Doosan d30s-3 manual

Doosan d30s-5 specs. Doosan d30s-3 parts manual. Doosan dx140lcr-3 specs. Doosan d30s-7 specs.

Disassembly &AssemblyLift Trucks Power TrainD20S-3, D25S-3, D30S-3, D32S-3D20S-3(B3.3), D25S-3(B3.3), D30S-3(B3.3),D32S-3(B3.3), D33S-3(B3.3)G20S-3, G25S-3, G30S-3GC20S-3, GC25S-3, GC30S-3G20E-3, G25E-3, G30E-3, G32E-3GC20E-3, GC25E-3, GC30E-3, GC32E-3G20P-3, G25P-3, G30P-3, G32P-3GC20P-3, GC25P-3, GC30P-3, GC32P-
3SB2103E01Jan.2004 1 Important Safety InformationMost accidents involving product operation, maintenance and repair are caused by failure to observe basic safetyrules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before anaccident occurs. A person must be alert to potential hazards.
This person should also ha v e the necessarytraining, skills and tools to perform these functions properly.Read and understand all safety precautions and warnings before operating or performing lubrication,maintenance and repair on this product.Basic safety precautions are listed in the “Safety” section of the Service or Technical Manual. Additional
safetyprecautions are listed in the “Safety” section of the owner/operation/maintenance publication. Specific safety warnings for all these pub lications are pro vided in the description of operations where hazardsexist. W ARNING labels have also been put on the product to provide instructions and to identify specific hazards.If these hazard warnings
are not heeded, bodily injury or death could occur to you or other persons. W arnings inthis publication and on the product labels are identified by the f ollo wing symbol .Improper operation, lubrication, maintenance or repair of this product can be dangerous and could resultin injury or death.Do not operate or perform any lubrication, maintenance or
repair on this product, until you have read andunderstood the operation, lubrication, maintenance and repair inf ormation.Operations that may cause product damage are identified by NOTICE labels on the product and in this publication.DAEWOO cannot anticipate every possible circumstance that might involv e a potential hazard. The warnings
inthis publication and on the product are therefore not all inclusiv e. If a tool, procedure, work method or operatingtechnique not specifically recommended by DAEWOO is used, you must satisfy yourself that it is safe for you andothers.
Y ou should also ensure that the product will not be damaged or made unsafe by the operation, lubrication,maintenance or repair procedures you choose.The information, specifications, and illustration in this publication are on the basis of information available at thetime it was written. The specifications, torques, pressures, measurements,
adjustments, illustrations, and otheritems can change at any time. These changes can affect the service given to the product. Obtain the completeand most current information before starting any job. DAEWOO dealers have the most current inf ormation available.WARNING Power Train Index 3Index Transmission Assembly Input Shaft
...............................................16 Assembly Output Shaft ............................................19 Assembly Reverse Shaft..........................................11 Assembly Transmission Housing .............................20 Disassembly / Assembly Valve Body .......................26Disassembly Input Shaft ..........................................14 Disassembly Output
Shaft........................................19 Disassembly Reverse Shaft .......................................9 Disassembly Transmission Housing ..........................5 Drive Axle Adjustment Bevel Pinion ..........................................37Adjustment Disassembly / Assembly of Bevel Pinion.........................................39Assembly Bevel Pinion.............................................39 Assembly
Carrier Diff ...............................................45 Assembly Crown wheel/Adjustment .........................42 Assembly Shaft As ...................................................31 Disassembly / Assembly Brake Parts.......................32Disassembly / Assembly Differential ........................40 Disassembly / Assembly Hub Drive Axle..................33Disassembly / Differential Assembly
........................34 Disassembly Axle .....................................................27 Disassembly Bevel Pinion ........................................35Disassembly Shaft As...............................................31 Special Service Tools ...............................................51 Disconnect batteries before performance of any service work. WARNING Power Train Disassembly & Assembly
5Disassembly Transmission Housing 1. Mount the transmission on a suitable jig. 2. Disconnect valve body, loosen the screws (1) with socket head wrench 8 mm. ATTENTION: Loosen bolts from outside to inwards! 3.
Remove the Gasket (2) and oil dipstick (3).

Disassembly &AssemblyLift Trucks Power TrainD20S-3, D25S-3, D30S-3, D32S-3D20S-3(B3.3), D25S-3(B3.3), D30S-3(B3.3),D32S-3(B3.3), D33S-3(B3.3)G20S-3, G25S-3, G30S-3GC20S-3, GC25S-3, GC30S-3G20E-3, G25E-3, G30E-3, G32E-3GC20E-3, GC25E-3, GC30E-3, GC32E-3G20P-3, G25P-3, G30P-3, G32P-3GC20P-3, GC25P-3, GC30P-3, GC32P-
3SB2103E01Jan.2004 1 Important Safety InformationMost accidents involving product operation, maintenance and repair are caused by failure to observe basic safetyrules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before anaccident occurs. A person must be alert to potential hazards. This
person should also ha v e the necessarytraining, skills and tools to perform these functions properly.Read and understand all safety precautions and warnings before operating or performing lubrication,maintenance and repair on this product.Basic safety precautions are listed in the “Safety” section of the Service or Technical Manual. Additional
safetyprecautions are listed in the “Safety” section of the owner/operation/maintenance publication. Specific safety warnings for all these pub lications are pro vided in the description of operations where hazardsexist. W ARNING labels have also been put on the product to provide instructions and to identify specific hazards.If these hazard warnings
are not heeded, bodily injury or death could occur to you or other persons. W arnings inthis publication and on the product labels are identified by the f ollo wing symbol .Improper operation, lubrication, maintenance or repair of this product can be dangerous and could resultin injury or death.Do not operate or perform any lubrication, maintenance or
repair on this product, until you have read andunderstood the operation, lubrication, maintenance and repair inf ormation.Operations that may cause product damage are identified by NOTICE labels on the product and in this publication.DAEWOO cannot anticipate every possible circumstance that might involv e a potential hazard. The warnings
inthis publication and on the product are therefore not all inclusiv e. If a tool, procedure, work method or operatingtechnique not specifically recommended by DAEWOO is used, you must satisfy yourself that it is safe for you andothers. Y ou should also ensure that the product will not be damaged or made unsafe by the operation,
lubrication,maintenance or repair procedures you choose.The information, specifications, and illustration in this publication are on the basis of information available at thetime it was written.
The specifications, torques, pressures, measurements, adjustments, illustrations, and otheritems can change at any time. These changes can affect the service given to the product.
Obtain the completeand most current information before starting any job. DAEWOO dealers have the most current inf ormation available.WARNING Power Train Index 3Index Transmission Assembly Input Shaft ...............................................16 Assembly Output Shaft ............................................19 Assembly Reverse Shaft..........................................11
Assembly Transmission Housing .............................20 Disassembly / Assembly Valve Body .......................26Disassembly Input Shaft ..........................................14 Disassembly Output Shaft........................................19 Disassembly Reverse Shaft .......................................9 Disassembly Transmission Housing ..........................5 Drive Axle Adjustment Bevel
Pinion ..........................................37Adjustment Disassembly / Assembly of Bevel Pinion.........................................39Assembly Bevel Pinion.............................................39 Assembly Carrier Diff ...............................................45 Assembly Crown wheel/Adjustment .........................42 Assembly Shaft As ...................................................31 Disassembly /
Assembly Brake Parts.......................32Disassembly / Assembly Differential ........................40 Disassembly / Assembly Hub Drive Axle..................33Disassembly / Differential Assembly ........................34 Disassembly Axle .....................................................27 Disassembly Bevel Pinion ........................................35Disassembly Shaft
As...............................................31 Special Service Tools ...............................................51 Disconnect batteries before performance of any service work. WARNING Power Train Disassembly & Assembly 5Disassembly Transmission Housing 1. Mount the transmission on a suitable jig.
2. Disconnect valve body, loosen the screws (1) with socket head wrench 8 mm. ATTENTION: Loosen bolts from outside to inwards! 3. Remove the Gasket (2) and oil dipstick (3).

Disassembly &AssemblyLift Trucks Power TrainD20S-3, D25S-3, D30S-3, D32S-3D20S-3(B3.3), D25S-3(B3.3), D30S-3(B3.3),D32S-3(B3.3), D33S-3(B3.3)G20S-3, G25S-3, G30S-3GC20S-3, GC25S-3, GC30S-3G20E-3, G25E-3, G30E-3, G32E-3GC20E-3, GC25E-3, GC30E-3, GC32E-3G20P-3, G25P-3, G30P-3, G32P-3GC20P-3, GC25P-3, GC30P-3, GC32P-
3SB2103E01Jan.2004 1 Important Safety InformationMost accidents involving product operation, maintenance and repair are caused by failure to observe basic safetyrules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before anaccident occurs. A person must be alert to potential hazards. This
person should also ha v e the necessarytraining, skills and tools to perform these functions properly.Read and understand all safety precautions and warnings before operating or performing lubrication,maintenance and repair on this product.Basic safety precautions are listed in the “Safety” section of the Service or Technical Manual. Additional
safetyprecautions are listed in the “Safety” section of the owner/operation/maintenance publication. Specific safety warnings for all these pub lications are pro vided in the description of operations where hazardsexist. W ARNING labels have also been put on the product to provide instructions and to identify specific hazards.If these hazard warnings
are not heeded, bodily injury or death could occur to you or other persons. W arnings inthis publication and on the product labels are identified by the f ollo wing symbol .Improper operation, lubrication, maintenance or repair of this product can be dangerous and could resultin injury or death.Do not operate or perform any lubrication, maintenance or
repair on this product, until you have read andunderstood the operation, lubrication, maintenance and repair inf ormation.Operations that may cause product damage are identified by NOTICE labels on the product and in this publication.DAEWOO cannot anticipate every possible circumstance that might involv e a potential hazard. The warnings
inthis publication and on the product are therefore not all inclusiv e. If a tool, procedure, work method or operatingtechnique not specifically recommended by DAEWOO is used, you must satisfy yourself that it is safe for you andothers. Y ou should also ensure that the product will not be damaged or made unsafe by the operation,
lubrication,maintenance or repair procedures you choose.The information, specifications, and illustration in this publication are on the basis of information available at thetime it was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and otheritems can change at any time. These changes can affect the service
given to the product. Obtain the completeand most current information before starting any job. DAEWOO dealers have the most current inf ormation available.WARNING Power Train Index 3Index Transmission Assembly Input Shaft ...............................................16 Assembly Output Shaft ............................................19 Assembly Reverse
Shaft..........................................11 Assembly Transmission Housing .............................20 Disassembly / Assembly Valve Body .......................26Disassembly Input Shaft ..........................................14 Disassembly Output Shaft........................................19 Disassembly Reverse Shaft .......................................9 Disassembly Transmission Housing
..........................5 Drive Axle Adjustment Bevel Pinion ..........................................37Adjustment Disassembly / Assembly of Bevel Pinion.........................................39Assembly Bevel Pinion.............................................39 Assembly Carrier Diff ...............................................45 Assembly Crown wheel/Adjustment .........................42 Assembly Shaft As
...................................................31 Disassembly / Assembly Brake Parts.......................32Disassembly / Assembly Differential ........................40 Disassembly / Assembly Hub Drive Axle..................33Disassembly / Differential Assembly ........................34 Disassembly Axle .....................................................27 Disassembly Bevel Pinion
........................................35Disassembly Shaft As...............................................31 Special Service Tools ...............................................51 Disconnect batteries before performance of any service work. WARNING Power Train Disassembly & Assembly 5Disassembly Transmission Housing 1.
Mount the transmission on a suitable jig. 2. Disconnect valve body, loosen the screws (1) with socket head wrench 8 mm. ATTENTION: Loosen bolts from outside to inwards! 3. Remove the Gasket (2) and oil dipstick (3). 4. To remove the torque converter housing, loosen the upper housing screws. (Hexagonal socket 17 mm) 5. Loosen the lower
housing screws. (Hexagonal socket 17 mm) 6. Install 2 jackbolts (M10, 30mm (1.2in)) in locations (4) until they stop against bearing plate, alternately tighten bolts to separate the torque converter housing from the transmission. 2113IDCD501P IDCD502P IDCD503P IDCD504PIDCD505PIDCD506P4 Power Train Disassembly & Assembly 67. To
remove strainer, loosen the screw with an allen head wrench. 8. Lift the torque converter housing from the T/M bearing plate.

A person must be alert to potential hazards. This person should also ha v e the necessarytraining, skills and tools to perform these functions properly.Read and understand all safety precautions and warnings before operating or performing lubrication,maintenance and repair on this product.Basic safety precautions are listed in the “Safety” section of
the Service or Technical Manual. Additional safetyprecautions are listed in the “Safety” section of the owner/operation/maintenance publication. Specific safety warnings for all these pub lications are pro vided in the description of operations where hazardsexist. W ARNING labels have also been put on the product to provide instructions and to
identify specific hazards.If these hazard warnings are not heeded, bodily injury or death could occur to you or other persons. W arnings inthis publication and on the product labels are identified by the f ollo wing symbol .Improper operation, lubrication, maintenance or repair of this product can be dangerous and could resultin injury or death.Do not
operate or perform any lubrication, maintenance or repair on this product, until you have read andunderstood the operation, lubrication, maintenance and repair inf ormation.Operations that may cause product damage are identified by NOTICE labels on the product and in this publication.DAEWOO cannot anticipate every possible circumstance that
might involv e a potential hazard. The warnings inthis publication and on the product are therefore not all inclusiv e. If a tool, procedure, work method or operatingtechnique not specifically recommended by DAEWOO is used, you must satisfy yourself that it is safe for you andothers. Y ou should also ensure that the product will not be damaged or
made unsafe by the operation, lubrication,maintenance or repair procedures you choose.The information, specifications, and illustration in this publication are on the basis of information available at thetime it was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and otheritems can change at any time.

Disassembly &AssemblyLift Trucks Power TrainD20S-3, D25S-3, D30S-3, D32S-3D20S-3(B3.3), D25S-3(B3.3), D30S-3(B3.3),D32S-3(B3.3), D33S-3(B3.3)G20S-3, G25S-3, G30S-3GC20S-3, GC25S-3, GC30S-3G20E-3, G25E-3, G30E-3, G32E-3GC20E-3, GC25E-3, GC30E-3, GC32E-3G20P-3, G25P-3, G30P-3, G32P-3GC20P-3, GC25P-3, GC30P-3, GC32P-
3SB2103E01Jan.2004 1 Important Safety InformationMost accidents involving product operation, maintenance and repair are caused by failure to observe basic safetyrules or precautions.

Doosan d30s-7 specs.

Disassembly &AssemblyLift Trucks Power TrainD20S-3, D25S-3, D30S-3, D32S-3D20S-3(B3.3), D25S-3(B3.3), D30S-3(B3.3),D32S-3(B3.3), D33S-3(B3.3)G20S-3, G25S-3, G30S-3GC20S-3, GC25S-3, GC30S-3G20E-3, G25E-3, G30E-3, G32E-3GC20E-3, GC25E-3, GC30E-3, GC32E-3G20P-3, G25P-3, G30P-3, G32P-3GC20P-3, GC25P-3, GC30P-3, GC32P-
3SB2103E01Jan.2004 1 Important Safety InformationMost accidents involving product operation, maintenance and repair are caused by failure to observe basic safetyrules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before anaccident occurs. A person must be alert to potential hazards. This
person should also ha v e the necessarytraining, skills and tools to perform these functions properly.Read and understand all safety precautions and warnings before operating or performing lubrication,maintenance and repair on this product.Basic safety precautions are listed in the “Safety” section of the Service or Technical Manual. Additional
safetyprecautions are listed in the “Safety” section of the owner/operation/maintenance publication.
Specific safety warnings for all these pub lications are pro vided in the description of operations where hazardsexist. W ARNING labels have also been put on the product to provide instructions and to identify specific hazards.If these hazard warnings are not heeded, bodily injury or death could occur to you or other persons. W arnings inthis
publication and on the product labels are identified by the f ollo wing symbol .Improper operation, lubrication, maintenance or repair of this product can be dangerous and could resultin injury or death.Do not operate or perform any lubrication, maintenance or repair on this product, until you have read andunderstood the operation, lubrication,
maintenance and repair inf ormation.Operations that may cause product damage are identified by NOTICE labels on the product and in this publication.DAEWOO cannot anticipate every possible circumstance that might involv e a potential hazard. The warnings inthis publication and on the product are therefore not all inclusiv e. If a tool, procedure,
work method or operatingtechnique not specifically recommended by DAEWOO is used, you must satisfy yourself that it is safe for you andothers. Y ou should also ensure that the product will not be damaged or made unsafe by the operation, lubrication,maintenance or repair procedures you choose.The information, specifications, and illustration in
this publication are on the basis of information available at thetime it was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and otheritems can change at any time. These changes can affect the service given to the product. Obtain the completeand most current information before starting any job.
DAEWOO dealers have the most current inf ormation available.WARNING Power Train Index 3Index Transmission Assembly Input Shaft ...............................................16 Assembly Output Shaft ............................................19 Assembly Reverse Shaft..........................................11 Assembly Transmission Housing .............................20 Disassembly /
Assembly Valve Body .......................26Disassembly Input Shaft ..........................................14 Disassembly Output Shaft........................................19 Disassembly Reverse Shaft .......................................9 Disassembly Transmission Housing ..........................5 Drive Axle Adjustment Bevel Pinion ..........................................37Adjustment Disassembly /
Assembly of Bevel Pinion.........................................39Assembly Bevel Pinion.............................................39 Assembly Carrier Diff ...............................................45 Assembly Crown wheel/Adjustment .........................42 Assembly Shaft As ...................................................31 Disassembly / Assembly Brake Parts.......................32Disassembly / Assembly
Differential ........................40 Disassembly / Assembly Hub Drive Axle..................33Disassembly / Differential Assembly ........................34 Disassembly Axle .....................................................27 Disassembly Bevel Pinion ........................................35Disassembly Shaft As...............................................31 Special Service Tools
...............................................51 Disconnect batteries before performance of any service work. WARNING Power Train Disassembly & Assembly 5Disassembly Transmission Housing 1. Mount the transmission on a suitable jig. 2. Disconnect valve body, loosen the screws (1) with socket head wrench 8 mm. ATTENTION: Loosen bolts from outside to
inwards! 3. Remove the Gasket (2) and oil dipstick (3). 4.
To remove the torque converter housing, loosen the upper housing screws. (Hexagonal socket 17 mm) 5. Loosen the lower housing screws. (Hexagonal socket 17 mm) 6. Install 2 jackbolts (M10, 30mm (1.2in)) in locations (4) until they stop against bearing plate, alternately tighten bolts to separate the torque converter housing from the transmission.
2113IDCD501P IDCD502P IDCD503P IDCD504PIDCD505PIDCD506P4 Power Train Disassembly & Assembly 67. To remove strainer, loosen the screw with an allen head wrench. 8. Lift the torque converter housing from the T/M bearing plate. 9. Secure the eyebolts M10 to remove the torque converter housing. 10. Remove the remaining screws
between the T/M bearing plate and the torque converter housing. (Hexagonal socket 17 mm). 11. Secure the eyebolts M10 to remove the T/M bearing plate. 12.
Loosen the jam nut (1) to loosen the hand brake adjustment with the ring spanner (22 mm) and the threaded bolt (2) with the open ended spanner (10 mm). 21IDCD507P IDCD508P IDCD509P IDCD510PIDCD511PIDCD512P Power Train Disassembly & Assembly 713. Turn the adjustment bolt until the strut (1) can be removed from the brake band. 14.
Remove the brake struts from the eccentric shaft. 15. Lower the loosened brake band into the housing. Remove after dismounting the shaft. 16. Remove the output shaft. 17. Remove the input shaft with forward clutch. 18. Use the eyebolt M18 to lift the reverse shaft. 1IDCD515P IDCD518PIDCD517PIDCD516PIDCD513P IDCD514P Power Train
Disassembly & Assembly 819. Remove the lube pump. (Hexagonal socket 13 mm) 20. Lift the lube pump with 2 screw drivers. IDCD592P IDCD593P Power Train Disassembly & Assembly 9Disassembly Reverse Shaft 1. Disassemble the shaft with the 2-leg puller. 2. Remove the safety ball from the seat with a screw driver. 3. Remove the double needle
bearing. 4. Remove the snap ring (1) from the support disk with the circlip pliers. 5. Lift the multiple disk body. 6.
Remove the snap ring (2) while pressing the return spring on the spring retainer with a hydraulic press. Slowly relieve the tension of the spring. (Tool Ref. No 1) IDCD526PIDCD521P IDCD522P IDCD524PIDCD525PIDCD523P 21 Power Train Disassembly & Assembly 107. Remove the parts - snap ring (1), spring retainer(2) and return spring (3) 8. Lift
the piston by using compressed air in the lower bore. 9. Remove both R-rings before lifting the bearing (4). 10. ATTENTION: Open the R-rings before lifting! 11. Remove the bearing from the shaft with a 2-leg puller. 1234IDCD529P IDCD528P IDCD527P IDCD530PIDCD531P Power Train Disassembly & Assembly 11Assembly Reverse Shaft 12. Heat
bearing (1) to a temperature of 120°C (248°F) and install it on the shaft. 13. After the bearing has cooled, the inner bearing ring must be tapped into position. 14. Install both R-rings (2) in their grooves. 15. Inner and outer piston rings must be lubricated with transmission oil. 16. Insert the piston. ATTENTION: Canting the piston can cause damage.
17. Install return spring (3), spring retainer (4) and snap ring (5). IDCD534P IDCD532P IDCD535PIDCD536PIDCD537P23435IDCD533P Power Train Disassembly & Assembly 1218. Install snap ring (1) by pressing the return spring. (Tool Ref. No 1) 19. Elements of the multiple disk body: (2) pressure disk, (3) inner separater disks, (4) outer clutch
disks, (5) support disk 20. Put the multiple disk body on the gear and install the snap ring. 21. Align the teeth of the clutch disks. 22. Install the needle bearing. 23. Put the gear wheel on the shaft.
13245IDCD540P IDCD543PIDCD539P IDCD542PIDCD541PIDCD538P Power Train Disassembly & Assembly 1324. Lubricate the needle bearing before installing the washer. 25. After installing the washer (1), put the ball (2) in the hole.
26. Install the steel-washer (3). ATTENTION: The ball must engage the notch! 27. Heat bearing (4) to a temperature of 120°C (248°F) and install it on the shaft.
28. After cooling the bearing, the inner bearing ring must be tapped to set bearing. 29.
Install the R-ring (5). IDCD549PIDCD548PIDCD547PIDCD544P IDCD545P IDCD546P 21345 Power Train Disassembly & Assembly 14Disassembly Input Shaft 1. Disassemble the shaft with a 2-leg puller. Remove R-ring before lifting the bearing. 2. After lifting the gear wheel (1), remove bearing (2) and washer (3). 3. Lift the gear wheel. 4. Remove the
ball from the seat with a magnet. 5. Remove the double needle bearing (4) and the brass washer (5).
6.
Remove the snap ring (6) from the support disk with the circlip pliers and remove the disks. 231456IDCD555PIDCD552P IDCD554PIDCD551P IDCD550P IDCD553P Power Train Disassembly & Assembly 157. Remove the snap ring (1) while pressing the return spring on the spring retainer with a hydraulic press. Slowly relieve the tension of the
spring. (Tool Ref. No 1) 8. Lift the piston by using compressed air in a lower bore, after removing the spring retainer and return spring. 9. Remove both R-rings before lifting the bearing. 10. ATTENTION : Open the R-rings before lifting. 11. Lift the back bearing. IDCD558P IDCD557P IDCD556P IDCD530PIDCD559P1