Parts Manual: J40XM2, J50XM2, J60XM2, J65XM2 (A216)
Parts Manual: J40XM2, J50XM2, J60XM2, J65XM2 (A216)
Parts Manual: J40XM2, J50XM2, J60XM2, J65XM2 (A216)
MANUAL
J40XM2, J50XM2,
J60XM2, J65XM2
(A216)
CUSTOMER EDITION
SECTIONS
1 FRAME
2 ELECTRICAL SYSTEM
3 DRIVE UNIT
4 STEERING SYSTEM
5 BRAKE/ACCELERATOR SYSTEM
6 HYDRAULIC SYSTEM
10 OPTIONS
11 NUMERICAL INDEX
This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE A216
01/2002 NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCELERATOR ................................................................................................................................................. 5-14
ACCELERATOR PEDAL..................................................................................................................................... 5-16
B
BACKUP ALARM ............................................................................................................................................. 10-30
BRAKE ................................................................................................................................................................. 5-6
BRAKE PEDAL LINKAGE .................................................................................................................................... 5-2
BRAKE/BACKUP LIGHT .................................................................................................................................. 10-22
C
CONTACTOR ..................................................................................................................................................... 2-18
1A AND REGENERATIVE BRAKING ............................................................................................................. 2-16
CONTACTOR PANEL
CONTACTOR HYDRAULIC ............................................................................................................................ 2-12
CONTROL ...................................................................................................................................................... 2-10
CONTACTOR STEERING .................................................................................................................................. 2-14
CONTROL PANEL
CONTACTOR HYDRAULIC .............................................................................................................................. 2-6
TRANSISTOR HYDRAULIC ............................................................................................................................. 2-8
CONTROL VALVE
FOUR FUNCTION .......................................................................................................................................... 6-50
THREE FUNCTION ........................................................................................................................................ 6-46
CONTROL VALVE ATTACHING PARTS
⇒ S/N PENDING PER ECN 92098 ................................................................................................................ 6-34
S/N PENDING PER ECN 92098⇒ ................................................................................................................. 6-36
COUNTERWEIGHT ........................................................................................................................................... 1-14
COVERS .............................................................................................................................................................. 1-6
COWL ELECTRICAL.......................................................................................................................................... 2-20
D
DC-DC CONVERTER
36/48 VOLT TO 12 VOLT .............................................................................................................................. 10-29
DRIVE AND REAR LIGHTS ............................................................................................................................. 10-24
DRIVE AXLE ........................................................................................................................................................ 3-2
DRIVE MOTOR MOUNT ...................................................................................................................................... 6-4
E
ELECTRICAL ....................................................................................................................................................... 2-2
F
FORK
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-33
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-35
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-27
FOUR ROLLER CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-24
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-16
FRAME ................................................................................................................................................................. 1-4
FREE-LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-12
DESCRIPTION PAGE
F (continued)
G
GEAR PUMP ...................................................................................................................................................... 4-14
OPTIONAL...................................................................................................................................................... 4-16
GENERAL TRUCK ............................................................................................................................................... 1-2
H
HAND LEVER
⇒ S/N PENDING PER ECN 92098 ................................................................................................................ 6-38
S/N PENDING PER ECN 92098⇒ ................................................................................................................. 6-42
HEADER HOSE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-30
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-32
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-24
HOOD................................................................................................................................................................. 1-10
HYDRAULIC ......................................................................................................................................................... 6-2
HYDRAULIC MOTOR
CLOSED CONSTRUCTION
S/N PENDING PER ECN 73755⇒ ............................................................................................................. 6-28
S/N PENDING PER ECN 73755⇒ ................................................................................................................. 6-20
HYDRAULIC PUMP
12 CC SINGLE GEAR PUMP ........................................................................................................................... 6-6
OPTIONAL .................................................................................................................................................... 6-8
19 CC DOUBLE GEAR PUMP
LOW NOISE ................................................................................................................................................ 6-16
19 CC SINGLE GEAR PUMP ......................................................................................................................... 6-12
19CC SINGLE GEAR PUMP
OPTIONAL .................................................................................................................................................. 6-14
OPTIONAL...................................................................................................................................................... 6-10
HYDRAULIC PUMP MOTOR
CLOSED CONSTRUCTION WITH BWI ......................................................................................................... 6-26
OPEN CONSTRUCTION WITH BWI .............................................................................................................. 6-24
OPEN CONSTRUCTION WITHOUT BWI
⇒ S/N PENDING PER ECN 73755 ............................................................................................................ 6-18
OPTIONAL .................................................................................................................................................. 6-22
WITH BWI
OPTIONAL
⇒ S/N PENDING PER ECN 73755......................................................................................................... 6-30
HYDRAULIC TANK............................................................................................................................................. 6-54
I
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-6
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-4
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-4
DESCRIPTION PAGE
I (continued)
INTEGRAL SIDE-SHIFT
HYDRAULIC HOSES
THREE STAGE FULL FREE-LIFT ............................................................................................................ 10-19
TWO STAGE FULL FREE-LIFT ................................................................................................................ 10-20
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 10-18
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-12
TWO STAGE FULL FREE-LIFT .................................................................................................................... 10-14
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-10
INTEGRAL SIDE-SHIFTER CYLINDER .......................................................................................................... 10-16
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-4
L
LABELS .............................................................................................................................................................. 1-21
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT (J40-50XM2)............................................................................................. 7-9
LIFT CYLINDER (J60-65XM2)
TWO STAGE LIMITED FREE-LIFT
⇒ S/N PENDING PER ECN 73680 ............................................................................................................ 7-11
S/N PENDING PER ECN 73680⇒ ............................................................................................................. 7-13
LOAD BACKREST EXTENSION
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-26
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-28
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-20
M
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-16
MAIN CYLINDER (LEFT HAND)
TWO STAGE FULL FREE-LIFT
⇒ S/N PENDING PER ECN 73680 ............................................................................................................ 9-11
S/N PENDING PER ECN 73680⇒ ............................................................................................................. 9-13
MAIN CYLINDER (RIGHT HAND)
TWO STAGE FULL FREE-LIFT
⇒ S/N PENDING PER ECN 73680 ............................................................................................................ 9-15
S/N PENDING PER ECN 73680⇒ ............................................................................................................. 9-17
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-8
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-6
MAST INSTALLATION
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-28
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-30
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-22
MASTER CYLINDER ........................................................................................................................................... 5-4
DESCRIPTION PAGE
N
NON-SUSPENSION SEAT................................................................................................................................. 1-16
O
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-2
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-2
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-2
OVERHEAD GUARD.......................................................................................................................................... 1-12
P
PARK BRAKE
LEVER ACTUATED ........................................................................................................................................ 5-10
S
SHIELDS
TYPE EE........................................................................................................................................................... 1-8
SHIFT LEVER ...................................................................................................................................................... 4-6
SIDE-SHIFT CARRIAGE.................................................................................................................................... 10-6
SIDE-SHIFT CYLINDER .................................................................................................................................... 10-8
SIX ROLLER CARRIAGE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-24
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-26
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-18
SPOT LIGHT .................................................................................................................................................... 10-28
STEERING AXLE ............................................................................................................................................... 4-22
STEERING CONTROL UNIT ............................................................................................................................... 4-8
STEERING CYLINDER ...................................................................................................................................... 4-12
STEERING HYDRAULIC.................................................................................................................................... 4-10
STEERING MOTOR
WITH BWI ....................................................................................................................................................... 4-18
WITHOUT BWI ............................................................................................................................................... 4-20
STEERING POD .................................................................................................................................................. 4-2
STROBE LIGHT ............................................................................................................................................... 10-26
SUSPENSION SEAT .......................................................................................................................................... 1-18
T
TILT CYLINDER ................................................................................................................................................. 6-32
TIRE AND WHEEL
DRIVE WHEEL ............................................................................................................................................... 10-4
STEER WHEEL .............................................................................................................................................. 10-2
TRACTION MOTOR
36V/48V CLOSED .......................................................................................................................................... 3-10
36V/48V OPEN ............................................................................................................................................... 3-12
TRANSMISSION AND DIFFERENTIAL ............................................................................................................... 3-6
W
WIRE HARNESS
FORWARD/REVERSE LEVER....................................................................................................................... 2-24
MAIN ............................................................................................................................................................... 2-22
Listed below are abbreviations used in parts manuals to denote the following expressions:
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index on Page 11-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.
SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.
x
UNIT CODE A216
01/2002 NORTH AMERICA
1 FRAME
UNIT CODE A216
01/2002 NORTH AMERICA
SECTION 1
FRAME
DESCRIPTION PAGE
GENERAL TRUCK
FRAME
1 1461197 Cowl............................................................................................................................. 1
2 296167 Capscrew..................................................................................................................... 2
3 292681 Lockwasher.................................................................................................................. 2
4 320157 Washer ........................................................................................................................ 4
5 15056 Nut ............................................................................................................................... 2
6 136692 Nut ............................................................................................................................... 12
7 320160 Washer ........................................................................................................................ 14
8 292682 Lockwasher.................................................................................................................. 12
9 1362185 Pin ............................................................................................................................... 1
10 1385122 Floorplate..................................................................................................................... 1
10 878220 Floormat ...................................................................................................................... 1
11 1380562 Floorplate..................................................................................................................... 1
12 1350231 Plug ............................................................................................................................. 2
13 292519 Capscrew..................................................................................................................... 2
14 292681 Lockwasher.................................................................................................................. 2
15 296421 Washer ........................................................................................................................ 2
16 239503 Nut ............................................................................................................................... 2
17 a 1364498 Fender (LH) ................................................................................................................. 1
17 b 1364499 Fender (LH) ................................................................................................................. 1
17 ac 1364552 Fender (LH) ................................................................................................................. 1
17 bc 1364553 Fender (LH) ................................................................................................................. 1
18 a 1364555 Fender (RH)................................................................................................................. 1
18 b 1364556 Fender (RH)................................................................................................................. 1
18 ac 1364557 Fender (RH)................................................................................................................. 1
18 bc 1364558 Fender (RH)................................................................................................................. 1
19 1378906 Plate ............................................................................................................................ 2
20 316678 Screw........................................................................................................................... 6
21 1377420 Rod .............................................................................................................................. 1
22 1377421 Pin ............................................................................................................................... 1
23 1380449 Knob ............................................................................................................................ 1
24 296128 Nut ............................................................................................................................... 1
25 264134 Sealant ........................................................................................................................ AR
26 1379304 Plate ............................................................................................................................ 1
27 1379324 Capscrew..................................................................................................................... 1
28 296136 Nut ............................................................................................................................... 2
29 296227 Capscrew..................................................................................................................... 2
FOOTNOTES:
a 59.13 in. Wheel Base
b 64.80 in. Wheel Base
c Wide Tread
COVERS
FOOTNOTES:
a 28.29 in. Battery Compartment
b 33.90 in. Battery Compartment
c S/N PENDING PER ECN 90298 ⇒
d ⇒ S/N PENDING PER ECN 92098
SHIELDS
TYPE EE
HOOD
KEY:
A: 28.29 in. Battery Compartment
B: 33.90 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 92069-01
b S/N PENDING PER ECN 92069-01 ⇒
OVERHEAD GUARD
KEY:
A: 28.29 in. Battery Compartment
B: 33.90 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
COUNTERWEIGHT
KEY:
A: J40-50XM2, 28.29 in. Battery Compartment
B: J50-60XM2, 33.90 in. Battery Compartment
C: J65XM2, 33.90 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
NON-SUSPENSION SEAT
KEY:
A: Vinyl Cover
B: Fabric Cover
QTY
ITEM PART NO. DESCRIPTION A B
SUSPENSION SEAT
KEY:
A: Fabric Cover
B: Vinyl Cover
QTY
ITEM PART NO. DESCRIPTION A B
LABELS
LABELS
FOOTNOTES:
a Optional
b With Park Brake Alarm
c Without Parking Brake Alarm
2 ELECTRICAL SYSTEM
UNIT CODE A216
01/2002 NORTH AMERICA
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ELECTRICAL
ELECTRICAL
FOOTNOTES:
a On-Demand Steering
2-5
UNIT CODE A216
NORTH AMERICA 01/2002
CONTROL PANEL
CONTACTOR HYDRAULIC
CONTROL PANEL
TRANSISTOR HYDRAULIC
FOOTNOTES:
a ⇒ D/B 10/1999
b D/B 10/1999 ⇒
CONTACTOR PANEL
CONTROL
FOOTNOTES:
a ⇒ D/B 10/1999
b D/B 10/1999 ⇒
CONTACTOR PANEL
CONTACTOR HYDRAULIC
2-15
UNIT CODE A216
NORTH AMERICA 01/2002
CONTACTOR
1A AND REGENERATIVE BRAKING
CONTACTOR
FOOTNOTES:
a ⇒ D/B 10/1999
b D/B 10/1999 ⇒
FOOTNOTES:
a With Seat Belt
b Without Seat Belt
c D/B 04/1999 ⇒ S/N A216A-4516
d S/N A216A-4517 ⇒
e ⇒ D/B 04/1999
f D/B 04/1999 ⇒
2-21
UNIT CODE A216
NORTH AMERICA 01/2002
WIRE HARNESS
MAIN
3 DRIVE UNIT
UNIT CODE A216
01/2002 NORTH AMERICA
SECTION 3
DRIVE UNIT
DESCRIPTION PAGE
DRIVE AXLE
1 1317267 Capscrew..................................................................................................................... 8
2 366713 Washer ........................................................................................................................ 8
3 366715 Nut ............................................................................................................................... 4
4 292525 Capscrew..................................................................................................................... 1
5 1377439 Spacer ......................................................................................................................... 1
6 320159 Washer ........................................................................................................................ 2
7 1310598 Shield........................................................................................................................... 2
8 60949 Lug Nut ........................................................................................................................ 12
9 57597 O-Ring ......................................................................................................................... 1
10 287860 Capscrew..................................................................................................................... 6
11 292525 Capscrew..................................................................................................................... 1
12 292682 Lockwasher.................................................................................................................. 15
13 2037171 Traction Motor (☞ Figure 3-3) .................................................................................... 1
14 1351926 Axle Housing ............................................................................................................... 1
15 1351927 Spindle (LH)................................................................................................................. 1
16 39714 O-Ring ......................................................................................................................... 2
17 293646 Capscrew..................................................................................................................... 32
18 292683 Lockwasher.................................................................................................................. 32
19 324863 Axle Shaft .................................................................................................................... 2
20 1364986 Hanger (RH) ................................................................................................................ 1
21 1340966 Hanger (LH) ................................................................................................................. 1
22 305769 Dowel Pin..................................................................................................................... 4
23 33657 Locknut ........................................................................................................................ 2
24 145978 Lockwasher.................................................................................................................. 2
25 85885 Washer ........................................................................................................................ 2
26 325568 Oil Seal ........................................................................................................................ 2
27 1340807 Brake Drum.................................................................................................................. 2
28 118714 Stud ............................................................................................................................. 12
29 264893 Bearing Cup................................................................................................................. 2
30 264892 Bearing Cone............................................................................................................... 2
31 30076 Bearing Cup................................................................................................................. 2
32 230443 Bearing Cone............................................................................................................... 2
33 21420 Vent.............................................................................................................................. 1
34 15315 Fitting........................................................................................................................... 1
35 1456277 Brake (☞ Figure 5-3) ................................................................................................. 1
35 1456276 Brake (☞ Figure 5-3) ................................................................................................. 1
36 221617 Capscrew..................................................................................................................... 6
37 1320607 Washer ........................................................................................................................ 2
38 1354997 Oil Seal ........................................................................................................................ 2
39 16001 Lube Fitting .................................................................................................................. 2
40 1333385 Bushing........................................................................................................................ 2
41 1364993 Transmission Assembly (☞ Figure 3-2) ..................................................................... 1
42 136985 Capscrew..................................................................................................................... 4
43 292516 Capscrew..................................................................................................................... 2
44 136692 Nut ............................................................................................................................... 2
45 1340761 Spindle (RH) ................................................................................................................ 1
46 15290 Fitting........................................................................................................................... 1
47 16151 Fitting........................................................................................................................... 1
48 1364997 Capscrew..................................................................................................................... 1
49 320162 Washer ........................................................................................................................ 2
50 216877 Nut ............................................................................................................................... 2
DRIVE AXLE
3-5
UNIT CODE A216
NORTH AMERICA 01/2002
3-9
UNIT CODE A216
NORTH AMERICA 01/2002
TRACTION MOTOR
36V/48V CLOSED
TRACTION MOTOR
36V/48V OPEN
3-14
UNIT CODE A216
01/2002 NORTH AMERICA
4 STEERING SYSTEM
UNIT CODE A216
01/2002 NORTH AMERICA
SECTION 4
STEERING SYSTEM
DESCRIPTION PAGE
STEERING POD
STEERING POD
42 292680 Lockwasher.................................................................................................................. 4
43 320156 Washer ........................................................................................................................ 4
FOOTNOTES:
a Transistor Control
b With On-Demand Power Steering
c Without Power Steer On-Demand
d ⇒ S/N PENDING PER ECN 64871
e S/N PENDING PER ECN 64871 ⇒
4-5
UNIT CODE A216
NORTH AMERICA 01/2002
SHIFT LEVER
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 73615
b S/N PENDING PER ECN 73615 ⇒
STEERING HYDRAULIC
FOOTNOTES:
a 28.29 in. Battery Compartment
b 33.90 in. Battery Compartment
c With On-Demand Steering
4-13
UNIT CODE A216
NORTH AMERICA 01/2002
GEAR PUMP
FOOTNOTES:
a Steer Pump 2043078 Optional. First Used On Date Break 07/00.
4-17
UNIT CODE A216
NORTH AMERICA 01/2002
STEERING MOTOR
WITH BWI
STEERING MOTOR
WITHOUT BWI
STEERING AXLE
FOOTNOTES:
a Use Adhesive 264134 As Required
4-24
UNIT CODE A216
01/2002 NORTH AMERICA
5 BRAKE/ACCELERATOR SYSTEM
UNIT CODE A216
01/2002 NORTH AMERICA
SECTION 5
BRAKE/ACCELERATOR SYSTEM
DESCRIPTION PAGE
5-5
UNIT CODE A216
NORTH AMERICA 01/2002
BRAKE
KEY:
A: Left Hand
B: Right Hand
QTY
ITEM PART NO. DESCRIPTION A B
BRAKE
QTY
ITEM PART NO. DESCRIPTION A B
996027 Brake Overhaul Kit (Includes Items 1, 9-10, 13, 17, 21-22, 24-26, 30, 32,
34-35) .................................................................................................................. 1 1
996028 Major Brake Job Kit (Includes Items 1, 24).......................................................... 1 1
996029 Minor Brake Job Kit (Includes Items 3-4, 24)....................................................... 1 1
996145 Spring Kit (Includes Items 10, 23, 25-27, 30, 32) ................................................ 1 1
1358219 Wheel Cylinder Kit (Includes Items 1, 3-4) .......................................................... 1 1
1450502 Adjuster Kit (Includes Items 18-21) ..................................................................... 1 ..
1450501 Adjuster Kit (Includes Items 18-21) ..................................................................... .. 1
5-9
UNIT CODE A216
NORTH AMERICA 01/2002
PARK BRAKE
LEVER ACTUATED
PARK BRAKE
LEVER ACTUATED
50 316678 Screw........................................................................................................................... 2
51 214364 Capscrew..................................................................................................................... 2
52 1383177 Plate ............................................................................................................................ 1
53 15212 Cotter Pin..................................................................................................................... 4
54 1379308 Plate ............................................................................................................................ 1
55 296168 Capscrew..................................................................................................................... 2
56 374159 Switch .......................................................................................................................... 1
57 1333382 Washer ........................................................................................................................ 1
5-13
UNIT CODE A216
NORTH AMERICA 01/2002
ACCELERATOR
ACCELERATOR PEDAL
KEY:
A: Monotrol Pedal
B: Forward And Reverse
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N A216A-4690
b S/N A216A-4691 ⇒
5-18
UNIT CODE A216
01/2002 NORTH AMERICA
6 HYDRAULIC SYSTEM
UNIT CODE A216
01/2002 NORTH AMERICA
SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION PAGE
CONTROL VALVE
FOUR FUNCTION .......................................................................................................................................... 6-50
THREE FUNCTION ........................................................................................................................................ 6-46
CONTROL VALVE ATTACHING PARTS
⇒ S/N PENDING PER ECN 92098 ................................................................................................................ 6-34
S/N PENDING PER ECN 92098⇒ ................................................................................................................. 6-36
DRIVE MOTOR MOUNT ...................................................................................................................................... 6-4
HAND LEVER
⇒ S/N PENDING PER ECN 92098 ................................................................................................................ 6-38
S/N PENDING PER ECN 92098⇒ ................................................................................................................. 6-42
HYDRAULIC ......................................................................................................................................................... 6-2
HYDRAULIC MOTOR
CLOSED CONSTRUCTION
S/N PENDING PER ECN 73755⇒ ............................................................................................................. 6-28
S/N PENDING PER ECN 73755⇒ ................................................................................................................. 6-20
HYDRAULIC PUMP
12 CC SINGLE GEAR PUMP ........................................................................................................................... 6-6
OPTIONAL .................................................................................................................................................... 6-8
19 CC DOUBLE GEAR PUMP
LOW NOISE ................................................................................................................................................ 6-16
19 CC SINGLE GEAR PUMP ......................................................................................................................... 6-12
19CC SINGLE GEAR PUMP
OPTIONAL .................................................................................................................................................. 6-14
OPTIONAL...................................................................................................................................................... 6-10
HYDRAULIC PUMP MOTOR
CLOSED CONSTRUCTION WITH BWI ......................................................................................................... 6-26
OPEN CONSTRUCTION WITH BWI .............................................................................................................. 6-24
OPEN CONSTRUCTION WITHOUT BWI
⇒ S/N PENDING PER ECN 73755 ............................................................................................................ 6-18
OPTIONAL .................................................................................................................................................. 6-22
WITH BWI
OPTIONAL
⇒ S/N PENDING PER ECN 73755......................................................................................................... 6-30
HYDRAULIC TANK............................................................................................................................................. 6-54
TILT CYLINDER ................................................................................................................................................. 6-32
HYDRAULIC
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
HYDRAULIC PUMP
12 CC SINGLE GEAR PUMP
HYDRAULIC PUMP
12 CC SINGLE GEAR PUMP
OPTIONAL
6-11
UNIT CODE A216
NORTH AMERICA 01/2002
HYDRAULIC PUMP
19 CC SINGLE GEAR PUMP
6-15
UNIT CODE A216
NORTH AMERICA 01/2002
HYDRAULIC PUMP
19 CC DOUBLE GEAR PUMP
LOW NOISE
HYDRAULIC MOTOR
(S/N PENDING PER ECN 73755⇒)
FOOTNOTES:
a With BDI and Temperature Sensor
b Without BDI and Temperature Sensor
FOOTNOTES:
a CRE/FRE And EE/ES Classification
HYDRAULIC MOTOR
CLOSED CONSTRUCTION
(S/N PENDING PER ECN 73755⇒)
KEY:
A: Open Construction
B: Closed Construction
QTY
ITEM PART NO. DESCRIPTION A B
TILT CYLINDER
KEY:
A: 5 Forward/8 Back, 5 Forward/5 Back
B: 10 Forward/5 Back
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1340672 Hydraulic Control Valve (☞ Figure 6-21) ........................................................... 1 ..
1 1388373 Hydraulic Control Valve (☞ Figure 6-21) ........................................................... 1 ..
1 1340673 Hydraulic Control Valve (☞ Figure 6-22) ........................................................... .. 1
2 16550 Fitting................................................................................................................... .. 1
2 16484 O-Ring ............................................................................................................. .. 1
3 16541 Fitting................................................................................................................... .. 1
3 16484 O-Ring ............................................................................................................. .. 1
4 16550 Fitting................................................................................................................... 1 ..
4 16484 O-Ring ............................................................................................................. 1 ..
5 16568 Fitting................................................................................................................... 1 2
5 16484 O-Ring ............................................................................................................. 1 1
6 17061 Fitting................................................................................................................... 1 1
7 134680 Fitting................................................................................................................... 1 1
7 16485 O-Ring ............................................................................................................. 1 1
8 181957 Fitting................................................................................................................... 1 1
8 16485 O-Ring ............................................................................................................. 1 1
9 16542 Fitting................................................................................................................... 1 1
9 16485 O-Ring ............................................................................................................. 1 1
10 222492 Fitting................................................................................................................... 1 1
10 16483 O-Ring ............................................................................................................. 1 1
11 1362323 Bracket................................................................................................................. 1 1
12 317594 Mount................................................................................................................... 2 2
13 296176 Capscrew............................................................................................................. 2 2
14 136692 Nut ....................................................................................................................... 4 4
15 1356113 Washer ................................................................................................................ 4 4
16 292682 Lockwasher.......................................................................................................... 4 4
17 136749 Capscrew............................................................................................................. 2 2
18 320157 Washer ................................................................................................................ 3 3
19 292681 Lockwasher.......................................................................................................... 3 3
20 239503 Nut ....................................................................................................................... 2 2
21 1340703 Pin ....................................................................................................................... 3 4
22 15172 Washer ................................................................................................................ 3 4
23 15200 Cotter Pin............................................................................................................. 3 4
24 296174 Capscrew............................................................................................................. 2 2
25 325056 Channel (Rubber) ................................................................................................ 2 2
26 324972 Bracket................................................................................................................. 2 2
27 287805 Capscrew............................................................................................................. 1 1
28 320158 Washer ................................................................................................................ 2 2
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 .. . . . Control Valve (☞ Figure 6-21) ........................................................................... 1 ..
1 .. . . . Control Valve (☞ Figure 6-22) ........................................................................... .. 1
2 16550 Fitting................................................................................................................... .. 1
2 16484 O-Ring ............................................................................................................. .. 1
3 16541 Fitting................................................................................................................... .. 1
3 16484 O-Ring ............................................................................................................. .. 1
4 16550 Fitting................................................................................................................... 1 ..
4 16484 O-Ring ............................................................................................................. 1 ..
5 16568 Fitting................................................................................................................... 1 2
5 16484 O-Ring ............................................................................................................. 1 1
6 17061 Fitting................................................................................................................... 1 1
7 134680 Fitting................................................................................................................... 1 1
7 16485 O-Ring ............................................................................................................. 1 1
8 181957 Fitting................................................................................................................... 1 1
8 16485 O-Ring ............................................................................................................. 1 1
9 16542 Fitting................................................................................................................... 1 1
9 16485 O-Ring ............................................................................................................. 1 1
10 222492 Fitting................................................................................................................... 1 1
10 16483 O-Ring ............................................................................................................. 1 1
11 1478885 Bracket................................................................................................................. 1 1
12 317594 Mount................................................................................................................... 2 2
13 296176 Capscrew............................................................................................................. 2 2
14 136692 Nut ....................................................................................................................... 4 4
15 1356113 Washer ................................................................................................................ 4 4
16 292682 Lockwasher.......................................................................................................... 4 4
17 136749 Capscrew............................................................................................................. 3 3
18 320157 Washer ................................................................................................................ 3 3
19 292681 Lockwasher.......................................................................................................... 3 3
20 239503 Nut ....................................................................................................................... 2 2
21 1340703 Pin ....................................................................................................................... 3 4
22 15172 Washer ................................................................................................................ 3 4
23 15200 Cotter Pin............................................................................................................. 3 4
24 296174 Capscrew............................................................................................................. 2 2
25 325056 Channel (Rubber) ................................................................................................ 2 2
26 324972 Bracket................................................................................................................. 2 2
HAND LEVER
(⇒ S/N PENDING PER ECN 92098)
KEY:
A: Three Function Without Detent Levers
B: Three Function With Detent Levers
C: Four Function With Detent Levers
QTY
ITEM PART NO. DESCRIPTION A B C
1 1375549 Cover ........................................................................................................ 1 1 1
2 1340366 Crank ........................................................................................................ 3 2 3
3 296159 Capscrew.................................................................................................. 12 12 16
4 313805 Nut ............................................................................................................ 6 6 8
5 1364239 Spacer ...................................................................................................... 3 3 3
6 1362319 Bracket...................................................................................................... 1 1 1
7 1364238 Pin ............................................................................................................ 1 1 1
8 c 1362317 Support ..................................................................................................... 1 1 1
8 d 1383750 Support ..................................................................................................... 1 1 1
9 18836 Pin ............................................................................................................ 1 1 1
10 1362337 Plate ......................................................................................................... 1 1 1
11 1362333 Lever ......................................................................................................... 1 1 1
12 c 1362327 Plate (Upper Link)..................................................................................... 3 3 4
12 d 1385725 Plate (Upper Link)..................................................................................... 3 3 4
13 221767 Washer ..................................................................................................... 21 21 23
14 1340702 Pin ............................................................................................................ 7 7 9
15 15223 Cotter Pin.................................................................................................. 4 4 6
16 302060 Capscrew.................................................................................................. 2 2 2
17 1362330 Guide ........................................................................................................ 1 1 1
18 c 296160 Capscrew.................................................................................................. 1 1 1
18 d 296161 Capscrew.................................................................................................. 3 3 3
19 136749 Capscrew.................................................................................................. 1 1 1
20 287851 Capscrew.................................................................................................. 1 1 1
21 320157 Washer ..................................................................................................... 1 1 1
22 239503 Nut ............................................................................................................ 2 2 2
23 c 1362328 Plate (Lower Link)..................................................................................... 3 3 4
23 d 1383727 Plate (Lower Link)..................................................................................... 3 3 4
23 d 1383728 Plate (Lower Link)..................................................................................... 1 1 1
24 3006269 Shim (0.060 in.) ........................................................................................ AR AR AR
24 3007538 Shim (0.031 in.) ........................................................................................ AR AR AR
24 3007088 Shim (0.010 in.) ........................................................................................ AR AR AR
25 1340364 Hand Lever ............................................................................................... .. 1 1
26 1340422 Crank ........................................................................................................ .. 1 1
27 1370728 Lock .......................................................................................................... .. 1 1
28 287816 Capscrew.................................................................................................. 2 2 4
29 c 320156 Washer ..................................................................................................... 6 10 10
29 d 320156 Washer ..................................................................................................... 9 13 13
30 292680 Lockwasher............................................................................................... 13 15 17
31 136687 Nut ............................................................................................................ 11 13 15
32 175861 Spring ....................................................................................................... .. 1 1
33 19979 Pin ............................................................................................................ .. 1 1
34 1364920 Spacer ...................................................................................................... 1 1 ..
35 1339799 Boot .......................................................................................................... 1 1 ..
35 1339636 Boot .......................................................................................................... .. .. 1
36 1364240 Spacer ...................................................................................................... .. .. 1
37 1340652 Hand Lever ............................................................................................... 1 1 1
©2002 HYSTER COMPANY See Service Manual 6-39
for service procedures.
UNIT CODE A216
NORTH AMERICA 01/2002
HAND LEVER
(⇒ S/N PENDING PER ECN 92098)
QTY
ITEM PART NO. DESCRIPTION A B C
FOOTNOTES:
a Contactor Hydraulic
b SCR Hydraulic
c ⇒ S/N A216A-1946
d S/N A216A-1947 ⇒
6-41
UNIT CODE A216
NORTH AMERICA 01/2002
HAND LEVER
(S/N PENDING PER ECN 92098⇒)
KEY:
A: Three Function Without Detent Levers
B: Three Function With Detent Levers
C: Four Function With Detent Levers
QTY
ITEM PART NO. DESCRIPTION A B C
1 1482311 Cover ........................................................................................................ 1 1 1
2 1340366 Crank ........................................................................................................ 1 2 3
3 296158 Capscrew.................................................................................................. 2 2 2
4 313805 Nut ............................................................................................................ 6 6 8
5 1364239 Spacer ...................................................................................................... 3 3 3
6 1383728 Plate (Lower Link)..................................................................................... 1 1 1
7 1364238 Pin ............................................................................................................ 1 1 1
8 1478875 Support ..................................................................................................... 1 1 1
9 302454 Pin ............................................................................................................ 1 1 1
10 18731 Capscrew.................................................................................................. 1 1 1
11 15055 Nut ............................................................................................................ 2 2 2
12 1385725 Plate (Upper Link)..................................................................................... 1 3 4
13 221767 Washer ..................................................................................................... 14 15 15
14 1340702 Pin ............................................................................................................ 2 2 2
15 15223 Cotter Pin.................................................................................................. 2 4 6
16 15222 Cotter Pin.................................................................................................. 3 3 4
17 1362330 Guide ........................................................................................................ 1 1 1
18 296161 Capscrew.................................................................................................. 3 3 3
19 1385730 Capscrew.................................................................................................. 4 4 4
20 1377478 Latch ......................................................................................................... 1 1 1
21 1347088 Stop Screw ............................................................................................... 2 2 2
22 136692 Nut ............................................................................................................ 2 2 2
23 1383727 Plate (Lower Link)..................................................................................... 1 1 2
24 3007088 Shim (0.010 in.) ........................................................................................ AR AR AR
24 3007538 Shim (0.031 in.) ........................................................................................ AR AR AR
24 3006269 Shim (0.060 in.) ........................................................................................ AR AR AR
25 1340364 Hand Lever ............................................................................................... .. 1 1
26 1340422 Crank ........................................................................................................ .. 1 1
27 1370728 Lock .......................................................................................................... .. 1 1
28 292501 Capscrew.................................................................................................. 2 2 ..
28 287816 Capscrew.................................................................................................. .. .. 2
29 320156 Washer ..................................................................................................... 9 13 13
30 292680 Lockwasher............................................................................................... 5 7 7
31 136687 Nut ............................................................................................................ 11 13 15
32 175861 Spring ....................................................................................................... .. 1 1
33 19979 Pin ............................................................................................................ .. 1 1
34 1364920 Spacer ...................................................................................................... 1 1 ..
35 1339799 Boot .......................................................................................................... 1 1 ..
35 1339636 Boot .......................................................................................................... .. .. 1
36 1364240 Spacer ...................................................................................................... .. .. 1
37 1340652 Hand Lever ............................................................................................... 1 1 1
38 1340653 Hand Lever ............................................................................................... 1 1 1
39 1340654 Hand Lever ............................................................................................... 1 .. 1
40 1340655 Hand Lever ............................................................................................... .. 1 1
41 15001 Nut ............................................................................................................ 3 3 3
42 222596 Bolt ........................................................................................................... 2 2 2
©2002 HYSTER COMPANY See Service Manual 6-43
for service procedures.
UNIT CODE A216
NORTH AMERICA 01/2002
HAND LEVER
(S/N PENDING PER ECN 92098⇒)
QTY
ITEM PART NO. DESCRIPTION A B C
43 15923 Lockwasher............................................................................................... 2 2 2
44 15054 Nut ............................................................................................................ 2 2 2
45 1364890 Circuit Board (SCR/Transistor) ................................................................. 1 1 1
45 1390339 Circuit Board (Contactor) .......................................................................... 1 1 1
46 1337148 Striker Plate .............................................................................................. 1 1 1
47 1364970 Plate ......................................................................................................... 1 1 1
48 293631 Capscrew.................................................................................................. 2 2 2
49 292682 Lockwasher............................................................................................... 2 2 2
6-45
UNIT CODE A216
NORTH AMERICA 01/2002
CONTROL VALVE
THREE FUNCTION
CONTROL VALVE
THREE FUNCTION
44 1309421 Plug..................................................................................................................... 1
44 1309875 O-Ring................................................................................................................. 1
45 16706 Screw .................................................................................................................. 2
46 1309420 Poppet................................................................................................................. 1
47 205121 Seal Plate............................................................................................................ 2
48 188516 Spring Seat ......................................................................................................... 2
49 385855 Spring.................................................................................................................. 1
50 188519 Cap ..................................................................................................................... 1
51 205122 Wiper................................................................................................................... 2
52 12949 Capscrew ............................................................................................................ 2
53 .. . . . Spool................................................................................................................... 1
54 188518 Spool End ........................................................................................................... 1
55 1309422 Spring.................................................................................................................. 1
56 15483 Fitting .................................................................................................................. 1
57 1357361 O-Ring................................................................................................................. 2
6-49
UNIT CODE A216
NORTH AMERICA 01/2002
CONTROL VALVE
FOUR FUNCTION
CONTROL VALVE
FOUR FUNCTION
44 1309421 Plug..................................................................................................................... 1
44 1309875 O-Ring................................................................................................................. 1
45 16706 Screw .................................................................................................................. 2
46 1309420 Poppet................................................................................................................. 1
47 205121 Seal Plate............................................................................................................ 2
48 188516 Spring Seat ......................................................................................................... 2
49 385855 Spring.................................................................................................................. 1
50 188519 Cap ..................................................................................................................... 1
51 205122 Wiper................................................................................................................... 2
52 12949 Capscrew ............................................................................................................ 2
53 .. . . . Spool................................................................................................................... 1
54 188518 Spool End ........................................................................................................... 1
55 1309422 Spring.................................................................................................................. 1
56 15483 Fitting .................................................................................................................. 1
57 1357361 O-Ring................................................................................................................. 2
58 1374145 Spool Section .......................................................................................................... 1
58 .. . . . Housing............................................................................................................... 1
59 16706 Screw .................................................................................................................. 2
60 205120 Poppet................................................................................................................. 1
61 205121 Seal Plate............................................................................................................ 2
62 188516 Spring Seat ......................................................................................................... 2
63 385855 Spring.................................................................................................................. 1
64 188518 Spool End ........................................................................................................... 1
65 188519 Cap ..................................................................................................................... 1
66 205122 Wiper................................................................................................................... 2
67 .. . . . Spool................................................................................................................... 1
68 12949 Capscrew ............................................................................................................ 2
69 205123 Spring.................................................................................................................. 1
70 57664 O-Ring................................................................................................................. 1
71 1357361 O-Ring................................................................................................................. 2
6-53
UNIT CODE A216
NORTH AMERICA 01/2002
HYDRAULIC TANK
HYDRAULIC TANK
FOOTNOTES:
a 12 cc Pump
b 19 cc Pump
c 717 mm Battery Compartment
d 861 mm Battery Compartment
SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
FORK
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-27
FOUR ROLLER CARRIAGE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-16
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-24
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-4
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT (J40-50XM2)............................................................................................. 7-9
LIFT CYLINDER (J60-65XM2)
TWO STAGE LIMITED FREE-LIFT
⇒ S/N PENDING PER ECN 73680 ............................................................................................................ 7-11
S/N PENDING PER ECN 73680⇒ ............................................................................................................. 7-13
LOAD BACKREST EXTENSION
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-20
MAST INSTALLATION
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-22
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-2
SIX ROLLER CARRIAGE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-18
OUTER MAST
TWO STAGE LIMITED FREE-LIFT
J40-50XM2
J60-65XM2
1 a .. . . . Outer Mast................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 104506 O-Ring ......................................................................................................................... 4
4 131716 Shim (0.020 in.) ........................................................................................................... 4
5 215211 Bearing Strip................................................................................................................ 2
6 1333396 Load Roller .................................................................................................................. 2
7 129387 Shim (0.020 in.) ........................................................................................................... AR
8 58901 Snap Ring.................................................................................................................... 2
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE LIMITED FREE-LIFT
J40-50MX2
J60-65XM2
1 a .. . . . Inner Mast.................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 58901 Snap Ring.................................................................................................................... 2
4 129387 Shim (0.020 in.) ........................................................................................................... AR
5 1333396 Load Roller .................................................................................................................. 2
6 1368656 Pin ............................................................................................................................... 2
7 1333644 Spacer ......................................................................................................................... 4
8 b 1345183 Chain Sheave .............................................................................................................. 2
8 cd 1379685 Chain Sheave Assembly.............................................................................................. 2
8 bd 1345181 Sheave ................................................................................................................ 1
8 ce 1378698 Sheave .................................................................................................................... 1
8 bd 231020 Bearing .................................................................................................................... 1
8 ce 1378699 Bearing .................................................................................................................... 1
8 37752 Snap Ring................................................................................................................ 2
9 302462 Pin ............................................................................................................................... 2
FOOTNOTES:
a Refer to Table
b ⇒ S/N B507B-7408
c S/N B507B-7409 ⇒
d ⇒ S/N B562V-15664
e S/N B562V-15665 ⇒
LIFT
TWO STAGE LIMITED FREE-LIFT
J40-50XM2
J60-65XM2
1 c .. . . . Chain ........................................................................................................................... 2
2 .. . . . Cylinder (RH) (☞ Figure 7-4, ☞ Figure 7-5) ............................................................. 1
3 .. . . . Cylinder (LH) (☞ Figure 7-4, ☞ Figure 7-5) .............................................................. 1
4 15200 Cotter Pin..................................................................................................................... 2
5 323161 Pin ............................................................................................................................... 2
6 a 1369357 Chain Anchor ............................................................................................................... 2
6 b 1369356 Chain Anchor ............................................................................................................... 2
7 131358 Snap Ring.................................................................................................................... 2
8 1333382 Washer (0.060 in.) ....................................................................................................... 2
9 292532 Capscrew..................................................................................................................... 2
10 296422 Washer ........................................................................................................................ 4
11 323090 Spacer ......................................................................................................................... 2
12 300937 Nut ............................................................................................................................... 2
13 136704 Capscrew..................................................................................................................... 2
14 320157 Washer ........................................................................................................................ 2
15 14603 Fitting........................................................................................................................... 1
15 16486 O-Ring ..................................................................................................................... 1
16 1379687 Housing ....................................................................................................................... 1
16 1333392 Housing (Optional)....................................................................................................... 1
17 a 2309766 Control Valve (Lowering) ............................................................................................. 1
17 b 316306 Valve (Lowering Control) ............................................................................................. 1
17 16982 O-Ring ......................................................................................................................... 1
18 337179 Spring .......................................................................................................................... 2
19 357749 Washer ........................................................................................................................ 2
20 189595 Fitting........................................................................................................................... 2
20 16485 O-Ring ..................................................................................................................... 1
21 1345403 Hose ............................................................................................................................ 1
22 16578 Fitting........................................................................................................................... 1
22 16485 O-Ring ..................................................................................................................... 1
23 297649 Ring ............................................................................................................................. 2
24 d 1354915 Washer (0.010 in.) ....................................................................................................... AR
©2002 HYSTER COMPANY See Service Manual 7-7
for service procedures.
UNIT CODE A216
NORTH AMERICA 01/2002
LIFT
TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a J40-50XM2
b J60-65XM2
c Refer to Table
d Used with Item 8 Between Cylinder Rod and Inner Mast as Required
LEFT HAND
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT (J40-50XM2)
RIGHT HAND
d .. . . . Lift Cylinder.................................................................................................................. 1
1 d .. . . . Shell ........................................................................................................................ 1
2 d .. . . . Rod.......................................................................................................................... 1
3 c 1355127 Gland....................................................................................................................... 1
3 b 1355220 Gland....................................................................................................................... 1
4 a 1355189 Spacer ..................................................................................................................... 1
4 b 1355221 Spacer ..................................................................................................................... 1
5 297530 Check Valve............................................................................................................. 1
6 297531 Washer .................................................................................................................... 1
7 386684 Shim (0.005 in.) ....................................................................................................... AR
7 386683 Shim (0.007 in.) ....................................................................................................... AR
7 386682 Shim (0.020 in.) ....................................................................................................... AR
8 187388 Snap Ring................................................................................................................ 1
9 b 1310370 Wiper Ring............................................................................................................... 1
9 c 1319668 Wiper Ring............................................................................................................... 1
10 2013075 Seal ......................................................................................................................... 1
11 92861 O-Ring ..................................................................................................................... 1
12 638246 Back-Up Ring .......................................................................................................... 1
13 1356750 Wear Ring ............................................................................................................... 1
14 265787 O-Ring ..................................................................................................................... 1
15 c 1356749 Rod Seal.................................................................................................................. 1
15 b 1356752 Rod Seal.................................................................................................................. 1
FOOTNOTES:
a For 4292 mm (169.0 in.) Lift
b For 4792 mm (188.7 in.) Lift
c For Lift Below 4792 mm (188.7 in.)
d Refer to Table
LEFT HAND
c .. . . . Lift Cylinder.................................................................................................................. 1
1 c .. . . . Shell ........................................................................................................................ 1
2 c .. . . . Rod.......................................................................................................................... 1
3 b 1355284 Gland....................................................................................................................... 1
3 a 1355409 Gland....................................................................................................................... 1
4 b 1355285 Spacer ..................................................................................................................... 1
4 a 1355410 Spacer ..................................................................................................................... 1
5 297530 Check Valve............................................................................................................. 1
6 297531 Washer .................................................................................................................... 1
7 386682 Shim (0.020 in.) ....................................................................................................... AR
7 386683 Shim (0.007 in.) ....................................................................................................... AR
7 386684 Shim (0.005 in.) ....................................................................................................... AR
8 187388 Snap Ring................................................................................................................ 1
9 a 1310370 Wiper Ring............................................................................................................... 1
9 b 1319668 Wiper Ring............................................................................................................... 1
10 334156 Seal ......................................................................................................................... 1
11 59229 O-Ring ..................................................................................................................... 1
12 335012 Back-Up Ring .......................................................................................................... 1
13 1356751 Wear Ring ............................................................................................................... 1
14 265787 O-Ring ..................................................................................................................... 1
15 b 1356749 Rod Seal.................................................................................................................. 1
15 a 1356752 Rod Seal.................................................................................................................. 1
FOOTNOTES:
a For 4159 mm (163.7 in.) and 4659 mm (183.4 in.) Lift
b For Lift to 3659 mm (144.1 in.) (Last Used)
c Refer to Table
LEFT HAND
KEY:
A: ⇒ 144.1 in. Lift Heights
B: 163.7 in. ⇒ Lift Heights
QTY
ITEM PART NO. DESCRIPTION A B
a .. . . . Lift Cylinder.......................................................................................................... 1 1
1 a .. . . . Shell ................................................................................................................ 1 1
2 a .. . . . Rod.................................................................................................................. 1 1
3 39348 O-Ring ............................................................................................................. 1 1
4 257913 Check Valve..................................................................................................... 1 1
5 297531 Washer ............................................................................................................ 1 1
5 637635 Washer (Optional) ........................................................................................... 1 1
6 187388 Snap Ring........................................................................................................ 1 1
7 1319668 Wiper Ring....................................................................................................... 1 ..
7 1310370 Wiper Ring....................................................................................................... .. 1
8 1380879 Gland............................................................................................................... 1 ..
8 1355409 Gland............................................................................................................... .. 1
9 59229 O-Ring ............................................................................................................. 1 1
10 322824 Back-Up Ring .................................................................................................. 1 ..
11 1356749 Rod Seal.......................................................................................................... 1 ..
11 1356752 Rod Seal.......................................................................................................... .. 1
12 322902 Wear Ring ....................................................................................................... 1 ..
13 2046163 Spacer ............................................................................................................. 1 ..
13 1355410 Spacer ............................................................................................................. .. 1
14 335012 Back-Up Ring .................................................................................................. 1 1
15 334156 Seal ................................................................................................................. 1 1
16 1356751 Wear Ring ....................................................................................................... 1 1
FOOTNOTES:
a Refer to Table
7-15
UNIT CODE A216
NORTH AMERICA 01/2002
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1371666 Carriage............................................................................................................... 1 ..
1371667 Carriage............................................................................................................... .. 1
1 1359330 Carriage .......................................................................................................... 1 ..
1 1359325 Carriage .......................................................................................................... .. 1
2 1395172 Load Roller ...................................................................................................... 4 4
3 12891 Snap Ring........................................................................................................ 4 4
4 1345263 Shim (0.020 in.) ............................................................................................... AR AR
5 1369345 Chain Anchor................................................................................................... 2 ..
5 1369344 Chain Anchor................................................................................................... .. 2
6 1345352 Pin ................................................................................................................... 2 2
7 131358 Snap Ring........................................................................................................ 4 4
8 323161 Pin ................................................................................................................... 2 2
9 15200 Cotter Pin ........................................................................................................ 2 2
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1371662 Carriage Assembly .............................................................................................. 1 ..
1371663 Carriage Assembly .............................................................................................. .. 1
1 1359329 Carriage .......................................................................................................... 1 ..
1 1359326 Carriage .......................................................................................................... .. 1
2 1345219 Load Roller ...................................................................................................... 6 6
3 12891 Snap Ring........................................................................................................ 6 6
4 1345263 Shim (0.020 in.) ............................................................................................... AR AR
5 366116 Spacer ............................................................................................................. 2 2
6 1369345 Chain Anchor................................................................................................... 2 ..
6 1504009 Chain Anchor (Optional).................................................................................. 2 ..
6 1369344 Chain Anchor................................................................................................... .. 2
6 1504011 Chain Anchor (Optional).................................................................................. .. 2
7 1345352 Pin ................................................................................................................... 2 2
8 131358 Snap Ring........................................................................................................ 4 4
9 323161 Pin ................................................................................................................... 2 2
10 15200 Cotter Pin ........................................................................................................ 2 2
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1 1349446 Load Backrest Extension (48 in.)......................................................................... 1 ..
1 1338642 Load Backrest Extension (42 in.)......................................................................... 1 ..
1 1376338 Load Backrest Extension (48 in.)......................................................................... 1 ..
1 1363816 Load Backrest Extension (38 in.)......................................................................... .. 1
1 a 1363817 Load Backrest Extension (38 in.)......................................................................... .. 1
1 1338645 Load Backrest Extension (42 in.)......................................................................... .. 1
1 a 1345267 Load Backrest Extension (42 in.)......................................................................... .. 1
2 1343990 Capscrew............................................................................................................. 4 4
3 221771 Washer ................................................................................................................ 4 4
3 296423 Washer (Optional)................................................................................................ 4 4
4 300937 Nut ....................................................................................................................... 4 4
FOOTNOTES:
a For Polished Forks with Full Bottom Taper
MAST INSTALLATION
TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a 5 Forward/5 Back
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
J40-50XM2
J60-65XM2
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a .. . . . Hose .................................................................................................................... 2 4
2 136704 Capscrew............................................................................................................. 2 4
3 292508 Capscrew............................................................................................................. 4 8
4 1345412 Bracket (RH) ........................................................................................................ 1 1
4 1345413 Bracket (LH)......................................................................................................... .. 1
5 313828 Nut ....................................................................................................................... 6 12
6 1360549 Spacer ................................................................................................................. 1 2
7 1360548 Stubshaft ............................................................................................................. 1 2
8 1494017 Sheave................................................................................................................. 1 2
9 1345190 Washer ................................................................................................................ 1 2
10 292683 Lockwasher.......................................................................................................... 1 2
11 292533 Capscrew............................................................................................................. 1 2
12 1360386 Clamp .................................................................................................................. 1 2
13 1354919 Bracket (RH) ........................................................................................................ 1 1
13 1354921 Bracket (LH)......................................................................................................... .. 1
14 292502 Capscrew............................................................................................................. 2 4
15 313805 Nut ....................................................................................................................... 4 4
16 1354922 Hose (RH)............................................................................................................ 2 2
16 1354904 Hose (LH) ............................................................................................................ .. 2
17 1345348 Clamp .................................................................................................................. 2 4
18 1353530 Clamp .................................................................................................................. 4 8
19 1360529 Strap Clamp......................................................................................................... 2 4
©2002 HYSTER COMPANY See Service Manual 7-25
for service procedures.
UNIT CODE A216
NORTH AMERICA 01/2002
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
QTY
ITEM PART NO. DESCRIPTION A B
20 a .. . . . Clamp .................................................................................................................. 1 2
21 a .. . . . Strap Clamp......................................................................................................... 1 2
FOOTNOTES:
a Refer to Table
KEY:
A: Standard Taper (J40-50XM2)
B: Full Bottom Taper (J40-50XM2)
C: Standard Taper (J60-65XM2)
D: Full Bottom Taper (J60-65XM2)
QTY
ITEM PART NO. DESCRIPTION A B C D
FORK
TWO STAGE LIMITED FREE-LIFT
QTY
ITEM PART NO. DESCRIPTION A B C D
FOOTNOTES:
a 100 mm x 40 mm
b 100 mm x 45 mm
c 125 mm x 40 mm
d 125 mm x 50 mm
e 180 mm x 45 mm
SECTION 8
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
FORK
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-33
FREE-LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-12
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-20
HEADER HOSE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-30
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-4
LOAD BACKREST EXTENSION
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-26
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-16
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-8
MAST INSTALLATION
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-28
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-2
SIX ROLLER CARRIAGE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-24
OUTER MAST
THREE STAGE FULL FREE-LIFT
J40-50XM2
J60-65XM2
1 a .. . . . Outer Mast................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 104506 O-Ring ......................................................................................................................... 4
4 131716 Shim (0.020 in.) ........................................................................................................... 4
5 215211 Bearing Strip................................................................................................................ 2
6 1333399 Load Roller .................................................................................................................. 2
7 129387 Shim (0.020 in.) ........................................................................................................... AR
8 58901 Snap Ring.................................................................................................................... 2
FOOTNOTES:
a Refer to Table
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
J40-50XM2
J60-65XM2
1 a .. . . . Intermediate Mast........................................................................................................ 1
2 1345216 Stubshaft ................................................................................................................. 4
3 104506 O-Ring ......................................................................................................................... 4
4 131716 Shim (0.020 in.) ........................................................................................................... 4
5 215211 Bearing Strip................................................................................................................ 2
6 1333399 Load Roller .................................................................................................................. 4
7 129387 Shim (0.020 in.) ........................................................................................................... AR
8 58901 Snap Ring.................................................................................................................... 4
9 302462 Pin ............................................................................................................................... 2
10 1368656 Pin ............................................................................................................................... 2
11 1333644 Spacer ......................................................................................................................... 4
12 1345183 Chain Sheave .............................................................................................................. 2
12 1345181 Sheave .................................................................................................................... 1
12 37752 Snap Ring................................................................................................................ 2
12 231020 Bearing .................................................................................................................... 1
FOOTNOTES:
a Refer to Table
INNER MAST
THREE STAGE FULL FREE-LIFT
J40-50XM2
J60-65XM2
1 a .. . . . Inner Mast.................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 58901 Snap Ring.................................................................................................................... 2
4 129387 Shim (0.020 in.) ........................................................................................................... AR
5 1333399 Load Roller .................................................................................................................. 2
FOOTNOTES:
a Refer to Table
MAIN LIFT
THREE STAGE FULL FREE-LIFT
J40-50XM2
J60-65XM2
1 c .. . . . Chain ........................................................................................................................... 2
2 .. . . . Cylinder (RH) (☞ Figure 8-6) ..................................................................................... 1
3 .. . . . Cylinder (LH) (☞ Figure 8-6) ..................................................................................... 1
4 297649 Ring ............................................................................................................................. 4
5 161003 Nut ............................................................................................................................... 4
6 a 1369357 Chain Anchor ............................................................................................................... 2
6 b 1369356 Chain Anchor ............................................................................................................... 2
7 323161 Pin ............................................................................................................................... 4
8 15200 Cotter Pin..................................................................................................................... 4
9 15223 Cotter Pin..................................................................................................................... 2
10 a 1365140 Chain Anchor ............................................................................................................... 2
10 b 1333329 Chain Anchor ............................................................................................................... 2
11 131358 Snap Ring.................................................................................................................... 2
12 1333382 Washer ........................................................................................................................ 2
13 1354915 Washer ........................................................................................................................ AR
13 1354916 Washer ........................................................................................................................ AR
13 1354917 Washer ........................................................................................................................ AR
14 292532 Capscrew..................................................................................................................... 2
15 296422 Washer ........................................................................................................................ 4
16 323090 Spacer ......................................................................................................................... 2
17 300937 Nut ............................................................................................................................... 2
18 320157 Washer ........................................................................................................................ 2
19 214364 Capscrew..................................................................................................................... 2
20 184761 Fitting........................................................................................................................... 1
20 16486 O-Ring ..................................................................................................................... 1
21 1333392 Housing ....................................................................................................................... 1
22 a 2309766 Control Valve (Lowering) ............................................................................................. 1
22 b 316306 Valve (Lowering Control) ............................................................................................. 1
22 16982 O-Ring ..................................................................................................................... 1
23 1345403 Hose ............................................................................................................................ 1
24 313828 Nut ............................................................................................................................... 2
©2002 HYSTER COMPANY See Service Manual 8-9
for service procedures.
UNIT CODE A216
NORTH AMERICA 01/2002
MAIN LIFT
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a J40-50XM2
b J60-65XM2
c Refer to Table
8-11
UNIT CODE A216
NORTH AMERICA 01/2002
FREE-LIFT
THREE STAGE FULL FREE-LIFT
J40-50XM2
J60-65XM2
1 c .. . . . Chain ........................................................................................................................... 2
2 c .. . . . Hose ............................................................................................................................ 1
3 c .. . . . Tube ............................................................................................................................. 1
4 .. . . . Free-Lift Cylinder (☞ Figure 8-7) ............................................................................... 1
5 238637 Fitting........................................................................................................................... 1
5 16485 O-Ring ..................................................................................................................... 1
6 154355 Spring .......................................................................................................................... 1
7 356505 Washer ........................................................................................................................ 1
8 136704 Capscrew..................................................................................................................... 2
9 313828 Nut ............................................................................................................................... 3
10 292533 Capscrew..................................................................................................................... 1
11 1362390 Bracket......................................................................................................................... 1
12 1345401 Clamp .......................................................................................................................... 1
13 287837 Capscrew..................................................................................................................... 4
14 136681 Capscrew..................................................................................................................... 1
15 a 292529 Capscrew..................................................................................................................... 2
15 b 292530 Capscrew..................................................................................................................... 2
16 300937 Nut ............................................................................................................................... 6
17 131358 Snap Ring.................................................................................................................... 1
18 a 1369357 Chain Anchor ............................................................................................................... 2
18 b 1369356 Chain Anchor ............................................................................................................... 2
19 297649 Ring ............................................................................................................................. 2
20 161003 Nut ............................................................................................................................... 2
21 1343989 Sheave......................................................................................................................... 1
22 b 1354903 Spacer ......................................................................................................................... 2
23 15200 Cotter Pin..................................................................................................................... 2
©2002 HYSTER COMPANY See Service Manual 8-13
for service procedures.
UNIT CODE A216
NORTH AMERICA 01/2002
FREE-LIFT
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a J40-50XM2
b J60-65XM2
c Refer to Table
8-15
UNIT CODE A216
NORTH AMERICA 01/2002
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
J60-65XM2 (RIGHT HAND)
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
a .. . . . Lift Cylinder.......................................................................................................... 1 1
1 a .. . . . Shell ................................................................................................................ 1 1
2 a .. . . . Rod.................................................................................................................. 1 1
3 1355496 Gland............................................................................................................... 1 ..
3 1355713 Gland............................................................................................................... .. 1
4 1355610 Spacer (5060 mm and 5510 mm Lift).............................................................. 1 ..
4 1355711 Spacer (4118 mm and 4568 mm Lift).............................................................. .. 1
4 1355751 Spacer (4868 mm and 5318 mm Lift).............................................................. .. 1
5 257913 Check Valve..................................................................................................... 1 1
6 297531 Washer ............................................................................................................ 1 1
7 187388 Snap Ring........................................................................................................ 1 1
8 1319668 Wiper Ring....................................................................................................... 1 1
9 2013075 Seal ................................................................................................................. 1 ..
9 334156 Seal ................................................................................................................. .. 1
10 59229 O-Ring ............................................................................................................. .. 1
10 92861 O-Ring ............................................................................................................. 1 ..
11 335012 Back-Up Ring .................................................................................................. .. 1
11 638246 Back-Up Ring .................................................................................................. 1 ..
12 1356750 Wear Ring ....................................................................................................... 1 ..
12 1356751 Wear Ring ....................................................................................................... .. 1
13 39348 O-Ring ............................................................................................................. 1 1
14 1356749 Rod Seal.......................................................................................................... 1 1
15 1356748 Piston Ring ...................................................................................................... .. 1
15 1360127 Piston Ring ...................................................................................................... 1 ..
16 186061 Packing Lubricant ................................................................................................ AR AR
FOOTNOTES:
a Refer to Table
8-19
UNIT CODE A216
NORTH AMERICA 01/2002
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
J40-50XM2
J60-65XM2
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Refer to Table
8-23
UNIT CODE A216
NORTH AMERICA 01/2002
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1379459 Carriage............................................................................................................... 1 ..
1379463 Carriage............................................................................................................... .. 1
1 1359331 Carriage .......................................................................................................... 1 ..
1 1359332 Carriage .......................................................................................................... .. 1
2 1395169 Load Roller ...................................................................................................... 6 6
3 58901 Snap Ring........................................................................................................ 6 ..
4 129387 Shim (0.020 in.) ............................................................................................... AR AR
5 366115 Spacer ............................................................................................................. 2 2
6 1369345 Chain Anchor................................................................................................... 2 ..
6 1369344 Chain Anchor................................................................................................... .. 2
6 1504010 Chain Anchor (Optional).................................................................................. 2 2
7 317735 Pin ................................................................................................................... 2 2
8 131358 Snap Ring........................................................................................................ 4 4
9 323161 Pin ................................................................................................................... 2 2
10 15200 Cotter Pin ........................................................................................................ 2 2
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1 1349446 Load Backrest Extension (48 in.)......................................................................... 1 ..
1 1338642 Load Backrest Extension (42 in.)......................................................................... 1 ..
1 1376338 Load Backrest Extension (48 in.)......................................................................... 1 ..
1 1363816 Load Backrest Extension (38 in.)......................................................................... .. 1
1 a 1363817 Load Backrest Extension (38 in.)......................................................................... .. 1
1 1338645 Load Backrest Extension (42 in.)......................................................................... .. 1
1 a 1345267 Load Backrest Extension (42 in.)......................................................................... .. 1
2 1343990 Capscrew............................................................................................................. 4 4
3 221771 Washer ................................................................................................................ 4 4
3 296423 Washer (Optional)................................................................................................ 4 4
4 300937 Nut ....................................................................................................................... 4 4
FOOTNOTES:
a For Polished Forks with Full Bottom Taper
MAST INSTALLATION
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a 5 Forward/5 Back
HEADER HOSE
THREE STAGE FULL FREE-LIFT
J40-50XM2
J60-65XM2
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a .. . . . Hose .................................................................................................................... 2 4
2 a .. . . . Bracket................................................................................................................. 1 1
3 316826 Nut ....................................................................................................................... 1 2
4 1353530 Clamp .................................................................................................................. 4 8
5 1360529 Strap Clamp......................................................................................................... 2 4
6 1354922 Hose (RH)............................................................................................................ 2 2
6 1354904 Hose (LH) ............................................................................................................ .. 2
7 136749 Capscrew............................................................................................................. 8 10
8 313828 Nut ....................................................................................................................... 9 12
9 1345199 Hose Guide.......................................................................................................... 2 4
10 1345204 Snap Ring............................................................................................................ 2 4
11 1360549 Spacer ................................................................................................................. 1 2
12 1360548 Stubshaft ............................................................................................................. 1 2
13 1494017 Sheave................................................................................................................. 1 2
14 1345190 Washer ................................................................................................................ 1 2
15 1390182 Nut ....................................................................................................................... 1 2
16 292533 Capscrew............................................................................................................. 1 2
17 1360386 Clamp .................................................................................................................. 1 2
18 1354906 Bracket (RH) ........................................................................................................ 1 1
18 1354907 Bracket (LH)......................................................................................................... .. 1
19 292534 Capscrew............................................................................................................. 1 2
20 293795 Capscrew............................................................................................................. 4 8
21 320160 Washer ................................................................................................................ 1 2
22 1369333 Clamp .................................................................................................................. 1 2
HEADER HOSE
THREE STAGE FULL FREE-LIFT
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Refer to Table
KEY:
A: J40-50XM2 Standard Taper
B: J40-50XM2 Full Bottom Taper
C: J60-65XM2 Standard Taper
D: J60-65XM2 Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B C D
FORK
THREE STAGE FULL FREE-LIFT
QTY
ITEM PART NO. DESCRIPTION A B C D
FOOTNOTES:
a 100 mm x 40 mm
b 100 mm x 45 mm
c 125 mm x 40 mm
d 125 mm x 50 mm
e 180 mm x 45 mm
SECTION 9
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
FORK
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-35
FOUR ROLLER CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-24
FREE-LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-8
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-20
HEADER HOSE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-32
INNER MAST
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-4
LOAD BACKREST EXTENSION
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-28
MAIN CYLINDER (LEFT HAND)
TWO STAGE FULL FREE-LIFT
⇒ S/N PENDING PER ECN 73680 ............................................................................................................ 9-11
S/N PENDING PER ECN 73680⇒ ............................................................................................................. 9-13
MAIN CYLINDER (RIGHT HAND)
TWO STAGE FULL FREE-LIFT
⇒ S/N PENDING PER ECN 73680 ............................................................................................................ 9-15
S/N PENDING PER ECN 73680⇒ ............................................................................................................. 9-17
MAIN LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-6
MAST INSTALLATION
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-30
OUTER MAST
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-2
SIX ROLLER CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-26
OUTER MAST
TWO STAGE FULL FREE-LIFT
J40-50XM2
J60-65XM2
1 a .. . . . Outer Mast................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 104506 O-Ring ......................................................................................................................... 4
4 131716 Shim (0.020 in.) ........................................................................................................... 4
5 215211 Bearing Strip................................................................................................................ 2
6 1333399 Load Roller .................................................................................................................. 2
7 129387 Shim (0.020 in.) ........................................................................................................... AR
8 58901 Snap Ring.................................................................................................................... 2
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE FULL FREE-LIFT
J40-50XM2
J60-65XM2
1 a .. . . . Inner Mast.................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 58901 Snap Ring.................................................................................................................... 2
4 129387 Shim (0.020 in.) ........................................................................................................... AR
5 1333399 Load Roller .................................................................................................................. 2
FOOTNOTES:
a Refer to Table
MAIN LIFT
TWO STAGE FULL FREE-LIFT
FREE-LIFT
TWO STAGE FULL FREE-LIFT
J40-50XM2
J60-65XM2
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1 a .. . . . Tube ..................................................................................................................... 1 1
2 a .. . . . Chain ................................................................................................................... 2 2
3 1380036 Fitting................................................................................................................... 1 1
3 16485 O-Ring ............................................................................................................. 1 1
4 1362433 Spacer ................................................................................................................. AR AR
5 316826 Nut ....................................................................................................................... 2 2
6 178119 Clamp .................................................................................................................. 2 2
7 292516 Capscrew............................................................................................................. 1 1
8 320159 Washer ................................................................................................................ 3 3
9 136985 Capscrew............................................................................................................. 1 1
10 1354956 Fitting................................................................................................................... 1 1
10 16485 O-Ring ............................................................................................................. 1 1
11 154355 Spring .................................................................................................................. 1 1
12 356505 Washer ................................................................................................................ 1 1
13 1465504 Clamp .................................................................................................................. 1 1
14 1354967 Bracket................................................................................................................. 1 1
15 1354902 Spacer ................................................................................................................. .. 4
16 292529 Capscrew............................................................................................................. 2 ..
16 292530 Capscrew............................................................................................................. .. 2
17 320161 Washer ................................................................................................................ 6 6
18 300937 Nut ....................................................................................................................... 4 4
19 297649 Ring ..................................................................................................................... 2 2
20 161003 Nut ....................................................................................................................... 2 2
21 1369357 Chain Anchor ....................................................................................................... 2 ..
FREE-LIFT
TWO STAGE FULL FREE-LIFT
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Refer to Table
J40-50XM2
a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 1355284 Gland....................................................................................................................... 1
4 1356058 Spacer (J60-65XM2) ............................................................................................... 1
5 1319668 Wiper Ring............................................................................................................... 1
6 147972 Back-Up Ring .......................................................................................................... 1
7 59229 O-Ring ..................................................................................................................... 1
8 1356747 Wear Ring ............................................................................................................... 1
9 1356749 Rod Seal.................................................................................................................. 1
10 295649 Capscrew ................................................................................................................ 1
11 190887 Seal ......................................................................................................................... 1
FOOTNOTES:
a Refer to Table
J40-50XM2
J60-65XM2
a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell............................................................................................................................. 1
2 a .. . . . Rod .............................................................................................................................. 1
3 190887 Seal ............................................................................................................................. 1
©2002 HYSTER COMPANY See Service Manual 9-13
for service procedures.
UNIT CODE A216
NORTH AMERICA 01/2002
4 295649 Capscrew..................................................................................................................... 1
5 1319668 Wiper Ring................................................................................................................... 1
6 1380879 Gland ........................................................................................................................... 1
7 147972 Back-Up Ring............................................................................................................... 1
8 59229 O-Ring ......................................................................................................................... 1
9 322824 Back-Up Ring............................................................................................................... 1
10 1381095 Seal ............................................................................................................................. 1
11 322902 Wear Ring (B564 Mast Only)....................................................................................... 1
12 2046715 Spacer ......................................................................................................................... 1
13 1356747 Wear Ring.................................................................................................................... 1
FOOTNOTES:
a Refer to Table
J60-65XM2
a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 1355284 Gland....................................................................................................................... 1
4 1356058 Spacer (J60-65XM2) ............................................................................................... 1
5 1319668 Wiper Ring............................................................................................................... 1
6 147972 Back-Up Ring .......................................................................................................... 1
7 59229 O-Ring ..................................................................................................................... 1
8 1356747 Wear Ring ............................................................................................................... 1
9 1356749 Rod Seal.................................................................................................................. 1
10 295649 Capscrew ................................................................................................................ 1
11 190887 Seal ......................................................................................................................... 1
12 1356748 Piston Ring .............................................................................................................. 1
13 186061 Packing Lubricant ........................................................................................................ AR
FOOTNOTES:
a Refer to Table
J40-50XM2
J60-65XM2
a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell............................................................................................................................. 1
2 a .. . . . Rod .............................................................................................................................. 1
3 190887 Seal ............................................................................................................................. 1
©2002 HYSTER COMPANY See Service Manual 9-17
for service procedures.
UNIT CODE A216
NORTH AMERICA 01/2002
4 295649 Capscrew..................................................................................................................... 1
5 1319668 Wiper Ring................................................................................................................... 1
6 1380879 Gland ........................................................................................................................... 1
7 147972 Back-Up Ring............................................................................................................... 1
8 59229 O-Ring ......................................................................................................................... 1
9 322824 Back-Up Ring............................................................................................................... 1
10 1381095 Seal ............................................................................................................................. 1
11 322902 Wear Ring.................................................................................................................... 1
12 2046715 Spacer ......................................................................................................................... 1
13 1356747 Wear Ring.................................................................................................................... 1
14 1356748 Piston Ring .................................................................................................................. 1
FOOTNOTES:
a Refer to Table
9-19
UNIT CODE A216
NORTH AMERICA 01/2002
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
J40-50XM2
J60-65XM2
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Refer to Table
9-23
UNIT CODE A216
NORTH AMERICA 01/2002
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1371664 Carriage............................................................................................................... 1 ..
1371665 Carriage............................................................................................................... .. 1
1 1359327 Carriage .......................................................................................................... 1 ..
1 1359328 Carriage .......................................................................................................... .. 1
2 1345219 Load Roller ...................................................................................................... 4 4
3 12891 Snap Ring........................................................................................................ 4 4
4 1345263 Shim (0.020 in.) ............................................................................................... AR AR
5 1369345 Chain Anchor................................................................................................... 2 ..
5 1369344 Chain Anchor................................................................................................... .. 2
6 317735 Pin ................................................................................................................... 2 2
7 131358 Snap Ring........................................................................................................ 4 4
8 323161 Pin ................................................................................................................... 2 2
9 15200 Cotter Pin ........................................................................................................ 2 2
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1371660 Carriage Assembly .............................................................................................. 1 ..
1371661 Carriage Assembly .............................................................................................. .. 1
1 1359245 Carriage .......................................................................................................... 1 ..
1 1359246 Carriage .......................................................................................................... .. 1
2 1345219 Load Roller ...................................................................................................... 6 6
3 12891 Snap Ring........................................................................................................ 6 6
4 1345263 Shim (0.020 in.) ............................................................................................... AR AR
5 366116 Spacer ............................................................................................................. 2 2
6 1369345 Chain Anchor................................................................................................... 2 ..
6 1504009 Chain Anchor (Optional).................................................................................. 2 ..
6 1369344 Chain Anchor................................................................................................... .. 2
6 1504012 Chain Anchor (Optional).................................................................................. .. 2
7 317735 Pin ................................................................................................................... 2 2
8 131358 Snap Ring........................................................................................................ 4 4
9 323161 Pin ................................................................................................................... 2 2
10 15200 Cotter Pin ........................................................................................................ 2 2
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1 1349446 Load Backrest Extension (48 in.)......................................................................... 1 ..
1 1338642 Load Backrest Extension (42 in.)......................................................................... 1 ..
1 1376338 Load Backrest Extension (48 in.)......................................................................... 1 ..
1 1363816 Load Backrest Extension (38 in.)......................................................................... .. 1
1 a 1363817 Load Backrest Extension (38 in.)......................................................................... .. 1
1 1338645 Load Backrest Extension (42 in.)......................................................................... .. 1
1 a 1345267 Load Backrest Extension (42 in.)......................................................................... .. 1
2 1343990 Capscrew............................................................................................................. 4 4
3 221771 Washer ................................................................................................................ 4 4
3 296423 Washer (Optional)................................................................................................ 4 4
4 300937 Nut ....................................................................................................................... 4 4
FOOTNOTES:
a For Polished Forks with Full Bottom Taper
MAST INSTALLATION
TWO STAGE FULL FREE-LIFT
FOOTNOTES:
a 5 Forward/5 Back
HEADER HOSE
TWO STAGE FULL FREE-LIFT
J40-50XM2
J60-65XM2
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a .. . . . Channel ............................................................................................................... 1 1
2 a .. . . . Channel ............................................................................................................... 1 1
3 a .. . . . Hose .................................................................................................................... 2 2
4 a .. . . . Hose .................................................................................................................... 2 2
5 296001 Capscrew............................................................................................................. .. 4
6 1354904 Hose .................................................................................................................... .. 2
7 1360507 Clamp .................................................................................................................. 5 8
8 136749 Capscrew............................................................................................................. 6 8
9 313828 Nut ....................................................................................................................... 6 8
10 1345199 Hose Guide.......................................................................................................... 2 4
11 1345204 Snap Ring............................................................................................................ 2 4
12 293796 Capscrew............................................................................................................. 6 8
©2002 HYSTER COMPANY See Service Manual 9-33
for service procedures.
UNIT CODE A216
NORTH AMERICA 01/2002
HEADER HOSE
TWO STAGE FULL FREE-LIFT
QTY
ITEM PART NO. DESCRIPTION A B
13 a .. . . . Tube ..................................................................................................................... 1 1
14 1360386 Clamp .................................................................................................................. 3 6
15 a .. . . . Bracket................................................................................................................. 1 1
16 1345423 Clamp .................................................................................................................. 2 2
17 1353530 Clamp .................................................................................................................. 5 10
18 1369333 Clamp .................................................................................................................. 1 2
19 1354918 Bracket................................................................................................................. 1 1
20 1360508 Clamp .................................................................................................................. 5 5
21 1354922 Hose .................................................................................................................... 2 2
22 14692 Fitting ................................................................................................................... 2 2
23 a .. . . . Tube ..................................................................................................................... 1 1
24 1395291 Hose Guard (RH)................................................................................................. 1 1
25 1395292 Hose Guard (LH) ................................................................................................. .. 1
26 1396406 Stubshaft ............................................................................................................. 1 2
27 1396407 Spacer ................................................................................................................. 1 2
28 1494017 Sheave................................................................................................................. 1 2
29 1345190 Washer ................................................................................................................ 1 2
30 292533 Capscrew............................................................................................................. 1 2
31 300937 Nut ....................................................................................................................... 1 2
FOOTNOTES:
a Refer to Table
KEY:
A: J40-50XM2 Standard Taper
B: J40-50XM2 Full Bottom Taper
C: J60-65XM2 Standard Taper
D: J60-65XM2 Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B C D
FORK
TWO STAGE FULL FREE-LIFT
QTY
ITEM PART NO. DESCRIPTION A B C D
FOOTNOTES:
a 100 mm x 40 mm
b 100 mm x 45 mm
c 125 mm x 40 mm
d 125 mm x 50 mm
e 180 mm x 45 mm
10 OPTIONS
UNIT CODE A216
01/2002 NORTH AMERICA
SECTION 10
OPTIONS
DESCRIPTION PAGE
KEY:
A: 18x7x8 Pneumatic
B: 18x7x8 Solid Pneumatic-Standard Hardness
C: 18x7x8 Solid Pneumatic-Soft Ride
QTY
ITEM PART NO. DESCRIPTION A B C
1 336083 Tire ........................................................................................................... .. 2 ..
1 281647 Tire (18 x 7 x 8) (Solid Pneumatic-Soft Ride) ........................................... .. .. 2
1 1383636 Tire (Optional)........................................................................................... 2 .. ..
1 c 1383637 Tire and Flap ........................................................................................ 2 .. ..
1 260463 Tire and Tube............................................................................................ 2 .. ..
1 260464 Tire and Flap ........................................................................................ 2 .. ..
2 260278 Tube...................................................................................................... 2 .. ..
3 15135 Washer ..................................................................................................... AR .. ..
3 15180 Washer (Optional)..................................................................................... AR .. ..
4 a 326279 Rim ........................................................................................................... 2 2 2
4 a 326278 Rim (Optional) .......................................................................................... 2 2 2
5 336382 Side Ring.............................................................................................. 1 1 1
5 b 260094 Side Ring.............................................................................................. 1 1 1
6 336383 Lock Ring ............................................................................................. 1 1 1
6 b 333737 Lock Ring ............................................................................................. 1 1 1
FOOTNOTES:
a Identify by Part Number Stamped on Rim
b Use with Rim 326278
c Use with Tire 1383636
KEY:
A: Standard Tread 23x10-12
B: Wide Tread 23x10-12
QTY
ITEM PART NO. DESCRIPTION A B
1 355393 Tire and Flap ....................................................................................................... 2 2
1 1383635 Tire with Flap (Optional) ...................................................................................... 2 2
1 355395 Tube ..................................................................................................................... 2 2
2 355391 Tire (Soft Ride) .................................................................................................... 2 2
3 355390 Wheel .................................................................................................................. 2 ..
3 362679 Wheel .................................................................................................................. .. 2
4 355386 Side Ring......................................................................................................... 1 1
5 355385 Lock Ring ........................................................................................................ 1 1
6 355384 Shoulder Ring.................................................................................................. 1 1
10-5
UNIT CODE A216
NORTH AMERICA 01/2002
SIDE-SHIFT CARRIAGE
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Two and Three Stage Full Free-Lift
b Two Stage Limited Free-Lift
SIDE-SHIFT CYLINDER
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1486178 Side-Shift Carriage .............................................................................................. 1 ..
1486182 Side-Shift Carriage .............................................................................................. 1 ..
1486185 Side-Shift Carriage .............................................................................................. 1 ..
1486188 Side-Shift Carriage .............................................................................................. .. 1
1486191 Side-Shift Carriage .............................................................................................. .. 1
1486194 Side-Shift Carriage .............................................................................................. .. 1
1 1488998 Frame (Inner)................................................................................................... 1 ..
1 1489002 Frame (Inner)................................................................................................... 1 ..
1 1488918 Frame (Inner)................................................................................................... 1 ..
1 1488967 Frame (Inner)................................................................................................... .. 1
2 1489010 Frame (Outer).................................................................................................. 1 ..
2 1489011 Frame (Outer).................................................................................................. 1 ..
2 1489012 Frame (Outer).................................................................................................. 1 ..
2 1488974 Frame (Outer).................................................................................................. .. 1
2 1488975 Frame (Outer).................................................................................................. .. 1
2 1488976 Frame (Outer).................................................................................................. .. 1
2043528 Cylinder Assembly (☞ Figure 10-8) ............................................................... 1 1
4 2043531 Bearing (Upper)............................................................................................... 2 ..
4 2043532 Bearing (Upper)............................................................................................... .. 2
5 2043533 Bearing (Lower)............................................................................................... 2 ..
5 2043534 Bearing (Lower)............................................................................................... .. 2
6 2043530 Hook (Lower) ................................................................................................... 2 2
7 226458 Capscrew ........................................................................................................ 4 4
8 221775 Washer ............................................................................................................ 4 4
9 1401746 Clevis Pin ........................................................................................................ 2 2
10 18832 Cotter Pin ........................................................................................................ 2 2
11 302487 Pin ................................................................................................................... 1 1
12 16041 Lube Fitting...................................................................................................... 2 2
13 1345219 Load Roller ...................................................................................................... 6 6
14 12891 Snap Ring........................................................................................................ 6 6
15 1345263 Shim (0.020 in.) ............................................................................................... 28 28
16 366116 Spacer ............................................................................................................. 6 6
17 1369345 Chain Anchor................................................................................................... 2 ..
17 1369344 Chain Anchor................................................................................................... .. 2
18 1345352 Pin ................................................................................................................... 2 2
18 1365737 Pin (48 in.) ....................................................................................................... 2 ..
19 131358 Snap Ring........................................................................................................ 4 4
20 323161 Pin ................................................................................................................... 2 2
21 15200 Cotter Pin ........................................................................................................ 2 2
22 1498326 Shim ................................................................................................................ AR AR
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1486180 Side-Shift Carriage .............................................................................................. 1 ..
1486184 Side-Shift Carriage .............................................................................................. 1 ..
1486187 Side-Shift Carriage .............................................................................................. 1 ..
1486190 Side-Shift Carriage .............................................................................................. .. 1
1486193 Side-Shift Carriage .............................................................................................. .. 1
1486196 Side-Shift Carriage .............................................................................................. .. 1
1 1489000 Frame (Inner)................................................................................................... 1 ..
1 1489004 Frame (Inner)................................................................................................... 1 ..
1 1488966 Frame (Inner)................................................................................................... .. 1
1 1488969 Frame (Inner)................................................................................................... .. 1
2 1489010 Frame (Outer).................................................................................................. 1 ..
2 1489011 Frame (Outer).................................................................................................. 1 ..
2 1489012 Frame (Outer).................................................................................................. 1 ..
2 1488974 Frame (Outer).................................................................................................. .. 1
2 1488975 Frame (Outer).................................................................................................. .. 1
2 1488976 Frame (Outer).................................................................................................. .. 1
3 2043528 Cylinder Assembly (☞ Figure 10-8) ............................................................... 1 1
4 2043531 Bearing (Upper)............................................................................................... 2 2
5 2043533 Bearing (Lower)............................................................................................... 2 2
6 2043530 Hook (Lower) ................................................................................................... 2 2
7 226458 Capscrew ........................................................................................................ 4 2
8 15160 Lockwasher ..................................................................................................... 4 4
9 1401746 Clevis Pin ........................................................................................................ 2 2
10 18832 Cotter Pin ........................................................................................................ 2 2
11 302397 Pin ................................................................................................................... 1 1
12 16041 Lube Fitting...................................................................................................... 2 2
13 1365737 Pin ................................................................................................................... 2 2
14 1369345 Chain Anchor................................................................................................... 2 ..
14 1369344 Chain Anchor................................................................................................... .. 2
15 131358 Snap Ring........................................................................................................ 4 4
16 323161 Pin ................................................................................................................... 2 2
17 15200 Cotter Pin ........................................................................................................ 2 2
18 1333399 Load Roller ...................................................................................................... 6 6
19 129387 Shim (0.020 in.) ............................................................................................... 28 28
20 366115 Spacer ............................................................................................................. 6 6
21 58901 Snap Ring........................................................................................................ 6 6
22 1498326 Shim ................................................................................................................ AR AR
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1486179 Side-Shift Carriage .............................................................................................. 1 ..
1486183 Side-Shift Carriage .............................................................................................. 1 ..
1486186 Side-Shift Carriage .............................................................................................. 1 ..
1486189 Side-Shift Carriage .............................................................................................. .. 1
1486192 Side-Shift Carriage .............................................................................................. .. 1
1486196 Side-Shift Carriage .............................................................................................. .. 1
1 1488999 Frame (Inner)................................................................................................... 1 ..
1 1489003 Frame (Inner)................................................................................................... 1 ..
1 1488965 Frame (Inner)................................................................................................... .. 1
1 1488968 Frame (Inner)................................................................................................... .. 1
2 1489010 Frame (Outer).................................................................................................. 1 ..
2 1489011 Frame (Outer).................................................................................................. 1 ..
2 1489012 Frame (Outer).................................................................................................. 1 ..
2 1488974 Frame (Outer).................................................................................................. .. 1
2 1488975 Frame (Outer).................................................................................................. .. 1
2 1488976 Frame (Outer).................................................................................................. .. 1
2043528 Cylinder Assembly (☞ Figure 10-8) ............................................................... 1 1
4 2043531 Bearing (Upper)............................................................................................... 2 ..
4 2043532 Bearing (Upper)............................................................................................... 2 ..
5 2043533 Bearing (Lower)............................................................................................... .. 2
5 2043534 Bearing (Lower)............................................................................................... .. 2
6 2043530 Hook (Lower) ................................................................................................... 2 2
7 226458 Capscrew ........................................................................................................ 4 2
8 221775 Washer ............................................................................................................ 4 4
9 1401746 Clevis Pin ........................................................................................................ 2 2
10 18832 Cotter Pin ........................................................................................................ 2 2
11 302487 Pin ................................................................................................................... 1 1
12 16041 Lube Fitting...................................................................................................... 2 2
13 1365737 Pin ................................................................................................................... 2 2
14 1369345 Chain Anchor................................................................................................... 2 ..
14 1369344 Chain Anchor................................................................................................... .. 2
15 131358 Snap Ring........................................................................................................ 4 4
16 323161 Pin ................................................................................................................... 2 2
17 15200 Cotter Pin ........................................................................................................ 2 2
18 1333399 Load Roller ...................................................................................................... 6 6
19 129387 Shim (0.020 in.) ............................................................................................... 28 28
20 366115 Spacer ............................................................................................................. 6 6
21 58901 Snap Ring........................................................................................................ 6 6
22 1498326 Shim ................................................................................................................ AR AR
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: J40-50XM2
B: J60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
10-21
UNIT CODE A216
NORTH AMERICA 01/2002
BRAKE/BACKUP LIGHT
STROBE LIGHT
KEY:
A: Rear Mount
B: Top Mount
QTY
ITEM PART NO. DESCRIPTION A B
1 1356350 Spotlight....................................................................................................................... 1
2 1356352 Bracket......................................................................................................................... 1
3 316678 Screw........................................................................................................................... 2
4 1356354 Bushing........................................................................................................................ 1
5 1377399 Wire Harness............................................................................................................... 1
6 1306271 Electrical Fitting ........................................................................................................... 2
11 NUMERICAL INDEX
UNIT CODE A216
01/2002 NORTH AMERICA
SECTION 11
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
142 5-3 13 4-3 23 15931 5-17 10 16541 4-11 24
5-11 42 4-11 29 16001 3-3 39 6-35 3
7882 6-23 18 6-5 9 16041 10-7 11 6-37 3
6-31 18 6-55 31 10-11 12 16542 6-35 9
12891 7-17 3 15160 10-13 8 10-13 12 6-37 9
7-19 3 15163 5-15 14 10-15 12 6-55 18
9-25 3 15172 6-35 22 16151 3-3 47 16550 6-35 2
9-27 3 6-37 22 16480 6-47 28 6-35 4
10-11 14 15177 1-11 18 6-51 28 6-37 2
12949 6-47 22 15178 6-5 12 16481 6-3 10 6-37 4
6-47 36 15180 5-3 5 6-47 5 16556 6-3 10
6-48 52 5-11 30 6-51 5 16558 4-11 8
6-51 22 10-3 3 10-7 13 10-18 4
6-51 36 15200 5-11 19 16483 4-11 8 10-19 4
6-52 52 6-35 23 6-35 10 10-20 6
6-52 68 6-37 23 6-37 10 16560 9-7 15
13957 4-23 14 7-7 4 10-18 4 16568 6-35 5
14591 6-47 5 7-17 9 10-19 4 6-37 5
6-51 5 7-19 10 10-20 7 16578 7-7 22
14603 7-7 15 8-9 8 16484 4-11 24 8-9 25
9-7 17 8-13 23 6-35 2 9-7 16
14692 9-34 22 8-25 10 6-35 3 16598 4-11 28
15001 6-40 52 9-10 23 6-35 4 16706 6-47 13
6-43 41 9-25 9 6-35 5 6-47 27
15005 5-7 8 9-27 10 6-37 2 6-48 45
15039 5-15 16 10-11 21 6-37 3 6-51 13
15049 10-23 19 10-13 17 6-37 4 6-51 27
15052 10-27 15 10-15 17 6-37 5 6-52 45
15054 6-40 44 15212 4-3 15 6-47 11 6-52 59
6-44 44 5-3 15 6-51 11 16708 5-17 9
10-29 10 5-12 53 16485 6-35 7 5-17 15
15055 4-11 40 15222 6-40 59 6-35 8 16815 4-3 22
5-11 45 6-43 16 6-35 9 16828 6-5 10
6-40 61 15223 6-39 15 6-37 7 16865 4-3 40
6-43 11 6-43 15 6-37 8 5-11 24
6-47 3 8-9 9 6-37 9 5-17 8
6-51 3 15225 4-23 17 6-47 7 16882 7-8 27
15056 1-5 5 15236 7-23 3 6-51 7 8-10 29
6-55 32 8-29 3 6-55 18 9-7 19
15134 1-15 14 9-31 3 7-7 20 16899 1-17 15
4-3 24 15290 3-3 46 7-7 22 16923 4-11 7
6-55 30 3-7 7 8-10 25 16982 7-7 17
15135 10-3 3 15315 3-3 34 8-10 26 8-9 22
15151 10-23 18 3-7 24 8-13 5 9-7 18
15152 10-27 14 15483 6-48 56 9-7 15 16987 6-3 15
15154 10-29 9 6-52 56 9-7 16 17059 6-3 14
15155 4-11 30 15866 6-55 22 9-7 22 17061 4-11 4
4-19 17 15880 8-21 11 9-9 3 6-3 11
4-21 17 9-21 11 9-9 10 6-35 6
5-7 8 15887 3-7 27 16486 7-7 15 6-37 6
5-11 44 15923 6-40 43 8-9 20 17151 6-23 2
15156 1-15 23 6-43 43 9-7 17 6-31 2
©2002 HYSTER COMPANY See Service Manual 11-1
for service procedures.
UNIT CODE A216
NORTH AMERICA 01/2002
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
11-16