8 Speed RWD Tech
8 Speed RWD Tech
8 Speed RWD Tech
8 Speed RWD
TECHNICIAN'S
GUIDE
5765EK.14-0414
8SPD_RWD-TG
PREFACE
All information contained in this book is based on the latest data available
at the time of publication approval. The right is reserved to make product
or publication changes, at any time, without notice.
No part of any GM Powertrain publication may be reproduced, stored
in any retrieval system or transmitted in any form or by any means,
including but not limited to electronic, mechanical, photocopying,
recording or otherwise, without the prior written permission of
Powertrain Group of General Motors LLC. This includes all text,
illustrations, tables and charts.
1
8 Speed RWD
HYDRA-MATIC
CONTENTS
INTRODUCTION .......................................................................................................... 3
PRINCIPLES OF OPERATION..................................................................................9A
TORQUE CONVERTER.................................................................................... 12
INDEX....................................................................................................................... 151
2
INTRODUCTION
The Hydra-matic 8 Speed RWD Technician’s applies components or shifts valves in the system.
Guide is another Powertrain publication from the Facing this partial page is a hydraulic schematic that
Technician’s Guide series of books. The purpose of shows the position of valves, ball check valves, etc.,
this publication, as is the case with other Technician’s as they function in a specific gear range.
Guides, is to provide complete information on
the theoretical operating characteristics of this The third section, entitled “Complete Hydraulic
transmission. Operational theories of the mechanical, Circuits”, displays complete hydraulic schematics,
hydraulic and electrical components are presented in a including active fluid passages, for each operating
sequential and functional order to better explain their range. Fold-out pages containing fluid flow
operation as part of the system. schematics and two dimensional illustrations of major
components graphically display hydraulic circuits.
In the first section of this book, entitled “Principles This information is extremely useful when tracing
of Operation”, detailed explanations of the major fluid circuits for learning or diagnosis purposes.
components and their functions are presented. In
every situation possible, text describes component The “Appendix” section of this book provides
operation during the apply and release cycle as additional transmission information regarding
well as situations where it has no effect at all. The lubrication circuits, seal locations, illustrated parts
descriptive text is then supported by numerous graphic lists and more. Although this information is available
illustrations to further emphasize the operational in current model year Service Manuals, its inclusion
theories presented. provides for a quick reference guide that is useful to
the technician.
The second section, entitled “Power Flow”, blends the
information presented in the “Principles of Operation” Production of the Hydra-matic 8 Speed RWD
section into the complete transmission assembly. Technician’s Guide was made possible through the
The transfer of torque from the engine through the combined efforts of many staff areas within the General
transmission is graphically displayed on a full page Motors Powertrain Division. As a result, the Hydra-
while a narrative description is provided on a facing matic 8 Speed RWD Technician’s Guide was written
half page. The opposite side of the half page contains to provide the user with the most current, concise and
a narrative description of hydraulic fluid flow as it usable information available regarding this product.
3
HOW TO USE THIS BOOK
First time users of this book may find the page layout specific fluid circuits that enable the mechanical
a little unusual or perhaps confusing. However, components to operate. The mechanical power
with a minimal amount of exposure to this format flow is graphically displayed on a full size page and
its usefulness becomes more obvious. If you are is followed by a half page of descriptive text. The
unfamiliar with this publication, the following opposite side of the half page contains a narrative
guidelines are helpful in understanding the functional description of hydraulic fluid flow as it applies
intent for the various page layouts: components or moves valves in the system. Facing
this partial page is a hydraulic schematic which
s 2EAD THE FOLLOWING SECTION h5NDERSTANDING THE shows the position of valves, ball check valves,
Graphics” to know how the graphic illustrations etc., as they function in a specific gear range. Also,
are used, particularly as they relate to the located at the bottom of each half page of hydraulic
mechanical power flow and hydraulic controls power flow text is a reference to the Complete
SEE 5NDERSTANDING THE 'RAPHICS PAGE Hydraulic Circuit section that follows.
s 5NFOLD THE CUTAWAY ILLUSTRATION OF THE (YDRA s 4HE #OMPLETE (YDRAULIC #IRCUITS SECTION
MATIC 3PEED 27$ PAGE AND REFER TO IT AS (beginning on page 79) details the entire hydraulic
you progress through each major section. This system. This is accomplished by using a
cutaway provides a quick reference of component foldout circuit schematic with a facing page two
location inside the transmission assembly and their dimensional foldout drawing of each component.
relationship to other components. The circuit schematics and component drawings
display only the fluid passages for that specific
s 4HE 0RINCIPLES OF /PERATION SECTION BEGINNING operating range.
on page 9A) presents information regarding the
major apply components and hydraulic control s &INALLY THE !PPENDIX SECTION CONTAINS A SCHEMATIC
components used in this transmission. This section of the lubrication flow through the transmission,
DESCRIBES hHOWv SPECIlC COMPONENTS WORK AND disassembled view parts lists and transmission
interfaces with the sections that follow. specifications. This information has been included
to provide the user with convenient reference
s 4HE 0OWER &LOW SECTION BEGINNING ON PAGE information published in the appropriate vehicle
presents the mechanical and hydraulic functions Service Manuals. Since component parts lists
corresponding to specific gear ranges. This and specifications may change over time, this
section builds on the information presented in information should be verified with Service
THE 0RINCIPLES OF /PERATION SECTION BY SHOWING Manual information.
4
HOW TO USE THIS BOOK
LARGE CUTAWAY VIEW HALF PAGE TEXT FOR EASY RANGE REFERENCE CHART
OF TRANSMISSION REFERENCE TO BOTH PAGES
(FOLDOUT)
RK )
PA nning
u
eR
➤
gin
(En
(P)
Park l
PARK the e oi PARK
r in th
HYDRA-MATIC 8 SPEED RWD leve fromwing: (Engine Running)
(Engine Running) ctor sure follo
sele pres the g-
the line to 8): Re )
1 2 4 4a 3 4-5-6-7-8 REVERSE 2-3-4-6-8
45678R CLUTCH FEED S1 VFS SIG
➤
CLUTCH CLUTCH EX
ACT FEED
#13
1-2-7-8 REVERSE 1-2-3-4-5 REVERSE CASE TORQUE CARRIER CLUTCH CLUTCH (NO POWER 34
25
➤
#12 4-5-6-7-8 REVERSE
pum
ASSEMBLY
CONVERTER APPLIED APPLIED TRANSMITTED gu ut iss
Re tp nsm p 45678R
CONTROL SOLENOID
EX
ASSEMBLY ASSEMBLY ASSEMBLY
30
CONVERTER TURBINE CLUTCH 4-5-6-7-8 REVERSE INTERNAL GEAR CARRIER outp e presre regu
1-2-7-8 REVERSE 1-2-3-4-5 REVERSE
EX BACKFILL
CLUTCH CLUTCH
of linpressu
S2 VFS SIG
1278R CLUTCH
ASSEMBLY ASSEMBLY EX
ASSEMBLY ASSEMBLY ASSEMBLY CLUTCH ASSEMBLY ASSEMBLY LINE
the
S2 VFS ACCUM
1278R CL
40
2c 28
1278R CLUTCH
12345R CLUTCH 1278R CL FDBK N.H. ON
EX
1278R CLUTCH
2b 3b
ACTUATOR FEED
12345 CL KNOCKDOWN
12345R CLUTCH EX S3 VFS SIG
EXHAUST BACKFILL
EX
45678R CLUTCH
OUTPUT 1278R CLUTCH S3 VFS ACCUM
12345R CL EX
41
ACT FEED
FDBK
29
LINE
1-2-3-4-5 REVERSE
EX
LINE
13567 CLUTCH
12345R CLUTCH
1 LINE
3a
P R N D M L
REVERSE
EX
S4 VFS SIG S4 VFS SIG
EX
REACTION 61
#1
23468 CLUTCH
MANUAL VALVE 48 S4 VFS ACCUM
FDBK
23468 CL/REVERSE 49
EX
SUN GEAR REVERSE REVERSE DRIVE
TCC
CONTROL
TCC
CONTROL SOLENOID
VALVE ASSEMBLY
(S4)
EX
DRIVE
13567 CL/23468 CL FD
TCC/PTS ENABLE
TCC APPLY
TCC/PTS ENABLE
23468 CL/REVERSE
INPUT 23468 CL
45678R CL DR FD
EXHAUST EX BACKFILL
DFLT LATCH
SUN GEAR
23468 CL/REV
12345R CL EX
BACKFILL
REACTION CARRIER INPUT
ASSEMBLY BLOW-OFF
S5 VFS SIG
EX
LINE
EX BF
CARRIER
12345 CL KNOCKDOWN
REV
(69) 38 S5 VFS ACCUM
23468 CLUTCH
DRIVE
FDBK
13567 CLUTCH
ASSEMBLY WITH
EX
ASSEMBLY EX
LINE
31 26
13567 CL/23468 CL FD
45678R CL
12345R CL
45678R CL
HELD 1-3-5-6-7
12345R CLUTCH
24 22 60 11
EX
(67)
ACT FEED
32 CONTROL SOLENOID
EX
EX
EX BF
LINE
23468 CLUTCH
13567 VALVE ASSEMBLY
CONV FLOW
N.L. OFF
INTERNAL 13567 CL/23468 CL FD
EX
GEAR GEAR
S4 VFS SIGNAL 57 52
EX BACKFILL
EX
EX
TCC/PTS ENABLE
ASSEMBLY 7 51 23 13567 CLUTCH
(65) DFLT LATCH/S9 ON/OFF SIG
DIRECT/OVERDRIVE DRIVEN EX CONV FAULT VALVE
EXHAUST BACKFILL
CARRIER ASSEMBLY 8 45678R CL/23468 CL #10 LINE
55
(64) 23468 CLUTCH
HELD 10 LUBE OVERRIDE
1-3-5-6-7
S9 ON/OFF SIG
EX BACKFILL S6 VFS SIG
LINE
ACTUATOR FEED 56
EX
EX
REACTION CLUTCH
EX
EX LUBE OVERRIDE ENBL S6 VFS ACCUM
APPLIED
FDBK
1-3-5-6-7 EX ACTUATOR FEED LIMIT 39 27
INTERNAL GEAR AND
13567 CL
2-3-4-6-8
CLUTCH 12 23468
CONTROL SOLENOID
VALVE ASSEMBLY
ASSEMBLY CONTROL (S6)
EX
13567 CLUTCH 13567 CL/23468 CL FD
ASSEMBLY
S9 ON/OFF SIGNAL
23468 CLUTCH
EX
LINE
SECONDARY LINE
9 N.H. ON
EX BF
INPUT LINE
EX
CARRIER
LINE
CONV FEED
ASSEMBLY
SUN GEAR
BYPASS
BYPASS
REACTION CARRIER (73) S7 VFS SIGNAL
LINE
LINE
LINE
ASSEMBLY HELD
23468 CLUTCH
13
EX
ASSEMBLY
12345R CLUTCH
13567 CLUTCH
45678R CLUTCH
23468 CLUTCH
12345R CL
WITH
13567 CLUTCH
ACTUATOR FEED
45678R CL
LINE
OUTPUT INTERNAL SHTL PRESSURE REGULATOR VALVE
GEAR EX BACKFILL
STATOR
ACT FEED
REVERSE HUB HELD
DIRECT OVERDRIVE ASSEMBLY
CO 54 #20 53
12345R CLUTCH EX 12345R CL BOOST EX
EX
SUPPORT SHIFT SHAFT SHIFT SHAFT BODY AND VALVE) CARRIER AND INPUT TE 44 43 42 46
CASE FRONT 1-2-7-8 1-2-3-4-5
HY 62
12345R CLUTCH S8 ON/OFF BOOST SIG
DR 13567 CLUTCH
OFF
U
SOLENOID
PAWL CLUTCH
B CLUTCH GE LIC
ON/OFF
ASSEMBLY ASSEMBLY ASSEMBLY (608) PLATE PLATE
86 C
DEFAULT CONTROL SOLENOID
N.L.
PARK VALVE ASSEMBLY (S9)
EX
PAWL 45678R CLUTCH
ACTUATOR APPLIED* APPLIED* UIT EX
N.L. OFF
12345R CLUTCH 58
EX
ASSEMBLY 2016 MODELS ONLY S9 ON/OFF SIGNAL
(603)
* APPLIED BUT CARRYING NO LOAD
Figure 52 Figure 53
8 Figure 6 56 57
PAGE NUMBER —
FOR REFERENCE TO
FLUID FLOW SCHEMATIC
RK g)
PA nnin
Ru
ine k (P
)
ng Par
(E the oil
r in the
leve from ing:
PARK (Engine Running) ctor sure llow -
sele es e foPARK eg
(Engine Running)
the line pr to th 8): R)
1-3-5-6-7 2-3-4-6-8 Withsition, rected lve(21essure
CLUTCH ASSEMBLY CLUTCH ASSEMBLY po p is di ator Vane pron 52 52
ul (li
pum Reg ut issi
(506-518) (521-522, 525-531, 544-550)
tp m 53
sure p ou trans mp
53
53
FROM COOLER
12345R CLUTCH
LINE 53
23468 CLUTCH/REVERSE
ACTUATOR FEED LIMIT
14
BYPASS LINE S7 VFS SIGNAL EXHAUST BACKFILL REVERSE
10
CONTROL VALVE UPPER BODY ASSEMBLY (354)
PRESSURE
SHTL
CLUTCH ASSEMBLY
STATOR SHAFT SUPPORT (14)
LINE
PRESSURE REGULATOR VALVE
CONV CONTROL VALVE
ACTUATOR FEED
BYPASS LINE
CONVERTER FLOW
S4 VFS SIGNAL
LINE
LINE
LUBE FLOW REG VALVE
S4 VFS SIG
SECONDARY LINE 8
SECONDARY LINE
LINE 39
LINE
TCC APPLY 28
REG LUBE/LUBE OVERRIDE
S7 VFS SIGNAL EX 36
BYPASS
LINE
LUBE OVERRIDE
APPLY
CONV FAULT VALVE
CONVERTER FLOW
1278R CLUTCH FEEDBACK
LINE
ACTUATOR FEED
23468 CLUTCH
REG LUBE REGULATED LUBE (Front Cover Side) (Case Assembly Side)
REGULATED LUBE
DEFAULT LATCH
DRIVE
REG LUBE/LUBE OVERRIDE
REVERSE
EXHAUST BACKFILL
CONVERTER FEED LIMIT
TCC/PTS ENABLE
EX
RELEASE LINE
LUBE OVERRIDE
EX
45678R CL DRIVE FD
EX
EXHAUST EX
S9 ON/OFF SIGNAL
REGULATED LUBE
BACKFILL
1278R CLUTCH
REGULATED LUBE
LINE
TCC APPLY
CONVERTER FLOW
EX
S7 VFS SIGNAL
EX
CONVERTER FEED
BLOW-OFF
TO COOLER
S4 VFS SIGNAL
LINE
EX
LINE
APPLY
S4 VFS SIGNAL
CONV FLOW
EX
EX
EX
EX
ACT FD
EX
EX
23g/26a
27b/26b
42b/44a
43a/44b
49b/11c
#14
CONVERTER FEED LIMIT
CONVERTER FEED LIMIT
50m
28a
18a
21b
47a
46d
46e
38a
11a
34a
50p
25b
14h
17b
14d
13a
20b
30h
23e
42a
27a
43b
21d
36c
49c
16c
21c
44c
50v
#9
50t
CONTROL VALVE UPPER BODY ASSEMBLY (354) CONTROL VALVE UPPER BODY ASSEMBLY (354)
9a
6c
2r
2f
2j
SECONDARY LINE
RELEASE
12d
45b
45a
15b
15a
12b
38b
34b
49a
24d
24e
25a
19a
17a
14g
14e
14b
50a
20a
21a
16b
16a
23a
23b
23d
33d
33a
13b
41a
41b
50u
30g
32a
12c
50k
24c
50s
14c
23c
33c
41c
43c
50r
14f
2m
23f
7b
7a
5b
2e
2h
2g
2n
2p
2q
2c
2k
13567 CLUTCH
#7 #2 #3
50
2d
40
37
14a
14j
22
33b
2s
54a
APPLY CONTROL VALVE SOLENOID BODY (392) AUXILIARY FLUID ACCUMULATOR (323)
EX
EX
LINE
LINE
BYPASS
REV
DRIVE
EX
S4 VFS SIG
#11 #12 1278R CL REV
EX
EX
LINE
AUXILIARY
EX
EX
FLUID
45678R CL FD
23468 CLUTCH REVERSE REVERSE ACT FD ACTUATOR FEED ACT FD DRIVE SIGNAL
S9 ON/OFF SIG
COOLER BYPASS REG LUBE 23468 CL/REVERSE 23468 CL/REV S1 VFS SIG 12345R CL EX (305) (305)
53
S7 VFS SIG
EX BF
PACKAGE PROTECT
45678R CLUTCH FEEDBACK
13567 CLUTCH
9 9
45678R CLUTCH
#21
CONTROL SOLENOID
CONTROL SOLENOID
CONTROL SOLENOID
CONTROL SOLENOID
CONTROL SOLENOID
CONTROL SOLENOID
S2 VFS SIGNAL
EX S7 VFS SIG
CONV FEED LIMIT
AUXILIARY
OFF
OFF
OFF
4-5-6-7-8 REVERSE
OFF
ON
1-2-3-4-5 REVERSE
ON
8b ONLY
REGULATED LUBE
VALVE ASSEMBLY
VALVE ASSEMBLY
VALVE ASSEMBLY
VALVE ASSEMBLY
VALVE ASSEMBLY
VALVE ASSEMBLY
EX
➤
1-2-7-8 REVERSE
S4 VFS SIGNAL
12345R CLUTCH
TCC/PTS ENABLE
8a
REV FLUID 36 8 53 7 7 8 36
2-3-4-6-8
1-3-5-6-7
FRONT
13567 CL/23468 CL FEED
44
ACCUMULATOR
TCC/PTS ENABLE
28 28
LINE
12345R CL EX
(S4)
(S6)
(S5)
(S1)
(S2)
(S3)
TCC
ACTUATOR FEED
ACTUATOR FEED
DRIVE 39 10 39
1278R CLUTCH
12345R CLUTCH
12345R CL BOOST
S3 VFS SIGNAL
S6 VFS SIGNAL
S5 VFS SIGNAL
N.H.
N.H.
N.H.
N.L.
N.L.
N.L.
EX BACKFILL
OFF
S3 VFS SIGNAL
10/12
S5 VFS SIGNAL
9
2b 5a CONVERTER FEED EX EX EX EX EX EX DRIVE
AUXILIARY
N.L.
5 10/12
23468 CLUTCH
FLUID
23468 CLUTCH/REVERSE
S9 ON/OFF SIG
EX
ACCUMULATOR
S2 VFS SIGNAL
6
EX
S1 VFS SIGNAL
53
REVERSE
SECONDARY LINE
S3 VFS SIGNAL
53
S6 VFS SIGNAL
SECONDARY LINE
12345R CLUTCH EXHAUST
FRONT
3a
VALVE
S1 VFS SIGNAL
ACT FD
S4 VFS SIGNAL
53
EXHAUST BACKFILL
13567 CLUTCH
53
N.L. OFF 53
CONTROL
CONTROL
CONTROL
CONTROL
ACTUATOR FEED
45678R CLUTCH/23468 CLUTCH
CONVERTER FEED
TCC APPLY
45678R
23468
13567
S4 VFS SIGNAL
CONVERTER FEED LIMIT
TCC
CONTROL
CONTROL
12345R
COMP
TCC APPLY FEEDBACK
1278R
S9 ON/OFF SIGNAL
ACT FEED
ON
S2 VFS SIGNAL
(340)
EX EX BF (36) ENTS
REVERSE
#8 39 34 S7 VFS SIGNAL
TR
45678R CLUTCH FEED
(40) ANSMI ( )
48 38
DRIVE
S3 VFS SIGNAL
EX BACKFILL
40 ACT FEED
EXHAUST BACKFILL
S7 VFS SIGNAL
TR S
(203 ANSM SION FLU
45678R CLUTCH
13567 CLUTCH
18
23468 CL
I 18
45678R CL FD
EX BF
REGULATED LUBE
EX
VALVE ASSEMBLY
EX
50
(S7)
(214) TRANSM VE RETAI ID PRES HOLE PLU
I
(230) BRASS ORSSION FLU NER AN SURE TES G
CONVERTER FEED
N.H. ON 53
DEFAULT 53
CONV FD LIMIT
EX
53
S6 VFS SIGNAL
S2 VFS SIG
S1 VFS SIG
53
13567 CL/23468 CL FD
45678R CL FEEDBACK
53
S4 VFS SIGNAL
45678R CLUTCH
ASSEMBLY
TCC/PTS ENABLE
N.L.
S7 VFS SIGNAL 53
DRIVE MBLY
EX
1-3-5-6-7 CLUTCH ACCUMULATOR S4 VFS S6 VFS S5 VFS S1 VFS S2 VFS (S9) S3 VFS S7 VFS CONT CUP MBLY (34) 53
PLU
EX
(#1 ROL G
ACCUMULATOR ACCUMULATOR ACCUMULATOR ACCUMULATOR ACCUMULATOR ACCUMULATOR ACCUMULATOR 32
REVERSE
13567 CL
FLUID PAN
(308) , 2, 3, VALVE BO
SUCTION
FLUID FILTER 21
ASSEMBLY MANUAL VALVE 45678R CLUTCH/23468 CLUTCH
ASSEMBLY TC 4,
EX
21
EX
(49)
EX
EX
(46) 53 32
PRESEX SOLEN 9, 10, CHEC
#1 EX 21
*
EX
53
46a
13g
28b
26e
13e
30d
23h
CONTROL VALVE SOLENOID BODY (392) #13 CONTROL VALVE SOLENOID BODY (392) #10 SURE OID 11, 12 K VAL
12
45
46b
45d
39b
39a
33e
35b
36a
36b
50n
50q
26g
29a
29b
13d
30e
50e
45c
39c
35c
13c
30c
26c
13f
26f
30f
FILTER CO VAL VE
5d
5c
50f
50g
53
50h
26d
50b
50c
50d
50j
23j/24a
39d/24b
33f/35a
35d
28c/30a
39e/30b
CONTROL VALVE CHANNEL PLATE (312) CONTROL VALVE CHANNEL PLATE (312)
72 MBLY SOLEN AS
B 53
EX
EX EX
OID VAL SEMB CASE ASSEMBLY
EX EX EX 45678R CL FD 45678R CLUTCH FEED
VE LY (33)
EX
EX
EX
Figure 69 Figure 70
72 FOLDOUT ➤ 73
Figure 1 5
UNDERSTANDING THE GRAPHICS
STATOR
SHAFT
SUPPORT
TORQUE (14)
CONVERTER
ASSEMBLY TRANSMISSION
(1) CASE
ASSEMBLY
(16)
CONTROL
VALVE
ASSEMBLY
(40)
FLUID
FILTER
ASSEMBLY
(46)
FLUID
PAN
ASSEMBLY
(49)
Figure 2
The flow of transmission fluid starts in the bottom pan and s ! GRAPHIC SCHEMATIC REPRESENTATION THAT DISPLAYS VALVES
is drawn through the filter, and into the oil pump assembly. ball check valves, orifices and so forth, required for the
This general route for fluid flow is easily understood by proper function of the transmission in a specific gear
reviewing the illustrations provided in Figure 2. However, range. In the schematic drawings, fluid circuits are
fluid may pass between the control valve body, spacer represented by straight lines and orifices are represented
plate, case and other components many times before by indentations in a circuit. All circuits are labeled
reaching a valve or applying a clutch. For this reason, the and color coded to provide reference points between
graphics are designed to show the exact location where the schematic drawing and the two dimensional line
fluid passes through a component and into other passages drawing of the components.
for specific gear range operation.
Note: Once the vehicle is started, fluid is always
To provide a better understanding of fluid flow in the present in all hydraulic circuits. The illustrations in this
Hydra-matic 8 Speed RWD transmission, the components book depict fluid pressure, therefore circuits appear
involved with hydraulic control and fluid flow are empty when the circuit is not pressurized or possibly
illustrated in three major formats. Figure 3 provides an under low pressure.
example of these formats which are: Figure 4 (page 7B) provides an illustration of typical valves,
and their associated components. A brief description of
s ! THREE DIMENSIONAL LINE DRAWING OF THE COMPONENT valve operation is also provided to support the illustration.
for easier part identification.
Figure 5 (page 7B) provides a color coded chart that
s ! TWO DIMENSIONAL LINE DRAWING OF THE COMPONENT TO references different fluid pressures used to operate the
indicate fluid passages and orifices. hydraulic control systems. A brief description of how fluid
pressures affect valve operation is also provided.
6
UNDERSTANDING THE GRAPHICS
CONTROL VALVE SOLENOID BODY SIDE
PARK (Engine Running)
1-3-5-6-7 2-3-4-6-8
CLUTCH ASSEMBLY CLUTCH ASSEMBLY
(506-518) (521-522, 525-531, 544-550)
TO COOLER
CASE ASSEMBLY (33) CASE ASSEMBLY (33)
CONTROL VALVE UPPER BODY ASSEMBLY (354) CONTROL VALVE UPPER BODY ASSEMBLY (354)
EX
EX
FROM COOLER CONTROL
LINE
14 23468 CLUTCH/REVERSE
BYPASS LINE S7 VFS SIGNAL EXHAUST BACKFILL REVERSE
PRESSURE
TORQUE CONVERTER SECONDARY LINE BLOW-OFF S4 VFS SIGNAL
VALVE UPPER
12345R CLUTCH
SHTL
CLUTCH ASSEMBLY LINE LINE CONVERTER FLOW
(1) EX 45678R CLUTCH/23468 CLUTCH
EX EX
DEFAULT LATCH
REG LUBE/LUBE OVERRIDE
BODY
1278R CLUTCH
EX
BYPASS LINE LINE
TO COOLER
LINE
LINE
EXHAUST BACKFILL
TCC APPLY
REGULATED LUBE
23468 CLUTCH/REVERSE
S4 VFS SIG
APPLY CONVERTER FLOW
LINE
ACTUATOR FEED
S4 VFS SIGNAL
BYPASS S4 VFS SIGNAL EX
LINE
BYPASS
TO COOLER
SECONDARY LINE
EX
23468 CLUTCH/REVERSE
LINE
CONVERTER FEED LIMIT DRIVE
LUBE OVERRIDE
DEFAULT OVERRIDE VALVE
23468 CLUTCH
45678R CLUTCH
EX
EX
LUBE FLOW REG VALVE
EXHAUST EX
REVERSE
13567 CLUTCH
REGULATED LUBE
BACKFILL
LINE
DEFAULT LATCH
BLOW-OFF
ACTUATOR FEED
LINE
LINE
TCC/PTS ENABLE
LUBE OVERRIDE
EXHAUST BACKFILL
EXHAUST BACKFILL
12345 CLUTCH KNOCKDOWN
APPLY
TCC APPLY
EX
EX
45678R CLUTCH/23468 CLUTCH
EX
ACT FD
EX
12345R CLUTCH EXHAUST
1278R CLUTCH
TO COOLER
45678R CL DRIVE FD
EX
EX
DFLT LTCH/S9 ON/OFF SIG
S7 VFS SIGNAL
ACT FD
REGULATED LUBE
REG LUBE/LUBE OVERRIDE
REGULATED LUBE
CONV FLOW
CONVERTER FLOW
LUBE OVERRIDE LUBE OVERRIDE LINE
S4 VFS SIGNAL
CONVERTER FEED
S4 VFS SIGNAL
TCC APPLY LINE LINE LINE S9 ON/OFF SIGNAL
REGULATED LUBE TCC/PTS ENABLE TCC/PTS ENABLE TCC/PTS ENABLE
13567 CL 13567 CL 13567 CLUTCH EX S7 VFS SIGNAL 12345R CLUTCH
45678R CL 45678R CL 45678R CLUTCH EX 12345R CLUTCH
RELEASE LUBE OVERRIDE EX EX
THREE DIMENSIONAL TWO DIMENSIONAL
LINE LINE #20 REV
#14
LINE
DRIVE
CONTROL VALVE UPPER BODY ASSEMBLY (354) CONTROL VALVE UPPER BODY ASSEMBLY (354)
36c
28a
18a
21b
9a
47a
46d
46e
38a
12a/11b
49b/11c
11a
2j
34a
6c
49c
50m
50p
25b
14h
17b
14d
2f
13a
20b
30h
16c
23e
23g/26a
27b/26b
42a
21c
42b/44a
43a/44b
44c
50v
27a
50t
43b
21d
2r
#9
RELEASE
2c
2k
7b
7a
5b
2e
2h
2g
2n
2p
2q
20 19 36 51 27 16 17 26 4 18 43 3 42 7 25 8 28 12 10 11 45 29 56 46 13 24 58 33 23 60 59 52 22 53 54
2m
SPACER PLATE ASSEMBLY (318)
14f
23f
SPACER PLATE ASSEMBLY (318)
50r
12c
50k
24c
50s
14c
23c
33c
41c
43c
12d
45b
45a
15b
15a
12b
38b
34b
49a
24d
24e
25a
19a
17a
14g
14e
14b
50a
20a
21a
16b
16a
23a
23b
23d
33d
33a
13b
41a
41b
50u
30g
32a
2s
50
2d
40
37
22
14j
APPLY CONTROL VALVE SOLENOID BODY (392) #7 #2 #3 AUXILIARY FLUID ACCUMULATOR (323)
CONTROL VALVE UPPER BODY SIDE
14a
33b
54a
EX
EX
EX
#11 #12
LINE
LINE
REV
S4 VFS SIG 1278R CL REV
EX
AUXILIARY
EX
DRIVE
EX
BYPASS
CONV FEED LIMIT EX REV REVERSE REVERSE
LINE
FLUID
EX
23468 CLUTCH REVERSE REVERSE ACT FD ACTUATOR FEED ACT FD DRIVE SIGNAL
23468 CLUTCH
13567 CLUTCH
APPLY
SECONDARY LINE
COOLER BYPASS REG LUBE 23468 CL/REVERSE 23468 CL/REV S1 VFS SIG 12345R CL EX
EX BF
ONLY AUXILIARY
DRIVE
EX
ON
ON
45678R CL FD
8a
OFF
OFF
OFF
OFF
REV FLUID
S9 ON/OFF SIG
44
39f 23468 CLUTCH 12345R CL EX ACCUMULATOR
TCC
(S4)
(S6)
(S5)
(S1)
(S2)
(S3)
LINE
DRIVE SOLENOID
2-3-4-6-8
1-3-5-6-7
13567 CLUTCH
S2 VFS SIGNAL
45678R CLUTCH
EX BACKFILL
1-2-7-8 REVERSE
VALVE ASSEMBLY
VALVE ASSEMBLY
VALVE ASSEMBLY
VALVE ASSEMBLY
VALVE ASSEMBLY
VALVE ASSEMBLY
N.L.
N.H.
N.L.
N.H.
N.H.
N.L.
S4 VFS SIGNAL
4-5-6-7-8 REVERSE
1-2-3-4-5 REVERSE
CONTROL SOLENOID
CONTROL SOLENOID
CONTROL SOLENOID
CONTROL SOLENOID
CONTROL SOLENOID
CONTROL SOLENOID
13567 CLUTCH
REGULATED LUBE
OFF
12345R CLUTCH
EX
TCC/PTS ENABLE
TCC APPLY
9
LINE
2b 5a CONVERTER FEED EX EX EX EX EX EX DRIVE
TCC/PTS ENABLE
5
AUXILIARY
1278R CLUTCH
ACTUATOR FEED
ACTUATOR FEED
BYPASS 6b CONVERTER FEED LIMIT FLUID
S3 VFS SIGNAL
12345 CLUTCH KNOCKDOWN
S6 VFS SIGNAL
S5 VFS SIGNAL
12345R CLUTCH
EX
6 S9 ON/OFF SIG
EX
ACCUMULATOR
S5 VFS SIGNAL
3a SECONDARY LINE VALVE
12345R CL BOOST
1-2-3-4-5 REVERSE
REVERSE
BYPASS
(399)
23468 CLUTCH
LINE LINE LINE
BOOST SOLENOID (S8)
ACT FD
S2 VFS SIGNAL
S1 VFS SIGNAL
S8 ON/OFF BOOST SIG
S3 VFS SIGNAL
LINE
CONTROL
S6 VFS SIGNAL
48
SECONDARY LINE
TCC APPLY FEEDBACK EX
S1 VFS SIGNAL
LINE
S4 VFS SIGNAL
23468 CLUTCH/REVERSE
NOTE: N.L. OFF
ACTUATOR FEED
DRIVE
S8 ON/OFF BOOST SIGNAL
TCC/PTS ENABLE
TCC
– PASSAGES MARKED WITH ARE VALVE BODY
23468
13567
12345R CLUTCH EXHAUST
2a/3b SECONDARY LINE
45678R
CONTROL
CONTROL
CONTROL
CONTROL
1278R
*
12345R
BLOCKED FOR NON-START STOP EX BF
TCC APPLY
EX 39
13567 CLUTCH
CONTROL
34
CONTROL
#8 S7 VFS SIGNAL
48 38 40 41
ACT FEED
S4 VFS SIGNAL
EXHAUST BACKFILL
CONVERTER FEED
DRIVE
REVERSE
13567 CLUTCH
S2 VFS SIGNAL
– BALL CHECK VALVES MARKED
EX
VALVE ASSEMBLY
S9 ON/OFF SIGNAL
45678R CL FEEDBACK
EX BACKFILL
EX BACKFILL
S3 VFS SIGNAL
S7 VFS SIGNAL
N.H. ON
NON-START STOP APPLICATIONS. ASSEMBLY
13567 CLUTCH
45678R CLUTCH/23468 CLUTCH
DEFAULT
45678R CLUTCH
45678R CL FD
EX
TCC/PTS ENABLE EXHAUST BACKFILL
EXHAUST BACKFILL
45678R CLUTCH/23468 CLUTCH
FLUID DRIVE DRIVE DRIVE CONTROL
EX
OFF
SOLENOID
REGULATED LUBE
PUMP S4 VFS SIG LINE
13567 CL/23468 CL FD
VALVE S3 VFS SIGNAL
P R N D M L REVERSE
13567 CL/23468 CL FD
DRIVE
ASSEMBLY ASSEMBLY S7 VFS SIGNAL
(318)
DRIVE
N.L.
EX
CONVERTER FEED
S6 VFS SIGNAL
1-3-5-6-7 CLUTCH ACCUMULATOR S4 VFS S6 VFS S5 VFS S1 VFS S2 VFS (S9) S3 VFS S7 VFS
S5 VFS SIG
S2 VFS SIG
S1 VFS SIG
EX
FLUID PRESSURES ACCUMULATOR ACCUMULATOR ACCUMULATOR ACCUMULATOR ACCUMULATOR ACCUMULATOR ACCUMULATOR
CONV FD LIMIT
FLUID FILTER FLUID PAN
23468 CL/REV
INTAKE (SUCTION) & BYPASS ASSEMBLY ASSEMBLY MANUAL VALVE 45678R CLUTCH/23468 CLUTCH
EX
S4 VFS SIGNAL
EX
(49)
REVERSE
45678R CLUTCH
TCC/PTS ENABLE
EX
13567 CL
EX
(46)
SUCTION
TCC/PTS ENABLE
45678R CL FEEDBACK
CONVERTER & LUBRICATION
DRIVE
13567 CL/23468 CL FD
#1 EX EX
EX
CONTROL VALVE SOLENOID BODY (392) CONTROL VALVE SOLENOID BODY (392)
12
45
46a
13g
28b
26e
13e
30d
23h
#13 #10
5c
5d
SPACER PLATE ASSEMBLY (311) 49 61 31 32 55 35 30 57 SPACER PLATE ASSEMBLY (311)
13f
26f
30f
45c
39c
35c
13c
30c
26c
46b
45d
39b
39a
33e
35b
36a
36b
50n
50q
26g
29a
29b
13d
30e
50e
LINE
53
53
50j
50f
CONTROL VALVE CHANNEL PLATE (312) CONTROL VALVE CHANNEL PLATE (312)
50c
50g
50h
26d
50b
50d
35d
23j/24a
33f/35a
PCS LINE
28c/30a
39d/24b
39e/30b
EX
EX EX
SOLENOID SIGNAL EX EX EX 45678R CL FD 45678R CLUTCH FEED
EX
EX
EX
45678R CLUTCH 45678R CLUTCH 45678R CLUTCH
ACTUATOR FEED VOID VOID EX BACKFILL EXHAUST BACKFILL EXHAUST BACKFILL
23468 CL 23468 CLUTCH 23468 CLUTCH 23468 CLUTCH
AUXILIARY FLUID ACCUMULATOR †
EXHAUST BACKFILL
THREE DIMENSIONAL TWO DIMENSIONAL
CONTROL VALVE UPPER BODY SIDE
GRAPHIC SCHEMATIC
REPRESENTATION
CONTROL VALVE
SOLENOID
STATOR SHAFT SUPPORT TRANSMISSION TRANSMISSION TRANSMISSION BODY
(14) CASE AUXILIARY FLUID CASE EXTENSION ASSEMBLY
ASSEMBLY ACCUMULATOR (411) (320)
(16) (323)
CONTROL VALVE
CHANNEL PLATE
SPACER PLATE
ASSEMBLY
THREE DIMENSIONAL THREE DIMENSIONAL THREE DIMENSIONAL THREE DIMENSIONAL (311)
STATOR SHAFT SUPPORT TRANSMISSION CASE ASSEMBLY TRANSMISSION AUXILIARY TRANSMISSION CASE
ASSEMBLY SIDE CONTROL VALVE BODY SIDE FLUID ACCUMULATOR EXTENSION THREE DIMENSIONAL TWO DIMENSIONAL
CONTROL VALVE SOLENOID TRANSMISSION CASE SIDE
BODY SIDE CONTROL VALVE CHANNEL PLATE SPACER PLATE SIDE
CONTROL VALVE
CHANNEL
PLATE
(312)
TWO DIMENSIONAL TWO DIMENSIONAL TWO DIMENSIONAL TWO DIMENSIONAL THREE DIMENSIONAL TWO DIMENSIONAL
BALL
CHECK
RESTRICTING VALVE
SPRING
SPACER ORIFICE
PLATE VALVE
BORE
ä
VALVE PLUG
BODY
RETAINING
PIN
RETAINING
PIN SPRING
VALVE
BORE
PLUG
SPACER SPACER
PLATE SPRING SPRING
APPLY ASSIST PLATE APPLY ASSIST
FLUID FLUID FLUID FLUID
SIGNAL SIGNAL
FLUID FLUID
EX EX
WITH SIGNAL FLUID PRESSURE WITH SIGNAL FLUID PRESSURE
EQUAL TO OR LESS THAN GREATER THAN SPRING AND
SPRING AND SPRING ASSIST SPRING ASSIST FLUID PRESSURE
FLUID PRESSURE THE VALVE THE VALVE MOVES OVER.
REMAINS IN CLOSED POSITION.
Figure 4
FLUID PRESSURES
INTAKE & INCREASE (SUCTION)
MAINLINE
PCS LINE
A B A B
SOLENOID SIGNAL
COMPENSATOR
ACTUATOR
EXHAUST
WITH EQUAL SURFACE AREAS WITH THE SAME FLUID PRESSURE
DIRECTION OF FLOW ON EACH END OF THE VALVE, ACTING ON BOTH SURFACE "A"
BUT FLUID PRESSURE "A" AND SURFACE "B" THE VALVE
BEING GREATER THAN FLUID WILL MOVE TO THE LEFT. THIS
PRESSURE "B", THE VALVE IS DUE TO THE LARGER SURFACE
WILL MOVE TO THE RIGHT. AREA OF "A" THAN "B".
Figure 5 7B
HYDRA-MATIC 8 SPEED RWD
TORQUE CONVERTER 1-3-5-6-7 2-3-4-6-8 AND DIRECT/OVERDRIVE DIRECT/OVERDRIVE 1-2-7-8 REVERSE 1-2-3-4-5 REVERSE CASE
CONVERTER TURBINE CLUTCH 4-5-6-7-8 REVERSE INTERNAL GEAR CARRIER CLUTCH CLUTCH EXTENSION
ASSEMBLY ASSEMBLY ASSEMBLY CLUTCH ASSEMBLY ASSEMBLY ASSEMBLY ASSEMBLY ASSEMBLY
ASSEMBLY
OUTPUT
SHAFT
OUTPUT
CARRIER
ASSEMBLY
REACTION
SUN GEAR
ASSEMBLY
REACTION CARRIER
ASSEMBLY WITH
OUTPUT INTERNAL
GEAR
REACTION
INTERNAL GEAR AND
1-2-3-4-5 REVERSE HUB
ASSEMBLY
INPUT
SUN GEAR
ASSEMBLY
DIRECT OVERDRIVE
STATOR MANUAL MANUAL CONTROL (WITH INPUT SUN GEAR
SHAFT CASE FRONT SHIFT SHAFT SHIFT SHAFT BODY AND VALVE) CARRIER AND INPUT
SUPPORT COVER POSITION SWITCH VALVE ASSEMBLY INTERNAL GEAR
ASSEMBLY ASSEMBLY ASSEMBLY
8 Figure 6
Figure 7
8A
GENERAL DESCRIPTION
The Hydra-matic 8 Speed RWD is a fully automatic, monitors various electronic sensor inputs and uses this
eight speed, rear-wheel drive, electronically-controlled information to shift the transmission at the optimum
transmission that features clutch to clutch shifting. It time.
consists primarily of a four-element torque converter,
The TCM commands shift solenoids and variable force
four planetary gear sets, friction and mechanical clutch
pressure control solenoids to control shift timing and
assemblies and a hydraulic pressurization and control
feel. The TCM also controls the apply and release of
system. There are three variants of the transmission,
the torque converter clutch which allows the engine to
based on torque capacity. Architecture is common
deliver the maximum fuel efficiency without sacrificing
between the variants, and component differences are
vehicle performance. All solenoids are packaged into
primarily related to size.
the valve body.
The four-element torque converter contains a pump, a
turbine, a pressure plate splined to the turbine, and a The hydraulic system primarily consists of an off axis
stator assembly. The torque converter acts as a fluid vane type pump, two control valve bodies, a converter
coupling to smoothly transmit power from the engine housing and a case. The pump maintains the working
to the transmission. It also hydraulically provides pressures needed to stroke the clutch pistons that apply
additional torque multiplication when required. The or release the friction components. These friction
pressure plate, when applied, provides a mechanical components, when applied or released, support the
“direct drive” coupling of the engine to the transmission. automatic shifting qualities of the transmission.
The planetary gear sets provide the eight forward The friction components used in this transmission consist
gear ratios and reverse. Changing gear ratios is of five multiple disc clutches. The multiple disc clutches
fully automatic and is accomplished through the use combine to deliver nine (8 forward,1 reverse) different
of a Transmission Control Module (TCM) located gear ratios through the gear sets. The gear sets then
externally on transmission. The TCM receives and transfer torque through the output shaft.
FOLDOUT 9
2 – Manual 2nd adds more performance for
congested traffic and hilly terrain. It has the same
starting ratio (1st gear) as Drive range, but prevents
the transmission from shifting above 2nd gear.
Thus, Manual 2nd can be used to retain 2nd gear
for acceleration and engine braking as desired.
Manual 2nd can be selected at any vehicle speed,
Figure 9
but will downshift into 2nd gear only if vehicle
speed is low enough not to over-rev the engine
MANUAL SHIFT GEAR RANGES (calibrated in TCM).
Some vehicles are equipped with a shift quadrant
that allows manual range selection. For example, 1 – Manual 1st has the same starting ratio (first
manual range and/or manual range 2 or 1 (figure gear) as Drive range, but prevents the transmission
9) can be used for conditions where it may be from shifting above 1st gear. Thus, Manual 1st
desirable to control the selection of gear ratios. can be used to retain 1st gear for heavy towing
These conditions include towing a trailer and (creeper gear) and engine braking as desired.
driving on hilly terrain. These ranges are also Manual 1st can be selected at any vehicle speed,
helpful for engine braking when descending but will downshift into 1st gear only if vehicle
slight grades. speed is low enough not to over-rev the engine
(calibrated in TCM).
M – When in manual mode, the transmission’s
current gear range will be the highest attainable
range with all the lower gears available. Plus/
minus buttons may be used to select the desired
range of gears for the current driving conditions.
PRINCIPLES OF OPERATION
An automatic transmission is the mechanical and run without transferring torque to the
component of a vehicle that transfers power wheels. This situation occurs whenever Park (P)
(torque) from the engine to the wheels. It or Neutral (N) range has been selected. Also,
accomplishes this task by providing a number of operating the vehicle in a rearward direction is
forward gear ratios that automatically change as possible whenever Reverse (R) range has been
the speed of the vehicle increases. The reason selected (accomplished by the gear sets).
for changing forward gear ratios is to provide the
performance and economy expected from vehicles The variety of gear ranges in an automatic
manufactured today. On the performance end, a transmission is made possible through the
gear ratio that develops a lot of torque (through interaction of numerous mechanically,
torque multiplication) is required in order to hydraulically and electronically-controlled
initially start a vehicle moving. Once the vehicle components inside the transmission. At the
is in motion, less torque is required in order to appropriate time and sequence, these components
maintain the vehicle at a certain speed. When are either applied or released and operate the
the vehicle has reached a desired speed, economy gear set at a gear ratio consistent with the
becomes the important factor and the transmission driver’s needs. The following pages describe the
will shift into overdrive. At this point output theoretical operation of the mechanical, hydraulic
speed is greater than input speed, and, input torque and electrical components found in the Hydra-
is greater than output torque. matic 8 Speed RWD transmission. When an
understanding of these operating principles has
Another important function of the automatic been attained, diagnosis of these transmission
transmission is to allow the engine to be started systems is made easier.
9A
MAJOR MECHANICAL COMPONENTS
STATOR SHAFT
SUPPORT
SPLINED
TOGETHER (14)
INPUT
TORQUE SUN GEAR
CONVERTER ASSEMBLY
INPUT (69)
(1) CARRIER
DRIVE LINK ASSEMBLY
ASSEMBLY (67)
(9)
DIRECT/OVERDRIVE
CARRIER ASSEMBLY
(64)
A/TRANS FLUID
PUMP
ASSEMBLY DIRECT/OVERDRIVE
(301) INTERNAL
GEAR ASSEMBLY
2-3-4-6-8 (62)
SPLINED AND
TOGETHER
4-5-6-7-8
REVERSE
CLUTCH
ASSEMBLY
(60)
SPLINED INPUT
TOGETHER
INTERNAL
GEAR
SPLINED
TO ASSEMBLY
OUTPUT (65)
CARRIER
ASSEMBLY
SPLINED
TO
OUTPUT
SUN GEAR OUTPUT
OUTPUT SHAFT
SUN (76)
OUTPUT GEAR
CARRIER (74)
ASSEMBLY
(73)
SPLINED
TO
DIRECT/OVERDRIVE
CARRIER ASSEMBLY
1-2-3-4-5
1-3-5-6-7 REACTION INTERNAL REVERSE
CLUTCH GEAR AND 1-2-3-4-5 CLUTCH
SPLINED
ASSEMBLY REVERSE HUB TO PLATE
SPLINED 1-2-7-8
(57) ASSEMBLY OUTPUT ASSEMBLY
TO REVERSE
(71) 2-3-4-6-8 CARRIER
ASSEMBLY CLUTCH (592)
AND
4-5-6-7-8 PLATE
REVERSE ASSEMBLY
CLUTCH (587)
ASSEMBLY
REACTION CARRIER
ASSEMBLY SPLINED
WITH TO
OUTPUT INTERNAL OUTPUT
SHAFT
GEAR
ASSEMBLY
(72)
10 Figure 10
COLOR LEGEND
All seals
10A
COLOR LEGEND
APPLY COMPONENTS
The Range Reference Chart on page 11, provides another
valuable source of information for explaining the overall
function of the Hydra-matic 8 Speed RWD transmission. This
chart highlights the major apply components and solenoids
that function in a selected gear range, and the specific
component operation within that gear range.
10B
RANGE REFERENCE CHART
HYDRA-MATIC 8L90 GEAR RATIOS
FIRST 4.560
SECOND 2.971
THIRD 2.075
FOURTH 1.688
FIFTH 1.270
SIXTH 1.000
SEVENTH 0.845
EIGHTH 0.652
REVERSE 3.818
Figure 11 11
TORQUE CONVERTER
THRUST THRUST
BEARING BEARING
ASSEMBLY ASSEMBLY
(F ) (F)
FRICTION PRESSURE
CONVERTER HOUSING CARRIER PLATE DAMPER TURBINE STATOR CONVERTER PUMP
COVER ASSEMBLY PLATE ASSEMBLY ASSEMBLY ASSEMBLY ASSEMBLY ASSEMBLY
(A) (B) (C) (D) (E) (G) (H)
TORQUE CONVERTER: B D E H
The torque converter (1) is the primary component A
for transmittal of power between the engine and the
transmission. It is bolted to the engine flywheel (also known
as the flexplate) so that it will rotate at engine speed. Some
of the major functions of the torque converter are:
C
t UPQSPWJEFGPSBTNPPUIDPOWFSTJPOPGUPSRVFGSPNUIF G
engine to the mechanical components of the transmission.
t UP NVMUJQMZ UPSRVF GSPN UIF FOHJOF UIBU FOBCMFT UIF
vehicle to achieve additional performance when required.
t UP NFDIBOJDBMMZ PQFSBUF UIF USBOTNJTTJPO ĘVJE QVNQ CONVERTER
through the converter hub. HUB
t UP QSPWJEF B NFDIBOJDBM MJOL PS EJSFDU ESJWF GSPN UIF
engine to the transmission through the use of a torque
converter clutch (TCC).
12 Figure 12
TORQUE CONVERTER
FLUID FLOW
STATOR
ASSEMBLY
(F)
TURBINE CONVERTER PUMP
ASSEMBLY ASSEMBLY
(E) (G)
Figure 13
STATOR ASSEMBLY
4HE STATOR ASSEMBLY IS LOCATED BETWEEN THE
STATOR PUMP ASSEMBLY AND TURBINE ASSEMBLY AND
IS MOUNTED ON A ONE WAY ROLLER CLUTCH 4HIS
ONE WAY ROLLER CLUTCH ALLOWS THE STATOR TO
ROTATE IN ONE DIRECTION AND PREVENTS HOLDS
THE STATOR FROM ROTATING IN THE OTHER DIRECTION
4HE FUNCTION OF THE STATOR IS TO REDIRECT mUID
RETURNING FROM THE TURBINE IN ORDER TO ASSIST THE
ENGINE IN TURNING THE CONVERTER PUMP ASSEMBLY
CONVERTER STATOR HELD
MULTIPLYING FLUID FLOW !T LOW VEHICLE SPEEDS WHEN GREATER TORQUE IS
REDIRECTED NEEDED mUID FROM THE TURBINE HITS THE FRONT
SIDE OF THE STATOR BLADES THE CONVERTER IS
FLUID FLOW
MULTIPLYING TORQUE !T THIS TIME THE ONE WAY
FROM TURBINE ROLLER CLUTCH PREVENTS THE STATOR FROM ROTATING
IN THE SAME DIRECTION AS THE mUID mOW THEREBY
REDIRECTING mUID TO ASSIST THE ENGINE IN TURNING
THE CONVERTER PUMP )N THIS MODE mUID LEAVING
CONVERTER AT THE CONVERTER PUMP HAS MORE FORCE TO TURN THE
COUPLING
SPEED TURBINE ASSEMBLY AND MULTIPLY ENGINE TORQUE
STATOR ROTATES
FREELY !S VEHICLE SPEED INCREASES AND LESS TORQUE IS
REQUIRED CENTRIFUGAL FORCE ACTING ON THE mUID
CHANGES THE DIRECTION OF THE mUID LEAVING THE
TURBINE SUCH THAT IT HITS THE BACK SIDE OF THE
STATOR BLADES CONVERTER AT COUPLING SPEED
7HEN THIS OCCURS THE ROLLER CLUTCH OVERRUNS
AND ALLOWS THE STATOR TO ROTATE FREELY &LUID IS NO
LONGER BEING REDIRECTED TO THE CONVERTER PUMP
AND ENGINE TORQUE IS NOT BEING MULTIPLIED
Figure 14 13
TORQUE CONVERTER
TCC RELEASE TCC APPLY
7HEN THE TORQUE CONVERTER CLUTCH IS RELEASED mUID 7HEN THE 4#- DETERMINES THAT THE VEHICLE IS AT THE
IS FED INTO THE TORQUE CONVERTER BY THE PUMP INTO THE PROPER SPEED FOR THE TORQUE CONVERTER CLUTCH TO APPLY
RELEASE mUID PASSAGE 4HE RELEASE mUID PASSAGE RUNS IT SENDS A SIGNAL TO THE 4## PRESSURE CONTROL 0#
THROUGH THE CENTER OF THE TRANSMISSION INPUT SHAFT SOLENOID VALVE 4HE 4## 0# SOLENOID VALVE REGULATES
4HE PRESSURE PLATE IS FORCED AWAY FROM THE CONVERTER LINE mUID FROM THE TRANSMISSION PUMP INTO THE APPLY
COVER AND ALLOWS THE TORQUE CONVERTER TURBINE TO ROTATE PASSAGE 4HE APPLY PASSAGE IS LOCATED BETWEEN THE
AT SPEEDS OTHER THAN ENGINE SPEED CONVERTER HUB AND THE STATOR SHAFT 4HE mUID ENGAGES
THE TORQUE CONVERTER CLUTCH FROM THE APPLY SIDE OF
4HE RELEASE mUID THEN mOWS BETWEEN THE FRICTION THE PRESSURE PLATE ASSEMBLY 4HE PLATE ASSEMBLY IS
ELEMENT ON THE PRESSURE PLATE AND THE CONVERTER COVER FORCED AGAINST THE TORQUE CONVERTER COVER TO PROVIDE A
TO ENTER THE APPLY SIDE OF THE TORQUE CONVERTER 4HE MECHANICAL LINK BETWEEN ENGINE AND THE TRANSMISSION
mUID THEN EXITS THE TORQUE CONVERTER THROUGH THE APPLY INPUT SHAFT THROUGH THE DAMPER 2ELEASE mUID IS
PASSAGE WHICH IS LOCATED BETWEEN THE TORQUE CONVERTER ROUTED OUT OF THE TORQUE CONVERTER THROUGH THE CENTER
PUMP HUB AND THE STATOR SHAFT OF THE INPUT SHAFT
4HE 4## MAY APPLY IN ST ND RD TH TH TH
TH AND TH GEAR DEPENDING ON THE SHIFT CONDITIONS
BUT SHOULD NOT APPLY UNTIL THE TRANSMISSION mUID AND
.O 4## APPLY CAN BE CAUSED BY ENGINE COOLANT TEMPERATURES HAVE REACHED A MINIMUM
s %LECTRICAL CONNECTORS WIRING HARNESS OR SOLENOID DAMAGED
VALUE CALIBRATED IN 4#-
s 4ORQUE CONVERTER INTERNAL DAMAGE
s 4## CONTROL VALVE AND SPRING WORN DAMAGED OR STICKING
s 4URBINE SHAFT / RING SEAL CUT OR DAMAGED
s 4## REGULATOR APPLY VALVE WORN DAMAGED OR STICKING
RELEASE APPLY
FLUID ➤
➤ FLUID ➤
➤
➤ 1-3-5-6-7 ➤ 1-3-5-6-7
CLUTCH CLUTCH
ASSEMBLY ASSEMBLY
(57) (57)
(TURBINE (TURBINE
SHAFT) SHAFT)
APPLY
FLUID
RELEASE
FLUID
➤
➤
APPLY
FLUID
RELEASE
FLUID
➤
➤ TORQUE ➤
➤ TORQUE
PRESSURE CONVERTER PRESSURE CONVERTER
PLATE ASSEMBLY PLATE ASSEMBLY
(1) (1)
14 Figure 15
TORQUE CONVERTER
TCC HYDRAULIC CIRCUIT – RELEASE TCC HYDRAULIC CIRCUIT – APPLY
4HE 4## CONTROL SOLENOID IS /&& WHICH ALLOWS 4HE 4## CONTROL SOLENOID IS COMMANDED /. AND
3 6&3 3)' mUID TO EXHAUST THROUGH THE SOLENOID THE 3 6&3 3)' CIRCUIT BECOMES PRESSURIZED 3 6&3
7ITHOUT mUID PRESSURE IN THE 4## !00,9 CIRCUIT 3)' mUID PRESSURE MOVES THE CONVERTER CONTROL VALVE
THE CONVERTER CONTROL VALVE AND THE 4## CONTROL VALVE AND THE 4## CONTROL VALVE TO THE TCC APPLY POSITION
WILL REMAIN IN THE RELEASED POSITION 4## !00,9 mUID PASSES THROUGH THE CONVERTER
CONTROL VALVE AND BECOMES !00,9 mUID 4HE 4##
043 %.!",% mUID TRAVELS TO THE 4## CONTROL VALVE
AND IS ROUTED THROUGH THE VALVE INTO THE 4## !00,9
CIRCUIT !T THE SAME TIME RELEASE mUID IS ROUTED TO
THE CONVERTER CONTROL VALVE AND INTO THE #/.6 &,/7
CIRCUIT #/.6 &,/7 EXHAUST mUID CONTINUES TO
THE CONVERTER FAULT VALVE WHERE IT IS EXHAUSTED 4HE
TORQUE CONVERTER CLUTCH WILL NOW APPLY AND BE HELD
UNTIL CONDITIONS CHANGE TO DETERMINE 4## RELEASE
APPLY APPLY
RELEASE RELEASE
CONV FD LIMIT
CONV FD LIMIT
LUBE OVERRIDE
LUBE OVERRIDE
CONV FD LIM
CONV FD LIM
CONV FD LIM
CONV FD LIM
RELEASE
RELEASE
S7 VFS SIG
S7 VFS SIG
CONV FLOW
CONV FLOW
CONV FLOW
CONV FLOW
LINE
LINE
APPLY
APPLY
EX
EX
16 4 3 18 17 5 6 36 16 4 3 18 17 5 6 36
LUBE FLOW REG VALVE CONV CONTROL VALVE LUBE FLOW REG VALVE CONV CONTROL VALVE
RELEASE RELEASE
TO COOLER TCC APPLY REGULATED LUBE 50 TO COOLER TCC APPLY
REGULATED LUBE 50
CONV FEED
CONV FEED
SECONDARY LINE
9
SECONDARY LINE
9
LINE
LINE
CONV FEED
CONV FEED
BYPASS
BYPASS
BYPASS
BYPASS
LINE
LINE
LINE
S6 VFS SIGNAL
LINE
LINE
LINE
S6 VFS SIGNAL 13
EX
13
EX
14
14
S7 VFS SIG
S7 VFS SIG EX
EX
48 S7 VFS ACCUM
FDBK
48 S7 VFS ACCUM 49
FDBK
EX
49 TCC
EX
Figure 16 15
NOTES
16
APPLY COMPONENTS
4HE !PPLY #OMPONENTS SECTION IS DESIGNED TO EXPLAIN CLOSELY PARALLELS THE DISASSEMBLY SEQUENCE USED IN
THE FUNCTION OF THE HYDRAULIC AND MECHANICAL HOLDING THE (YDRA MATIC 3PEED 27$ 5NIT 2EPAIR 3ECTION
DEVICES USED IN THE (YDRA MATIC 3PEED 27$ OF THE APPROPRIATE 3ERVICE -ANUAL )T ALSO CORRELATES
TRANSMISSION 3OME OF THESE APPLY COMPONENTS SUCH WITH THE COMPONENTS SHOWN ON THE 2ANGE 2EFERENCE
AS CLUTCHES ARE HYDRAULICALLY hAPPLIEDv AND hRELEASEDv #HARTS THAT ARE USED THROUGHOUT THE 0OWER &LOW
IN ORDER TO PROVIDE AUTOMATIC GEAR RANGE SHIFTING 4HIS SECTION OF THIS BOOK 4HE CORRELATION OF INFORMATION
INTERACTION BETWEEN THE HYDRAULICALLY AND MECHANICALLY BETWEEN THE SECTIONS OF THIS BOOK HELPS THE USER MORE
APPLIED COMPONENTS IS THEN EXPLAINED IN DETAIL AND CLEARLY UNDERSTAND THE HYDRAULIC AND MECHANICAL
SUPPORTED WITH A GRAPHIC ILLUSTRATION )N ADDITION OPERATING PRINCIPLES FOR THIS TRANSMISSION
THIS SECTION SHOWS THE ROUTING OF mUID PRESSURE TO THE
INDIVIDUAL COMPONENTS AND THEIR INTERNAL FUNCTIONS
WHEN IT APPLIES OR RELEASES
MATING
OR
RELATED BRIEF
COMPONENTS DESCRIPTION
507 508 509 510 511 512 513 514 515 516 517
523 524 532 533 534 535 536 537 538 539 540 541 542 543
20 Figure 18 Figure 19 21
CUTAWAY DISASSEMBLED
VIEW VIEW
Figure 17 17
APPLY COMPONENTS – 1-3-5-6-7 CLUTCH
THE BACKING PLATE AND DISCONNECTS THE CLUTCH HOUSING
FROM THE AND REVERSE CLUTCH HOUSING
1-3-5-6-7
CLUTCH 4HE CLUTCH APPLY CAVITY IS KEPT FULL OF mUID BY THE EXHAUST BACKlLL CIRCUIT
HOUSING
ASSEMBLY
(506) )F THE CLUTCH APPLY mUID DOES NOT COMPLETELY EXHAUST FROM BEHIND
THE PISTON THERE COULD BE A PARTIAL APPLY OR DRAG OF THE CLUTCH PLATES
)F THE CLUTCH IS INOPERATIVE THERE WILL BE NO ST RD TH TH OR TH
GEARS AVAILABLE
507 508 509 510 511 512 513 514 515 516 517
18 Figure 18
APPLY COMPONENTS – 4-5-6-7-8 REVERSE CLUTCH
2-3-4-6-8 4HIS DISENGAGES THE REVERSE CLUTCH PLATES CLUTCH PLATE
AND ASSEMBLIES FROM THE BACKING PLATE AND DISCONNECTS THE CLUTCH
4-5-6-7-8 HOUSING FROM THE INTERNAL GEAR ASSEMBLY
REVERSE
CLUTCH 4HE CLUTCH APPLY CAVITY IS KEPT FULL OF mUID BY THE EXHAUST BACKlLL CIRCUIT
HOUSING
(521) )F THE REVERSE CLUTCH APPLY mUID DOES NOT COMPLETELY EXHAUST
FROM BEHIND THE PISTON THERE COULD BE A PARTIAL APPLY OR DRAG OF THE
REVERSE CLUTCH )F THE REVERSE CLUTCH IS INOPERATIVE
THERE WILL BE NO TH TH TH TH TH OR REVERSE GEARS AVAILABLE
523 524 532 533 534 535 536 537 538 539 540 541 542 543
Figure 19 19
APPLY COMPONENTS – 2-3-4-6-8 CLUTCH
2-3-4-6-8 PLATES AND CLUTCH PLATE ASSEMBLIES FROM THE BACKING PLATE
AND AND DISCONNECTS THE CLUTCH HOUSING FROM THE INTERNAL GEAR
4-5-6-7-8 ASSEMBLY
REVERSE
CLUTCH 4HE CLUTCH APPLY CAVITY IS KEPT FULL OF mUID BY THE EXHAUST BACKlLL CIRCUIT
HOUSING
(521) )F THE CLUTCH APPLY mUID DOES NOT COMPLETELY EXHAUST FROM
BEHIND THE PISTON THERE COULD BE A PARTIAL APPLY OR DRAG OF THE
CLUTCH PLATES )F THE CLUTCH IS INOPERATIVE THERE WILL BE
NO ND RD TH TH OR TH GEARS AVAILABLE
522 525 526 527 528 529 530 531 544 545 546 548 547 549 550
20 Figure 20
APPLY COMPONENTS – 1-2-7-8 REVERSE CLUTCH
1-2-3-4-5
REVERSE )F THE REVERSE CLUTCH mUID DOES NOT FULLY EXHAUST THE
AND REVERSE CLUTCH COULD PARTIALLY APPLY OR DRAG )F THE
1-2-7-8 REVERSE CLUTCH IS INOPERATIVE THERE WILL BE NO ST ND TH TH OR
REVERSE REVERSE GEARS
CLUTCH
ASSEMBLIES
(580-595)
580 581 582 583 584 585 586 587 588 589
Figure 21 21
APPLY COMPONENTS – 1-2-3-4-5 REVERSE CLUTCH
1-2-3-4-5
REVERSE )F THE REVERSE CLUTCH APPLY mUID DOES NOT FULLY EXHAUST
AND THE REVERSE CLUTCH COULD PARTIALLY APPLY OR DRAG
1-2-7-8
REVERSE
CLUTCH
ASSEMBLIES
(580-595)
590 591 592 593 594 595 400 401 402 403 404 405 406 408 409
22 Figure 22
PLANETARY GEAR SETS
PLANETARY GEAR SETS GEAR SET IS USED IN ALL RANGES EXCEPT ST GEAR
0LANETARY GEAR SETS ARE COMMONLY USED IN AUTOMATIC TRANSMISSIONS AS
Reaction Planetary Gear set
THE PRIMARY METHOD OF MULTIPLYING THE TORQUE OR TWISTING FORCE OF
4HE REACTION PLANETARY GEAR SET IS COMPRISED OF A SUN GEAR
THE ENGINE REDUCTION 0LANETARY GEAR SETS ARE ALSO USED TO REVERSE
PART OF THE INPUT SUN GEAR ASSEMBLY A PLANETARY CARRIER AND
THE DIRECTION OF ROTATION FUNCTION AS A COUPLING FOR DIRECT DRIVE AND
AN INTERNAL GEAR 4HE REACTION PLANETARY GEAR SET IS USED IN ALL
PROVIDE AN OVERDRIVE GEAR RATIO
RANGES EXCEPT 2EV ST ND TH AND TH GEAR
0LANETARY GEAR SETS ARE SO NAMED BECAUSE OF THEIR PHYSICAL ARRANGEMENT Output Planetary Gear set
!LL PLANETARY GEAR SETS CONTAIN AT LEAST THREE MAIN COMPONENTS 4HE OUTPUT PLANETARY GEAR SET COMPRISED OF A SUN GEAR A PLANETARY
s A SUN GEAR AT THE CENTER OF THE GEAR SET CARRIER AND AN OUTPUT INTERNAL REAR PART OF THE REACTION CARRIER
s A CARRIER ASSEMBLY WITH PLANET PINION GEARS THAT ROTATE AROUND THE ASSEMBLY 4HE OUTPUT CARRIER ASSEMBLY IS SPLINED TO THE OUTPUT SHAFT
SUN GEAR AND WHICH ACTS AS A PART OF THE OUTPUT PLANETARY GEAR SET 4HE OUTPUT
s AN INTERNAL RING GEAR THAT ENCOMPASSES THE ENTIRE GEAR SET PLANETARY GEAR SET IS USED IN ALL RANGES EXCEPT TH AND TH GEAR
4HE GEARS ARE DESIGNED SUCH THAT SEVERAL GEAR TEETH ARE ALWAYS IN Torque
CONTACT OR MESH AT THE SAME TIME 4HIS DESIGN DISTRIBUTES THE ENERGY 7HEN ENGINE TORQUE IS TRANSFERRED THROUGH A GEAR SET THE OUTPUT
FORCES OVER SEVERAL GEAR TEETH FOR GREATER STRENGTH AND ELIMINATES TORQUE FROM THE GEAR SET CAN EITHER INCREASE DECREASE OR REMAIN THE
POTENTIAL CLASH THAT IS A COMMON OCCURRENCE IN MANUAL TRANSMISSIONS SAME 4HE OUTPUT TORQUE ACHIEVED DEPENDS ON
WHEN GEAR TEETH GO IN AND OUT OF MESH !NOTHER BENElT OF PLANETARY s WHICH MEMBER OF THE GEAR SET PROVIDES THE INPUT TORQUE
GEAR SETS IS THAT SHAFTS ARE GENERALLY USED FOR INPUT AND OUTPUT s WHICH MEMBER OF THE GEAR SET IF ANY IS HELD STATIONARY AND
COMPONENTS AND CAN BE ARRANGED ON THE SAME AXIS THUS PROVIDING s WHICH MEMBER OF THE GEAR SET PROVIDES THE OUTPUT TORQUE
A VERY COMPACT UNIT
)F OUTPUT TORQUE IS GREATER THAN INPUT TORQUE THE GEAR SET IS OPERATING
4HE (YDRA MATIC 3PEED 27$ TRANSMISSION USES FOUR PLANETARY IN REDUCTION ST ND RD TH TH AND 2EVERSE GEARS $IRECT DRIVE
GEAR SETS DIRECTOVERDRIVE INPUT REACTION AND OUTPUT &IGURES OPERATES IN TH GEAR )F OUTPUT TORQUE IS LESS THAN INPUT TORQUE THEN
AND SHOW THE GEAR SETS AND THEIR RESPECTIVE COMPONENTS THE GEAR SET IS OPERATING IN OVERDRIVE TH AND TH GEARS
4HESE lGURES ALSO GRAPHICALLY EXPLAIN HOW THE PLANETARY GEAR SETS
ARE USED TO ACHIEVE EACH OF THE TRANSMISSIONgS EIGHT FORWARD GEAR Torque vs. Speed
RATIOS AND 2EVERSE /NE TRANSMISSION OPERATING CONDITION DIRECTLY AFFECTED BY INPUT AND
OUTPUT TORQUE THROUGH A GEAR SET IS THE RELATIONSHIP OF TORQUE WITH OUTPUT
Direct/Overdrive Planetary Gear set SPEED !S THE TRANSMISSION SHIFTS FROM ST TO ND THROUGH TH GEAR THE
4HE DIRECTOVERDRIVE PLANETARY GEAR SET IS COMPRISED OF A SUN GEAR OVERALL OUTPUT TORQUE TO THE WHEELS DECREASES AS THE SPEED OF THE VEHICLE
PART OF THE INPUT INTERNAL GEAR ASSEMBLY A PLANETARY CARRIER INCREASES WHEN INPUT SPEED AND INPUT TORQUE ARE HELD CONSTANT (IGHER
AND AN INTERNAL GEAR 4HE DIRECTOVERDRIVE PLANETARY GEAR OUTPUT TORQUE IS NEEDED AT LOW VEHICLE SPEED ST ND AND RD GEARS TO
SET IS USED IN ALL RANGES EXCEPT ST ND RD AND TH GEAR PROVIDE THE POWER TO MOVE THE VEHICLE FROM A STANDSTILL (OWEVER ONCE
Input Planetary Gear set THE VEHICLE IS MOVING AND THE SPEED OF THE VEHICLE INCREASES TH TH
4HE INPUT PLANETARY GEAR SET IS COMPRISED OF A SUN GEAR A TH TH AND TH GEARS LESS OUTPUT TORQUE IS REQUIRED TO MAINTAIN THAT
PLANETARY CARRIER AND AN INTERNAL GEAR 4HE INPUT PLANETARY SPEED 4HIS PROVIDES FOR A MORE EFlCIENT OPERATION OF THE POWERTRAIN
INPUT
DIRECT/ CARRIER
OVERDRIVE PINION
CARRIER GEAR
PINION
GEAR OUTPUT
CARRIER
ASSEMBLY
INPUT REACTION (73)
DIRECT/ INPUT REACTION REACTION OUTPUT
OVERDRIVE SUN GEAR INTERNAL CARRIER CARRIER SUN GEAR CARRIER OUTPUT
SUN GEAR ASSEMBLY GEAR PINION ASSEMBLY ASSEMBLY PINION SUN GEAR
(561) (571) (562) GEAR (578) (572) GEAR (74)
Figure 23 23
PLANETARY GEAR SETS
DIRECT/
OVERDRIVE REACTION
CARRIER INTERNAL
ASSEMBLY GEAR
(64) (575)
DIRECT/ DIRECT/ REACTION
SUN REACTION
OVERDRIVE OVERDRIVE CARRIER
INTERNAL SUN GEAR
ASSEMBLY ASSEMBLY
GEAR GEAR (578)
(557) (561) (572)
OUTPUT
CARRIER
INPUT ASSEMBLY
INPUT
SUN (73)
INTERNAL OUTPUT
GEAR GEAR CARRIER OUTPUT
(562) ASSEMBLY INTERNAL SUN
INPUT (571) GEAR GEAR
CARRIER
(579) (74)
(566)
Figure 24
REDUCTION:
)NCREASING THE OUTPUT TORQUE IS KNOWN AS OPERATING IN REDUCTION BECAUSE ACT TOGETHER THROUGH DIFFERENTIAL SPEED CONNECTIONS TO ACHIEVE THE
THERE IS A DECREASE IN THE SPEED OF THE OUTPUT MEMBER PROPORTIONAL CORRECT TH OR TH GEAR RATIO
TO THE INCREASE IN THE OUTPUT TORQUE 4HEREFORE WITH A CONSTANT INPUT )N TH GEAR POWERmOW DOES NOT TRAVEL THROUGH THE INPUT PLANETARY
SPEED THE OUTPUT TORQUE INCREASES WHEN THE TRANSMISSION IS IN A LOWER GEAR SET 0OWERmOW TRAVELS THROUGH THE OUTPUT PLANETARY GEAR SET
GEAR OR HIGHER GEAR RATIO 2EDUCTION OCCURS IN ST THROUGH TH GEARS WHERE THE OUTPUT CARRIER IS DRIVING THE FRONT OUTPUT SUN GEAR IS HELD
AND 2EVERSE %ACH OF THESE RANGES USE THE INPUT PLANETARY GEAR SET AND THE OUTPUT CARRIER PINION GEARS WALK AROUND THE STATIONARY SUN
FOR AN INITIAL REDUCTION STEP BEFORE POWERmOW CONTINUES TO THE OUTPUT GEAR AND DRIVE THE OUTPUT FRONT INTERNAL GEAR IN A RATIO OF
PLANETARY GEAR SET WHERE THE lNAL OUTPUT RATIO IS ACHIEVED
REVERSE:
4HE INPUT PLANETARY GEAR SET FUNCTIONS THE SAME IN EACH RANGE 4HE
INPUT INTERNAL GEAR WHICH IS SPLINED AND HELD WITH A RETAINING RING ! PLANETARY GEAR SET REVERSES THE DIRECTION OF POWERmOW ROTATION
TO THE DIRECT OVERDRIVE SUN GEAR IS DRIVING 4HE INPUT SUN GEAR WHEN THE CARRIER ASSEMBLY IS HELD STATIONARY AND POWER IS APPLIED
ASSEMBLY WHICH IS SPLINED AND HELD WITH A RETAINING RING TO THE TO THE SUN GEAR 4HIS CAUSES THE PINION GEARS TO ACT AS IDLER GEARS
REACTION SUN GEAR ASSEMBLY IS HELD 4HE INPUT CARRIER WHICH AND DRIVE THE INTERNAL GEAR IN THE OPPOSITE DIRECTION
IS SPLINED AND HELD WITH A RETAINING RING TO THE INPUT CARRIER SHELL /NCE AGAIN POWERmOW TRAVELS THROUGH THE INPUT PLANETARY CARRIER FOR
IS TURNING IN REDUCTION FROM THE INPUT CARRIER PINIONS WALKING AN INITIAL REDUCTION OF THEN CONTINUES TO THE OUTPUT CARRIER 4HE
AROUND THE STATIONARY SUN GEAR OUTPUT FRONT SUN GEAR IS DRIVING THE OUTPUT CARRIER IS HELD STATIONARY
OVERDRIVE:
AND THE PINION GEARS ARE FORCED TO WALK AROUND THE STATIONARY SUN GEAR
/VERDRIVE ENABLES THE OUTPUT SPEED OF THE TRANSMISSION TO BE GREATER 4HE PINION GEARS DRIVE THE OUTPUT FRONT INTERNAL GEAR IN THE OPPOSITE
THAN THE INPUT SPEED 4HIS MODE OF OPERATION ALLOWS THE VEHICLE TO DIRECTION OF ENGINE ROTATION 2EVERSE HAS A RATIO REDUCTION OF
MAINTAIN A GIVEN ROAD SPEED WITH REDUCED ENGINE SPEED TO IMPROVE Gear ratios are based on the 8L90 application. See page 11 for
FUEL ECONOMY )N /VERDRIVE THE OUTPUT SPEED INCREASES WHILE THE the complete list of ratios.
OUTPUT TORQUE DECREASES PROPORTIONALLY /VERDRIVE OCCURS IN TH Refer to the powerflow section on page 48 for a complete description
AND TH GEARS of clutch combinations used to hold and/or drive the planetary gear
)N TH AND TH GEARS POWERmOW TRAVELS THROUGH THE INPUT GEAR SET sets for each gear range.
AND CONTINUES TO THE OUTPUT GEAR SET 7ITHOUT A MEMBER OF THE 'EAR SET FAILURE CAN CAUSE NOISE AND LOSS OF DRIVE
OUTPUT GEAR SET BEING HELD GROUNDED THE TWO PLANETARY GEAR SETS
24
PLANETARY GEAR SETS
REDUCTION
INTERNAL INTERNAL FIRST GEAR INTERNAL INTERNAL
GEAR GEAR GEAR GEAR
(557) (562) (575) (579)
DRIVEN DRIVEN HELD HELD
REDUCTION
INTERNAL INTERNAL SECOND GEAR INTERNAL INTERNAL
GEAR GEAR GEAR GEAR
(557) (562) (575) (579)
DRIVEN DRIVEN HELD HELD
REDUCTION
INTERNAL INTERNAL THIRD GEAR INTERNAL INTERNAL
GEAR GEAR GEAR GEAR
(557) (562) (575) (579)
DRIVEN DRIVING HELD DRIVEN
REDUCTION
INTERNAL INTERNAL FOURTH GEAR INTERNAL INTERNAL
GEAR GEAR GEAR GEAR
(557) (562) (575) (579)
DRIVING DRIVING HELD DRIVEN
Figure 25 25
PLANETARY GEAR SETS
REDUCTION
INTERNAL INTERNAL FIFTH GEAR INTERNAL INTERNAL
GEAR GEAR GEAR GEAR
(557) (562) (575) (579)
DRIVING DRIVEN HELD DRIVEN
DIRECT DRIVE
INTERNAL INTERNAL SIXTH GEAR INTERNAL INTERNAL
GEAR GEAR GEAR GEAR
(557) (562) (575) (579)
DRIVING DRIVING DRIVEN DRIVEN
OVERDRIVE
INTERNAL INTERNAL SEVENTH GEAR INTERNAL INTERNAL
GEAR GEAR GEAR GEAR
(557) (562) (575) (579)
DRIVING DRIVEN DRIVEN DRIVEN
OVERDRIVE
INTERNAL INTERNAL EIGHTH GEAR INTERNAL INTERNAL
GEAR GEAR GEAR GEAR
(557) (562) (575) (579)
DRIVING DRIVING DRIVEN DRIVEN
26 Figure 26
PLANETARY GEAR SETS
REDUCTION
INTERNAL INTERNAL REVERSE INTERNAL INTERNAL
GEAR GEAR GEAR GEAR
(557) (562) (575) (579)
DRIVEN DRIVEN HELD HELD
Figure 27
27
HYDRAULIC CONTROL COMPONENTS
The previous sections of this book were used to de- hydraulic system will be presented. These hydraulic
scribe some of the mechanical component operations control components apply and release the clutch packs
of the Hydra-matic 8 Speed RWD transmission. In to provide automatic shifting of the transmission.
the Hydraulic Control Components section a detailed
description of individual components used in the
28 Figure 28
HYDRAULIC CONTROL COMPONENTS
FLUID PUMP ASSEMBLY CONTROL VALVE
UPPER
BODY
(315)
VANE LOCATION
PIN
the fluid pump cam to the pump outlet port where the clearance
between the fluid pump cam and the fluid pump rotor decreases.
Decreasing the volume pressurizes the fluid and forces the fluid
into the line pressure fluid circuit. This fluid is directed to the
pressure regulator valve and becomes the main supply of fluid to
EX the various components and hydraulic circuits in the transmission.
PUMP SHAFT
ASSEMBLY
LINE PRESSURE
BLOW-OFF FLUID
SUCTION
PAN
(49)
Figure 29 29
HYDRAULIC CONTROL COMPONENTS
PRESSURE REGULATION
The main components that control line pressure are the line Pressure Regulation
pressure control (PC) solenoid and the pressure regulator valve. The line PC solenoid regulates fluid pressure as a function of
The fluid pressure required to apply the clutches varies in relation engine torque (minimum signal pressure at low torque, maximum
to throttle position and engine torque. At the pressure regulator SIGNAL PRESSURE AT HIGH TORQUE ,INE PRESSURE ACTING ON THE
valve, line pressure is regulated in response to the following: end of the pressure regulator shuttle valve, moves the valve
against the pressure regulator valve spring force and S6 VFS
- Fluid pressure routed from the PC Solenoid (This fluid SIG line fluid pressure to a point where line pressure enters both
pressure is proportional to engine torque – see page ?). the converter feed and the bypass fluid circuits. Bypass fluid
S6 VFS SIG line fluid pressure moves the pressure regulator pressure moves fluid toward the center of the pump cavity. This
valve (329) against the pressure regulator shuttle valve (328) decreases eccentricity between the pump cam and the rotor which,
which acts against line pressure. as a consequence, decreases the pump output capacity. Bypass
- Pressure regulator valve spring (330) force. pressure constantly varies depending on driving conditions and
the amount of fluid pressure and volume needed to operate the
The pressure regulator valve routes line pressure into both the transmission.
converter feed and the bypass fluid circuits. Converter feed fluid
is routed through the converter feed limit valve (391), converter
control valve (351) and the lube flow regulator valve (348) to
the release, and the cooler fluid circuits. As line pressure needs Pressure Regulator Related
are met the pressure regulator valve will open secondary line to
bypass. This reduces output from the secondary side of the pump.
Diagnostic Tips
A stuck or damaged pressure regulator valve could cause:
Again if pump capacity exceeds trans requirments the pressure
s (IGH OR LOW LINE PRESSURE
regulator valve opens secondary line to bypass further reducing
s 3LIPPING CLUTCHES OR HARSH APPLY
pump output.
s 4RANSMISSION OVERHEATING
s ,OW OR NO COOLERLUBE mOW
LINE LINE
SECONDARY LINE SECONDARY LINE
BYPASS BYPASS
#8 #8
LINE
LINE
LINE
LINE
EX EX
EX
EX
SECONDARY LINE
SECONDARY LINE
LINE PRESSURE FLUID LINE PRESSURE FLUID
PUMP PUMP
BYPASS
LINE
ASSEMBLY ASSEMBLY
SUCTION
SUCTION
SHTL
14 14
SHTL
LINE LINE
EX EX
PRESSURE REGULATOR VALVE
PRESSURE REGULATOR VALVE
BYPASS BYPASS
SECONDARY LINE SECONDARY LINE
BYPASS BYPASS
LINE LINE
LINE
LINE
9
LINE LINE
CONV FEED CONV FEED CONV FEED CONV FEED
13
EX
30 Figure 30
HYDRAULIC CONTROL COMPONENTS
ACCUMULATORS
Accumulators
In the 8 speed RWD, there are at least 8 accumulators (1- 13567
clutch accumulator, 7- solenoid VFS signal accumulators).
The 9th one is only on certain models (Surge accumulator).
The accumulators are used to control shift feel for the apply of
clutch assemblies and to help control throttle signal and line fluid
pressure. An accumulator is a fluid pressure operated component
that absorbs a certain amount of fluid pressure to cushion clutch
engagement or to help regulate fluid to a calibrated pressure.
Fluid pressure directed to an accumulator piston opposes spring
force to create an action similar to a shock absorber. During
the clutch apply, clutch apply fluid pressure moves the clutch
piston against the clutch piston spring and clutch plates. After
the clearance between the clutch plates is taken up by the clutch
piston travel and the clutch plates begin to hold, fluid pressure
in the circuit builds up rapidly. This clutch apply fluid pressure 392
395
is also directed to an accumulator assembly. As clutch apply
fluid pressure increases, the accumulator piston moves to an 393
intermediate position determined by the equilibrium between
clutch apply fluid pressure and accumulator spring force. The
movement of the accumulator piston delays the pressure buildup 394
in the circuit and allows for a more gradual clutch apply. Without
an accumulator in the circuit, this rapid buildup of clutch apply
fluid pressure would cause the clutch to grab very quickly and
create a harsh shift.
AUXILIARY
FLUID
ACCUMULATOR
SOLENOID
Figure 31 31
HYDRAULIC CONTROL COMPONENTS
VALVES LOCATED IN THE CONTROL VALVE UPPER BODY
s 3TUCK IN THE APPLIED POSITION WOULD CAUSE LOW ACTUATOR
Pressure Regulator Valve (329): FEED mUID PRESSURE RESULTING IN NOSLIPPING SHIFT CONDITIONS
Regulates line pressure in relation to vehicle operating conditions.
The pressure regulator valve is biased by S6 VFS Signal fluid Default Override Valve (339):
acting on the pressure reg valve and line pressure acting on the 2ESPONDS TO ORIlCED $&,4 ,!4#(3 /./&& 3IG mUID PRES-
pressure regulator shuttle valve which acts against the pressure sure acting on one end of the valve and is biased by the default
REGULATOR VALVE ,INE PRESSURE IS ROUTED THROUGH THE VALVE AND INTO OVERRIDE VALVE SPRING FORCE #,5 mUID ENTERS THE 2
both the converter feed and bypass fluid circuits. #, #, mUID CIRCUIT FROM THE BALL CHECK VALVE 2
#, #,5 mUID PASSES THRU ORIlCE TO THE LUBE OVERRIDE
s ! STUCK PRESSURE REGULATOR VALVE COULD CAUSE HIGH OR LOW valve. Fluid applies pressure against the lube override enable
fluid pressure. SPRING FORCE 2 #, #, mUID IS ALSO DIRECTED THRU
orifice #57 to the default override valve where it passes thru ori-
Pressure Regulator Shuttle Valve (328): lCE INTO $&,4 ,!4#( mUID CIRCUIT THEN TO THE BALL CHECK
,INE mUID PRESSURE MOVES THE PRESSURE REGULATOR SHUTTLE VALVE VALVE ,INE mUID ALSO ENTERS THE $2)6%4## %NABLE mUID CIRCUIT
against the pressure regulator valve spring force and S6 VFS $2)6%4## %NABLE mUID CONTINUES TO THE TCC CONTROL VALVE AND
3IGNAL mUID PRESSURE ,INE PRESSURE INCREASES AS 3 6&3 3IGNAL TCC CONTROL SOLENOID %8 "ACKlLL mUID ALSO ENTERS THE 2 #,
fluid pressure increases, which is proportional to throttle position %8 mUID CIRCUIT AND IS DIRECTED TO THE 2 CONTROL VALVE 4HE
and engine torque. default override valve is applied in 6th through 8th gear.
32
HYDRAULIC CONTROL COMPONENTS
VALVES LOCATED IN THE CONTROL VALVE UPPER BODY
326
334
335
336
337
331 338
326
327 332 340
333 339
328
329
330
325
341
342
343
344
345
326
346
347
354 343
348
349
350
351 326
352
353
326
Figure 32 33
HYDRAULIC CONTROL COMPONENTS
VALVES LOCATED IN THE CONTROL VALVE SOLENOID BODY ASSEMBLY
TCC Control Solenoid Valve Assembly (360): 4-5-6-7-8 Reverse Control Valve (371):
The TCC control solenoid valve assembly is a normally low, The 4-5-6-7-8 reverse control solenoid is energized on allowing
VARIABLE TYPE SOLENOID CONTROLLED BY THE 4#- 7HEN ENERGIZED !#4&%%$ TO ENTER THE 3 6&3 3)' mUID CIRCUIT WHICH APPLIES
IT CAN BE APPLIED IN ALL GEARS 4##043 %.!",% mUID IS AL- fluid pressure against the S5 VFS Accum spring force and through
lowed into the S7 VFS SIG fluid circuit. S7 VFS SIG fluid acts orifice #34 to the 45678R control valve spring force. This allows
on the TCC control valve to control tcc valve positioning. When 2 #,5 &$ mUID TO ENTER THE 2 #,5 mUID CIRCUIT
energized off, the solenoid exhaust port is opened and S7 VFS 2 #, &$ mUID ALSO ENTERS ORIlCE WHICH IS IN THE
SIG fluid is exhausted through the solenoid. (See the electronic 2 CONTROL VALVE &LUID THEN ENTERS THE 2 #, &$"+
components section for additional information). fluid circuit unseating the #12 ball check valve allowing 45678R
#, &$"+ mUID INTO THE !#4 &$ mUID CIRCUIT
TCC Control Valve (362):
4HE 4## CONTROL SOLENOID IS ENERGIZED ALLOWING 4##043 %.- 1-2-7-8 Reverse Control Solenoid Valve Assembly (373):
!",% mUID TO ENTER 3 6&3 3)' mUID CIRCUIT WHICH APPLIES The 1-2-7-8 reverse control solenoid valve assembly is a nor-
fluid pressure against the S7 VFS accumulator spring force and MALLY HIGH VARIABLE TYPE SOLENOID CONTROLLED BY THE 4#- 7HEN
AGAINST THE 4## CONTROL VALVE SPRING FORCE 4HIS ALLOWS 4## energized on in park,neutral,reverse,1st,2nd,7th, and 8th gear,
043 %.!",% mUID TO PASS THROUGH INTO THE 4## !00,9 mUID !#45!4/2 &%%$ mUID IS ALLOWED INTO THE 3 6&3 3)' mUID
circuit. S7 VFS SIG fluid is also directed to the converter fault circuit. S1 VFS SIG fluid acts on the 1278R control valve to con-
valve and converter control valve. trol shift valve positioning for the appropriate gear range. When
energized off, the solenoid exhaust port is opened and S1 VFS
2-3-4-6-8 Control Solenoid Valve Assembly (364): SIG fluid is exhausted through the solenoid. (See the electronic
The 2-3-4-6-8 control solenoid valve assembly is a normally components section for additional information).
HIGH VARIABLE TYPE SOLENOID CONTROLLED BY THE 4#- 7HEN ENER-
GIZED OFF IN ND RD TH TH AND TH GEAR ,).% mUID IS ALLOWED 1-2-7-8 Reverse Control Valve (374):
into the S4 VFS SIG fluid circuit. S4 VFS SIG fluid acts on the The 1-2-7-8 reverse control solenoid is energized on allowing
23468 control valve to control shift valve positioning for the actuator feed fluid to enter the S1 VFS SIG fluid circuit which
appropriate gear range. When energized, the solenoid exhaust APPLIES mUID PRESSURE AGAINST THE 3 6&3 !##5- SPRING FORCE
port is opened and S4 VFS SIG fluid is exhausted through the and against the 1278R control valve spring force. This allows
solenoid. (See the electronic components section for additional LINE mUID TO PASS THROUGH INTO THE 2 #,54#( mUID CIRCUIT
information).
1-2-3-4-5 Reverse Control Solenoid Valve Assembly (376):
2-3-4-6-8 Control Valve (365): The 1-2-3-4-5 reverse control solenoid valve assembly is a nor-
4HE CONTROL SOLENOID ENERGIZED OFF ALLOWING ,).% MALLY LOW VARIABLE TYPE SOLENOID CONTROLLED BY THE 4#- 7HEN
fluid to enter the S4 VFS SIG fluid circuit which applies pres- energized on in park, neutral, reverse,1st,2nd,3rd,4th and 5th
sure against the s4 vfs accum spring force and against the 23468 GEAR ,).% mUID IS ALLOWED INTO THE 3 6&3 3)' mUID CIRCUIT 3
CONTROL VALVE SPRING FORCE 4HIS ALLOWS #, #, &$ VFS SIG fluid acts on the 12345R control valve to control shift
mUID TO ENTER THE #,5 mUID CIRCUIT #, #, valve positioning for the appropriate gear range. When energized
FD fluid also passes thru the 23468 control valve orifice #39 into off, the solenoid exhaust port is opened and S2 VFS SIG fluid is
&$"+ #,54#( mUID IS DIRECTED TO THE BALL CHECK exhausted through the solenoid. (See the electronic components
valve and thru orifice #44 to the 23468 clutch assembly housing. section for additional information).
1-3-5-6-7 Control Solenoid Valve Assembly (367): 1-2-3-4-5 Reverse Control Valve (377):
The 1-3-5-6-7 control solenoid valve assembly is a normally The 1-2-3-4-5 reverse control solenoid is energized on allowing
LOW VARIABLE TYPE SOLENOID CONTROLLED BY THE 4#- 7HEN ENER- actuator feed fluid to enter the S2 VFS SIG fluid circuit
GIZED ON IN ST RD TH TH AND TH GEAR ,).% mUID IS ALLOWED WHICH APPLIES mUID PRESSURE AGAINST THE 3 6&3 !##5- SPRING
into the S3 VFS SIG fluid circuit. S3 VFS SIG fluid acts on the force and against the 12345R control valve spring force. This al-
13567 control valve to control shift valve positioning for the ap- LOWS ,).% mUID TO PASS THROUGH INTO THE 2 #,54#( mUID
propriate gear range. When energized off, the solenoid exhaust circuit.
port is opened and S3 VFS SIG fluid is exhausted through the
solenoid. (See the electronic components section for additional 1-2-3-4-5 Reverse Clutch Boost Valve (381):
information). 3 /./&& "//34 3)' mUID ENTERS THE 2 CLU BOOST VALVE
appling pressure against the 12345R clu boost valve spring force.
1-3-5-6-7 Control Valve (368): 4HIS ALLOWS 2 #,5 mUID THROUGH ORIlCE INTO THE 2
The 1-3-5-6-7 control solenoid is energized allowing line CLUTCH BOOST VALVE THEN INTO THE #, +./#+$/7. mUID
fluid to enter the S3 VFS SIG fluid circuit which applies fluid circuit. When the default valve is hydraulically latched in the
pressure against the S3 VFS SIG accumulator spring force STROKED POSITION 4HE DEFAULT SOLENOID CAN BE COMMANDED /.
and against the 13567 control valve spring force. This allows for lube override in 3rd through 8th gear.
#, #, &$ mUID TO ENTER THE CLUTCH mUID
Manual Valve (384):
circuit and thru the 13567 control valve orifice #38 to FDBK. The manual valve is fed by line pressure from the fluid pump
assembly and is mechanically linked to the gear selector lever.
4-5-6-7-8 Reverse Control Solenoid Valve Assembly (370): When a gear range is selected, the manual valve directs line pressure
The 4-5-6-7-8 reverse control solenoid valve assembly is a nor- into the various circuits by opening and closing feed passages. The
MALLY HIGH VARIABLE TYPE SOLENOID CONTROLLED BY THE 4#- 7HEN circuits that are fed by the manual valve are: Reverse and Drive.
ENERGIZED OFF IN REVERSE TH TH TH TH AND TH GEAR !#45!4/2
&%%$ mUID IS ALLOWED INTO THE 3 6&3 3)' mUID CIRCUIT 3 6&3 Stuck, misaligned or damaged, the manual valve and linkage
SIG fluid acts on the 45678R control valve to control shift valve could cause:
positioning for the appropriate gear range. When energized, s .O 0ARK
the solenoid exhaust port is opened and S5 VFS SIG fluid is s .O 2EVERSE OR SLIPS IN 2EVERSE
exhausted through the solenoid. (See the electronic components s $RIVES IN .EUTRAL
s .O $RIVE
section for additional information). s .O GEAR SELECTIONS
34
HYDRAULIC CONTROL COMPONENTS
VALVES LOCATED IN THE CONTROL VALVE SOLENOID BODY ASSEMBLY
Default Control Solenoid Valve Assembly (386): 1-2-3-4-5 Reverse Boost Solenoid Valve Assembly (389):
The default control solenoid valve assembly is a normally low, The 1-2-7-8 reverse control solenoid valve assembly is a normally
/./&& TYPE SOLENOID CONTROLLED BY THE 4#- 7HEN ENERGIZED LOW /./&& TYPE SOLENOID CONTROLLED BY THE 4#- 7HEN EN-
ON IN ST TH TH TH TH AND TH GEAR !#45!4/2 &%%$ mUID ERGIZED ON IN REVERSE ST ND RD TH AND TH GEAR !#45!4/2
IS ALLOWED INTO THE 3 /./&& 3)'.!, mUID CIRCUIT 7HEN &%%$ mUID IS ALLOWED INTO THE 3 /./&& "//34 3)'.!,
ENERGIZED OFF THE SOLENOID EXHAUST PORT IS OPENED AND 3 /. mUID CIRCUIT 3 /./&& "//34 3)'.!, mUID ACTS ON THE
/&& 3)'.!, mUID IS EXHAUSTED THROUGH THE SOLENOID 3EE THE 12345R clutch boost valve to control shift valve positioning for
electronic components section for additional information). the appropriate gear range. When energized off, the solenoid
EXHAUST PORT IS OPENED AND 3 /./&& "//34 3)'.!, mUID
Line Pressure Control Solenoid Valve Assembly (388): is exhausted through the solenoid. (See the electronic components
! NORMALLY HIGH SOLENOID CONTROLLED BY THE 4#- THE LINE PRES- section for additional information).
sure control solenoid valve assembly provides controlled throttle
signal fluid pressure to the pressure regulator valve. The line Converter Feed Limit Valve (391):
pressure control solenoid valve assembly is a normally high, Converter feed fluid is routed through the valve and into the
VARIABLE TYPE SOLENOID CONTROLLED BY THE 4#- 7HEN ENERGIZED converter feed limit circuit. Spring force and converter feed
OFF IN ALL RANGES !#45!4/2 &%%$ mUID IS ALLOWED INTO THE 3 fluid at the valve limits converter feed limit pressure to a specific
6&3 3)' mUID CIRCUIT 3EE THE %LECTRICAL #OMPONENTS 3ECTION maximum pressure as it is routed to the lube flow regulator valve
for additional information.) and converter control valve.
376 380
361 381
379
377
361 384
378
373
370 383
361
382
374
375
371
367
372
361 361 386
385 388
364 387
368
369
365
366
361
360 309
362
363 389
391
392 387
390
379
Figure 33 35
HYDRAULIC CONTROL COMPONENTS
BALL CHECK VALVES LOCATION AND FUNCTION
#1 23468 CLUTCH/REVERSE: 4HE BALL CHECK VALVE SEATS AGAINST THE 2 #,5 mUID PASSAGE
,OCATED IN THE UPPER CONTROL VALVE SOLENOID BODY THIS BALL SHUTTLE TO ALLOW #,5 mUID TO ENTER THE 2 #, #, mUID
VALVE STYLE CHECK BALL IS SEATED AGAINST THE REVERSE mUID PASSAGE circuit then routed to the lube override enable valve.
while the transmission is operating in Park, Neutral and Drive 1st
THROUGH TH 7ITH THE BALL CHECK VALVE IN THIS POSITION #, #11 13567 CLUTCH FEED:
mUID ENTERS THE #,2%6 mUID CIRCUIT THEN ROUTED TO THE DE- ,OCATED IN THE CONTROL VALVE SOLENOID BODY THIS ONE WAY ORIlCE
fault override valve. When the transmission is operating in Reverse, CONTROL STYLE CHECK BALL IS USED TO DIFFERENTIATE THE mOW RATE OF mUID
THE BALL CHECK VALVE SEATS AGAINST THE #,5 mUID PASSAGE TO BETWEEN APPLYING AND RELEASING THE CONTROL VALVE #,
ALLOW REVERSE mUID TO ENTER THE #,2%6 mUID CIRCUIT THEN &%%$ mUID PRESSURE OPENS THE BALL CHECK VALVE WHILE THE TRANSMIS-
routed to the default override valve. sion is operating in Drive 1st, 3rd, 5th, 6th, and 7th gear ranges.
7ITH THE BALL CHECK VALVE IN THIS POSITION #, &%%$ mUID
#2 45678R CLUTCH DRIVE FEED/REVERSE: mOWS FREELY INTO THE #, &%%$ mUID PASSAGE %XHAUSTING
,OCATED IN THE CONTROL VALVE SOLENOID BODY THIS BALL SHUTTLE VALVE #, &%%$ mUID SEATS THE BALL CHECK VALVE AND mUID IS FORCED
style check ball is seated against the reverse fluid passage while through orifice #32. This allows for a controlled exhaust of 13567
the transmission is operating in Drive 1st through 8th. With the #, &%%$ mUID
BALL CHECK VALVE IN THIS POSITION $2)6% mUID ENTERS THE 2
#,54#( &%%$ mUID CIRCUIT TO THE CONTROL VALVE 7HEN #12 ACTUATOR FEED/45678R CLUTCH FEEDBACK:
the transmission is operating in Reverse, the ball check valve seats ,OCATED IN THE CONTROL VALVE SOLENOID BODY THIS ONE WAY STYLE
AGAINST THE $2)6% mUID PASSAGE TO ALLOW 2%6%23% mUID TO ENTER check ball is one of two boost balls. When feedback pressure on the
THE 2 #,54#( &%%$ mUID CIRCUIT TO THE CONTROL VALVE end of the 45678R control valve is higher than actuator feed limit
pressure it opens and lowers the valve feedback pressure (raising
#3 DEFAULT LATCH/S9 ON/OFF SIG: or boosting clutch apply pressure). When 45678R regulator valve
,OCATED IN THE CONTROL VALVE SOLENOID BODY THIS BALL SHUTTLE VALVE feedback pressure is at or below actuator feed limit pressure the
STYLE CHECK BALL IS SEATED AGAINST THE $%&!5,4 ,!4#( PASSAGE check ball is seated.
while the transmission is operating in Drive 1st. With the ball
CHECK VALVE IN THIS POSITION 3 /./&& 3)' mUID ENTERS THE $&,4 #13 45678R CLUTCH FEED:
,!4#(3 /./&& 3)' mUID CIRCUIT TO APPLY THE DEFAULT OVERRIDE ,OCATED IN THE CONTROL VALVE SOLENOID BODY THIS ONE WAY ORIlCE
valve. When the transmission is operating in Drive 2nd through 8th, CONTROL STYLE CHECK BALL IS USED TO DIFFERENTIATE THE mOW RATE OF mUID
THE BALL CHECK VALVE SEATS AGAINST THE 3 /./&& 3)' mUID PASSAGE between applying and releasing the 45678 control valve. 45678
TO ALLOW $%&!5,4 ,!4#( mUID TO ENTER THE $&,4 ,!4#(3 #,54#( &%%$ mUID PRESSURE OPENS THE BALL CHECK VALVE WHILE THE
/./&& 3)' mUID CIRCUIT AND HOLD THE DEFAULT OVERRIDE VALVE IN transmission is operating in Reverse, Drive 4th through 8th. With
the applied position. THE BALL CHECK VALVE IN THIS POSITION #,54#( &%%$ mUID
mOWS FREELY THROUGH THE 2 CONTROL VALVE INTO THE 2 #,5
#7 REGULATED LUBE/LUBE OVERRIDE: mUID PASSAGE 7HEN IN $RIVE ST ND RD GEAR #,54#(
,OCATED IN THE UPPER CONTROL VALVE BODY THIS BALL SHUTTLE VALVE &%%$ mUID mOW IS STOPPED AT THE 2 CONTROL VALVE %XHAUSTING
STYLE CHECK BALL IS SEATED AGAINST THE ,5"% /6%22)$% PASSAGE BY #,54#( &%%$ mUID SEATS THE BALL CHECK VALVE AND
2%'5,!4%$ ,5"% mUID WHILE THE TRANSMISSION IS OPERATING IN #,54#( &%%$ mUID IS FORCED THROUGH ORIlCE 4HIS ALLOWS FOR
Park, reverse, neutral, drive 1st, 2nd and 3rd gear ranges. With the A CONTROLLED EXHAUST OF #,54#( &%%$ mUID
BALL CHECK VALVE IN THIS POSITION 2%'5,!4%$ ,5"% mUID ENTERS
THE 2%' ,5"%,5"% /6%22)$% mUID CIRCUIT TO HOLD THE LUBE #14 ACTUATOR FEED/1278R CLUTCH FEEDBACK:
flow reg valve in the regulating position. When the transmission is ,OCATED IN THE CONTROL VALVE UPPER BODY ASSEMBLY THIS ONE WAY
OPERATING IN $RIVE TH THROUGH TH GEAR RANGES ,5"% /6%22)$% style check ball is one of two boost balls. When feedback pressure
mUID PRESSURE UNSEATS THE BALL CHECK VALVE AGAINST THE 2%'5,!4%$ on the end of the 1278R control valve is higher than actuator feed
,5"% mUID PRESSURE TO ALLOW ,5"% /6%22)$% mUID AND 2%'5- limit pressure it opens and lowers the valve feedback pressure
,!4%$ ,5"% mUID TO ENTER THE 2%' ,5"%,5"% /6%22)$% (raising or boosting clutch apply pressure). When 1278R regulator
fluid circuit to hold the lube flow reg valve in the regulating position. valve feedback pressure is at or below actuator feed limit pressure
the check ball is seated.. This allows for a controlled exhaust of
#8 LINE/SECONDARY LINE: 2 #, &$"+ mUID
,OCATED IN THE CONTROL VALVE UPPER BODY ASSEMBLY THIS BALL SHUTTLE
VALVE STYLE CHECK BALL IS SEATED AGAINST THE 3%#/.$!29 ,).% #20 LINE/LINE:
mUID PASSAGE BY ,).% mUID WHILE THE TRANSMISSION IS OPERATING ,OCATED IN THE CONTROL VALVE UPPER BODY ASSEMBLY THIS ONE WAY
IN ALL RANGES 7ITH THE BALL CHECK VALVE IN THIS POSITION ,).% style check ball is used to prevent line pressure from going to the
mUID PRESSURE IS GREATER THAN 3%#/.$!29 ,).% PRESSURE AND IS 2 CLUTCH DURING NORMAL DRIVING OPERATIONS /N A RESTART DUR-
ROUTED TO THE LINE PRESSURE BLOW OFF BALL VALVE 7HEN 3%#/.$- ING STOPSTART CONDITIONS IT OPENS TO ALLOW SURGE ACCUMULATOR OIL TO
!29 ,).% PRESSURE IS GREATER THAN ,).% mUID PRESSURE THE BALL enter the line pressure circuit.
CHECK VALVE UNSEATS TO ALLOW 3%#/.$!29 ,).% mUID TO ENTER
THE ,).% mUID CIRCUIT
#9 LINE/LINE:
,OCATED IN THE CONTROL VALVE UPPER BODY ASSEMBLY THIS ONE WAY
style check ball is used in start stop conditions to keep line pressure
coming from the surge accumulator back feeding into the pump.
36
HYDRAULIC CONTROL COMPONENTS
BALL CHECK VALVES LOCATION AND FUNCTION
#1 S5 VFS ACCUMULATOR: #5 S3 VFS ACCUMULATOR:
,OCATED IN THE CONTROL VALVE SOLENOID BODY THE 3 6&3 !CCUMU- ,OCATED IN THE CONTROL VALVE SOLENOID BODY THE 3 6&3 !CCUMULA-
lator is used to control shift feel of the 4-5-6-7-8 Reverse Clutch tor is used to control shift feel of the 1-3-5-6-7 Clutch Assembly
Assembly while the transmission is operating in Reverse and Drive while the transmission is operating in Reverse and Drive 1st, 3rd,
4th through 8th. 5th, 6th and 7th.
#4 S7 VFS ACCUMULATOR:
,OCATED IN THE CONTROL VALVE SOLENOID BODY THE 3 6&3 !CCUMU-
lator is used to control pressure of the Converter Control Valve
and Converter Fault Valve engagement while the transmission is
operating in 7th and 8th.
37
HYDRAULIC CONTROL COMPONENTS
BALL CHECK VALVES LOCATION AND FUNCTION
LINE
S8 ON/OFF SIGNAL DEFAULT LATCH
LINE
REVERSE
42b/44a
43a/44b
LINE
REGULATED LUBE
REV 45678R CL DRIVE FD LINE LINE
23g/26a
27b/26b
#3 #9
#1 2a/3b SECONDARY LINE
23h
2c
2d
61 #2 #8
23j/24a
39d/24b
LUBE OVERRIDE
12a/11b
49b/11c
23468 CL
45678R CL FD
11a
27 16
#7
26e
#10 #11 #12 #13 LINE
35
13567 CL/23468 CL FEED LINE #20
26d
28c/30a
39e/30b
ACT FD #14
S4
#8
S7
S6
S3
#11 #1
#9 †
#14 S1
#7
#10
#12 S5 #13
#2
S2
#20 †
#3
S1 VFS SIG
S2 VFS SIGNAL
S7 VFS SIG
S2 VFS S6 VFS SIGNAL
S1 VFS ACCUMULATOR S7 VFS S3 VFS
ACCUMULATOR S4 VFS S6 VFS
S5 VFS ACCUMULATOR ACCUMULATOR ACCUMULATOR
ACCUMULATOR ACCUMULATOR
EX
50d
50b
50e
50f
50c
50h
50j
50g
EX EX
EX
EX
EX
EX EX
EX
EX
38 Figure 34
ELECTRICAL COMPONENTS
NOTES
39
ELECTRICAL COMPONENTS
The Hydra-matic 8 Speed RWD transmission incorpo- vehicle.
rates electronic controls that utilize the transmission
control module (TCM) to control shift points (through Adaptive shift control technology enables the TCM to
shift solenoids and pressure control solenoids), torque continually monitor and compare shift performance
converter clutch (TCC) apply and release [through the to the "optimum" shift, and make adjustments to the
torque converter clutch pressure control (TCC PC) so- factory settings to continually deliver excellent shift
lenoid] and line pressure [through the pressure control quality.
(PC) solenoid]. In the 8 Speed RWD transmission, the
TCM is externally mounted enabling powertrain in- If for any reason the entire electronic control system
tegration flexibilities. Electrical signals from various of the transmission, or one of the electrical compo-
sensors provide information to the TCM about vehicle nents within the control valve solenoid body assembly
speed, throttle position, engine coolant temperature, becomes disabled, the transmission will default to
transmission fluid temperature, gear range selector protection mode. Please refer to operating conditions
position, engine speed, converter turbine speed, engine page 78 for default conditions.
load braking and operating mode. The TCM uses this
information to determine the precise moment to upshift
or downshift, apply or release the TCC, and what fluid
pressure is needed to apply the clutches. This type of
control provides consistent and precise shift points and
shift quality based on the operating conditions of the
C D 1 2 E 3 4 5 6 F 7 8 9 G J TCM H I
INPUTS OUTPUTS
INFORMATION SENSORS ELECTRONIC CONTROLLERS ELECTRONICALLY CONTROLLED
A. THROTTLE POSITION (TP) SENSOR TRANSMISSION COMPONENTS
TRANSMISSION CONTROL
B. MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
MODULE (TCM) 1. TCC CONTROL SOLENOID
C. ENGINE COOLANT TEMPERATURE (ECT) SENSOR
D. TRANSMISSION INPUT SPEED SENSOR (A/T ISS) ENGINE CONTROL MODULE (ECM) 2. 2-3-4-6-8 CONTROL SOLENOID
E. TRANSMISSION FLUID TEMPERATURE (TFT) SENSOR
F. TRANSMISSION MANUAL SHIFT 3. 1-3-5-6-7 CONTROL SOLENOID
BODY CONTROL MODULE (BCM)
SHAFT POSITION SWITCH ASSEMBLY 4. 4-5-6-7-8 REVERSE CONTROL SOLENOID
G. TRANSMISSION OUTPUT SPEED SENSOR (A/T OSS)
DIAGNOSTIC LINK CONNECTOR 5. 1-2-7-8 REVERSE CONTROL SOLENOID
H. ACCELERATOR PEDAL POSITION (APP) SENSOR
I. BRAKE SWITCH (DLC) 6. 1-2-3-4-5 REVERSE CONTROL SOLENOID
J. CLUTCH INPUT SPEED SENSOR (CISS) 7. DEFAULT CONTROL SOLENOID
8. LINE PRESSURE CONTROL SOLENOID
9. 1-2-3-4-5 REVERSE BOOST SOLENOID
40 Figure 35
ELECTRICAL COMPONENTS
MANUAL SHIFT SHAFT POSITION SWITCH ASSEMBLY (604):
The manual shift shaft position switch assembly (604) is a sliding
contact switch attached to the manual shift shaft (601) inside the
transmission case. The four inputs to the TCM from the manual
shift shaft position switch assembly indicate which position is
selected by the transmission selector lever. This information is
used for engine controls as well as determining the transmission
shift patterns. The state of each input is available for display on
the scan tool. The four input parameters represented are Mode
A, Mode B, Mode C and Mode PA (P/N Start).
P
HI = Ignition Voltage
R L LOW = 0 Volts
N D I
Figure 36 41
ELECTRICAL COMPONENTS
TRANSMISSION SPEED SENSORS
Automatic Transmission Input Speed
1-3-5-6-7 (A/T ISS) Sensor:
CLUTCH
ASSEMBLY
The input speed sensor (ISS) is a hall-effect type sensor. The ISS
(57) mounts to the case through a wire harness and connector. The sen-
sor faces the 1-3-5-6-7 clutch assembly and is triggered by slots
HALL-EFFECT
SENSOR cut into the housing outside diameter. The sensor receives 8.3–9.3
W/MAGNETIC volts on the ISS/OSS supply voltage circuit from the TCM. As the
PICKUP 1-3-5-6-7 clutch assembly rotates, the sensor produces a signal
frequency based on the slot profile and speed of the 1-3-5-6-7
clutch assembly. This signal is transmitted through the ISS signal
circuit to the TCM. The TCM uses the ISS signal to determine
line pressure, transmission shift timing, torque converter clutch
(TCC) slip speed and gear ratio.
CLUTCH
INPUT
ELECTRICAL SPEED
CONNECTOR OUTPUT
SENSOR SPEED
SENSOR
INPUT
SPEED
INPUT SPEED SENSOR SENSOR
OUTPUT
CARRIER
Automatic Transmission Output Speed
ASSEMBLY
(73) (A/T OSS) Sensor:
The output speed sensor (OSS) is also a hall-effect type sensor.
The OSS mounts to the case through a wire harness and connec-
tor. The sensor faces the output carrier assembly and is triggered
HALL-EFFECT by splines on the housing. The sensor receives 8.3–9.3 volts on
SENSOR the ISS/OSS supply voltage circuit from the TCM. As the output
W/MAGNETIC carrier assembly rotates, the sensor produces a signal frequency
PICKUP based on the splines and speed of the output carrier assembly.
This signal is transmitted through the OSS signal circuit to the
TCM. The TCM uses the OSS signal to determine line pressure,
transmission shift timing, vehicle speed and gear ratio.
42 Figure 37
ELECTRICAL COMPONENTS
16,000
TFT SENSOR RESISTANCE (OHMS)
133
-10 110
TEMPERATURE ( C)
Figure 38 43
ELECTRICAL COMPONENTS
SHIFT SOLENOIDS
The Hydra-matic 8 Speed RWD uses two electromagnetic shift PLUNGER
solenoids (S8 and S9) to control the default override valve and AND
the 12345 clutch boost valve. The shift solenoids are located METERING COIL
in the control valve solenoid body assembly. BALL ASSEMBLY CONNECTOR
ASSEMBLY
SUPPLY
The shift solenoids are identical, normally-closed, 3-port, PRESSURE
ON/OFF type solenoids controlled by the TCM. These shift (ACTUATOR
solenoids work in combination with the pressure control FEED LIMIT)
solenoids to control the various shift and clutch regulator
valves. The TCM uses numerous inputs (as shown in Figure
35) to determine which solenoid state combination the
transmission should be in. The following table shows the
typical ON/OFF solenoid state combination for each gear:
CONTROL
PRESSURE
Gear SS 9 SS 8
SPRING HOUSING EXHAUST
Park OFF OFF
Reverse OFF OFF
NORMALLY-CLOSED ON/OFF SOLENOID
Neutral OFF OFF
Drive 1 OFF OFF/ON
SIGNAL fluid pressure acts against the default override valve
Drive 2 OFF ON/OFF spring force to move the valve to the apply position.
Drive 3 OFF OFF When the S8 is de-energized (OFF), actuator feed limit fluid is
Drive 4 OFF OFF blocked from feeding the S8 ON/OFF SIGNAL fluid circuit,
and any existing S8 ON/OFF SIGNAL fluid pressure exhausts
Drive 5 OFF OFF
through the solenoid.
Drive 6 ON OFF
Drive 7 ON OFF
Drive 8 ON OFF
When the TCM provides a path to ground for the electrical circuit
to energize (turn ON) the solenoid, current flows through the
coil assembly in the solenoid and creates a magnetic field. The
magnetic field moves the plunger and metering ball assembly
to the right (with respect to the illustration) against the exhaust
seat, thereby blocking the exhaust passage and creating signal
fluid pressure. ACTUATOR FEED
EX BACKFILL
The shift solenoids are de-energized (turned OFF) when the TCM 12345 CL KNOCKDOWN 1-2-3-4-5 REVERSE BOOST
SOLENOID (S9)
opens the path to ground for the solenoid’s electrical circuit. With
the solenoid OFF, solenoid spring force moves the plunger and
EX 12345R CL BOOST EX
metering ball assembly away from the exhaust seat and against the N.L. ON
feed seat. This blocks actuator feed limit fluid from entering the 33
signal fluid circuit and allows any existing signal fluid pressure 12345R CLUTCH S9 ON/OFF BOOST SIG
to flow past the metering ball and exhaust out of the solenoid as
shown in the illustration.
45678R CL DR FD
DFLT LATCH
23468 CL/REV
12345R CL EX
DRIVE
DEFAULT LATCH
EX
LINE
TCC/PTS ENABLE
When the S9 is de-energized (OFF), actuator feed limit fluid is 23
#3 DFLT LATCH/S8 ON/OFF SIG
blocked from feeding the S9 ON/OFF BOOST SIGNAL fluid
circuit, and any existing S9 ON/OFF BOOST SIGNAL fluid
pressure exhausts through the solenoid. 45678R CL/23468 CL
44 Figure 39
ELECTRICAL COMPONENTS
Torque Converter Clutch Pressure Control (TCC PC)
Solenoid:
The TCC control solenoid is a normally-low, precision
electronic pressure regulator used to control the apply and CONTROL
release of the converter clutch based on current flow through PRESSURE COIL
SUPPLY ASSEMBLY
its coil windings. The TCC control valve solenoid is located
PRESSURE EXHAUST HOUSING
in the control valve solenoid body. The TCC control solenoid (ACTUATOR
regulates S7 VFS SIGNAL fluid pressure to the converter FEED LIMIT)
control valve located in the control valve solenoid body and
provides a signal pressure to shift the converter control valve,
located in the control valve upper body, to the apply position.
When the TCM determines to apply the TCC, the TCC control
solenoid is commanded to specific pressures, dependent on
vehicle operating conditions, resulting in a smooth apply
or release of the TCC. The solenoid’s ability to “ramp” the
TCC apply and release pressures results in a smoother TCC CLOSED END O-RING VARIABLE
operation. FEATURE RESTRICTION
CONNECTOR
When vehicle operating conditions are appropriate to apply the
TCC, the TCM increases the current flow to allow the TCC NORMALLY-LOW PRESSURE CONTROL SOLENOID
control solenoid to direct S7 VFS SIGNAL fluid pressure to
move the TCC control valve to the apply position and move cooler and converter feed limit fluid is directed into the release
the converter control valve to the regulating position to regulate circuit, to the release side of the pressure plate/damper assembly.
fluid pressure proportional to TCC control solenoid pressure. This fluid then flows into the apply side of the pressure plate/
Release pressure is directed to exhaust, and regulated apply damper assembly and out of the converter through the apply
fluid is directed to the apply side of the converter pressure circuit to the TCC control valve.
plate/damper assembly. The TCM then increases the pressure
to control a slippage of 20–80 RPM between the pressure plate/ There are also some operating conditions that may prevent or
damper assembly and the converter cover. This provides for enable TCC apply such as: engine temperature, transmission
improved dampening of engine vibrations and allows the TCC temperature, brake switch activation.
to apply at low engine speeds in 2nd, 3rd, 4th, 5th and 6th gear.
The TCC PC solenoid is commanded to maximum pressure to The TCC control solenoid is the only electronic control component
fully apply the pressure plate/damper assembly. of the TCC apply and release system. Other components are
Release of the TCC is achieved by decreasing TCC control hydraulic control or regulating valves. The illustration below
solenoid pressure to a level low enough to allow spring force shows the valves and the TCC control solenoid that comprise
to move the TCC control valve and the TCC regulator valve the TCC control system. (For more information on TCC system
to the release position. TCC apply fluid is then directed to the operation see page 14 & 15).
TORQUE
CONVERTER
CLUTCH
ASSEMBLY
APPLY
RELEASE
CONV FD LIM
CONV FD LIM
RELEASE
CONV FLOW
CONV FLOW
5 6 36
49
EX
TCC
13567 CL/23468 CL FD CONTROL SOLENOID
CONV CONTROL VALVE TCC VALVE ASSEMBLY
CONTROL (S7)
N.L. ON
RELEASE TCC/PTS ENABLE 19
EX
Figure 40 45
ELECTRICAL COMPONENTS
Line Pressure Control (PC) Solenoid:
The line pressure control (PC) solenoid is located in the
control valve solenoid body. The line PC solenoid is a
precision electronic pressure regulator that controls
transmission line pressure based on current flow
through its coil windings. The TCM varies current to CONTROL
COIL
the normally-high line PC solenoid from approximately PRESSURE
ASSEMBLY
0.1 amp for maximum line pressure, to 1.0 amps for SUPPLY HOUSING
minimum line pressure. As current flow is increased, the PRESSURE EXHAUST
magnetic field produced by the coil moves the solenoid’s (ACTUATOR
variable restriction further away from the exhaust port. FEED LIMIT)
Opening the exhaust port decreases the output fluid
pressure regulated by the PC solenoid, which ultimately
decreases line pressure. As current flow is decreased,
the reduced magnetic field produced by the coil moves
the solenoid's variable restriction closer to the exhaust
port, increasing the output fluid pressure regulated CLOSED END
by the PC solenoid valve, which ultimately increases FEATURE O-RING
line pressure. The TCM controls the line PC solenoid VARIABLE SPRING
based on various inputs, including throttle position, RESTRICTION
CONNECTOR
transmission fluid temperature and gear state.
The current flow to the line PC solenoid is primarily NORMALLY-HIGH PRESSURE CONTROL SOLENOID
affected by throttle position (engine torque), and is
also inversely proportional to throttle position (engine
torque). In other words, as the throttle position (engine
torque) increases, the current flow is decreased by the
TCM, which increases the pressure output of the line
PC solenoid.
CONV FEED
BYPASS
BYPASS
LINE
LINE
LINE
EX
46 Figure 41
ELECTRICAL COMPONENTS
Clutch Pressure Control (PC) Solenoids:
The clutch pressure control (PC) solenoids S1,S4 and S5 are CONTROL
normally-high PC solenoids and are similar to the line pressure COIL
PRESSURE
ASSEMBLY
control solenoid. The clutch pressure control (PC) solenoids SUPPLY HOUSING
S2 and S3 are normally-low and are similar to the TCC control PRESSURE EXHAUST
(ACTUATOR
solenoid. FEED LIMIT)
Figure 42 47
ELECTRICAL COMPONENTS
1-2-7-8 Reverse Control Solenoid Valve Assembly (S1)(N.H.) EX BACKFILL S1 VFS SIG
The 1-2-7-8 reverse control solenoid controls fluid flow to the LINE EX
1278R control valve which allows LINE fluid to enter the 1278R 40 S1 VFS ACCUM
CLUTCH fluid circuit. Fluid then flows to the 1-2-7-8 reverse 28
1-2-7-8 REVERSE
clutch assembly. When commanded, the 1-2-7-8 reverse control 1278R
CONTROL SOLENOID
VALVE ASSEMBLY
solenoid controls the flow of exhaust fluid out of the solenoid CONTROL (S1)
to maintain a specific commanded control pressure. This allows 1278R CL FDBK N.H. ON
EX
the TCM to control the apply and release of the 1-2-7-8 reverse 1278R CLUTCH
clutch assembly. ACTUATOR FEED
1-2-3-4-5 Reverse Control Solenoid Valve Assembly (S2)(N.L.) 12345R CLUTCH EX S2 VFS SIG
EX
The 1-2-3-4-5 reverse control solenoid controls fluid flow to
the 12345R control valve which allows LINE fluid to enter the 41 S2 VFS ACCUM
FDBK
29
12345R CLUTCH fluid circuit. Fluid then flows to the 1-2-3- 1-2-3-4-5 REVERSE
CONTROL SOLENOID
4-5 reverse clutch boost valve and the 1-2-3-4-5 reverse clutch 12345R VALVE ASSEMBLY
CONTROL (S2)
assembly. When commanded, the 1-2-3-4-5 reverse control N.L. ON
solenoid controls the flow of exhaust fluid out of the solenoid to
EX
LINE
maintain a specific commanded control pressure. This allows the 12345R CLUTCH
TCM to control the apply and release of the 1-2-3-4-5 reverse LINE
clutch assembly.
1-2-3-4-5 REVERSE CONTROL SOLENOID VALVE ASSEMBLY (S2) (N.L.)
31 26
fluid to enter the 13567 CLUTCH fluid circuit. Fluid then flows 1-3-5-6-7
to the 1-3-5-6-7 clutch accumulator and the 1-3-5-6-7 clutch 13567
CONTROL SOLENOID
VALVE ASSEMBLY
assembly. When commanded, the 1-3-5-6-7 control solenoid CONTROL (S3)
controls the flow of exhaust fluid out of the solenoid to maintain 13567 CL/23468 CL FD
N.L. ON
EX
a specific commanded control pressure. This allows the TCM to 13567 CLUTCH
control the apply and release of the 1-3-5-6-7 clutch assembly. LINE
39 27
fluid to enter the 23468 CLUTCH fluid circuit. Fluid then flows 2-3-4-6-8
CONTROL SOLENOID
to the default override valve and the 2-3-4-6-8 clutch assembly. 23468 VALVE ASSEMBLY
When commanded, the 2-3-4-6-8 control solenoid controls the CONTROL (S4)
commanded control pressure. This allows the TCM to control the 23468 CLUTCH
apply and release of the 2-3-4-6-8 clutch assembly. LINE
4-5-6-7-8 Reverse Control Solenoid Valve Assembly (S5)(N.H.) 45678R CL FD S5 VFS SIG
EX
The 4-5-6-7-8 reverse control solenoid controls fluid flow to the 35
45678R control valve which allows 45678 CLUTCH FEED fluid #13 34 S5 VFS ACCUM
25
to enter the 45678R CLUTCH fluid circuit. Fluid then flows to 4-5-6-7-8 REVERSE
CONTROL SOLENOID
the default override valve and the 4-5-6-7-8 reverse clutch as- 45678R VALVE ASSEMBLY
CONTROL (S5)
sembly.When commanded, the 4-5-6-7-8 reverse control solenoid
controls the flow of exhaust fluid out of the solenoid to maintain 45678R CL FDBK N.H. ON
EX
45678R CLUTCH 30
a specific commanded control pressure. This allows the TCM EX BACKFILL
to control the apply and release of the 4-5-6-7-8 reverse clutch ACTUATOR FEED
assembly.
4-5-6-7-8 REVERSE CONTROL SOLENOID VALVE ASSEMBLY (S5) (N.H.)
48 Figure 43
ELECTRICAL COMPONENTS
COMPONENTS EXTERNAL TO THE TRANSMISSION
Throttle Position (TP) Sensor: The ECM monitors the variable Brake Switch: This parameter displays the state of the brake switch
voltage signal from the TP sensor to calculate throttle position circuit input. This information is transmitted to the TCM where it
(angle). These input signals are then transmitted over the CAN is used as a factor to determine the apply or release state of the
bus to the TCM, in addition to other vehicle and transmission TCC. The scan tool will display Applied when the brake pedal is
sensor inputs, in order to determine the appropriate line pressure, depressed and Released when the brake pedal is released.
shift pattern and TCC apply and release for the transmission. In
general, with greater throttle angle, upshift speeds and line pressure
both increase.
49
NOTES
50
POWER FLOW
This section of the book describes how torque from The full size, right hand pages contain a simplified
the engine is transferred through the Hydra-matic version of the Complete Hydraulic Circuit that is
8 Speed RWD transmission allowing the vehicle involved for that range and gear. Facing this full page
to move either in a forward or reverse direction. The is a half page insert containing text and a detailed
information that follows details the specific mechanical explanation of what is occurring hydraulically in that
operation, electrical, hydraulic and apply components range and gear. A page number located at the bottom
that are required to achieve a gear operating range. of the half page of text provides a ready reference to
the complete Hydraulic Circuits section of this book
The full size, left hand pages throughout this section if more detailed information is desired.
contain drawings of the mechanical components used
in a specific range and gear. Facing this full page It is the intent of this section to provide an overall
is a half page insert containing a color coded range simplified explanation of the mechanical, hydraulic and
reference chart at the top. This chart is one of the key electrical operation of the Hydra-matic 8 Speed RWD
items used to understand the mechanical operation of transmission. If the operating principle of a clutch, or
the transmission in each range and gear. The text below valve is unclear, refer to the previous sections of this
this chart provides a detailed explanation of what is book for individual component descriptions.
occurring mechanically in that range and gear.
RK g)
PA nnin
e Ru
gin
(En P)
k(
Par
PARK he oil
in t the PARK
le ver fromwing: (Engine Running)
(Engine Running) r
o re follo
lect essu e 1-3-5-6-7
e se e pr o th CLUTCH
4-5-6-7-8 REVERSE 2-3-4-6-8
- S1 VFS SIG
Reg
45678R CLUTCH FEED
CLUTCH CLUTCH EX
ACT FEED
1 2 4 4a 3 #13 34
EX
CONVERTER APPLIED APPLIED TRANSMITTED
Pretes pu to the hen emand
30
(1) (64) TO OR FROM 45678R CLUTCH
HELD DIFFERENTIAL ulaordingents. Wthe dfrom EX BACKFILL
2a
ASSEMBLY)
accuirem ceeds, fluidr ACTUATOR FEED
re ut ex ssure ulato
q 1-2-7-8 REVERSE 1-2-3-4-5 REVERSE
outpne preure reg
EX BACKFILL
CLUTCH CLUTCH
1278R CLUTCH S2 VFS SIG
ASSEMBLY ASSEMBLY EX
of lipress
LINE
S2 VFS ACCUM
1278R CL
40
2c
the
28
1-2-7-8 REVERSE
#14 CONTROL SOLENOID
1278R VALVE ASSEMBLY
CONTROL (S2)
1278R CLUTCH
EX
1278R CLUTCH
2b 3b
ACTUATOR FEED
12345 CL KNOCKDOWN
12345R CLUTCH EX S3 VFS SIG
EXHAUST BACKFILL
EX
45678R CLUTCH
41
ACT FEED
FDBK
29
LINE
1-2-3-4-5 REVERSE
45678R CLUTCH 12345R
CONTROL SOLENOID
VALVE ASSEMBLY
CONTROL (S3)
23468 CLUTCH N.L. ON
EX
LINE
13567 CLUTCH
12345R CLUTCH
1 LINE
3a
P R N D M L
REVERSE
EX
23468 CL/REVERSE 49
EX
TCC
REVERSE REVERSE DRIVE CONTROL SOLENOID
TCC VALVE ASSEMBLY
CONTROL (S4)
LINE(To Lube Flow Reg Valve) LINE N.L. OFF
19 EX
DRIVE
TCC/PTS ENABLE
TCC APPLY
TCC/PTS ENABLE
23468 CL/REVERSE
23468 CL
45678R CL DR FD
EXHAUST EX BACKFILL
INPUT
DFLT LATCH
23468 CL/REV
12345R CL EX
ASSEMBLY
CARRIER
12345 CL KNOCKDOWN
REV
38 S5 VFS ACCUM
23468 CLUTCH
DRIVE
FDBK
13567 CLUTCH
EX
(69) EX
LINE
31 26
45678R CL
12345R CL
45678R CL
ASSEMBLY 1-3-5-6-7
12345R CLUTCH
HELD 24 22 60 11
EX
ACT FEED
CONTROL SOLENOID
EX
EX
(67)
EX BF
LINE
23468 CLUTCH
N.L. OFF
13567 CL/23468 CL FD
EX
INTERNAL
S4 VFS SIGNAL 57 52
EX BACKFILL
GEAR
EX
EX
TCC/PTS ENABLE
ASSEMBLY 7 51 23 13567 CLUTCH
(65) DFLT LATCH/S9 ON/OFF SIG
DIRECT/OVERDRIVE DRIVEN EX CONV FAULT VALVE
EXHAUST BACKFILL
CARRIER ASSEMBLY 45678R CL/23468 CL #10 LINE
8 55
(64) 23468 CLUTCH
HELD 10 LUBE OVERRIDE
1-3-5-6-7
S9 ON/OFF SIG
ACTUATOR FEED 56
EX
CLUTCH EX
EX
39
EX ACTUATOR FEED LIMIT 27
13567 CL
CLUTCH 2-3-4-6-8
CONTROL SOLENOID
ASSEMBLY 12 23468 VALVE ASSEMBLY
CONTROL (S6)
(57) ACTUATOR FEED ACTUATOR FEED ACT FEED
N.H. OFF
LINE
EX
S9 ON/OFF SIGNAL
23468 CLUTCH
EX
LINE
CARRIER #9 (S7)
SECONDARY LINE
9 N.H. ON
EX BF
ASSEMBLY LINE
EX
(73) LINE
CONV FEED
REACTION CARRIER
HELD
BYPASS
BYPASS
LINE
LINE
WITH
23468 CLUTCH
13
EX
12345R CLUTCH
OUTPUT INTERNAL
13567 CLUTCH
45678R CLUTCH
23468 CLUTCH
12345R CL
13567 CLUTCH
ACTUATOR FEED
45678R CL
LINE
1-2-7-8 1-2-3-4-5
PARK REVERSE REVERSE PA AUL 44 43 42 46
UIT
SOLENOID
Figure 45 Figure 46
50 51
Figure 44 51
MECHANICAL POWERFLOW FROM THE TORQUE CONVERTER
TO THE TURBINE SHAFT 2a
DRIVE LINK
(Engine Running) ASSEMBLY
(9)
2 DRIVEN
POWER TO
1 DRIVE FLUID PUMP
POWER FROM
THE ENGINE
3
FLUID COUPLING
DRIVES THE TURBINE
4
TURBINE
SHAFT DRIVEN
1-3-5-6-7
CLUTCH
SPLINED TO ASSEMBLY
TORQUE CONVERTER (TURBINE SHAFT)
TURBINE ASSEMBLY (57)
TORQUE CONVERTER
ASSEMBLY
(1) KEYED TO
DRIVE LINK
ASSEMBLY
SPLINED TO
TORQUE CONVERTER
STATOR ASSEMBLY
STATOR SHAFT
SUPPORT
(14)
A/TRANS FLUID
PUMP
SPLINED ASSEMBLY
TOGETHER (301)
DRIVE LINK
ASSEMBLY
(9)
52 Figure 45
MECHANICAL POWERFLOW FROM
THE TORQUE CONVERTER TO
THE TURBINE SHAFT
(Engine Running)
52A
HYDRAULIC POWERFLOW – COMMON
FUNCTIONS FOR ALL RANGES
(Engine Running)
1 PRESSURE REGULATION
1a Pressure Regulator Valve:
Regulates pump output (line pressure) in response to S6 VFS
Signal fluid acting on the pressure regulation valve spring
force and line pressure acting on the end of the shuttle valve.
Line pressure is directed to the 2-3-4-6-8 control solenoid
valve assembly, 1-3-5-6-7 control solenoid valve assembly,
1-2-3-4-5 reverse control solenoid valve assembly, 1-2-7-8
reverse control solenoid valve assembly, actuator feed limit,
lube flow regulator valve and the surge accumulator (2016
models and above only). Line pressure is also routed through
the pressure regulator valve and into the converter feed fluid
circuit. Converter feed fluid is routed to the converter feed
limit valve.
1b Actuator Feed Limit Valve:
Line pressure at the actuator feed limit valve passes through
the valve and into the actuator feed limit circuit where
pressure is limited to a maximum specific value. Actuator
feed limit fluid is then routed to the 4-5-6-7-8 reverse control
solenoid valve assembly, 1-2-7-8 reverse control solenoid
valve assembly, line pressure control solenoid valve assembly,
1-2-3-4-5 reverse boost solenoid and default control solenoid
valve assembly.
1c Line Pressure Control Solenoid:
Controlled by the TCM, the line pressure control solenoid
regulates actuator feed limit fluid pressure into the S6 VFS
SIGNAL fluid circuit.
2. ACCUMULATION:
2a 1-3-5-6-7 Clutch Accumulator:
13567 CL/23468 CL FD fluid is routed through the 1-3-5-
6-7 control valve and into the 13567 CLUTCH fluid circuit.
13567 CLUTCH fluid is directed to the 1-3-5-6-7 clutch
accumulator applying pressure against the 1-3-5-6-7 clutch
accumulator spring force.
2b Surge Accumulator (2016 models and above only):
Line fluid is directed through orifice #54 unseating the #21
ball check valve. Line fluid continues through orifice #62 and
into the surge accumulator. (See figure 31 in the hydraulic
control section for more info).
3. TORQUE CONVERTER (RELEASED POSITION ONLY)
3a Converter Feed Limit Valve:
Converter feed fluid is routed through the valve and into
the converter feed limit circuit. Spring force and converter
feed fluid at the valve limits converter feed limit pressure to
a specific maximum pressure as it is routed to the lube flow
regulator valve and converter control valve.
3b Converter Control Valve:
Spring force holds the valve in the released position
allowing converter feed limit fluid to enter the release fluid
circuit.
3c Lube Flow Regulator Valve:
Line fluid applies pressure against the lube flow regulator
valve spring force, Allowing converter feed limit fluid into
the regulated lube circuit.
3d Converter Fault Valve:
Actuator feed fluid passes through the converter fault valve
and into the converter flow fluid circuit. The converter fault
valve insures converter release in the case of a stuck converter
control valve.
3e Torque Converter:
Release fluid is routed to the torque converter, keeping a
constant flow of fluid through the converter to keep it cool.
Fluid leaves the torque converter through the apply circuit
and passes through the converter control valve into the cooler
feed circuit. Cooler feed fluid is routed through the cooler
and into the regulated lube fluid circuit to provide lubrication
throughout the transmission.
52B
COMMON HYDRAULIC FUNCTIONS FOR ALL RANGES
3 TORQUE 1 PRESSURE 45678R CLUTCH FEED S5 VFS SIG
EX
CONVERTER REGULATION 35
#13 S5 VFS ACCUM
ACT FEED
34
25
4-5-6-7-8 REVERSE
3e #12
45678R
CONTROL SOLENOID
VALVE ASSEMBLY
CONTROL (S5)
45678R CL FDBK N.H. OFF
EX
45678R CLUTCH 30
EX BACKFILL
ACTUATOR FEED
EX BACKFILL S1 VFS SIG
LINE EX
40 S1 VFS ACCUM
28
1-2-7-8 REVERSE
#14 CONTROL SOLENOID
1278R VALVE ASSEMBLY
TORQUE CONTROL (S1)
CONVERTER 1278R CL FDBK N.H. ON
CLUTCH
EX
ASSEMBLY 1278R CLUTCH
ACTUATOR FEED
APPLY 12345R CLUTCH EX S2 VFS SIG
EX
LINE
RELEASE 41 S2 VFS ACCUM
FDBK
ACT FEED
29
1-2-3-4-5 REVERSE
CONTROL SOLENOID
12345R VALVE ASSEMBLY
CONTROL (S2)
N.L. ON
EX
LINE
12345R CLUTCH 12345R CLUTCH
LINE
1b S7 VFS SIG
EX
CONV FLOW
48 S7 VFS ACCUM
CONV FD LIM
CONV FD LIM
FDBK
ACTUATOR FEED LIMIT
12
RELEASE
49
EX
3b TCC
CONV FLOW
CONV FLOW
ACTUATOR FEED
CONTROL (S7)
APPLY
10 EX
ACTUATOR FEED
N.L. OFF
TCC/PTS ENABLE 19
EX
13567 CL/23468 CL FD
5 6 36
TCC APPLY
TCC/PTS ENABLE
CONV CONTROL VALVE
S7 VFS SIGNAL
FDBK
EX
TO COOLER 31 26
TCC APPLY
ACT FEED
13567 CL/23468 CL FD
1-3-5-6-7
LINE
CONTROL SOLENOID
32 13567 VALVE ASSEMBLY
CONTROL (S3)
#11 N.L. OFF
13567 CL/23468 CL FD
EX
REG LUBE/LUBE OVERRIDE
13567 CLUTCH
LINE
EX BACKFILL S4 VFS SIG
EX
CONV FD LIMIT
LUBE OVERRIDE
S4 VFS ACCUM
FDBK
39 27
51 2-3-4-6-8
CONTROL SOLENOID
CONV FEED LIMIT
N.H. OFF
13567 CL/23468 CL FD
EX
16 4 3 18 17 23468 CLUTCH
EX
7 LINE
LUBE FLOW REG VALVE
1c
REGULATED LUBE 3d
EX
S6 VFS SIGNAL
EX
3c
S6 VFS ACCUM
ACTUATOR FEED
CONV FD LIMIT 50 LINE PRESSURE
CONTROL SOLENOID
VALVE ASSEMBLY
(S6)
EX
ACTUATOR FEED
3a
CONVERTER FEED 1-2-3-4-5 REVERSE BOOST
SOLENOID (S9)
S6 VFS SIGNAL
ACT FEED
EX
2 ACCUMULATION N.L. OFF
2a
LINE
1-3-5-6-7 CLUTCH ACCUMULATOR
#9 LINE LINE
SECONDARY LINE
LINE BYPASS BYPASS
#8 9
12345R CLUTCH
#20
LINE
54 53
LINE
S6 VFS SIGNAL
SECONDARY LINE
CONV FEED
62 EX
BYPASS
BYPASS
LINE
OFF
LINE
LINE
SOLENOID
ON/OFF
13
EX
N.L.
FLUID
PUMP
SUCTION
EX
ASSEMBLY
EX
14
LINE PRESSURE
2016 MODELS ONLY BLOW-OFF
1a
2b SUMP
FILTER
Figure 46 53
PARK
1 2
(Engine Running) 4 4a 3
POWER DIRECT/ POWERFLOW 1-2-7-8 1-2-3-4-5 VEHICLE HELD
FROM OVERDRIVE TERMINATED REVERSE REVERSE STATIONARY
TORQUE CARRIER CLUTCH CLUTCH (NO POWER
CONVERTER ASSEMBLY APPLIED APPLIED TRANSMITTED
(1) (64) TO OR FROM
HELD DIFFERENTIAL
ASSEMBLY)
INPUT
SUN GEAR
INPUT
ASSEMBLY
CARRIER
(69)
ASSEMBLY
HELD
(67)
INPUT DRIVING
INTERNAL
GEAR
ASSEMBLY
(65)
DIRECT/OVERDRIVE DRIVEN
CARRIER ASSEMBLY
(64)
HELD
1-3-5-6-7
CLUTCH
1-3-5-6-7 APPLIED
CLUTCH
ASSEMBLY
(57)
OUTPUT
SHAFT
(76)
HELD
OUTPUT
CARRIER
ASSEMBLY
REACTION CARRIER (73)
ASSEMBLY HELD
WITH
OUTPUT INTERNAL
GEAR
REACTION INTERNAL ASSEMBLY
GEAR AND 1-2-3-4-5 (72)
REVERSE HUB HELD
ASSEMBLY
(71)
HELD
1-2-7-8 1-2-3-4-5
PARK REVERSE REVERSE
PAWL CLUTCH CLUTCH
PARK (608) PLATE PLATE
PAWL ENGAGED ASSEMBLY ASSEMBLY
ACTUATOR APPLIED* APPLIED*
ASSEMBLY
(603)
* APPLIED BUT CARRYING NO LOAD
54 Figure 47
PARK
(Engine Running)
4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE
CLUTCH CLUTCH
CLUTCH CLUTCH CLUTCH
HOLDING HOLDING
s 4HE MANUAL SHIFT SHAFT AND THE MANUAL VALVE ARE
in the Park position. The park pawl actuator assembly (603)
engages the park pawl (608) with the lugs on the output carrier
assembly (73).
s 4HE OUTPUT SHAFT ASSEMBLY IS HELD STATIONARY PREVENTING
the vehicle from moving.
2 Powerflow Terminated
The 1-3-5-6-7 clutch assembly (57), input carrier assembly
(67) and input internal gear assembly (65) rotate freely
without any clutches applied, powerflow is terminated.
54A
PARK
(Engine Running)
1-2-7-8 1-2-3-4-5 4-5-6-7-8 DEFAULT 1-2-3-4-5 4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8 1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE CONTROL REV BST REVERSE REVERSE REVERSE
S3 N.L. S4 N.H. CLUTCH CLUTCH
S1 N.H. S2 N.L. S5 N.H. S8 S9 CLUTCH CLUTCH CLUTCH
ON ON APPLIED APPLIED
ACT FEED
#13 34
25
#12 4-5-6-7-8 REVERSE
CONTROL SOLENOID
45678R VALVE ASSEMBLY
CONTROL (S5)
45678R CL FDBK N.H. OFF
EX
30
45678R CLUTCH
EX BACKFILL
2a
ACTUATOR FEED
1-2-7-8 REVERSE 1-2-3-4-5 REVERSE
EX BACKFILL
CLUTCH CLUTCH
S1 VFS SIG
1278R CLUTCH
ASSEMBLY ASSEMBLY LINE EX
S1 VFS ACCUM
1278R CL
40
2c 28
1-2-7-8 REVERSE
#14 CONTROL SOLENOID
1278R VALVE ASSEMBLY
CONTROL (S1)
1278R CLUTCH
EX
1278R CLUTCH
2b 3b
ACTUATOR FEED
12345 CL KNOCKDOWN
12345R CLUTCH EX S2 VFS SIG
EXHAUST BACKFILL
EX
45678R CLUTCH
1278R CLUTCH S2 VFS ACCUM
12345R CL EX
41
ACT FEED
FDBK
29
LINE
1-2-3-4-5 REVERSE
45678R CLUTCH CONTROL SOLENOID
12345R VALVE ASSEMBLY
CONTROL (S2)
23468 CLUTCH N.L. ON
EX
LINE
13567 CLUTCH
12345R CLUTCH
1 LINE
3a
P R N D M L
REVERSE
EX
FDBK
23468 CL/REVERSE 49
EX
TCC
REVERSE REVERSE DRIVE CONTROL SOLENOID
TCC VALVE ASSEMBLY
CONTROL (S7)
LINE(To Lube Flow Reg Valve) LINE N.L. OFF
19
EX
DRIVE
13567 CL/23468 CL FD
TCC/PTS ENABLE
TCC APPLY
TCC/PTS ENABLE
23468 CL/REVERSE
23468 CL
45678R CL DR FD
EXHAUST EX BACKFILL
DFLT LATCH
23468 CL/REV
12345R CL EX
12345 CL KNOCKDOWN
REV
38 S3 VFS ACCUM
23468 CLUTCH
DRIVE
FDBK
13567 CLUTCH
EX
EX
LINE
31 26
13567 CL/23468 CL FD
45678R CL
12345R CL
45678R CL
1-3-5-6-7
12345R CLUTCH
24 22 60 11
EX
EX
EX BF
LINE
23468 CLUTCH
N.L. OFF
13567 CL/23468 CL FD
EX
S7 VFS SIGNAL 57 52
EX BACKFILL
EX
EX
TCC/PTS ENABLE
7 51 23 13567 CLUTCH
DFLT LATCH/S8 ON/OFF SIG
EX CONV FAULT VALVE
EXHAUST BACKFILL
45678R CL/23468 CL #10 LINE
8 55
23468 CLUTCH
10 LUBE OVERRIDE
S8 ON/OFF SIG
ACTUATOR FEED 56
EX
EX
EX
39
EX ACTUATOR FEED LIMIT 27
13567 CL
2-3-4-6-8
CONTROL SOLENOID
12 23468 VALVE ASSEMBLY
CONTROL (S4)
ACTUATOR FEED ACTUATOR FEED ACT FEED
N.H. OFF
LINE
EX
13567 CLUTCH 13567 CL/23468 CL FD
SECONDARY LINE(From Pump)
S8 ON/OFF SIGNAL
23468 CLUTCH
EX
LINE
9 N.H. ON
EX BF
LINE
EX
LINE
CONV FEED
BYPASS
BYPASS
S6 VFS SIGNAL
LINE
LINE
LINE
23468 CLUTCH
13
EX
12345R CLUTCH
13567 CLUTCH
45678R CLUTCH
23468 CLUTCH
12345R CL
13567 CLUTCH
ACTUATOR FEED
45678R CL
LINE
44 43 42 46
12345R CLUTCH S9 ON/OFF BOOST SIG
62 13567 CLUTCH
OFF
SOLENOID
ON/OFF
45678R CLUTCH
EX
N.L. OFF
12345R CLUTCH 58
EX
Figure 48 55
REVERSE
4 6 5 2 3 8a 10 8 9a 9 4a 7
DIRECT/ 4-5-6-7-8 DIRECT/ INPUT INPUT INPUT REACTION 1-2-7-8 REACTION 1-2-3-4-5 OUTPUT OUTPUT
OVERDRIVE REVERSE OVERDRIVE CARRIER INTERNAL SUN GEAR CARRIER REVERSE INTERNAL REVERSE CARRIER SUN
CARRIER CLUTCH INTERNAL ASSEMBLY GEAR ASSEMBLY ASSEMBLY CLUTCH GEAR CLUTCH ASSEMBLY GEAR
ASSEMBLY APPLIED GEAR (67) ASSEMBLY (69) (72) APPLIED (71) APPLIED (73) (74)
(64) ASSEMBLY DRIVING (65) HELD HELD HELD DRIVEN DRIVING
DRIVEN (62) DRIVEN
DRIVEN
1 POWER
POWER TO
FROM DIFFERENTIAL
TORQUE ASSEMBLY
CONVERTER
(1)
INPUT INPUT
CARRIER SUN GEAR
ASSEMBLY ASSEMBLY
INPUT (67) (69)
INTERNAL DRIVING HELD
GEAR
ASSEMBLY
DIRECT/OVERDRIVE
(65)
CARRIER ASSEMBLY
DRIVEN
(64)
DRIVEN
DIRECT/OVERDRIVE
INTERNAL
4-5-6-7-8 GEAR ASSEMBLY
REVERSE (62)
2-3-4-6-8 CLUTCH DRIVEN
AND APPLIED
4-5-6-7-8
REVERSE
1-3-5-6-7 CLUTCH
CLUTCH ASSEMBLY
ASSEMBLY (60)
(57)
OUTPUT
SHAFT
(76)
OUTPUT DRIVEN
SUN
OUTPUT GEAR
CARRIER (74)
ASSEMBLY DRIVING
REACTION CARRIER (73)
ASSEMBLY DRIVEN
WITH
OUTPUT INTERNAL
GEAR
REACTION INTERNAL ASSEMBLY
GEAR AND 1-2-3-4-5 (72)
REVERSE HUB HELD
ASSEMBLY
(71)
HELD
1-2-7-8 1-2-3-4-5
REVERSE REVERSE
CLUTCH CLUTCH
PLATE PLATE
ASSEMBLY ASSEMBLY
APPLIED APPLIED
56 Figure 49
REVERSE
4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE
CLUTCH CLUTCH
CLUTCH CLUTCH CLUTCH
56A
REVERSE
1-2-7-8 1-2-3-4-5 4-5-6-7-8 DEFAULT 1-2-3-4-5 4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8 1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE CONTROL REV BST REVERSE REVERSE REVERSE
S3 N.L. S4 N.H. CLUTCH CLUTCH
S1 N.H. S2 N.L. S5 N.H. S8 S9 CLUTCH CLUTCH CLUTCH
ON ON APPLIED APPLIED APPLIED
When the gear selector lever is moved to the Reverse (R) position (from
the Park position) the normally high 4-5-6-7-8 reverse control solenoid
valve and the 1-2-3-4-5 reverse boost solenoid is commanded ON and
the following changes occur in the transmission’s hydraulic and electrical
systems:
1 FLUID PRESSURE DIRECTED IN PREPARATION FOR A SHIFT
1a Manual Valve:
With the manual valve in the reverse position, line pressure
is directed into the reverse fluid circuit to the default override
valve, #1 ball check valve and the #2 ball check valve.
1b Default Override Valve:
Reverse fluid from the manual valve is routed to the default
override valve to combine with the default override valve spring
force to keep the valve in the off position.
1c #1 Ball Check Valve:
Reverse fluid passes through orifice #61 to seat the #1 ball check
valve against the 23468 CLU fluid circuit allowing REV fluid to
enter the 23468 CL/REV fluid circuit. The 23468 CL/REV fluid
is routed to the default override valve. The 23468 CL/REV fluid
passes through the default override valve and into the 12345R
CL EX fluid circuit. The 12345R CL EX fluid is directed to the
12345R control valve.
1d #2 Ball Check Valve:
Reverse fluid seats the #2 ball check valve against the 45678R CL
DRIVE FD fluid circuit allowing reverse fluid to be routed into
the 45678 CLU FD fluid circuit. The 45678 CLU FEED fluid is
directed to the #13 ball check valve and through orifice #35 to the
45678R control valve.
2 45678 REVERSE CLUTCH APPLIES
2a 4-5-6-7-8 Reverse Control Solenoid:
The 4-5-6-7-8 reverse control solenoid de-energizes allowing
ACT FEED to enter the S5 VFS SIG fluid circuit which applies
fluid pressure against the S5 accumulator spring and through
orifice 25 to the 45678R control valve acting against 45678R
control valve spring pressure. This moves the 45678R valve and
allows C45678R feed oil to enter the 45678R clutch passage.
ACT FEED
#13 34
25
#12 4-5-6-7-8 REVERSE
CONTROL SOLENOID
45678R VALVE ASSEMBLY
CONTROL (S5)
45678R CL FDBK N.H. ON
EX
30
45678R CLUTCH
2d
EX BACKFILL
ACTUATOR FEED 2a
1-2-7-8 REVERSE 1-2-3-4-5 REVERSE
EX BACKFILL
CLUTCH CLUTCH
S1 VFS SIG
1278R CLUTCH
ASSEMBLY ASSEMBLY LINE EX
1278R CL
40
28
1-2-7-8 REVERSE
#14 CONTROL SOLENOID
1278R VALVE ASSEMBLY
CONTROL (S1)
1278R CLUTCH
EX
1278R CLUTCH
ACTUATOR FEED
12345 CL KNOCKDOWN
12345R CLUTCH EX S2 VFS SIG
EXHAUST BACKFILL
EX
45678R CLUTCH
1278R CLUTCH
S2 VFS ACCUM
12345R CL EX
41
ACT FEED
FDBK
45678R CLUTCH 29
LINE
1-2-3-4-5 REVERSE
CONTROL SOLENOID
12345R VALVE ASSEMBLY
23468 CLUTCH CONTROL (S2)
N.L. ON
EX
13567 CLUTCH LINE
#2 LINE
59 P R N D M L 1a
REVERSE
EX
23468 CLUTCH
61 MANUAL VALVE 48
#1 S7 VFS ACCUM
FDBK
23468 CL/REVERSE 49
EX
TCC
REVERSE REVERSE DRIVE CONTROL SOLENOID
TCC VALVE ASSEMBLY
CONTROL (S7)
LINE LINE N.L. OFF
1c 19
EX
DRIVE
13567 CL/23468 CL FD
TCC/PTS ENABLE
45678R CL DRIVE FD TCC APPLY
TCC/PTS ENABLE
23468 CL/REVERSE
23468 CL
45678R CL DR FD
EXHAUST EX BACKFILL
DFLT LATCH
23468 CL/REV
12345R CL EX
12345 CL KNOCKDOWN
REV
38 S3 VFS ACCUM
23468 CLUTCH
DRIVE
FDBK
13567 CLUTCH
EX
EX
LINE
31 26
13567 CL/23468 CL FD
45678R CL
12345R CL
45678R CL
1-3-5-6-7
12345R CLUTCH
24 22 60 11
EX
EX
EX BF
LINE
23468 CLUTCH
EX
57 52
EX BACKFILL
CONV FLOW
EX
TCC/PTS ENABLE
23 13567 CLUTCH
EX
ACTUATOR FEED 56
2c
EX
EX
EX
39
EX ACTUATOR FEED LIMIT 27
13567 CL
2-3-4-6-8
CONTROL SOLENOID
12 23468 VALVE ASSEMBLY
CONTROL (S4)
ACTUATOR FEED ACTUATOR FEED ACT FEED
N.H. OFF
LINE
EX
13567 CLUTCH 13567 CL/23468 CL FD
SECONDARY LINE(From Pump)
S8 ON/OFF SIGNAL
23468 CLUTCH
EX
LINE
9 N.H. ON
EX BF
LINE
EX
LINE
CONV FEED
BYPASS
BYPASS
S6 VFS SIGNAL
LINE
LINE
LINE
23468 CLUTCH
13
EX
12345R CLUTCH
13567 CLUTCH
45678R CLUTCH
23468 CLUTCH
12345R CL
13567 CLUTCH
ACTUATOR FEED
45678R CL
LINE
44 43 42 46
12345R CLUTCH S9 ON/OFF BOOST SIG
13567 CLUTCH
NOTE:
– PASSAGES MARKED WITH ARE
BLOCKED FOR NON-START STOP * DEFAULT CONTROL SOLENOID
VALVE ASSEMBLY (S8)
APPLICATIONS. ACTUATOR FEED
45678R CLUTCH
– BALL CHECK VALVES MARKED EX
WITH † ARE OPTIONAL FOR N.L. OFF
12345R CLUTCH 58
NON-START STOP APPLICATIONS.
S8 ON/OFF SIGNAL
Figure 50 57
NEUTRAL
(Engine Running)
1 2 3 3a
POWER DIRECT/ POWERFLOW 1-2-7-8 1-2-3-4-5 TORQUE
FROM OVERDRIVE TERMINATED REVERSE REVERSE FROM
TORQUE CARRIER CLUTCH CLUTCH WHEELS
CONVERTER ASSEMBLY APPLIED APPLIED TO OUTPUT
(1) (64) SHAFT
HELD (76)
INPUT
SUN GEAR
INPUT
ASSEMBLY
CARRIER
(69)
ASSEMBLY
HELD
(67)
INPUT DRIVING
INTERNAL
GEAR
ASSEMBLY
(65)
DIRECT/OVERDRIVE DRIVEN
CARRIER ASSEMBLY
(64)
HELD
1-3-5-6-7
CLUTCH
1-3-5-6-7 APPLIED
CLUTCH
ASSEMBLY
(57)
OUTPUT
SHAFT
(76)
HELD
OUTPUT
CARRIER
ASSEMBLY
REACTION CARRIER (73)
ASSEMBLY HELD
WITH
OUTPUT INTERNAL
GEAR
REACTION INTERNAL ASSEMBLY
GEAR AND 1-2-3-4-5 (72)
REVERSE HUB HELD
ASSEMBLY
(71)
HELD
1-2-7-8 1-2-3-4-5
PARK REVERSE REVERSE
PAWL CLUTCH CLUTCH
PARK (608) PLATE PLATE
PAWL DISENGAGED ASSEMBLY ASSEMBLY
ACTUATOR APPLIED* APPLIED*
ASSEMBLY
(603)
* APPLIED BUT CARRYING NO LOAD
58 Figure 51
NEUTRAL
(Engine Running)
4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE
CLUTCH CLUTCH
CLUTCH CLUTCH CLUTCH
HOLDING HOLDING
When the gear selector lever is placed in the Neutral (N) position,
mechanical power flow is identical to Park (P) range, except that
the park lock actuator assembly (603) is disengaged. The park
pawl spring (609) releases the park pawl (608) from the lugs on
the output carrier assembly (73). With the park pawl disengaged,
the output carrier is free to rotate allowing the vehicle to roll.
s 4HE MANUAL SHIFT SHAFT AND THE MANUAL VALVE ARE
in the Neutral position.
2 Powerflow Terminated
The 1-3-5-6-7 clutch assembly (57), input carrier assembly
(67) and input internal gear assembly (65) rotate freely
without any clutches applied, powerflow is terminated.
58A
NEUTRAL
(Engine Running)
1-2-7-8 1-2-3-4-5 4-5-6-7-8 DEFAULT 1-2-3-4-5 4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8 1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE CONTROL REV BST REVERSE REVERSE REVERSE
S3 N.L. S4 N.H. CLUTCH CLUTCH
S1 N.H. S2 N.L. S5 N.H. S8 S9 CLUTCH CLUTCH CLUTCH
ON ON APPLIED APPLIED
When the gear selector is moved to the Neutral (N) position, the
hydraulic and electrical system operation is identical to Park
(P) range. However, if Neutral is selected after the vehicle was
operating in Reverse (R), the normally high 4-5-6-7-8 reverse
control solenoid and normaly low 1-2-3-4-5 reverse boost solenoid
is commanded OFF and the following changes would occur in the
hydraulic system:
1 4-5-6-7-8 REVERSE CLUTCH RELEASES:
1a Manual Valve:
The manual valve is moved to the Neutral position and
blocks line pressure from entering the reverse and drive fluid
circuits. The reverse fluid from the default override valve,
#1 and #2 ball check valve is opened to a exhaust passage
at the manual valve.
1b 4-5-6-7-8 Reverse Control Solenoid:
(Low pressure, normally high) The 4-5-6-7-8 reverse control
solenoid is energized. The 45678 rev cont valve spring force
moves the valve to allow S5 VFS SIG fluid to exhaust through
the 45678 rev control solenoid. This also allows 45678R CL
FDBK and 45678R CLUTCH fluid to exhaust into the EX
BACKFILL fluid circuit.
1c # 10 Ball Check Valve:
When 45678R CLUTCH fluid is exhausted the #10 ball check
valve unseats allowing EXHAUST BACKFEED fluid to enter
the 45678R CL/23468 CL fluid circuit which is directed
through orifice #56 to the lube override enable valve and
through orifice #57 to the default override valve.
1d 4-5-6-7-8 Reverse Clutch Assembly:
45678R CLUTCH fluid is exhausted from the 4-5-6-7-
8 reverse clutch assembly through orifice #42. 45678R
CLUTCH fluid continues to the 45678R control valve where
it is directed thru orifice #30 into EX BACKFILL.
1e Exhaust Backfill Blow-Off:
Orifice #11 feeds a constant oil flow from ACTUATOR FEED
circuit to the EXHAUST BACKFILL circuit. The blow-off
keeps that circuit regulated to a very low pressure.
ACT FEED
#13 34
25
#12 4-5-6-7-8 REVERSE
CONTROL SOLENOID
45678R VALVE ASSEMBLY
CONTROL (S5)
45678R CL FDBK N.H. OFF
EX
30
45678R CLUTCH
EX BACKFILL
1d 1b
ACTUATOR FEED
1-2-7-8 REVERSE 1-2-3-4-5 REVERSE
EX BACKFILL
CLUTCH CLUTCH
S1 VFS SIG
1278R CLUTCH
ASSEMBLY ASSEMBLY LINE EX
1278R CL
40
28
1-2-7-8 REVERSE
#14 CONTROL SOLENOID
1278R VALVE ASSEMBLY
CONTROL (S1)
1278R CLUTCH
EX
1278R CLUTCH
ACTUATOR FEED
12345 CL KNOCKDOWN
12345R CLUTCH EX S2 VFS SIG
EXHAUST BACKFILL
EX
45678R CLUTCH
1278R CLUTCH
S2 VFS ACCUM
12345R CL EX
41
ACT FEED
FDBK
45678R CLUTCH 29
LINE
1-2-3-4-5 REVERSE
CONTROL SOLENOID
12345R VALVE ASSEMBLY
23468 CLUTCH CONTROL (S2)
N.L. ON
EX
13567 CLUTCH LINE
#2 LINE
59 P R N D M L 1a
REVERSE
EX
23468 CLUTCH
61 MANUAL VALVE 48
#1 S7 VFS ACCUM
FDBK
23468 CL/REVERSE 49
EX
TCC
REVERSE REVERSE DRIVE CONTROL SOLENOID
TCC VALVE ASSEMBLY
CONTROL (S7)
LINE LINE N.L. OFF
19
EX
DRIVE
13567 CL/23468 CL FD
TCC/PTS ENABLE
45678R CL DRIVE FD TCC APPLY
TCC/PTS ENABLE
23468 CL/REVERSE
1e 23468 CL
45678R CL DR FD
EXHAUST EX BACKFILL
DFLT LATCH
23468 CL/REV
12345R CL EX
12345 CL KNOCKDOWN
REV
38 S3 VFS ACCUM
23468 CLUTCH
DRIVE
FDBK
13567 CLUTCH
EX
EX
LINE
31 26
13567 CL/23468 CL FD
45678R CL
12345R CL
45678R CL
1-3-5-6-7
12345R CLUTCH
24 22 60 11
EX
EX
EX BF
LINE
23468 CLUTCH
EX
57 52
EX BACKFILL
CONV FLOW
EX
TCC/PTS ENABLE
23 13567 CLUTCH
EX
ACTUATOR FEED 56 1c
EX
EX
EX
39
EX ACTUATOR FEED LIMIT 27
13567 CL
2-3-4-6-8
CONTROL SOLENOID
12 23468 VALVE ASSEMBLY
CONTROL (S4)
ACTUATOR FEED ACTUATOR FEED ACT FEED
N.H. OFF
LINE
EX
13567 CLUTCH 13567 CL/23468 CL FD
SECONDARY LINE(From Pump)
S8 ON/OFF SIGNAL
23468 CLUTCH
EX
LINE
9 N.H. ON
EX BF
LINE
EX
LINE
CONV FEED
BYPASS
BYPASS
S6 VFS SIGNAL
LINE
LINE
LINE
23468 CLUTCH
13
EX
12345R CLUTCH
13567 CLUTCH
45678R CLUTCH
23468 CLUTCH
12345R CL
13567 CLUTCH
ACTUATOR FEED
45678R CL
LINE
44 43 42 46
12345R CLUTCH S9 ON/OFF BOOST SIG
13567 CLUTCH
NOTE:
– PASSAGES MARKED WITH ARE
BLOCKED FOR NON-START STOP * DEFAULT CONTROL SOLENOID
VALVE ASSEMBLY (S8)
APPLICATIONS. ACTUATOR FEED
45678R CLUTCH
– BALL CHECK VALVES MARKED EX
WITH † ARE OPTIONAL FOR N.L. OFF
12345R CLUTCH 58
NON-START STOP APPLICATIONS.
S8 ON/OFF SIGNAL
Figure 52 59
DRIVE RANGE - 1ST GEAR
2 6 4 5 9 12 8 11 10 7 3
1-3-5-6-7 DIRECT/ INPUT INPUT INPUT REACTION 1-2-7-8 REACTION 1-2-3-4-5 OUTPUT OUTPUT
CLUTCH OVERDRIVE CARRIER INTERNAL SUN GEAR CARRIER REVERSE INTERNAL REVERSE CARRIER SUN
APPLIED CARRIER ASSEMBLY GEAR ASSEMBLY ASSEMBLY CLUTCH GEAR CLUTCH ASSEMBLY GEAR
ASSEMBLY (67) ASSEMBLY (69) (72) (71) (73) (74)
APPLIED APPLIED
(64) DRIVING (65) HELD HELD HELD DRIVEN DRIVING
DRIVEN DRIVEN
1 POWER
POWER TO
FROM DIFFERENTIAL
TORQUE ASSEMBLY
CONVERTER
(1)
INPUT INPUT
CARRIER SUN GEAR
ASSEMBLY ASSEMBLY
INPUT (67) (69)
INTERNAL DRIVING HELD
GEAR
ASSEMBLY
(65)
DIRECT/OVERDRIVE DRIVEN
2-3-4-6-8 CARRIER ASSEMBLY
AND (64)
4-5-6-7-8 DRIVEN
REVERSE
CLUTCH
ASSEMBLY
1-3-5-6-7
(60)
CLUTCH
1-3-5-6-7 APPLIED
CLUTCH
ASSEMBLY
(57)
OUTPUT
SHAFT
(76)
OUTPUT DRIVEN
SUN
OUTPUT GEAR
CARRIER (74)
ASSEMBLY DRIVING
REACTION CARRIER (73)
ASSEMBLY DRIVEN
WITH
OUTPUT INTERNAL
GEAR
REACTION INTERNAL ASSEMBLY
GEAR AND 1-2-3-4-5 (72)
REVERSE HUB HELD
ASSEMBLY
(71)
HELD
1-2-7-8 1-2-3-4-5
REVERSE REVERSE
CLUTCH CLUTCH
PLATE PLATE
ASSEMBLY ASSEMBLY
APPLIED APPLIED
60 Figure 53
DRIVE RANGE – 1ST GEAR
4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE
CLUTCH CLUTCH
CLUTCH CLUTCH CLUTCH
In Drive Range (D) 1st gear, torque from the engine is multiplied
through the torque converter and transmission gearsets to the vehicle’s
drive shaft. The planetary gears operate in reduction to achieve a 1st
gear starting ratio of approximately 4.560:1.
s 4HE MANUAL SHIFT SHAFT AND THE MANUAL VALVE ARE
in the Drive position.
1 Power from Torque Converter
The power flows through the turbine shaft into the 1-3-5-6-7
clutch assembly (57) to the input carrier (67).
60A
DRIVE RANGE – 1ST GEAR
1-2-7-8 1-2-3-4-5 4-5-6-7-8 DEFAULT 1-2-3-4-5 4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8 1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE CONTROL REV BST REVERSE REVERSE REVERSE
S3 N.L. S4 N.H. CLUTCH CLUTCH
S1 N.H. S2 N.L. S5 N.H. S8 S9 CLUTCH CLUTCH CLUTCH
ON ON ON OFF APPLIED APPLIED APPLIED
ACT FEED
#13 34
25
#12 4-5-6-7-8 REVERSE
CONTROL SOLENOID
45678R VALVE ASSEMBLY
CONTROL (S5)
45678R CL FDBK N.H. OFF
EX
30
45678R CLUTCH
EX BACKFILL
ACTUATOR FEED
1-2-7-8 REVERSE 1-2-3-4-5 REVERSE
EX BACKFILL
CLUTCH CLUTCH
S1 VFS SIG
1278R CLUTCH
ASSEMBLY ASSEMBLY LINE EX
1278R CL
40
2c 28
1-2-7-8 REVERSE
#14 CONTROL SOLENOID
1278R VALVE ASSEMBLY
CONTROL (S1)
1278R CLUTCH
EX
1278R CLUTCH
ACTUATOR FEED
12345 CL KNOCKDOWN
12345R CLUTCH EX S2 VFS SIG
EXHAUST BACKFILL
EX
45678R CLUTCH
1278R CLUTCH S2 VFS ACCUM
12345R CL EX
41
ACT FEED
FDBK
29
LINE
1-2-3-4-5 REVERSE
45678R CLUTCH CONTROL SOLENOID
12345R VALVE ASSEMBLY
CONTROL (S2)
23468 CLUTCH N.L. ON
EX
LINE
13567 CLUTCH
12345R CLUTCH
1b 45678R CLUTCH FEED 45678R CLUTCH FEED
#2 LINE
59 P R N D M L
REVERSE
EX
23468 CLUTCH
61 MANUAL VALVE 48
#1 S7 VFS ACCUM
FDBK
23468 CL/REVERSE 49
EX
TCC
REVERSE 1a REVERSE DRIVE
TCC
CONTROL SOLENOID
VALVE ASSEMBLY
CONTROL (S7)
LINE LINE N.L. OFF
19
EX
DRIVE DRIVE
TCC/PTS ENABLE
45678R CL DRIVE FD TCC APPLY
TCC/PTS ENABLE
23468 CL/REVERSE
23468 CL
45678R CL DR FD
EXHAUST EX BACKFILL
DFLT LATCH
23468 CL/REV
12345R CL EX
2d
12345 CL KNOCKDOWN
REV
S3 VFS ACCUM
23468 CLUTCH
DRIVE
38
DEFAULT LATCH
FDBK
13567 CLUTCH
EX
EX
LINE
31 26
45678R CL
12345R CL
45678R CL
13567 CL/23468 CL FD
1-3-5-6-7
12345R CLUTCH
24 22 60 11
EX
EX
EX BF
LINE
23468 CLUTCH
N.L. ON
13567 CL/23468 CL FD
EX
S7 VFS SIGNAL 57 52
EX BACKFILL
EX
EX
TCC/PTS ENABLE
7 51 23 13567 CLUTCH
#3 DFLT LATCH/S8 ON/OFF SIG
EX CONV FAULT VALVE 2a
EXHAUST BACKFILL
45678R CL/23468 CL #10 LINE
8 55
23468 CLUTCH
10 LUBE OVERRIDE
S8 ON/OFF SIG
ACTUATOR FEED 56
EX
EX
EX
39
EX ACTUATOR FEED LIMIT 27
13567 CL
2-3-4-6-8
CONTROL SOLENOID
12 23468 VALVE ASSEMBLY
CONTROL (S4)
ACTUATOR FEED ACTUATOR FEED ACT FEED
N.H. OFF
LINE
EX
13567 CLUTCH 13567 CL/23468 CL FD
SECONDARY LINE(From Pump)
2b 23468 CLUTCH
EX
LINE
9 N.H. ON
EX BF
LINE
EX
LINE
CONV FEED
BYPASS
BYPASS
S6 VFS SIGNAL
LINE
LINE
LINE
S8 ON/OFF SIGNAL
23468 CLUTCH
13
EX
12345R CLUTCH
13567 CLUTCH
45678R CLUTCH
23468 CLUTCH
12345R CL
13567 CLUTCH
ACTUATOR FEED
45678R CL
LINE
44 43 42 46
12345R CLUTCH S9 ON/OFF BOOST SIG
62 13567 CLUTCH
OFF
SOLENOID
ON/OFF
45678R CLUTCH
EX
N.L. OFF
12345R CLUTCH 58
EX
S8 ON/OFF SIGNAL
Figure 54 61
DRIVE RANGE - 2ND GEAR
6 2 4 3 9 12 8 11 10 7 5
DIRECT/ INPUT 2-3-4-6-8 INPUT INPUT REACTION 1-2-7-8 REACTION 1-2-3-4-5 OUTPUT OUTPUT
OVERDRIVE CARRIER CLUTCH INTERNAL SUN GEAR CARRIER REVERSE INTERNAL REVERSE CARRIER SUN
CARRIER ASSEMBLY APPLIED GEAR ASSEMBLY ASSEMBLY CLUTCH GEAR CLUTCH ASSEMBLY GEAR
ASSEMBLY (67) ASSEMBLY (69) (72) APPLIED (71) APPLIED (73) (74)
(64) DRIVING (65) HELD HELD HELD DRIVEN DRIVING
DRIVEN DRIVEN
1 POWER
POWER TO
FROM DIFFERENTIAL
TORQUE ASSEMBLY
CONVERTER
(1)
INPUT INPUT
CARRIER SUN GEAR
ASSEMBLY ASSEMBLY
INPUT (67) (69)
INTERNAL DRIVING HELD
GEAR
ASSEMBLY
(65)
DIRECT/OVERDRIVE DRIVEN
CARRIER ASSEMBLY
2-3-4-6-8 (64)
AND DRIVEN
4-5-6-7-8 2-3-4-6-8
REVERSE CLUTCH
CLUTCH APPLIED
ASSEMBLY
(60)
1-3-5-6-7
CLUTCH
ASSEMBLY
(57)
OUTPUT
SHAFT
(76)
OUTPUT DRIVEN
SUN
OUTPUT GEAR
CARRIER (74)
ASSEMBLY DRIVING
REACTION CARRIER (73)
ASSEMBLY DRIVEN
WITH
OUTPUT INTERNAL
GEAR
REACTION INTERNAL ASSEMBLY
GEAR AND 1-2-3-4-5 (72)
REVERSE HUB HELD
ASSEMBLY
(71)
HELD
1-2-7-8 1-2-3-4-5
REVERSE REVERSE
CLUTCH CLUTCH
PLATE PLATE
ASSEMBLY ASSEMBLY
APPLIED APPLIED
62 Figure 55
DRIVE RANGE – 2ND GEAR
4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE
CLUTCH CLUTCH
CLUTCH CLUTCH CLUTCH
APPLIED HOLDING HOLDING
62A
DRIVE RANGE – 2ND GEAR
1-2-7-8 1-2-3-4-5 4-5-6-7-8 DEFAULT 1-2-3-4-5 4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8 1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE CONTROL REV BST REVERSE REVERSE REVERSE
S3 N.L. S4 N.H. CLUTCH CLUTCH
S1 N.H. S2 N.L. S5 N.H. S8 S9 CLUTCH CLUTCH CLUTCH
ON ON ON ON APPLIED APPLIED APPLIED
ACT FEED
#13 34
25
#12 4-5-6-7-8 REVERSE
CONTROL SOLENOID
45678R VALVE ASSEMBLY
CONTROL (S5)
45678R CL FDBK N.H. OFF
EX
1f 45678R CLUTCH
30
EX BACKFILL
ACTUATOR FEED
1-2-7-8 REVERSE 1-2-3-4-5 REVERSE
EX BACKFILL
CLUTCH CLUTCH
S1 VFS SIG
1278R CLUTCH
ASSEMBLY ASSEMBLY LINE EX
1278R CL
40
28
1-2-7-8 REVERSE
#14 CONTROL SOLENOID
1278R VALVE ASSEMBLY
CONTROL (S1)
1278R CLUTCH
EX
1278R CLUTCH
ACTUATOR FEED
12345 CL KNOCKDOWN
12345R CLUTCH EX S2 VFS SIG
EXHAUST BACKFILL
EX
45678R CLUTCH
1278R CLUTCH S2 VFS ACCUM
12345R CL EX
41
ACT FEED
FDBK
29
LINE
1-2-3-4-5 REVERSE
45678R CLUTCH 12345R
CONTROL SOLENOID
VALVE ASSEMBLY
CONTROL (S2)
23468 CLUTCH N.L. ON
EX
LINE
13567 CLUTCH
1c 12345R CLUTCH
23468 CLUTCH
61 MANUAL VALVE 48
#1 S7 VFS ACCUM
FDBK
23468 CL/REVERSE 49
EX
TCC
REVERSE REVERSE DRIVE CONTROL SOLENOID
TCC VALVE ASSEMBLY
CONTROL (S7)
LINE LINE N.L. OFF
19
EX
DRIVE DRIVE
TCC/PTS ENABLE
45678R CL DRIVE FD TCC APPLY
TCC/PTS ENABLE
23468 CL/REVERSE
23468 CL
45678R CL DR FD
EXHAUST EX BACKFILL
DFLT LATCH
23468 CL/REV
12345R CL EX
12345 CL KNOCKDOWN
REV
38 S3 VFS ACCUM
23468 CLUTCH
DRIVE
DEFAULT LATCH
FDBK
13567 CLUTCH
EX
EX
LINE
31 26
45678R CL
12345R CL
45678R CL
13567 CL/23468 CL FD
1-3-5-6-7
12345R CLUTCH
24 22 60 11
EX
EX
EX BF
LINE
23468 CLUTCH
EX
S7 VFS SIGNAL S7 VFS SIGNAL
57 52
EX BACKFILL
CONV FLOW
EX
TCC/PTS ENABLE
23 13567 CLUTCH
EX
ACTUATOR FEED 56 1b
EX
EX
1d
EX
39
EX ACTUATOR FEED LIMIT 27
13567 CL
2-3-4-6-8
CONTROL SOLENOID
12 23468 VALVE ASSEMBLY
CONTROL (S4)
ACTUATOR FEED ACTUATOR FEED ACT FEED
N.H. ON
LINE
EX
13567 CLUTCH 13567 CL/23468 CL FD
SECONDARY LINE(From Pump)
23468 CLUTCH
EX
LINE
1a
9 N.H. ON
EX BF
LINE
EX
LINE
CONV FEED
BYPASS
BYPASS
S6 VFS SIGNAL
LINE
LINE
LINE
S8 ON/OFF SIGNAL
23468 CLUTCH
13
EX
12345R CLUTCH
13567 CLUTCH
45678R CLUTCH
23468 CLUTCH
12345R CL
13567 CLUTCH
ACTUATOR FEED
45678R CL
LINE
44 43 42 46
62
12345R CLUTCH S9 ON/OFF BOOST SIG 2b
13567 CLUTCH
OFF
SOLENOID
ON/OFF
45678R CLUTCH
EX
N.L. ON
12345R CLUTCH 58
EX
S8 ON/OFF SIGNAL
Figure 56 63
DRIVE RANGE - 3RD GEAR
2 7 6 5 4 11 10 9 8 3
1-3-5-6-7 DIRECT/ 2-3-4-6-8 INPUT INPUT REACTION REACTION 1-2-3-4-5 OUTPUT OUTPUT
CLUTCH OVERDRIVE CLUTCH INTERNAL CARRIER CARRIER INTERNAL REVERSE CARRIER SUN
APPLIED CARRIER APPLIED GEAR ASSEMBLY ASSEMBLY GEAR CLUTCH ASSEMBLY GEAR
ASSEMBLY ASSEMBLY (67) (72) (71) APPLIED (73) (74)
(64) (65) DRIVING DRIVEN HELD DRIVEN DRIVING
DRIVEN DRIVEN
1 POWER
POWER TO
FROM DIFFERENTIAL
TORQUE ASSEMBLY
CONVERTER
(1)
INPUT
CARRIER
ASSEMBLY
INPUT (67)
INTERNAL DRIVING
GEAR
ASSEMBLY
(65)
DIRECT/OVERDRIVE DRIVEN
CARRIER ASSEMBLY
2-3-4-6-8 (64)
AND DRIVEN
4-5-6-7-8 2-3-4-6-8
REVERSE CLUTCH
1-3-5-6-7 CLUTCH APPLIED
ASSEMBLY
CLUTCH
(60)
APPLIED
1-3-5-6-7
CLUTCH
ASSEMBLY
(57)
OUTPUT
SHAFT
(76)
OUTPUT DRIVEN
SUN
OUTPUT GEAR
CARRIER (74)
ASSEMBLY DRIVING
REACTION CARRIER (73)
ASSEMBLY DRIVEN
WITH
OUTPUT INTERNAL
GEAR
REACTION INTERNAL ASSEMBLY
GEAR AND 1-2-3-4-5 (72)
REVERSE HUB DRIVEN
ASSEMBLY
(71)
HELD
1-2-3-4-5
REVERSE
CLUTCH
PLATE
ASSEMBLY
APPLIED
64 Figure 57
DRIVE RANGE – 3RD GEAR
4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE
CLUTCH CLUTCH
CLUTCH CLUTCH CLUTCH
APPLIED APPLIED HOLDING
64A
DRIVE RANGE – 3RD GEAR
1-2-7-8 1-2-3-4-5 4-5-6-7-8 DEFAULT 1-2-3-4-5 4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8 1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE CONTROL REV BST REVERSE REVERSE REVERSE
S3 N.L. S4 N.H. CLUTCH CLUTCH
S1 N.H. S2 N.L. S5 N.H. S8 S9 CLUTCH CLUTCH CLUTCH
ON ON ON APPLIED APPLIED APPLIED
ACT FEED
#13 34
25
#12 4-5-6-7-8 REVERSE
CONTROL SOLENOID
45678R VALVE ASSEMBLY
CONTROL (S5)
45678R CL FDBK N.H. OFF
EX
30
45678R CLUTCH
EX BACKFILL 2a
ACTUATOR FEED
1-2-7-8 REVERSE 1-2-3-4-5 REVERSE
EX BACKFILL
CLUTCH CLUTCH
S1 VFS SIG
1278R CLUTCH
ASSEMBLY ASSEMBLY LINE EX
1278R CL
40
1c 28
1-2-7-8 REVERSE
#14 CONTROL SOLENOID
1278R VALVE ASSEMBLY
CONTROL (S1)
1278R CLUTCH
EX
1278R CLUTCH
ACTUATOR FEED
12345 CL KNOCKDOWN
12345R CLUTCH EX S2 VFS SIG
EXHAUST BACKFILL
EX
45678R CLUTCH
1278R CLUTCH S2 VFS ACCUM
12345R CL EX
41
ACT FEED
FDBK
29
LINE
1-2-3-4-5 REVERSE
45678R CLUTCH CONTROL SOLENOID
12345R VALVE ASSEMBLY
CONTROL (S2)
23468 CLUTCH N.L. ON
EX
LINE
13567 CLUTCH
12345R CLUTCH
23468 CLUTCH
61 MANUAL VALVE 48
#1 S7 VFS ACCUM
FDBK
23468 CL/REVERSE 49
EX
TCC
REVERSE REVERSE DRIVE CONTROL SOLENOID
TCC VALVE ASSEMBLY
CONTROL (S7)
LINE LINE N.L. OFF
19
EX
DRIVE DRIVE
TCC/PTS ENABLE
45678R CL DRIVE FD TCC APPLY
TCC/PTS ENABLE
23468 CL/REVERSE
23468 CL
45678R CL DR FD
EXHAUST EX BACKFILL
DFLT LATCH
23468 CL/REV
12345R CL EX
12345 CL KNOCKDOWN
REV
38 S3 VFS ACCUM
23468 CLUTCH
DRIVE
DEFAULT LATCH
FDBK
13567 CLUTCH
EX
EX
LINE
31 26
45678R CL
12345R CL
45678R CL
13567 CL/23468 CL FD
1-3-5-6-7
12345R CLUTCH
24 22 60 11
EX
EX
EX BF
LINE
23468 CLUTCH
EX
57 52
EX BACKFILL
CONV FLOW
EX
TCC/PTS ENABLE
23 13567 CLUTCH
EX
ACTUATOR FEED 56
EX
EX
EX
39
EX ACTUATOR FEED LIMIT 27
13567 CL
2-3-4-6-8
CONTROL SOLENOID
12 23468 VALVE ASSEMBLY
CONTROL (S4)
ACTUATOR FEED ACTUATOR FEED ACT FEED
N.H. ON
LINE
EX
13567 CLUTCH 13567 CL/23468 CL FD
SECONDARY LINE(From Pump)
S8 ON/OFF SIGNAL
23468 CLUTCH
1b EX
LINE
9 N.H. ON
EX BF
LINE
EX
LINE
CONV FEED
BYPASS
BYPASS
S6 VFS SIGNAL
LINE
LINE
LINE
23468 CLUTCH
13
EX
12345R CLUTCH
13567 CLUTCH
45678R CLUTCH
23468 CLUTCH
12345R CL
13567 CLUTCH
ACTUATOR FEED
45678R CL
LINE
44 43 42 46
12345R CLUTCH S9 ON/OFF BOOST SIG
2b
13567 CLUTCH
Figure 58 65
DRIVE RANGE - 4TH GEAR
5 8 7 4 3 2 12 11 10 6 9
DIRECT/ 4-5-6-7-8 DIRECT/ 2-3-4-6-8 INPUT INPUT REACTION REACTION 1-2-3-4-5 OUTPUT OUTPUT
OVERDRIVE REVERSE OVERDRIVE REVERSE INTERNAL CARRIER CARRIER INTERNAL REVERSE CARRIER SUN
CARRIER CLUTCH INTERNAL CLUTCH GEAR ASSEMBLY ASSEMBLY GEAR CLUTCH ASSEMBLY GEAR
ASSEMBLY APPLIED GEAR APPLIED ASSEMBLY (67) (72) (71) APPLIED (73) (74)
(64) ASSEMBLY (65) DRIVING DRIVEN HELD DRIVEN DRIVING
DRIVEN (62) DRIVING
DRIVING
1 POWER
POWER TO
FROM DIFFERENTIAL
TORQUE ASSEMBLY
CONVERTER
(1)
INPUT
CARRIER
ASSEMBLY
INPUT (67)
INTERNAL DRIVING
GEAR
ASSEMBLY
DIRECT/OVERDRIVE
(65)
CARRIER ASSEMBLY
DRIVING
(64)
DRIVEN
DIRECT/OVERDRIVE
INTERNAL
4-5-6-7-8 GEAR ASSEMBLY
REVERSE (62)
2-3-4-6-8 CLUTCH DRIVING
AND APPLIED
4-5-6-7-8
REVERSE
1-3-5-6-7 CLUTCH
CLUTCH ASSEMBLY
ASSEMBLY (60)
(57)
OUTPUT
SHAFT
(76)
OUTPUT DRIVEN
SUN
OUTPUT GEAR
CARRIER (74)
ASSEMBLY DRIVING
REACTION CARRIER (73)
ASSEMBLY DRIVEN
WITH
OUTPUT INTERNAL
GEAR
REACTION INTERNAL ASSEMBLY
GEAR AND 1-2-3-4-5 (72)
REVERSE HUB DRIVEN
ASSEMBLY
(71)
HELD
1-2-3-4-5
REVERSE
CLUTCH
PLATE
ASSEMBLY
APPLIED
66 Figure 59
DRIVE RANGE – 4TH GEAR
4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE
CLUTCH CLUTCH
CLUTCH CLUTCH CLUTCH
66A
DRIVE RANGE – 4TH GEAR
1-2-7-8 1-2-3-4-5 4-5-6-7-8 DEFAULT 1-2-3-4-5 4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8 1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE CONTROL REV BST REVERSE REVERSE REVERSE
S3 N.L. S4 N.H. CLUTCH CLUTCH
S1 N.H. S2 N.L. S5 N.H. S8 S9 CLUTCH CLUTCH CLUTCH
ON ON ON APPLIED APPLIED APPLIED
ACT FEED
#13 34
25
#12 4-5-6-7-8 REVERSE
CONTROL SOLENOID
45678R VALVE ASSEMBLY
CONTROL (S5)
45678R CL FDBK N.H. ON
EX
30
45678R CLUTCH
EX BACKFILL
1d
ACTUATOR FEED 1a
1-2-7-8 REVERSE 1-2-3-4-5 REVERSE
EX BACKFILL
CLUTCH CLUTCH
S1 VFS SIG
1278R CLUTCH
ASSEMBLY ASSEMBLY LINE EX
1278R CL
40
2b 28
1-2-7-8 REVERSE
#14 CONTROL SOLENOID
1278R VALVE ASSEMBLY
CONTROL (S1)
1278R CLUTCH
EX
1278R CLUTCH
ACTUATOR FEED
12345 CL KNOCKDOWN
12345R CLUTCH EX S2 VFS SIG
EXHAUST BACKFILL
EX
45678R CLUTCH
1278R CLUTCH S2 VFS ACCUM
12345R CL EX
41
ACT FEED
FDBK
29
LINE
1-2-3-4-5 REVERSE
45678R CLUTCH 12345R
CONTROL SOLENOID
VALVE ASSEMBLY
CONTROL (S2)
23468 CLUTCH N.L. ON
EX
LINE
13567 CLUTCH
12345R CLUTCH
23468 CLUTCH
61 MANUAL VALVE 48
#1 S7 VFS ACCUM
FDBK
23468 CL/REVERSE 49
EX
TCC
REVERSE REVERSE DRIVE CONTROL SOLENOID
TCC VALVE ASSEMBLY
CONTROL (S7)
LINE LINE N.L. OFF
19
EX
DRIVE DRIVE
TCC/PTS ENABLE
45678R CL DRIVE FD TCC APPLY
TCC/PTS ENABLE
23468 CL/REVERSE
23468 CL
45678R CL DR FD
EXHAUST EX BACKFILL
DFLT LATCH
23468 CL/REV
12345R CL EX
12345 CL KNOCKDOWN
REV
38 S3 VFS ACCUM
23468 CLUTCH
DRIVE
DEFAULT LATCH
FDBK
13567 CLUTCH
EX
EX
LINE
31 26
45678R CL
12345R CL
45678R CL
13567 CL/23468 CL FD
1-3-5-6-7
12345R CLUTCH
24 22 60 11
EX
EX
EX BF
LINE
23468 CLUTCH
EX
S7 VFS SIGNAL S7 VFS SIGNAL 57 52
EX BACKFILL
EX
TCC/PTS ENABLE
CONV FLOW
23 13567 CLUTCH
#3 DFLT LATCH/S8 ON/OFF SIG
EX
7 51 EXHAUST BACKFILL
2a
45678R CL/23468 CL #10 LINE
55
EX CONV FAULT VALVE 23468 CLUTCH
10 LUBE OVERRIDE
S8 ON/OFF SIG
ACTUATOR FEED 56 1c
EX
EX
EX
39
EX ACTUATOR FEED LIMIT 27
13567 CL
2-3-4-6-8
CONTROL SOLENOID
12 23468 VALVE ASSEMBLY
CONTROL (S4)
ACTUATOR FEED ACTUATOR FEED ACT FEED
N.H. ON
LINE
EX
13567 CLUTCH 13567 CL/23468 CL FD
SECONDARY LINE(From Pump)
23468 CLUTCH
EX
LINE
2c
1-3-5-6-7 CLUTCH ACCUMULATOR S6 VFS SIGNAL
EX
CONV FEED S6 VFS ACCUM
LINE ACTUATOR FEED
LINE LINE PRESSURE
CONTROL SOLENOID
VALVE ASSEMBLY
#9 (S6)
SECONDARY LINE
9 N.H. ON
EX BF
LINE
EX
LINE
CONV FEED
BYPASS
BYPASS
S6 VFS SIGNAL
LINE
LINE
LINE
S8 ON/OFF SIGNAL
23468 CLUTCH
13
EX
12345R CLUTCH
13567 CLUTCH
45678R CLUTCH
23468 CLUTCH
12345R CL
13567 CLUTCH
ACTUATOR FEED
45678R CL
LINE
44 43 42 46
12345R CLUTCH S9 ON/OFF BOOST SIG
13567 CLUTCH
Figure 60 67
DRIVE RANGE - 5TH GEAR
2 6 9 8 5 4 12 11 10 7 3
1-3-5-6-7 DIRECT/ 4-5-6-7-8 DIRECT/ INPUT INPUT REACTION REACTION 1-2-3-4-5 OUTPUT OUTPUT
CLUTCH OVERDRIVE REVERSE OVERDRIVE INTERNAL CARRIER CARRIER INTERNAL REVERSE CARRIER SUN
APPLIED CARRIER CLUTCH INTERNAL GEAR ASSEMBLY ASSEMBLY GEAR CLUTCH ASSEMBLY GEAR
ASSEMBLY APPLIED GEAR ASSEMBLY (67) (72) (71) APPLIED (73) (74)
(64) ASSEMBLY (65) DRIVING DRIVEN HELD DRIVEN DRIVING
DRIVEN (62) DRIVEN
DRIVING
1 POWER
POWER TO
FROM DIFFERENTIAL
TORQUE ASSEMBLY
CONVERTER
(1)
INPUT
CARRIER
ASSEMBLY
INPUT (67)
INTERNAL DRIVING
GEAR
ASSEMBLY
DIRECT/OVERDRIVE
(65)
CARRIER ASSEMBLY
DRIVEN
(64)
DRIVEN
DIRECT/OVERDRIVE
INTERNAL
4-5-6-7-8 GEAR ASSEMBLY
REVERSE (62)
2-3-4-6-8 CLUTCH DRIVING
AND APPLIED
1-3-5-6-7 4-5-6-7-8
CLUTCH REVERSE
APPLIED CLUTCH
ASSEMBLY
(60)
OUTPUT
SHAFT
(76)
OUTPUT DRIVEN
SUN
OUTPUT GEAR
CARRIER (74)
ASSEMBLY DRIVING
REACTION CARRIER (73)
ASSEMBLY DRIVEN
WITH
1-3-5-6-7 OUTPUT INTERNAL
CLUTCH GEAR
ASSEMBLY REACTION INTERNAL ASSEMBLY
(57) GEAR AND 1-2-3-4-5 (72)
REVERSE HUB DRIVEN
ASSEMBLY
(71)
HELD
1-2-3-4-5
REVERSE
CLUTCH
PLATE
ASSEMBLY
APPLIED
68 Figure 61
DRIVE RANGE – 5TH GEAR
4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE
CLUTCH CLUTCH
CLUTCH CLUTCH CLUTCH
68A
DRIVE RANGE – 5TH GEAR
1-2-7-8 1-2-3-4-5 4-5-6-7-8 DEFAULT 1-2-3-4-5 4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8 1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE CONTROL REV BST REVERSE REVERSE REVERSE
S3 N.L. S4 N.H. CLUTCH CLUTCH
S1 N.H. S2 N.L. S5 N.H. S8 S9 CLUTCH CLUTCH CLUTCH
ON ON ON APPLIED APPLIED APPLIED
ACT FEED
#13 34
25
#12 4-5-6-7-8 REVERSE
CONTROL SOLENOID
45678R VALVE ASSEMBLY
CONTROL (S5)
45678R CL FDBK N.H. ON
EX
30
2b 45678R CLUTCH
EX BACKFILL
ACTUATOR FEED
1-2-7-8 REVERSE 1-2-3-4-5 REVERSE
EX BACKFILL
CLUTCH CLUTCH
S1 VFS SIG
1278R CLUTCH
ASSEMBLY ASSEMBLY LINE EX
1278R CL
40
1c 28
1-2-7-8 REVERSE
#14 CONTROL SOLENOID
1278R VALVE ASSEMBLY
CONTROL (S1)
1278R CLUTCH
EX
1278R CLUTCH
ACTUATOR FEED
12345 CL KNOCKDOWN
12345R CLUTCH EX S2 VFS SIG
EXHAUST BACKFILL
EX
45678R CLUTCH
1278R CLUTCH S2 VFS ACCUM
12345R CL EX
41
ACT FEED
FDBK
29
LINE
1-2-3-4-5 REVERSE
45678R CLUTCH CONTROL SOLENOID
12345R VALVE ASSEMBLY
CONTROL (S2)
23468 CLUTCH N.L. ON
EX
LINE
13567 CLUTCH
12345R CLUTCH
23468 CLUTCH
61 MANUAL VALVE 48
#1 S7 VFS ACCUM
FDBK
23468 CL/REVERSE 49
EX
TCC
REVERSE REVERSE DRIVE CONTROL SOLENOID
TCC VALVE ASSEMBLY
CONTROL (S7)
LINE LINE N.L. OFF
19
EX
DRIVE DRIVE
TCC/PTS ENABLE
45678R CL DRIVE FD TCC APPLY
TCC/PTS ENABLE
23468 CL/REVERSE
23468 CL
45678R CL DR FD
EXHAUST EX BACKFILL
DFLT LATCH
23468 CL/REV
12345R CL EX
12345 CL KNOCKDOWN
REV
38 S3 VFS ACCUM
23468 CLUTCH
DRIVE
DEFAULT LATCH
FDBK
13567 CLUTCH
EX
EX
LINE
31 26
45678R CL
12345R CL
45678R CL
13567 CL/23468 CL FD
1-3-5-6-7
12345R CLUTCH
24 22 60 11
EX
EX
EX BF
LINE
23468 CLUTCH
EX
S7 VFS SIGNAL S7 VFS SIGNAL 57 52
EX BACKFILL
EX
TCC/PTS ENABLE
CONV FLOW
23 13567 CLUTCH
#3 DFLT LATCH/S8 ON/OFF SIG
EX
7 51 EXHAUST BACKFILL
45678R CL/23468 CL #10
55
LINE 1a
EX CONV FAULT VALVE 23468 CLUTCH
10 LUBE OVERRIDE
S8 ON/OFF SIG
ACTUATOR FEED 56
EX
EX
EX
39
EX ACTUATOR FEED LIMIT 27
13567 CL
2-3-4-6-8
CONTROL SOLENOID
12 23468 VALVE ASSEMBLY
CONTROL (S4)
ACTUATOR FEED ACTUATOR FEED ACT FEED
N.H. OFF
LINE
EX
13567 CLUTCH 13567 CL/23468 CL FD
SECONDARY LINE(From Pump)
23468 CLUTCH
EX
LINE
1b 2a
1-3-5-6-7 CLUTCH ACCUMULATOR S6 VFS SIGNAL
EX
CONV FEED S6 VFS ACCUM
LINE ACTUATOR FEED
LINE LINE PRESSURE
CONTROL SOLENOID
VALVE ASSEMBLY
#9 (S6)
SECONDARY LINE
9 N.H. ON
EX BF
LINE
EX
LINE
CONV FEED
BYPASS
BYPASS
S6 VFS SIGNAL
LINE
LINE
LINE
S8 ON/OFF SIGNAL
23468 CLUTCH
13
EX
12345R CLUTCH
13567 CLUTCH
45678R CLUTCH
23468 CLUTCH
12345R CL
13567 CLUTCH
ACTUATOR FEED
45678R CL
LINE
44 43 42 46
12345R CLUTCH S9 ON/OFF BOOST SIG
13567 CLUTCH
Figure 62 69
DRIVE RANGE - 6TH GEAR
2 7 10 9 6 5 4 8 3
1-3-5-6-7 DIRECT/ 4-5-6-7-8 DIRECT/ 2-3-4-6-8 INPUT INPUT OUTPUT OUTPUT
CLUTCH OVERDRIVE REVERSE OVERDRIVE CLUTCH INTERNAL CARRIER CARRIER SUN
APPLIED CARRIER CLUTCH INTERNAL APPLIED GEAR ASSEMBLY ASSEMBLY GEAR
ASSEMBLY GEAR ASSEMBLY (67) (73) (74)
APPLIED
(64) ASSEMBLY (65) DRIVING DRIVEN DRIVING
DRIVEN (62) DRIVING
DRIVING
1 POWER
POWER TO
FROM DIFFERENTIAL
TORQUE ASSEMBLY
CONVERTER
(1)
INPUT
INPUT CARRIER
INTERNAL ASSEMBLY
GEAR (67)
ASSEMBLY DRIVING
DIRECT/OVERDRIVE (65)
CARRIER ASSEMBLY DRIVING
(64)
DRIVEN
DIRECT/OVERDRIVE
INTERNAL
GEAR ASSEMBLY
4-5-6-7-8 (62)
REVERSE 2-3-4-6-8 DRIVING
2-3-4-6-8 CLUTCH CLUTCH
AND APPLIED APPLIED
1-3-5-6-7 4-5-6-7-8
CLUTCH REVERSE
APPLIED CLUTCH
ASSEMBLY
(60)
OUTPUT
SHAFT
(76)
OUTPUT DRIVEN
SUN
GEAR
OUTPUT (74)
CARRIER DRIVING
ASSEMBLY
(73)
DRIVEN
1-3-5-6-7
CLUTCH
ASSEMBLY
(57)
70 Figure 63
DRIVE RANGE – 6TH GEAR
70A
DRIVE RANGE – 6TH GEAR
1-2-7-8 1-2-3-4-5 4-5-6-7-8 DEFAULT 1-2-3-4-5 4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8 1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE CONTROL REV BST REVERSE REVERSE REVERSE
S3 N.L. S4 N.H. CLUTCH CLUTCH
S1 N.H. S2 N.L. S5 N.H. S8 S9 CLUTCH CLUTCH CLUTCH
ON ON ON ON APPLIED APPLIED APPLIED
ACT FEED
#13 34
25
#12 4-5-6-7-8 REVERSE
CONTROL SOLENOID
45678R VALVE ASSEMBLY
CONTROL (S5)
45678R CL FDBK N.H. ON
1b
EX
30
45678R CLUTCH
EX BACKFILL
ACTUATOR FEED
1-2-7-8 REVERSE 1-2-3-4-5 REVERSE
EX BACKFILL
CLUTCH CLUTCH
S1 VFS SIG
1278R CLUTCH
ASSEMBLY ASSEMBLY LINE EX
1278R CL
40
28
1-2-7-8 REVERSE
#14 CONTROL SOLENOID
1278R VALVE ASSEMBLY
CONTROL (S1)
1278R CLUTCH
EX
1278R CLUTCH
2b
ACTUATOR FEED
12345 CL KNOCKDOWN
12345R CLUTCH EX S2 VFS SIG
EXHAUST BACKFILL
EX
45678R CLUTCH
1278R CLUTCH S2 VFS ACCUM
12345R CL EX
41
ACT FEED
FDBK
29
LINE
1-2-3-4-5 REVERSE
45678R CLUTCH 12345R
CONTROL SOLENOID
VALVE ASSEMBLY
CONTROL (S2)
23468 CLUTCH N.L. OFF
EX
LINE
13567 CLUTCH
12345R CLUTCH
S7 VFS SIG
EX
DRIVE
23468 CLUTCH
61 MANUAL VALVE 48
#1 S7 VFS ACCUM
FDBK
23468 CL/REVERSE 49
EX
TCC
REVERSE REVERSE DRIVE CONTROL SOLENOID
TCC VALVE ASSEMBLY
CONTROL (S7)
LINE LINE N.L. OFF
19
EX
DRIVE DRIVE
S7 VFS SIGNAL TCC/PTS ENABLE
45678R CL DRIVE FD TCC APPLY
TCC/PTS ENABLE
23468 CL/REVERSE
23468 CL
45678R CL DR FD
EXHAUST EX BACKFILL
DFLT LATCH
23468 CL/REV
12345R CL EX
BACKFILL
S7 VFS SIG
S3 VFS SIG
BLOW-OFF EX
LINE
EX BF
12345 CL KNOCKDOWN
REV
38 S3 VFS ACCUM
23468 CLUTCH
DRIVE
DEFAULT LATCH
FDBK
13567 CLUTCH
EX
EX
LINE
31 26
TCC APPLY
45678R CL
12345R CL
45678R CL
13567 CL/23468 CL FD
1-3-5-6-7
12345R CLUTCH
24 22 60 11
EX
EX
EX BF
LINE
23468 CLUTCH
EX
TCC APPLY
TCC/PTS ENABLE
CONV FLOW
23 13567 CLUTCH
#3 DFLT LATCH/S8 ON/OFF SIG
EX
TCC APPLY
7 51 EXHAUST BACKFILL
45678R CL/23468 CL #10 LINE
55
EX CONV FAULT VALVE 23468 CLUTCH
10 LUBE OVERRIDE
S8 ON/OFF SIG
ACTUATOR FEED 56
EX
EX
EX
39
EX ACTUATOR FEED LIMIT 27
13567 CL
2-3-4-6-8
CONTROL SOLENOID
12 23468 VALVE ASSEMBLY
CONTROL (S4)
ACTUATOR FEED ACTUATOR FEED ACT FEED
N.H. ON
LINE
EX
13567 CLUTCH 13567 CL/23468 CL FD
SECONDARY LINE(From Pump)
23468 CLUTCH
EX
LINE 1a
9 N.H. ON
EX BF
LINE
EX
LINE
CONV FEED
BYPASS
BYPASS
S6 VFS SIGNAL
LINE
LINE
LINE
S8 ON/OFF SIGNAL
23468 CLUTCH
13
EX
12345R CLUTCH
13567 CLUTCH
45678R CLUTCH
23468 CLUTCH
12345R CL
13567 CLUTCH
ACTUATOR FEED
45678R CL
LINE
44 43 42 46
12345R CLUTCH S9 ON/OFF BOOST SIG
13567 CLUTCH
2c
DEFAULT CONTROL SOLENOID
VALVE ASSEMBLY (S8)
ACTUATOR FEED
45678R CLUTCH
EX
N.L. OFF
12345R CLUTCH 58
S8 ON/OFF SIGNAL
Figure 64 71
DRIVE RANGE - 7TH GEAR
(Torque Converter Clutch Applied)
2 6 9 8 5 4 11 10 12 7 3
1-3-5-6-7 DIRECT/ 4-5-6-7-8 DIRECT/ INPUT INPUT INPUT 1-2-7-8 REACTION OUTPUT OUTPUT
CLUTCH OVERDRIVE REVERSE OVERDRIVE INTERNAL CARRIER SUN GEAR REVERSE CARRIER CARRIER SUN
APPLIED CARRIER CLUTCH INTERNAL GEAR ASSEMBLY ASSEMBLY CLUTCH ASSEMBLY ASSEMBLY GEAR
ASSEMBLY APPLIED GEAR ASSEMBLY (67) (69) APPLIED (72) (73) (74)
(64) ASSEMBLY (65) DRIVING HELD DRIVEN DRIVEN DRIVING
DRIVEN (62) DRIVEN
DRIVING
1 POWER
POWER TO
FROM DIFFERENTIAL
TORQUE ASSEMBLY
CONVERTER
(1)
INPUT INPUT
CARRIER SUN GEAR
ASSEMBLY ASSEMBLY
INPUT (67) (69)
INTERNAL DRIVING HELD
GEAR
ASSEMBLY
DIRECT/OVERDRIVE
(65)
CARRIER ASSEMBLY
DRIVEN
(64)
DRIVEN
DIRECT/OVERDRIVE
INTERNAL
4-5-6-7-8 GEAR ASSEMBLY
2-3-4-6-8 (62)
REVERSE
AND DRIVING
CLUTCH
4-5-6-7-8
APPLIED
REVERSE
CLUTCH
1-3-5-6-7 ASSEMBLY
CLUTCH (60)
APPLIED
OUTPUT
SHAFT
(76)
OUTPUT DRIVEN
SUN
OUTPUT GEAR
CARRIER (74)
ASSEMBLY DRIVING
REACTION CARRIER (73)
ASSEMBLY DRIVEN
WITH
OUTPUT INTERNAL
GEAR
1-3-5-6-7
ASSEMBLY
CLUTCH (72)
ASSEMBLY DRIVEN
(57)
1-2-7-8
REVERSE
CLUTCH
PLATE
ASSEMBLY
APPLIED
72 Figure 65
DRIVE RANGE – 7TH GEAR
(Torque Converter Clutch Released)
4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE
CLUTCH CLUTCH
CLUTCH CLUTCH CLUTCH
APPLIED APPLIED HOLDING
72A
DRIVE RANGE – 7TH GEAR
(Torque Converter Clutch Applied)
1-2-7-8 1-2-3-4-5 4-5-6-7-8 DEFAULT 1-2-3-4-5 4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8 1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE CONTROL REV BST REVERSE REVERSE REVERSE
S3 N.L. S4 N.H. CLUTCH CLUTCH
S1 N.H. S2 N.L. S5 N.H. S8 S9 CLUTCH CLUTCH CLUTCH
ON ON ON ON APPLIED APPLIED APPLIED
ACT FEED
#13 34
25
2b #12 4-5-6-7-8 REVERSE
CONTROL SOLENOID
45678R VALVE ASSEMBLY
CONTROL (S5)
45678R CL FDBK N.H. ON
EX
30
45678R CLUTCH
1b EX BACKFILL 1a
ACTUATOR FEED
1-2-7-8 REVERSE 1-2-3-4-5 REVERSE
EX BACKFILL
CLUTCH CLUTCH
S1 VFS SIG
1278R CLUTCH
ASSEMBLY ASSEMBLY LINE EX
1278R CL
40
1c 28
1-2-7-8 REVERSE
#14 CONTROL SOLENOID
1278R VALVE ASSEMBLY
CONTROL (S1)
1278R CLUTCH
EX
1278R CLUTCH
ACTUATOR FEED
12345 CL KNOCKDOWN
12345R CLUTCH EX S2 VFS SIG
EXHAUST BACKFILL
EX
45678R CLUTCH
1278R CLUTCH S2 VFS ACCUM
12345R CL EX
41
ACT FEED
FDBK
29
LINE
1-2-3-4-5 REVERSE
45678R CLUTCH 12345R
CONTROL SOLENOID
VALVE ASSEMBLY
CONTROL (S2)
23468 CLUTCH N.L. OFF
EX
LINE
13567 CLUTCH
12345R CLUTCH
S7 VFS SIG
EX
DRIVE
23468 CLUTCH
61 MANUAL VALVE 48
#1 S7 VFS ACCUM
FDBK
23468 CL/REVERSE 49
EX
TCC
REVERSE REVERSE DRIVE CONTROL SOLENOID
TCC VALVE ASSEMBLY
CONTROL (S7)
LINE LINE N.L. ON
19
EX
DRIVE DRIVE
S7 VFS SIGNAL TCC/PTS ENABLE
45678R CL DRIVE FD TCC APPLY
TCC/PTS ENABLE
23468 CL/REVERSE
23468 CL
45678R CL DR FD
EXHAUST EX BACKFILL
DFLT LATCH
23468 CL/REV
12345R CL EX
BACKFILL
S7 VFS SIG
S3 VFS SIG
BLOW-OFF EX
LINE
EX BF
12345 CL KNOCKDOWN
REV
38 S3 VFS ACCUM
23468 CLUTCH
DRIVE
DEFAULT LATCH
FDBK
13567 CLUTCH
EX
EX
LINE
31 26
TCC APPLY
45678R CL
12345R CL
45678R CL
13567 CL/23468 CL FD
1-3-5-6-7
12345R CLUTCH
24 22 60 11
EX
EX
EX BF
LINE
23468 CLUTCH
EX
TCC APPLY
TCC/PTS ENABLE
CONV FLOW
23 13567 CLUTCH
#3 DFLT LATCH/S8 ON/OFF SIG
2a
EX
TCC APPLY
7 51 EXHAUST BACKFILL
45678R CL/23468 CL #10 LINE
55
EX CONV FAULT VALVE 23468 CLUTCH
10 LUBE OVERRIDE
S8 ON/OFF SIG
ACTUATOR FEED 56
EX
EX
EX
39
EX ACTUATOR FEED LIMIT 27
13567 CL
2-3-4-6-8
CONTROL SOLENOID
12 23468 VALVE ASSEMBLY
CONTROL (S4)
ACTUATOR FEED ACTUATOR FEED ACT FEED
N.H. OFF
LINE
EX
13567 CLUTCH 13567 CL/23468 CL FD
SECONDARY LINE(From Pump)
23468 CLUTCH
EX
LINE
9 N.H. ON
EX BF
LINE
EX
LINE
CONV FEED
BYPASS
BYPASS
S6 VFS SIGNAL
LINE
LINE
LINE
S8 ON/OFF SIGNAL
23468 CLUTCH
13
EX
12345R CLUTCH
13567 CLUTCH
45678R CLUTCH
23468 CLUTCH
12345R CL
13567 CLUTCH
ACTUATOR FEED
45678R CL
LINE
44 43 42 46
12345R CLUTCH S9 ON/OFF BOOST SIG
13567 CLUTCH
Figure 66 73
DRIVE RANGE - 8TH GEAR
(Torque Converter Clutch Applied)
6 9 8 4 3 2 11 10 12 7 5
DIRECT/ 4-5-6-7-8 DIRECT/ 2-3-4-6-8 INPUT INPUT INPUT 1-2-7-8 REACTION OUTPUT OUTPUT
OVERDRIVE REVERSE OVERDRIVE CLUTCH INTERNAL CARRIER SUN GEAR REVERSE CARRIER CARRIER SUN
CARRIER CLUTCH INTERNAL APPLIED GEAR ASSEMBLY ASSEMBLY CLUTCH ASSEMBLY ASSEMBLY GEAR
ASSEMBLY APPLIED GEAR ASSEMBLY (67) (69) APPLIED (72) (73) (74)
(64) ASSEMBLY (65) DRIVING HELD DRIVEN DRIVEN DRIVING
DRIVEN (62) DRIVING
DRIVING
1 POWER
POWER TO
FROM DIFFERENTIAL
TORQUE ASSEMBLY
CONVERTER
(1)
INPUT INPUT
CARRIER SUN GEAR
ASSEMBLY ASSEMBLY
INPUT (67) (69)
INTERNAL DRIVING HELD
GEAR
ASSEMBLY
DIRECT/OVERDRIVE
(65)
CARRIER ASSEMBLY
DRIVING
(64)
DRIVEN
DIRECT/OVERDRIVE
INTERNAL
2-3-4-6-8 GEAR ASSEMBLY
CLUTCH (62)
4-5-6-7-8 APPLIED DRIVING
2-3-4-6-8 REVERSE
AND CLUTCH
4-5-6-7-8 APPLIED
REVERSE
CLUTCH
ASSEMBLY
(60)
OUTPUT
SHAFT
(76)
OUTPUT DRIVEN
SUN
OUTPUT GEAR
CARRIER (74)
ASSEMBLY DRIVING
REACTION CARRIER (73)
ASSEMBLY DRIVEN
WITH
OUTPUT INTERNAL
GEAR
1-3-5-6-7 ASSEMBLY
CLUTCH (72)
ASSEMBLY DRIVEN
(57)
1-2-7-8
REVERSE
CLUTCH
PLATE
ASSEMBLY
APPLIED
74 Figure 67
DRIVE RANGE – 8TH GEAR
(Torque Converter Clutch Released)
4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE
CLUTCH CLUTCH
CLUTCH CLUTCH CLUTCH
APPLIED APPLIED HOLDING
74A
DRIVE RANGE – 8TH GEAR
(Torque Converter Clutch Applied)
1-2-7-8 1-2-3-4-5 4-5-6-7-8 DEFAULT 1-2-3-4-5 4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8 1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE CONTROL REV BST REVERSE REVERSE REVERSE
S3 N.L. S4 N.H. CLUTCH CLUTCH
S1 N.H. S2 N.L. S5 N.H. S8 S9 CLUTCH CLUTCH CLUTCH
ON ON ON ON APPLIED APPLIED APPLIED
ACT FEED
#13 34
25
#12 4-5-6-7-8 REVERSE
CONTROL SOLENOID
45678R VALVE ASSEMBLY
CONTROL (S5)
45678R CL FDBK N.H. ON
EX
30
1b 45678R CLUTCH
EX BACKFILL
ACTUATOR FEED
1-2-7-8 REVERSE 1-2-3-4-5 REVERSE
EX BACKFILL
CLUTCH CLUTCH
S1 VFS SIG
1278R CLUTCH
ASSEMBLY ASSEMBLY LINE EX
1278R CL
40
2b 28
1-2-7-8 REVERSE
#14 CONTROL SOLENOID
1278R VALVE ASSEMBLY
CONTROL (S1)
1278R CLUTCH
EX
1278R CLUTCH
ACTUATOR FEED
12345 CL KNOCKDOWN
12345R CLUTCH EX S2 VFS SIG
EXHAUST BACKFILL
EX
45678R CLUTCH
1278R CLUTCH S2 VFS ACCUM
12345R CL EX
41
ACT FEED
FDBK
29
LINE
1-2-3-4-5 REVERSE
45678R CLUTCH 12345R
CONTROL SOLENOID
VALVE ASSEMBLY
CONTROL (S2)
23468 CLUTCH N.L. OFF
EX
LINE
13567 CLUTCH
12345R CLUTCH
S7 VFS SIG
EX
DRIVE
23468 CLUTCH
61 MANUAL VALVE 48
#1 S7 VFS ACCUM
FDBK
23468 CL/REVERSE 49
EX
TCC
REVERSE REVERSE DRIVE CONTROL SOLENOID
TCC VALVE ASSEMBLY
CONTROL (S7)
LINE LINE N.L. ON
19
EX
DRIVE DRIVE
S7 VFS SIGNAL TCC/PTS ENABLE
TCC APPLY
2a
45678R CL DRIVE FD
TCC/PTS ENABLE
23468 CL/REVERSE
23468 CL
45678R CL DR FD
EXHAUST EX BACKFILL
DFLT LATCH
23468 CL/REV
12345R CL EX
BACKFILL
S7 VFS SIG
S3 VFS SIG
BLOW-OFF EX
LINE
EX BF
12345 CL KNOCKDOWN
REV
38 S3 VFS ACCUM
23468 CLUTCH
DRIVE
DEFAULT LATCH
FDBK
13567 CLUTCH
EX
EX
LINE
31 26
TCC APPLY
45678R CL
12345R CL
45678R CL
13567 CL/23468 CL FD
1-3-5-6-7
12345R CLUTCH
24 22 60 11
EX
EX
EX BF
LINE
23468 CLUTCH
EX
TCC APPLY
TCC/PTS ENABLE
CONV FLOW
23 13567 CLUTCH
#3 DFLT LATCH/S8 ON/OFF SIG
1a
EX
TCC APPLY
7 51 EXHAUST BACKFILL
45678R CL/23468 CL #10 LINE
55
EX CONV FAULT VALVE 23468 CLUTCH
10 LUBE OVERRIDE
S8 ON/OFF SIG
ACTUATOR FEED 56
EX
EX
EX
39
EX ACTUATOR FEED LIMIT 27
13567 CL
2-3-4-6-8
CONTROL SOLENOID
12 23468 VALVE ASSEMBLY
CONTROL (S4)
ACTUATOR FEED ACTUATOR FEED ACT FEED
N.H. ON
LINE
EX
13567 CLUTCH 13567 CL/23468 CL FD
SECONDARY LINE(From Pump)
2c 23468 CLUTCH
EX
LINE
9 N.H. ON
EX BF
LINE
EX
LINE
CONV FEED
BYPASS
BYPASS
S6 VFS SIGNAL
LINE
LINE
LINE
S8 ON/OFF SIGNAL
23468 CLUTCH
13
EX
12345R CLUTCH
13567 CLUTCH
45678R CLUTCH
23468 CLUTCH
12345R CL
13567 CLUTCH
ACTUATOR FEED
45678R CL
LINE
44 43 42 46
12345R CLUTCH S9 ON/OFF BOOST SIG
13567 CLUTCH
Figure 68 75
DRIVE RANGE - LOW SPEED DEFAULT GEAR
1-3-5-6-7 4-5-6-7-8 REVERSE 2-3-4-6-8 S5 VFS SIG
45678R CLUTCH FEED
CLUTCH CLUTCH CLUTCH EX
ASSEMBLY ASSEMBLY ASSEMBLY S5 VFS ACCUM
45 35
ACT FEED
#13 34
25
#12 4-5-6-7-8 REVERSE
CONTROL SOLENOID
45678R VALVE ASSEMBLY
CONTROL (S5)
45678R CL FDBK N.H. OFF
EX
1f 45678R CLUTCH
30
EX BACKFILL
ACTUATOR FEED
1-2-7-8 REVERSE 1-2-3-4-5 REVERSE
EX BACKFILL
CLUTCH CLUTCH
S1 VFS SIG
1278R CLUTCH
ASSEMBLY ASSEMBLY LINE EX
1278R CL
40
28
1-2-7-8 REVERSE
#14 CONTROL SOLENOID
1278R VALVE ASSEMBLY
CONTROL (S1)
1278R CLUTCH
EX
1278R CLUTCH
ACTUATOR FEED
12345 CL KNOCKDOWN
12345R CLUTCH EX S2 VFS SIG
EXHAUST BACKFILL
EX
45678R CLUTCH
1278R CLUTCH S2 VFS ACCUM
12345R CL EX
41
ACT FEED
FDBK
29
LINE
1-2-3-4-5 REVERSE
45678R CLUTCH CONTROL SOLENOID
12345R VALVE ASSEMBLY
CONTROL (S2)
23468 CLUTCH N.L. OFF
EX
LINE
13567 CLUTCH
1c 12345R CLUTCH
23468 CLUTCH
61 MANUAL VALVE 48
#1 S7 VFS ACCUM
FDBK
23468 CL/REVERSE 49
EX
TCC
REVERSE REVERSE DRIVE CONTROL SOLENOID
TCC VALVE ASSEMBLY
CONTROL (S7)
LINE LINE N.L. OFF
19
EX
DRIVE DRIVE
TCC/PTS ENABLE
45678R CL DRIVE FD TCC APPLY
TCC/PTS ENABLE
23468 CL/REVERSE
23468 CL
45678R CL DR FD
EXHAUST EX BACKFILL
DFLT LATCH
23468 CL/REV
12345R CL EX
12345 CL KNOCKDOWN
REV
38 S3 VFS ACCUM
23468 CLUTCH
DRIVE
DEFAULT LATCH
FDBK
13567 CLUTCH
EX
EX
LINE
31 26
45678R CL
12345R CL
45678R CL
13567 CL/23468 CL FD
1-3-5-6-7
12345R CLUTCH
24 22 60 11
EX
ACT FEED
32 CONTROL SOLENOID
EX
EX
EX BF
LINE
23468 CLUTCH
EX
S7 VFS SIGNAL S7 VFS SIGNAL
57 52
EX BACKFILL
CONV FLOW
EX
TCC/PTS ENABLE
23 13567 CLUTCH
EX
ACTUATOR FEED 56 1b
EX
EX
EX
39
EX ACTUATOR FEED LIMIT 27
13567 CL
2-3-4-6-8
CONTROL SOLENOID
12 23468 VALVE ASSEMBLY
CONTROL (S4)
ACTUATOR FEED ACTUATOR FEED ACT FEED
N.H. ON
LINE
EX
23468 CLUTCH
EX
LINE
1a
9 N.H. ON
EX BF
LINE
EX
LINE
CONV FEED
BYPASS
BYPASS
S6 VFS SIGNAL
LINE
LINE
LINE
S8 ON/OFF SIGNAL
23468 CLUTCH
13
EX
12345R CLUTCH
13567 CLUTCH
45678R CLUTCH
23468 CLUTCH
12345R CL
13567 CLUTCH
ACTUATOR FEED
45678R CL
LINE
44 43 42 46
62
12345R CLUTCH S9 ON/OFF BOOST SIG 2b
13567 CLUTCH
OFF
SOLENOID
ON/OFF
45678R CLUTCH
EX
N.L. OFF
12345R CLUTCH 58
EX
S8 ON/OFF SIGNAL
76 Figure 69
DRIVE RANGE – LOW SPD DEFAULT GEAR
1-2-7-8 1-2-3-4-5 4-5-6-7-8 DEFAULT 1-2-3-4-5 4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8 1-3-5-6-7 2-3-4-6-8
REVERSE REVERSE REVERSE CONTROL REV BST REVERSE REVERSE REVERSE
S3 N.L. S4 N.H. CLUTCH CLUTCH
S1 N.H. S2 N.L. S5 N.H. S8 S9 CLUTCH CLUTCH CLUTCH
ON ON ON/OFF APPLIED APPLIED APPLIED
ACT FEED
#13 34
25
#12 4-5-6-7-8 REVERSE
CONTROL SOLENOID
45678R VALVE ASSEMBLY
CONTROL (S5)
45678R CL FDBK N.H. ON
EX
30
1b 45678R CLUTCH
EX BACKFILL
ACTUATOR FEED
1-2-7-8 REVERSE 1-2-3-4-5 REVERSE
EX BACKFILL
CLUTCH CLUTCH
S1 VFS SIG
1278R CLUTCH
ASSEMBLY ASSEMBLY LINE EX
1278R CL
40
2b 28
1-2-7-8 REVERSE
#14 CONTROL SOLENOID
1278R VALVE ASSEMBLY
CONTROL (S1)
1278R CLUTCH
EX
1278R CLUTCH
ACTUATOR FEED
12345 CL KNOCKDOWN
12345R CLUTCH EX S2 VFS SIG
EXHAUST BACKFILL
EX
45678R CLUTCH
1278R CLUTCH S2 VFS ACCUM
12345R CL EX
41
ACT FEED
FDBK
29
LINE
1-2-3-4-5 REVERSE
45678R CLUTCH 12345R
CONTROL SOLENOID
VALVE ASSEMBLY
CONTROL (S2)
23468 CLUTCH N.L. OFF
EX
LINE
13567 CLUTCH
12345R CLUTCH
S7 VFS SIG
EX
DRIVE
23468 CLUTCH
61 MANUAL VALVE 48
#1 S7 VFS ACCUM
FDBK
23468 CL/REVERSE 49
EX
TCC
REVERSE REVERSE DRIVE CONTROL SOLENOID
TCC VALVE ASSEMBLY
CONTROL (S7)
LINE LINE N.L. ON
19
EX
DRIVE DRIVE
S7 VFS SIGNAL TCC/PTS ENABLE
TCC APPLY
2a
45678R CL DRIVE FD
TCC/PTS ENABLE
23468 CL/REVERSE
23468 CL
45678R CL DR FD
EXHAUST EX BACKFILL
DFLT LATCH
23468 CL/REV
12345R CL EX
BACKFILL
S7 VFS SIG
S3 VFS SIG
BLOW-OFF EX
LINE
EX BF
12345 CL KNOCKDOWN
REV
38 S3 VFS ACCUM
23468 CLUTCH
DRIVE
DEFAULT LATCH
FDBK
13567 CLUTCH
EX
EX
LINE
31 26
TCC APPLY
45678R CL
12345R CL
45678R CL
13567 CL/23468 CL FD
1-3-5-6-7
12345R CLUTCH
24 22 60 11
EX
ACT FEED
32 CONTROL SOLENOID
EX
EX
EX BF
LINE
23468 CLUTCH
EX
TCC APPLY
TCC/PTS ENABLE
CONV FLOW
23 13567 CLUTCH
#3 DFLT LATCH/S8 ON/OFF SIG
1a
EX
TCC APPLY
7 51 EXHAUST BACKFILL
45678R CL/23468 CL #10 LINE
55
EX CONV FAULT VALVE 23468 CLUTCH
10 LUBE OVERRIDE
S8 ON/OFF SIG
ACTUATOR FEED 56
EX
EX
EX
39
EX ACTUATOR FEED LIMIT 27
13567 CL
2-3-4-6-8
CONTROL SOLENOID
12 23468 VALVE ASSEMBLY
CONTROL (S4)
ACTUATOR FEED ACTUATOR FEED ACT FEED
N.H. ON
LINE
EX
2c 23468 CLUTCH
EX
LINE
9 N.H. ON
EX BF
LINE
EX
LINE
CONV FEED
BYPASS
BYPASS
S6 VFS SIGNAL
LINE
LINE
LINE
S8 ON/OFF SIGNAL
23468 CLUTCH
13
EX
12345R CLUTCH
13567 CLUTCH
45678R CLUTCH
23468 CLUTCH
12345R CL
13567 CLUTCH
ACTUATOR FEED
45678R CL
LINE
44 43 42 46
12345R CLUTCH S9 ON/OFF BOOST SIG
13567 CLUTCH
77 Figure 70 77
OPERATING CONDITIONS
RANGE REFERENCE CHART
1 2 3 4 5
1-2-7-8 1-2-3-4-5 4-5-6-7-8 DEFAULT 1-2-3-4-5 4-5-6-7-8 1-2-7-8 1-2-3-4-5
1-3-5-6-7 2-3-4-6-8 1-3-5-6-7 2-3-4-6-8
RANGE GEAR REVERSE REVERSE REVERSE CONTROL REV BST REVERSE REVERSE REVERSE
S3 N.L. S4 N.H. CLUTCH CLUTCH
S1 N.H. S2 N.L. S5 N.H. S8 S9 CLUTCH CLUTCH CLUTCH
PARK P ON ON OFF OFF OFF OFF OFF APPLIED** APPLIED**
COLUMN # CONDITION
1 NO 1ST, 3RD,5TH, 6TH AND 7TH GEARS.
2 NO 4TH, 5TH, 6TH, 7TH, 8TH AND REVERSE GEARS.
3 NO 2ND, 3RD, 4TH, 6TH AND 8TH GEARS.
4 NO 1ST, 2ND,7TH AND 8TH AND REVERSE GEARS.
5 NO 1ST, 2ND, 3RD, 4TH, 5TH AND REVERSE GEARS.
Electrical failure of any shift solenoid or pressure control solenoid will result in a default to the transmission protection mode.
HIGH SPEED DEFAULT GEAR - When the Default Valve is in the stroked position, default gear is 8th due to Solenoid S1, Solenoid S4,
and Solenoid S5 being NH (normally high control pressure) which applies 1278R, 23468, and 45678R clutches. The control system is
only latched in default 8th gear and this latch will be broken when the vehicle is shifted to Reverse or the engine is turned off (either
of these actions will cause the Default Valve to shift to its installed position).
LOW SPEED DEFAULT GEAR - When the Default Valve is in the installed position, default gear is 2nd due to:
1.) Solenoid S1 and Solenoid S4 being NH (normally high control pressure) which applies 1278R and 23468 clutches.
2.) 12345R being pressurized through the exhaust port on its clutch regulator valve from 23468 pressure flowing through the
Default Valve.
3.) 45678R supply pressure being exhausted through the Default Valve.
Mechanical failure within a shift solenoid or pressure control solenoid will again result with the transmission going into a protection
mode. Depending on the vehicle speed, transmission range, the component and which position it is stuck in, the transmission will
default to the optimum gear to allow safe operation.
Refer to the model specific service manual for specific codes and defaults.
78 Figure 71
COMPLETE HYDRAULIC CIRCUITS
The hydraulic circuitry of the 8 Spd RWD dampener housing, control valve body, channel
transmission is better understood when fluid flow plate, rear case, and case to assist the user when
can be related to the specific components in which following the hydraulic circuits as they pass
the fluid travels. In the Power Flow section, a between them. The page of information facing this
simplified hydraulic schematic was given to show foldout lists possible conditions and component
what hydraulically occurs in a specific gear range. diagnostic tips. Always refer to the appropriate
The purpose was to isolate the hydraulics used in vehicle platform service manual when diagnosing
each gear range in order to provide the user with a specific concerns.
basic understanding of the hydraulic system.
The right side foldout shows a two-dimensional
In contrast, this section shows a complete line drawing of the fluid passages within each
hydraulic schematic with fluid passages active in component. The active fluid passages for each
the appropriate component for each gear range. gear range are appropriately colored to correspond
This is accomplished using two opposing foldout with the hydraulic schematic used for that range.
pages that are separated by a page of supporting The page of information facing this foldout
information. identifies the various fluid circuits with numbers
that correspond to the circuit numbers used on
The left side foldout contains the complete the foldout page.
color coded hydraulic circuit used in that gear
range along with the relative location of valves, For a more complete understanding of the
ball check valves and orifices within specific different hydraulic systems used in a specific gear
components. A broken line is also used to range, refer to the Hydraulic Control Components
separate components such as the pump, torque section and/or Power Flow section.
A C H G RK g)
PA nnin
Ru
ine k (P
)
ng Par
(E the oil
r in the
leve from ing:
PARK (Engine Running) ctor sure llow -
sele es e foPARK eg
(Engine Running)
the line pr to th 8): R)
1-3-5-6-7 2-3-4-6-8 Withsition, rected lve(21essure
CLUTCH ASSEMBLY CLUTCH ASSEMBLY po p is di ator Vane pron 52 52
ul (li
pum re Regoutputnsmissip
(506-518) (521-522, 525-531, 544-550)
53
53
su p tra m 53
7
EX
FROM COOLER
12345R CLUTCH
LINE 53
23468 CLUTCH/REVERSE
ACTUATOR FEED LIMIT
14
BYPASS LINE S7 VFS SIGNAL EXHAUST BACKFILL REVERSE
10
CONTROL VALVE UPPER BODY ASSEMBLY (354)
PRESSURE
SHTL
CLUTCH ASSEMBLY
STATOR SHAFT SUPPORT (14)
LINE
PRESSURE REGULATOR VALVE
CONV CONTROL VALVE
ACTUATOR FEED
BYPASS LINE
CONVERTER FLOW
S4 VFS SIGNAL
LINE
LINE
LUBE FLOW REG VALVE
S4 VFS SIG
SECONDARY LINE 8
SECONDARY LINE
LINE 39
LINE
TCC APPLY 28
REG LUBE/LUBE OVERRIDE
S7 VFS SIGNAL EX 36
BYPASS
LINE
LUBE OVERRIDE
APPLY
CONV FAULT VALVE
CONVERTER FLOW
1278R CLUTCH FEEDBACK
LINE
ACTUATOR FEED
23468 CLUTCH
REG LUBE REGULATED LUBE (Front Cover Side) (Case Assembly Side)
REGULATED LUBE
DEFAULT LATCH
DRIVE
REG LUBE/LUBE OVERRIDE
REVERSE
EXHAUST BACKFILL
CONVERTER FEED LIMIT
TCC/PTS ENABLE
EX
RELEASE LINE
LUBE OVERRIDE
EX
45678R CL DRIVE FD
EX
EXHAUST EX
S9 ON/OFF SIGNAL
REGULATED LUBE
BACKFILL
1278R CLUTCH
REGULATED LUBE
LINE
TCC APPLY
CONVERTER FLOW
EX
S7 VFS SIGNAL
EX
CONVERTER FEED
BLOW-OFF
TO COOLER
S4 VFS SIGNAL
LINE
EX
LINE
APPLY
S4 VFS SIGNAL
CONV FLOW
EX
EX
EX
EX
ACT FD
EX
EX
23g/26a
27b/26b
42b/44a
43a/44b
49b/11c
#14
CONVERTER FEED LIMIT
CONVERTER FEED LIMIT
50m
28a
18a
21b
47a
46d
46e
38a
11a
34a
50p
25b
14h
17b
14d
13a
20b
30h
23e
42a
27a
43b
21d
36c
49c
16c
21c
44c
50v
#9
50t
CONTROL VALVE UPPER BODY ASSEMBLY (354) CONTROL VALVE UPPER BODY ASSEMBLY (354)
9a
6c
2r
2f
2j
SECONDARY LINE
RELEASE
12d
45b
45a
15b
15a
12b
38b
34b
49a
24d
24e
25a
19a
17a
14g
14e
14b
50a
20a
21a
16b
16a
23a
23b
23d
33d
33a
13b
41a
41b
50u
30g
32a
12c
50k
24c
50s
14c
23c
33c
41c
43c
50r
14f
2m
23f
7b
7a
5b
2e
2h
2g
2n
2p
2q
2c
2k
13567 CLUTCH
#7 #2 #3
50
2d
40
37
14a
14j
22
33b
2s
54a
APPLY CONTROL VALVE SOLENOID BODY (392) AUXILIARY FLUID ACCUMULATOR (323)
EX
EX
LINE
LINE
BYPASS
REV
DRIVE
EX
S4 VFS SIG
#11 #12 1278R CL REV
EX
EX
LINE
AUXILIARY
EX
EX
FLUID
45678R CL FD
23468 CLUTCH REVERSE REVERSE ACT FD ACTUATOR FEED ACT FD DRIVE SIGNAL
S9 ON/OFF SIG
COOLER BYPASS REG LUBE 23468 CL/REVERSE 23468 CL/REV S1 VFS SIG 12345R CL EX (305) (305)
53
S7 VFS SIG
EX BF
PACKAGE PROTECT
45678R CLUTCH FEEDBACK
13567 CLUTCH
9 9
45678R CLUTCH
#21
CONTROL SOLENOID
CONTROL SOLENOID
CONTROL SOLENOID
CONTROL SOLENOID
CONTROL SOLENOID
CONTROL SOLENOID
S2 VFS SIGNAL
EX S7 VFS SIG
CONV FEED LIMIT
AUXILIARY
OFF
OFF
OFF
OFF
ON
ON
4-5-6-7-8 REVERSE
1-2-3-4-5 REVERSE
8b ONLY
REGULATED LUBE
VALVE ASSEMBLY
VALVE ASSEMBLY
VALVE ASSEMBLY
VALVE ASSEMBLY
VALVE ASSEMBLY
VALVE ASSEMBLY
EX
1-2-7-8 REVERSE
S4 VFS SIGNAL
12345R CLUTCH
TCC/PTS ENABLE
8a
REV FLUID 36 8 53 7 7 8 36
2-3-4-6-8
1-3-5-6-7
FRONT
13567 CL/23468 CL FEED
44
ACCUMULATOR
TCC/PTS ENABLE
28 28
LINE
12345R CL EX
(S4)
(S6)
(S5)
(S1)
(S2)
(S3)
TCC
ACTUATOR FEED
ACTUATOR FEED
DRIVE 39 10 39
1278R CLUTCH
12345R CLUTCH
12345R CL BOOST
S3 VFS SIGNAL
S6 VFS SIGNAL
S5 VFS SIGNAL
N.H.
N.H.
N.H.
N.L.
N.L.
N.L.
EX BACKFILL
OFF
S3 VFS SIGNAL
10/12
S5 VFS SIGNAL
9
2b 5a CONVERTER FEED EX EX EX EX EX EX DRIVE
AUXILIARY
N.L.
5 10/12
23468 CLUTCH
FLUID
23468 CLUTCH/REVERSE
S9 ON/OFF SIG
EX
ACCUMULATOR
S2 VFS SIGNAL
6
EX
S1 VFS SIGNAL
53
REVERSE
SECONDARY LINE
S3 VFS SIGNAL
53
S6 VFS SIGNAL
SECONDARY LINE
12345R CLUTCH EXHAUST
FRONT
3a
VALVE
S1 VFS SIGNAL
ACT FD
S4 VFS SIGNAL
53
EXHAUST BACKFILL
13567 CLUTCH
53
N.L. OFF 53
CONTROL
CONTROL
CONTROL
ACTUATOR FEED
45678R CLUTCH/23468 CLUTCH
CONVERTER FEED
TCC APPLY
45678R
23468
13567
S4 VFS SIGNAL
CONVERTER FEED LIMIT
TCC
CONTROL
CONTROL
COMP
12345R
TCC APPLY FEEDBACK
1278R
S9 ON/OFF SIGNAL
ACT FEED
S2 VFS SIGNAL
EX EX BF (340)
REVERSE
#8 39 34 S7 VFS SIGNAL
TR
45678R CLUTCH FEED
(40) ANSMI ( )
48 38
DRIVE
S3 VFS SIGNAL
EX BACKFILL
40 ACT FEED
EXHAUST BACKFILL
S7 VFS SIGNAL
TR S
(203 ANSM SION FLU
45678R CLUTCH
13567 CLUTCH
18
23468 CL
I 18
45678R CL FD
EX BF
REGULATED LUBE
EX
VALVE ASSEMBLY
EX
50
(S7)
(214) TRANSM VE RETAI ID PRES HOLE PLU
I
(230) BRASS ORSSION FLU NER AN SURE TES G
CONVERTER FEED
N.H. ON 53
DEFAULT 53
CONV FD LIMIT
EX
TCC/PTS ENABLE 53
S6 VFS SIGNAL
EXHAUST BACKFILL 53 53
TR D
(232) ANSM IFICE IN ID PUMP BALL AS T PLUG
50 50 50
FLUID CONTROL 53
OFF
S2 VFS SIG
S1 VFS SIG
53
13567 CL/23468 CL FD
45678R CL FEEDBACK
53
S4 VFS SIGNAL
45678R CLUTCH
ASSEMBLY
TCC/PTS ENABLE
N.L.
S7 VFS SIGNAL 53
DRIVE MBLY
EX
1-3-5-6-7 CLUTCH ACCUMULATOR S4 VFS S6 VFS S5 VFS S1 VFS S2 VFS (S9) S3 VFS S7 VFS CONT CUP MBLY (34) 53
PLUG
EX
L
13567 CL
FLUID FILTER 21
ASSEMBLY MANUAL VALVE 45678R CLUTCH/23468 CLUTCH
ASSEMBLY TC 4,
EX
21
EX
(49)
EX
EX
(46) 53 32
PRESEX SOLEN 9, 10, CHEC
#1 EX 21
*
EX
53
46a
13g
28b
26e
13e
30d
23h
CONTROL VALVE SOLENOID BODY (392) #13 CONTROL VALVE SOLENOID BODY (392) #10 11, K
12
45
SU
FILTER RE CO OID VAL 12 VALVE
46b
45d
39b
39a
33e
35b
36a
36b
50n
50q
26g
29a
29b
13d
30e
50e
45c
39c
35c
13c
30c
26c
13f
26f
30f
5d
5c
50f
50g
53