● the number of warnings occurred
● a blinking question mark after approx. 3 seconds
Figure 57: Warnings

For further information, please also refer to <Corrective action>.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Indications

Not ready REMOTE (S0006)


The S0006 display shows indications of the Not ready REMOTE group.
If such an indication has occurred, the display shows S0006:
● the number of indications occurred
● a blinking crossbar after approx. 3 seconds
Figure 58: Not ready REMOTE indications

For further information, please also refer to <Corrective action>.


Fault (S0007)
If a fault has occurred, the display shows S0007:
● the number of faults occurred
● a blinking exclamation mark after approx. 3 seconds
Figure 59: Fault

For further information, please also refer to <Corrective action>.


7.2.3. Status indications according to NAMUR recommendation

These indications are available, if the parameter Diagnostic classific. M0539 is set
to NAMUR.
Out of Specification (S0008)
The S0008 indication shows out of specification indications according to NAMUR
recommendation NE 107.
If such an indication has occurred, the display shows S0008:
● the number of indications occurred
● a blinking triangle with question mark after approx. 3 seconds
Figure 60: Out of specification

For further information, please also refer to <Corrective action>.


Function check (S0009)
The S0009 indication shows function check indications according to NAMUR
recommendation NE 107.
If an indication has occurred via the function check, the display shows S0009:
● the number of indications occurred
● a blinking triangle with a spanner after approx. 3 seconds

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Indications AC 01.2 Non-Intrusive EtherNet/IP

Figure 61: Function check

For further information, please also refer to <Corrective action>.


Maintenance required (S0010)
The S0010 indication shows maintenance indications according to NAMUR
recommendation NE 107.
If such an indication has occurred, the display shows S0010:
● the number of indications occurred
● a blinking square with an oilcan after approx. 3 seconds
Figure 62: Maintenance required

For further information, please also refer to <Corrective action>.


Failure (S0011)
The S0011 indication shows the causes of the failure indication according to NAMUR
recommendation NE 107.
If such an indication has occurred, the display shows S0011:
● the number of indications occurred
● a blinking circle with a cross after approx. 3 seconds
Figure 63: Failure

For further information, please also refer to <Corrective action>.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Indications

7.3. Indication lights of local controls


Figure 64: Arrangement and signification of indication lights

[1] Marking with symbols (standard)


[2] Marking with figures 1 – 6 (option)
1 End position CLOSED reached (blinking: operation in direction CLOSE)
2 Tc Torque fault CLOSE
3 Motor protection tripped
4 To Torque fault OPEN
5 End position OPEN reached (blinking: operation in direction OPEN)
6 Bluetooth connection

Modify indication light assignment (indications)

Different indications can be assigned to LEDs 1 – 5.


Device configuration M0053
Local controls M0159
Indication light 1 (left) M0093
Indication light 2 M0094
Indication light 3 M0095
Indication light 4 M0096
Indicat. light 5 (right) M0097
Signal interm. pos. M0167
Defaut values (Europe):
Indication light 1 (left) = End p. CLOSED, blink
Indication light 2 = Torque fault CLOSE
Indication light 3 = Thermal fault
Indication light 4 = Torque fault OPEN
Indicat. light 5 (right) = End p. OPEN, blink
Signal interm. pos. = OPEN/CLOSED = Off
Further setting values:
Refer to Manual (Operation and setting).

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Indications AC 01.2 Non-Intrusive EtherNet/IP

7.4. Optional indications

7.4.1. Mechanical position indication (self-adjusting)


Figure 65: Mechanical position indicator

[1] End position OPEN reached


[2] End position CLOSED reached
Characteristics ● Independent of power supply

Used as running indication: Indicator disc (with arrow ) rotates during actu-
ator operation and continuously indicates the valve position
(For “clockwise closing version”, the arrow rotates in clockwise direction for
operation in direction CLOSE)
● Indicates that end positions (OPEN/CLOSED) have been reached
Arrow points to symbol (OPEN) or (CLOSED)
● Self-adjusting during commissioning (cover must not be opened)
7.4.2. Mechanical position indication via indicator mark (not self-adjusting)
Figure 66: Mechanical position indicator

[1] End position OPEN reached


[2] End position CLOSED reached
[3] Indicator mark at cover
Characteristics ● Independent of power supply
● Used as running indication: Indicator disc rotates during actuator operation and
continuously indicates the valve position
(For “clockwise closing ” version, the symbols / rotate in counterclockwise
direction for operations in direction CLOSE)
● Indicates that end positions (OPEN/CLOSED) have been reached
(Symbols (OPEN)/ (CLOSED) point to the indicator mark at cover)

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Signals (output signals)

8. Signals (output signals)


8.1. Status signals via output contacts (digital outputs)
Conditions Output contacts are only available if a parallel interface is provided in addition to the
communication interface.
Characteristics Output contacts are used to send status signals (e.g. reaching the end positions,
selector switch position, faults...) as binary signals to the control room.
Status signals only have two states: active or inactive. Active means that the
conditions for the signal are fulfilled.
8.1.1. Assignment of outputs

The output contacts (outputs DOUT 1 – 6) can be assigned to various signals.


Required user level: Specialist (4) or higher.
Device configuration M0053
I/O interface M0139
Digital outputs M0110
Signal DOUT 1 M0109
Default values:
Signal DOUT 1 = Fault
Signal DOUT 2 = End position CLOSED
Signal DOUT 3 = End position OPEN
Signal DOUT 4 = Selector sw. REMOTE
Signal DOUT 5 = Torque fault CLOSE
Signal DOUT 6 = Torque fault OPEN
8.1.2. Coding the outputs

The output signals Coding DOUT 1 – Coding DOUT 6 can be set either to high active
or low active.
● High active = output contact closed = signal active
● Low active = output contact open = signal active
Signal active means that the conditions for the signal are fulfilled.
Required user level: Specialist (4) or higher.
Device configuration M0053
I/O interface M0139
Digital outputs M0110
Coding DOUT 1 M0102
Default values:
Coding DOUT 1 = Low active
Coding DOUT 2–Coding DOUT 6 = High active
8.2. Analogue signals (analogue outputs)
Requirements Analogue signals are only available if additional input signals are provided.
Valve position Signal: E2 = 0/4 – 20 mA (galvanically isolated)
Designation in the wiring diagram: AOUT1 (position)
Torque feedback Signal: E6 = 0/4 – 20 mA (galvanically isolated)
Designation in the wiring diagram: AOUT2 (torque)
For further information on this topic, please refer to Manual (Operation and setting).

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.2 Non-Intrusive EtherNet/IP

9. Commissioning (basic settings)


1. Set selector switch to position 0 (OFF).

Information: The selector switch is not a mains switch. When positioned to 0


(OFF), the actuator cannot be operated. The controls' power supply is
maintained.
2. Switch on the power supply.
Information: Observe heat-up time for ambient temperatures below –30 °C.
3. Perform basic settings.
9.1. Type of seating: set

Valve damage due to incorrect setting!


→ The type of seating must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.

Customer settings M0041


Type of seating M0012
End position CLOSED M0086
End position OPEN M0087
Default value: Limit
Setting values:
Limit Seating in end positions via limit switching.
Torque Seating in end positions via torque switching.

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display
Select parameter 3. Select parameter either:
→ click via the menu to parameter, or
→ via direct display: Press and enter ID M0086 or M0087
➥ Display indicates: End position CLOSED
CLOSE or OPEN 4. Use Up ▲ Down ▼ to select:
→ ▶ End position CLOSED
→ ▶ End position OPEN
➥ The black triangle ▶ indicates the current selection.
5. Press Ok.
➥ Display indicates the current setting: Limit or Torque
➥ The bottom row of the display indicates either:
- Edit → continue with step 6
- Save → continue with step 10
6. Press Edit.
➥ Display indicates: ▶ Specialist (4)

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings)

User login 7. Use Up ▲ Down ▼ to select user:


Information: Required user level: Specialist (4) or higher
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
9. Enter password (→ enter password).
➥ The screen indicates the pre-set type of seating (▶Limit or ▶Torque) by means
of a black triangle ▶.
Change settings 10. Use Up ▲ Down ▼ to select new setting.
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
11. Confirm selection via Save.
➥ The setting for the type of seating is complete.
12. Back to step 4 (CLOSED or OPEN): Press Esc.
9.2. Torque switching: set
Once the set torque is reached, the torque switches will be tripped (overload protection
of the valve).
Information The torque switches may also trip during manual operation.

Valve damage due to excessive tripping torque limit setting!


→ The tripping torque must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.

Customer settings M0041


Torque switching M0013
Trip torque CLOSE M0088
Trip torque OPEN M0089
Default value: According to order data
Setting range: Torque range according to actuator name plate

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display
Select parameter 3. Select parameter either:
→ click via the menu to parameter, or
→ via direct display: press and enter ID M0088.
➥ Display indicates: Trip torque CLOSE
CLOSE or OPEN 4. Use Up ▲ Down ▼ to select:
→ ▶ Trip torque CLOSE
→ ▶ Trip torque OPEN
➥ The black triangle ▶ indicates the current selection.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.2 Non-Intrusive EtherNet/IP

5. Press Ok.
➥ Display shows the set value.
➥ The bottom row indicates: Edit Esc
6. Press Edit.
➥ Display indicates:
- Specialist (4) → continue with step 7
- in bottom row Up ▲ Down ▼ Esc → continue with step 11
User login 7. Use Up ▲ Down ▼ to select user:
Information: Required user level: Specialist (4) or higher.
➥ The symbols have the following meanings:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
9. Enter password (→ enter password).
➥ Display shows the set value.
➥ The bottom row indicates: Edit Esc
10. Press Edit.
Change value 11. Enter new value for tripping torque via Up ▲ Down ▼.
Information: The adjustable torque range is shown in round brackets.
12. Save new value via Save.
➥ The tripping torque is set.
13. Back to step 4 (CLOSED or OPEN): Press Esc.
Information The following fault signals are issued if the torque setting performed has been reached
in mid-travel:
● In the display of the local controls: Status indication S0007 Fault =
Torque fault OPEN or Torque fault CLOSE

The fault has to be acknowledged before the operation can be resumed. The
acknowledgement is made:

1. either by an operation command in the opposite direction.


- For Torque fault OPEN: Operation command in direction CLOSE
- For Torque fault CLOSE: Operation command in direction OPEN
2. or, in case the torque applied is lower than the preset tripping torque:
- in selector switch position Local control (LOCAL) via push button RESET.
- in selector switch position Remote control (REMOTE):
- via the fieldbus, command reset., if the fieldbus is the active command
source.
- via a digital input (I/O interface) with RESET command if a digital input
is configured for signal RESET and the I/O interface is the active
command source.

9.3. Limit switching: set

Valve damage at valve/gearbox due to incorrect setting!


→ When setting with motor operation: Stop actuator prior reaching end of travel
(press STOP push button).
→ Allow for overrun when selecting limit seating.

Customer settings M0041

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings)

Limit switching M0010


Set end pos.CLOSED? M0084
Set end pos. OPEN? M0085

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C and hold it down for approx. 3 seconds.


➥ Display goes to main menu and indicates: ▶ Display
Select parameter 3. Select parameter either:
→ click via the menu to parameter, or
→ via direct display: press and enter ID M0084.
➥ Display indicates: Set end pos.CLOSED?
CLOSED or OPEN 4. Select via Up ▲ Down ▼:
→ ▶ Set end pos.CLOSED? M0084
→ ▶ Set end pos. OPEN? M0085
➥ The black triangle ▶ indicates the current selection.
5. Press Ok.
➥ The display indicates either:
- Set end pos.CLOSED? CMD0009 → continue with step 9
- Set end pos. OPEN? CMD0010 → continue with step 12
- Specialist (4) → continue with step 6
User login 6. Use Up ▲ Down ▼ to select user:
Information: Required user level: Specialist (4) or higher
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
7. Press Ok to confirm selected user.
➥ Display indicates: Password 0***
8. Enter password (→ enter password).
➥ The display indicates either:
- Set end pos.CLOSED? CMD0009 → continue with step 9
- Set end pos. OPEN? CMD0010 → continue with step 12
Set end position 9. Set end position CLOSED again :
CLOSED CMD0009 9.1 For large strokes: Set selector switch in position Local control (LOCAL)
and operate actuator in motor operation via push button (CLOSE) in
direction of the end position.
Information: Stop actuator before reaching end of travel (press STOP
push button to avoid damage.
9.2 Engage manual operation.
9.3 Turn handwheel until valve is closed.
9.4 Turn handwheel by approximately half a turn (overrun) in the opposite
direction of end position.
9.5 Set selector switch to position 0 (OFF).
➥ Display indicates: Set end pos.CLOSED? Yes No

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.2 Non-Intrusive EtherNet/IP

Confirm new end posi- 10. Press Yes to confirm new end position.
tion ➥ Display indicates: End pos. CLOSED set!
➥ The left LED is illuminated (standard version) and thus indicates that the end
position CLOSED setting is complete.

11. Make selection:


→ Edit → back to step 9: Set end position CLOSED "once again"
→ Esc → back to step 4; either set end position OPEN or exit the menu.
Set end position OPEN 12. Re-set end position OPEN:
CMD0010 12.1 For large strokes: Set selector switch in position Local control (LOCAL)
and operate actuator in motor operation via push button (OPEN) in
direction of the end position.
Information: Stop actuator before reaching end of travel (press STOP
push button to avoid damage.
12.2 Engage manual operation.
12.3 Turn handwheel until valve is open.
12.4 Turn handwheel by approximately half a turn (overrun) in the opposite
direction of end position.
12.5 Set selector switch to position 0 (OFF).
➥ Display indicates: Set end pos. OPEN? Yes No
Confirm new end posi- 13. Press Yes to confirm new end position.
tion ➥ Display indicates: End pos. OPEN set!
➥ The right LED is illuminated (standard version) and thus indicates that the end
position OPEN setting is complete.

14. Make selection:


→ Edit → back to step 12: Set end position OPEN "once again"
→ Esc → back to step 4; either set end position CLOSED or exit the menu.
Information If an end position cannot be set: Check the type of control unit in actuator.

9.4. Connection between EtherNet/IP module and computer: check

1. Ensure that power supply is switched off.


2. Set Run/Init switch to “Run”.
3. Connect EtherNet/IP module via RJ-45 or M12 connector to a computer within
the same subnet and switch on power supply (boot process).

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings)

4. Start the Windows Desktop App “command prompt” at computer and enter the
ping 192.168.255.1 command.
→ If responses are sent: Connection between module and computer is
OK.
→ If no responses are sent: Check whether module and computer are
connected to the same subnet.

IP address 192.168.255.1 is the default network setting. If the module has been
previously configured, the manually set IP address must be used. Should this
address be unknown, the connection of the EtherNet/IP module can be tempor-
arily tested via the default IP address.
Please heed the following procedure:

4.1 Set the Run/Init switch to “Init” during the booting procedure.
➥ The default network settings of the EtherNet/IP interface are used in Init
mode:

Address Type Static IP


Static IP Address 192.168.255.1
Subnet Mask 255.255.0.0
Default Gateway 192.168.0.1

4.2 Perform step 4.


4.3 Disconnect EtherNet/IP module from power supply and set the Run/Init
switch to “Run” prior to rebooting.
➥ Now, the module can be configured.

9.5. EtherNet/IP module configuration


Configure the EtherNet/IP module using the “GW-7472 Utility” Windows software.
The software is available for download on the AUMA website (www.auma.com) at
“Service & Support / Software”.

1. Ensure that the Run/Init module switch is set to “Run”.


2. Connect EtherNet/IP module via RJ-45 or M12 connector to a computer within
the same subnet and switch on power supply.
3. Start “GW-7472 Utility” software and click the Network Scan button.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.2 Non-Intrusive EtherNet/IP

4. Select the interface card in the next window and confirm with Select.

➥ Now, the software searches for the EtherNet/IP module.


Information Should the scan fail, either the Windows firewall or the antivirus software might have
to be deactivated.
5. Select the line with the respective module and open by clicking Configure.

6. Perform the selected settings and save using the Update Settings and Reboot
button.

Deactivated safety behaviour due to missing setting.


→ Ensure that the box in front of Modbus Polling With EIP Connection is ticked.

➥ If required, only the IP interface must be adapted to the requirements of the


network. All further settings of the EtherNet/IP module (in particular the serial
port settings) are set as default in the factory.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings)

7. Confirm reboot with OK.


➥ The process is started.

➥ After rebooting, the settings are saved and active.

9.6. Test run


Only perform test run only once all settings previously described have been
performed.
The direction of rotation can be checked at the position indicator if available. (Chapter
<Direction of rotation at mechanical position indicator: check>)
The direction of rotation must be checked at the hollow shaft/stem if no mechanical
position indicator is available. (Chapter <Direction of rotation at hollow shaft/stem:
check>)
9.6.1. Direction of rotation at mechanical position indicator: check

Valve damage due to incorrect direction of rotation!


→ If the direction of rotation is wrong, switch off immediately (press STOP).
→ Eliminate cause, i.e. correct phase sequence for cable set wall bracket.
→ Repeat test run.

Information Switch off before reaching the end position.


1. Move actuator manually to intermediate position or to sufficient distance from
end position.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.2 Non-Intrusive EtherNet/IP

2. Switch on actuator in direction CLOSE and observe the direction of rotation on


the mechanical position indication:
→ For self-adjusting mechanical position indication:
➥ The direction of rotation is correct if the actuator operates in direction
CLOSE and arrow turns clockwise in direction CLOSE (symbol ).
Figure 67: Direction of rotation (for “clockwise closing” version”)

→ For mechanical position indication via indicator mark: (not self-adjust-


ing)
➥ The direction of rotation is correct if the actuator operation in direction
CLOSE and the symbols ( / ) turn counterclockwise:
Figure 68: Direction of rotation / (for “clockwise closing version”)

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings)

9.6.2. Direction of rotation at hollow shaft/stem: check


Figure 69: Direction of rotation of the hollow shaft/stem for operation in direction
CLOSE (“clockwise closing” version)

[1] Threaded plug


[2] Seal
[3] Hollow shaft
[4] Protective cap for stem protection tube
[5] Stem
[6] Stem protection tube

Valve damage due to incorrect direction of rotation!


→ If the direction of rotation is wrong, switch off immediately (press STOP).
→ Eliminate cause, i.e. correct phase sequence for cable set wall bracket.
→ Repeat test run.

Check direction of rota- 1. Move actuator manually to intermediate position or to sufficient distance from
tion end position.
2. Depending on the version: Unscrew threaded plug [1] with seal [2], protective
cap [4] or stem protection tube [6].
3. Switch on actuator in direction CLOSE and observe direction of rotation at hollow
shaft [3] or stem [5]:
➥ The direction of rotation is correct if the actuator moves in direction CLOSE
and the hollow shaft in clockwise direction, or the stem moves downward.
4. Correctly fit/screw on threaded plug [1] with seal [2], protective cap [4] for stem
protection tube [6], fasten thread.
9.6.3. Limit switching: check

1. Set selector switch to position Local control (LOCAL).

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.2 Non-Intrusive EtherNet/IP

2. Operate actuator using push buttons OPEN, STOP, CLOSE.


➥ The limit switching is set correctly if (default indication):
- the yellow indication light/LED1 is illuminated in end position CLOSED
- the green indication light/LED5 is illuminated in end position OPEN
- the indication lights go out after travelling into opposite direction.
➥ The limit switching is set incorrectly if:
- the actuator comes to a standstill before reaching the end position
- one of the red indication lights/LEDs is illuminated (torque fault)
- the status indication S0007 in the display signals a fault.
3. If the end position setting is incorrect: Reset limit switching.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (settings/options in the actuator)

10. Commissioning (settings/options in the actuator)


For actuators without mechanical position indicator (cover without indicator glass),
no settings are required within the actuator when commissioning.
Figure 70: Mechanical position indicator (self-adjusting)

When equipped with the self-adjusting mechanical position indication, the position
indication automatically adjusts upon the initial operation (e.g. from CLOSED to
OPEN). This self-adjustment is generally performed when setting the limit switches
(approaching the end positions). Manual setting and consequently opening the switch
compartment is not necessary when commissioning.
Figure 71: Mechanical position indication via indicator mark (not self-adjusting)

In case the mechanical position indicator integrated within the actuator is NOT
self-adjusting [B], the switch compartment must be opened for mechanical position
indication adjustment when commissioning.
10.1. Switch compartment: open/close

Figure 72: Open/close switch compartment

[A] Mechanical position indication (self-adjusting)


[B] Mechanical position indication via indicator mark

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (settings/options in the actuator) AC 01.2 Non-Intrusive EtherNet/IP

Open 1. Loosen screws [2] and remove cover [1] from the switch compartment.
Close 2. Clean sealing faces of housing and cover.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Place cover [1] on switch compartment.
6. Fasten screws [2] evenly crosswise.
10.2. Mechanical position indicator (self-adjusting)

Figure 73: Mechanical position indicator (self-adjusting)

The self-adjusting mechanical position indicator shows the valve position by means
of an arrow . When correctly set, the arrow points to symbol (OPEN) or
(CLOSED) in the end positions.

Information The position indications is housed in the actuator switch compartment. Opening the
switch compartment for manual setting is only necessary if the gear stage setting
must be modified of if the factory settings of predefined end position CLOSED (or
OPEN) must be adapted when commissioning.

10.2.1. Mechanical position indicator: set

1. Move valve to end position CLOSED.


2. Push both lower discs with the symbols (OPEN) and (CLOSED) towards
each other. The disc with the arrow is thereby is driven:
Figure 74: Setting position in CLOSED

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (settings/options in the actuator)

3. Move actuator to end position OPEN.


➥ The arrow rotates in direction OPEN driving the indicator disc with symbol
(OPEN) until the actuator stops in position OPEN.
Figure 75: Operation in direction OPEN (left) and position OPEN (right)

4. Check settings:
➥ The setting of the mechanical position indicator is correct if the angle between
the symbols (OPEN) and (CLOSED) ranges between approx. 120° and
280°.
➥ If all three discs are turned at the same time, the indicator can be shifted in
steps of 15°. Individual shifts of 5° are possible.
➥ If the indicator is rotated too far (more than 280°) or if the angle is too small
(below 120°), adapt the gear stage setting to the actuator turns/stroke. Refer
to <Gear stage of the reduction gearing: test/set>.

10.2.2. Gear stage of the reduction gearing: test/set

The test/setting is only required if the mechanical position indicator cannot be correctly
set.

1. Refer to table and check if turns/stroke correspond to the setting of the reduction
gearing (stages 1– 9).
Table 28:
Turns of actuator per valve stroke and suitable reduction gearing setting
for 1 – 500 turns/stroke for 10 – 5,000 turns/stroke Reduction gearing
[exceeding – to] [exceeding – to] Stage
1.0 – 1.9 10 – 19 1
1.9 – 3.7 19 – 37 2
3.7 – 7.9 37 – 79 3
7.9 – 15.0 79 – 150 4
15.0 – 31.5 150 – 315 5
31.5 – 60.0 315 – 600 6
60.0 – 126 600 – 1,260 7
126 – 240 1,250 – 2,500 8
240 – 500 2,500 – 5,000 9

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (settings/options in the actuator) AC 01.2 Non-Intrusive EtherNet/IP

2. To modify settings, lift the lever at the reduction gearing and engage at the se-
lected stage.
Figure 76: Set reduction gearing

10.3. Mechanical position indication via indicator mark (not self-adjusting)

Figure 77: Mechanical position indication via indicator mark

The mechanical position indicator shows the valve position via two indicator discs
with symbols (OPEN) and (CLOSED). When correctly set, the symbols
OPEN/CLOSED point to the indicator mark at the cover in the end positions.
Setting elements The position indications is housed in the actuator switch compartment. The switch
compartment must be opened to perform any settings. Refer to <Switch compartment:
open/close>.
10.3.1. Mechanical position indicator: set

1. Move valve to end position CLOSED.


2. Turn lower indicator disc until symbol (CLOSED) is in alignment with the
mark on the cover.

3. Move actuator to end position OPEN.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (settings/options in the actuator)

4. Hold lower indicator disc in position and turn upper disc with symbol (OPEN)
until it is in alignment with the mark on the cover.

5. Move valve to end position CLOSED again.


6. Check settings:
If the symbol (CLOSED) is no longer in alignment with mark on the cover:
6.1 Repeat setting procedure.
6.2 Test/set gear stage of the reduction gearing.

10.3.2. Gear stage of the reduction gearing: test/set


This test/setting is only required if the turns/stroke of the actuator were changed at
a later date. The control unit may possibly have to be exchanged:
Information The adjustable stroke range is indicated on the order data sheet (e.g. “1 – 500
turns/stroke”).
1. Pull off indicator disc using a spanner as lever if required.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (settings/options in the actuator) AC 01.2 Non-Intrusive EtherNet/IP

2. Refer to table and check if turns/stroke of the actuator correspond to the setting
of the reduction gearing (stages 1– 9).
If the setting is not correct: continue with step 3.
If the setting is correct: continue with step 6.
Table 29:
MS5.2 control unit (1 to 500 turns per stroke)
Turns/stroke above – to Gear stage
1.0 – 1.9 1
1.9 – 3.9 2
3.9 – 7.8 3
7.8 – 15.6 4
15.6 – 31.5 5
31.5 – 62.5 6
62.5 – 125 7
125 – 250 8
250 – 500 9

Table 30:
MS50.2 control unit (10 to 5,000 turns per stroke)
Turns/stroke above – to Gear stage
10.0 – 19.5 1
19.5 – 39.0 2
39.0 – 78.0 3
78 – 156 4
156 – 315 5
315 – 625 6
625 – 1,250 7
1,250 – 2,500 8
2,500 – 5,000 9

3. Loosen screw [1].


4. Set crown wheel [2] to desired stage according to table.
5. Tighten screw [1].
6. Place indicator disc on shaft.
7. Set mechanical position indicator.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (settings/options in the actuator)

Figure 78: Control unit with reduction gearing

[1] Screw
[2] Crown wheel

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Corrective action AC 01.2 Non-Intrusive EtherNet/IP

11. Corrective action

11.1. Faults during commissioning

Table 31:
Faults during operation/commissioning
Fault Description/cause Remedy
Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
be set. of the actuator. The control unit might have to be exchanged.
In spite of correct setting of mechan- The overrun was not considered when setting the ● Determine overrun: Overrun = travel covered
ical limit switching, actuator operates limit switching. from switching off until complete standstill.
into the valve or actuator end position. The overrun is generated by the inertia of both the ● Set limit switching again considering the over-
actuator and the valve and the delay time of the run. (Turn handwheel back by the amount of
actuator controls. the overrun)
Handwheel rotates on the shaft Actuator in version with overload protection for Dismount handwheel. Replace overload protection
without transmitting torque. manual operation: Shear pin rupture due to excess- and remount handwheel.
ive torque at handwheel.

11.2. Fault indications and warning indications

Faults interrupt or prevent the electrical actuator operation. In the event of a fault,
the display backlight is red.
Warnings have no influence on the electrical actuator operation. They only serve
for information purposes. The display remains white.
Collective signals include further indications. They can be displayed via the
Details push button. The display remains white.

Table 32:
Faults and warnings via status indications in the display
Indication on display Description/cause Remedy
S0001 Instead of the valve position, a status text is dis- For a description of the status texts, refer to Manual
played. (Operation and setting).
S0005 Collective signal 02: For indicated value > 0: Press push button De-
Warnings Indicates the number of active warnings. tails.
For details, refer to <Warnings and Out of specific-
ation> table.
S0006 Collective signal 04: For indicated value > 0: Press push button De-
Not ready REMOTE Indicates the number of active signals. tails.
For details, refer to <Not ready REMOTE and
Function check> table.
S0007 Collective signal 03: For indicated value > 0: Press push button Details
Fault Indicates the number of active faults. to display a list of detailed indications.
The actuator cannot be operated. For details, refer to <Faults and Failure> table.
S0008 Collective signal 07: For indicated value > 0: Press push button De-
Out of specification Indication according to NAMUR recommendation tails.
NE 107 For details, refer to <Warnings and Out of specific-
Actuator is operated outside the normal operation ation> table.
conditions.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Corrective action

Faults and warnings via status indications in the display


Indication on display Description/cause Remedy
S0009 Collective signal 08: For indicated value > 0: Press push button De-
Function check Indication according to NAMUR recommendation tails.
NE 107 For details, refer to <Not ready REMOTE and
The actuator is being worked on; output signals are Function check> table.
temporarily invalid.
S0010 Collective signal 09: For indicated value > 0: Press push button Details
Maintenance required Indication according to NAMUR recommendation to display a list of detailed indications.
NE 107
Recommendation to perform maintenance.
S0011 Collective signal 10: For indicated value > 0: Press push button Details
Failure Indication according to NAMUR recommendation to display a list of detailed indications.
NE 107 For details, refer to <Faults and Failure> table.
Actuator function failure, output signals are invalid

Table 33:
Warnings and Out of specification
Indication on display Description/cause Remedy
Config. warning Collective signal 06: Press push button Details to display a list of indi-
Possible cause: vidual indications.
Configuration setting is incorrect. For a description of the individual signals, refer to
The device can still be operated with restrictions. Manual (Operation and setting).
Internal warning Collective signal 15: Press push button Details to display a list of indi-
Device warnings vidual indications.
The device can still be operated with restrictions. For a description of the individual signals, refer to
Manual (Operation and setting).
24 V DC external The external 24 V DC voltage supply of the controls Check 24 V DC voltage supply.
has exceeded the power supply limits.
Wrn op.mode run time Warning on time max. running time/h exceeded ● Check modulating behaviour of actuator.
● Check parameter Perm. run time M0356, re-set
if required.
Wrn op.mode starts Warning on time max. number of motor starts ● Check modulating behaviour of actuator.
(starts) exceeded ● Check parameter Permissible starts M0357, re-
set if required.
Failure behav. active The failure behaviour is active since all required Verify signals:
setpoints and actual values are incorrect. ● Setpoint E1
● Actual value E2
● Actual process value E4
● Check connection to master.
Wrn input AIN 1 Warning: Loss of signal analogue input 1 Check wiring.
Wrn input AIN 2 Warning: Loss of signal analogue input 2 Check wiring.
Wrn setpoint position Warning: Loss of signal setpoint position Check setpoint signal.
Possible causes:
For an adjusted setpoint range of e.g. 4 – 20 mA,
the input signal is 0 (signal loss).
For a setpoint range of 0 – 20 mA , monitoring is
not possible.
Op. time warning The set time (parameter Perm.op. time, manual The warning indications are automatically cleared
M0570) has been exceeded. The preset operating once a new operation command is executed.
time is exceeded for a complete travel from end ● Check valve.
position OPEN to end position CLOSED. ● Check parameter Perm.op. time, manual
M0570.
Wrn controls temp. Temperature within controls housing too high. Measure/reduce ambient temperature.
Time not set Real time clock has not yet been set. Set time.
RTC voltage Voltage of the RTC button cell is too low. Replace button cell.
PVST fault Partial Valve Stroke Test (PVST) could not be suc- Check actuator (PVST settings).
cessfully completed.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Corrective action AC 01.2 Non-Intrusive EtherNet/IP

Warnings and Out of specification


Indication on display Description/cause Remedy
PVST abort Partial Valve Stroke Test (PVST) was aborted or Perform RESET or restart PVST.
could not be started.
Wrn no reaction No actuator reaction to operation commands within ● Check movement at actuator.
the set reaction time. ● Check parameter Reaction time M0634.
Torque wrn OPEN Limit value for torque warning in direction OPEN Check parameter Wrn torque OPEN M0768, re-set
exceeded. if required.
Torque wrn CLOSE Limit value for torque warning in direction CLOSE Check parameter Wrn torque CLOSE M0769, re-
exceeded. set if required.
SIL fault1) SIL sub-assembly fault has occurred. Refer to separate Manual Functional Safety.
PVST required Execution of PVST (Partial Valve Stroke Tests) is
required.
Maintenance required Maintenance is required.
FQM fail safe fault2) FQM fault Checking and fault remedy are required. Refer to
FQM operation instructions.

1) For actuators controls in SIL version


2) For actuators with fail safe unit

Table 34:
Faults and Failure
Indication on display Description/cause Remedy
Configuration error Collective signal 11: Press push button Details to display a list of indi-
Configuration error has occurred. vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).
Config. error REMOTE Collective signal 22: Press push button Details to display a list of indi-
Configuration error has occurred. vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).
Internal error Collective signal 14: AUMA service
Internal error has occurred. Press push button Details to display a list of indi-
vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).
Torque fault CLOSE Torque fault in direction CLOSE Perform one of the following measures:
● Issue operation command in direction OPEN.
● Set selector switch to position Local control
(LOCAL) and reset fault indication via push
button RESET.
● Execute reset command via fieldbus.
Torque fault OPEN Torque fault in direction OPEN Perform one of the following measures:
● Issue operation command in direction CLOSE.
● Set selector switch to position Local control
(LOCAL) and reset fault indication via push
button RESET.
● Execute reset command via fieldbus.
Phase fault ● When connecting to a 3-ph AC system and with Test/connect phases.
internal 24 V DC supply of the electronics:
Phase 2 is missing.
● When connecting to a 3-ph or 1-ph AC system
and with external 24 V DC supply of the elec-
tronics: One of the phases L1, L2 or L3 is
missing.
Incorrect phase seq The phase conductors L1, L2 and L3 are connected Correct the sequence of the phase conductors L1,
in the wrong sequence. L2 and L3 by exchanging two phases.
Only applicable if connected to a 3-ph AC system.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Corrective action

Faults and Failure


Indication on display Description/cause Remedy
Mains quality Due to insufficient mains quality, the controls cannot ● Check mains voltage.
detect the phase sequence (sequence of phase For 3-phase/1-phase AC current, the permiss-
conductors L1, L2 and L3) within the pre-set time ible variation of the mains voltage is ±10 %
frame provided for monitoring. (option ±30 %). The permissible variation of the
mains voltage is ±5 %
● Check parameter Tripping time M0172, extend
time frame if required.
Thermal fault Motor protection tripped ● Cool down, wait.
● If the fault indication display persists after cool-
ing down:
- Set selector switch to position Local con-
trol (LOCAL) and reset fault indication via
push button RESET.
- Execute reset command via fieldbus.
● Check fuses.
Fault no reaction No actuator reaction to operation commands within Check movement at actuator.
the set reaction time.
Poti Out of Range Potentiometer is outside the permissible range. Check device configuration:
Parameter Low limit Uspan M0832 must be less
than parameter Volt.level diff. potent. M0833.
LPV not ready1) LPV: Lift Plug Valve function
The master actuator signals a fault
Wrn input AIN 1 Loss of signal analogue input 1 Check wiring.
Wrn input AIN 2 Loss of signal analogue input 2 Check wiring.
Incorrect rotary direct. Contrary to the configured direction of rotation and Check operation command control.
the active operation command, the motor turns into For 3-phase AC current mains, activate phase
the wrong direction. monitoring (parameter Adapt rotary dir. M0171).
Check device configuration setting (parameter
Closing rotation M0176).
To delete the fault indication: Disconnect actuator
controls from the mains and perform reboot.
DMF fault OPEN2) The torque in direction OPEN, measured at the Check DMF trip torque OP parameter.
output drive shaft using the torque measurement Check DMF fault level parameter.
flange, is too high.
DMF fault CLOSE2) The torque in direction CLOSE, measured at the Check DMF trip torque CL parameter.
output drive shaft using the torque measurement Check DMF fault level parameter.
flange, is too high.
FQM collective fault3) Collective signal 25: Press push button Details to display a list of indi-
vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).

1) For lift plug valve product variant


2) For actuators equipped with torque measurement flange (DMF)
3) For actuators equipped with fail safe unit

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Corrective action AC 01.2 Non-Intrusive EtherNet/IP

Table 35:
Not ready REMOTE and Function check (collective signal 04)
Indication on display Description/cause Remedy
Wrong oper. cmd Collective signal 13: ● Check operation commands (reset/clear all op-
Possible causes: eration commands and send one operation
● Several operation commands (e.g. OPEN and command only).
CLOSE simultaneously, or OPEN and SET- ● Set parameter Positioner to Function active.
POINT operation simultaneously) ● Check setpoint.
● A setpoint is present and the positioner is not Press push button Details to display a list of indi-
active vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).
Sel. sw. not REMOTE Selector switch is not in position REMOTE. Set selector switch to position REMOTE.
Service active Operation via service interface (Bluetooth) and Exit service software.
AUMA CDT service software.
Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls
enable>.
EMCY stop active The EMERGENCY stop switch has been operated. ● Enable EMERGENCY stop switch.
The motor control power supply (contactors or ● Reset EMERGENCY stop state by means of
thyristors) is disconnected. Reset command.
EMCY behav. active Operation mode EMERGENCY is active (EMER- ● Detect cause for EMERGENCY signal.
GENCY signal was sent). ● Verify failure source.
0 V are applied at the EMERGENCY input. ● Apply +24 V DC at EMERGENCY input.
I/O interface The actuator is controlled via the I/O interface (par- Check I/O interface.
allel).
Handwheel active Manual operation is activated. Start motor operation.
FailState fieldbus Fieldbus connection available, however no process Verify master configuration
data transmission by the master.
Interlock An interlock is active. Check interlock signal.
Interlock by-pass By-pass function is interlocked. Check states of main and by-pass valve.
PVST active Partial Valve Stroke Test (PVST) is active. Wait until PVST function is complete.
SIL function active1) SIL function is active

1) For actuators controls in SIL version

11.3. Fuses
11.3.1. Fuses within the actuator controls

F1/F2 Table 36:


Primary fuses F1/F2 (for power supply unit)
G fuse F1/F2 AUMA art. no.
Size 6.3 x 32 mm
Reversing contactors 1 A T; 500 V K002.277
Power supply ≤ 500 V
Reversing contactors 2 A FF; 690 V K002.665
Power supply > 500 V
Thyristor units for motor power up to 1.5 kW 1 A T; 500 V K002.277
Thyristor units for motor power up to 3.0 kW
Thyristor units for motor power up to 5.5 kW

F3 Internal 24 V DC supply

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AC 01.2 Non-Intrusive EtherNet/IP Corrective action

Table 37:
Secondary fuses F3 (internal 24 V DC supply)
G fuse according to IEC 60127-2/III F3 AUMA art. no.
Size 5 x 20 mm
Voltage output (power supply unit) = 24 V 2.0 A T; 250 V K006.106
Voltage output (power supply unit) = 115 V 2.0 A T; 250 V K006.106

F4 Table 38:
Secondary fuse F4 (internal AC supply)1)
G-fuse according to IEC 60127-2/III F4 AUMA art. no.
Size 5 x 20 mm
Voltage output (power supply unit) = 24 V 1.25 A T; 250 V K001.184
Voltage output (power supply unit) = 115 V — —

1) Fuse for: Switch compartment heater, reversing contactor control, PTC tripping device (at 24 V AC
only), at 115 V AC also control inputs OPEN, STOP, CLOSE

F5 Automatic reset fuse as short-circuit protection for external 24 V DC supply for


customer (see wiring diagram)
11.3.2. Fuse replacement

11.3.2.1. Replace fuses F1/F2

Electric shock due to presence of hazardous voltage!


Failure to observe this warning results in death or serious injury.
→ Disconnect device from the mains before opening.

1. Remove electrical connection from actuator controls.


Figure 79:

2. Pull fuse holder out of pin carrier, open fuse cover and replace old fuses by
new ones.

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Corrective action AC 01.2 Non-Intrusive EtherNet/IP

11.3.2.2. Test/replace fuses F3/F4

1. Loosen screws [1] and remove cover [2] on the rear of the actuator controls.
Figure 80:

Check fuses. 2. The power supply unit has measurement points (solder pins) allowing to perform
a resistance (continuity) measurement:
Table 39:
Checking Measuring points
F3 MTP5 – MTP6
F4 MTP7 – MTP8

3. To replace defective fuses: Carefully loosen power supply unit [3] and pull out.
(The fuses are on the equipped part of the power supply board.)

Cable damage due to pinching!


Risk of functional failures.
→ Carefully assemble power supply unit to avoid pinching the cables.

11.3.3. Motor protection (thermal monitoring)

In order to protect against overheating and impermissibly high surface temperatures


at the actuator, PTC thermistors or thermoswitches are embedded in the motor
winding. Motor protection trips as soon as the max. permissible winding temperature
has been reached.
The actuator is switched off and the following signals are given:
● LED 3 (motor protection trippped) on the local controls is illuminated.
● The status indications S0007 or S0011 Failure display a fault.
The fault Details is displayed when selecting Thermal fault.
The motor has to cool down before operation can be resumed.
Depending on the parameter setting (motor protection behaviour), the fault signal is
either automatically reset or the fault signal has to be acknowledged.
The acknowledgement is made:
● in selector switch position Local control (LOCAL) via push button RESET.
● In selector switch position Remote control (REMOTE) with Reset command
via fieldbus.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Servicing and maintenance

12. Servicing and maintenance

Damage caused by inappropriate maintenance!


→ Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
Therefore, we recommend contacting our service.
→ Only perform servicing and maintenance tasks when the device is switched off.

AUMA
AUMA offers extensive service such as servicing and maintenance as well as
Service & Support customer product training. For the relevant contact addresses, please refer to
<Addresses> in this document or to the Internet (www.auma.com)

12.1. Preventive measures for servicing and safe operation

The following actions are required to ensure safe device operation:


6 months after commissioning and then once a year
● Carry out visual inspection:
Cable entries, cable glands, screw plugs, blanking plugs, etc. have to be checked
for correct fit and sealing. If required, tighten cable glands and blanking plugs
with torque in compliance with the manufacturer's specifications.
● Check fastening screws between actuator and gearbox/valve for tightness. If
required, fasten screws while applying the tightening torques as indicated in
chapter <Assembly>.
● When rarely operated: Perform test run.
● For devices with output drive type A: Press in Lithium soap EP multi-purpose
grease on mineral oil base at the grease nipple with a grease gun.
Figure 81: Output drive type A

[1] Output drive type A


[2] Grease nipple

● Lubrication of the valve stem must be done separately.


Exception: For output drive type A in version with stem lubrication (option), the
stem is lubricated together with the output drive.
Table 40:
Grease quantities for bearing of output drive type A
Output drive type A 07.2 A 10.2 A 14.2 A 16.2
Quantity [g] 1) 1.5 3 5 10

1) For grease with density r = 0.9 kg/dm³

For enclosure protection IP68

After submersion:
● Check actuator.
● In case of ingress of water, locate leaks and repair. Dry device correctly and
check for proper function.

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Servicing and maintenance AC 01.2 Non-Intrusive EtherNet/IP

12.2. Maintenance
Manual operation During maintenance, the mechanical parts of the handwheel activation, in particular
motor coupling and retaining spring, must be checked. Replace the parts in case of
visible wear.

Lubrication ● In the factory, the gear housing is filled with grease.


● Additional lubrication of the gear housing is not required during operation.
● Grease change is performed during maintenance
- Generally after 4 to 6 years for modulating duty.
- Generally after 6 to 8 years if operated frequently (open-close duty).
- Generally after 10 to 12 years if operated infrequently (open-close duty).
● We recommend replacing the seals when changing the grease.
12.3. Disposal and recycling
Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
● electronic scrap
● various metals
● plastics
● greases and oils
The following generally applies:
● Greases and oils are hazardous to water and must not be released into the
environment.
● Arrange for controlled waste disposal of the disassembled material or for sep-
arate recycling according to materials.
● Observe the national regulations for waste disposal.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Technical data

13. Technical data


Information The following tables include standard and optional features. For detailed information
on the customer-specific version, refer to the order-related data sheet. The technical
data sheet can be downloaded from the Internet in both German and English at ht-
tp://www.auma.com (please state the order number).

13.1. Technical data Multi-turn actuators

Features and functions


Type of duty Standard: Short-time duty S2 - 15 min, classes A and B according to EN 15714-2
(Multi-turn actuators for open-close Option: with 3-phase AC motor:
duty)
Short-time duty S2 - 30 min, classes A and B according to EN 15714-2
For nominal voltage and 40 °C ambient temperature and at load with 35 % of the max. torque.
Type of duty Standard: Intermittent duty S4 - 25 %, class C according to EN 15714-2
(Multi-turn actuators for modulating Option: with 3-phase AC motor:
duty)
Intermittent duty S4 - 50 %, class C according to EN 15714-2
Intermittent duty S4 - 25 % (insulation class H required), class C according to EN 15714-
2
For nominal voltage and +40 °C ambient temperature and at modulating torque load.
Motors Standard: 3-phase AC asynchronous motor, type IM B9 according to IEC 60034-7, IC410 cooling
procedure according to IEC 60034-6
Options: 1-phase AC motor with integral permanent split capacitor (PSC), type IM B9 according to
IEC 60034-7, IC410 cooling procedure according to IEC 60034-6
1-phase AC motor with integral starting capacitor and solid state switch (CSIR), type IM
B9 according to IEC 60034-7, IC410 cooling procedure according to IEC 60034-6
DC shunt motor, type IM B14 according to IEC 60034-7, IC410 cooling procedure according
to IEC 60034-6
DC compound motor, type IM B14 according to IEC 60034-7, IC410 cooling procedure
according to IEC 60034-6
Mains voltage, mains frequency Refer to motor and actuator controls name plate
Permissible variation of mains voltage: ±10 %
Permissible variation of mains frequency: ±5 % (for 3-phase and 1-phase AC current)
Overvoltage category Category III according to IEC 60364-4-443
Insulation class Standard: F, tropicalized
Option: H, tropicalized (with 3-phase AC motor)
Motor protection Standard: Thermoswitches (NC), for 3-phase and 1-phase AC motors
DC motors: Without
Option: PTC thermistors (according to DIN 44082)
PTC thermistors additionally require a suitable tripping device in the actuator controls.
Self-locking Self-locking: Output speeds up to 90 rpm (50 Hz), 108 rpm (60 Hz)
NOT self-locking: Output speeds from 125 rpm (50 Hz), 150 rpm (60 Hz)
Multi-turn actuators are self-locking, if the valve position cannot be changed from standstill while torque
acts upon the output drive.
Motor heater (option) Voltages: 110 – 120 V AC, 220 – 240 V AC or 380 – 480 V AC for 3-phase AC motors
Power depending on the size 12.5 – 25 W
Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during electrical operation.
Option: Handwheel lockable
Handwheel stem extension
Power tool for emergency operation with square 30 mm or 50 mm
Indication for manual operation (op- Indication whether manual operation is active/not active via single switch (1 change-over contact)
tion)
Electrical connection Standard: AUMA plug/socket connector with screw-type connection
Motor connection for DC motors, via separate motor terminal board if required
Option: Terminals or crimp connection
Gold-plated control plug (sockets and pins)
Threads for cable entries Standard: Metric threads
Option: Pg-threads, NPT-threads, G-threads

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Technical data AC 01.2 Non-Intrusive EtherNet/IP

Features and functions


Terminal plan Terminal plan according to order number enclosed with delivery
Valve attachment Standard: B1 according to EN ISO 5210
Option: A, B2, B3, B4, C, D according to EN ISO 5210
A, B, D, E according to DIN 3210
C according to DIN 3338
Special valve attachments: AF, AK, AG, B3D, ED, DD, IB1, IB3
A prepared for permanent lubrication of stem

Electronic control unit (option)


Non-Intrusive setting Magnetic limit and torque transmitter (MWG)
Turns per stroke: 1 to 500 (standard) or 10 to 5,000 (option)
Position feedback signal Via actuator controls
Torque feedback signal Via actuator controls
Mechanical position indicator Continuous self-adjusting indication with symbols OPEN and CLOSED
Running indication Blinking signal via actuator controls
Heater in switch compartment Resistance type heater with 5 W, 24 V AC

Service conditions
Use Indoor and outdoor use permissible
Mounting position Any position
Installation altitude ≤ 2 000 m above sea level
> 2,000 m above sea level, on request
Ambient temperature Refer to actuator name plate
Humidity Up to 100 % relative humidity across the entire permissible temperature range
Enclosure protection according to Standard: IP68 (with AUMA 3-phase/1-phase AC or DC motor)
EN 60529 For special motors differing enclosure protection available (refer to motor name plate)
Option: DS Terminal compartment additionally sealed against interior (double sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: Maximum 8 m head of water
● Duration of continuous immersion in water: Maximum 96 hours
● Up to 10 operations during flooding.
● Modulating duty is not possible during continuous immersion.
For exact version, refer to actuator name plate.
Pollution degree according to IEC Pollution degree 4 (when closed), pollution degree 2 (internal)
60664-1
Vibration resistance according to 2 g, from 10 to 200 Hz (for actuators in AUMA NORM version)
IEC 60068-2-6 1 g, from 10 to 200 Hz (for actuators with mounted AUMA actuator controls)
Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be
derived from this. Indications apply to actuators with AUMA 3-phase AC motor and AUMA plug/socket
connector. They are not valid in combination with gearboxes.
Corrosion protection Standard: KS: Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
Option: KX: Suitable for use in areas with extremely high salinity, permanent condensation, and
high pollution.
KX-G : same as KX, however aluminium-free version (outer parts)
Coating Double layer powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Other colours are possible on request.
Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. For further details,
please contact AUMA
Noise level < 72 dB (A)

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AC 01.2 Non-Intrusive EtherNet/IP Technical data

Further information
EU Directives Electromagnetic Compatibility (EMC): (2014/30/EU)
Low Voltage Directive: (2014/35/EU)
Machinery Directive: (2006/42/EC)

Technical data for handwheel activation switches


6
Mechanical lifetime 10 starts
Silver plated contacts:
U min. 12 V DC
U max. 250 V AC
I max. AC current 3 A at 250 V (inductive load, cos phi = 0.8)
I max. DC current 3 A at 12 V (resistive load)

13.2. Technical data Actuator controls

Features and functions


Power supply Refer to name plate
Permissible variation of mains voltage: ±10 %
Permissible variation of mains voltage: ±30 % (optional)
Permissible variation of mains frequency: ±5 %
External supply of the electronics 24 V DC +20 %/–15 %
(option) Current consumption: Basic version approx. 250 mA, with options up to 500 mA
External power supply must have reinforced insulation against mains voltage in accordance with IEC
61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1.
Current consumption Current consumption of the actuator controls depending on mains voltage:
For permissible variation of mains voltage of ±10 %:
● 100 to 120 V AC = max. 740 mA
● 208 to 240 V AC = max. 400 mA
● 380 to 500 V AC = max. 250 mA
● 515 V AC = max. 200 mA
For permissible variation of mains voltage of ±30 %:
● 100 to 120 V AC = max. 1,200 mA
● 208 to 240 V AC = max. 750 mA
● 380 to 500 V AC = max. 400 mA
● 515 to 690 V AC= max. 400 mA
Overvoltage category Category III according to IEC 60364-4-443
Rated power The actuator controls are designed for the nominal motor power, refer to motor name plate
Switchgear Standard: Reversing contactors (mechanically and electrically interlocked) for AUMA power classes
A1/A2
Options: Reversing contactors (mechanically and electrically interlocked) for AUMA power class
A3
Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators)
for AUMA power classes B1, B2 and B3
The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high
number of starts, we recommend the use of thyristor units.
For the assignment of AUMA power classes, please refer to Electrical data on actuator
Control and feedback signals Via EtherNet/IP interface

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Technical data AC 01.2 Non-Intrusive EtherNet/IP

Features and functions


EtherNet/IP interface with additional ● 2 free analogue inputs (0/4 – 20 mA), 4 free digital inputs
input signals (option) - Signal transmission is made via fieldbus interface
● Inputs OPEN, STOP, CLOSE, EMERGENCY, I/O interface, MODE (via opto-isolator thereof OPEN,
STOP, CLOSE, MODE with one common and EMERGENCY, I/O interface respectively without
common)
- OPEN, STOP, CLOSE, EMERGENCY control inputs
- I/O interface: Selection of control type (fieldbus interface or additional input signals)
- MODE: Selection between open-close duty (OPEN, STOP, CLOSE) or modulating duty (0/4 –
20 mA position setpoint)
- Additionally 1 analogue input (0/4 – 20 mA) for position setpoint
● Inputs OPEN, STOP, CLOSE, EMERGENCY, I/O interface, MODE (via opto-isolator thereof OPEN,
STOP, CLOSE, MODE with one common and EMERGENCY, I/O interface respectively without
common)
- OPEN, STOP, CLOSE, EMERGENCY control inputs
- I/O interface: Selection of control type (fieldbus interface or additional input signals)
- MODE: Selection between open-close duty (OPEN, STOP, CLOSE) or modulating duty (0/4 –
20 mA position setpoint)
- Additionally 1 analogue input (0/4 – 20 mA) for setpoint position and 1 analogue input (0/4 – 20
mA) for actual process value

Control voltage/current consumption Standard: 24 V DC, current consumption: approx. 10 mA per input
for control inputs
Options: 48 V DC, current consumption: approx. 7 mA per input
60 V DC, current consumption: approx. 9 mA per input
100 – 125 V DC, current consumption : approx. 15 mA per input
100 – 120 V AC, current consumption : approx. 15 mA per input
All input signals must be supplied with the same potential.
Status signals Via EtherNet/IP interface
EtherNet/IP interface with additional Additional, binary output signals (only available in combination with additional input signals (option)
output signals (option) ● 6 programmable output contacts:
- 5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load)
Default configuration: End position CLOSED, end position OPEN, selector switch REMOTE,
torque fault CLOSE, torque fault OPEN
- 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)
Default configuration: Collective fault signal (torque fault, phase failure, motor protection tripped)
● 6 programmable output contacts:
- 5 potential-free change-over contacts with one common, max. 250 V AC, 1 A (resistive load)
- 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)
● 6 programmable output contacts:
- 6 potential-free change-over contacts without one common, max. 250 V AC, 5 A (resistive load)
● 6 programmable output contacts:
- 4 mains failure proof potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive
load), 1 potential-free NO contact, max. 250 V AC, 1 A (resistive load), 1 potential-free change-
over contact, max. 250 V AC, 5 A (resistive load)
● 6 programmable output contacts:
- 4 mains failure proof potential-free NO contacts, max. 250 V AC, 5 A (resistive load), 2 potential-
free change-over contacts, max. 250 V AC, 5 A (resistive load),
All binary output signals must be supplied with the same potential.
● Analogue output signal for position feedback
- Galvanically isolated position feedback 0/4 – 20 mA (load max. 500 Ω)

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AC 01.2 Non-Intrusive EtherNet/IP Technical data

Features and functions


Local controls Standard: ● Selector switch: LOCAL - OFF - REMOTE (lockable in all three positions)
● Push buttons OPEN, STOP, CLOSE, RESET
- Local STOP
The actuator can be stopped via push button STOP of local controls if the selector
switch is in position REMOTE. (Not activated when leaving the factory.)
● 6 indication lights:
- End position and running indication CLOSED (yellow), torque fault CLOSE (red),
motor protection tripped (red), torque fault OPEN (red), end position and running
indication OPEN (green), Bluetooth (blue)
● Graphic LC display: illuminated
Option: ● Special colours for the indication lights:
- End position CLOSED (green), torque fault CLOSE (blue), torque fault OPEN
(yellow), motor protection tripped (violet), end position OPEN (red)

Bluetooth Bluetooth class II chip, version 2.1: With a range up to 10 m in industrial environments, supports the
Communication interface SPP Bluetooth profile (Serial Port Profile).
Required accessories:
● AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)
● AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices)
Application functions Standard: ● Selectable type of seating, limit or torque seating for end position OPEN and end po-
sition CLOSED
● Torque by-pass: Adjustable duration (with adjustable peak torque during start-up time)
● Start and end of stepping mode as well as ON and OFF times can be set individually
for directions OPEN and CLOSE, 1 to 1,800 seconds
● Any 8 intermediate positions: can be set between 0 and 100 %, reaction and signal
behaviour programmable
● Running indication blinking: can be set
● Positioner
- Position setpoint via EtherNet/IP interface
- Programmable behaviour on loss of signal
- Automatic adaptation of dead band (adaptive behaviour selectable)
- Split range operation
- Change-over between OPEN-CLOSE control and setpoint control possible via
fieldbus interface

Options: ● PID process controller: with adaptive positioner, via 0/4 – 20 mA analogue inputs for
process setpoint and actual process value
● Multiport valve: Up to 16 positions, signals (pulse or edge), accuracy < 0.2 %
● Automatic deblocking: Up to 5 operation trials, travel time in opposite direction can be
set
● Static and dynamic torque recording for both rotation directions with torque measure-
ment flange as additional accessory
Safety functions Standard: ● EMERGENCY operation (programmable behaviour)
- Via additional input (option, low active) or via EtherNet/IP interface
- Reaction can be selected: Stop, run to end position CLOSED, run to end position
OPEN, run to intermediate position
- Torque monitoring can be by-passed during EMERGENCY operation
- Thermal protection can be by-passed during EMERGENCY operation (only in
combination with thermoswitch within actuator, not with PTC thermistor).

Options: ● Release of local controls via EtherNet/IP interface. Thus, actuator operation can be
enabled or disabled via push buttons on local controls.
● Local STOP
- The actuator can be stopped via push button Stop of local controls if the selector
switch is in position REMOTE. (Not activated when leaving the factory.)
● PVST (Partial Valve Stroke Test): programmable to check the function of both actuator
and actuator controls: Direction, stroke, operation time, reversing time

87
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Technical data AC 01.2 Non-Intrusive EtherNet/IP

Features and functions


Monitoring functions ● Valve overload protection: adjustable, results in switching off and generates fault signal
● Motor temperature monitoring (thermal monitoring): results in switching off and generates fault indic-
ation
● Monitoring the heater within actuator: generates warning signal
● Monitoring of permissible on-time and number of starts: adjustable, generates warning signal
● Operation time monitoring: adjustable, generates warning signal
● Phase failure monitoring: results in switching off and generates fault signal
● Automatic correction of rotation direction upon wrong phase sequence (3-ph AC current)
Diagnostic functions ● Electronic device ID with order and product data
● Logging of operating data: A resettable counter and a lifetime counter each for:
- Motor running time, number of starts, torque switch trippings in end position CLOSED, limit
switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit
switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor protection
trippings
● Time-stamped event report with history for setting, operation and faults
● Status signals according to NAMUR recommendation NE 107: "Failure", "Function check", "Out of
specification", "Maintenance required"
● Torque characteristics (for version with MWG in actuator):
- 3 torque characteristics (torque-travel characteristic) for opening and closing directions can be
saved separately.
- Torque characteristics stored can be shown on the display.
Motor protection evaluation Standard: Monitoring the motor temperature in combination with thermoswitches within actuator
motor
● Thermal overload relay in controls combined with thermoswitches within actuator
● PTC tripping device in combination with PTC thermistors within actuator motor
Electrical connection Standard: AUMA plug/socket connector with screw-type connection
Option: Gold-plated control plug (sockets and plugs)
Threads for cable entries Standard: Metric threads
Options: ● Pg-threads, NPT-threads, G-threads
Wiring diagram Refer to name plate

Further options for Non-intrusive version with MWG in the actuator


Setting of limit and torque switching via local controls
Torque feedback signal Via EtherNet/IP interface
Galvanically isolated analogue output 0/4 – 20 mA (load max. 500 Ω). Option, only possible in combin-
ation with output contacts.

Settings/programming the EtherNet/IP interface


Setting the EtherNet/IP module Setting is performed via a Windows tool or DHCP
Default settings of the IP interface:

IP Address Selection
Address Type Static IP
Static IP Address 192.168.255.1
Subnet Mask 255.255.0.0
Default gateway 192.168.0.1

88
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Technical data

General data EtherNet/IP


Communication protocol EtherNet/IP according to IEC 61158 and IEC 61784
Network topology Star structure, point-to-point wiring
Connection Ethernet IEEE 802.3
2-pair cabling in compliance with IEC 61784-5-3, cable recommendation: Cat. 6A
Auto negotiation and auto crossover are supported.
EtherNet/IP connection Standard: 1 x RJ-45, connection via connector for field assembly,
an RJ-45 connector for Cat.6 is supplied with the electrical connection.
Option: M12 connection
Transmission rate 100 Mbits/s (100BASE-TX), full duplex
Cable length Max. 100 m
Fieldbus access Producer - Consumer model
Supported EtherNet/IP functions ● Data exchange based on generic I/O objects
● Number of cyclic communication relations (Implicit Messages): 1
● Number of acyclic connections (Explicit Messages): 6
● I/O connection type: Exclusive-Owner, Cyclic
- Originator to Target Type: POINT2POINT
- Target to Originator Type: POINT2POINT, MULTICAST
● Cyclic I/O communication (class1 connection):
- Process representation input 46 bytes - Input Assembly Instance
- Process representation output 14 bytes - Output Assembly Instance
● Acyclic request/response communication (UCMM or class 3 connection):
- Status information - Status Assembly Instance
- Device configuration - Configuration Instance
- Device identification - Identity Object
- Network interface settings - TCP/IP Object
- Ethernet information – Ethernet Link Object
EtherNet/IP device type 0x0C = 12 - Communications Adapter
CIP Device Profile Generic Device
Supported network diagnostic and ARP (Address Resolution Protocol)
management protocols ICMP (Internet Control Message Protocol)
Device integration Via ESD file

Commands and signals of the Ethernet IP interface


Process representation output OPEN, STOP, CLOSE, position setpoint, RESET, EMERGENCY operation command, enable local
(command signals) controls, Interlock OPEN/CLOSE
Process representation input ● End positions OPEN, CLOSED
(feedback signals) ● Actual position value
● Actual torque value, requires magnetic limit and torque transmitter (MWG) in actuator
● Selector switch in position LOCAL/REMOTE
● Running indication (directional)
● Torque switches OPEN, CLOSED
● Limit switches OPEN, CLOSED
● Manual operation by handwheel or via local controls
● Analogue (2) and digital (4) customer inputs
Process representation input ● Motor protection tripped
(fault signals) ● Torque switch tripped in mid-travel
● One phase missing
● Failure of analogue customer inputs
Behaviour on loss of communication The behaviour of the actuator is programmable:
● Stop in current position
● Travel to end position OPEN or CLOSED
● Travel to any intermediate position
● Execute last received operation command
Connection status between EtherNet/IP interface and actuator logic can be acyclically read within the
device.

89
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Technical data AC 01.2 Non-Intrusive EtherNet/IP

Service conditions
Use Indoor and outdoor use permissible
Mounting position Any position
Installation altitude ≤ 2 000 m above sea level
> 2,000 m above sea level, on request
Ambient temperature Refer to name plate of actuator controls
Humidity Up to 100 % relative humidity across the entire permissible temperature range
Enclosure protection according to Standard: IP68
EN 60529 M12 connection: IP67
Option: Terminal compartment additionally sealed against interior of actuator controls (double
sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: Maximum 8 m head of water
● Duration of continuous immersion in water: Maximum 96 hours
● Up to 10 operations during continuous immersion
● Modulating duty is not possible during continuous immersion.
For exact version, refer to actuator controls name plate.
Pollution degree according to IEC Pollution degree 4 (when closed), pollution degree 2 (internal)
60664-1
Vibration resistance according to Resistance against vibration can be given on request
IEC 60068-2-6
Corrosion protection Standard: KS: Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
Option: KX: Suitable for use in areas with extremely high salinity, permanent condensation, and
high pollution.
Coating Double layer powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Available colours on request

Accessories
Wall bracket For actuator controls mounted separately from the actuator, including plug/socket connector.
Connecting cable on request.
Recommended for high ambient temperatures, difficult access, or in case of heavy vibration during
service.
Cable length between actuator and actuator controls is max. 100 m (not suitable for version with poten-
tiometer in the actuator). Instead of the potentiometer, an MWG has to be used. (MWG requires separate
data cable.)
Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)
AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices)
Torque measurement flange DMF Accessory for torque measurement for SA/SAR 07.2 – SA/SAR 16.2

Further information
Weight Approx. 7 kg (with AUMA plug/socket connector)
EU Directives Electromagnetic Compatibility (EMC): (2014/30/EU)
Low Voltage Directive: (2014/35/EU)
Machinery Directive: (2006/42/EC)

90
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Spare parts

14. Spare parts


14.1. Multi-turn actuators SA(V) 07.2 – SA(V) 16.2/SAR(V) 07.2 – SAR(V) 16.2

91
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Spare parts AC 01.2 Non-Intrusive EtherNet/IP

Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.

Ref. no. Designation Type Ref. no. Designation Type


001.0 Housing Sub-assembly 542.0 Handwheel with ball handle Sub-assembly
002.0 Bearing flange Sub-assembly 549.0 Output drive types B/B1/B2/B3/B4/C/E Sub-assembly
003.0 Hollow shaft Sub-assembly 549.1 Output drive sleeve B/B1/B2/B3/B4/C/E Sub-assembly
005.0 Drive shaft Sub-assembly 551.1 Parallel key
005.1 Motor coupling 553.0 Mechanical position indicator Sub-assembly
005.3 Manual drive coupling 554.0 Socket carrier for motor plug/socket con- Sub-assembly
nector with cable harness
006.0 Worm wheel 556.0 Potentiometer as position transmitter Sub-assembly
009.0 Manual gearing Sub-assembly 556.1 Potentiometer without slip clutch Sub-assembly
017.0 Torque lever Sub-assembly 557.0 Heater
018.0 Gear segment 558.0 Blinker transmitter including pins at wires Sub-assembly
(without impulse disc and insulation plate)
019.0 Crown wheel 559.0–1 Electromechanical control unit with Sub-assembly
switches, including torque switching heads
022.0 Drive pinion II for torque switching Sub-assembly 559.0–2 Electronic control unit with magnetic limit Sub-assembly
and torque transmitter (MWG)
023.0 Output drive wheel for limit switching Sub-assembly 560.0–1 Switch stack for direction OPEN Sub-assembly
024.0 Drive wheel for limit switching Sub-assembly 560.0–2 Switch stack for direction CLOSE Sub-assembly
025.0 Locking plate Sub-assembly 560.1 Switch for limit/torque Sub-assembly
058.0 Cable for protective earth Sub-assembly 560.2–1 Switch case for direction OPEN
070.0 Motor (only for V... motors incl. ref. no. Sub-assembly 560.2–2 Switch case for direction CLOSE
079.0)
079.0 Planetary gearing for motor drive (only for Sub-assembly 566.0 RWG position transmitter Sub-assembly
V... motors)
155.0 Reduction gearing Sub-assembly 566.1 Potentiometer for RWG without slip clutch Sub-assembly
500.0 Cover Sub-assembly 566.2 Position transmitter board for RWG Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly 566.3 Cable set for RWG Sub-assembly
502.0 Pin carrier without pins Sub-assembly 567.1 Slip clutch for potentiometer Sub-assembly
503.0 Socket for controls Sub-assembly 568.1 Stem protection tube (without cap)
504.0 Socket for motor Sub-assembly 568.2 Protective cap for stem protection tube
505.0 Pin for controls Sub-assembly 568.3 V-seal
506.0 Pin for motor Sub-assembly 568.4 Threaded sleeve
507.0 Cover for electrical connection Sub-assembly 575.1 Stem nut A (without thread)
511.0 Threaded plug Sub-assembly 583.0 Motor coupling on motor shaft Sub-assembly
514.0 Output drive type A (without stem nut) Sub-assembly 583.1 Pin for motor coupling
514.1 Axial needle roller bearing Sub-assembly 584.0 Retaining spring for motor coupling Sub-assembly
514.2 Radial seal for output drive type A 614.0 EWG position transmitter Sub-assembly
516.0 Output drive type D Sub-assembly 627.0 MWG 05.03 cover
516.1 Output drive shaft D S1 Seal kit, small Set
535.1 Snap ring S2 Seal kit, large Set
539.0 Screw plug Sub-assembly

92
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Spare parts

14.2. AC 01.2 actuator controls with SJ electrical connection

93
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Spare parts AC 01.2 Non-Intrusive EtherNet/IP

Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.

Ref. no. Designation Type


001.0 Housing Sub-assembly
002.0 Local controls Sub-assembly
002.3 Local controls board Sub-assembly
002.4 Face plate for display
006.0 Power supply unit Sub-assembly
008.1 Fieldbus board
009.0 Logic board Sub-assembly
011.1 Relay board Sub-assembly
012.0 Option board
501.0 Socket carrier (complete with sockets) Sub-assembly
502.0 Pin carrier without pins Sub-assembly
503.0 Socket for control Sub-assembly
504.0 Socket for motor Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.1 Frame for electrical connection Sub-assembly
508.0 Switchgear Sub-assembly
509.1 Padlock Sub-assembly
510.0 Fuse kit Kit
528.0 Terminal frame (without terminals) Sub-assembly
611.0 Cover
626.0 Modbus TCP/IP Gateway
668.0 EtherNet/IP module
607.0 Cover
S Seal kit Set

94
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Spare parts

14.3. AC 01.2 actuator controls SF compact

95
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Spare parts AC 01.2 Non-Intrusive EtherNet/IP

Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.

Ref. no. Designation Type


001.0 Housing Sub-assembly
002.0 Local controls Sub-assembly
002.3 Local controls board Sub-assembly
002.4 Face plate for display
006.0 Power supply unit Sub-assembly
008.1 Fieldbus board
009.0 Logic board Sub-assembly
011.1 Relay board Sub-assembly
012.0 Option board
500.0 Cover Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly
502.0 Pin carrier without pins Sub-assembly
503.0 Socket for controls Sub-assembly
504.0 Socket for motor Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.0 Electrical connection for fieldbus without connection board (050.1) Sub-assembly
507.1 Frame for electrical connection Sub-assembly
508.0 Switchgear Sub-assembly
509.1 Padlock Sub-assembly
510.0 Fuse kit Set
611.0 Cover Sub-assembly
668.0 EtherNet/IP module
669.0 Mounting rail for compact version of Ethernet module
S Seal kit Set

96
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Certificates

15. Certificates
Information Certificates are valid as from the indicated date of issue. Subject to changes without
notice. The latest versions are attached to the device upon delivery and also available
for download at http://www.auma.com.

15.1. Declaration of Incorporation and EU Declaration of Conformity

97
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Index AC 01.2 Non-Intrusive EtherNet/IP

E
Index Earth connection 38
Electrical connection 23, 83
A Electrical connections 25
Accessories (electrical con- 36 EMC 25
nection) Enclosure protection 8, 9, 9, 84, 90
Accessories for assembly 21 Error - indication on display 47
Actual value - indication on 49 EtherNet/IP module configur- 61
display ation
Actuator controls terminal 9 EU Declaration of Conformity 97
plan
Actuator operation at the local 40 F
controls Failure - indication on display 52
Actuator operation from re- 41 Fault 74
mote Fault - indication on display 51
Actuator terminal plan 9, 10 Features and functions 88
Ambient temperature 8, 9, 84, 90 Flange size 10
Analogue signals 55 Frequency range 23
Applications 5 Function check - indication on 51
Assembly 16 display
Assistant App 10 Fuses 78
AUMA Assistant App 10
H
C Handwheel 17
Cable entries 83 Heating system 24
Cables 24 Hollow shaft 65
Cable set 36 Humidity 84
Certificates 97
Check connection to module 60 I
Coating 90 Identification 8
Colour 90 Indication lights 53
Commissioning 5 Indications 47
Commissioning (indications 47 Indications on display 47
on display) Indicator disc 54, 68, 70
Commission number 8 Indicator mark 54
Connecting cable 36 Input current 10
Connecting cables 24 Input signal 10
Control 9, 10 Input signals Potential 24
Control inputs Potential 24 Inspection certificate 10
Control voltage 10 Installation altitude 90
Corrective action 74 Insulation class 9, 83
Corrosion protection 14, 84, 90 Intermediate position indica- 53
Current consumption 23 tion via LEDs
Current type 9, 23 Intrusive 11

D L
Data Matrix code 10 Language in the display 45
Declaration of Incorporation 97 LEDs (indication lights) 53
Device type 10 Lifetime 84
Digital outputs 55 Local actuator operation 40
Direct display via ID 43 Local control 40
Direction of rotation 63, 65 Local controls 40
Directives 5 Local setting 41
Display (indications) 47 Lubrication 82
Disposal 82

98
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Index

M P
Main menu 42 Parking frame 37
Mains frequency 9, 9, 83 Password 43
Mains voltage 9, 9, 23, 83 Password change 44
Maintenance 5, 81, 82 Password entry 44
Maintenance required - indic- 52 Positioner - indication on dis- 49
ation on display play
Manual operation 39, 83 Position indicator 54, 54, 68, 70
Mechanical position indicator 54, 54, 68, 70 Position transmitter 10
Mechanical position indicator 68 Power class 9
(self-adjusting) Power class for switchgear 10
Menu navigation 41 Power factor 9
Motor heater 83 Power supply of electronics 23
Motor operation 40 Production, year 10
Motor protection 9, 83 Protection on site 23
Motors 83 Protective measures 5
Motor type 9 Push-to-run operation 41
Mounting position 90
Q
N Qualification of staff 5
Name plate 8
Nominal current 9 R
Nominal power 9 Range of application 5
Non-Intrusive 11 Recycling 82
Not ready REMOTE - indica- 51 Reduction gearing 71
tion on display Remote actuator operation 41
Residual current device 24
O (RCD)
Operation 5, 39 Running indication 54, 54
Operation commands - indic- 49
ations on display S
Order number 8, 9, 10 Safety instructions 5
Out of specification - indica- 51 Safety instructions/warnings 5
tion on display Safety measures 24
Output contacts 55 Safety standards 24
Output drive type A 16 Self-locking 83
Output drive types 16 Self-retaining 41
Output drive types B 16 Serial number 8, 9, 10
Output signals 55 Service 81
Output signals Potential 24 Servicing 81
Output speed 8, 9 Setpoint - indication on dis- 49
Overload protection 39 play
Overvoltage category 83, 85 Short-circuit protection 23
Signals 55
Signals (analogue) 55
Size 10
Spare parts 91
Standards 5
Status menu 42
Status signals 55
Status signals Potential 24
Stem 65
Stem nut 18
Stem protection tube 21
Storage 14
Supply networks 23
Support 81

99
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Index AC 01.2 Non-Intrusive EtherNet/IP

T
Technical data 83
Temperature protection 9
Terminal plan 23, 84
Test run 63
Torque - indication on display 48
Torque range 8
Torque switching 57
Transport 12
Type (device type) 10
Type designation 8, 9
Type of duty 9, 83
Type of lubricant 8
Type of networks 23

U
User level 43

V
Valve attachment 16, 84
Valve position - indication on 48
display
Valve stem 21
Vibration resistance 90
Voltage range 23

W
Wall bracket 36
Warnings - indication on dis- 50
play
Wiring diagram 10, 23

Y
Year of production 10

100
AUMA worldwide

Europe AUMA Finland Oy AUMA Polska Sp. z o.o.


FI 02230 Espoo PL 41-219 Sosnowiec
AUMA Riester GmbH & Co. KG Tel +358 9 5840 22 Tel +48 32 783 52 00
auma@auma.fi biuro@auma.com.pl
Location Muellheim www.auma.fi www.auma.com.pl
DE 79373 Muellheim
Tel +49 7631 809 - 0 AUMA France S.A.R.L. AUMA-LUSA Representative Office, Lda.
info@auma.com FR 95157 Taverny Cedex PT 2730-033 Barcarena
www.auma.com Tel +33 1 39327272 Tel +351 211 307 100
info@auma.fr geral@aumalusa.pt
Location Ostfildern-Nellingen www.auma.fr
DE 73747 Ostfildern SAUTECH
Tel +49 711 34803 - 0 AUMA ACTUATORS Ltd. RO 011783 Bucuresti
riester@auma.com GB Clevedon, North Somerset BS21 6TH Tel +40 372 303982
Tel +44 1275 871141 office@sautech.ro
Service-Center Bayern mail@auma.co.uk
DE 85386 Eching www.auma.co.uk OOO PRIWODY AUMA
Tel +49 81 65 9017- 0 RU 141402 Khimki, Moscow region
Service.SCB@auma.com D. G. Bellos & Co. O.E. Tel +7 495 221 64 28
GR 13673 Acharnai, Athens aumarussia@auma.ru
Service-Center Köln Tel +30 210 2409485 www.auma.ru
DE 50858 Köln info@dgbellos.gr
Tel +49 2234 2037 - 900 OOO PRIWODY AUMA
Service@sck.auma.com APIS CENTAR d. o. o. RU 125362 Moscow
HR 10437 Bestovje Tel +7 495 787 78 21
Service Center Magdeburg Tel +385 1 6531 485 aumarussia@auma.ru
DE 39167 Niederndodeleben auma@apis-centar.com www.auma.ru
Tel +49 39204 759 - 0 www.apis-centar.com
Service@scm.auma.com AUMA Scandinavia
Fabo Kereskedelmi és Szolgáltató Kft. SE 21377 Malmö
AUMA-Armaturenantriebe Ges.m.b.H. HU 8800 Nagykanizsa Tel +46 40 311550
AT 2512 Tribuswinkel Tel +36 93/324-666 info.scandinavia@auma.com
Tel +43 2252 82540 auma@fabo.hu www.aumascandinavia.com
office@auma.at www.fabo.hu
www.auma.at ELSO-b, s.r.o.
Falkinn HF SK 94901 Nitra
AUMA BENELUX B.V. B. A. IS 108 Reykjavik Tel +421 905/336-926
BE 8800 Roeselare Tel +00354 540 7000 office@elsob.sk
Tel +32 51 24 24 80 os@falkinn.is www.elsob.sk
office@auma.be www.falkinn.is
www.auma.nl Auma Endüstri Kontrol Sistemleri Limited
AUMA ITALIANA S.r.l. a socio unico Sirketi
ProStream Group Ltd. IT 20023 Cerro Maggiore (MI) TR 06810 Ankara
BG 1632 Sofia Tel +39 0331 51351 Tel +90 312 217 32 88
Tel +359 2 9179-337 info@auma.it info@auma.com.tr
valtchev@prostream.bg www.auma.it
www.prostream.bg AUMA Technology Automations Ltd
AUMA BENELUX B.V. UA 02099 Kiev
OOO “Dunkan-Privod” LU Leiden (NL) Tel +38 044 586-53-03
BY 220004 Minsk Tel +31 71 581 40 40 auma-tech@aumatech.com.ua
Tel +375 29 6945574 office@auma.nl
belarus@auma.ru Africa
www.zatvor.by NB Engineering Services
MT ZBR 08 Zabbar Solution Technique Contrôle Commande
AUMA (Schweiz) AG Tel + 356 2169 2647 DZ Bir Mourad Rais, Algiers
CH 8965 Berikon nikibel@onvol.net Tel +213 21 56 42 09/18
Tel +41 566 400945 stcco@wissal.dz
RettichP.ch@auma.com AUMA BENELUX B.V.
NL 2314 XT Leiden A.T.E.C.
AUMA Servopohony spol. s.r.o. Tel +31 71 581 40 40 EG Cairo
CZ 250 01 Brandýs n.L.-St.Boleslav office@auma.nl Tel +20 2 23599680 - 23590861
Tel +420 326 396 993 www.auma.nl contactus@atec-eg.com
auma-s@auma.cz
www.auma.cz AUMA Scandinavia SAMIREG
NO 21377 Malmö MA 203000 Casablanca
IBEROPLAN S.A. Tel +46 40 311550 Tel +212 5 22 40 09 65
ES 28027 Madrid info.scandinavia@auma.com samireg@menara.ma
Tel +34 91 3717130 www.aumascandinavia.com
iberoplan@iberoplan.com MANZ INCORPORATED LTD.
NG Port Harcourt
Tel +234-84-462741
mail@manzincorporated.com
www.manzincorporated.com

101
AUMA worldwide

AUMA South Africa (Pty) Ltd. Mikuni (B) Sdn. Bhd. Mustafa Sultan Science & Industry Co LLC
ZA 1560 Springs BN KA1189 Kuala Belait OM Ruwi
Tel +27 11 3632880 Tel + 673 3331269 / 3331272 Tel +968 24 636036
aumasa@mweb.co.za mikuni@brunet.bn r-negi@mustafasultan.com

America AUMA Actuators (China) Co., Ltd. FLOWTORK TECHNOLOGIES


CN 215499 Taicang CORPORATION
AUMA Argentina Rep.Office Tel +86 512 3302 6900 PH 1550 Mandaluyong City
AR Buenos Aires mailbox@auma-china.com Tel +63 2 532 4058
Tel +54 11 4737 9026 www.auma-china.com flowtork@pldtdsl.net
contacto@aumaargentina.com.ar
PERFECT CONTROLS Ltd. M & C Group of Companies
AUMA Automação do Brazil ltda. HK Tsuen Wan, Kowloon PK 54000 Cavalry Ground, Lahore Cantt
BR Sao Paulo Tel +852 2493 7726 Tel +92 42 3665 0542, +92 42 3668 0118
Tel +55 11 4612-3477 joeip@perfectcontrols.com.hk sales@mcss.com.pk
contato@auma-br.com www.mcss.com.pk
PT. Carakamas Inti Alam
TROY-ONTOR Inc. ID 11460 Jakarta Petrogulf W.L.L
CA L4N 8X1 Barrie, Ontario Tel +62 215607952-55 QA Doha
Tel +1 705 721-8246 auma-jkt@indo.net.id Tel +974 44350151
troy-ontor@troy-ontor.ca pgulf@qatar.net.qa
AUMA INDIA PRIVATE LIMITED.
AUMA Chile Representative Office IN 560 058 Bangalore AUMA Saudi Arabia Support Office
CL 7870163 Santiago Tel +91 80 2839 4656 SA 31952 Al Khobar
Tel +56 2 2821 4108 info@auma.co.in Tel + 966 5 5359 6025
claudio.bizama@auma.com www.auma.co.in Vinod.Fernandes@auma.com

B & C Biosciences Ltda. ITG - Iranians Torque Generator AUMA ACTUATORS (Singapore) Pte Ltd.
CO Bogotá D.C. IR 13998-34411 Teheran SG 569551 Singapore
Tel +57 1 349 0475 +982144545654 Tel +65 6 4818750
proyectos@bycenlinea.com info@itg-co.ir sales@auma.com.sg
www.bycenlinea.com www.auma.com.sg
Trans-Jordan Electro Mechanical Supplies
AUMA Región Andina & Centroamérica JO 11133 Amman NETWORK ENGINEERING
EC Quito Tel +962 - 6 - 5332020 SY Homs
Tel +593 2 245 4614 Info@transjordan.net +963 31 231 571
auma@auma-ac.com eyad3@scs-net.org
www.auma.com AUMA JAPAN Co., Ltd.
JP 211-0016 Kawasaki-shi, Kanagawa Sunny Valves and Intertrade Corp. Ltd.
Corsusa International S.A.C. Tel +81-(0)44-863-8371 TH 10120 Yannawa, Bangkok
PE Miraflores - Lima mailbox@auma.co.jp Tel +66 2 2400656
Tel +511444-1200 / 0044 / 2321 www.auma.co.jp mainbox@sunnyvalves.co.th
corsusa@corsusa.com www.sunnyvalves.co.th
www.corsusa.com DW Controls Co., Ltd.
KR 153-702 Gasan-dong, GeumChun-Gu,, Top Advance Enterprises Ltd.
Control Technologies Limited Seoul TW Jhonghe City, Taipei Hsien (235)
TT Marabella, Trinidad, W.I. Tel +82 2 2624 3400 Tel +886 2 2225 1718
Tel + 1 868 658 1744/5011 import@actuatorbank.com support@auma-taiwan.com.tw
www.ctltech.com www.actuatorbank.com www.auma-taiwan.com.tw

AUMA ACTUATORS INC. Al-Arfaj Engineering Co WLL AUMA Vietnam Hanoi RO


US PA 15317 Canonsburg KW 22004 Salmiyah VN Hanoi
Tel +1 724-743-2862 Tel +965-24817448 +84 4 37822115
mailbox@auma-usa.com info@arfajengg.com chiennguyen@auma.com.vn
www.auma-usa.com www.arfajengg.com
Australia
Suplibarca TOO “Armaturny Center”
VE Maracaibo, Estado, Zulia KZ 060005 Atyrau BARRON GJM Pty. Ltd.
Tel +58 261 7 555 667 Tel +7 7122 454 602 AU NSW 1570 Artarmon
suplibarca@intercable.net.ve armacentre@bk.ru Tel +61 2 8437 4300
info@barron.com.au
Asia Network Engineering www.barron.com.au
LB 4501 7401 JBEIL, Beirut
AUMA Actuators UAE Support Office Tel +961 9 944080
AE 287 Abu Dhabi nabil.ibrahim@networkenglb.com
Tel +971 26338688 www.networkenglb.com
Nagaraj.Shetty@auma.com
AUMA Malaysia Office
AUMA Actuators Middle East MY 70300 Seremban, Negeri Sembilan
BH 152 68 Salmabad Tel +606 633 1988
Tel +97 3 17896585 sales@auma.com.my
salesme@auma.com

102
AUMA worldwide

103
AUMA Riester GmbH & Co. KG
P.O. Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
info@auma.com
www.auma.com

Y008.932/003/en/1.20

For detailed information on AUMA products, refer to the Internet: www.auma.com

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