PNEUMATIC DIRECTIONAL CONTROL

VALVES
CERAM™ VALVES
Ceram™ Valves, ISO 5599/1 Sizes 1-4
Index

Page
Specifications and features ........................................................ 3-4
Model number identification ........................................................ 5
Single solenoid, metal spring return ............................................ 6
Single solenoid, air spring return................................................. 7
Double solenoid, 5/2.................................................................... 8
Single air pilot, metal and air spring return .................................. 9
Double air pilot, 5/2 ..................................................................... 10
Double solenoid, 5/3, closed center ............................................ 11
Double solenoid, 5/3, exhaust open center ................................. 12
Double air pilot, 5/3, closed center and exhaust open center...... 13
U.L. and CSA approved operators .............................................. 14
Externally piloted valves without coil ........................................... 14
CSA approved operator: 3, 4 or 5 pin connections...................... 15
CSA appr. operator, single 4/5 pin conn. for dbl. solenoid valves 16
Explosion proof and intrinsically safe solenoid valves................. 17
Repair kits and parts.................................................................... 18
Subbase and manifolds, Size 1................................................... 19
Manifold assembly information, Size 1........................................ 20
Manifold accessories, Size 1....................................................... 21
Subbase and manifolds, Size 2................................................... 23
Manifold assembly information, Size 2........................................ 24
Manifold accessories, Size 2....................................................... 25
Manifold accessories, Size 2 and 3............................................. 26
Subbase and manifold accessories, Size 3................................. 27
Manifolds, Sizes 3 and 4 ............................................................. 28
Subbase and manifold accessories, Size 4................................. 29
Pressure gauges for sandwich regulators ................................... 30
Internal to external pilot field conversion, Sizes 1 and 2 ............. 31
Internal to external pilot field conversion, Sizes 3 and 4 ............. 32
Piping procedures ....................................................................... 33
Needle Bearing Assembly
Pilot chamber and piston

Dynamic ceramic plate Static ceramic plate

2
Ceram™ Valves, ISO 5599/1 Sizes 1-4
Specifications and features

Specified by industries that demand tough valves due to their harsh operating environment.
Ceram™ valves are very prevalent in industries where ordinary valves just don’t last. Industries such
as: tire plants, foundries, paper mills, steel plants, concrete batch plants, sawmills, plywood and board
plants, automotive assembly, glass manufacturers, rubber and plastics, sheet metal fabrication, etc.

Eliminate downtime—they don’t stick Extended life

Normal air valves can stick or jam and cause start-up Years of proven field service verifies an anticipated life
problems because of their inability to handle accumu- of 150 million cycles even under adverse conditions.
lations of dir, dust, oil or water in air lines. Not with
the Ceram valve.. There’s no gap between the plates for World Standard ISO mounting
dirt and oil to accumulate. The plates are finished so ISO 5599/1 mounting dimensions mean that wherever
precise that they act like sliding magnets or jo blocks. you send it, it’s interchangeable with other ISO valves.
Solenoid operators of the same voltage on standard Four basic valves sizes - ISO 1 through 4 with subbases
valves are interchangeable between all sizes, reducing or manifolds with NPT or ISO G (BSPP) ports.
spare parts inventory and downtime.

They work great in normal applications too

Just because they are so popular in harsh environ-
ments, don’t think they won’t work great in a more
normal application.

Ceram valves save air and money

The tight shut-off with Ceram valves eliminates costly
loss of air that is common in other designs. Com-
pressed air that you pay for.

Overcomes design limitations of other valves

Lapped spool valves normally have a small gap be-
tween spool and sleeve that is prone to oil and dirt
accumulation, resulting in sticking and the waste of air.
Packed spool valves using elastomer seals are subject to
deterioration and excessive wear when contamination Concrete batching plant application. Ceram valves withstand harsh
and/or incompatible lubricants are present. conditions and dirty air without “sticking”.

Valve Sizes/Specifications

Valve Size Ports Cv S.C.F.M.*

NPT, ISO G(BSPP)
Size 1 1/4”, 3/8” 1.1 40 SCFM

Size 2 3/8”, 1/2” 2.4 86 SCFM

Size 3 1/2”, 3/4” 4.3 155 SCFM

Size 4 3/4”,1” 7.5 269 SCFM

*Flow measured with 87 psi (6 bar) supply pressure and 14.5 psi (1 bar) pressure drop across the valve.

3
Ceram™ Valves, ISO 5599/1 Sizes 1-4
Specifications and features

Summary of Specifications For Ceram Valves

TECHNICAL DATA:
Port Sizes: 1/4” - 3/8” ISO Size I, 3/8” - 1/2” ISO Size II
1/2” - 3/4” ISO Size III, 1” ISO Size IV
Working Pressure: 0 to 150 PSI (0 to 10.3 bar)
(Intrinsically Safe versions: Maximum internal pilot valve
pressure is 115 PSI or 7.9 bar)
Vacuum applications: to 24” Hg
Pilot Pressure: SIZES I & II
29 PSI (2.0 bar) minimum, all 2 position valves
44 PSI (3.0 bar) minimum, all 3 position valves
150 PSI (10.3 bar) maximum
(Intrinsically Safe versions: Maximum external pilot
pressure is 115 PSI or 7.9 bar)
SIZES III & IV ISO I pictured
36 PSI (2.5 bar) minimum, all 2 position valve
44 PSI (3.0 bar) minimum, all 3 position valve
150 PSI(10.3 bar) maximum
(Intrinsically Safe versions: Maximum external pilot
pressure is 115 PSI or 7.9 bar)
Flow:
Valve Size I II III IV
Cv 1.1 2.4 4.3 7.5
Nl/min 1100 2400 4300 7500
Temperature Range:
Solenoid Valves: +5°F to +150°F (-15°C to 66°C)
(-10°F or –23°C operation possible with low temperature solenoid
operators. Available for 2-position double solenoid and air
Spring return valves.)
Air Pilot Valves: -10°F to +175°F (-23°C to 79°C)
Media: Air, either Lubricated or Non-lubricated
Service Life: over 150 million Cycles with or without Line Lubrication
Material: Body - Die Cast Anodized Aluminum (Sizes II - IV)
Die Cast Zinc (Size I)
Valve Elements - Ceramic Slide Plates (AI2O3)
Combination Manual Override:
Explosion-proof models: Non-locking only
Other models: Locking & Non-Locking sizes I - IV (III and IV: Oct. ‘92 & later)
Non-Locking sizes III & IV (Prior to Oct. ‘92)

ELECTRICAL DATA:
FEATURES
Standard Voltages Power Consumption
ISO Valve (All coils are rated for
• Ceramic plates guaranteed for life of valve
Size continuous duty) Inrush Holding • Sliding ceramic plates form seal
• Operates with or without line lubrication
I and II 24 VAC - 50/60 Hz
(III and IV 110 VAC - 50 Hz/120 VAC - 60 Hz 6.4 VA 3.7 VA
• Interchangeable with other ISO valves
Oct. ‘92 220 VAC - 50 Hz/240 VAC - 60 Hz • Expected service life exceeds 150 million
and later) cycles
12, 24 VDC 2.7 W • NEMA 4 Standard
III and IV 120, 240 VAC (50/60 Hz) 15.6 VA 9.4 VA • Sub-bases and manifolds available 1/4” thru
(Prior to Oct. 1” NPT ISO G1/8 to G1 piping
12, 24 VDC 6.1 W
‘92) • Wide range of accessories, including
sandwich speed controls and regulators
Voltage Tolerance: +/- 10% (Except for Explosion proof and Intrinsically safe • Explosion-proof and intrinsically safe
solenoids.) solenoids available.
All standard valves are rated for NEMA 4. • Brad Harrison® Connector Solenoids
SOLENOID CONNECTORS AND SUBBASES:
Plug-in solenoid connectors conform to DIN standard #43650 and must be • U.L. and C.S.A. approved solenoids
ordered separately. Order one connector per solenoid. Connector options
Include strain relief and one-half inch (1/2”) conduit. Both are available in
Lighted and non-lighted versions. 1/2” conduit connector also available in
metallic version; see page main solenoid connectors page.
Subbases, manifold and accessories are ordered separately.

4
 Ceram™ Valves, ISO 5599/1 Sizes 1-4
Model code identification

Model Code Identification OPERATORS

“14” END “12” END

GX - 0X 00 X X - 0 XX XX
(Solenoid
G X 0 X (SIZE) 00 X (DESCRIPTION) X
Arrangement)
S or T 0 1 ISO 1 1 3 Position Valves, Exhaust Open Ctr. Ext. Pilot 0 None

0 2 ISO 2 2 3 Position Valves, Closed Ctr. Ext. Pilot 1 Single Solenoid

4-Way, S 0 3 ISO 3 3rd and 4th 3 3 Position Valves, Exhaust Open Ctr. Int. Pilot 2 Double Solenoid
5-Ported digits are
CERAM 0 4 ISO 4 always 4 3 Position Valves, Closed Ctr. Internal Pilot
Valve zero
5 2 Position Valves, Ext. Pilot

6 2 Position Valves, Int. Pilot

VALVE OPERATORS
03 • 2 or 3 Position ANSI 3 pin MiniConnection 120 VAC 50/60 Hz 33 Air Pilot—2 Position Valves

04 • 2 or 3 Position ANSI 4 pin MicroConnection 24 VDC 35 Air Pilot with Centering Springs—3 Position Valves

05 • 2 or 3 Position ANSI 5 pin MiniConnection 120 VAC 50/60 36 2 Position 12 VDC

06 • 2 or 3 Position ANSI 3 pin MiniConnection 24 VDC 38 3 Position with Centering Springs 12 VDC

07 • 2 or 3 Position ANSI 5 pin Mini.Dbl.Sol/Sgl.Conn.120 VAC 50/60 Hz 39 2 Position 24 VDC

08 • 2 or 3 Position ANSI 5 pin Mini.Dbl.Sol/Sgl.Conn.24 VDC 40 † Metal Spring Return

09 • 2 or 3 Position ANSI 4 pin Micro.Dbl.Sol/Sgl.Conn.24 VDC 41 3 Position with Centering Springs 24 VDC

10 • 2 or 3 Position ANSI 5 pin MiniConnection 24 VDC 43 Explosion Proof 2 Position 120 VAC 50/60 Hz

11 2 Position Low Temp Operator 120 VAC 50/60 Hz 46 Explosion Proof 2 Position 24 VDC

13 2 Position Low Temp Operator 24 VDC 49 Explosion Proof 2 Position 240 VAC 50/60 Hz

14 2 Position 240 VAC 50/60 Hz Low Temp 51 † Air Spring Return

15 2 or 3 Position 12 VAC 50/60 Hz 53 Explosion Proof 3 Pos. w/ Centering Springs 120 VAC 50/60 Hz

16 2 or 3 Position 480 VAC 50/60 Hz or 253 VDC 56 Explosion Proof 3 Pos. w/ Centering Springs 24 VDC

17 2 or 3 Position 36 VDC 59 Explosion Proof 3 Pos. w/ Centering Springs 240 VAC 50/60 Hz

18 2 or 3 Position 76 VDC 61 2 Position 24 VAC 50/60 Hz

19 2 or 3 Position 125 VDC 62 3 Position with Centering Springs 24 VAC 50/60 Hz

20 2 or 3 Position 24 VDC 2.1 W (For Contact Bridge) 72 2 or 3 Position U.L. Approved 120 VAC 50/60 Hz

24 2 Position 120 VAC 50/60 Hz 73 2 or 3 Position U.L. Approved 24 VDC

26 3 Position with Centering Springs 120 VAC 50/60 Hz 78 2 or 3 Position CSA Approved 120 VAC 50/60 Hz

27 2 Position 240 VAC 50/60 Hz 79 2 or 3 Position CSA Approved 24 VDC

29 3 Position with Centering Springs 240 VAC 50/60 Hz 90 2 or 3 Position Factory Mutual Approved Intrinsically Safe 24 VDC
®
• ANSI Connection universally known as Brad Harrison . † Used on “12” end only.

NOTE: The previous version of the GS series was the GA series. The GS valves are direct functional/dimensional replacements
for the previous GA series. Size I valves are now GT series, and are direct functional/dimensional replacements. Also, there are
various special CERAM valves which have old part numbers that begin with “P” (such as P –069431-00001). Effective April
2008, part numbers begin with “R” and are 10 digits. For online part number crossover: www.boschrexroth-us.com/ceram
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Ceram™ Valves, ISO 5599/1 Sizes 1-4
Single solenoid, metal spring return

5 Port / 2 Position
Single Solenoid, Metal Spring Return
Subbase Mounted (ISO Standard 5599/1)
Combination Manual Override: Locking & Non-Locking
Sizes I-IV

Choose valve first, solenoid connector next (see Solenoid Connectors page), then matching subbase or manifold components.
Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Voltage Part Number* Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
110V-50Hz/120V-60Hz R432006435 GT-010061-02440
220V-50Hz/240V-60Hz R432006437 GT-010061-02740
1 12 VDC R432006439 GT-010061-03640 R432015524 1/4"-18
24 VDC R432006441 GT-010061-03940 1.1 (1100) 2.15 (0.98) R432015488 3/8"-18 0.76 (0.34)
24 VAC R432006448 GT-010061-06140
without coil R432002477 GT-010061-00040
110V-50Hz/120V-60Hz R432006124 GS-020061-02440
220V-50Hz/240V-60Hz R432006126 GS-020061-02740
2 12 VDC R432006128 GS-020061-03640 R432031845 3/8"-18
24 VDC R432006130 GS-020061-03940 2.4 (2400) 3.70 (1.68) R432015307 1/2"-14 1.25 (0.57)
24 VAC R432006136 GS-020061-06140
without coil R432002447 GS-020061-00040
110V-50Hz/120V-60Hz R432006238 GS-030061-02440
220V-50Hz/240V-60Hz R432006240 GS-030061-02740
3 12 VDC R432006242 GS-030061-03640 R432015308 1/2"-14
24 VDC R432006243 GS-030061-03940 4.3 (4300) 4.18 (1.90) R432015309 3/4"-14 1.85 (0.84)
24 VAC R432030344 GS-030061-06140
without coil R432002457 GS-030061-00040
110V-50Hz/120V-60Hz R432006321 GS-040061-02440
220V-50Hz/240V-60Hz R432006323 GS-040061-02740
4 12 VDC R432006325 GS-040061-03640 7.5 (7500) 4.61 (2.09) R432015310 1"- 11-1/2 2.75 (1.25)
24 VDC R432006326 GS-040061-03940
24 VAC R432030177 GS-040061-06140
without coil R432002467 GS-040061-00040
Note: All valves listed above come from the factory internally piloted. To order an externally piloted valve, change the 7th
character in the model number (not counting dashes), from 6 to 5. For example, model GT-010061-02440 would become
GT-010051-02440. For externally piloted valves less coil, see page 14.
*Consult factory for voltages not listed. See page 17 for Explosion Proof models.

6
Ceram™ Valves, ISO 5599/1 Sizes 1-4
Single solenoid, air spring return

5 Port / 2 Position
Single Solenoid, Air Spring Return
Subbase Mounted (ISO Standard 5599/1)
Combination Manual Override: Locking & Non-Locking
Sizes I-IV

Choose valve first, solenoid connector next (see Solenoid Connectors page), then matching subbase or manifold components.
Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Voltage Part Number* Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
110V-50Hz/120V-60Hz R432006436 GT-010061-02451
220V-50Hz/240V-60Hz R432006438 GT-010061-02751
1 12 VDC R432006440 GT-010061-03651 R432015524 1/4"-18
24 VDC R432006442 GT-010061-03951 1.1 (1100) 2.15 (0.98) R432015488 3/8"-18 0.76 (0.34)
24 VAC R432006449 GT-010061-06151
without coil R432002478 GT-010061-00051
110V-50Hz/120V-60Hz R432006125 GS-020061-02451
220V-50Hz/240V-60Hz R432006127 GS-020061-02751
2 12 VDC R432006129 GS-020061-03651 R432031845 3/8"-18
24 VDC R432006131 GS-020061-03951 2.4 (2400) 3.70 (1.68) R432015307 1/2"-14 1.25 (0.57)
24 VAC R432006137 GS-020061-06151
without coil R432002448 GS-020061-00051
110V-50Hz/120V-60Hz R432006239 GS-030061-02451
220V-50Hz/240V-60Hz R432006241 GS-030061-02751
3 12 VDC R432030345 GS-030061-03651 R432015308 1/2"-14
24 VDC R432006244 GS-030061-03951 4.3 (4300) 4.18 (1.90) R432015309 3/4"-14 1.85 (0.84)
24 VAC R432030343 GS-030061-06151
without coil R432002458 GS-030061-00051
110V-50Hz/120V-60Hz R432006322 GS-040061-02451
220V-50Hz/240V-60Hz R432006324 GS-040061-02751
4 12 VDC R432030378 GS-040061-03651 7.5 (7500) 4.61 (2.09) R432015310 1"- 11-1/2 2.75 (1.25)
24 VDC R432006327 GS-040061-03951
24 VAC R432030352 GS-040061-06151
without coil R432002468 GS-040061-00051
Note: All valves listed above come from the factory internally piloted. To order an externally piloted valve, change the 7th
character in the model number (not counting dashes), from 6 to 5. For example, model GT-010061-02451 would become
GT-010051-02451. For externally piloted valves less coil, see page 14.
*Consult factory for voltages not listed. See page 17 for Explosion Proof models.

7
Ceram™ Valves, ISO 5599/1 Sizes 1-4
Double solenoid, 5/2

5 Port / 2 Position
Double Solenoid
Subbase Mounted (ISO Standard 5599/1)
Combination Manual Override: Locking & Non-Locking
Sizes I-IV

Choose valve first, solenoid connector next (see Solenoid Connectors page), then matching subbase or manifold components.
Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Voltage Part Number* Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
110V-50Hz/120V-60Hz R432006471 GT-010062-02424
220V-50Hz/240V-60Hz R432006472 GT-010062-02727
1 12 VDC R432006473 GT-010062-03636 R432015524 1/4"-18
24 VDC R432006474 GT-010062-03939 1.1 (1100) 3.21 (1.46) R432015488 3/8"-18 0.76 (0.34)
24 VAC R432006478 GT-010062-06161
without coil R432002479 GT-010062-00000
110V-50Hz/120V-60Hz R432006156 GS-020062-02424
220V-50Hz/240V-60Hz R432006157 GS-020062-02727
2 12 VDC R432030350 GS-020062-03636 R432031845 3/8"-18
24 VDC R432006158 GS-020062-03939 2.4 (2400) 4.75 (2.15) R432015307 1/2"-14 1.25 (0.57)
24 VAC R432006162 GS-020062-06161
without coil R432002449 GS-020062-00000
110V-50Hz/120V-60Hz R432006265 GS-030062-02424
220V-50Hz/240V-60Hz R432006266 GS-030062-02727
3 12 VDC R432030342 GS-030062-03636 R432015308 1/2"-14
24 VDC R432006267 GS-030062-03939 4.3 (4300) 4.99 (2.26) R432015309 3/4"-14 1.85 (0.84)
24 VAC R432030341 GS-030062-06161
without coil R432002459 GS-030062-00000
110V-50Hz/120V-60Hz R432006339 GS-040062-02424
220V-50Hz/240V-60Hz R432006340 GS-040062-02727
4 12 VDC R432030353 GS-040062-03636 7.5 (7500) 5.42 (2.46) R432015310 1"- 11-1/2 2.75 (1.25)
24 VDC R432006341 GS-040062-03939
24 VAC R432030178 GS-040062-06161
without coil R432002469 GS-040062-00000
Note: All valves listed above come from the factory internally piloted. To order an externally piloted valve, change the 7th
character in the model number (not counting dashes), from 6 to 5. For example, model GT-010062-02424 would become
GT-010052-02424. For externally piloted valves less coils, see page 14.
*Consult factory for voltages not listed. See page 17 for Explosion Proof models.

8
Ceram™ Valves, ISO 5599/1 Sizes 1-4
Single air pilot, metal and air spring return

5 Port / 2 Position
Single Air Pilot/Metal Spring Return &
Single Air Pilot/Air Spring Return
(ISO Standard 5599/1)

Choose valve first, then matching subbase or manifold components.

Single Air Pilot/Metal Spring Return
Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Part Number Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
R432015524 1/4"-18
1 R432006393 GT-010050-03340 1.1 (1100) 1.22 (0.55) 0.76 (0.34)
R432015488 3/8"-18
R432031845 3/8"-18
2 R432006085 GS-020050-03340 2.4 (2400) 2.77 (1.26) 1.25 (0.57)
R432015307 1/2"-14
R432015308 1/2"-14
3 R432006204 GS-030050-03340 4.3 (4300) 3.37 (1.53) 1.85 (0.84)
R432015309 3/4"-14
4 R432006297 GS-040050-03340 7.5 (7500) 3.80 (1.72) R432015310 1"- 11-1/2 2.75 (1.25)

Single Air Pilot/Air Spring Return

Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Part Number Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
R432015524 1/4"-18
1 R432006394 GT-010050-03351 1.1 (1100) 1.22 (0.55) 0.76 (0.34)
R432015488 3/8"-18
R432031845 3/8"-18
2 R432006086 GS-020050-03351 2.4 (2400) 2.77 (1.26) 1.25 (0.57)
R432015307 1/2"-14
R432015308 1/2"-14
3 R432006205 GS-030050-03351 4.3 (4300) 3.37 (1.53) 1.85 (0.84)
R432015309 3/4"-14
4 R432006298 GS-040050-03351 7.5 (7500) 3.80 (1.72) R432015310 1"- 11-1/2 2.75 (1.25)

9
Ceram™ Valves, ISO 5599/1 Sizes 1-4
Double air pilot, 5/2

5 Port / 2 Position
Double Air Pilot/
Subbase Mounted (ISO Standard 5599/1)

Choose valve first, then matching subbase or manifold components.

Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Part Number Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
R432015524 1/4"-18
1 R432006392 GT-010050-03333 1.1 (1100) 1.22 (0.55) 0.76 (0.34)
R432015488 3/8"-18
R432031845 3/8"-18
2 R432006084 GS-020050-03333 2.4 (2400) 2.77 (1.26) 1.25 (0.57)
R432015307 1/2"-14
R432015308 1/2"-14
3 R432006203 GS-030050-03333 4.3 (4300) 3.37 (1.53) 1.85 (0.84)
R432015309 3/4"-14
4 R432006296 GS-040050-03333 7.5 (7500) 3.80 (1.72) R432015310 1"- 11-1/2 2.75 (1.25)

10
Ceram™ Valves, ISO 5599/1 Sizes 1-4
Double solenoid, 5/3, closed center

5 Port / 3 Position - Closed Center

Double Solenoid
Subbase Mounted (ISO Standard 5599/1)
Combination Manual Override: Locking & Non-Locking
Sizes I-IV

Choose valve first, solenoid connector next (see Solenoid Connectors page), then matching subbase or manifold components.
Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Voltage Part Number* Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
110V-50Hz/120V-60Hz R432006382 GT-010042-02626
220V-50Hz/240V-60Hz R432006383 GT-010042-02929
1 12 VDC R432006384 GT-010042-03838 R432015524 1/4"-18
24 VDC R432006385 GT-010042-04141 1.1 (1100) 3.21 (1.46) R432015488 3/8"-18 0.76 (0.34)
24 VAC R432006388 GT-010042-06262
without coil R432002473 GT-010042-00000
110V-50Hz/120V-60Hz R432006076 GS-020042-02626
220V-50Hz/240V-60Hz R432006077 GS-020042-02929
2 12 VDC R432006078 GS-020042-03838 R432031845 3/8"-18
24 VDC R432006079 GS-020042-04141 2.4 (2400) 4.75 (2.15) R432015307 1/2"-14 1.25 (0.57)
24 VAC R432006082 GS-020042-06262
without coil R432002443 GS-020042-00000
110V-50Hz/120V-60Hz R432006196 GS-030042-02626
220V-50Hz/240V-60Hz R432006197 GS-030042-02929
3 12 VDC R432006198 GS-030042-03838 R432015308 1/2"-14
24 VDC R432006199 GS-030042-04141 4.3 (4300) 4.99 (2.26) R432015309 3/4"-14 1.85 (0.84)
24 VAC R432030346 GS-030042-06262
without coil R432002453 GS-030042-00000
110V-50Hz/120V-60Hz R432006290 GS-040042-02626
220V-50Hz/240V-60Hz R432006291 GS-040042-02929
4 12 VDC R432006292 GS-040042-03838 7.5 (7500) 5.42 (2.46) R432015310 1"- 11-1/2 2.75 (1.25)
24 VDC R432006293 GS-040042-04141
24 VAC R432030338 GS-040042-06262
without coil R432002463 GS-040042-00000
Note: All valves listed above come from the factory internally piloted. To order an externally piloted valve, change the 7th
character in the model number (not counting dashes), from 4 to 2. For example, model GT-010042-02626 would become GT
-010022-02626. For externally piloted valves less coils, see page 14.
*Consult factory for voltages not listed. See page 17 for Explosion Proof models.

11
Ceram™ Valves, ISO 5599/1 Sizes 1-4
Double solenoid, 5/3, exhaust open center

5 Port / 3 Position - Exhaust Open Center

Double Solenoid
Subbase Mounted (ISO Standard 5599/1)
Combination Manual Override: Locking & Non-Locking
Sizes I-IV

Choose valve first, solenoid connector next (see Solenoid Connectors page), then matching subbase or manifold components.
Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Voltage Part Number* Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
110V-50Hz/120V-60Hz R432006365 GT-010032-02626
220V-50Hz/240V-60Hz R432006366 GT-010032-02929
1 12 VDC R432006367 GT-010032-03838 R432015524 1/4"-18
24 VDC R432006368 GT-010032-04141 1.1 (1100) 3.21 (1.46) R432015488 3/8"-18 0.76 (0.34)
24 VAC R432006371 GT-010032-06262
without coil R432002472 GT-010032-00000
110V-50Hz/120V-60Hz R432006058 GS-020032-02626
220V-50Hz/240V-60Hz R432006059 GS-020032-02929
2 12 VDC R432030023 GS-020032-03838 R432031845 3/8"-18
24 VDC R432006060 GS-020032-04141 2.4 (2400) 4.75 (2.15) R432015307 1/2"-14 1.25 (0.57)
24 VAC R432006063 GS-020032-06262
without coil R432002442 GS-020032-00000
110V-50Hz/120V-60Hz R432006184 GS-030032-02626
220V-50Hz/240V-60Hz R432006185 GS-030032-02929
3 12 VDC R432006186 GS-030032-03838 R432015308 1/2"-14
24 VDC R432006187 GS-030032-04141 4.3 (4300) 4.99 (2.26) R432015309 3/4"-14 1.85 (0.84)
24 VAC R432030359 GS-030032-06262
without coil R432002452 GS-030032-00000
110V-50Hz/120V-60Hz R432006283 GS-040032-02626
220V-50Hz/240V-60Hz R432030340 GS-040032-02929
4 12 VDC R432029042 GS-040032-03838 7.5 (7500) 5.42 (2.46) R432015310 1"- 11-1/2 2.75 (1.25)
24 VDC R432006284 GS-040032-04141
24 VAC R432030339 GS-040032-06262
without coil R432002462 GS-040032-00000
Note: All valves listed above come from the factory internally piloted. To order an externally piloted valve, change the 7th
character in the model number (not counting dashes), from 3 to 1. For example, model GT-010032-02626 would become GT
-010012-02626. For externally piloted valves less coils, see page 14.
*Consult factory for voltages not listed. See page 17 for Explosion Proof models.

12
Ceram™ Valves, ISO 5599/1 Sizes 1-4
Double air pilot, 5/3, closed center and exhaust open center

5 Port / 3 Position
Double Air Pilot - Closed Center
Double Air Pilot - Exhaust Open Center
Subbase Mounted (ISO Standard 5599/1)

Choose valve first, then matching subbase or manifold components.

Double Air Pilot - Closed Center

Valve Single Subbase

ISO Valve Valve Flow Weight Subbase Port Weight
Size Part Number Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
R432015524 1/4"-18
1 R432006352 GT-010020-03535 1.1 (1100) 1.22 (0.55) 0.76 (0.34)
R432015488 3/8"-18
R432031845 3/8"-18
2 R432006047 GS-020020-03535 2.4 (2400) 2.77 (1.26) 1.25 (0.57)
R432015307 1/2"-14
R432015308 1/2"-14
3 R432006173 GS-030020-03535 4.3 (4300) 3.37 (1.53) 1.85 (0.84)
R432015309 3/4"-14
4 R432006276 GS-040020-03535 7.5 (7500) 3.80 (1.72) R432015310 1"- 11-1/2 2.75 (1.25)

Double Air Pilot - Exhaust Open Center

Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Part Number Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
R432015524 1/4"-18
1 R432006345 GT-010010-03535 1.1 (1100) 1.22 (0.55) 0.76 (0.34)
R432015488 3/8"-18
R432031845 3/8"-18
2 R432006040 GS-020010-03535 2.4 (2400) 2.77 (1.26) 1.25 (0.57)
R432015307 1/2"-14
R432015308 1/2"-14
3 R432006167 GS-030010-03535 4.3 (4300) 3.37 (1.53) 1.85 (0.84)
R432015309 3/4"-14
4 R432006272 GS-040010-03535 7.5 (7500) 3.80 (1.72) R432015310 1"- 11-1/2 2.75 (1.25)

13
 Ceram™ Valves, ISO 5599/1 Sizes 1-4
U.L. and CSA approved operators/Externally piloted valves less coil

Solenoid Operated Valves with Solenoid Operated Valves with

U.L. Approved Operators CSA Approved Operators

Available in 120VAC (suffix code 72 for 2 or 3 Available in 120VAC (suffix code 78 for 2 or 3
position valves) or 24VDC (suffix code 73 for position valves) or 24VDC (suffix code 79 for
2 or 3-position valves). 2 or 3-position valves).

Ordering example: Ordering example:

Model code GT-010061-02440 is the model code Model code GT-010061-02440 is the model code
for a standard valve with 120VAC operator. To for a standard valve with 120VAC operator. To
get the model code for the same valve with a get the model code for the same valve with a
U.L. approved 120VAC operator, substitute 72 CSA approved 120VAC operator, substitute 78
for the 24. for the 24.
Reference Model Code Identification page for Reference Model Code Identification page for
complete listing. complete listing.

Valve is not supplied with DIN solenoid connec- Valve is supplied with 1/2” conduit solenoid con-
tor, must order separately, see Solenoid Connec- nector.
tors page.
Maximum internally piloted valve pressure is
For online model code to part number crossover: 145 psi. Pressures to 150 psi can be used
www.boschrexroth-us.com/ceram when external pilot is utilized and limited to
145 psi.
NOTE: Dimensions are identical to standard
solenoid valve. For online model code to part number crossover:
www.boschrexroth-us.com/ceram

NOTE: Dimensions are identical to standard

solenoid valve.

Externally Piloted Ceram Valve - without Coils

Part Number Description Part Number Description
R432002470 SIZE 1 EP OC DS LESS COILS (GT-010012-00000) R432002450 SIZE 3 EP OC DS LESS COILS (GS-030012-00000)
R432002471 SIZE 1 EP CC DS LESS COILS (GT-010022-00000) R432002451 SIZE 3 EP CC DS LESS COILS (GS-030022-00000)
R432002474 SIZE 1 EP SS LESS COIL (GT-010051-00040) R432002454 SIZE 3 EP SS LESS COIL (GS-030051-00040)
R432002475 SIZE 1 EP SS LESS COIL (GT-010051-00051) R432002455 SIZE 3 EP SS LESS COIL (GS-030051-00051)
R432002476 SIZE 1 EP DS LESS COILS (GT-010052-00000) R432002456 SIZE 3 EP DS LESS COILS (GS-030052-00000)
R432002440 SIZE 2 EP OC DS LESS COILS (GS-020012-00000) R432002460 SIZE 4 EP OC DS LESS COILS (GS-040012-00000)
R432002441 SIZE 2 EP CC DS LESS COILS (GS-020022-00000) R432002461 SIZE 4 EP CC DS LESS COILS (GS-040022-00000)
R432002444 SIZE 2 EP SS LESS COIL (GS-020051-00040) R432002464 SIZE 4 EP SS LESS COIL (GS-040051-00040)
R432002445 SIZE 2 EP SS LESS COIL (GS-020051-00051) R432002465 SIZE 4 EP SS LESS COIL (GS-040051-00051)
R432002446 SIZE 2 EP DS LESS COILS (GS-020052-00000) R432002466 SIZE 4 EP DS LESS COILS (GS-040052-00000)

14
Ceram™ Valves, ISO 5599/1 Sizes 1-4
CSA approved operator: 3, 4 or 5 pin connections

Solenoid Operated Valves with CSA Approved Operator Meeting ANSI B93.55
Electrical Connections (Brad Harrison® style): 3, 4 or 5 Pin Connections
Electrical Hook-up and Ordering Information*

Ordering example:
To order a 120VAC single solenoid/metal spring return valve
with ANSI B93.55 pin connection:
Substitute 03 for the 24 in the model code (GT-010061-02440
would become GT-010061-00340). Reference Model Code
Identification page for complete listing.

For online model code to part number crossover:

www.boschrexroth-us.com/ceram

*Electrical connector/cable must be ordered separately from

the valve. One connector/cable assembly is required for each
solenoid. See Solenoid Connectors page for selection.

15
Ceram™ Valves, ISO 5599/1 Sizes 1-4
CSA approved operator, single 4 or 5 pin connection
For double solenoid valves

Solenoid Operated Valves with CSA Approved Operator Meeting ANSI B93.55
Electrical Connections (Brad Harrison® style)
Single 4 or 5 Pin Connection for Double Solenoid Valves, 2 or 3 Position
Ordering example:
To order a 120VAC double solenoid, 2 position size 1 valve
with single ANSI B93.55 5-pin connection:
Substitute 07 for the 24 in the model code (GT-010061-02424
would become GT-010061-00707). Reference Model Code
Identification page for complete listing.
For online model code to part number crossover:
www.boschrexroth-us.com/ceram

Voltage Model Code Number of Pins

Suffix
120 VAC 50/60 Hz 07 5 (mini)

24 VDC 08 5 (mini)

24 VDC 09 4 (micro)

Dimensions shown above are for Size I valve; for other sizes,
add dimensions below to Size I valve body dimensions above.
Electrical portion of valve does not change, regardless of valve size.
Dimension Adders (inches)
Size Height Width Length
II 0.41 0.45 0.50

III 0.70 1.13 2.22

IV 1.00 1.51 3.30

16
Ceram™ Valves, ISO 5599/1 Sizes 1-4
Explosion proof and intrinsically safe solenoid valves

Explosion Proof Solenoid Valves for Intrinsically Safe Solenoid Valves for
Hazardous Locations Hazardous Locations (CSA approved)
NEMA 7C & 7D & U.L. Classes I, II and III, DIV I
Class I-Groups C & D-Explosion Proof Groups A, B, C, D, E, F and G
NEMA 8C & 8D & U.L. For use in low voltage (24VDC) Intrinsically Safe applications.
Class I-Groups C & D-Explosion Proof NO OTHER VOLTAGE IS APPROVED.
NEMA 9E, 9F & 9G & U.L.
Class II-Groups E, F, G-Explosion Proof
Explosion Proof valves do not require solenoid connectors, as
they come standard with 1/2” conduit housing and 18 inch
wire leads.

Comes standard with non-lighted DIN solenoid connector.

Must be connected to an FM approved

Zener Diode Barrier.*
For dimensions, reference standard solenoid models.
Maximum internally piloted valve pressure is 115 psi.
Pressures to 150 psi can be used when external pilot is
Reference Model Code Identification page for model code utilized and pilot pressure is limited to 115 psi.
information. *FM Approved Barrier Manufacturer
For online model code to part number crossover: Stahl Incorporated—Woburn, MA
www.boschrexroth-us.com/ceram Request Rexroth Application Memo Issue#35 and ADV-
300.ISSV for Intrinsically Safe Valve information and Stahl
Barrier part numbers.

Installation Information:

Ordering example:
Model GT-010061-03940 = standard valve, same valve with
intrinsically safe operator would be GT-010061-09040.
Reference Model Code Identification page for complete list-
ing.
For online model code to part number crossover:
www.boschrexroth-us.com/ceram

17
 Ceram™ Valves, ISO 5599/1 Sizes 1-4
Repair kits and parts

  
Rubber Seal Kits    
Size Description Part No. Old Part No.   
Size I Seal Kit, GT Series 2 Pos. R432009099 P -029294-00000 

Size I Seal Kit, GT Series 3 Pos. R432009100 P -029295-00000

*Size II Seal Kit, GS Series R432008631 P -026486-00002
*Size III Seal Kit, GA/GS Series R432015773 P -069691-00001        
*Size IV Seal Kit, GA/GS Series R432015774 P -069692-00001  !$ '     <
*Includes all user serviceable rubber parts normally required.   ' ='>'$  ?
 $  '' $'> 
@ J $$<' '$$  
Gasket between valve and subbase  K'>< @$ $' 
Size Part Number !' '''$' '>'$ '
Size I R432006602 '$$' $   ' 
Size II R432008765  <  ' ''!$ @'
    K <
Size III R432013791
' '$'?  
Size IV R432013877

Solenoid Kits & Coils - Sizes I - IV (Oct. 1992 & later for Sizes III & IV)
Solenoid Kits* Operator Only
Description Part Number Old Part No. Description Part Number Old Part No.
120VAC 50/60Hz R432015466 P -068899-00000 &OR ALL VOLTAGES 2432008909 0 -028197-00000
240VAC 50/60Hz R432015467 P -068899-00001 Coil Only
12 VDC R432015468 P -068899-00003 Description Part Number Old Part No.
24 VDC R432015469 P -068899-00004 110VAC/50Hz or 120VAC/60Hz R432011985 P -048835-00001
24VAC 50/60Hz R432015470 P -068899-00005 220VAC/50Hz or 240VAC/60Hz R432011986 P -048835-00002
*Includes coil and solenoid operator, but not connector. 12 VDC R432011988 P -048835-00004
24 VDC R432011989 P -048835-00005
24VAC 50/60Hz R432011990 P -048835-00006

Miscellaneous Repair Parts & Kits

Sizes I & II Sizes III & IV
Description Part Number Old Part No. Description Part Number Old Part No.
Size I & II Quick Release Vlv. Kit R432008632 P -026487-00001 Size III & IV Quick Release Vlv.Kit R432008681 P -026684-00002
(inc. 2 QRV assemblies) (QRV assemblies for any valve)
Size I & II Sol. Plunger Kit (inc. R432015687 P -069541-00000 Size III & IV Sol. Plunger Kit (inc. R432015687 P -069541-00000
armature assembly) armature assembly)§
Solenoid Nut Kit Size I-IV§ R432008975 P -028462-00000 Size III Return Spring Kit R432008887 P -028037-00000
Size I Return Spring R432008995 P -028645-00000 Size IV Return Spring Kit R432008888 P -028038-00000
Size II Return Spring R434000717 Size III Sol./Air Plt. Piston Kit (inc. R432008658 P -026635-00000
Size I Sol./Air Plt. Piston Kit (inc. R432008560 P -026408-00000 piston,seals,end cvr. gskt.,grease)
piston, sleeve, seals & grease) Size IV Sol./Air Plt. Piston Kit (inc. R432008889 P -028039-00000
Size II Sol./Air Plt. Piston Kit (inc. R432008561 P -026409-00000 piston,seals,end cvr. gskt.,grease)
piston, sleeve, seals & grease) Size III Seal Rep. Kit for Sand. R432009205 P -029951-00000
Size I Mntg. Bolt/Body Screw Kit-GT R432002387 Reg.(fits all new style sgl. & dbl.)
Size I Mntg. Bolt/Body Screw Kit-GS R432008784 P -027276-00000 Size III Mntg. Bolt/Body Screw Kit R432008799 P -027412-00000
Size II Mntg. Bolt & Body Screw Kit R432008785 P -027277-00000 Size IV Mntg. Bolt/Body Screw Kit R432008800 P -027413-00000
Size I & II 10-120 psi Adj.Knob Assy. R432010973 P -031282-00000 Explosion Proof Solenoid Kits & Coils Sizes I thru IV
Sandwich Reg.(fits R432… Solenoid Kit - 120VAC 50/60Hz R432008525 P -026293-00000
regulators only) Solenoid Kit - 240VAC 50/60Hz R432008527 P -026293-00002
Size I & II Seal Rep. Kit for Sand. R432009198 P -029922-00000 Solenoid Kit - 24 VDC R432008526 P -026293-00001
Reg.(fits all old style sgl. & dbl.) Coil only - 120VAC 50/60Hz R432013760 P -067370-00000
Size I & II Seal Rep. Kit for Sand. R432009199 P -029923-00000 Coil only - 240VAC 50/60Hz R432013761 P -067371-00000
Reg.(fits all new style sgl. & dbl.) Coil only - 24 VDC R432013763 P -067374-00000
§October 1992 and later.

QX
 Ceram™ Valves, ISO 5599/1 Sizes 1-4
Subbases and manifolds, Size 1

   K 

'<"=    Q Y

Part Number R432015314* - Manifold Station Segment**

Part Number R432015316* - End Plates (Includes both ends)**

*Manifold gaskets included.

**All hardware is included.

  ! "#$%'++$" 7  9; '<"= R432012058 Silencer, 3/8” NPT

"#$%'+">> 7  9; #<>= ?@BJ
'>$++%#'"# 7  9; '<"= 9

QY
 Ceram™ Valves, ISO 5599/1 Sizes 1-4
Manifold assembly information, Size 1

BLOCKING GASKET A
R432008985

R432008985)

R432008985)

BLOCKING GASKET B

KK YY Q Y   ^ Y  ^Q Y  ^ _

 _  ?'>$'%'+%"#J ^B B K @      
@ B KK Y!

R432015314....

[
 Ceram™ Valves, ISO 5599/1 Sizes 1-4
Manifold accessories, Size 1

Dual Sandwich Regulator

(Ports 2 & 4)
Both delivery port pressures are adjustable individually. Ideal for
applications within a manifold where independent regulation of two
supply pressures is required; no external pilot supply is required if
minimum pilot pressure is available. Lip seal opens when down-
stream pressure is >30 psi than upstream pressure to allow
reverse flow. With locking adjustment knobs at "Control 12" for
port 2 and "Control 14" end for port 4. Kit includes regulator (1),
gasket (1), screws (4) and gauges (2).
Part No. R432015347 *
Part No. 0821302051 (10-120 psi)
Dimensions:
Height: 1.77" (45mm)
Max. Overall Length: 11.50" (292mm)

Optional design (w/o gauge):

(1/8" NPT gauge port)
R432015497 (5-60 psi)
90º Elbow for use in regulator
R432015498 (3-30 psi)
gauge port, 1/8" NPT male to
1/8" NPT female:
Part no. R432002543.

Single Sandwich Regulator q{

Ideal for applications within a manifold where a particular  Q   |
pressure is required for one or more valves. Our regulator \$  | "#$%'+}"> ' 
controls inlet pressure through to each cylinder port or
=]'$^=> ^ 
delivery port pressures independently. A relieving type, the
knob will also lock into a given position. Kit includes reg- '$^_^`' j=[Qq{
ulator (1), gasket (1), screws (4) and gauge (1).
Port Part (10-120 psi)
Regulation Number
1 0821302048

Part No. 0821302048 (10-120 psiJ B<j'<>   See next page.
R432009189* (5-60 psi)
R432009190* (3-30 psi)
2 0821302054

4 0821302057
 "  
  ! %>$'#%$%~#

Part No. R432009216*

Dimensions:
Height: 1.77" (45mm)
Max. Overall Length: 7.80" (198mm)
Optional design (w/o gauge, 1/8" NPT gauge port):
R432009189 (Port 1, 5-60 psi)
R432009190 (Port 1, 3-30 psi)

Q
 Ceram™ Valves, ISO 5599/1 Sizes 1-4
Manifold accessories, Size 1


€@ '!'}= ?#%!$J
    ‚@ #!"+= ?>ƒ!~ J

Part No. R432015767*

Part No. R432015768*

See ' $<page.)

=[Qq‚ <<?$ ' $ Q'' *NOTICE
=[QqX‚ <<' ƒ†‡' $ Q'' Dual Accessory Bolt Kit
Order Bolt Kit R432015950 to mount
Sandwich Auxiliary Pressure Block
(R432015767) with a Sandwich Flow
Control (R432015347).

Part No. R432015320

segment R432015315 and Size II

R432015318 station segments only)

Part No. R432015323

(Cannot be used with R432015314)


 Ceram™ Valves, ISO 5599/1 Sizes 1-4
Subbases and manifolds, Size 2

 Number
Part ! "#$%'+#%ƒ 7 
R432015307 9;
- Port '<$=
Size 
1/2"
"#$%#'>"+
Part Number 7 
R432015489 9;
- Port #<>=
Size 
3/8" ?@BJ
(shown)
'>$++%#'"~ 7  9; #<>= 9

Part Number R432015318* - Manifold Station Segment**

Part Number R432015319 - End Plates (Includes both ends)**

9 
R432012058
"#$%'$%+> Silencer,
9 „ 3/8”
#<> NPT

"#$%''}+$ 9 „ '<$= 

"#$%'$%+} 9 „ #<"= 


Ceram™ Valves, ISO 5599/1 Sizes 1-4
Manifold assembly information, Size 2

PLATE A
1, 3 & 5 Open
R432015343

PLATE B
All ports blocked
R432015342

PLATE C
1, 3, 5, 12 & 14 Open
R432015344


Ceram™ Valves, ISO 5599/1 Sizes 1-4
Manifold accessories, Size 2

Dual Sandwich Regulator

(Ports 2 & 4)
\> '$^ ^' '$
' '> '$ $$ ''> $ 
 '^ '' $^'$'$' > '
^<!$ˆ' ' <
!$ '  ‰'
^'$^' Š[ ' 
^ ^ ‹ ?'>$Œ ' ?' `' 
Q  '$`' Q'$   ‘ '$
Part No. R432015348*
> jQ{J>? jQ{J^j{'$>>j{
Part No. 0821302067 (10-120 psi)
Dimensions:
Height: 2.36" (60mm)
Max. Overall Length: 14.13" (359mm)

Optional design (w/o gauge):

(1/8" NPT gauge ports)
R432015495 (5-60 psi)

Single Sandwich Regulator

Ideal for applications within a manifold where a particular
pressure is required for one or more valves. Our regulator q{
controls inlet pressure through to each cylinder port or  Q   |
delivery port pressures independently. A relieving type, the
\$  | "#$%'+}"} ' 
knob will also lock into a given position. Kit includes reg-
ulator (1), gasket (1), screws (4) and gauge (1). =]'$^=> ^ 
Port Part (10-120 psi) '$^_^`' j=[QqX{
Regulation Number
1 0821302064

See Q.
2 0821302065

4 0821302066

Part No. R432030601* (single air pilot)

Dimensions:
Height: 2.36" (60mm)
Max. Overall Length: 10.08" (256mm)
Optional design (w/o gauge, 1/8" NPT gauge port):
R432009192 (Port 1, 5-60 psi)
R432030015 (Port 1, 3-30 psi)
90º Elbow for use in regulator
gauge port, 1/8" NPT male to
1/8" NPT female:
Part no. R432002543
q
 Ceram™ Valves, ISO 5599/1 Sizes 1-4
Manifold accessories, Sizes 2 and 3

Single Sandwich Regulator

Ideal for applications within a manifold where a particular
pressure is required for one or more valves. Our regulator
controls inlet pressure through to each cylinder port or
delivery port pressures independently. A relieving type, the
knob will also lock into a given position. Kit includes reg-
ulator (1), gasket (1), screws (4) and gauge (1).
Part No. 0821302050
Port Part (10-120 psi) B<
(10-120 psi) 
R432009194* (5-60 psi)
Regulation Number
R432009195* (3-30 psi)
        
1 0821302050

 "2  0821302056


Part No. R432015769*
Part No. R432015770*   ! %>$'#%$%+}

See  K  ^ Q page!)

=[QqY‚ < <?$ ' $ Q''
=[Qq[‚ < <' ƒ†‡' $ Q''
4 0821302059

*NOTICE
Dual Accessory Bolt Kit
Order Bolt Kit R432000880 to mount
Sandwich Auxiliary Pressure Block
(R432015769) with a Sandwich Flow Dimensions
Height: 2.64" (67mm)
Control (R432015348).
Max. Overall Length: 11.22" (285mm)
Optional design (w/o gauge, 1/8" NPT gauge port):
R432009194 (Port 1, 5-60 psi)
R432009195 (Port 1, 3-30 psi)

Sandwich Flow Controls

Part No. R432015321 (Meter Out Ports 3 & 5)
Our flow controls sandwich between the valve
and subbase eliminating the need for additional
Part No.
piping andR432008895
external controls for both working
ports. Adjustment is via a screw on each side,
assuring excellent control. Kit includes
speed control (1), gasket (1) and screws (4).
j`''
Part No. '$^
R432008895 '$^> {
Dimensions
    | Height: 0.94" (23.9mm)
_  ' '? JQ ' Maximum Overall Length: 6.44" (163.6mm)
Width: 2.50" (63.5mm)
(Cannot be combined with sandwich regulator.)

(Cannot be used with R432015314)


Ceram™ Valves, ISO 5599/1 Sizes 1-4
3UBBASES AND MANIFOLD accessories, Size 3

ISO SIZE III ACCESSORIES (continued) ISO SIZE III SUBBASES

Dual Sandwich Regulator Single Subbase (side ported)
(Ports 2 & 4) 1/2" or 3/4" NPT ports
Our pressure regulators sandwich between the valve and
subbase eliminating the need for additional piping. Ideal for
applications within a manifold where independent regulation of
two supply pressures is required; no external pilot supply is
required if minimum pilot pressure is available. Supplying ports
2 and 4, free flow reverse check valves allow flow in both
directions. With locking adjustment knobs at "Control 12"
for port 2 and "Control 14" end for port 4. Kit includes
regulator (1), gasket (1), screws (4) and gauge port plugs (2).
Part No. 5747021032 (10-120 psi)
Dimensions:
Height: 2.64" (67mm)
Max. Overall Length: 16.38" (416mm)
Gauge: Part No. 8901703200
(R1/8 threads)
Optional design (w/o gauge):
(1/8" NPT gauge port)
R432009411 (5-60 psi)
Remote Pilot-Operated Regulator (10-20-psi)
Allows full remote control of all pressure settings throughout the
selected range. Pilot source can be a smaller regulator manually
adjusted or electronically adjusted via a command signal for precise
control of force and speed. Example: controlling RPM of an air
motor. Rexroth Electo-Pneumatic (E/P) devices can be directly
connected to the unit (see Rexroth catalog SC-600).

Kit includes regulator (1), gasket (1), gauge port plugs (2) and
screws (4). *1/8: NPT GAUGE PORT & PILOT PORT
Part No. R432009281
Dimensions:
Height: 2.52" (64mm)
Max. Overall Length: 8.50" (216mm)

90º Elbow for use in regulator

gauge port, 1/8" NPT male to
1/8" NPT female:
Part no. R432002543
Maintenance Plate
A maintenance plate, mounted between valve and subbase, is used
when servicing individual valves in a manifold system, or replacing a Part No. R432015309 - port Size 3/4" NPT
cylinder while the system is still operating. See Page 22. R432015308 - port Size 1/2" NPT
1825503149 - port Size 1/2" BSPP
Blanking Plate Kit - Size III R432009166 - port Size 3/4" BSPP
Allows for valve to be added later. Kit includes plate, gasket
and screws. Part No. 5803870000 DIM A B C D E F G H J
IN 5.87 2.80 1.97 0.71 0.26 dia. 5.34 1.89 1.26 3.15
Silencers mm 149.0 71.0 50.0 18.0 Ø18.0 136.0 48.0 32.0 80.0
1/2" NPT Silencer, Part No. R432011952
3/4" NPT Silencer, Part No. R432012059 DIM K P R S T U V W
IN 4.72 1.42 0.79 1.58 3.62 1.22 0.79 2.52
Metric manifolds and subbases are available from mm 120.0 36.0 20.0 40.1 92.0 31.0 20.0 64.0
online catalog at www.boschrexroth-us.com/brp

 Ceram™ Valves, ISO 5599/1 Sizes 1-4
Manifolds, Sizes 3 and 4

ISO SIZE IV Bottom & Side Ported Manifolds

Dimensions
IN 9.07 3.24 3.29 1.54 6.89 0.91 2.04
mm 230 82 84 39 175 23 52

1/8 Inch
cL of Base Pilot Port

1-1/4 Inch 1 Inch 1, 3, 5 3/4 Inch

NPSM C
Ports Ports
G + (C x n)
n = Number of Stations
A

3/4 Inch 2, 4
Bottom Ports

(2) External (2) mtg. holes

1/8 Inch 9 (.34)
Pilot Ports

1 Inch 1, 3, 5
Bottom Ports
E F

Part No. R432011719 - Manifold Station Segment (3/4" NPT)

Part No. R432011720 - End Plate Kit
Part No. R432011721 - Manifold Isolation Disc

Part No. 5804870000

"#$%''}+$ 9 „ '<$= 

Part No. R432015491 - Manifold Station Segment (1/2" NPT)
Part No. R432015490 for 3/4" NPT Delivery Ports "#$%'$%+} 9 „ #<"= 
Part No. R432015492 - End Plates (includes both ends)

X
Ceram™ Valves, ISO 5599/1 Sizes 1-4
Subbases and manifold accessories, Size 4

Part No. R432009004

Part No. R432015310 - Port Size 1"

2Y
Ceram™ Valves, ISO 5599/1 Sizes 1-4
Pressure gauges for sandwich regulators

Pressure Gauges with 1/8" NPT compressed air connection

(PSI outer scale, BAR inner scale)
Dia. Range Display range Scale value Part No. Background Scale
[in] [psi] [psi] [psi] Color Color
1.58 0 - 30 0 - 40 1 R412010060 Black White
1.58 0 - 45 0 - 60 2 R412010061 Black White
1.58 0 - 75 0 - 100 2 R412010062 Black White
1.58 0 - 120 0 - 160 5 R412010063 Black White
1.58 0 - 150 0 - 200 5 R412010064 Black White
1.58 0 - 225 0 - 300 10 R412010065 Black White

Pressure Gauges with G1/8 (BSPP) compressed air connection

(BAR outer scale, PSI inner scale)
Dia. Range Display range Scale value Part No. Background Scale
[mm] [bar] [bar] [bar] Color Color
40 -0.8 - 0 -1 0.1 1827231053 Black Green / White
40 0 - 1.7 0 - 2.5 0.1 1827231048 Black Green / White
40 0-4 0-6 0.2 1827231018 Black Green / White
40 0-8 0 - 10 0.5 1827231024 Black Green / White
40 0 - 12 0 - 16 0.5 1827231009 Black Green / White
26 0 - 10 0 - 12 0.5 8901701270 White Black / Red

30
 Ceram™ Valves, ISO 5599/1 Sizes 1-4
Internal to external pilot field conversion, Sizes 1 and 2

Q
q Q

Note: This page does not apply to air piloted/air spring return valves.

Q
 Ceram™ Valves, ISO 5599/1 Sizes 1-4
Internal to external pilot field conversion, Sizes 3 and 4



Q
q Q


 Ceram™ Valves, ISO 5599/1 Sizes 1-4
Piping procedures

Q

   q   ?9;  †  J


`'   ' $'> '  ''>J ' ^'  '  >   >

3
 Solenoid Connectors and Cables

Solenoid Connectors for Ceram™, Series 740, and CD07™ Valves

(DIN 43650-FORM A/ISO 4400 30MM)
STRAIN RELIEF CONNECTORS 1/2” CONDUIT CONNECTORS
NON-LIGHTED NON-LIGHTED

8941000302* **Part No. R432013747 Part No. R432015626 Part No. R432015781**
(Old Part No. H -894100-00302) (Old Part No. P -067325-00000) (Old Part No P -069390-00000) (Old Part No. P -069707-00000)
(Standard) (for use with wireways) (Molded Engineering Plastic) (Metallic)

Lighted Lighted
3/8” CONDUIT CONNECTOR
NON-LIGHTED

Part No. Old Part No. Part No. Old Part No.
**R432013726 P -067261-00000 120 VAC R432008421 P -026078-00001 120VAC***
**R432013728 P -067262-00000 240 VAC R432008422 P -026078-00002 240 VAC***
**R432013729 P -067264-00000 12 VDC R432008423 P -026078-00004 12 VDC***
**R432013730 P -067265-00000 24 VDC Part No. R432015404*** R432008424 P -026078-00005 24 VDC***
**R432015629 P -069417-00000 24 VAC (Old Part No. P -068674-00000) R432008425 P -026078-00006 24 VAC***

Solenoid Connectors For Series 581 and Series 830 Valves ONLY
(INDUSTRIAL FORM§ 22MM)

Non-Lighted STRAIN RELIEF CONNECTORS Lighted

Part No. Old Part No.

*R432013878 P -067854-00000 120 VAC
*R432013879 P -067855-00000 240 VAC
*R432013880 P -067857-00000 12 VDC
*R432013881 P -067858-00000 24 VDC
*R432008426 P -026079-00000 24 VAC

*8941004702
Old Part No. H -894100-04702

§ Not FORM B.

Solenoid Connectors for Series 840, Series 579, & Series TC Valves ONLY (Form C) 15MM
VOLTAGE (lighted version) PART NO. OLD PART NO.

120 VAC/DC (Without Lead) R432011981 P -048824-00001 Solenoid Connector Strain Relief Solenoid Connector
Lighted Non-Lighted
120 VAC/DC (W/3’ LEAD) R432011961 P -048803-00001
120 VAC/DC (W/6’ LEAD) R432011963 P -048804-00001 Part No.
8941012202
24 VAC/DC (Without Lead) R432011982 P -048824-00005 (Old part no.
24 VAC/DC (w/3’ LEAD) R432011962 P -048803-00005 H -894101-02202)
24 VAC/DC (W/6’ LEAD) R432011964 P -048804-00005

Recommended Wire Size for Solenoid Connector: 18-22 gauge wire Cable diameter: .080” to .265” O.D.
R432008830 (Old Part No. P -027609-00000) 1/2” conduit connector for 840 wireway.

*0.236-0.315 O.D. Cable Diameter, **0.315-0.394 O.D. Cable Diameter, ***Cable Diameter up to 0.200
All connectors this page: Maximum Wire Size A.W.G. #14. (14 gauge may not fit in lighted connector.)

141
Connectors and Accessories
Electrical hook-up information, cables, cables w/connectors

Electrical Hook-up Information for standard DIN connectors on

Ceram™, CD-7, and Series 740 valves.

Cables

ANSI Cables for (Brad Harrison®) Ceram™ Valves

One connector/cable per solenoid.

ANSI B93.55 Female Plug Connector (Mini)/Cable Assemblies

Part Number No. of Poles Cord Length “L”

R432011957 3 3 Ft.

R432011958 3 6 Ft.

R431001675 5 3 Ft.

R432011960 5 6 Ft.

NFPA Color Coding:

3 Pole Cord - no. 1 Green, No. 2 & 3 Red
5 Pole Cord - no. 3 Green, No. 1, 2, 4 & 5 Red

DIN Connectors with Attached Cable, Strain Relief with U.L. “S”
Type Cable, Form A
Part Number Description
R432011965 w/o Ind. Lights, w/3' Leads
R432011969 w/o Ind. Lights, w/6' Leads
R432011966 120 VAC Lighted w/3' Leads
R432011970 120 VAC Lighted w/6' Leads
R432011968 24 VDC Lighted w/3' Leads
R432011971 24 VDC Lighted w/6' Leads

142
Connectors and Accessories
DIN connectors with surge suppression

Advantages of Suppression
x Reduce contact burnout, increasing switch life up to ten times.
x High frequency interference pulses eliminated, lowering electronic noise.
x Protect programmable controllers and other types of electronic controllers from
inductive spikes without addition of extra modules or hardware. All suppression
systems are available with the standard connector for Ceram™, CD-7 and Series
740 valves shown on page 89.

DIN Connectors with Surge Suppression - VAC Models DIN Connectors with Surge Suppression - VDC Models

Part Number Description Part Number Description

R432011972 120 VAC Non-Lighted w/6' Leads R432030348 12 VDC Lighted w/6' Leads
R432011974 120 VAC Lighted w/6' Leads R432011973 24 VDC Non-Lighted w/6' Leads
R432011975 24 VDC Lighted w/6' Leads

MOV (metal oxide varistor) in parallel with coil. Diode in parallel with coil.
When switch (S1) is opened or closed, the energy in the coil When switch (S1) is opened, the energy stored in the coil
is limited by the MOV. is trapped and dissipated by the diode (D1).

x Protects both supply and switch x Works only with DC voltage

x Good drop out time x Increases drop out time
x Good for AC or DC voltage x Polarity dependent
x Not polarity dependent

143
 NOTICES TO PRODUCT USERS
1. WARNING: FLUID MEDIA INSTALLATION! Do not attempt to install, operate or repair these
Bosch Rexroth pneumatic devices are designed and tested for use devices without proper training in the technique of working on pneumatic
with filtered, clean, dry, chemical free air at pressures and or hydraulic systems and devices, unless under trained supervision.
temperatures within the specified limits of the device. For use with Compressed air and hydraulic systems contain high levels of stored
media other than air or for human life support systems, Bosch energy. Do not attempt to connect, disconnect or repair these products
Rexroth must be consulted. Hydraulic cylinders are designed for when system is under pressure. Always exhaust or drain the pressure
operation with filtered, clean, petroleum based hydraulic fluid; from system before performing any service work. Failure to do so can
operation using fire-resistant or other special types of fluids may result in serious personal injury.
require special packing and seals. Consult the factory. MOUNTING! Devices should be mounted and positioned in such
2. WARNING: MATERIAL COMPATIBILITY manner that they cannot be accidentally operated.
Damage to product seals or other parts caused by the use of non- 4. WARNING: APPLICATION AND USE OF PRODUCTS
compatible lubricants, oil additives or synthetic lubricants in the air The possibility does exist for any device or accessory to fail to operate
system compressor or line lubrication devices voids Bosch properly through misuse, wear or malfunction. The user must consider
Rexroth's warranty and can result in product failure or other these possibilities and should provide appropriate safe guards in the
malfunction. See lubrication recommendations below. application or system design to prevent personal injury or property
AIR LINE LUBRICANTS! In service higher than 18 cycles per damage in the event of malfunction.
minute or with continuous flow of air through the device, an air line 5. WARNING: CONVERSION, MAINTENANCE AND REPAIR
lubricator is recommended. * (Do not use line lubrication with When a device is disassembled for conversion to a different
vacuum products.) However, the lubricator must be maintained configuration, maintenance or repair, the device must be tested for
since the oil will wash out the grease, and lack of lubrication will leakage and proper operation after being reassembled and prior to
greatly shorten the life expectancy. The oils used in the lubricator installation.
must be compatible with the elastomers in the device. The MAINTENANCE AND REPAIR! Maintenance periods should be
elastomers are normally BUNA-N, NEOPRENE, VITON, SILICONE scheduled in accordance with frequency of use and working conditions.
and HYTREL. Bosch Rexroth recommends the use of only All Bosch Rexroth products should provide minimum of 1,000,000
petroleum-based oils without synthetic additives, and with an cycles of maintenance free service when used and lubricated as
aniline point between 180° and 210° F. recommended. However, these products should be visually inspected
COMPRESSOR LUBRICANTS! All compressors (with the for defects and given an "in system" operating performance and leakage
exception of special "oil free" units) pass oil mist or vapor from the test once a year. Where devices require major repair as result of the
internal crankcase lubricating system through to the compressed one million cycles, one year, or routine inspection, the device must be
air. Since even small amounts of non-compatible lubricants can disassembled, cleaned, inspected, parts replaced as required, rebuilt
cause severe seal deterioration (which could result in component and tested for leakage and proper operation prior to installation. See
and system failure) special care should be taken in selecting individual catalogs for specific cycle life estimates.
compatible compressor lubricants. It is recommended that users 6. PRODUCT CHANGES
review the National Fluid Power Association "Recommended Product changes including specifications, features, designs and
Guide Lines For Use Of Synthetic Lubricants In Pneumatic Fluid availability are subject to change at any time without notice. For critical
Power Systems" (NFPA T1-1978). dimensions or specifications, contact factory.
3. WARNING: INSTALLATION AND MOUNTING
The user of these devices must conform to all applicable electrical, *Many Bosch Rexroth pneumatic components can operate with or
mechanical, piping and other codes in the installation, operation or without air line lubrication; see individual sales catalogs for details.
repair of these devices.
--Refer to the appropriate service catalog for parts and service information.

LIMITATIONS OF WARRANTIES & REMEDIES

Bosch Rexroth warrants its products sold by it to be free from defects in material and workmanship to the following:
For twelve months after shipment Bosch Rexroth will repair or replace (F.O.B. our works), at its option, any equipment which under normal
conditions of use and service proves to be defective in material or workmanship at no charge to the purchaser. No charge will be made for labor
with respect to defects covered by this Warranty, provided that the work is done by Bosch Rexroth or any of its authorized service facilities.
However, this Warranty does not cover expenses incurred in the removal and reinstallation of any product, nor any downtime incurred, whether or
not proved defective.
All repairs and replacement parts provided under this Warranty policy will assume the identity, for warranty purposes, of the part replaced, and the
warranty on such replacement parts will expire when the warranty on the original part would have expired. Claims must be submitted within thirty
days of the failure or be subject to rejection.
This Warranty is not transferable beyond the first using purchaser. Specifically, excluded from this Warranty are failures caused by misuse,
neglect, abuse, improper operation or filtration, extreme temperatures, or unauthorized service or parts. This Warranty also excludes the use of
lubricants, fluids or air line additives that are not compatible with seals or diaphragms used in the products. This Warranty sets out the
purchaser's exclusive remedies with respect to products covered by it, whether for negligence or otherwise. Neither, Bosch Rexroth nor any of its
affiliates will be liable for consequential or incidental damages or other losses or expenses incurred by reason of the use or sale of such products.
Our liability (except as to title) arising out of the sale, use or operation of any product or parts, whether on warranty, contract or negligence
(including claims for consequential or incidental damage) shall not in any event exceed the cost of replacing the defective products and, upon
expiration of the warranted period as herein provided, all such liability is terminated. THIS WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, WHETHER FOR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR
OTHERWISE. No attempt to alter, amend or extend this Warranty shall be effective unless authorized in writing by an officer of Bosch Rexroth
Corporation.
Bosch Rexroth reserves the right to discontinue manufacture of any product, or change product materials, design or specifications without notice.
Pneumatic Directional Control Valve Features Available

Brad Harrison® Connector

Non-Lubricated Operation
Single Subbase Available

GoTo Focused Delivery3

Maximum Pressure (psi)

Dual 3/2 Valve Offered

Inline/Tapped Body

Solenoid Operated

3 Position Offered
Air Pilot Operated
Vacuum Service

Intrinsically Safe
Explosion Proof
UL, UR or CSA
Dual Pressure
External Pilot

NEMA 4/6
Flow (Cv)

Manifold

Plug-in
DESCRIPTION PORT SIZE TYPE
Ceram™ Size I 1/4", 3/8"NPT; G1/8, G1/4 Slide 4 Way 1.10 • • • 150 • • • • 4 • • • • • • •
Ceram™ Size II 3/8", 1/2"NPT; G1/4, G3/8 Slide 4 Way 2.40 • • • 150 • • • • 4 • • • • • • •
Ceram™ Size III 1/2", 3/4"NPT; G3/8, G1/2 Slide 4 Way 4.30 • • • 150 • • • • 4 • • • • • • •
Ceram™ Size IV 3/4" NPT; G1/2, G3/4 Slide 4 Way 7.50 • • • 150 • • • • 4 • • • • • •
Series DO10-MR M5 (10-32 UNF) Dir. Acting 2/3 Way 0.014 • • 101 • •
Series DO15-MR M5 (10-32 UNF) Dir. Acting 2/3 Way 0.05 • • 101 • •
Series DO10 M5 (10-32UNF) Poppet 3 way 0.008-0.014 • 105 • •
Series 830™ 1/8"NPT, 10-32UNF Poppet 3 Way 0.06 • • 150 • 4 •
MiniBlock™ 10-32UNF & 1/4" tube Poppet 3 Way 0.15 • 150 •
Series AP (mech.) 10-32,1/8",1/4"NPT;M5,G1/8,G1/4 Poppet 2/3/4 Way 0.15-0.60 • 145 • •
Series 840 Tube (1/4" and 6mm) Poppet 4 Way 0.20 • • • 150 • • 4 • •
Series CA44 (AS-i) M7, 4mm and 6mm tube2 Poppet 4 Way 0.20 • • 116 • 4 • •
Series MC M7, 4mm and 6mm tube Poppet 4 Way 0.20 • • 116 • 4/6 • • •
Series ST (mech.) G1/8 Spool 3 & 4 Way 0.28 • 145 • • •
Series 579 / 589 Tube (1/4", 5/16", 6mm, 8mm) Poppet 3/4 Way 0.52-0.85 • • • 150 • • • • 4 • •
Series 740 Tube (3/8", 5/16", 8mm,10mm) Poppet 4 Way 0.70-0.95 • • • 150 • • 4 • • • • •
Rotair® Block 1/8", 1/4", 3/8"NPT Poppet 4 Way 1.00-1.20 • 150 • •
Series WV04 M3, M5 (10-32UNF) Spool 4 Way 0.07-0.14 • • • 101 • • •
Series WV02 1/8"NPT;G1/8 Spool 3 & 4 Way 0.25-0.60 • • • • 145 • • • • •
Series LS04 Tube (1/8", 1/4", 4, 6mm) Spool 3 & 4 Way 0.20-0.32 • • • 116 • • • • • •
Series LP04 Tube (1/8", 1/4", 4, 6mm) Spool 3 & 4 Way 0.35 • • • 145 • • • 4 • • • •
Series HF04 6mm tube, M7 thread Spool 3 & 4 Way 0.40 • • • 145 • • • 4 • • • •
Series HF03-LG 1/8"NPT,G1/8,8mm(5/16") tube Spool 3 & 4 Way 0.70 • • • 145 • • • 4 • • • • •
Series HF02-LG G1/4, 10mm tube Spool 3 & 4 Way 1.40 • • • 145 • • • 4 • • • •
Series TC08 1/8" NPT, G1/8 Spool 4 Way 0.70-0.80 • • • 145 • • • • 4 • • •
Series TC15 1/4" NPT, G1/4 Spool 4 Way 1.30-1.50 • • • 145 • • • • 4 • • •
Series CL03 Clean Line G1/4,, 8mm (5/16")
( ) tube Spool
p 3 & 4 Wayy 0.75-0.85 • • • 145 • • • 6+1 • • • •
Series CD02-PI Plug-in 1/8" NPT, G1/8, 1/4", 8mm (5/16") Spool 3 & 4 Way 0.55-0.65 • • • • 145 • • • 4 • • • • •
Series CD01-PI Plug-in 1/4" NPT, G1/4, 3/8", 10mm Spool 3 & 4 Way 1.00-1.35 • • • • 145 • • • 4 • • • • •
Series CD01-PL Plug-in 1/4"NPT, G1/2, G1/4; 4,6,8mm Spool 3 & 4 Way 0.65-1.01 • • • • 145 • • • 4 • • •
Series CD04 1/8"PTF, G1/8 Spool 3 & 4 Way 0.90 • • 145 • • • • 4 • • •
TaskMaster® 1/4", 3/8"NPT Spool 4 Way 1.00 • • 200 • • • • •
Series CD07 1/4"NPT, G1/4 Spool 4 Way 1.10 • • • 150 • • • • 4 • • • •
Series 581 Size I 1/4", 3/8"NPT; G1/8, G1/4 Spool 4 Way 1.40 • • • 150 • • • • • • •
Series 581 Size II 3/8", 1/2"NPT; G1/4, G3/8 Spool 4 Way 2.70 • • • 150 • • • • • • •
Series 581 Size III 1/2", 3/4"NPT; G3/8, G1/2 Spool 4 Way 4.80 • • • 150 • • • • • • •
Series 581Size IV 3/4" NPT; G1/2, G3/4 Spool 4 Way 6.00 • • • 150 • • • • • •
Series CD10-PI Size I 1/4", 3/8"NPT; G1/4, G3/8 Spool 3 & 4 Way 0.95-1.40 • • • • 150 • • • 4 • • •
Series CD20-PI Size II 3/8", 1/2"NPT; G3/8, G1/2 Spool 4 Way 2.70 • • • • 150 • • • 4 • •
Series CD30-PI Size III 1/2", 3/4"NPT; G1/2, G3/4 Spool 4 Way 4.10-4.80 • • • • 150 • • • 4 • •
Type D Pilotair® 1/4", 1/2"NPT Spool 2, 3, 4 Way 2.10-5.10 • • 250 • • • • • •
PowerMaster® 1/4", 3/8"NPT Spool 4 Way 3.70 • • 150 • • • • •
PowerMaster® 1/2", 3/4"NPT Spool 4 Way 7.90 • • 150 • • • • •
PowerMaster® 1", 1-1/4"NPT Spool 4 Way 15.70 • 150 • • •

Notes: 1 CL03 is IP69K wash down rated • = Available

2 Inch supply & exhaust manifold available.
3 See www.boschrexroth-us.com/GoToPneumatics for details.
Nose Mounted Knob

Mushroom Button

Panel Installation
One-way Trip
Toggle Lever
Rotary Lever

Mechanical Operators Available:

Plunger
Treadle

Paddle
Roller
Pedal
Lever

Knob

Series ST (stainless steel) Spool 3, 4 Way • • • • • •

Series CD04 Spool 4 Way • • • • • •
Series CD07 Spool 4 Way • • • • • • • • •
TaskMaster® Spool 4 Way •
Type D Pilotair® Spool 2, 3, 4 Way • • • • • •
PowerMaster® Spool 4 Way • • •
MiniBlock™ Poppet 3 Way •
Series AP Poppet 2, 3, 4 Way • • • • • • •
Rotair® Block Poppet 4 Way •

Bosch Rexroth Corporation Catalog PDF downloads are available at: www.boschrexroth-us.com/brp
Pneumatics
1953 Mercer Road, Lexington, KY 40511
T l 859-254-8031
Tel 859 254 8031 F
Fax 859
859-254-4188/800-489-4188
254 4188/800 489 4188 pneumatics@boschrexroth-us.com
ti @b h th
 NOTICE TO PRODUCT USERS
1. WARNING: FLUID MEDIA Compressed air and hydraulic systems contain high levels of stored
energy. Do not attempt to connect, disconnect or repair these products
AVENTICS pneumatic devices are designed and tested for use with
when a system is under pressure. Always exhaust or drain the pressure
filtered, clean, dry, chemical free air at pressures and temperatures
from a system before performing any service work. Failure to do so can
within the specified limits of the device. For use with media other than
result in serious personal injury.
air or for human life support systems, AVENTICS must be consulted.
Hydraulic cylinders are designed for operation with filtered, clean, MOUNTING! Devices should be mounted and positioned in such a manner
petroleum based hydraulic fluid; operation using fire-resistant or other that they cannot be accidentally operated.
special types of fluids may require special packing and seals. Consult the
4. WARNING: APPLICATION AND USE OF PRODUCTS
factory.
The possibility does exist for any device or accessory to fail to operate
2. WARNING: MATERIAL COMPATIBILITY
properly through misuse, wear or malfunction. The user must consider
Damage to product seals or other parts caused by the use of non- these possibilities and should provide appropriate safe guards in the
compatible lubricants, oil additives or synthetic lubricants in the air application or system design to prevent personal injury or property
system compressor or line lubrication devices voids the AVENTICS damage in the event of a malfunction.
warranty and can result in product failure or other malfunction. See
5. WARNING: CONVERSION, MAINTENANCE AND REPAIR
lubrication recommendations below.
When a device is disassembled for conversion to a different
AIR LINE LUBRICANTS! In service higher than 18 cycles per minute or
configuration, maintenance or repair, the device must be tested for
with continuous flow of air through the device, an air line lubricator
leakage and proper operation after being reassembled and prior to
is recommended.* (Do not use line lubrication with vacuum products.)
installation.
However, the lubricator must be maintained since the oil will wash
out the grease, and lack of lubrication will greatly shorten the life MAINTENANCE AND REPAIR! Maintenance periods should be scheduled
expectancy. The oils used in the lubricator must be compatible with in accordance with frequency of use and working conditions. All
the elastomers in the device. The elastomers are normally BUNA-N, AVENTICS products should provide a minimum of 1,000,000 cycles of
NEOPRENE, VITON, SILICONE and HYTREL. AVENTICS recommends the maintenance free service when used and lubricated as recommended.
use of only petroleum based oils without synthetic additives, and with an However, these products should be visually inspected for defects and
aniline point between 180° F and 210° F. given an "in system" operating performance and leakage test once a
year. Where devices require a major repair as a result of the one million
COMPRESSOR LUBRICANTS! All compressors (with the exception
cycles, one year, or routine inspection, the device must be disassembled,
of special "oil free" units) pass oil mist or vapor from the internal
cleaned, inspected, parts replaced as required, rebuilt and tested
crankcase lubricating system through to the compressed air. Since
for leakage and proper operation prior to installation. See individual
even small amounts of non-compatible lubricants can cause severe
catalogs for specific cycle life estimates.
seal deterioration (which could result in component and system failure)
special care should be taken in selecting compatible compressor 6. PRODUCT CHANGES
lubricants. Product changes including specifications, features, designs and
3. WARNING: INSTALLATION AND MOUNTING availability are subject to change at any time without notice. For critical
dimensions or specifications, contact factory.
The user of these devices must conform to all applicable electrical,
mechanical, piping and other codes in the installation, operation or repair *Many AVENTICS pneumatic valves and cylinders can operate with or
of these devices. without air line lubrication; see individual sales catalogs for details.
INSTALLATION ! Do not attempt to install, operate or repair these devices -Refer to the appropriate service manual for parts and service
without proper training in the technique of working on pneumatic or information, most are available for download from www.aventics.com/us
hydraulic systems and devices, unless under trained supervision.
LIMITATIONS OF WARRANTIES & REMEDIES
AVENTICS warrants its products sold by it to be free from defects in material and workmanship to the following:
For twelve months after shipment AVENTICS will repair or replace (F.O.B. our works), at its option, any equipment which under normal
conditions of use and service proves to be defective in material or workmanship at no charge to the purchaser. No charge will be
made for labor with respect to defects covered by this Warranty, provided that the work is done by AVENTICS or any of its authorized
service facilities. However, this Warranty does not cover expenses incurred in the removal and reinstallation of any product, nor any
downtime incurred, whether or not proved defective.
All repairs and replacement parts provided under this Warranty policy will assume the identity, for warranty purposes, of the part
replaced, and the warranty on such replacement parts will expire when the warranty on the original part would have expired. Claims
must be submitted within thirty days of the failure or be subject to rejection.
This Warranty is not transferable beyond the first using purchaser. Specifically, excluded from this Warranty are failures caused by
misuse, neglect, abuse, improper operation or filtration, extreme temperatures, or unauthorized service or parts. This Warranty also
excludes the use of lubricants, fluids or air line additives that are not compatible with seals or diaphragms used in the products. This
Warranty sets out the purchaser's exclusive remedies with respect to products covered by it, whether for negligence or otherwise.
Neither, AVENTICS nor any of its affiliates will be liable for consequential or incidental damages or other losses or expenses incurred
by reason of the use or sale of such products. Our liability (except as to title) arising out of the sale, use or operation of any product
or parts, whether on warranty, contract or negligence (including claims for consequential or incidental damage) shall not in any event
exceed the cost of replacing the defective products and, upon expiration of the warranted period as herein provided, all such liability
is terminated. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER FOR MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE. No attempt to alter, amend or extend this Warranty shall be effective unless
authorized in writing by an officer of AVENTICS Corporation.
AVENTICS reserves the right to discontinue manufacture of any product, or change product materials, design or specifications without
notice.
AVENTICS Corporation
1953 Mercer Road
Lexington, KY 40514
Tel 859.254.8031
Fax 800.489.1488
www.aventics.com/us
info.us@aventics.com

AVENTICS Incorporated
5515 North Service Rd
Suite #100
Burlington, Ontario L7L 6A6
Tel 905.332.0399
Fax 905.332.8596
www.aventics.com/ca
info.ca@aventics.com

Further contacts:
www.aventics.com/en/contact

The data specified only serve to

describe the product. No statements
concerning a certain condition or
suitability for a certain application
can be derived from our information.
The information given does not re-
lease the user from the obligation of
own judgment and verification. It
must be remembered that our
products are subject to a natural
process of wear and aging.

3DJHVIURP6C-300/2012-06 Subject to change. Printed in USA. © AVENTICS Corporation

This document, as well as the data, specifications and other information set forth in it, are the exclusive
property of AVENTICS. It may not be reproduced or given to third parties without its consent.