Ta PRV

14/05/24, 12.32 SIS 2.
Pressure Reducing Valve - Test and Adjust (UENR4109-02)
SMCS - 5117, 5467 i05938577
PSP
202 -000A
Hydraulic oil pressure can remain in the hydraulic system on
4
04: /05/1 D5A
this machine after the engine and pump have been stopped.
Serious injury can result if this pressure is not released before
3 D
any service is done on the hydraulic systems. In order to
2
UE :36+ 4
prevent possible injury, release the hydraulic system pressure
before working on any fitting, hose, or hydraulic component.
N
© 2 R41 08:00
Lower all attachments to the ground before service is started. If
the hydraulic system must be serviced, tested, or adjusted with
024 09
the attachment in the raised position, the attachments and lift
cylinders must be supported properly.
Cat
erp
Always move the machine to a location away from the travel of
other machines. Be sure that other personnel are not near the
illa
machine when the engine is running and tests or adjustments
are being made.
r In
c.
Specifications
Table 1
Valve Pressures
Date Equipment ID Code
Item Specification Actual
Pressure Reducing Valve (High Idle) 3275 ± 175 kPa (475 ± 25 psi)
Relief Valve 6483 ± 345 kPa (940 ± 50 psi)
Introduction
The pressure reducing valve reduces the implement hydraulic pressure. The relief valve
prevents excessive pressure buildup in the pilot system. If a high-pressure situation
occurs, the relief valve will open. Excess pressure is relieved through the valve.
The pressure in the pilot system controls the response of the implements. Low pilot
pressure produces poor response in the implement control levers. High pilot pressure
produces extreme sensitivity in the implement control levers.
https://sis2.cat.com/#/print-preview/service/05585044-2399-42fa-aec0-cdc751504812 1/4
14/05/24, 12.32 SIS 2.0
The following test procedure will verify whether the pressure setting for the pilot pressure
is within the specified limit. The following adjustment procedure will explain the
procedure for adjusting the pilot pressure.
Pilot pressure is controlled by the pressure reducing valve, which is located in the pilot
manifold.
Required Tools
Illustration 1 g02571852
Tooling (A) 198-4240 Digital Pressure Indicator Gp
Table 2
Required Tools
Tool Item Qty Part No Description

A 198-4240 Digital Pressure Indicator Gp
A1 1 198-4234 Digital Indicator
Pressure Sensor Gp
A2 1 198-4237
(0 to 3,445 kPa (0 to 500 psi))
A3 1 198-4236 Adapter Cable As
Test Preparation - Pressure Reducing Valve

The pressure reducing valve is located behind an access door on the right fender of the
operator station.
14/05/24, 12.32 SIS 2.0
(CP) Pressure tap
Note: Low pilot pressure produces poor response at the pilot control levers. High pilot
pressure produces extreme sensitivity at the pilot control levers.
1. Attach tooling (A) to pressure tap (CP) for pilot pressure on the right fender.
Test Procedure - Pressure Reducing Valve

1. Operate the engine at HIGH IDLE and exercise the implement hydraulics. The pilot
pressure should be a maximum of 3275 ± 175 kPa (475 ± 25 psi).
Adjustment Procedure - Pressure Reducing Valve
(1) Pressure reducing valve
1. Loosen the locknut on the adjustment screw of pressure reducing valve (1). Turn the
adjustment screw until the pilot pressure is correct.
Note: One turn adjusts the pilot pressure by 1380 kPa (200 psi).
14/05/24, 12.32 SIS 2.0
2. Tighten the locknut on the adjustment screw to a torque of 12 N·m (9 lb ft).
Bench Test - Relief Valve

The pressure reducing valve is located behind an access door on the right fender of the
operator station.
(2) Relief valve
The relief valve (2) can be removed for a bench test, if necessary. The relief valve is a
non-serviceable valve. The relief valve needs tested in order to ensure proper operation.
1. Remove relief valve (2). Install the relief valve in the test bench to a torque of
50 ± 5 N·m (37 ± 4 lb ft).
2. The relief valve should open at 6483 ± 345 kPa (940 ± 50 psi) with the oil flow rate
at 1.0 L/min (0.26 US gpm). If the relief valve pressure is correct, then go to Step 3.
If the relief valve pressure is not correct, the valve must be replaced.
3. Install the relief valve in the machine. Tighten relief valve (2) to a torque of
50 ± 5 N·m (37 ± 4 lb ft).
PSP-000AD5AD
2024/05/14
04:32:27+08:00
i05782797
© 2024 Caterpillar Inc.

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14/05/24, 12.32 SIS 2.

Pressure Reducing Valve - Test and Adjust (UENR4109-02)

SMCS - 5117, 5467 i05938577

Tool Item Qty Part No Description

Test Preparation - Pressure Reducing Valve

Test Procedure - Pressure Reducing Valve

Adjustment Procedure - Pressure Reducing Valve

2. Tighten the locknut on the adjustment screw to a torque of 12 N·m (9 lb ft).

Bench Test - Relief Valve

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