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    Clearances Mentioned in Manual.

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    Ashish

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    © All Rights Reserved
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    Clearances Mentioned in Manual.

    Uploaded by

    Ashish
    19 views3 pages

    Original Title

    Clearances mentioned in manual.

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    © © All Rights Reserved

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    Copyright:

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    19 views3 pages

    Clearances Mentioned in Manual.

    Uploaded by

    Ashish

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    65

    Specifications Section

    Torque 90 + 5 Nm (65 t 4 lb f)
    3. Tighten bolts C and D.

    Torque 90 + 5 N m(65+4 Ib ft)


    4. Again, tighten bolts C and D.
    Torque 90 ± 5 N m (65 4 ib ft)
    5. Again, tighten each bolt.
    Angle 90 + 5 degrees
    llustration 104 go0672743 (7) Location pin for correct installation of connecting
    View B-8 rod caps

    (1) Connecting rod length


    Distance between center of
    beanngs 392.50 mm (15.453 inch)
    (2) Locating pin
    The locating pin extends from the rod cap at the
    following distance. 4.0 + 0.5 mm
    (0.16 ± 0.02 inch)
    (3) Bearing bore
    When the bolts are tightened to specifications (6), 8
    the bore in the Connecting rod for the bearing is Illustration 105 g00118166
    the following dimension. 143.028 ± 0.015 mm Section A-A
    (5.6310 + 0.0006 inch)
    (4) Connecting rod bearing (8) Bearing bore
    Take the connecting rod bearing Bore in bearing for new piston
    on the centerline of the measurements pin ... 70.000 + 0.008 mm (2.7559 + 0.0003
    Bore in bearing for
    connecting rod bores. Diameter of new piston pin 69.962±0.005inch) mm
    crankshaft 135.133 to 135.194 mm (2.7544 ± 0.0002 inch)
    (5.3202 to 5.3226 inch) Note: The connecting rod must be heated for
    Clearance between bearing and new the
    installation of the rod eye bushing. DO NOT use
    crankshaft 0.107 to 0.218 mm torch. a
    (0.0042 to 0.0086 inch)
    (5) Side of Heat the connecting rod to the following
    connecting rod with chamfer temperature. 175 to 260 °C (350 to 500 F)
    The chamfer must be adjacent to the
    Surface when the rod and the piston arecrank pin thrust The side clearance between two
    connecting rods
    on the same new crankshaft pin is
    In the engine. The
    opposite side will pushassembled
    mates on the same crank pin. the rod that value.
    the following
    0.850 + 0.332 mm (0.0335 + 0.0131 inch)
    (6) Procedure for
    tighteningconnecting rod bolts
    Note: Bolts A and B are on the
    cap that has bearing tabs same end of the rod
    and locating pin (7).
    . Betore assembly, put 6V - 4876
    bolt threads and allthe
    surfaces Lubricant
    that
    on the
    between the bolt and the cap. make contact
    2.
    Tighten bolts A and B.
    66
    Specifications Section

    I01359201

    Connecting Rod and Main


    Bearing Journals
    SMCS Code: 1230
    Refer to Guidelines For Reusable Parts, SEBF8O09,
    "Main Bearings And Connecting Rod Bearings' 10r
    more information.
    Connecting Rod Bearing Journals
    Table 3

    Diameter Of Crankshaft Journal (Bearing Surface)


    For Connecting Rod Bearings
    Original Size Journal 135.000 + 0.025 mm
    (5.3150± 0.0010 inch)
    Undersize Journal
    0.63 mm (0.025 inch) 134.370 ± 0.025 mm
    (5.2902+0.0010 inch)
    Undersize Journal
    1.27 mm (0.050 inch) 133.730 ± 0.025 mm
    (5.2650 ±0.0010 inch)

    Clearance between bearing and newW


    journal 0.107 to 0.218 mm (0.0042 to 0.0086 inch)
    Main Bearing Journals
    Table 4

    Diameter Of Crankshaft Journal


    Surface) For Main Bearings(Bearing
    Original Size Journal 160.000 ± 0.025 mm
    (6.2992±0.0010inch)
    Undersize Journal 159.370 ± 0.025 mm
    0.63 mm (0.025 inch) (6.2744 ±0.0010 inch)
    Undersize Journal 158.730 + 0.025 mm
    1.27 mm (0.050 inch) (6.2492 +0.0010 inch)
    Clearance between bearing and new
    journal ... 0.122 to 0.241 mm (0.0048 to 0.0095 inch)
    67
    Specifications Section
    O1940047

    Crankshaft
    SMCSCode:1202

    SN:S2A1-Up
    SN:S2B1-Up
    SN:S2D1-Up
    SN:S2E1-Up
    SIN:S2F1-Up

    1
    2
    A

    5
    A
    6 SECTION A-A

    llustrabion 106 goo718091

    (1) Thrust plates for center main bearing 1. Prior to assembly, put 6V-4876 Lubricant on the
    bolt threads, the shank, and the underside of bolt
    (2) End play for a new crankshaft head.
    End play.. 0.17 to 0.63 mm (0.007 to 0.025 inch) 2. Tighten the bolts evenly.
    (3) Plug Torque 200 +5 N-m (145+4 Ib ft)
    Torque 50 + 7 N-m (37 5 Ib ft)
    3. Loosen the bolts.
    (4) Connecting rod journal
    4. Tighten the bolts evenly.
    Refer to Specifications. Connecting Rod And Main
    Bearing Journals". Torque 70 + 5 N m (50 + 4 ib t)
    (5) Main bearing journal 5. Tighten each bolt again to the following rotation.
    Refer to Specifications, "Connecting Rod And Main Rotation 120 + 5 degrees
    Bearing Journals"
    iO1940088
    (6) Bolts

    Note: Do not reuse Crankshaft


    counterweight bolts. SMCS Code: 1202
    Use the following
    cOunterweight boltsprocedure
    : to tighten the
    SIN: B5G1-Up

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